Design of Mine Pillars F
Design of Mine Pillars F
Coal pillars are to be left in the mine to support the overburden and to
maintain the competence of the exposed roof.
Development pillar: provides long term stability to part of the mine entries to maintain access
used for ventilation, power, water, men and material
Production pillar: pillars formed during production in the panel and provides short term
stability.
Yield pillar: yields/crushes in a controlled manner through out their width. These are used in
protection of panel or as a part of development method for improving adjacent road way
conditions.
Chain pillar: pillars mostly used for panel for isolation of panel.
MINE PILLAR
SLENDERNESS
FUNCTION SHAPE
(W/H)
PILLARS IN PILLARS IN
COAL MINES HARD ROCK MINES
SLANDER* SQUARE
MINE PILLAR
CLASSIFICATION
PROTECTIVE SILL INTERMEDIATE** RECTANGULAR
RIB/ SQUAT***
CROWN RIB
BARRIER
CHAIN YIELD
Figure 11.3: Layout of barrier pillars and panel pillars in a laterally
extensive orebody.
Field observations of pillar performance
For states of stress in a pillar less than the in situ rock mass strength, the
pillar remains intact and responds elastically to the increased state of stress.
Three main modes of pillar behaviour under stresses approaching the rock
mass strength have been recognised, which may be reproduced
qualitatively by laboratory tests on model pillars in a displacement controlled
testing machine.
In relatively massive rock, the most obvious sign of pillar stressing involves
spalling from the pillar surfaces, as illustrated in Figure 13.5a. Fretting or
necking of the pillar occurs.
Although the initial signs of rock stress may be local shear failure, associated
with the re-entrant geometry represented in Figure 13.6a, the formation of
surface spalls illustrated in Figure 13.6b is a more extensive failure indicative
of states of stress satisfying the conditions for fracture initiation and rock
damage in a significant volume of the pillar. In this condition, the pillar is
partially failed, but the core of the pillar is intact, in terms of the model of rock
fracture and failure.
Figure 13.6 Schematic illustration of the evolution of fracture and failure in a pillar in massive rock (after
Lunder and Pakalnis, 1997).
Higher states of stress lead to damage accumulation through internal crack
initiation and extension, and interaction of the network of cracks, as shown in
Figure 13.6c. When friction between the fully developed crack population is
fully mobilized, the pillar is at peak strength, and mechanically is at a state of
failure, illustrated in Figure 13.6d. This model of the progressive evolution of
pillar failure is consistent with the micromechanical modelling of pillar loading
reported by Diederichs (2002), in which progressive crack formation and
localisation of shear strain was observed.
PHYSICAL MECHANICAL
W + B
2
σP = γ H
W
Pillar load (σP) on
rectangular pillar:
σP = γ H
(W + B )( L + B )
WL
Where;
H= depth of working
W= width of pillar
L= length of pillar
B= bord width
γ=unit rock weight
Ultimate Strength: The design determines the strength of a pillar on the basis of its
geometry, size and the compressive strength of the material.
This approach will compare the expected load of the pillar to its ultimate strength to
determine its safety factor value.
The main assumption of this approach is that, once the ultimate strength is overcome
the pillar will have zero strength, which is not strictly true in reality.
Progressive Failure: The design assumes a non-uniform stress distribution within the
pillar.
The failure of a pillar begin at the point of ultimate strength, and gradually progresses
to ultimate failure.
Wilson Core Model
Diest Strain Softening Model
where σp= pillar strength; σs = strength of insitu coal or rock; W = pillar width; H= mining height; α
and β are regression constant and K = a constant depending on the field
Pillar strength formulas by Obert and Duvall (1967) and Bieniawski (1968), Sheorey follow
the first form, whereas formulas by Salamon and Munro (1967) and Holland (1964) follow
the second.
Load on the Pillars
The load on the pillar may be estimated using any of the following two approaches:
Tributary Area Approach
This relation is used to measure the distribution of load on the uniform sized
excavations/pillars/stooks. The normal stress perpendicular to the seam,
Where,
H = depth of cover, m
B = width of the mined out area, m
= unit rock pressure = 0.025 MPa/m of depth
R = extraction ratio
w = width of the pillar, m
α = dip of the seam
The value of k, which is the ratio of horizontal
to vertical in-situ stress, is taken as 1 in the
absence of actual stress measurements.
PILLAR LOADING
• Estimation of loading on the pillar of Bord and Pillar mines based on tributary
area loading concept.
(C1 xC 2 )
σL = γgH
(w 1 xw 2 )
γH (w p + we ) 2
γH
σp = =
w 2
p 1− R
where H = depth of cover, γ = unit weight of overburden ; Can be expressed in terms of
extraction ratio R = total void/ total area
w 2p
R = 1−
Tributary area pillar
(w p + we )
2
Safety factor
stress
during development
Actual pillar
stress Strength of pillar S p
h SF = =
Stress on pillar σp
wp
PILLAR LOADING
Tributary area loading concept It has certain following limitations:
• The attention of tributary load is being restricted to the normal pre-mining stress to apply to the
vertical principle axis of the pillar support system. It assumes that all other stress components of
the mining stress field have no effect on the pillar performance.
• Tributary estimates are valid only if the geometry of pillars is highly regular and it is repeat itself
over a relative distance. So, any irregularity (i.e. solid ribs) will be relatively far away from the
majority of the pillars, so its overall influence on the entire pillar structure can be neglected.
• Tributary is only applicable for support pillars under static load. For example, it cannot estimate
the abutment load on a chin pillar.
• Tributary load is too conservative for longwall mining. It overestimates the pillar loads, because
tributary load assumes the load is uniformly distributed over the pillars, which is not the case.
Load on the Pillars
Wilson’s Approach
The pressure (P in MPa) coming over the chain of pillars with goaf on
one or both sides is estimated using the following relation:
Where,
ρ= unit rock pressure =0.025 MPa/m,
H = depth of cover, m
W1 = width of the pillar, m
W2 = length of the pillar, m
B = gallery width, m
L = extraction width, m
σc = compressive strength of 2.5 cm cube coal, taken as 30 MPa
h = extraction height, m
Pillar Strength Equations
Overt-Duvall/Wang Formula
limitations: Developed for hard rock specimen but can also be applied to coal seams and found to be suitable
for Wp/h ratio upto 8.
wp
Sp = S1 0.778 + 0.222
h
Holland-Gaddy Formula
Holland (1964) extended Gaddy’s work (1956) and proposed this formula. K is Gaddy’s
constant and the units of wp and h should be expressed in inches. This formula works well for a
coal pillar safety factor of 1.8~2.2 with a wp/h ratio between 2 to 8.
K wp
Sp =
h
Holland Formula (1973)
Given different formula and recommended wp
safety factor for using this formula is 2.0. S p = S1
h
Salamon-Munro Formula (1967) Based on the 125 case histories in South African coal fields.
where Sp is expressed in psi and MPa and pillar dimensions are in ft and m in English and SI
units respectively. Recommended safety factor for using this formula is 1.6, the range being
1.31 to 1.88.
w 0.46 w 0p.46
S p = 1320
p (English units) or S p = 7.2 0.66
(SI units)
h 0.66 h
H W
CMRI Formula (sheorey)
S 0.27σ c h
= −0.36
+ − 1 MPa
160 h
PILLAR STRENGTH
Size effect
• The relationship between the size and
the strength of the specimen can be
generalized by the equation given
below:
S1 = k 1d − a
wp
a
wp
PILLAR STRENGTH
Shape effect (Das, 1986)
Slender pillars, whose w/h ratios are less than about
3 or 4. When these pillars are loaded to their
maximum capacity, they fail completely, shedding
nearly their entire load.
Safety factor
12 Salmon-Munro
35
10
30
8
25
Sheory 6
20 Salmon- Munro 4
15 2
90 120 150 180 210 240 270 310 350 90 120 150 180 210 240 270 310 350
Depth (m) Depth (m)
75 8
Pillar Strength (MPa)
65
7
Sheory
55
Safety factor
6
Salmon-Munro
45
5
35 Sheory
4
Salmon- Munro
25
3
15
2
300 340 380 420 460 500 540 580 620 660
300 340 380 420 460 500 540 580 620 660
Depth (m)
Depth (m)
Progressive Failure Approach
Fig. Change in stress profile through pillar cross section as load increases.
Strain Softening Approach
As a result of mining in the vicinity of the pillar, the
pillar load, vertical stress gradually increases from the
initial virgin value to maximum load bearing capacity or
pillar strength.
In this stage of loading, both the pillar load and the
Fig: Idealized Pillar behaviour
mean pillar deformation (or average vertical
convergence) is increasing simultaneously, that is, the
pillar’s load deformation curve is in its ascending
branch.
This ascending portion of the pressure deformation
curve is defined as Zone I.
The pillar load is at its maximum when its value
reaches the pillar strength.
10
Sandstone B
6
A
4 C
2
Coal
O
0
0 0.005 0.01 0.015 0.02 0.025 0.03
Average Strain
Sandstone
Pillar Strength (MPa) = σ c [0.1514 ( w / h) + 0.2664]
0.66
It was deduced that the yield pillars support only the overburden weight
below the arch, the higher its height and the higher the abutment loading.
Arching occurs as long as the mining width does not exceed a critical
dimension – the critical pillar arch width.
If this is exceeded, the pressure arch breaks and the yield pillars are
subjected to full overburden loading, potentially leading to total pillar
collapse and extensive surface subsidence.
Fig. Pillar – Pressure Arch Concept
Fig. Yield Pillars – Pressure Arch Concept
Yield Pillar Approach
Deep, bump prone lithology coal reserves can be mined safely only with yield pillars.
Yield pillars increase the extraction ratio in a mine.
Reserves formerly defined as unminable, become minable.
Yield Pillar Approach
Load shedding can take place if the following requirements are satisfied:
Su and Hasenfus (1999) employed finite element models (FEM) to explore the effect of
various geologic conditions on pillar strength.
They found that a rock parting may increase the pillar strength, while a clay parting could
reduce it. A weak floor could reduce the pillar strength by as much as 50%.
All of these effects were minimal for slender pillars, but became much more pronounced
once the w/h exceeded 5.
The models also indicated that varying the uniaxial coal strength had almost no effect on pillar
strength.
Gale(1996,1998) observed that pillar strengths seemed to fall into two groups, using FLAC:
• Strong roof and floor rock where confinement was easily generated within the pillar,
and;
• Weak rock or bedding planes, which could fail either in compression or shear, and
which limited the confinement that could be developed within the pillar, and thus limited
the strength of the pillar system.
When large numbers of slender pillars are used over a large area, the failure of a single pillar
can set off a chain reaction, resulting in a sudden, massive collapse accompanied by a
powerful airblast.
Pillar Squeezes
Squeezes occur when the pillars are too small to carry the loads applied to them. As the
loads are gradually transferred, the adjacent pillars in turn fail. The results can include
closure of the entries, severe rib spalling, floor heave, and roof failure. The process may take
hours or days, and can cause an entire panel to be abandoned.
Pillar Bumps
Bumps occur when highly stressed coal pillars suddenly rupture without warning, sending
coal and rock flying with explosive force.
Cascading Pillar Failure (CPF)