Pulsar RS 200 BS VI OBD2 Rev 10 Jan 242441a1e0
Pulsar RS 200 BS VI OBD2 Rev 10 Jan 242441a1e0
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REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
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SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
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Index BS VI Index BS VI
Plate No. Description Page No. Plate No. Description Page No.
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 5 CAMSHAFT / TENSIONER 7 TRANSMISSION 13 - 15 CHANGE DRUM / SHIFT FORK 17
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
GEAR CHANGE MECHANISM 19 ENGINE ASSLY & CRANKCASE RH 21 - 23 OIL PUMP 29 RADIATOR 31 - 33
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
CRANKCASE LH 25 BALANCER IDLER GEAR/WATER PUMP 27 COVER CLUTCH 35 COVER MAGNETO 37
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
CLUTCH ASSEMBLY 39 THROTTLE BODY 41 SILENCER ASSEMBLY 47 - 49 STARTER ASSEMBLY 51
PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
AIR CLEANER COMPLETE 43 EVAP Mechanism 45 MAGNETO, REGULATOR & EMS 53 H.T. COIL 55
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
SEAT ASSEMBLY / SEAT LOCK 57 ENGINE MOUNTINGS 59 PILLION FOOT REST / HOLDER 65 - 67 MUDGUARD - FRONT & REAR 69
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
FRAME & FRAME FITTINGS 61 SWINGARM / REAR SHOCK ABSORBER 63 STAND ASSEMBLY 71 TUBE / TYRE / RIM 73
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 34
PLATE NO. : 33 PAGE NO. PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
MASTER CYLINDER -
FRONT HUB 75 77 REAR DISC BRAKE ASSEMBLY 83 REAR BRAKE PEDAL 85
FRONT DISC BRAKE
PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 45
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PAGE NO. PLATE NO. : 46 PAGE NO.
FITTINGS - SIDE COVERS &
HANDLEBAR ASSEMBLY 91 FRONT FORK 93 - 95 103 METER ASSEMBLY 105
COVER SEAT
PLATE NO. : 43
PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
PETROL TANK, CAP TANK &
97 FITTING PETROL TANK COVER 99 - 101 CONTROL CABLES 107 CHAIN CASE 109
GAUGE FUEL
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.
HEAD LAMP & FAIRING 111 - 113 INDICATOR LIGHT ASSEMBLY 115 TOOL KIT 123 ACCESSORIES / GRAB HANDLE 125
13 14 15
16 17 18
19 20 21
22 23 24
1 2
Front Wheel Direction
BS VI Plate No.: 2
Cylinder Head
No. Part No. Description Qty. Remarks
3 4
Front Wheel Direction
BS VI Plate No.: 3
Valve
No. Part No. Description Qty. Remarks
2/3
5 6
Front Wheel Direction
BS VI Plate No.: 4
Camshaft / Tensioner
No. Part No. Description Qty. Remarks
15
14
7 8
Front Wheel Direction
BS VI Plate No.: 5
Cylinder and Piston
No. Part No. Description Qty. Remarks
5 5
1 36 JL00 07 Kit Block & Piston 1
36 DT01 15 Kit Block & Piston 1 For OBD2
2 36 JU00 01 Kit Piston Ring 1
3 JU 5212 10 Pin Piston 1
4 JU 5212 12 Ring Snap 2
5 39 2181 06 Pin - Hollow Dowel 14 X 20 2
2
2
4
3
9 10
Front Wheel Direction
BS VI Plate No.: 6
Crankshaft
No. Part No. Description Qty. Remarks
16
13
11 12
Front Wheel Direction
BS VI Plate No.: 7
Transmission
No. Part No. Description Qty. Remarks
1
1 JG 5510 27 Shaft Input T/M Comp 1
2 2 39 2158 11 Washer - Plain 1
3
4 3 JG 5510 13 Bush 6th Drive / Bush 2nd Driven 2
27
26
13 14
Front Wheel Direction
BS VI Plate No.: 7
Transmission
No. Part No. Description Qty. Remarks
1
21 JP 5512 26 Gear 6th Driven 1
2 22 JG 5510 00 Bush 1st Driven 1
3
4 23 JG 5512 25 Gear 1st Driven 1
9 12
14 3 18
10 23
12 13
22
21
11
20 5 15
24
25
27
26
15 16
Front Wheel Direction
BS VI Plate No.: 8
Change Drum / Shift Fork
No. Part No. Description Qty. Remarks
8
6 DH 1013 89 Bolt Socket - M6 x 1 x 20L 1
3 7 JG 5610 12 Fork Gear Shift Input 1
11 2 8 JP 5610 03 Fork Gear Shift Output 2
9 JG 5610 16 Shaft Gear Shift Fork 1
10 1 10 JG 5612 25 Shaft Gear Shift Fork Output 1
11
4 7
5
9
6
17 18
Front Wheel Direction
BS VI Plate No.: 9
Gear Change Mechanism
No. Part No. Description Qty. Remarks
15 6 DT 5612 05 Damper 1
3
7 DT 5612 01 Assembly Lever Gear Change 1
12 DT 5614 14 Lever Assembly Change 1 New C&G from Oct 20
8 JL 5614 09 Bolt Gear Change Lever 1
2
7 9 01 1009 05 ‘O’ Ring 2
10 JL 5614 10 Washer - Steel 1
4
16 11 DT 5612 06 Lever Gear Shift Assy Comp. 1
5
12 JG 5612 15 Compression Spring 1
1 13 JG 5612 17 Bush-Torsion Spring 1
14 JG 5612 32 Spring Torsion 1
15 JG 5612 16 Washer 14 x 30 x 1.5 1
6
10
8
9
9
19 20
Front Wheel Direction
BS VI Plate No.: 10
Engine Assembly / Crankcase RH
No. Part No. Description Qty. Remarks
3
1 DT 5010 30 Engine Assembly 1
2 DT 5010 52 Engine Assembly 1 For OBD2
2 36 DT00 79 Kit Asly Crankcase RH 1 Refer Kit List
3 39 1931 20 Ball Bearing 28 X 68 X 18 1
5 4 4 JY 5410 47 Stopper I/P Shaft Bearing 1
6 5 LA D000 77 Bolt Flanged M6x16 1
7
14 16 JG 5612 05 Washer 1
22 17 JG 5610 09 Stopper Drum Complete 1
21 18 LD B000 50 Washer 1
19 JG 5612 26 Spring 1
17
18 20 39 2562 20 Bearing - Needle Roller 1
28
15 6
20
19
23 27
16
24 25 26
21 22
Front Wheel Direction
BS VI Plate No.: 10
Engine Assembly / Crankcase RH
No. Part No. Description Qty. Remarks
3
21 LB B000 07 Screw Pan Cross M6 1
2 22 JG 5410 45 Input Shaft Bearing Stopper 1
23 DP 1011 91 Bolt Shifter 1
13
12
14
22
21
17
18
28
15 6
20
19
23 27
16
24 25 26
23 24
Front Wheel Direction
BS VI Plate No.: 11
Crankcase LH
No. Part No. Description Qty. Remarks
1 1 36 DT00 85 Kit Assembly Crankcase LH 1 Refer Kit List
2 AA 1014 37 Screw Pre-Coated 2
19
3 39 2562 20 Needle Bearing 1
18 4 JU 5410 18 Bracket Harness Upper 1
4
2 5 JG 5410 44 Bracket Harness Lower 1
24
6 KA DP05 16 Bolt Flange - M5 2 For Twin Channel ABS
7 DT 3518 06 Sensor Assembly Pick Up 1 For Twin Channel ABS
DT 3510 16 Sensor Assembly Pick Up 1 For OBD2
19 8 39 1043 19 Seal Oil 1 Gear Change lever
9 KE BB37 15 Circlip Internal 1 Output Shaft
5 10 JY 5410 58 Oil Seal Output Shaft 1
2 7
21 20 23 6 10
8 9 11 59 2000 06 Bearing Ball 1 Output Shaft
12 JG 5410 15 Needle Bearing 1 Drum
14A 13 BF 5610 20 Bearing Plain 1
14 22 14 JY 5710 30 Mesh Oil Filter Assembly 1
15
14A LJ A000 04 ‘O’ Ring Strainer 1
17 15 JA 5410 48 Strainer Cap with ‘O’ Ring 1
25 26
Front Wheel Direction
BS VI Plate No.: 12
Balancer Idler Gear / Water Pump
No. Part No. Description Qty. Remarks
11 13
5 16 39 2606 07 Pin - Parallel 2
17 LA E000 17 Bolt Flanged 1
16 16
27 28
Front Wheel Direction
BS VI Plate No.: 13
Oil Pump
No. Part No. Description Qty. Remarks
29 30
Front Wheel Direction
BS VI Plate No.: 14
Radiator
No. Part No. Description Qty. Remarks
5 4 3
16 17 1 DT 1810 01 Cowl Radiator 1
14 18
2 DT 1810 28 Plug Push Pull 4
1
3 JG 1710 31 Clip Nut - M5 4
4 39 2141 24 Washer Nylon 4
31 15 5 LB U000 23 Screw 4
2
30
37 6 DT 6012 32 Radiator Core 1
38 7 JP 6012 35 Fan Radiator 1
8 JL 6012 16 Rubber Damper Radiator Mounting 2
13 9 39 2704 11 Washer 4
12 36 19
6 39 8
10 JG 5810 14 Silent Block (M6) 2
7
11 LC G000 29 Nut Hex Flange - M6 4
12 KD BA06 13 Washer Plain 1
13 KB UF06 12 Screw Truss 1
14 DT 6012 26 Expansion Tank 1
15 DT 6012 28 Tube Connecting 1
29 9
20
16 DT 6012 10 Tube Drain 1
11 22 17 JG 6012 11 Cap Expansion Tank 1
18 JG 6012 30 O-Ring Cap 1
28 25 24
10 35 19 JG 6012 35 Radiator Cap 1
24 34
23 20 JG 6012 34 Clamp 2
31 32
Front Wheel Direction
BS VI Plate No.: 14
Radiator
No. Part No. Description Qty. Remarks
5 4 3
16 17 25 JL 6012 19 Hose By Pass To Pump 1
14 18
1
26 JL 6012 12 Clamp Radiator 1
27 36 DT00 01 Kit Hardware R Cowl & Fairing 1
31 15 28 DJ 1811 26 Foam Pad (25X15X2) 2
2 29 KD DB06 12 Washer Spring Thin 2
30
37 30 JG 1710 29 Spring Band Clamp 11.5 x 8.4 3
38
31 JG 1812 50 Step Bolt 1
13 32 JL 6012 21 Clamp Coolant Pipe 1
12 36 19
6 39 8
33 LJ A000 05 Pipe Coolant "T" O - Ring 1
34 LA E000 41 Bolt Flanged 2
7
35 KA DD06 08 Bolt Flanged 2
29 9
39 LD B000 15 Washer Plain 1
20
11 22
28 25 24
10 35
24 34
23
26 33
20
21
29 32
33 34
Front Wheel Direction
BS VI Plate No.: 15
Cover Clutch
14 No. Part No. Description Qty. Remarks
1
11 39 0999 06 Pin - Hollow Dowel 2
12 JL 5412 07 Gasket Clutch Cover 1
JL 5412 77 Gasket Clutch Cover 1 From Sept 21
6 13 DT 5410 18 Bracket Clutch Cable 1
12 14 KA EQ06 30 Bolt Flange Small - M6 11
15 39 1046 19 Seal - Oil 1
9
8
16 JG 5412 31 Plate -position 1
17 AA 1014 37 Screw Pre-Coated 2
18 JL 5412 22 Decal Triple Spark 1
20 11 19 JL 5412 18 Jet Oil Clutch Cover 1
20 JL 5412 30 Damper Clutch Cover 1
21
21 JL 5412 31 Plate Damper Clutch Cover 1
22 22 DH 1013 88 Bolt Flange 5
35 36
Front Wheel Direction
BS VI Plate No.: 16
Cover Magneto
No. Part No. Description Qty. Remarks
6
4
6 KA EQ06 30 Bolt Flange Small - M6x1xL30 9
3
1 7 JL 5412 03 Cover LH RR 1
6 7 8 KA EQ06 45 Bolt Flange Small 1
8 9 JF 2330 36 Label Gear Shift 6 Speed 1
10 JL 5412 23 Decal ‘Bajaj logo’ 1
8
4
6
6
10
13 12
37 38
Front Wheel Direction
BS VI Plate No.: 17
Clutch Assembly
No. Part No. Description Qty. Remarks
4
6 JG 5514 48 Friction Plate 4
JG 5514 55 Friction Plate 2
7 DT 5514 08 Pressure Plate 5
11
2 8 JG 5514 43 Clutch Holder 1
8
3 9 DT 5514 01 Center Clutch 1
10 10 DT 5514 03 Spring Clutch 4
9
39 40
Front Wheel Direction
BS VI Plate No.: 18
Throttle Body
No. Part No. Description Qty. Remarks
11 8
41 42
Front Wheel Direction
BS VI Plate No.: 19
Air Cleaner Complete
No. Part No. Description Qty. Remarks
13
10 DG 1210 02 Clamp (Hose C'case Breather) 1
13
11 JG 5810 56 Clamp (Breather Tube) 1
12 DS 1211 26 Plug 1
5
6 13 JU 5810 06 Clamp 2
4 14 KA DD06 10 Bolt Flanged 1 RH Mounting
3
15 KA DA06 30 Bolt Flanged 1 RH Mounting
10
11
12
9
14
8 15
43 44
Front Wheel Direction
BS VI Plate No.: 20
EVAP Mechanism
No. Part No. Description Qty. Remarks
27 1 JY 1710 77 Canister 1
2 DT 1716 13 Pipe Connector - Canister 1
26
17
3 JU 1716 06 Valve Purge 1
21 28
15 4 JY 1710 69 Spring Band Clamp 15 x 10 1
3
5 JL 1711 02 Clamp Band Spring 12.5 x 8 3
23
1
5 5 22
14 19 7
24 6 DT 1716 12 Pipe Valve Purge - Connector 1
2 7 JG 1710 86 Connector Tube EVAP 2
8 DT 1718 47 Tube Connector To Throttle Body 1
9 JY 1710 70 Spring Band Clamp 9 x 8.4 4
11 4 10 JY 1138 42 Connector Y Shape 1
16
20
6
11 DT 1718 46 Tube Y Connector To Canister 1
25
10 19 12 JF 1716 07 Tube Connector To Plug 1
9 18
13 JY 1718 25 Plug Fuel Drain 1
7 14 JL 1718 36 Tube Tank To Y Connector 1
5
9 15 JZ 1710 55 Strap Canister 2
8
12
16 DT 1138 41 Bracket Canister Mounting 1
17 JD 1710 59 EVAP Cap Rubber Bush Sealing 1
18 JF 1718 07 Tube Canister Drain 1
21 19 DT 1718 21 Clamp Ear 3
13
20 JL 1711 01 Clamp Band Spring 9.5 x 8.4 2
45 46
Front Wheel Direction
BS VI Plate No.: 20
EVAP Mechanism
No. Part No. Description Qty. Remarks
27 21 JG 1710 29 Clamp 3
22 DT 1718 52 Clamp Ear 1
26
17
23 DT 1716 11 Pipe Connector - Valve Purge 1
21 28
15 24 JF 1710 64 Band Cable 1
3
25 KA DA06 12 Bolt Flanged 2
23
1
5 5 22
14 19 7
24 26 DT 1138 64 Bracket Valve Purge 1
2 27 KC GA06 06 Nut Hex Flanged 1
28 KA AD06 10 Bolt 1
11 4
16
20
6
25
10 19
9 18
7
5
8 9
12
21
13
47 48
Front Wheel Direction
BS VI Plate No.: 21
Silencer Assembly
15 No. Part No. Description Qty. Remarks
49 50
Front Wheel Direction
BS VI Plate No.: 21
Silencer Assembly
15 No. Part No. Description Qty. Remarks
11
28
10 31
12 27
30
23
29
51 52
Front Wheel Direction
BS VI Plate No.: 22
Starter Assembly
No. Part No. Description Qty. Remarks
1A
1 JL 3516 00 Starter Motor Assly. 1
14 1A KA DQ06 25 Bolt M6-Motor mtg. 2
1
2 2 JG 6214 13 Gear Starter Counter 2 Assy 1
3 JG 6214 12 Gear Starter Counter 1 1
3
4 JG 5310 41 Balancer Drive Gear 1
5 LD H000 02 Washer Conical 1
8
12 LD F000 01 Washer - Lock Toothed 4
11 16 15 9 13 DH 10 13 89 Pre-coated Screw 4
10
14 JA 3516 27 ‘O’ Ring Starter Motor 1
15 JG 5410 43 Retainer Gear Starter 1
53 54
Front Wheel Direction
BS VI Plate No.: 23
Magneto & H.T. Coil
No. Part No. Description Qty. Remarks
4
5 1 1 JY 3510 19 Rotor Without Clutch Assy 1
2 DT 3510 15 Stator Assembly 1
3 19
3 LA C000 03 Bolt Socket - M5 x 0.8 x L40 3 Precoated
4 KA DD05 08 Bolt Flanged 2
5 JG 5412 23 Bracket Harness - G2 1
2
16
10
17
17
55 56
Front Wheel Direction
BS VI Plate No.: 24
Seat Assembly / Seat Lock
No. Part No. Description Qty. Remarks
1
1 DT 1910 06 Seat Assembly - Front 1
16 2 JG 1910 08 Collar-seat 2
6
3 FD 2110 06 Grommet Seat 2
13 4 DK 2110 09 Damper For Seat 2
5 JZ 1910 10 Damper Seat 2
12 15
10
57 58
Front Wheel Direction
BS VI Plate No.: 25
Engine Mountings
No. Part No. Description Qty. Remarks
6
2
5
1 3
4
6
59 60
Front Wheel Direction
BS VI Plate No.: 26
Frame and Frame Fittings
No. Part No. Description Qty. Remarks
10
16 1 DT 1112 14 Frame Assembly 1
2 36 JG00 11 Kit Steering head bearing 1
12
3 DT 1812 65 Grommet Side Cover 2
1
17 4 JL 1710 20 Grommet Tank Rear 1
5 DS 2110 04 Damper Seat I 2
2
14
/15 6 JZ 1813 22 Side Cover Grommet 2
8 7 DT 1138 58 Tape Frame 3
11 13 JG 2330 01 Tape Frame 4 From Oct 20 New C&G
19 9
7 8 DK 1810 51 Cage Bearing Steering Bottom 1
20 8 9 DT 1813 23 Plug 1 1
11 13
10 DT 1710 76 Damper Tank Cover 2
20
61 62
Front Wheel Direction
BS VI Plate No.: 27
Swing Arm / Rear Shock Absorber
No. Part No. Description Qty. Remarks
63 64
Front Wheel Direction
BS VI Plate No.: 28
Pillion Foot Rest / Holder
No. Part No. Description Qty. Remarks
2
29 1 56 DT3Y 1Y Holder Step RH Slate Gray 1
15
2 DT 1130 29 Step Assy Main RH 1
19
3 JL 1130 12 Spring Torsion 2
4
4 LA C000 45 Bolt Socket - M8 4
24 5 56 DT3X 1Y Holder Step LH Slate Gray 1
1
3
6
8 16 JL 1130 36 Rubber Pad Footrest 2
24 7
27 17 DT 1130 14 Lock Plate LH 1
29 18 DT 1130 15 Lock Plate RH 1
24 19 36 JL00 41 Kit Main Step Hardware 2
17
16 26
19 23
25
15 22
28 10
9
65 66
Front Wheel Direction
BS VI Plate No.: 28
Pillion Foot Rest / Holder
No. Part No. Description Qty. Remarks
2
29 22 KH AA25 20 Pin Cotter 4
15
23 KD AA08 16 Washer Plain Small 4
19
24 JL 1130 37 Pin Foot Step 4
4
25 LD A000 13 Washer Plain 1
24
1
3
26 GF 1611 43 Spring Pillion Footrest 1
27 DT 1130 35 Tape Holder Step LH 1
16 11
18 28 LA A000 09 Bolt - M6 x 1 x L10 1
10 29 JL 1130 06 Rubber Main Step 2
7
5
13
4 24
14 26
12
6
8
24 7
27
29
24
17
16 26
19 23
25
15 22
28 10
9
67 68
Front Wheel Direction
BS VI Plate No.: 29
Mudguard - Front & Rear
No. Part No. Description Qty. Remarks
9
6 JG 1134 07 Bolt Flange M8 4
3 7 KA CF05 30 Bolt - Hexagon Socket M6 2
8
8 DT 1814 34 Cup Washer 2
7
9 DT 1814 39 Spacer Fender Front 2
10 FD 2210 19 Bolt Flanged M8 3
2
4
11 DT 1812 56 Seat Cowl Central Bottom 1
15 14 14 12 39 1907 01 Screw M5 8
13 39 2141 24 Washer Non Metallic 8
6 14 DJ 2011 73 Grommet For Cables 2
15 DJ 1610 91 Grommet - Front Fender 4
13 17
12
69 70
Front Wheel Direction
BS VI Plate No.: 30
Stand Assembly
No. Part No. Description Qty. Remarks
71 72
Front Wheel Direction
BS VI Plate No.: 31
Tube / Tyre / Rim
No. Part No. Description Qty. Remarks
4 5
2
73 74
Front Wheel Direction
BS VI Plate No.: 32
Front Hub
No. Part No. Description Qty. Remarks
1 9 1 JL 1310 01 Axle 1
7 2 DT 1310 17 Collar Assembly Wheel Front 1
3 KP BC62 02 Bearing - Ball 2
4 JL 1310 04 Wheel Front 1 Wheel Front 1
5 JG 1310 01 Spacer Assembly Front Wheel 1
4
3
5 8 6 DG 1510 05 Seal - Oil 1
7 DT 1318 02 Disc 300 mm 1
8 JU 1318 01 Sensor Disc Front 1
6
9 JD 1318 11 Special Bolt M8 6
16
10 JL 1310 00 Collar 1
14
11 LD B000 29 Washer 1
12 LC J000 02 Nut - U M14 1
13 DK 2011 64 Sensor speed wheel 1
3
14 KA DT06 14 Bolt Flanged - M6 1
2
15 DT 1318 78 Clamp W ABS Hose 1
10
12
11
15
75 76
Front Wheel Direction
BS VI Plate No.: 33
Master Cylinder - Front Disc Brake
No. Part No. Description Qty. Remarks
A
BR D C R C ING
ALE FILLE MO
SE N
A
CLE FOR
BE
ER
E
V
10
11 11 DK 1510 69 Bolt - Banjo 4
14
7 12 DK 1810 52 Clamp - Holder : RH 1
13 LA D000 37 Bolt Flanged M8X1X50 2
13 14 36 DT00 34 Major Kit M Cylinder - ABS 1
13
14A 36 DT00 35 Minor Kit M Cylinder - ABS 1
8 12
9
10
10
11
77 78
Front Wheel Direction
BS VI Plate No.: 34
Caliper Assembly - Front Disc Brake
No. Part No. Description Qty. Remarks
5 2 PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
79 80
Front Wheel Direction
BS VI Plate No.: 35
Rear Hub
No. Part No. Description Qty. Remarks
9 1 DK 2011 64 Sensor speed wheel 1
8 2 KA DD06 14 Bolt Flanged 1
25
7 3 JL 1312 03 Axle Rear 1
6 4 LD B000 29 Washer Rear Axle RH 2
5 5 LC L000 04 Nut U Flange - M8 6
10
81 82
Front Wheel Direction
BS VI Plate No.: 36
Rear Disc Brake Assembly
25 No. Part No. Description Qty. Remarks
83 84
Front Wheel Direction
BS VI Plate No.: 37
Rear Brake Pedal
No. Part No. Description Qty. Remarks
4
7 8
8
85 86
Front Wheel Direction
BS VI Plate No.: 38
Anti Lock Braking System (Twin Channel)
No. Part No. Description Qty. Remarks
12
1 DT 1318 91 Unit ABS 1
8 DT 1318 92 Unit ABS 1 ABS 9.1 Unit
13 DT 1319 03 Unit ABS Wet 1 For OBD2
9 14 2 36 DT00 44 Hose Cylinder Master Fr to Unit ABS 1
36 DT00 90 Hose Cylinder Master Fr to Unit ABS 1 For Dt14
2 3 36 DT00 43 Hose Caliper Front to Unit ABS 1
11 36 DT00 92 Hose Caliper Front to Unit ABS 1 For Dt14
4 DT 1138 62 Bracket Unit ABS 1
10
5 LA E000 21 Bolt Flanged 3
12
6 KA ED06 12 Bolt Flanged 1
16 15 7 KA ED06 08 Bolt Flanged 1
8 DT 1318 49 Clamp Brake Hose 1
9 DT 1318 72 Bracket Clamp Hose 1
10 DE 1910 10 Copper Washer 16
17 6
11 DK 1510 69 Benjo Bolt 8
12 KA EA06 22 Flanged Bolt 4
7
13 KA DA06 12 Flanged Bolt 2
3 14 DT 1318 37 Bracket Hose Clamp ABS 1
4 15 DT 1318 78 Clamp W ABS Hose - Speed Sensor 5
87 88
Front Wheel Direction
BS VI Plate No.: 39
Handle Bar Assembly
No. Part No. Description Qty. Remarks
89 90
Front Wheel Direction
BS VI Plate No.: 40
Front Fork
No. Part No. Description Qty. Remarks
27 1 DT 1210 49 Fork Assembly- Front 1
2 DT 1210 52 Tube Outer LH 1
24 22
25 3 DT 1210 53 Tube Outer RH 1
26
28
4 DK 1810 06 Socket Headed Bolt -M10 2
21 5 DK 1810 07 Copper Washer 2
1 27
6 DK 1810 21 Inner Dust Seal 2
23 7 DK 1810 18 Washer Seal 2
8 DK 1810 19 Oil Seal 2
14B 9 DK 1810 17 Guide Bush 2
16
17 10 DK 1810 20 Oil Seal Stopper 2
6 14C
7 14D 12
8 11 DK 1810 15 Washer 2
9 14A 11
10 12 DT 1210 36 Spacer Tube 2
13 DT 1510 40 Fork Pipe Inner 2
15 14A DK 1810 09 Cap Oil Lock 2
13 10
2/3 14B DK 1810 10 Seat Pipe 2
20 14C DK 1810 12 Piston Ring 2
18
19 14D DK 1810 13 Rebound Spring 2
5
15 DT 1210 37 Spring Main Spring 2
29 4
16 DT 1510 42 Fork Bolt 2
17 DK 1810 23 O' Ring 2
18 DT 1210 35 Under Bkt Assy Complete 1
19 JC 1810 20 Spring Washer 2
20 DK 1810 28 Bolt 2
91 92
Front Wheel Direction
BS VI Plate No.: 40
Front Fork
No. Part No. Description Qty. Remarks
27 21 DT 1210 31 Steering Top Bolt 1
22 DT 1210 32 Cap Steering Top Bolt 1
24 22
25 23 DT 1510 43 Cap Fork Top Bolt 2
26
28
24 DK 1810 75 Nut Steering 1
21 25 DK 1810 76 Cup Steering 1
1 27
26 DT 1510 46 Damper Steering Top Bolt Cap 1
23 27 LA C000 68 Bolt Socket 3
28 DT 1318 72 Bkt ABS Brake Hose Clamp 1
14B 29 JH 4010 31 Reflector Reflex Side 2
16
17
6 14C
7 14D 12
8
9 14A 11
10
15
13 10
2/3
20
18
19
5
29 4
93 94
Front Wheel Direction
BS VI Plate No.: 41
Petrol Tank, Cap Tank and Gauge Fuel
No. Part No. Description Qty. Remarks
21
23
1 DT 1710 92 Assembly Fuel Tank 1
DT 1711 07 Assembly Fuel Tank 1 For Aisan pump
3
17 2 DT 2326 06 Lock Set 3 In 1 + Tank Cap 1
18 2 3 KA CD05 16 Screw Allen 6
4 LA D001 54 Bolt 6
19 1 5 DT 1718 39 Plate Pressure Fuel Pump Mtg 1
JR 1718 20 Plate Pressure 1 For Aisan pump
95 96
Front Wheel Direction
BS VI Plate No.: 42
Fittings - Petrol Tank Cover
No. Part No. Description Qty. Remarks
20 39
1 LA C000 22 Bolt 2
21 19 15/16
2 LB U000 27 Screw 2
12 3 DT 1710 53 Grommet 4
4 DT 1710 80 Collar 2
5 JW 1710 16 Screw 2
1 13
18
14 22 6 KB UA05 16 Screw Truss 6
1 14
4 7 DT 1812 74 Collar Side Cover 2
3
13 8 KD BF06 13 Washer Plain 9
2
17 9 KB UF06 12 Screw Truss 6
11 13
10 JW 1710 16 Screw 2
6
29 11 DT 1812 15 Side Fairing Enclosure LH 1
14
27 12 DT 1812 28 Side Fairing Enclosure RH 1
28 13 LD A000 07 Washer Plain Small 14
27
14 LB R000 02 Self Tapping Screw- 14
30
29 32 15 DT 1812 91 Bracket Side Fairing Front LH 1
38
3 5 16 DT 1812 92 Bracket Side Fairing Front RH 1
7 26 17 DT 1812 93 Bracket Side Fairing Rear 2
4 25 31
37 18 JG 1710 31 Clip Nut M5 2
8
25
10 24 19 GL 1810 43 Clip Snap 2
8 23 20 KB UF05 16 Screw Truss - M5 x 0.8 x L16 8
9
9 8 21 39 2141 24 Washer Non Metallic 4
35
36 22 DT 1812 73 Step Bolt Tank Cover Top 2
34 23 DT 1812 44 Fairing Structure Middle LH 1
97 98
Front Wheel Direction
BS VI Plate No.: 42
Fittings - Petrol Tank Cover
No. Part No. Description Qty. Remarks
20 39
24 DT 1812 46 Fairing Structure Middle RH 1
21 19 15/16
25 KA DD06 10 Bolt Flanged 4
12
26 JG 1138 06 Grommet Coolant Ex Tank 1
27 DT 1138 15 Bracket Fairing Mtg Lower LH 1
1 13
18 28 DT 1138 30 Bracket Fairing Mtg Lower RH 1
14 22 29 DT 1812 65 Grommet Side Cover 2
1 14
4 30 KA EA06 12 Bolt Flanged 2
3
13
2
17 31 DT 1710 30 Foam Tank Cover 1
11 13
32 DT 1710 82 Beading Tank Cover 1
6 33 36 DT00 03 Kit Hardware P Tank Cover 1
29 34 DT 1810 34 Foam Tank Cover 2
14
27 35 DT 1710 73 Grommet Tank Cover Assly 2 N.I.
28
27
36 DT 1810 30 Tape Anti - Abrasive 3M 8
30
29 32 37 JG 1710 31 Clip Nut M5 4
38 38 DT 1813 26 Foam Side Fairing Inner 2
3 5
7 26
4 25 31
37
8
25
10 24
8 23
9
9 8
35
36
34
99 100
Front Wheel Direction
BS VI Plate No.: 43
Fittings - Side Covers & Cover Seat
No. Part No. Description Qty. Remarks
6 LB U000 23 Screw M5 2
7 KB RA42 13 Screw Tapping Pan Cross 8
8 5 8 LD A000 07 Washer Plain Small 8
7
14 9 KD BA06 13 Washer Plain 6
4 10 DT 1812 07 Flange Seat Cover LH 1
11
1
3
12 1
3
101 102
Front Wheel Direction
BS VI Plate No.: 44
Meter Assembly
No. Part No. Description Qty. Remarks
1 DT 4024 23 Speedometer 1
DT 4024 26 Instrument Cluster 1 For OBD2
7 2 JG 1812 38 Grommet Dashboard 3
7 8
3 LD B000 07 Washer Plain 3
8
4 KC AA05 04 Nut Hex Thick 3
8
13 5 DT 1812 33 Speedo Flap 1
9
9
6 DT 1812 55 Damper Speedo Flap 2
5 7 KA Cd05 16 Bolt-Socket-Dia-05 L-14 2
8 DT 1810 10 Trust Screw 4
9 39 2141 24 Washer non Metallic 4
11
1 10 YD T020 04 Spdomtr Top Cover & ‘O’ ring 1 N.I.
12
3
4
103 104
Front Wheel Direction
BS VI Plate No.: 45
Control Cables
No. Part No. Description Qty. Remarks
105 106
Front Wheel Direction
BS VI Plate No.: 46
Chain Case
No. Part No. Description Qty. Remarks
7 11
10
12 15
107 108
Front Wheel Direction
BS VI Plate No.: 47
Head Lamp & Fairing
No. Part No. Description Qty. Remarks
20 30
18 1 DT 4010 09 Front Position Lamp LH 1
15 36
1A DT 4010 10 Front Position Lamp RH 1
21 13 2 DT 1812 42 Fairing Structure 1
1A
19 16 3 LA D001 20 Bolt Flange M8 X 45L 2
4 39 2535 15 Hex Nut Flange M8 2
1
5 DT 1813 10 Trust Washer 4
16
14
8/8A/8B 6 DT 1813 11 Spacer Structure Mtg Front 4
24 7 DT 4010 08 Low Beam Projector 1
22 7A DT 4010 12 Bulb H11 (12 55W) 1
17
7B YD T020 02 Low Beam Projector W/O bulb 1
23
2 8 DT 4010 11 High Beam 1
9 8A DT 4010 24 Bulb H9 (12V 65W) 1
8B YD T020 03 High Beam Projector W/O bulb 1
9 DT 4010 17 Pivot Screw M6 2
4 10 KC EA06 05 Nut Domed Cap Single Piece 2
3
13 6 11 DT 4010 18 Adjusting Bolt 2
15 13
15 10 5
12 DT 4010 19 Adjusting Bolt M10 2
7/7A
26 11 13 LD A000 07 Washer Plain Small 5
33 7B
12 14 KB UF05 16 Screw Truss - M5 4
33
28 15 LB R000 02 Self Tapping Screw 8
34 25
32
16 JG 1710 31 Clip Nut M5 4
31 27 17 KC EE05 04 Nut Dome Cap Single Piece 2
35
18 DT 1812 32 Visor 1
37
29 19 JG 1812 36 Well Nut M5 6
109 110
Front Wheel Direction
BS VI Plate No.: 47
Head Lamp & Fairing
No. Part No. Description Qty. Remarks
20 30
18 20 39 2141 24 Washer Non Metallic 10
15 36
21 13 21 JZ 1812 06 M5 X 21 L Ss Bolt 6
1A
19 16 22 56 DT36 6B Front Bezel - Moon Light Silver 1
23 DT 1812 67 Outer Mask LH 1
1
24 DT 1812 68 Outer Mask RH 1
16
25 DT 1812 75 Fairing Structure Middle 1
14
8/8A/8B
24 26 DT 1812 85 Cover Fairing Mtg Lower 1
22 27 DT 1812 94 Fairing Structure Lower LH 1
17
28 DT 1813 25 Lower Fairing Structure RH 1
23
2 29 KA DF06 16 Bolt 2
9 30 DT 1810 11 Tape Front Fairing 2
32
31 27
35
37
29
111 112
Front Wheel Direction
BS VI Plate No.: 48
Indicator Light Assembly
No. Part No. Description Qty. Remarks
2 1 DT 4010 02 Indicator Assy Front LH 1
2 DT 4010 03 Indicator Assy Front RH 1
4 3 LC L000 01 Nut Hex Flange - M10 2
3 4 DT 1138 19 Spacer Blinker Mtg 2
3 5 DT 4010 04 Indicator Assy Rear LH 1
4
6 DT 4010 05 Indicator Assy Rear RH 1
7 PA 4022 04 Band (Length 110 MM) 2
1 8 KC GA10 10 Nut Hex Flanged 2
8 6
113 114
Front Wheel Direction
BS VI Plate No.: 49
Tail Lamp Assembly / Front Number Plate
No. Part No. Description Qty. Remarks
13
16 DT 1138 24 Sleeve 4
8
17 DT 1138 17 Grommet 4
10
18 DT 2328 04 Damper 2
12 15
14
9
15
115 116
Front Wheel Direction
BS VI Plate No.: 50
Electrical Equipments
2 3 5 7
No. Part No. Description Qty. Remarks
4
1 DT 4022 46 Harness Wiring - ABS Twin Channel 1
32 DT 4022 56 Harness Wiring - ABS Single Channel 1
DT 4022 66 Harness Wiring (W/O capacitor & diode) 1 For Varroc ECU Model
DT 4022 67 Harness Wiring (For capacitor & diode) 1 For Varroc ECU Model
DT 4022 71 Harness Wiring (For OBD2 version) 1 For Varroc ECU Model
DT 4022 72 Harness Wiring (For OBD2 version) 1 For Bosch ECU Model
25 2 JL 4030 00 Relay Interlock 6
13 1 6 JF 4030 00 Relay Interlock 6 For Varroc ECU Model
24 3 36 DT00 04 Kit Band Wiring Harness 1
4 DT 4020 08 LED Flasher 1
5 DT 4022 18 Cable Assy Relay To Motor 1
21
6 DT 4022 23 Cable Earth 1
7 JL 4032 00 Termination Unit 1
23 JL 4032 01 Termination Unit 1 For Varroc ECU model
8 PA 4016 00 Horn 1
38 9 39 0230 11 Washer - Plain 1
52
10 KA DA08 14 Hex Head Bolt - Flanged M8 1
22
27 33/47 11 JP 4030 00 Starter Relay 1 Without Damper
15 35
33 12 JG 4030 03 Damper Relay Starter 1
51 13 DT 4022 27 Fuse - 5A 4
34 8 DT 4022 26 Fuse - 7.5A 5
45 JG 4022 28 Fuse - 10A 2
14
35 46 JG 4022 29 Fuse 15A 6
28
14 JG 4022 30 Fuse 30A 2
11 26 15 JP 3514 39 ECU 1
29
PD 3514 25 ECU 1 For Varroc ECU Model
30
9 10
54 16 KA DA06 30 Bolt Flanged 1
48 17 JY 4036 04 Sensor Roll Over 1
42 19 18 JF 1138 42 Bracket Roll Over Sensor Mtg 1
49
37 16 19 LA C000 08 Screw Button Head - M6 2
50 44 20 KC HC06 08 Nut Nyloc 2
12 18
32 41
21 36 JU00 15 12V 8Ah Battery 1
40 17 22 JF 1812 73 Assembly Battery Case 1
53 23 KA EA06 22 Bolt 4
36
39
43 20
117 118
Front Wheel Direction
BS VI Plate No.: 50
Electrical Equipments
2 3 5 7
No. Part No. Description Qty. Remarks
4
24 JL 1138 25 Band Battery Case Vertical 1
32 25 DT 1810 22 Band Battery Case 1
119 120
Front Wheel Direction
BS VI Plate No.: 51
Tool Kit
No. Part No. Description Qty. Remarks
1 4
121 122
Front Wheel Direction
BS VI Plate No.: 52
Accessories / Grab Handle
No. Part No. Description Qty. Remarks
14
6 DT 2316 11 Mirror Assembly LH 1
16 7 DT 2316 12 Mirror Assembly RH 1
16 17 8 LA C000 22 Bolt 4
9 9 9 DT 1812 84 Pad Mirror Mounting 2
8 10 10 8 3 10 DT 1812 99 Pad Mirror Base Mtg. 2
4
16 DT 2316 09 Bracket Mirror Mounting LH 1
17 DT 2316 10 Bracket Mirror Mounting RH 1
19 5
18 JD 1710 18 Duel Lock Tape 3M 1
19 JL 2312 09 Plug Saree Gaurd 3
123 124
Front Wheel Direction
BS VI Plate No.: 53
Painted Parts and Decals
Qty.
No. Part No. Description Remarks
1 ABS NON
ABS
3 1 52 DT04 62 Front Fairing Racing Red 1 1
52 DT04 64 Front Fairing M Black Gray 1 1
8
2 52 DT04 63 Front Fairing S Blue 1 1
125 126
Front Wheel Direction
BS VI Plate No.: 53
Painted Parts and Decals
Qty.
No. Part No. Description Remarks
1 ABS NON
ABS
3 8 52 DT04 66 Side Fairing Flap RH 1 1
8
2 9 52 DT04 65 Side Fairing Flap LH 1 1
127 128
Front Wheel Direction
BS VI Plate No.: 53
Painted Parts and Decals
Qty.
No. Part No. Description Remarks
1 ABS NON
ABS
3 20 36 DT00 72 Kit Dcl Fender ABS- P Red 1 --
36 DT00 73 Kit Dcl Fender ABS- S Blue 1 --
8
2 36 DT00 74 Kit Dcl Fender ABS- M Gray 1 --
21/22 4
9
5
14
10
12 13 19A
19B
16/17
15 18 20
129 130
Front Wheel Direction
BS VI Plate No.: 53A
Painted Parts and Decals - New C&G Oct 20
2
2 52 DT11 06 Fender Front Satin Black+Decal 1
52 DT11 13 Side Fairing LH Burnt Red+Decal 1
24
52 DT11 25 Side Fairing LH Pewter Grey+Decal 1
52 DT11 27 Side Fairing LH P Met White+Decal 1
9 12 4 52 DT11 17 Side Fairing RH Burnt Red+s Black+Decal 1
52 DT11 26 Side Fairing RH Pewter Grey+Decal 1
52 DT11 28 Side Fairing RH P Met White+Decal 1
22/23 4
5 56 DT22 4Z Tank Cover TOP Burnt Red 1
8 56 DT22 32 Tank Cover Top Pewter Grey 1
11 56 DT22 42 Tank Cover Top Pearl Met White 1
6 56 DT36 X3 Front Bezel Lower Ebony Black 1
13
10 7 56 DT07 4X DT Fairng Flap Satin Black LH 1
21 20
8 56 DT08 4X DT Fairng Flap RH Satin Black 1
9 56 DT12 4X Side Cover - LH 1
17
131 132
Front Wheel Direction
BS VI Plate No.: 53A
Painted Parts and Decals - New C&G Oct 20
133 134
Front Wheel Direction
BS VI Plate No.: 53B
Painted Casting Parts - New C&G Scheme from October 2020
15 16
1 JL 1319 51 Caliper Assembly Front 1
2 DT 1610 13 Pedal Brake 1
3 DT 5614 16 Arm Assembly Change 1
14 4 DT 5614 14 Lever Assembly Change 1
5 52 DT11 69 Rod Tie Gear Change 1
24 2
22 1 11 56 JL18 4X Step Pillion LH Satin Black 1
6 12 56 DT4K 4X Step Holder Pillon RH Satin Black 1
13 56 JL19 4X Step Pillion RH Satin Black 1
13 14 56 JL2Z 7S Front Wheel Satin Urban White 1
7 15 56 JL8U 7S Rear Wheel Satin Urban White 1
23
12 17
16 56 DT09 C8 Frame S Urban Whte+Schwartz Black 1
8 18 17 56 DT31 33 Holder Handle LH Matt Black 1
18 56 DT32 33 Holder Handle RH Matt Black 1
10 19 56 DT33 33 Bracket Upper Matt Black 1
20 56 DTD8 6B Cap Steri Top Bolt Moon LIG.SIL 1
9
21 56 DTD9 6B Cap Fork Top Bolt Moon LIG.SIL 1
22 56 DTE1 4X Chamber LH Satin Black 1
11 23 56 DTE2 4X Chamber RH Satin Black 1
19
24 DT 59 11 33 Chamber End Cap 1
135 136
Front Wheel Direction
BS VI Plate No.: 54
Consumable Parts
1 2 3 No. Part No. Description Supply Application
Unit
BS-6
liant
comp
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
137 138
Front Wheel Direction
BS VI Plate No.: 54
Consumable Parts
13 14 15 No. Part No. Description Supply Application
Unit
17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
139 140
Front Wheel Direction
Kit List BS VI Kit List BS VI
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36DT0032 KIT ASSEMBLY CYL HEAD JL511045 HEAD CYLINDER COMP 1 JG541061 PIPE BREATHER 1
JG511046 STUD (M8*1.25) 2 BA102003 PLUG - OIL HOLE 3
2 36DT0055 KIT GEAR PRIMARY DRIVE JG551216 GEAR PRIMARY DRIVE 22T 1 10 36JL0003 KIT ASSLY C'CASE LH 200 JL541019 CRANKCASE LH 1
& DRIVEN DT551410 HOUSING CLUTCH ASSY COMP 1 JC101077 PLUG TAPER 2
JG541021 OIL NOZZLE 1
3 36JL0001 KIT CHAIN GUIDE JL531004 GUIDE CHAIN (SLACK SIDE) 1 JG541015 NEEDLE BEARING HK 1514 RS 1
JL531005 CHAIN GUIDE TIGHT SILENT 1 39256220 BEARING - NEEDLE ROLLER 1
JG541020 JET OIL CRANKCASE RH 1
4 36DT0007 KIT CHAIN SPROCKET DV101048 SPROCKET OUTPUT (14T) 1
DT141004 SPROCKET 41T 1 11 36JG0004 SHAFT OIL PUMP JG571022 ROTOR OIL PUMP WITH SHAFT 1
DT141005 CHAIN 110 LINK 1 ASSEMBLY 28121008 OUTER ROTOR 1
5 36DT0008 KIT ENGINE GASKET JG541041 GASKET CRANKCASE 1 12 36DT0028 DCL FENDER ABS-P RED DT233089 FRONT FENDER DECAL ABS LH 1
JL541207 GASKET CLUTCH COVER 1 DT233090 FRONT FENDER DECAL ABS RH 1
JL541208 GASKET MAGNETO COVER 1
JL521002 GASKET CYLINDER BLOCK 1 13 36DT0029 DCL FENDER ABS- DT233091 FRONT FENDER DECAL ABS LH 1
JL511022 GASKET CYLINDER HEAD 1 BR YELLOW DT233092 FRONT FENDER DECAL ABS RH 1
CS101128 GASKET 1
JL511042 GASKET HEAD COVER 1 14 36DT0030 DCL FENDER -P RED DT233085 FRONT FENDER DECAL LH 1
JG591070 GASKET EXHAUST 1 DT233086 FRONT FENDER DECAL RH 1
6 36JL0011 KIT VALVE REPAIR JF511215 SEAT VALVE SPRING 4 15 36DT0031 DCL FENDER - BR YELLOW DT233087 FRONT FENDER DECAL LH 1
39201719 SEAL VALVE STEM 4 DT233088 FRONT FENDER DECAL RH 1
JF511214 RETAINER VALVE SPRING 4
JF511217 VALVE SPRING 4 16 36DT0011 KIT DCL FAIRING-PA RED DT233015 DECAL FAIRING UPPER LH 1
DG101029 COTTER VALVE 8 DT233016 DECAL FAIRING UPPER RH 1
DT233017 DECAL FAIRING LOWER LH 1
7 36JL0007 KIT BLOCK PISTON JL521004 CYLINDER BLOCK WTIH NIPPLE 1 DT233018 DECAL FAIRING LOWER RH 1
JL521200 PISTON ASSEMBLY COMPL 1
17 Deleted KIT DCL TANK-PA RED DT233043 DECAL TANK LH 2
8 36JU0001 KIT PISTON RING SET JU521206 RING PISTON TOP 1 DT233082 DECAL TANK TOP COVER 1
JU521207 RING PISTON SECOND 1
JU521208 RING PISTON OIL 1 18 36DT0017 KIT DCL SPOILER LH- DT233021 DECAL TANK SPOILER UPPER LH 1
PA RED DT233023 DECAL TANK SPOILER LOW 1 LH 1
9 36DT0079 KIT ASSLY C'CASE RH 200 --- CRANKCASE RH 1 DT233025 DECAL TANK SPOILER LOW 2 LH 1
39256220 BEARING - NEEDLE ROLLER 1
141 142
Kit List BS VI Kit List BS VI
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
19 36DT0020 KIT DCL SPOILER RH DT233022 DECAL TANK SPOILER UPP RH 1 29 36DT0006 KIT TANK DAMPERS DT171022 DAMPER TANK COVER RES LH 1
-PA RED DT233024 DECAL TANK SPOILER LOW RH 1 DT171023 DAMPER TANK COVER FR RH 1
DT233026 DECAL TANK SPOILER LOW RH 1 DT171024 DAMPER TNK COVR CENTL LH 1
DT171025 DAMPER TNK COVR CENTL RH 1
20 36DT0014 KIT DCL S COWL-PA RED DT233027 DECAL SEAT COWL LH 1 DT171026 DAMPER TANK COVER REAR 1
DT233028 DECAL SEAT COWL RH 1
30 36DT0001 HARDWARE FAIRING DT181273 STEP BOLT 2
21 36DT0010 KIT DCL FAIRING DT233029 DECAL FAIRING UPPER LH 1 +R COWL JW171016 SCREW 2
-BR YELLOW DT233030 DECAL FAIRING UPPER RH 1 KDBC0613 PLAIN WASHER 2
DT233031 DECAL FAIRING LOWER LH 1 KBUB0614 MUSHROOM HEAD SCREW 6
DT233032 DECAL FAIRING LOWER RH 1 KDBC0613 PLAIN WASHER 6
DT181010 BOLT 4
22 Deleted KIT DCL TANK-BR YELLOW DT233079 DECAL TANK LH 2 39214124 NON METALLIC WASHER 4
DT233093 DECAL TANK TOP COVER 1 KACB0516 SOCKET HEAD SCREW 2
KBUB0614 MUSHROOM HEAD SCREW 3
23 36DT0016 KIT DCL SPOILER LH- DT233035 DECAL TANK SPOILER UPP LH 1 KDBC0613 PLAIN WASHER 3
BR YELLOW DT233037 DECAL TANK SPOILER LOW LH 1
DT233039 DECAL TANK SPOILER LOW LH 1 31 36DT0002 HARDWARE S COWL+SIDE JW171016 MUSHROOM HEAD SCREW 2
KDBC0613 PLAIN WASHER 2
24 36DT0019 KIT DCL SPOILER RH DT233036 DECAL TANK SPOILER UPP RH 1 KBUB0614 MUSHROOM HEAD SCREW 4
-BR YELLOW DT233038 DECAL TANK SPOILER LOW RH 1 39023911 PLAIN WASHER 4
DT233040 DECAL TANK SPOILER LOW RH 1 LBU00023 SCREW 10
39214124 NON METALLIC WASHER 10
25 36DT0013 KIT DCL S COWL- DT233041 DECAL SEAT COWL LH 1 LBU00023 SCREW 2
BR YELLOW DT233042 DECAL SEAT COWL RH 1 39214124 NON METALLIC WASHER 2
KBUB0614 MUSHROOM HEAD SCREW 6
26 36DT0016 KIT DCL SPOILER LH- DT233035 DECAL TANK SPOILER UPP LH 1 KDBC0613 PLAIN WASHER 6
BR YELLOW DT233037 DECAL TANK SPOILER LOW LH 1 39204401 MUSHROOM HEAD SCREW 2
DT233039 DECAL TANK SPOILER LOW LH 1
32 36DT0003 HARDWARE P TANK COVER 31161078 NON METALLIC WASHER 4
27 36DT0019 KIT DCL SPOILER RH DT233036 DECAL TANK SPOILER UPP RH 1 LAC00033 BOLT 2
-BR YELLOW DT233038 DECAL TANK SPOILER LOW RH 1 LBU00024 SCREW 6
DT233040 DECAL TANK SPOILER LOW RH 1
33 36DT0004 TIE BAND-W HARNESS JD402212 BAND 200 MM 8
28 36DT0013 KIT DCL S COWL- DT233041 DECAL SEAT COWL LH 1 JD402217 BAND 150 MM 2
BR YELLOW DT233042 DECAL SEAT COWL RH 1 PA402204 BAND 110 MM 2
143 144
Kit List BS VI Kit List BS VI
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description
Qty/ No Part No. Part No. Description
Qty/
Kit Kit
34 36DT0057 KIT FARING DCL P RED DT233134 DECAL FARING LH RED-WHITE 1 46 36DT0069 KIT SIDE FARING DCL RH B GRAY DT233165 DECAL SIDE FARING LO RH BLK-GRY 1
DT233135 DECAL FARING RH RED-WHITE 1 DT233163 DECAL SIDE FARING UP RH BLK-GRY 1
DT233139 DECAL FLAP SIDE FARING RH 1
35 36DT0058 KIT SIDE FARING DCL P RED DT233136 DECAL SIDE FAI UP LH RED-WH 1
DT233138 DECAL FLAP SIDE FARING LH 1 47 36DT0070 KIT T TOP COVER B GRAY DT233166 DECAL COVER TANK TOP LH BLK-GRAY 1
DT233140 DECAL SIDE FARING LO LH RED-WH 1 DT233167 DECAL COVER TANK TOP RH BLK-GRAY 1
36 36DT0059 KIT SIDE FARING DCL RH P RED DT233141 DECAL SIDE FARING LO RH RED-WH 1 48 36DT0071 KIT S COWL DCL 2D B GRAY DT233168 DECAL COWL SEAT LH BLACK-GRAY 1
DT233137 DECAL SIDE FARING UP RH RED-WH 1 DT233169 DECAL COWL SEAT RH BLACK-GRAY 1
DT233139 DECAL FLAP SIDE FARING RH 1
49 36DT0072 KIT F FENDER DCL P RED-ABS DT233175 DECAL FENDER FR LH ABS RED-WHITE 1
37 36DT0060 KIT T TOP COVER P RED DT233142 DECAL COVER TANK TOP LH RED-WH 1 DT233176 DECAL FENDER FR RH ABS RED-WHITE 1
DT233143 DECAL COVER TANK TOP RH RED-WH 1
50 36DT0073 KIT F FENDER DCL S BLUE-ABS DT233179 DECAL FENDER FRONT LH ABS BL-WH 1
38 36DT0061 KIT S COWL DCL 2D P RED DT233144 DECAL COWL SEAT LH RED-WHITE 1 DT233180 DECAL FENDER FRONT RH ABS BL-WH 1
DT233145 DECAL COWL SEAT RH RED-WHITE 1
51 36DT0074 KIT F FENDER DCL M BLACK-ABS DT233183 DECAL FENDER FR LH ABS BLACK-GRAY 1
39 36DT0062 KIT FARING DCL S BLUE DT233148 DECAL FARING LH BLUE-WHITE 1 DT233184 DECAL FENDER FR RH ABS BLACK-GRAY 1
DT233149 DECAL FARING RH BLUE-WHITE 1
52 36DT0075 KIT FENDER DCL RED-N ABS DT233146 DECAL FENDER FRONT LH RED-WHITE 1
40 36DT0063 KIT SIDE FARING DCL LH S BLUE DT233150 DECAL SIDE FARING UP LH BLUE-WH 1 DT233147 DECAL FENDER FRONT RH RED-WHITE 1
DT233152 DECAL SIDE FARING LO LH BLUE-WH 1
DT233138 DECAL FLAP SIDE FARING LH 1 53 36DT0076 KIT FENDER DCL S BLUE-N ABS DT233158 DECAL FENDER FRONT LH BLUE-WHITE 1
DT233159 DECAL FENDER FRONT RH BLUE-WHITE 1
41 36DT0064 KIT SIDE FARING DCL RH S BLUE DT233151 DECAL SIDE FARING UP RH BLUE-WH 1
DT233153 DECAL SIDE FARING LO RH BLUE-WH 1 54 36DT0077 KIT FENDER DCL BLACK-N ABS DT233171 DECAL FENDER FRONT RH BLACK-GRAY 1
DT233139 DECAL FLAP SIDE FARING RH 1 DT233170 DECAL FENDER FRONT LH BLACK-GRAY 1
42 36DT0065 KIT T TOP COVER S BLUE DT233154 DECAL COVER TANK TOP LH BLUE-WH 1 55 36JL0183 Kit Saree Guard RH + Grab DT231408 Grab handle front 1
DT233155 DECAL COVER TANK TOP RH BLUE-WH 1 + Fitting JL231215 Saree guard RH 1
JL181326 Grommet 1
43 36DT0066 KIT S COWL DCL 2D S BLUE DT233156 DECAL COWL SEAT LH BLUE-WHITE 1 LAC00074 Bolt socket M8 x 1.25 x L42 3
DT233157 DECAL COWL SEAT RH BLUE-WHITE 1 JL231209 Plug saree guard 1
JL231217 Plug 2
44 36DT0067 KIT SIDE FARING DCL LH B GRAY DT233162 DECAL SIDE FARING UP LH BLK-GRY 1 KACA0618 Bolt master KAC 1
DT233164 DECAL SIDE FARING LO LH BLK-GRY 1
DT233138 DECAL FLAP SIDE FARING LH 1
145 146
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
147 148
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
149 150
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
151 152
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
153 154
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
155 156
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
157 158
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
159 160
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
161 162
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
163 164
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
165 166
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
167 168
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
169 170