TV LCD RU-23LZ20 - Service - Manual
TV LCD RU-23LZ20 - Service - Manual
L23W36
Product Type: LCD TV
Chassis: ML-027C
Manual Part #: 3828VD0140J
Product Year: 2003
CONTENTS
Specifications ..............................................................4
Description of Controls .................................................5
Adjustment Instructions ................................................7
Diagrams ...................................................................11
Parts List ...................................................................17
Schematics ....................................................................
Printed in Korea
PRODUCT SAFETY
CAUTION: Do not attempt to modify this product in any way. Caution: Be sure no power is applied to the chassis or circuit, and observe
Never perform customized installations without manufacturer’s all other safety precautions.
approval.
Unauthorized modifications will not only void the warranty, but may 8. Minimize bodily motions when handling unpackaged replacement ES
lead to property damage or user injury. devices. (Otherwise, seemingly harmless motion, such as the brushing
together of your clothing or the lifting of your foot from a carpeted floor, can
generate static electricity sufficient to damage an ES device.)
GENERAL GUIDANCE
An lsolation Transformer should always be used during the servicing
of a receiver whose chassis is not isolated from the AC power line. Use a REGULATORY INFORMATION
transformer of adequate power rating to protect against personal injury from This equipment has been tested and found to comply with the limits for a Class
electrical shocks. It will also protect the receiver and its components from being B digital device, pursuant to Part 15 of the FCC Rules.
damaged by accidental shorts of the circuitry that may be inadvertently These limits are designed to provide reasonable protection against harmful
introduced during the service operation. interference when the equipment is operated in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not
Before returning the receiver to the customer, always perform an AC leakage installed and used in accordance with the instruction manual, may cause
current check on the exposed metallic parts of the cabinet, such as antennas, harmful interference to radio communications. However, there is no guarantee
terminals, etc., to be sure the set is safe to operate that interference will not occur in a particular installation. If this equipment does
without damage of electrical shock. cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try
to correct the interference by one or more of the following measures: Reorient
LEAKAGE CURRENT COLD CHECK or relocate the receiving antenna; Increase the separation between the
(ANTENNA COLD CHECK) equipment and receiver; Connect the equipment into an outlet on a circuit
With the instrument’s AC plug removed from AC source, connect an electrical different from that to which the receiver is connected; Consult the dealer or an
jumper across the two AC plug prongs. Place the AC switch in the on position, experienced radio/TV technician for help.
connect one lead of ohm-meter to the AC plug prongs tied together, and touch
other ohm-meter lead in turn to each exposed metallic parts such as antenna The responsible party for this device’s compliance is:
terminals, phone jacks, etc. If the exposed metallic part has a return path to the
chassis, the measured resistance should be between 1MΩ and 5.2MΩ. When Zenith Electronics Corporation
the exposed metal has no return path to the chassis the reading must be 201 James Record Road
infinite. Any other abnormality that exists must be corrected before Huntsville, AL 35824, USA
the receiver is returned to the customer. Digital TV Hotline: 1-877-993-6484
- 2 -
TABLE OF CONTENTS
SPECIFICATIONS.................................................................4
TROUBLESHOOTING ........................................................10
BLOCK DIAGRAM...............................................................15
EXPLODED VIEW...............................................................16
SCHEMATIC DIAGRAM..........................................................
- 3 -
SPECIFICATIONS
MODEL L23W36
Width (inches) 23.6
Weight (pounds) 22
- 4 -
DESCRIPTION OF CONTROLS
ch
Channel Buttons
tv TV·Video Button
Mono Indicator SAP Indicator
video
Stereo Indicator
DPM Indicator /I On/Off Button
on/off
Power/Standby Indicator
Glows red in Standby mode,
Glows green when the TV is turned on.
Headphone Jack
S-VIDEO
S-Video Input
Video Input
VIDEO
* Kensington Security
System Connector
L / MONO
Audio Input
R AUDIO
IN2
DVD/DTV IN
COMPONENT(480i/480p/720p/1080i) AUDIO VIDEO IN
PC PC INPUT ANT IN
AC INPUT Y PB PR L R VIDEO (MONO) L AUDIO R +75 Ω
SOUND
- 5 -
DESCRIPTION OF CONTROLS
MUTE
MULTIMEDIA
Switches the sound on or off.
Selects: TV, Component, or RGB-
PC mode.
TV/VIDEO
mute power
Selects: TV, Video 1, Video 2, S-
Video, Component, or RGB-PC
tv/video multimedia mts POWER
mode.
MENU
ch
EXIT enter
vol vol
ch ENTER
CH D / E (Channel button)
1 2 3
VOL F / G (Volume button)
NUMBER buttons 4 5 6
7 8 9
audio video
AUDIO 0 VIDEO
arc pip cc
ARC CC
position pip input flashbk
- 6 -
ADJUSTMENT INSTRUCTIONS
1. Application Object
This instruction is for the application to the LCD TV.
2. Notes
(1) This set uses an adapter, so connect the adapter and the
set correctly before adjustment.
(2) Adjustments must be performed in the correct sequence.
(3) Adjustments must be performed in an enviorment of
25!5cC (68-85 degrees F) of temperature and 65!10% of
relative humidity.
(4) The input voltage of the receiver must keep 100~240V,
50/60Hz in adjusting.
(5) The set must be operated for 15 minutes prior to adjustment.
- 7 -
ADJUSTMENT INSTRUCTIONS
4. Position Adjustment
Mode VGA-60 VGA-67 VGA-75 VGA-85 SVGA-56 SVGA-60 SVGA-72 SVGA-75 SVGA-
H_Display 640 640 640 640 800 800 800 800 85800
V_Display 480 480 480 480 600 600 600 600 600
V_Frequency 60 67 75 82 56 60 72 75 85
H_Total 800 864 840 832 1024 1056 1040 1056 1048
H_Blanking 160 224 200 192 224 256 240 256 248
H_Polarity NEG. NEG. NEG NEG POS POS POS POS POS
H_Fp 16 64 16 56 24 40 56 16 32
H-Freq[KHz] 31.469 35.0 37.5 43.269 35.156 37.879 48.077 46.875 53.674
/Clk[MHz] 25.175 30.24 31.5 36.0 36.0 40.0 50.0 49.5 56.25
V_Total 525 525 500 509 62.5 628 666 625 631
V_Blanking 45 45 20 29 25 28 66 25 31
V_Sync 2 3 3 3 2 4 6 3 3
V_Polarity NEG NEG NEG NEG POS POS POS POS POS
V_Bp 33 39 16 25 22 23 23 21 27
V_Fp 10 3 1 1 1 1 37 1 1
V_Frequency 60 70 75 82 50 60
H_Fp 160 24 16 48 56 64
V_Blanking 38 38 32 40 23 27
V_Sync 6 6 3 3 7 7
V_Bp 29 29 28 36 15 19
V_Fp 3 3 1 1 1 1
- 8 -
ADJUSTMENT INSTRUCTIONS
00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F
00 00 FF FF FF FF FF FF 00 30 E5 D7 3A 01 00 00 00
10 00 0B 01 01 78 1F 17 70 E8 C3 A0 A3 54 4C 97 24
20 14 50 54 BF E8 80 31 59 3B D9 45 59 61 59 71 59
30 81 40 81 80 01 01 10 0E 01 01 01 01 01 01 01 01
40 01 01 01 01 01 01 01 01 F9 15 01 01 01 01 01 01
50 01 01 01 01 01 01 01 01 01 01 64 19 00 40 41 00
60 26 30 18 88 36 00 0E C3 10 00 00 1E 00 00 00 FD
70 00 32 55 1E 46 0D 00 0A 20 20 20 20 20 20 00 C8
- 9 -
TROUBLESHOOTING
1. General Features
No. Symptom Cause Check Point
1 No screen Input error of inverter connector 1) Bend the pin legs of P1 connector -> recheck them
2) Check and repair F804.
P704 connector slipping out 1) Check and fix P704 connector
2) Check and fix the components at P704 LCD module
and at main board.
3) Check Pin21.
Cracked components and Check and repair tuner board and main board
soldering at tuner board
2 Dark screen 1) Defective LCD lamp 1) Replace the LCD lamp
2) Defective inverter 2) Replace the inverter
3) Input error for inverter 3) Check the connector input.
2. PC Mode
No. Symptom Cause Check Point
1 Screen noise Clock or phase 1) Resettig needed according to the video card of each
not able to adjusted. PC.
2) Horizontal noise : adjust phase until no horizontal
noise.
3) Vertical noise : adjust clock in menu until no vertical
noise.
2 Screen position error Screen position error 1) Activate Auto Configure in the Menu.
horizontally or vertically 2) Adjust horizontal and vertical position until the screen
displayes normally.
3 Color beat noise Soldering D-SUB Jack of JA202 Recheck and repair JA202,IC202
and IC202.
- 10 -
PRINTED CIRCUIT BOARD
MAIN(TOP)
- 11 -
PRINTED CIRCUIT BOARD
MAIN(BOTTOM)
- 12 -
PRINTED CIRCUIT BOARD
POWER
- 13 -
PRINTED CIRCUIT BOARD
CONTROL
LED
SIDE AV
- 14 -
BLOCK DIAGRAM
- 15 -
430
320 400
520
210
230
240
220
550
250 310
112
- 16 -
500
120
350
330
EXPLODED VIEW
300 340
360
370
530 380
330
560
120
EXPLODED VIEW PARTS LIST
- 17 -
REPLACEMENT PARTS LIST
For Capacitors & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film
the 2nd and 3rd digits in the CQ : Polyestor RS : Metal Oxide Film
P/No. designate; CE : Electrolytic RN : Metal Film RUN DATE : 2003.8.13
RF : Fusible
- 18 -
REPLACEMENT PARTS LIST
ZD204 0DZRM00178A ZENERS,UDZS TE17 5.1B C338 0CE107DF618 100UF STD 16V M
ZD205 0DZRM00178A ZENERS,UDZS TE17 5.1B C341 0CK224DF56A 220000PF 2012 16V 10%
ZD206 0DZRM00178A ZENERS,UDZS TE17 5.1B C343 0CE476DF618 47UF STD 16V M
ZD207 0DZRM00178A ZENERS,UDZS TE17 5.1B C347 0CE105CK636 1UF SHL,SD 50V M
ZD215 0DZRM00178A ZENERS,UDZS TE17 5.1B C349 0CE105CK636 1UF SHL,SD 50V M
ZD216 0DZRM00178A ZENERS,UDZS TE17 5.1B C351 0CE105CK636 1UF SHL,SD 50V M
ZD225 0DZRM00178A ZENERS,UDZS TE17 5.1B C353 0CE105CK636 1UF SHL,SD 50V M
ZD370 0DZRM00248A ZENERS,RLZ8.2BTE11 C51 0DZRM00178A UDZS TE17 5.1B
ZD801 0DZ180009AA ZENERS,MTZ18B C52 0DZRM00178A UDZS TE17 5.1B
ZD803 0DZ180009AA ZENERS,MTZ18B C53 0DZRM00178A UDZS TE17 5.1B
ZD805 0DZ180009AA ZENERS,MTZ18B C54 0DZRM00178A UDZS TE17 5.1B
ZD806 0DZ110009AA ZENER,MTZ 11B C546 0CE107DF618 100UF STD 16V M
ZD807 0DZ560009AA ZENERS,MTZ5.6B C583 0CE107DF618 100UF STD 16V M
ZD808 0DZ110009AA ZENER,MTZ 11B C584 0CE107DF618 100UF STD 16V M
ZD809 0DZ560009AA ZENERS,MTZ5.6B C585 0CE107DF618 100UF STD 16V M
ZD812 0DZ110009AA ZENER,MTZ 11B C59 0CK105DF64A 1UF 2012 16V 20%
ZD815 0DZ910009AJ ZENERS,MTZJ9.1B C6 0CE107DF618 100UF STD 16V M
ZD816 0DZ910009AJ ZENERS,MTZJ9.1B C60 0CK105DF64A 1UF 2012 16V 20%
ZD817 0DZ910009AJ ZENERS,MTZJ9.1B C603 0CE476DF618 47UF STD 16V M
ZD818 0DZ110009AA ZENER,MTZ 11B C61 0CK105DF64A 1UF 2012 16V 20%
C613 0CE107DF618 100UF STD 16V M
CAPACITOR C615 0CE107DD618 100UF STD 10V M
C107 0CE108DD618 1000UF STD 10V M C616 0CE106DF618 10UF STD 16V M
C109 0CE106DK618 10UF STD 50V M C617 0CE106DF618 10UF STD 16V M
C112 0CE476DF618 47UF STD 16V M C619 0CE335DK618 3.3UF STD 50V 20%
C113 0CE107DF618 100UF STD 16V M C62 0CK105DF64A 1UF 2012 16V 20%
C1527 0CE107DF618 100UF STD 16V M C620 0CE477DF618 470UF STD 16V 20%
C1532 0CE107DF618 100UF STD 16V M C621 0CK224DF56A 220000PF 2012 16V 10%
C1544 0CE476DF618 47UF STD 16V M C622 0CK224DF56A 220000PF 2012 16V 10%
C1545 0CE107DD618 100UF STD 10V M C624 0CK224DF56A 220000PF 2012 16V 10%
C1599 0CE107DD618 100UF STD 10V M C626 0CK224DF56A 220000PF 2012 16V 10%
C19 0CE106DF618 10UF STD 16V M C627 0CK224DF56A 220000PF 2012 16V 10%
C2 0CE107DF618 100UF STD 16V M C628 0CK224DF56A 220000PF 2012 16V 10%
C2 0CE687DD618 680UF STD 10V 20% C63 0CK105DF64A 1UF 2012 16V 20%
C216 0CE106DF618 10UF STD 16V M C630 0CE107DF618 100UF STD 16V M
C219 0CE106DF618 10UF STD 16V M C634 0CE107DF618 100UF STD 16V M
C220 0CE106DF618 10UF STD 16V M C643 0CE476DK618 47UF STD 50V M
C2300 0CK105DF64A 1UF 2012 16V 20% C644 0CK224DF56A 220000PF 2012 16V 10%
C2301 0CK105DF64A 1UF 2012 16V 20% C645 0CK224DF56A 220000PF 2012 16V 10%
C2305 0CE225DK618 2.2UF STD 50V 20% C650 0CE227DH618 220UF STD 25V M
C301 0CK224DF56A 220000PF 2012 16V 10% C658 0CN475FH67A 4.7UF 3225 25V 20%
C303 0CK224DF56A 220000PF 2012 16V 10% C660 0CN475FH67A 4.7UF 3225 25V 20%
C305 0CK224DF56A 220000PF 2012 16V 10% C662 0CK105DF64A 1UF 2012 16V 20%
C31 0CE105DK618 1UF STD 50V M C665 0CK105DF64A 1UF 2012 16V 20%
C315 0CK224DF56A 220000PF 2012 16V 10% C666 0CK105DF64A 1UF 2012 16V 20%
C316 0CE107DD618 100UF STD 10V M C668 0CK105DF64A 1UF 2012 16V 20%
C328 0CE106DF618 10UF STD 16V M C677 0CK105DF64A 1UF 2012 16V 20%
C332 0CE476DF618 47UF STD 16V M C682 0CN475FH67A 4.7UF 3225 25V 20%
C333 0CE107DF618 100UF STD 16V M C683 0CN475FH67A 4.7UF 3225 25V 20%
C336 0CK224DF56A 220000PF 2012 16V 10% C684 0CN475FH67A 4.7UF 3225 25V 20%
C337 0CE226DF618 22UF STD 16V M C711 0CE107DF618 100UF STD 16V M
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REPLACEMENT PARTS LIST
C730 0CE107DH618 100UF STD 25V M C888 0CE477DH618 470UF STD 25V M
C777 0CE477DF618 470UF STD 16V 20% C890 181-120P 470 PF 4KV K JE R FL 10
C800 181-010M PP 630V 0.018UF J C891 181-120P 470 PF 4KV K JE R FL 10
C801 0CE476DK618 47UF STD 50V M C892 181-120N 1000PF 4KV M E 5
C801 0CE475DK618 4.7UF STD 50V 20% C894 181-091N SL 100PF 1KV 10%,10%
C801 0CE107DK618 100UF STD 50V M C898 181-120P 470 PF 4KV K JE R FL 10
C802 0CE477DF618 470UF STD 16V 20% C899 181-120P 470 PF 4KV K JE R FL 10
C803 0CE227DJ618 220UF STD 35V M C902 0CE477DD618 470UF STD 10V M
C803 0CQZVBK002D A.C 275V 0.47UF K (S=22.5) C902 0CE107DF618 100UF STD 16V M
C803 0CQZVBK002C A.C 275V 0.22UF K (S=22.5) C902A 0CE227DD618 220UF STD 10V M
C804 0CE477DF618 470UF STD 16V 20% C923 0CE476DF618 47UF STD 16V M
C805 0CE477DF618 470UF STD 16V 20% C924 0CE476DF618 47UF STD 16V M
C805 0CQZVBK002C A.C 275V 0.22UF K (S=22.5) C925 0CE476DF618 47UF STD 16V M
C806 0CE477DF618 470UF STD 16V 20% C926 0CE476DF618 47UF STD 16V M
C807 0CE1072V610 100UF KMF 450V 20% C927 0CE476DF618 47UF STD 16V M
C813 0CE107DD618 100UF STD 10V M C928 0CE476DF618 47UF STD 16V M
C813 0CE475DK618 4.7UF STD 50V 20% C941 0CE106DK618 10UF STD 50V M
C815 0CE227DJ618 220UF STD 35V M
C942 0CE107DF618 100UF STD 16V M
C819 0CE106DF618 10UF STD 16V M
C956 0CK823DK56A 82000PF 2012 50V 10%
C820 0CE226DF618 22UF STD 16V M
C962 0CE107DF618 100UF STD 16V M
C820 0CK105DF64A 1UF 2012 16V 20%
C991 0CK105DF64A 1UF 2012 16V 20%
C822 0CE107DH618 100UF STD 25V M
C823 0CE227DH618 220UF STD 25V M FUSE
C823 0CE227DJ618 220UF STD 35V M
F801 0FS4001B84B FUSE,SLOW BLOW 0FS 4000MA 250V
C825 0CE477DH618 470UF STD 25V M
F801 131-098B FUSE,SLOW BLOW 4000MA 250V
C826 0CE477DH618 470UF STD 25V M
F802 0FS4001B84B FUSE,SLOW BLOW 0FS 4000MA 250V
C830 0CE107DK618 100UF STD 50V M
F803 0FT2001A86B FUSE,SLOW BLOW 2000MA 125V
C831 0CE477DD618 470UF STD 10V M
F805 0FT2001A86B FUSE,SLOW BLOW 2000MA 125V
C831 0CE227BJ618 220U KME 35V M
F805 0FS2501B84B FUSE,SLOW BLOW 2500MA 250V
C832 0CE477DD618 470UF STD 10V M
C834 0CE477DD618 470UF STD 10V M JACK
C835 0CE477DD618 470UF STD 10V M
JA2000 6613V00018A JACK ASSEMBLY,PMJ026A (7PIN)
C836 0CE477DD618 470UF STD 10V M
JA204 6612VCH003B JACK,PHONE PEJ012C
C837 0CE477DD618 470UF STD 10V M
JA205 380-336E JACK,RCA WA6013E 1P
C839 0CE477DD618 470UF STD 10V M
JA206 380-336F JACK,RCA WA6013E 1P
C839 0CE477DF618 470UF STD 16V 20%
SJ205 6612VJH008D JACK,RCA PJ6063D DVD IN 3P
C839 0CQZVBK002D A.C 275V 0.47UF K (S=22.5)
SJ209 6613V00004P JACK ASSY,PJ6054P 3P
C840 181-013R MPP 0.47UF 400V 5% FM
C843 181-007T MPE ECQV1H105JL3(TR), 50V 1.0UF J COIL & TRANSFORMER
C845 181-120P 470 PF 4KV K JE R FL 10
L101 0LA0102K139 INDUCTOR,10UH K
C846 181-120P 470 PF 4KV K JE R FL 10
L2105 0LA0472K119 INDUCTOR,47UH K
C847 0CE476BK618 47UF KME 50V M
L2106 0LA0472K119 INDUCTOR,47UH K
C856 0CE226DN618 22UF STD 100V M
C857 0CE477BJ618 470UF KME TYPE 35V 20% L652 6140VR0008A COIL,SLF12575T330M4R7 33UH
C858 0CE477BJ618 470UF KME TYPE 35V 20% L653 6140VR0008A COIL,SLF12575T330M4R7 33UH
C859 0CE477BJ618 470UF KME TYPE 35V 20% L654 6140VR0008A COIL,SLF12575T330M4R7 33UH
C860 0CE477BJ618 470UF KME TYPE 35V 20% L655 6140VR0008A COIL,SLF12575T330M4R7 33UH
C868 181-007T MPE ECQV1H105JL3(TR), 50V 1.0UF J L801 6140VR0008B COIL,SLF12575T150M3R2 15UH
C883 181-091R R 1000PF 1KV 10%,10% L805 6170VMCA47B TRANSFORMER,SMPS[COIL] EER3016 325UH
C888 0CE477DD618 470UF STD 10V M T30 6170VMCA611 TRANSFORMER,SMPS[COIL] MB3EPC50Z 1850UH
- 20 -
REPLACEMENT PARTS LIST
- 21 -
REPLACEMENT PARTS LIST
MISCELLANEOUS
F801A 430-813A HOLDER,FUSE NON MC994C
F801B 430-813A HOLDER,FUSE NON MC994C
P3001 3720V00194C PANEL ASSY,RU15LA60 NON
P801 6620VZ0002A SOCKET,DRAWING IS7007 ISHENG AC
PA3000 6726VV0006D REMOTE CONTROLLER RECEIVER,38.0KHZ
TH801 163-048D THERMISTOR,KL15L2R5 +/ 15% 125V
TU101 6700VNF019E TUNER,TAFHH001P LG NTSC FS
VA801 164-003K VARISTOR,SVC621D14A 620V 0%
ACCESSORIES
A1 3828VA0387C MANUAL,OWNERS ML027C ZENITH
A2 6710V00091K REMOTE CONTROLLER,ML027C STEREO
A3 6410VUH007A POWER CORD,SP305+IS034 SVT18AWG*3C
A4 6851V00004D CABLE ASSEMBLY,AUDIO TO AUDIO 2000MM
A5 6866VA9001A CONNECTOR,DSUB 29909C,AT,L1830
- 22 -