Tel: +86 15850178413

Email: [email protected]

Project Book

SUZHOU MINGSTAR CO., LTD

Contact person:Nina
Tel:+86 15850178413
Email: [email protected]

Suzhou Mingstar Company Limited 1 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

Company Profile

Suzhou Mingstar company is a professional manufacturer of bottle filling

line in China. The company is located in Suzhou city, in a facility of about 2,000
m2 . We have built filling systems for a wide variety of industrial applications
which include water, orange, carbonated drinks, edible oil, spirits, wine,
vinegar and so on. We are a customer-oriented organization engaged in the
design and manufacture of high technology bottling systems up to 36,000
bottles per hour, featuring the best price / quality ratio on the market. Suzhou
Mingstar company limited is a professional sales company for oversea market,
sales, logistic and after service. The team is committed to providing you with
top quality service and the right equipment to ensure your production lines
bring a rapid return on investment, whatever your company size or output. With
years of experience in developing specialist packaging automation solutions
for companies in almost every industry sector. we are confident that we can
identify just what you need and supply it rapidly and to your precise
specification.

Work Shop

Suzhou Mingstar Company Limited 2 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

Project Information
※The flows and equipment are designed to meet the client’s
requirements. The demands are as follows:

Purpose 5 Gallon bottled water production line

Capacity 150BPH

Filling material Pure water/Mineral water

Filling type Pressure filling

Filling temperature Normal temperature

Packaging type PVC shrinking label

Conveyor mode Full bottle：Stainless steel chain

Total power 2.5KW

Occupy area 20-60 square meters

Workers 2-4 workers

Efficiency 95%

Suzhou Mingstar Company Limited 3 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

Equipment Description

Automatic Inner Washing, Filling, Capping Machine

TXG-150B washing, filling, capping machine is the key equipment for drinking
barreled water of 3 gallon and 5 gallon production. It is the ideal equipment for
mineral water, purified water production. This equipment is automatic one with
three functions in it, they are washing, filling and capping. The capping system
is drived by cylinder. There are enough caps for one hour usage in cap bin.
Washing pressure is indicated, inner washing pressure is more than 0.28 MPA,
washing time is longer than 16 seconds, external washing pressure is more
than 0.2 Mpa. The main electricity parts adopt SIEMENS, Mitsubishi products.
Air powered parts adopt AIRTAC products.

Suzhou Mingstar Company Limited 4 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

1. Quotation Sheet

No Name Parameter

1 Model TXG-150B

2 Rinsing position number 7

3 Rinsing heads 5

4 Rinsing conveyor Motor driven

5 Water tanks Inner AISI304 tanks equipped dosing port

6 Filling heads 1

7 Filling type Non-contact filling

8 Capping heads 1

9 Capping type Plastic press-cap

10 Suitable bottle PET, PC bottle

11 Diameter of bottle Φ265-Φ273mm

12 Height of bottle 150-360mm

13 Weight 420Kg

14 Material AISI 304 Frame, AISI 304 sheet

15 Control system PLC

Washing pump
370WX3
Filling pump
550W
16 Total power 2470W
Conveying motor
750W
Cap sorting motor
60W

Price (EXW Factory) 3,999 USD

2. Electrical & Pneumatic configuration

Suzhou Mingstar Company Limited 5 / 13 www.chinamingstar.com
 Tel: +86 15850178413
Email: [email protected]

Name Brands Origin

Water pump China

Controller China

Cap sorting motor China

Pnumatic part China

Sensor China

Power Switch China

AC contactor China

Suzhou Mingstar Company Limited 6 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

3. Attached Spare parts

Suzhou Mingstar Company Limited 7 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

4. Process Drawing

Washing Process Description:

Bottle washing station 1:Empty workstation.Drain the water from the barrel to
prepare for the next internal cleaning step.

Bottle washing station 2-3:Sterilization water flushing inside the barrel,

washing pressure ≥0.3Mpa, there is enough strength to spray to the inner
surface every point,especially the barrel bottom barrel shoulder and barrel
mouth area. The bacteria layer and dirt that can be thoroughly washed out are
collected by concentrated water return to prevent the liquid from volatilizing
and stringing water. It can effectively ensure the use time, concentration and
use effect of the syrup.

Bottle washing station 4-5:Rinse with cycle water. Specially designed column
nozzle with pressure ≥0.3Mpa, 360° rinsing in the barrel. Eliminate the
dead angle of the traditional process, so that the cleaning is more thorough.
The thick layer of bacteria and dirt in the barrel can be scraped off with water,
and evenly and with sufficient intensity to be sprayed to every point on the
inner surface, especially the shoulder and the mouth of the barrel, and the
foreign matter and impurities in the barrel are cleaned. The water tank is
equipped with a liquid level device.

Bottle washing station 6: pure water washing.

Bottle washing station 7：Isolation and drip drying, to be filled.

Suzhou Mingstar Company Limited 8 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

Material of the machine

The frame, sealing plate and water

tank of the machine are all made
of 304 stainless steel

Compared with AISI 201, AISI 304

is more corrosion-resistant and
more hygienic, and it is a
food-grade material.

Conveying Parts

The Rising conveyor is driven by a

motor, which can accurately convey
the bucket, which is easy to control,
and the bucket falls more smoothly
after the washing is completed.

Bearing

The bearing is upgraded with

AISI304 stainless steel, which is
more sanitary, corrosion resistant
and has a longer life.This kind of
bearing is easy to install, may work
in the harsh environment.

Suzhou Mingstar Company Limited 9 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

Washing Parts

high pressure AISI304 washing

nozzle, no washing dead corner,
to make sure better washing effect
and improve product quality.

Inner tanks

Inner tanks upgraded with dosing

ports. It is convenient to mix
disinfectant or hot alkali into the
water tank. Easy inspection.

Bigger volume tank for a long usage

time.

Filling Parts

The filling part is upgraded to use

non-contact filling, fast filling, precise
control of the liquid level, without
wasting a drop of water.

Suzhou Mingstar Company Limited 10 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

Capping Parts

Automatic put cap onto bottle

mouth, and use pneumatic
cylinder to press cap tight. It’s
energy-saving and low noise.

Centrifugal cap sorting

device

Motor drived cap sorting device

rotate slowly without damage to
the cap.
Big hopper for enough caps
storage.

Electrical Control System

It is made up of PLC, relay,

intermediate relay, sensor and
other components. Each action
time of the whole line can be set
independently on the
man-machine interface.

convenient maintenance,
operation and training.

visual touch screen for options.

Suzhou Mingstar Company Limited 11 / 13 www.chinamingstar.com

 Tel: +86 15850178413
Email: [email protected]

Related Videos

For 600 BPH bottled 5 gallon

water filling line

https://www.youtube.com/watch?v=J
nBNqn00Pr4&t=0s

For 1500BPH 5L bottled water filling

line (Saudi Arabia)

https://www.youtube.com/watch?v=k
cLk8hgyVMQ

For18000-20000BPH Bottled Water

Filling Line

https://www.youtube.com/watch?v=3
V2d4J10NFM

For Steam label shrinker

https://youtu.be/2l_kbPFqmrQ

Suzhou Mingstar Company Limited 12 / 13 www.chinamingstar.com

After-sales service

1. Technical documents

All the symbols on the equipment should be in English. Seller is responsible to

provide general layout plan, electric plan, installation direction, and manual
book in English to Buyer on time.

2. Arrangement for inspection, installation and testing work

a. After all machines are delivered to customer’s factory; Buyer is responsible

for all preparation work, e.g. electricity supply, water supply, labors and cranes,
etc.
b. We will prepare for visa application for their engineers, who are responsible
for guide of machine installation and testing at the Buyer’s factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is
approved. The buyer is also responsible to bear expenses generated, e.g. visa
formalities, meals, accommodation and allowance of USD 100 per day for
each engineer.
d. Engineer will give free training lessons to labors in buyer’s factory.
e. If buyer doesn’t request installation and commissioning by Seller’s engineer,
which to be accounted all the machines has been successfully tested by buyer.

3. Quantity and quality guarantee

a. Quantity/Quality Discrepancy to destination port during transportation:

In case of quality/quantity discrepancy to destination port in transportation,
customer should file claim within 30 days after the arrival of the goods at port
of destination. Insurance company and shipping company will be responsible
for any discrepancy of the goods caused by shipping company and other
transportation organization and/or post office.
b．Long-term service:
We will charge the buyer cost price of spare parts beyond two years and
provide long-term technical guide.