G4000+G5000+Miele+Service+Manual
G4000+G5000+Miele+Service+Manual
2
G 5xxx
Technical Information
010 Casing ...................................................................................................................... 32
2 Function .............................................................................................................. 33
2.1 BrilliantLight (Select Models) .................................................................. 33
4 Service ................................................................................................................ 33
4.1 Side Panel Removal ............................................................................... 33
4.2 Drip Pan Removal .................................................................................. 34
4.3 Hinge Removal ....................................................................................... 35
4.4 BrilliantLight Deactivation ....................................................................... 36
4.5 BrilliantLight Activation ........................................................................... 37
4.6 BrilliantLight Assembly Removal ............................................................ 37
020 Door ......................................................................................................................... 39
2.1 Door Handle and Door Lock (Touchtronic/Navitronic) ............................ 40
2.2 Door Lock (Incognito) ............................................................................. 40
2.3 Child Safety Lock ................................................................................... 40
2.4 Automatic Door Lock Latch (“Drying Plus” Function) .............................. 40
2.5 Combination Dispenser .......................................................................... 48
3 Fault Repair ........................................................................................................ 49
3.1 Door Can’t Be Closed ............................................................................. 49
3.2 Fault with Automatic Door Lock Latch .................................................... 50
4 Service ................................................................................................................ 50
4.1 Removing the Combination Dispenser ................................................... 50
4.2 Cable Holder Removal ........................................................................... 51
4.3 Locking Plate Adjustment/Replacement ................................................. 51
4.4 Bottom Door Seal Removal .................................................................... 52
4.5 Door Lock with Contact Switch Removal ................................................ 53
4.5.1 Fully Integrated Models ................................................................................ 53
4.5.2 Integrated Models ........................................................................................ 53
4.6 Activating the Door Lock Emergency Release (Fully Integrated Models)54
4.7 Automatic Door Opener and Drive Removal .......................................... 55
030 Front Panel .............................................................................................................. 58
4 Service ................................................................................................................ 59
4.1 Custom Door Panel (GDU) Removal ...................................................... 59
4.2 Door Tension Adjustment ....................................................................... 59
4.3 Door Outer Panel Removal .................................................................... 60
4.4 Lower Access Cover Plate Removal ...................................................... 61
4.5 Connecting Strip Removal ...................................................................... 61
4.6 Terminal Block Removal......................................................................... 61
040 Inner Cabinet ........................................................................................................... 64
2 Function .............................................................................................................. 65
2.1 Cabinet Construction .............................................................................. 65
2.2 Drying System ........................................................................................ 65
2.3 Fan ......................................................................................................... 66
3 Fault Repair ........................................................................................................ 67
3.1 Condensation Forms on Adjacent Cabinets ........................................... 67
3.2 Noises during Drying Cycle .................................................................... 67
4 Service ................................................................................................................ 68
4.1 Door Seal Replacement ......................................................................... 68
4.2 Basket Guide Removal ........................................................................... 68
4.3 Multi-Plinth Removal............................................................................... 69
3
G 5xxx
Technical Information
4.4 Steam Condenser Removal ................................................................... 70
4.5 Fan Removal .......................................................................................... 70
4.6 Connection Box Removal (Select Models) ............................................. 71
4.7 BrilliantLight Control Module Removal.................................................... 72
050 Water Paths ............................................................................................................. 73
2 Function .............................................................................................................. 74
2.1 Water Circulation .................................................................................... 74
2.2 WaterProof System (WPS) ..................................................................... 75
2.3 WaterProof System Flow Rate Restrictor ............................................... 75
2.4 View from Underside of Base ................................................................. 76
2.5 Water Diverter ........................................................................................ 76
2.5.1 Water Diverter without EGS ......................................................................... 78
2.5.2 Water Diverter with EGS .............................................................................. 79
2.5.3 Reactivation ................................................................................................. 80
2.6 Water Softener Programming ................................................................. 81
2.7 Flow Meter B3/4, Water Intake Quantity ................................................. 81
2.8 Electronically Controlled Water Hardness (EGS) ................................... 81
2.9 MPEH Circulation Pump (No Slide Shutter or Frequency Converter) ..... 81
2.10 MPEW Circulation Pump (with Slide Shutter, No Frequency Converter) 82
2.11 MPPW Circulation Pump (with Frequency Converter & Slide Shutter) ... 83
2.12 Heater Element ...................................................................................... 85
2.13 Heater Pressure Switch, B1/13 .............................................................. 85
2.14 NTC Temperature Sensor R30 ............................................................... 86
2.15 Turbidity Sensor (ECO Sensor III, Autosensor), B3/10........................... 87
2.16 Spray Arms ............................................................................................. 89
2.17 Spray Arm Sensing, Middle and Bottom Spray Arms ............................. 89
2.18 Filter Combination with Microfine Filter................................................... 90
2.19 Drain Pump ............................................................................................ 91
3 Fault Repair ........................................................................................................ 92
3.1 Jammed Circulation Pump ..................................................................... 92
3.2 Drain Pump Switches On and Off at Short Intervals ............................... 92
3.3 Intake/Drain LED Flashes and Lights up Alternately (Incognito) ............ 92
3.4 Foreign Object in Drain System .............................................................. 93
4 Service ................................................................................................................ 94
4.1 Removing the Top Spray Arm ................................................................ 94
4.2 Removing the Middle Spray Arm ............................................................ 94
4.3 Removing the Bottom Spray Arm ........................................................... 94
4.4 Removing the Top Spray Arm Feed Pipe with Turbidity Sensor ............. 94
4.5 Removing the Middle Spray Arm Feed Pipe ........................................... 94
4.6 Replacing the Spray Arm Sensor ........................................................... 95
4.7 Flow Meter (Circuit Board) Removal....................................................... 96
4.8 Removing EGS Valve Y5 ....................................................................... 97
4.9 Removing Reactivation Valve Y38 ......................................................... 97
4.10 Heater Relay Removal ........................................................................... 97
4.11 Salt Container and Salt Container Reed Switch Removal ...................... 97
4.12 Water Diverter Removal ......................................................................... 98
4.13 Circulation Pump Removal ................................................................... 100
4.14 Removing the Circulation Pump Housing Cap with Ring Heater .......... 101
4.15 MPEH/MPEW Pump Capacitor Removal ............................................. 102
4
G 5xxx
Technical Information
4.16 Removing the Heater Pressure Switch ................................................. 102
4.17 Removing the Drain Pump ................................................................... 102
4.18 Removing the Float .............................................................................. 103
4.19 Removing the Float Switch ................................................................... 103
4.20 Removing the NTC Temperature Sensor ............................................. 104
4.21 Non-Return Valve Removal .................................................................. 104
4.22 Removing the Sump ............................................................................. 104
4.23 Filter Combination Disassembly ........................................................... 105
4.24 Filter Combination Assembly (New Microfine Filter and Handle) .......... 106
4.25 Filter Combination Assembly (with Locking Piece) ............................... 108
4.26 Replacing the WaterProof System Restrictor ....................................... 109
4.27 WaterProof System (WPS) Removal .................................................... 111
4.28 Filling the Salt Container in the Sump .................................................. 111
4.29 Water Level Check ............................................................................... 112
080 Electronic .............................................................................................................. 113
2 Function ............................................................................................................ 114
2.1 General Operation ................................................................................ 114
2.1.1 Touchtronic/Navitronic Controls ................................................................. 114
2.1.2 Incognito Controls ...................................................................................... 115
2.2 Component Test ................................................................................... 115
2.2.1 Test Sequence and Background Information ............................................. 115
2.3 Machine Response Following a Power Failure ..................................... 118
2.4 Turbo Function (Select Models) ........................................................... 118
2.5 SensorDry Feature ............................................................................... 119
2.6 Drying Plus Function ............................................................................ 120
2.7 “Normal” Program ................................................................................. 120
2.8 “Extra Quiet” Program (MPPW Only).................................................... 120
2.9 “Intensive Lower Basket” Option .......................................................... 121
2.10 Demo Mode .......................................................................................... 122
2.11 Electronics ID Summary ....................................................................... 123
2.12 Programming of Language and Time of Day at First Commissioning
(Models with Display Only) ................................................................... 123
3 Fault Repair ...................................................................................................... 123
3.1 Main Switch Is On, No Message in Display .......................................... 123
3.2 Rinse Aid Used Up Too Quickly (Models with SensorDry) ................... 123
3.3 Program Can Be Selected but Not Started ........................................... 124
3.4 Program Interrupted, No Fault Indication.............................................. 124
3.5 Diagnostic Support Cannot Establish a Connection ............................. 125
3.6 Settings Selected During Initial Commissioning Are Not Saved ........... 125
3.7 Standby Mode Not Functioning ............................................................ 125
3.8 Fault Code Summary............................................................................ 126
3.9 Fault Code F01: Water/Heating NTC or Leads Short-Circuited ............ 127
3.10 Fault Code F02: Water/Heating NTC or Leads Open-Circuited............ 127
3.11 Fault Code F11: Drainage Fault ........................................................... 127
3.12 Fault Code F12: Water Intake Fault at Start of Step ............................. 129
3.13 Fault Code F13: Water Intake Fault at End of Step .............................. 131
3.14 Fault Code F14: Water Intake Fault: Heater Pressure Switch .............. 133
3.15 Fault Code F15: Water Intake Fault - Hot Water .................................. 135
3.16 Fault Code F18: Flow Meter Stationary State Monitor B3/4 ................. 135
5
G 5xxx
Technical Information
3.17 Fault Code F19: Flow Meter B3/4 Stiff and Not Turning Freely ............ 135
3.18 Fault Code F24: Heater Relay Contact................................................. 137
3.19 Fault Code F25: Target Temperature Fault .......................................... 138
3.20 Fault Code F26: Boiling Protection ....................................................... 139
3.21 Fault Code F32: Door Lock Does Not Close ........................................ 139
3.22 Fault Code F33: Door Lock Does Not Open ......................................... 139
3.23 Fault Code F36: Door Lock Switch Defective ....................................... 140
3.24 Fault Code F40: Electronic Fault .......................................................... 140
3.25 Fault Code F42: Line Frequency Registration Fault ............................. 140
3.26 Fault Code F47: Faulty Interface Between Selection-Display Electronic
(BAE) & Control-Power Electronic (SLT) .............................................. 141
3.27 Fault Code F51: Heater Pressure Switch ............................................. 141
3.28 Fault Code F52: Heater Pressure Switch Has Reset During Heating ... 143
3.29 Fault Code F63: Slide Shutter Fault ..................................................... 143
3.30 Fault Code F67: Circulation Pump Speed Too Low ............................. 144
3.31 Fault Code F68: Circulation Pump Operating After Shutoff .................. 144
3.32 Fault Code F69: Circulation Pump Blocked .......................................... 145
3.33 Fault Code F70: Float Switch Fault ...................................................... 145
3.34 Fault Code F78: Circulation Pump Fault............................................... 146
3.35 Fault Code F79: Circulation Pump Interaction Fault ............................. 147
3.36 Fault Code F84: Slide Shutter Positioning Fault ................................... 147
3.37 Fault Code F85: Slide Shutter Signal Change Fault ............................. 148
3.38 Fault Code F86: Salt Container Lid Contact Fault ................................ 148
3.39 Fault Code F88: Turbidity Sensor Fault ................................................ 149
3.40 Fault Code F91: Load Size Registration Inactive ................................. 149
4 Service .............................................................................................................. 150
4.1 Programming Mode .............................................................................. 150
4.2 Service Mode ....................................................................................... 150
100 Fascia Panel .......................................................................................................... 151
3 Fault Repair ...................................................................................................... 152
3.1 On/Off Button Jams .............................................................................. 152
3.2 Display Steams Up ............................................................................... 152
4 Service .............................................................................................................. 152
4.1 Fascia Panel Removal (Touchtronic/Navitronic) ................................... 152
4.2 Fascia Panel Removal (Incognito) ........................................................ 153
4.3 Control Panel Removal (Touchtronic/Novotronic) ................................ 154
4.4 On/Off Switch Removal (Touchtronic/Novotronic) ................................ 154
4.5 Electronic Removal (Incognito) ............................................................. 155
4.6 Electronic Removal (Touchtronic/Novotronic) ...................................... 156
300 Technical Service Bulletins ................................................................................. 157
1 Miele Policy on Dishwasher Detergent Requirements ...................................... 157
2 Dishwasher Detergents and Phosphates.......................................................... 157
3 G 5000 Inlet Hoses; Update ............................................................................. 158
4 G 5775 Fascia Panel Mounting......................................................................... 159
6
G 5xxx
Technical Information
List of Figures
Figure D-1: Touchtronic Fascia Panel (G 5505/G 5705 Shown)................................................... 19
Figure D-2: Incognito Fascia Panel (G 427x/G 4570/G 5175 Shown) .......................................... 20
Figure D-3: Navitronic Fascia Panel (G 5915 Shown) .................................................................. 20
Figure D-4: Integrated Model......................................................................................................... 21
Figure D-5: Fully Integrated Model ................................................................................................ 22
Figure D-6: G 4205/G 45x0 Component Layout............................................................................ 23
Figure D-7: G 5105, G 5225 Component Layout .......................................................................... 24
Figure D-8: G 5505, G 5605, G 5705 Component Layout ............................................................ 25
Figure D-9: G 427x, G 428x, G 4570, G 5175, G 5285 Component Layout ................................. 26
Figure D-10: G 557x, G 567x Component Layout ......................................................................... 27
Figure D-11: G 5775 Component Layout ...................................................................................... 28
Figure D-12: G 5975 Component Layout ...................................................................................... 29
Figure D-13: G 5915 Component Layout ...................................................................................... 30
Figure D-14: Data Tag Location .................................................................................................... 31
Figure D-15: Data Tag Information ................................................................................................ 31
Figure D-16: Model Numbering ..................................................................................................... 31
Figure 010-1: Side Panel Removal................................................................................................ 34
Figure 010-2: Drip Pan Removal ................................................................................................... 35
Figure 010-3: Opening the Hinge Bracket ..................................................................................... 35
Figure 010-4: Front Hinge Retaining Screw .................................................................................. 36
Figure 010-5: Side Hinge Retaining Screw ................................................................................... 36
Figure 010-6: BrilliantLight Circuit Board and Plug ....................................................................... 37
Figure 010-7: BrilliantLight Lens .................................................................................................... 38
Figure 020-1: Door Handle Release .............................................................................................. 40
Figure 020-2: Child Safety Lock .................................................................................................... 40
Figure 020-3: Drying Plus (before Program End) .......................................................................... 41
Figure 020-4: Drying Plus (after Program End) ............................................................................. 42
Figure 020-5: Door Lock Latch Plugs ............................................................................................ 42
Figure 020-6: Door Lock Latch, Position 1 .................................................................................... 43
Figure 020-7: Door Lock Latch, Position 2 .................................................................................... 44
Figure 020-8: Door Lock Latch, Position 3 .................................................................................... 45
Figure 020-9: Door Lock Latch, Intermediate Opening Position ................................................... 46
Figure 020-10: Door Lock Latch, Intermediate Closing Position ................................................... 47
Figure 020-11: Door Lock Latch Assembly (Mechanical Version) ................................................ 48
Figure 020-12: Combination Dispenser ......................................................................................... 48
Figure 020-13: Combination Dispenser Removal ......................................................................... 51
Figure 020-14: Door Seal with Door .............................................................................................. 52
Figure 020-15: Bottom Door Seal .................................................................................................. 53
Figure 020-16: Door Lock Removal (Integrated Models) .............................................................. 54
Figure 020-17: Door Lock Emergency Release ............................................................................ 55
Figure 020-18: Automatic Door Opener, Viewed from Underside................................................. 56
Figure 020-19: Drive ...................................................................................................................... 57
Figure 030-1: Integrated Door Panel Screw Locations ................................................................. 59
Figure 030-2: Door Tension Adjustment ....................................................................................... 59
Figure 030-3: Outer Door Panel Removal ..................................................................................... 60
Figure 030-4: Lower Access Cover Plate and Connecting Strip Removal .................................... 61
Figure 030-5: Terminal Block Cover .............................................................................................. 62
Figure 030-6: Terminal Block Screws............................................................................................ 62
Figure 030-7: Interference Suppression Capacitor and Ground Wire ........................................... 63
Figure 040-1: Recirculation Turbothermic Drying.......................................................................... 65
7
G 5xxx
Technical Information
Figure 040-2: Condenser Pocket................................................................................................... 67
Figure 040-3: Seal Install Guide .................................................................................................... 68
Figure 040-4: Basket Guide........................................................................................................... 69
Figure 040-5: Clip with Bolt ........................................................................................................... 69
Figure 040-6: Fan/Condenser Removal ........................................................................................ 71
Figure 040-7: Connection Box ....................................................................................................... 71
Figure 040-8: BrilliantLight Control Module ................................................................................... 72
Figure 050-1: Water Paths - Diagram ........................................................................................... 74
Figure 050-2: Flow Rate Restrictor................................................................................................ 75
Figure 050-3: View from Underside of Base ................................................................................. 76
Figure 050-4: Water Diverter ......................................................................................................... 77
Figure 050-5: Water Diverter without EGS .................................................................................... 78
Figure 050-6: Water Diverter with EGS ......................................................................................... 79
Figure 050-7: Reactivation ............................................................................................................ 80
Figure 050-8: MPEH Circulation Pump ......................................................................................... 82
Figure 050-9: MPEW Circulation Pump ........................................................................................ 83
Figure 050-10: MPPW Circulation Pump ...................................................................................... 84
Figure 050-11: MPPW Circulation Pump Voltages ....................................................................... 85
Figure 050-12: Heater Pressure Switch ........................................................................................ 86
Figure 050-13: Turbidity Sensor Circuit ......................................................................................... 88
Figure 050-14: Turbidity Sensor Location ..................................................................................... 88
Figure 050-15: Middle and Bottom Spray Arm Sensors ................................................................ 90
Figure 050-16: Filter Combination in Sump................................................................................... 91
Figure 050-17: Microfine Filter Trap .............................................................................................. 93
Figure 050-18: Spray Arm Sensor ................................................................................................. 96
Figure 050-19: Screws and Clips Securing the Pump Housing Cap (MPPW) ............................ 101
Figure 050-20: Removing the Drain Pump .................................................................................. 103
Figure 050-21: Combination Filter ............................................................................................... 106
Figure 050-22: Microfine Filter Installation .................................................................................. 107
Figure 050-23: Filter Combination Lock/Unlock Positions .......................................................... 107
Figure 050-24: Combination Filter Locking Clip (Unlocked) ........................................................ 108
Figure 050-25: Combination Filter Locking Clip (Locked) ........................................................... 109
Figure 050-26: WaterProof System ............................................................................................. 110
Figure 050-27: Removing the WaterProof System Restrictor ..................................................... 110
Figure 050-28: Replacing the WaterProof System Restrictor ..................................................... 111
Figure 050-29: Filling the Salt Container in the Sump................................................................. 112
Figure 050-30: Water Level Reference ....................................................................................... 112
Figure 080-1: Touchtronic/Navitronic Main Menu ....................................................................... 114
Figure 080-2: Selected Program Display .................................................................................... 114
Figure 080-3: Selected Options ................................................................................................... 114
Figure 080-4: Incognito Main Menu ............................................................................................. 115
Figure 080-5: Selected Program Display .................................................................................... 115
Figure 080-6: Circuit Test Path for F11 ....................................................................................... 128
Figure 080-7: F19 Start Rinse Block Water Intake ...................................................................... 136
Figure 080-8: F19 Test Routine................................................................................................... 136
Figure 080-9: Circuit Test Path for F24 ....................................................................................... 137
Figure 080-10: Circuit Test Path for F51 (Initial State) ................................................................ 141
Figure 080-11: Circuit Test Path for F51 (Testing State) ............................................................ 142
Figure 100-1: Screws Securing the Fascia Panel (Touchtronic/Navitronic) ................................ 153
Figure 100-2: Fascia Panel Removal (Incognito) ........................................................................ 154
Figure 100-3: On/Off Switch Removal (Touchtronic/Novotronic) ................................................ 155
8
G 5xxx
Technical Information
List of Tables
Table C-1: US Data Sheet, Futura Classic Models ....................................................................... 13
Table C-2: US Data Sheet, Futura Crystal Models ....................................................................... 14
Table C-3: US Data Sheet, Futura Diamond Models .................................................................... 15
Table C-4: US Data Sheet, Futura Dimension Models.................................................................. 16
Table C-5: US Data Sheet, Futura Dimension Plus Models ......................................................... 17
Table C-6: Door Springs Summary ............................................................................................... 18
Table C-7: Standard Door Springs by Model ................................................................................ 18
Table 050-1: MPPW Pump Pressure versus Wash Program ....................................................... 84
Table 050-2: Temperature Sensor R30 Resistance Values .......................................................... 87
Table 050-3: Spray Arm Speeds ................................................................................................... 89
Table 080-1: “Normal” Program................................................................................................... 120
Table 080-2: “Extra Quiet” Program ............................................................................................ 121
Table 080-3: Programs with “Intensive Lower Basket” Option .................................................... 121
Table 080-4: Circulation Pump Function With and Without “Intensive Lower Basket” ................ 122
Table 080-5: Electronics ID Summary ......................................................................................... 123
Table 080-6: Fault Code Summary ............................................................................................. 126
9
G 5xxx
Technical Information
A Warning and Safety Instructions
1 General Information
Danger!
The low voltage produced in the electronic is not fully electrically isolated
from the power supply. If power supply connection is via a reversible plug,
and if this is reversed, then the live (phase) voltage is not applied to
terminal [1] or [L] at the terminal block. If a plug contact is then
disconnected, e.g., from the NTC temperature sensor, supply voltage is
applied to these plug contacts.
Note:
Before starting any service work, disconnect the machine from the power
supply. Service and repair work should only be carried out by qualified
persons in accordance with all appropriate local and national safety
regulations.
When carrying out measurements on an electronic connected to the
power supply, always use narrow measuring probes. Contacts are very
closely spaced and using thicker probes may cause short circuits.
For extra safety it is advisable to install a residual current device (RCD)
with a trip current of 30mA or less (in accordance with DIN VDE 0664,
VDE 0100 part 739). All regulations of the appropriate utility supply
companies and standards relating to safety (not limited to electrical
safety) are to be complied with. After any repair or service work, it is
essential that an electrical safety check is carried out in accordance with
DIN VDE 0701-1, part 1.
10
G 5xxx
Technical Information
3 Risk of Injury Due to Sharp Edges and Protruding Parts
Danger!
There may be a risk of injury due to protruding parts.
Protective goggles should be worn.
There may be a risk of injury due to sharp edges. Protective gloves should
be worn and the edge protection (mat. no. 05057680) should be used.
11
G 5xxx
Technical Information
B Modification History
When? Who? What?
5/22/2015 Jessica Naples Minor changes throughout
3/23/2015 Jessica Naples Minor changes throughout
3/13/2015 Jessica Naples Minor changes throughout
Added tech service bulletin; removed programming
and service modes (separate documents); updated
5/16/2014 Jessica Naples
data sheets in Section C and component layouts in
Section D
2/13/2012 Jessica Naples Drain pump info and tech service bulletins added
9/15/2011 Jessica Naples Programming updated
6/10/2011 Jessica Naples Compilation for Website
12
G 5xxx
Technical Information
C Technical Data
1 Data Sheets
1.1 Futura Classic
Features Model
G 4205 G 4225 G 4270 G 4275 G 4281 G 4286
Width 24”
Height
32.3” (adj. 33.9” (adj.+ 31.7" (adj. + 33.3" (adj.
Built-in 33.9” (adj.+ 2.4”)
+ 2.4”) 2.4”) 2.6") + 2.6")
Sensor technology AutoSensor
Sensor softener No
Spray arm sensing None
SensorDry No
Noise level 48dB 46dB 48dB 46dB
Heater rating 1300W
Circulation pump type MPEH (without slide shutter or frequency converter)
Electrical connection 120VAC; 1.5kW; 15A
Water (flow) pressure 4.4 - 145 psi (0.3 - 10 bar)
Hot-water connection Max. 140°F
Drain pump head height Max. 3'4”
Drain hose length Max. 13'1”
Salt container in door No
Drying system Circulation Turbothermic drying
Auto door lock latch No
Power cord length Approx. 5'6”
Capacity 13 place settings1 16 place settings 13 place settings2
Table C-1: US Data Sheet, Futura Classic Models
1
16 place settings with cutlery tray.
2
14 place settings with cutlery tray.
13
G 5xxx
Technical Information
1.2 Futura Crystal
Features Model
G 5105 G 5175 G 5225 G 5285
Width 24”
Height
Built-in 33.9” (adj.+ 2.4”) 33.3" (adj. + 2.6")
Sensor technology AutoSensor
Sensor softener No
Spray arm sensing None
SensorDry No
Noise level 48dB 46dB
Heater rating 1300W
MPEH (no slide shutter or MPEW (w/slide shutter, w/out
Circulation pump type
frequency converter) frequency converter)
Electrical connection 120VAC; 1.5kW; 15A
Water (flow) pressure 4.4 - 145 psi (0.3 - 10 bar)
Hot-water connection Up to max. 140°F
Drain pump head height Max. 3'4”
Drain hose length Max. 13'1”
Salt container in door No
Drying system Circulation Turbothermic drying
Auto door lock latch No
Connection cable length Approx. 5'6”
Capacity 16 place settings
Table C-2: US Data Sheet, Futura Crystal Models
14
G 5xxx
Technical Information
1.3 Futura Diamond
Features Model
G 5915 G 5975
Width 24”
Height
Built-in 33.9” (adj. + 2.4”) 33.9” (adj. + 2.6”)
Sensor technology AutoSensor
Sensor softener No
Spray arm sensing Middle and bottom
SensorDry Yes
Noise level 42dB
Heater rating 1300W
Circulation pump type MPPW (with frequency converter and slide shutter)
Electrical connection 120VAC; 1.5kW; 15A
Water (flow) pressure 4.4 - 145 psi
Hot-water connection Up to max. 140°F
Drain pump head height Max. 3'4”
Drain hose length Max. 13'1”
Salt container in door No
Drying system Circulation Turbothermic drying
BrilliantLight Yes
Auto door lock latch Yes (electrical)
Power cord length Approx. 5'6”
Capacity 16 place settings
Table C-3: US Data Sheet, Futura Diamond Models
15
G 5xxx
Technical Information
1.4 Futura Dimension
Features Model
G 45x0 G 5505 G 5570 G 5575 G 5605 G 567x
Width 18” 24”
Height
32.3” (adj. 33.9” (adj. + 32.3” (adj. 33.9” (adj.
Built-in 33.9” (adj. + 2.6”)
+ 2.4”) 2.4”) + 2.6”) + 2.6”)
Sensor technology AutoSensor
Sensor softener No
Spray arm sensing None
SensorDry No Yes
Noise level 46dB 46dB 44dB
Heater rating 1300W
Circulation pump type MPEH2 MPEW1 MPPW3
Electrical connection 120VAC; 1.5kW; 15A
Water (flow) pressure 4.4 - 145 psi (0.3 - 10 bar)
Hot-water connection Max. 140°F
Drain pump head height Max. 3'4”
Drain hose length Max. 13'1”
Salt container in door No
Drying system Recirculation Turbothermic drying
Auto door lock latch No
Power cord length Approx. 5'6”
10 place
Capacity 16 place settings
settings
Table C-4: US Data Sheet, Futura Dimension Models
1
Circulation pump with slide shutter, without frequency converter
2
Circulation pump without slide shutter or frequency converter
3
Circulation pump with slide shutter and frequency converter
16
G 5xxx
Technical Information
1.5 Futura Dimension Plus
Features Model
G 5705 G 5775
Width 24”
Height
Built-in 33.9” (adj. + 2.4”) 33.9” (adj. + 2.6”)
Sensor technology AutoSensor
Sensor softener No Yes
Spray arm sensing None
SensorDry Yes
Noise level 45dB
Heater rating 1300W
Circulation pump type MPPW (frequency converter & slide shutter)
Electrical connection 120VAC; 1.5kW; 15A
Water (flow) pressure 4.4 - 145 psi (0.3 - 10 bar)
Hot-water connection Max. 140°F
Drain pump head height Max. 3'4”
Drain hose length Max. 13'1”
Salt container in door No
Drying system Circulation Turbothermic drying
Auto door lock latch Yes (mechanical)
Power cord length Approx. 5'6”
Capacity 16 place settings
Table C-5: US Data Sheet, Futura Dimension Plus Models
17
G 5xxx
Technical Information
2 Door Springs
2.1 Summary
Springs are always installed in pairs of the same tensile strength.
Color Tensile strength (lbs (N)) Length (in. (mm))
Orange Approx. 52 (230) 5.90 (150)
Uncolored Approx. 72 (320) 6.14 (156)
Green Approx. 92 (410) 6.10 (155)
Table C-6: Door Springs Summary
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Do not cut the plug off the power supply cord/plug and connect it directly to
the house wiring under any circumstances. This voids the warranty.
For hardwiring, the power cord must be removed from the appliance by
disconnecting the cord from the terminal block located at the lower left front of
the dishwasher, behind the toekick and service panel. Feed the permanent
power supply cable through the strain relief and secure it directly to the
terminal block.
Note:
The appliance must be grounded.
1.1 Touchtronic
This series of Miele dishwashers is operated by pushing a single button – no
separate temperature or drying selections – just turn the machine on, select a
program and Miele does the rest. All models include a diverse group of wash
programs for multiple cleaning needs. Models are designed to maximize
cleaning results and optimize water and energy conservation.
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1.2 Incognito
The Incognito (fully integrated) series of dishwashers has the program
controls located on the top edge of the door, which can be accessed while
the door is open. Neither seen nor heard, the Miele Incognito Series OCI
(Optical Cycle Indicator) lets you see the progress of the dishwasher cycle via
a red light, which is steady or flashing depending on the status of the cycle.
1.3 Navitronic
The Navitronic touch display consists of two electronic boards located behind
the control panel. The front program electronic board contains touchpad
sensors, which respond to finger contact. Three touchpad sensors are
present on each side of the display to control the menu items displayed next
to them (indicated by a small arrow) within the display area. During operation
the display will show:
The program name
The current time of day
The program sequence
The approximate remaining time
Faults and messages
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2 Appliance Overviews
2.1 Integrated Models
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2.2 Fully Integrated Models
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3 Component Layouts
3.1 G 4205, G 45x0 (Classic, Slimline Dimension with Touchtronic,
without Display)
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3.2 G 5105, G 5225 (Crystal with Touchtronic and Display)
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3.3 G 5505, G 5605, G 5705 (Dimension/Dimension Plus with
Touchtronic and Display)
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3.4 G 427x, G 428x, G 4570, G 5175, G 5285 (Classic, Dimension,
Crystal w/Incognito)
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3.5 G 557x, G 567x (Dimension with Incognito)
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Technical Information
3.6 G 5775 (Dimension Plus with Incognito)
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Technical Information
3.7 G 5975 (Diamond with Incognito)
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Technical Information
3.8 G 5915 (Diamond with Navitronic)
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4 Data Tag
5 Model Numbering
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010 Casing
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2 Function
2.1 BrilliantLight (Select Models)
4 power LEDs are used to illuminate the interior. 2 power LEDs are located at
the top of the door and the other 2 are located in the interior sides of the
cabinet.
When the door is opened more than approximately 12°, the light is switched
on and its brightness increases slowly. If the door is open for longer than 15
minutes or closed less than 12°, the light is dimmed and switched off.
Note: BrilliantLight can be deactivated by the customer.
4 Service
4.1 Side Panel Removal
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Open the door.
4. Remove screw caps as necessary.
5. Remove the three T20 screws securing the appropriate side panel (Figure
010-1, Item 1).
6. Use needlenose pliers to squeeze the retainer in the corner (Figure 010-
1, Item 2) and release it from the casing.
7. Remove the side panel from the casing.
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Technical Information
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9. Disconnect the ground wire from the inner door panel.
10. Remove the cable clip from its guide on the inner door panel.
11. Unhook the door and lay it on a mat.
12. Remove the bottom door seal.
13. Remove the T20 screw securing each hinge to the front of the inner door
panel (see Figure 010-4, Item 1).
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closed and opened sufficiently such that the light is switched on and off.
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9. Remove the lens holder from its guide in the cabinet.
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020 Door
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2 Function
2.1 Door Handle and Door Lock (Touchtronic/Navitronic)
To open the door, press the release catch inside the door grip. See Figure
020-1.
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Note:
The Drying plus function is always active unless it has been deactivated in
programming mode.
The latch automatically opens the door of the machine for approximately 30
minutes; see Figure 020-4. The door latch advances from position 1 (door
closed, latch completely retracted) to position 3 (drying, latch completely
extended), i.e. extended approximately 4 inches (10 centimeters). See Figure
020-9. This opening of the door optimizes drying results, as moisture can
escape. The fan cooldown (approximately 10 to 15 minutes) prevents any
damage to kitchen countertops by the expelled moisture. The warm, moist air
from the cabinet is discharged into the room as it escapes through the door
via the air flow from the fan. During the drying phase of the program in
operation, the room air, which has been taken in by the fan and slightly
warmed by the condenser, is discharged into the room from the top part of
the panel (Figure 020-3). This heats up the countertop, preventing large
temperature differences between the cold countertop and the warm, moist
cabinet air released by the Drying plus process. This prevents the expelled
moisture from collecting on the bottom edge of the countertop; see Figure
020-4.
After the Drying plus cycle has completed, the motorized door lock latch
moves from position 3 (drying, latch completely extended) back to position 2
(door open, latch positioned in the center). See Figure 020-10. In this
position, the adjustable door lock latch is hidden by the countertop in front of
it. The customer can now open the door and unload the appliance.
For the user, the opening of the door is an additional indication that the
program has come to an end. While Drying plus is running, the door may be
opened at any time.
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1 Plug 1
2 Plug 2
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1, 2, 3 Latch positions 1, 2, 3
4 Plug 2
5 Plug 1
S4 Door switch (120VAC), closed
S80 Door movement switch (low voltage),
open
S24 Door contact switch (120VAC), closed
M23 Door-locking motor (DC motor); no
voltage applied
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1, 2, 3 Latch positions 1, 2, 3
4 Plug 2
5 Plug 1
S4 Door switch (120VAC), open
S80 Door movement switch (low
voltage), closed
S24 Door contact switch (120VAC),
open
M23 Door-locking motor (DC
motor); no voltage applied
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1, 2, 3 Latch positions 1, 2, 3
4 Plug 2
5 Plug 1
S4 Door switch (120VAC), open
S80 Door movement switch (low voltage),
closed
S24 Door contact switch (120VAC), closed
M23 Door-locking motor (DC motor); no
voltage applied
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Intermediate position, opening:
1, 2, 3 Latch positions 1, 2, 3
4 Direction of latch movement
5 Plug 2
6 Plug 1
S4 Door switch (120VAC), open
S80 Door movement switch (low
voltage), open
S24 Door contact switch (120VAC),
closed
M23 Door-locking motor (DC motor);
voltage applied, motor is
opening door
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Intermediate position, closing:
1, 2, 3 Latch positions 1, 2, 3
4 Direction of latch movement
5 Plug 2
6 Plug 1
S4 Door switch (120VAC), open
S80 Door movement switch (low voltage),
open
S24 Door contact switch (120VAC), open
M23 Door-locking motor (DC motor);
voltage applied, motor is closing door
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1 Bowden cable
2 Locking latch
3 Electromechanical
unlocking mechanism
4 Switch
5 Spring
Note:
The Drying Plus feature can be deactivated by the customer, if desired.
Drying Plus is inoperative in the following programs:
Rinse & Hold
Express
Glassware warm
Glassware cold
1 Reed switch
2 Solenoid
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The dispenser contains a solenoid that is activated via pulses to dispense
detergent and rinse aid. The first pulse opens the detergent dispenser flap.
All following pulses then dispense rinse aid.
During detergent dispensing the solenoid is activated by a brief pulse and
this allows the detergent dispenser flap to open.
Rinse aid is dispensed in pulses. Each solenoid pulse dispenses
approximately 0.03 fluid ounces (1 milliliter) of rinse aid into the cabinet
interior. 3 solenoid pulses are therefore required to dispense the normal
quantity of rinse aid of 0.1 fluid ounces (3 milliliters) per wash. Each pulse
is applied for approximately 10 seconds so that there is sufficient time for
the rinse aid to flow into the cabinet. The pause between individual pulses
is also approximately 10 seconds.
If the rinse aid container is empty, a reed switch is activated and this
lights up an LED in the control panel or display. The rinse aid container
has a capacity of 3.7 fluid ounces (110 milliliters).
3 Fault Repair
3.1 Door Can’t Be Closed
Cause:
Locking bolt is in the wrong position (fully integrated models).
Remedy:
Activate the door lock emergency release; see Section 020-4.8.
Cause:
Incorrectly installed stopper at end of top basket guide.
Remedy:
Remove the stopper and install it correctly.
Cause:
Door seal was incorrectly installed and protrudes forward.
Remedy:
Remove the door seal and install it correctly (Section 040-4.1).
Cause:
Damaged door hinges.
Remedy:
Inspect and replace hinges as necessary (see Section 010-4.3).
Cause:
Locking latch is in the wrong position (integrated models).
Remedy:
Press the door lock release.
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3.2 Fault with Automatic Door Lock Latch
Symptom:
The closing function of the automatic door lock latch is time-controlled. As
soon as the given time has elapsed, the fault indication Fault with auto.
door closing is displayed. This fault indication can also be displayed if the
door is forcefully slammed shut.
If there is a fault with the opening function, the fault indication Fault
with auto. door opening is displayed.
Cause:
Incorrect operation and/or door closing obstructed.
The time fault can occur, e.g., if a dishtowel between the door and the cabinet
is obstructing the closing action. As soon as the allotted time for door closing
has elapsed, a fault is registered and indicated in the display.
If the door is slammed shut too forcefully, the motorized latch can be forced
out of position, causing a fault to be registered.
Remedy:
The fault is reset by switching the appliance off and on, and then closing the
door correctly.
4 Service
4.1 Removing the Combination Dispenser
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Remove the door outer panel. See Section 030-4.3.
4. Disconnect all dispenser plug connections.
5. Remove the six T20 screws securing the combination dispenser to the
door inner panel (Figure 020-13, Item 1).
6. Release the retaining clips (2 on top, 1 on bottom) and press the
dispenser assembly out of the door inner panel.
7. After replacing the combination dispenser, check it for correct operation
using the service mode.
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Note:
Adjust the locking plate so that the door seal is not excessively crushed and
not under excess pressure when the door is closed (see Figure 020-14, Item
A). The locking plate can be adjusted by 1 millimeter in either direction.
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Important:
Ensure that the small plastic seal under the door lock retaining screw is re-
installed correctly during reassembly.
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Note:
When re-installing the Bowden cable, make sure that it is laid cleanly behind
the water diverter.
Drive:
1. Remove the left side panel; see Section 010-4.1.
2. Close the door.
3. Pull the Bowden cable protective sleeve (Figure 020-19, Item 1) out of the
drive assembly in the direction of the arrow.
4. Release the Bowden cable (Figure 020-19, Item 2).
5. Unhook the door cord (Figure 020-19, Item 3), if applicable.
6. Disconnect the electrical connections from the lighting microswitch, if
applicable (not shown).
7. Remove the retaining T20 screw (Figure 020-19, Item 4).
8. Unclip (Figure 020-19, Items 5 and 6) and remove the drive assembly
from the appliance.
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030 Front Panel
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4 Service
4.1 Custom Door Panel (GDU) Removal
1. Remove the screw caps from the sides of the door (2 per side).
2. Support the panel while loosening the 4 screws; see Figure 030-1.
3. Lift/remove the panel from the appliance.
Important:
1. Loosen the screws only; do
NOT completely remove them.
2. During reassembly, do NOT
over-tighten the screws.
Note:
The front door must be completely assembled before performing the door
adjustment. This includes the installation of the GDU or custom panel.
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Remove the toekick.
4. Open the door halfway. See Figure 030-2.
5. Adjust the tension using a T20 screwdriver.
Important:
The door tension should be adjusted
so the door stays in place when
opened. It should neither spring
open nor require a loaded basket to
hold it in place to prevent it from
closing.
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4.3 Door Outer Panel Removal
Warning!
Take care to hold and support the door outer panel when removing it.
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Open the door and remove the countersunk screws (T20; see Figure 030-
3, Item 2) around the inner edge.
4. Close the door and take off the door outer panel.
Note:
Touchtronic only: When installing the door outer panel, make sure that
the cutouts in the door outer panel are correctly located in the mounting
bracket.
Navitronic only: When mounting the outer door panel, make sure that the
tabs under the fascia panel are inserted into the slots at the top edge of the
door panel.
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4.4 Lower Access Cover Plate Removal
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Remove the drip pan. See Section 010-4.2.
4. Remove the two T20 screws securing the cover plate; see Figure 030-4,
Item 2.
5. Remove the cover plate.
Figure 030-4: Lower Access Cover Plate and Connecting Strip Removal
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040 Inner Cabinet
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2 Function
2.1 Cabinet Construction
The inner cabinet is constructed of stainless steel (1.4301) welded onto four
(4) vertical U-section sub-frames. The cabinet is sound- and heat-insulated
with bitumen and/or mineral wool matting.
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tray (front right) and directed into a condenser. This condenser is located
in the right outer wall of the appliance and cool air from the exterior flows
around it, thereby cooling the moist, warm cabinet air more quickly. To
enable optimal heat release in the cooling circuit, its side surfaces are
made of thin stainless-steel sheeting (0.004 inches or 0.1 millimeters).
The dehumidified air and the condensate are returned to the cabinet via
the round opening on the side. The condensate (½ water glass,
maximum) is collected in the sump and the air is recirculated. At the end
of the program, the condensate is pumped out.
2. Cooling circuit with ambient air. To cool the warm cabinet air, cold or
cool air is required. For this, ambient air is taken in via the front bottom
toekick area of the appliance and passed along both exterior sides of the
condenser. These are the spaces between the condenser and the
exterior wall of the appliance, and between the condenser and the cabinet
wall. Then the air is returned to the room from the top rear side of the
appliance. The effective heat transmission from the warmer to cooler air
stream leads to increasingly dehumidified cabinet air and thereby
efficiently dries the wash load.
The total separation of ambient air and cabinet air brings the following
advantages:
Good drying performance is achieved independently of the type of water
connection (cold or hot water).
The clear separation of condensation and cooling means there is no air
outlet in the fascia panel. The interior air remains entirely in the appliance.
The function of both versions of circulation Turbothermic drying is
comparable. However, version 2 has no condenser pocket. Therefore, the
dishwashing cabinet is completely closed – the openings, to which the
condenser pocket is attached in version 1, are eliminated. As a result, the
entire area of the right side panel is cooled by the fan. The moist, warm
cabinet air settles in the coldest areas of the cooling circuit and condenses on
the cool cabinet inside wall. Moisture is removed from the cabinet, and the
dishes dry through the residual heat. The condensation runs down the
cabinet inside wall to the sump and is pumped off at the end of the program.
2.3 Fan
Two different fan types are employed for the two different versions of
recirculation Turbothermic drying.
In version 1, a split-pole motor (approximately 23 watts) drives 2 impellers.
One impeller transports cool air to the exterior sides of the stainless-steel
sheeting, which serve as condensation surfaces. The second impeller
transports the water vapor in the appliance to the condensation surfaces.
In version 2, a split-pole motor (approximately 19 watts) drives one impeller,
which transports cool air to the outer surface of the right side panel.
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3 Fault Repair
3.1 Condensation Forms on Adjacent Cabinets
Symptom:
During the drying cycle, condensation may form on the cabinets to the left
and right of the dishwasher.
Cause:
Extraneous air is sucked in the area of the condenser.
Remedy:
1. Remove the right side panel (Section 010-4.1).
2. Seal the opening behind the rib of the condenser with silicone sealer
(such as Therostat); see Figure 040-2.
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4 Service
4.1 Door Seal Replacement
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Open the door.
4. Remove the old seal.
5. Clean the groove around the cabinet.
Note:
Coating the seal with water may simplify installation.
6. Press the new seal in the groove; see Figure 040-3, Item 1. The seal lip
should point inwards.
7. Then press middle of the new seal into the groove under the locking
plate; see Figure 040-3, Item 2. At the same time, press the seal into the
corners.
8. Now press the remaining seal parts into the groove, working upward in
the direction of the arrows; see Figure 040-3, Item 3.
Warning!
The basket guide must not be levered off in the area of the bolts (see Figure
040-4). This could result in damage to the cabinet walls.
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5. Slide out the basket guide (Figure 040-4, Item 1) until the clip (Figure
040-5, Item 1) between the bolt on the cabinet wall and the basket guide
is visible.
Note:
If the clip is damaged during removal, it must be replaced. The clip can be
ordered under mat. no. 01107900.
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3. Remove the side panels. See Section 010-4.1.
4. Remove the drip pan. See Section 010-4.2.
5. Remove the connecting strip; see Section 030-4.5.
6. Release the cord from the spring.
7. Pull out the multi-plinth from the guide integrated in the rear panel.
Note:
Use caution when removing the left multi-plinth. The electrical connector to
the waterproof inlet valves is held in place. To remove, release the retaining
clips.
Note:
When re-installing, ensure that the retainers between the condenser and fan
engage properly.
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Note:
When re-installing, ensure
that the retainers between the
condenser and fan engage
properly.
Note:
Position of the power cord
may vary by model.
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4.7 BrilliantLight Control Module Removal
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Remove the drip pan. See Section 010-4.2.
4. Unclip the control module assembly, Figure 040-8, Item 1, and remove it
from its guide.
5. Disconnect the control module plug connections.
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050 Water Paths
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2 Function
2.1 Water Circulation
Water is drawn into the system from the cabinet sump by a circulation pump
and is then passed to the top, middle, and bottom spray arms. The water then
sprays over the load and passes via a filter system back into the sump again.
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2.2 WaterProof System (WPS)
The WaterProof System (WPS) consists of a number of interdependent
safety features to provide protection against water leakage.
1. Protection against solenoid valve leakage:
Each water intake is controlled by an inlet valve. If this valve cannot close
properly due to some defect or blockage by a foreign object, a second
inlet valve ensures that the water supply is shut off.
2. Protection against water intake hose leakage:
If a leakage occurs, water flows along an outer hose sleeve surrounding
the intake hose to the drip pan. Here a float switch then acts to switch off
a microswitch which closes the inlet valves to cut off the water supply.
3. Protection against dishwasher overflow:
If some defect has caused the water level in the appliance to rise so that
it overflows into the drip pan, and the water quantity sensor has also
failed, the float switch is activated. This switches off a microswitch which
closes the inlet valves to cut off the water supply. At the same time the
drain pump is activated.
4. Protection against drain pump failure or blocked drain path:
In this case the water level in the appliance rises until it overflows into the
drip pan where the float switch is activated. This switches off a
microswitch which closes the inlet valves to cut off the water supply.
1 Rubber seal
2 Filter
3 Restrictor
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2.4 View from Underside of Base
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2.5.1 Water Diverter without EGS
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2.5.2 Water Diverter with EGS
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2.5.3 Reactivation
Note:
The two connections between the water diverter and the salt container have
each been fitted with 2 seals (O-rings); see Figure 050-3, items 8 and 9.
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2.6 Water Softener Programming
If the on-site tap water hardness is above 8 grains per gallon (140 ppm), the
water should be softened.
If water softening is needed:
The water softener reservoir must be filled with softener salt.
The water hardness level must be programmed manually. See the
separate programming-mode guide.
If water softening is not needed:
Salt is not needed and should not be added.
For instructions on adding water softener salt, see Section 050-4.28.
Note:
For specific information regarding permissible minimum flow pressure, see
the appropriate operating/installation instructions.
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flows through the top spray arm, approximately 9 gallons per minute through
the middle spray arm and approximately 5 gallons per minute through the
bottom spray arm. This pump version does not have a speed sensor.
This pump is equipped with a winding changeover, which increases the
torque at the moment it is switched on (higher starting torque). In this state
the main winding is connected directly, and the auxiliary winding connected
indirectly via the capacitor, to the power supply. During normal operation the
efficiency is increased. The main winding is switched parallel to the capacitor.
The winding changes are made via a changeover relay on the electronic
module. At every switch-on, the changeover relay and the circulation pump
starting relay are supplied with power at the same time. The changeover
relay switches the windings with a time delay.
This circulation pump has thermal winding protection.
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This pump has switched auxiliary windings which are additionally activated at
the moment of pump switch-on to raise the starting torque. In this state power
supply voltage is applied directly to the main winding and via the operational
capacitor to the auxiliary winding. During normal operation, the efficiency
factor is increased. The main winding is then switched to be in parallel with
the operational capacitor.
The winding changes are made via a changeover relay on the electronic
module.
At every switch-on, the changeover relay and the circulation pump starting
relay are supplied with power at the same time. The changeover relay
switches the windings with a time delay.
The circulation pump has thermal winding protection.
2.11 MPPW Circulation Pump (with Frequency Converter & Slide Shutter)
Circulation pump MPPW is fitted with a frequency converter and a slide shutter.
The MPPW pump can be adjusted in various ways, enabling improved noise
levels to be attained.
Higher speeds can shorten program duration, if required; see Turbo
Function, Section 080-2.4.
To achieve perfect wash results while also protecting the load, pump
pressures of varying strength are produced depending on the program. See
Table 050-1.
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Program Reaction
Increased pressure, to enable complete
Pots and pans 167°F
removal of stubborn stains on dishes
Reduced pressure, to protect sensitive
Gentle
wash loads (for example, glasses)
Reduced pressure, to reduce energy
Energy save
consumption
Standard pressure, where various types
All other programs
of objects are washed together
Table 050-1: MPPW Pump Pressure versus Wash Program
Load sensing:
The MPPW circulation pump does not have a Hall sensor to measure speed
of rotation. Instead of utilizing the Hall effect, the load is registered by
monitoring the circulation pump current consumption as follows:
During the water intake block, a certain fixed basic quantity of water is taken
into the machine. The load is sprayed with this water and some is thus
retained on items in the machine. The less water that flows back into the
sump, the larger the load because more water has been needed to wet the
individual items. The pump then has less water to circulate and its
mechanical load is reduced. By measuring current peaks, the control-power
electronic (SLT) calculates the additional quantity of water that must be taken
in to carry out the program.
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Note: These voltages can also be measured when the pump is not activated.
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Using the pressure switch contacts, heating is controlled via 2 poles. The
heating is switched via a heater relay located before the pressure switch
contacts in the circuit. Heater activation occurs during the wash and final
rinse cycles.
If the circulation pump and heater relay are activated and the pressure switch
reset contact is open, the control registers a water intake fault (see Fault
Code F14, Section 080-3.14).
1 Heater relay
2 Heater pressure switch
3 Heater element
4 Electronic
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accordingly with regard to water quantity, program duration and temperature.
Note:
In addition, temperature compensation of the Autosensor is carried out via
an integrated NTC resistor.
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2.16 Spray Arms
The following speeds apply to all programs except Pots and Pans, China &
Crystal and Economy:
Spray arm Speed
Top 40 - 50 rpm
Middle 22 - 30 rpm
Bottom 34 - 42 rpm
Table 050-3: Spray Arm Speeds
Note:
The programs Pots and Pans, China & Crystal and Economy are not
suitable for checking spray arm speed. These programs are designed for
special applications, such as cleaning heavily soiled loads (Pots and
Pans), glassware (China & Crystal) or economical cleaning (Economy),
and operate with differing water pressure. The higher or lower water
pressure required for these programs is produced by the circulation pump;
see Sections 050-2.9 to 050-2.11.
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coarse filter to the microfine filter collect on the filter cap and so cannot block
the drain outlet.
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3 Fault Repair
3.1 Jammed Circulation Pump
Symptom:
With long intervals between wash cycles or at first commissioning (if the
period of time between manufacture and installation was long), the axial face
seal of the circulation pump can jam. As a result of this, the circulation pump
will not run (see Fault Code F14, Section 080-3.14).
Cause:
Axial face seal is jammed.
Remedy:
1. Remove the filter combination from the sump.
2. Pour in approximately one quart of hot water (no hotter than 167°F) with 3
to 5 drops of rinse aid and wait 5 minutes.
3. Restart the dishwasher.
Note:
The circulation pump must be replaced only if the above measures were not
successful.
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8. Remover the washer from the threaded union.
9. Remove the filter with needlenose pliers.
10. Clean or replace the filter as necessary.
Note: Once the ring is installed, the filter has to be cleaned more often.
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4 Service
4.1 Removing the Top Spray Arm
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Open the door.
4. Remove the cutlery tray, if applicable.
5. Remove the top basket.
6. Unscrew the screw connection and remove the spray arm.
4.4 Removing the Top Spray Arm Feed Pipe with Turbidity Sensor
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Open the door.
4. Remove the top spray arm; see Section 050-4.1.
5. Unscrew the locknut.
6. Close the door.
7. Remove the right side panel (see Section 010-4.1).
8. Disconnect the turbidity sensor plug connections.
9. Tip the appliance onto its back.
10. Remove the drip pan. See Section 010-4.2.
11. Disconnect the hose clip connection to the circulation pump.
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Note:
To release the feed pipe in the rear panel feed-through area, hold the stub
at the rear and pull it while at the same time pushing in the seal from the
inside with a suitable screwdriver to reduce its cross-sectional area.
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Note:
The circuit board is the only part of the flow meter that can be replaced
individually. In the event of mechanical failure within the flow meter, the
water diverter must be replaced.
1. Uninstall the appliance.
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2. Disconnect the appliance from the power supply.
3. Remove the left side panel (Section 010-4.1).
4. Disconnect the wiring harness from the flow meter circuit board.
5. Release the circuit board retaining tab and slide the board out of the
water diverter.
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8. Close the opening with the service cap (mat. no. 06224660).
9. Unscrew the locknut.
10. Close the door.
Warning!
The appliance must not be tilted onto its right side, as this would cause water to run
into the fan.
11. Tip the appliance onto its back.
12. Remove the drip pan (Section 010-4.2).
13. Place towels or rags underneath the connection between the salt
container and water diverter.
14. Disconnect the wiring harness from the salt container reed switch.
15. Remove the salt container reed switch from the salt container.
16. Pull the salt container down and off of the water diverter.
Note:
Reassemble by following these instructions in reverse order.
The following should also be noted:
1. The two connections between the water diverter and the salt container have each
been fitted with 2 seals (O-rings). These should also be installed if this part is
being replaced. 4 O-rings are supplied with the spare part.
2. Re-install the wiring harness in its guides on the salt container.
3. Check all electrical components in the drip pan area for residual moisture.
4. Thoroughly remove any traces of brine that may have leaked in the toekick area.
5. After reassembly, fill the salt container with salt and water.
6. A short program (such as Short or Express) without load should be carried out.
This is to remove any salt residues that might be present in the cabinet and to
prevent possible corrosion.
7. Retighten all locknuts.
Warning!
Installation aids that contain silicone, e.g., silicone grease, are not suitable
for use in dishwashers because of the damage they can cause.
If, e.g., hoses or seals are treated with silicone in order to facilitate
installation, this could jam the circulation pump. Furthermore, ingredients in
silicone grease can evaporate and damage electrical components such as
heater relays.
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8. Empty the salt container.
9. Close the opening with the service cap (mat. no. 06224660).
10. Unscrew the locknut.
11. Remove the left side panel (Section 010-4.1).
12. Close the door.
Warning!
The appliance must not be tilted onto its right side, as this would cause water to run
into the fan.
13. Tip the appliance onto its back.
14. Remove the drip pan (Section 010-4.2).
15. Remove the heater relay from the water diverter (Section 050-4.10).
16. Place a cloth or towel under the plug connections between the water
diverter and the water softener.
17. Disconnect the connection with hose clip to the water diverter from the
resin chamber.
18. Disconnect all plug connections.
19. Remove the wiring harness from its guide.
20. Pull off the salt container downwards in the direction of its connection stub.
21. Close the connection stub on the salt container with the service stopper
(mat. no. 05967460).
22. Disconnect the connection with hose clip to the sump.
23. Pull the water diverter out of the seal to the sump, tilt it to the side and
remove it.
Note:
Reassemble by following these instructions in reverse order.
The following should also be noted:
1. Pre-install the vent screw on the water diverter and apply soap solution to it as a
slip lubricant.
2. Apply soap solution to the O-rings as a slip lubricant and install them on the water
diverter stubs.
3. The two connections between the water diverter and the salt container have each
been fitted with 2 seals (O-rings). These should also be installed if this part is
being replaced. 4 O-rings are supplied with the spare part.
4. Re-install the wiring harness in its guides on the salt container and water diverter.
5. Check all electrical components in the drip pan area for residual moisture.
6. Thoroughly remove any traces of brine that may have leaked in the toekick area.
7. After reassembly, fill the salt container with salt and water.
8. A short program (such as Short or Express) without load should be carried out.
This is to remove any salt residues that might be present in the cabinet and to
prevent possible corrosion.
9. Retighten all locknuts.
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Warning!
Installation aids that contain silicone, e.g., silicone grease, are not suitable
for use in dishwashers because of the damage they can cause.
If, e.g., hoses or seals are treated with silicone in order to facilitate
installation, this could jam the circulation pump. Furthermore, ingredients in
silicone grease can evaporate and damage electrical components such as
heater relays.
Note:
When installing the circulation pump, it is important to first install the sump
seal on the pump. Then slide the circulation pump with seal into the sump
housing and secure the pump.
Important!
During reassembly of the circulation pump ensure:
1. A new seal is installed
2. The seal is seated correctly in the pump housing cap
3. The pump housing cap is evenly seated
4. The cap retaining screws are secure
5. The fastening clips are pressed over the retaining lugs
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Warning!
MPPW circulation pump only: When re-installing, it must be ensured that
the correct retaining screw is used for the pump mounting bracket as
otherwise the PCB could be damaged.
Warning!
Check seal placement for leakage issues, if needed.
Warning!
Installation aids that contain silicone, e.g., silicone grease, are not suitable
for use in dishwashers because of the damage they can cause.
If, e.g., hoses or seals are treated with silicone in order to facilitate
installation, this could jam the circulation pump. Furthermore, ingredients in
silicone grease can evaporate and damage electrical components such as
heater relays.
4.14 Removing the Circulation Pump Housing Cap with Ring Heater
Warning!
MPPW only: In the open motor housing, there is an electronic module
circuit board (PCB) which must be protected from moisture and water
ingress in order to avoid short circuits.
Figure 050-19: Screws and Clips Securing the Pump Housing Cap (MPPW)
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Warning!
To prevent leakage problems, pay attention to the following during reassembly:
1. Check that the seal is seated correctly in the pump housing cap.
2. When installing the pump housing cap, ensure that it is correctly seated. Line
up the groove on the cap with the notch on the housing (if applicable).
3. Press the fastening clips over the retaining lugs using suitable pliers.
4. Tighten the pump housing cap retaining screws.
Note: Care must be taken not to break the locking tabs when removing the
heater pressure switch. If these tabs break, then the heater pressure switch
must be replaced.
Warning!
Installation aids that contain silicone, e.g., silicone grease, are not suitable
for use in dishwashers because of the damage they can cause.
If, e.g., hoses or seals are treated with silicone in order to facilitate
installation, this could jam the circulation pump. Furthermore, ingredients in
silicone grease can evaporate and damage electrical components such as
heater relays.
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4. Remove the cover plate. See Section 030-4.4.
5. Disconnect the wiring harness from the drain pump.
6. Using a small flathead screwdriver, push the safety retainer clip outward
(Figure 050-20, Item 1).
7. Turn the pump clockwise and release it from its holder (Figure 050-20, Item 2).
Note:
When installing, apply a little water or soap solution to the pump seal as a
lubricant. After installation, check all the pump fastening points.
Warning!
Installation aids that contain silicone, e.g., silicone grease, are not suitable
for use in dishwashers because of the damage they can cause.
If, e.g., hoses or seals are treated with silicone in order to facilitate
installation, this could jam the circulation pump. Furthermore, ingredients in
silicone grease can evaporate and damage electrical components such as
heater relays.
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6. Remove as much residual water as possible from the sump and drain hose.
7. Close the door.
8. Tip the dishwasher onto its back.
9. Remove the drip pan. See Section 010-4.2.
10. Disconnect the wiring harness from the float switch.
11. Pull the float switch down and off of the sump.
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13. Disconnect the hoses.
14. Disconnect the NTC sensor connections.
15. Remove the drain pump. See Section 050-4.17.
16. Remove the circulation pump. See Section 050-4.13.
17. Remove the heater wiring harness from the cable guide on the sump.
18. Unscrew the hose clamp and remove it from the sump seal.
19. Remove the sump by pulling down firmly and evenly on the drain pump or
circulation pump connections.
20. Remove the sealing ring.
Note:
When installing, the following should be noted:
1. Install the sealing ring on the metal flange on the cabinet.
2. Apply liquid detergent as a lubricant to the outer surface of the seal.
3. Apply liquid detergent as a lubricant to the inside of the sump.
4. Before reusing the dishwasher, detergent residues must be flushed out
of the cabinet as otherwise these could cause a fault indication (see
Fault Code F52, Section 080-3.28).
5. Make sure that the arrows on the sump and cabinet base are aligned.
6. Align the sump with the connection to the drain. Install the cover and
filter combination.
7. Locate the clip lock in the middle between the two stoppers.
8. Tighten the hose clip on the sump.
Warning! To prevent possible leakages later on, do not overtighten the clip
on the sump.
Note:
During reassembly, a locking piece must be installed to prevent the filter
combination from falling apart; see Section 050-4.25.
As an alternative, the microfine filter and the handle piece (crown coarse
filter) must be replaced together; see Section 050-4.24.
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4.25 Filter Combination Assembly (with Locking Piece)
Note: During assembly, the dishwasher is used as a guide.
1. Disconnect the appliance from the power supply.
2. Install the microfine filter in the sump. Ensure that the lug is positioned
towards the rear of the machine.
3. Turn the microfine filter clockwise as far as possible; see Figure 050-22.
4. Install the large surface area fine filter in position.
5. Press the large surface area fine filter downwards; see Figure 050-23, Item 1.
6. Install the handle (crown coarse filter) and turn it clockwise as far as
possible; see Figure 050-23, Item 2.
7. Carry out a visual check: The handle (crown coarse filter) should be
parallel to the door as shown in Figure 050-23.
8. Remove the filter combination.
9. Open the filter cap.
10. Install the locking piece, mat. no. 06248730, to prevent the retaining clip
spring from opening; see Figures 050-24 and 050-25.
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5. Run the Rinse & Hold program to remove any traces of salt from inside
the wash cabinet.
Warning!
Inadvertently filling the salt container with dishwashing detergent will
damage the water softener.
Warning!
Only use water softener salt specially formulated for dishwashers. Other
salts may contain insoluble additives which can impair the water softener.
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080 Electronic
Touchtronic
Incognito
Navitronic
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2 Function
2.1 General Operation
Note:
Information about the selected program can be displayed by touching the i
control.
9. Select the desired options; a √ will appear next to the option selected.
See Figure 080-3.
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2.1.2 Incognito Controls
1. Make sure that the spray arms are not blocked.
2. Turn on the dishwasher by touching the i control.
3. The main menu is shown in the display. See Figure 080-4.
4. Select the desired program.
Note:
Information about the selected program can be displayed by touching the i
control.
8. Select the desired options; a √ will appear next to the option selected.
9. When finished customizing the program, confirm with OK.
10. Select Start.
11. Close the door.
Note: In models without displays, one of the LEDs will flash corresponding
to the test step (e.g., one quick flash for test step 1, one slow flash and one
quick flash for step 11, etc.). In models with displays, the test step is
indicated by "Vxx", where x is the step number (e.g., "V01" for step 1).
1. R1, Y63, M6, ... Wash sequence with heating (mini-program):
This starts with 30 seconds drainage which begins with pulsed priming
(2 seconds on/2 seconds off). The water inlet valve is then activated until
1.4 gallons (5.4 liters) has been taken in. Concurrently with water inlet
valve activation, the slide shutter (if applicable) is set to the middle spray
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arm position. After 0.7 gallons (2.7 liters) has been registered, the EGS
(electronically controlled water softener) valve is also opened until the
total desired intake quantity has been reached. The circulation pump with
switched auxiliary winding is then operated. At the same time the slide
shutter is activated with its setting alternating at 15-second intervals. After
a further 60 seconds, the heater relay is switched on for 300 seconds and
the water is heated to 122°F (50°C). The mini-program ends with 30
seconds drainage which begins with pulsed priming (2 seconds on/2
seconds off).
Note: This mini-program does not include any fault-testing function.
2. 1K1 or K1/1, heater relay: The heater relay is activated for 60 seconds.
3. M8, drain pump: The drain pump is activated for 60 seconds.
4. Y63, Y5, water inlet valve with EGS valve (mini-program):
The water inlet valve is activated (on models with and without slide
shutter) until 1.4 gallons (5.4 liters) has been taken in. After 0.7 gallons
(2.7 liters) has been registered, the EGS valve is also opened until the
total desired intake quantity has been reached.
Warning! If the flow meter is defective, the EGS valve will not be
activated.
5. Y5, EGS valve: The EGS valve is activated for 60 seconds. (Vacant in
models without EGS valve.)
6. M6, circulation pump auxiliary winding relay: The circulation pump with
switched auxiliary winding is activated. With a controlled circulation pump,
the activation is at the maximum speed for controlled operation. The
circulation pump is activated for 30 seconds but the auxiliary winding
relay is only activated during the first 15 seconds.
Note: During the period when the auxiliary winding relay is activated, a
higher circulation pump current (approximately 0.9 amps) flows. After this
period, the current drops to approximately 0.16 amps.
Warning! The circulation pump must not run for more than 30 seconds
without water.
7. M24, M6, slide shutter at middle spray arm setting with circulation pump:
The slide shutter is activated and set to the middle spray arm setting. The
circulation pump is then operated for 30 seconds at the maximum speed
for controlled operation. (MPEW and MPPW only.)
8. M24, M6, slide shutter at top/bottom spray arm setting with circulation
pump: The slide shutter is activated and set to the top/bottom spray arm
setting. The circulation pump is then operated for 30 seconds at the
maximum speed for controlled operation. (MPEW and MPPW only.)
9. M24, slide shutter: The slide shutter is activated for 60 seconds. (MPEW
and MPPW only.)
10. Y50, combination dispenser: The combination dispenser is activated with
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pulsed operation for 60 seconds. The pulse rhythm throughout the test
period is 10 seconds on/10 seconds off.
11. Y38, Y5, ... Reactivation sequence (mini-program): This starts with 30
seconds drainage which begins with pulsed priming (2 seconds on/2
seconds off). The water inlet valve with EGS valve is then activated until
8.3 fluid ounces (250 milliliters) has been reached or 60 seconds has
elapsed. The reactivation valve is then activated for 150 seconds.
Following this the water inlet valve and the drain pump, which begins with
pulsed priming (2 seconds on/2 seconds off), are operated together for 60
seconds.
12. Y5, EGS valve. The EGS valve is activated for 60 seconds.
13. Y38, reactivation valve: The reactivation valve is activated for 60
seconds.
14. M2, fan: The fan is activated for 60 seconds.
15. M6, circulation pump: The circulation pump is activated for 30 seconds at
maximum speed. If the desired speed has not been reached within 7
seconds, the circulation pump will remain stationary. (MPEW only.)
Warning!
The circulation pump must not run for more than 30 seconds without water.
16. 2B3-20, M6, wash sequence with middle spray arm sensor (mini-program): This
starts with 30 seconds of drainage which begins with pulsed priming (2 seconds
on/2 seconds off). The water inlet valve is then activated (on models with and
without slide shutter) until 1.4 gallons (5.4 liters) has been taken in. At the same
time the water inlet valve is activated, the slide shutter is set to the middle spray
arm position. The circulation pump with switched auxiliary winding is then
operated. If a spray arm fault is registered during circulation pump operation, the
pump is switched off after 60 seconds; otherwise, it operates for a further 120
seconds. (Models with spray-arm sensing only.)
17. 1B3-20, M6, wash sequence with bottom spray arm sensor (mini-program):
This starts with 30 seconds of drainage which begins with pulsed priming
(2 seconds on/2 seconds off). The water inlet valve is then activated (on
models with and without slide shutter) until 1.4 gallons (5.4 liters) has
been taken in. At the same time the water inlet valve is activated, the
slide shutter is set to the middle spray arm position. The circulation pump
with switched auxiliary winding is then operated. If a spray arm fault is
registered during circulation pump operation, the pump is switched off
after 60 seconds; otherwise, it operates for a further 120 seconds.
(Models with spray-arm sensing only.)
18. A2, Drying Plus (automatic door lock latch): In the home position, door
contact switch S24 must be closed. After the component test begins, the
latch extends until it reaches position 3 (drying position), while the door
lock remains locked. Then, door contact switch S24 must be opened, and
the latch moves to position 2 (door open). The door must be closed, and
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the latch is completely retracted until position 1 (door closed) is reached.
Finally, the door lock is locked. (Diamond, Dimension Plus only.)
Warning!
Incognito (fully integrated) models: If for service purposes the door
switch has been bypassed and the see-through door installed, the
locking bar must be pushed back into its home position before the door
is closed. If this is not done, the hinge spring will be damaged and the
entire AutoOpen drive assembly will have to be replaced.
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2.5 SensorDry Feature
Recirculation Turbothermic drying is based on the taking in of cool ambient
air to condense the moist, warm air in the cabinet interior. The optimal drying
effect is achieved at 73°F with a full load.
The SensorDry function ensures that good drying results are achieved in the
Sensor Wash program, regardless of ambient temperature or load size.
These factors can normally have a positive or a negative effect on drying
results.
Before the program begins (before water intake), the ambient temperature
is measured by temperature sensor R30 (in the sump) and saved in the
electronic. If the ambient temperature changes after the start of the program
(for example, when a window is opened), this is not taken into account.
If the measured ambient temperature is below 73°F, the condenser or side
panel is cooled further, resulting in the air in the cabinet being dehumidified to
a greater extent. If the measured ambient temperature is above 73°F, the
opposite applies: The condenser or side panel is cooled less and, as a
consequence, the air in the cabinet is also dehumidified to a lesser extent.
Note:
With an ambient temperature greater than or equal to 82°F, maximum
values are always set for rinse aid dispensing amount and temperature, as
well as fan running time.
The second influential factor is the load size. The drying efficiency
classification is based on a standard load (12 standard place settings). A
smaller load can have a negative impact on drying results because the larger
the load, the greater the heat transfer. The load size is established during the
final rinse. Here, an indirect measurement is taken depending on the rise in
temperature per minute in the temperature range of 113 to 140°F. The larger
the load in the machine, the longer it takes for the desired final rinse
temperature to be reached. Heater performance always remains at a
constant level, but every additional item in the load binds more heat energy
and this extends the heating time.
The SensorDry function can affect certain parameters as follows:
Final rinse temperature: The final rinse temperature lies in the
temperature range of 144 to 158°F, depending on the situation.
Rinse aid dispensing: In addition to the customer selection, 0.03 to 0.09
fluid ounces (1 to 3 milliliters) may be dispensed.
Fan operating time: The fan operating time can be between 17 and 35
minutes.
The following scenarios are possible:
1. Low ambient temperature - Large load: Optimal conditions for optimal
drying results. The fan operating time can be shortened, the final rinse
temperature is reduced, and no additional rinse aid is dispensed.
2. High ambient temperature - Small load: Unfavorable conditions for
optimal drying results. The fan operating time is extended, the final rinse
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temperature is increased and additional rinse aid is dispensed.
3. High ambient temperature - Large load: The positive effects of a large
load on drying results are canceled out by the high ambient temperature.
The fan operating time remains unchanged, the final rinse temperature is
increased and the quantity of rinse aid dispensed remains unchanged.
4. Low ambient temperature - Small load: The positive effects of low
room temperature on drying results are canceled out by the small load.
The fan operating time remains unchanged, the final rinse temperature
is increased and the quantity of rinse aid dispensed is increased.
Note:
The customer can deactivate the Drying plus function in the Settings menu.
Drying plus is inoperative in the following programs:
Rinse & Hold
Express
Glassware cold
Glassware warm
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“Extra Quiet” program
MPPW
Water Water Temperature/Holding
pump
Program step hardness quantity time slide shutter
speed
[°dH] [l] 60”/60”
[rpm]
Prewash -- -- -- --
4'30” wash; DOS;
4'30” wash => 6x
Main wash 2.5 3.85 2900
11'40” pause; 6'40”
wash => 115°F; 58'
Interim rinse 1 4.0 3.15 2900 9'
Interim rinse 2 -- -- -- --
Rinse 2.5 3.35 2900 95°F; DOS; 146°F; 5'
Drying -- -- -- 30' draining; 25' fan
Table 080-2: “Extra Quiet” Program
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2.11 Electronics ID Summary
ID number Modification Date Models (and modules) affected
-1791 Start of series. -- G 42xx, G 45x0, G 5175
-2310 Start of series. -- G 5915 (SLT1)
-2311 Start of series. -- G 5975 (SLT1)
-2335 Start of series. -- G 5105
-2336 Start of series. -- G 5505, G 557x, G 5705, G 5775
-2337 Start of series. -- G 59x5 (BAE2)
Table 080-5: Electronics ID Summary
1
Control-power electronic
2
Selection-display electronic
3 Fault Repair
3.1 Main Switch Is On, No Message in Display
Cause:
No supply voltage.
Remedy:
1. Check electrical connection (120VAC) to appliance. If hardwired, check
for voltage at terminal block X3/1.
2. If no voltage is present at appliance, check on-site fuse/GFI. If hardwired,
check for proper connection at terminal block X3/1.
3. Check for power to electronic. If no power is present, check wire
continuity between electronic and terminal block X3/1.
4. Check for power to main switch (on/off switch S2). If switch is inoperative,
replace it. (In machines where the switch is part of the electronic, replace
the electronic.)
5. Check for power to door contact switch S24. If the door contact switch
has power, replace the electronic. See Section 100-4.5 or 100-4.6.
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With the SensorDry function, an optimal drying result is consistently
achieved through specific matching of individual parameters (such as rinse
aid dispensing of up to 6 milliliters per wash). Additional information can be
found in Section 080-2.5.
Remedy:
Brief explanation of the benefits that the customer can enjoy with SensorDry.
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3.5 Diagnostic Support Cannot Establish a Connection
Symptom:
The connection cannot be made via the optical interface.
Cause:
Diagnosis support cannot be used with a machine logged onto RemoteVision.
Remedy:
Access the service mode or briefly disconnect the machine from the power supply
or log off the machine from the RemoteVision system.
Subsequently, diagnostic support can be connected to the machine via the optical
interface. RemoteVision cannot be used while this connection is in place.
To deactivate the optical interface again, depending on the selected remedy:
Quit the machine service mode or briefly disconnect the machine from the
power supply again or log on the machine to the RemoteVision system.
After a maximum of 1 minute, the RemoteVision system can be used again.
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3.9 Fault Code F01: Water/Heating NTC or Leads Short-Circuited
Symptom:
After this fault is registered, the heating will not be activated and rinse aid will
not be dispensed.
Cause:
NTC temperature sensor R30 or its connection leads short-circuited.
Remedy:
1. Check the temperature sensor and its leads for continuity. At 68°F (20°C),
the temperature sensor resistance should be approximately 14.9kΩ
(± 750Ω); at 77°F (25°C), approximately 12kΩ (± 600Ω) (guide figures only).
2. Check the plug connections.
3. Replace the temperature sensor, if necessary. See Section 050-4.20.
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Cause:
Drain pump defective.
Remedy:
With the non-return valve removed, check the drain pump for proper
operation by performing the following steps:
1. Check the drain pump impeller blades for proper rotation. If stuck, look for
foreign objects blocking impeller blades. If impeller blades are jammed
and no foreign objects are found, proceed to the next step.
2. Remove the lower service door panel.
3. Operate the dishwasher in a drain step.
4. Check for power at the drain pump. If pump is receiving power, then
replace the drain pump. If not, check wiring from electronic to the drain
pump. Replace or repair as necessary (Section 050-4.17).
Cause:
Foreign objects in heater pressure switch.
Remedy:
Check the heater pressure switch for blockages and correct switching point.
Ensure that the contacts are in the correct position after a drain step. Replace
if necessary. See Section 050-4.16.
Cause:
Heater relay defective.
Heater relay (coil or contacts) becomes defective during the drainage step
(after fault code F51 register check).
Remedy:
Replace the heater relay. See Section 050-4.10.
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Remedy:
The on-site water supply should be checked by a specialist.
Cause:
Flow meter B3/4 is not providing any pulses.
Remedy:
1. Remove the left side panel (Section 010-4.1).
2. Check that the circuit board with reed switch on flow meter B3/4 is seated
correctly.
3. Check that the reed switch connection plug is seated correctly.
4. Replace the reed switch, if necessary. See Section 050-4.7.
5. Check the flow meter for pulses.
a. While the appliance is in operation and no pulses are delivered, take a
magnet and pass it over the reed switch. If a pulse is then delivered,
replace the water diverter. If no pulse, replace the reed switch.
b. While the appliance is in operation and pulses are delivered,
reconnect the electrical connector to the electronic board, clear the
fault and operate the appliance. If an F12 is still displayed, replace the
electronic board (Section 100-4.5 or 100-4.6).
6. Check the control lead from the electronic to flow meter B3/4.
7. Replace the water diverter, if necessary. See Section 050-4.12.
Cause:
Flow meter electrical connection open-circuited.
Remedy:
1. Check the wires to the flow meter reed switch for continuity.
2. Check the plug connections.
Cause:
WaterProof System valve filter is clogged.
Remedy:
1. Uninstall the dishwasher and disconnect it from the power supply.
2. Close the water supply valve.
3. Lay the machine on its back.
4. Remove the drip pan. See Section 010-4.2.
5. Release the hose clamp securing the drain hose to the sump.
6. Open the plastic cover securing the WaterProof system mounting
assembly.
7. Unscrew the WaterProof system from its mounting assembly.
8. Remove the washer from the threaded union.
9. Remove the filter with needlenose pliers.
10. Clean or replace the filter as necessary. See Section 050-4.26.
Cause:
Water inlet valve defective.
Remedy:
Check the water inlet valve for proper operation by performing the following
steps:
1. Ensure that the water supply is open and that there is access to the valve
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housing.
2. Select and start a wash program.
3. After the drain step (30 seconds), the water inlet step will begin. Wrap
one hand around the valve housing. If there is a mild vibration, then the
valve is receiving power. Replace the WPS valve (Section 050-4.27). If
not, then go to the next step.
4. Remove the drip pan (Section 010-4.2) and check the electrical connector
to the inlet valves (mounted on the left toekick) for power. If power is
present, then check the connectors and wiring. If not, then go to the next
step.
5. Check for power coming off of the electronic board. If no power, then
replace the electronic board. If power is present, check wiring from
electronic board to electrical connector. Replace and repair as necessary.
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6. Check the flow meter for pulses.
a. While the appliance is in operation and no pulses are delivered, take a
magnet and pass it over the reed switch. If a pulse is then delivered,
replace the water diverter. If no pulse, replace the reed switch.
b. While the appliance is in operation and pulses are delivered,
reconnect the electrical connector to the electronic board, clear the
fault and operate the appliance. If an F12 is then displayed, replace
the electronic board (Section 100-4.5 or 100-4.6).
7. Check the control lead from the electronic to flow meter B3/4.
8. Replace the water diverter, if necessary. See Section 050-4.12.
Cause:
Filter in WPS clogged.
Remedy:
1. Uninstall the appliance and disconnect it from the power supply.
2. Close the on-site water supply.
3. Lay the machine on its back.
4. Remove the drip pan.
5. Release the hose clamp securing the drain hose to the sump.
6. Open the plastic cover securing the WaterProof system mounting
assembly.
7. Unscrew the WaterProof system from its mounting assembly.
8. Remove the filter with needlenose pliers.
9. Clean or replace the filter as necessary (see Section 050-4.26).
Cause:
On-site shutoff valve (water supply) closed.
Remedy:
Open the shutoff valve.
Cause:
Water inlet valve defective.
Remedy:
Check the water inlet valve for proper operation by performing the following
steps:
1. Ensure that the water supply is open and that there is access to the valve
housing.
2. Select and start a wash program.
3. After the drain step (30 seconds), the water inlet step will begin. Wrap
one hand around the valve housing. If there is a mild vibration, then the
valve is receiving power. Replace the WPS valve (Section 050-4.27). If
not, then go to the next step.
4. Remove the drip pan (Section 010-4.2) and check the electrical connector
to the inlet valves (mounted on the left multi-plinth) for power. If power is
present, then check the connectors and wiring. If not, then go to the next
step.
5. Check for power coming off of the electronic board. If no power, then
replace the electronic board. If power is present, check wiring from
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electronic board to electrical connector. Replace and repair as necessary.
See Section 100-4.5 or 100-4.6.
3.14 Fault Code F14: Water Intake Fault: Heater Pressure Switch
Symptom:
The program is interrupted and the drain pump is operated.
Background information: With the circulation pump operating after a water
intake step, the heater pressure switch is checked to ensure that sufficient
water pressure exists in the wash water circuit. For this the heater relay must
have been activated.
Cause:
During a heating step the heater pressure switch may have registered no or
insufficient water pressure at the circulation pump.
Remedy:
1. Check the dispensing of detergent and rinse aid. Excessive foam
development means that the pressure at the heater pressure switch will
be reduced.
2. Check for correct water level within the machine (water level should be
just under the filter arm). See Section 050-4.29.
3. Check all filters for blockages.
4. Check if the circulation pump is defective by performing the following steps:
a. Open the dishwasher door and insert the yellow bypass tool into the
latching mechanism.
b. Turn on the dishwasher and select and start a wash program.
c. After the 30-second drain step, pay attention to the lower spray arm.
As water enters the cabinet the circulation pump should be operating,
increasing the water flow pressure. There should be a small stream of
water coming out of the lower spray arm.
Warning!
Keep both hands on the door handle while performing this test. If water
begins to flow out of the lower spray arm, press the door handle to pop
the bypass tool out of the door lock and shut off the machine. If this is
not done, there is the danger of water spraying out of the dishwasher.
d. If water is flowing out of the spray arm, the circulation pump is
operating and there is no blockage. Press the door handle to pop the
bypass tool out of the door lock.
e. If there is no water, continue troubleshooting.
Cause:
Heater pressure switch B1/13 defective or blocked by foreign objects.
Remedy:
1. Check the heater pressure switch.
2. Check the connection plug and wiring harness.
3. Replace the heater pressure switch, if necessary. See Section 050-4.16.
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Cause:
Circulation pump inoperative. Circulation pressure too low (no pressure at
heater pressure switch). Pump may be blocked by foreign objects.
Remedy:
1. Check the circulation pump for foreign objects by performing the following
steps:
a. Remove the drip pan (Section 010-4.2).
b. Remove the circulation pump (Section 050-4.13).
c. Remove the circulation pump housing cap (Section 050-4.14).
d. Check the inner housing for blockages. Clean as necessary.
2. Check the pump’s hose connections.
3. Check the circulation pump capacitor.
4. Check the circulation pump power supply.
5. Replace the circulation pump, if necessary.
Cause:
Flow meter B3/4 defective (incorrect water quantity registered).
Remedy:
1. Check that the plate with the reed switch on the flow meter is seated correctly.
2. Check that the reed switch connection plug is seated correctly.
3. Replace the reed switch, if necessary (Section 050-4.7).
4. Check the control lead from the electronic to flow meter B3/4.
5. Remove the water diverter and replace if necessary. See Section 050-4.12.
Cause:
Circulation pump winding overheated; winding protection has cut out.
Remedy:
Replace the circulation pump. See Section 050-4.13.
Cause:
After a water intake step, heater pressure switch B1/13 has not opened
switching steps 11–12 and 21–22. This causes the anti-stiction routine to be
started.
Remedy:
Check the heater pressure switch for proper operation by performing the
following steps:
1. Check connection plugs and wiring harness for damage, corrosion or
loose connection.
2. Access service mode (see the separate service mode guide) and select the
component test menu.
3. Select the first test, wash sequence with heating (R1, Y63, M6).
4. Access the control electronic.
5. Using a multimeter, place the probes onto the heater pressure switch sensing
leads off of connector ST5 on the electronic board. During circulation pump
operation no voltage should be read at these points. If 120VAC is measured,
replace the heater pressure switch (Section 050-4.16).
Cause:
Circulation pump capacitor defective.
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Remedy:
Check the pump capacitor and replace it if necessary. See Section 050-4.15.
3.16 Fault Code F18: Flow Meter Stationary State Monitor B3/4
Symptom:
The program is interrupted and the drain pump is operated.
Background information: The water inlet valve is open when it should not
be (a signal to open it has not been given by the electronic). Water then flows
into the appliance and unexpected pulses from the flow meter are detected.
Unexpected pulses from the flow meter are also detected when the water
inlet valve is not activated.
Cause:
Water inlet valve defective.
Remedy:
Check the water inlet valve for proper operation (may be stuck in open position).
a. Access the water inlet valve.
b. Start a wash program.
c. Wrap one hand around the inlet valve during the water inlet step. There
should be a vibration, which indicates that the valve is energized.
d. At the end of the water inlet step, the valve should be de-energized. If water
is still entering the machine, replace the water inlet valve (Section 050-4.27)
e. Check for interference pulses. Electrical components within the water
diverter could be interfering with the pulses produced by the flow meter.
Troubleshoot accordingly and replace the water diverter, if necessary
(Section 050-4.12).
3.17 Fault Code F19: Flow Meter B3/4 Stiff and Not Turning Freely
Symptom:
The program is interrupted and the drain pump is operated.
Background information: Satisfactory test routines to monitor free rotation
of the flow meter impeller could not be established.
Start rinse block water intake:
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Circulation pump M6 is now activated for 2 minutes in order to wet the
dishes in the dishwasher and to fill any spaces with water. Drain pump
M8 is then activated for one minute. This creates a measurement basis
for the actual test.
During the test, water inlet valve Y63 is activated until a defined number
of pulses corresponding to a water volume of approximately 0.37 gallons
(1.4 liters) is reached. Circulation pump M6 is then activated once more.
b. The program continues to run without interruption. The maximum water
intake time is extended to 4 minutes. This time value is saved by the
electronic for future water intake. For future water intakes, if the time
needed for 0.26 gallons to flow into the machine differs by 15 percent, a
new test routine flow will be started.
c. If heater pressure switch B1/13 is activated, the program is interrupted
immediately, the drain pump is operated, and fault F19 is registered.
Cause:
Flow meter defective.
Remedy:
Replace the water diverter. See Section 050-4.12.
Fault F19 will be displayed if the check to test the sluggish movement of the
flow meter (impeller counter) during the water intake is not successful.
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Cause:
Heater relay contacts have fused together.
Remedy:
Replace the heater relay. See Section 050-4.10.
Cause:
Moisture in heater relay.
Remedy:
Replace the heater relay. See Section 050-4.10.
Cause:
Fault in the plug on the output side of the heater relay.
Contamination or corrosion on the plug of the heater wiring harness can
cause a bridge between contacts, which can reduce the transfer resistance
below a value of 10 megaohms (10MΩ).
Remedy:
1. Disconnect the machine from the power supply.
2. Disconnect plug ST5 from the electronic.
3. Measure the resistance between the lines of the electronic for heater
pressure switch B1/13 (pins 12 and 22 on plug ST5).
4. If the measured resistance value is smaller than 10 megaohms (10MΩ),
then the heater partial wiring harness must be replaced.
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3.20 Fault Code F26: Boiling Protection
Symptom:
The program is interrupted and the drain pump is operated.
Cause:
Temperature at NTC temperature sensor has exceeded 194°F (90°C).
Remedy:
Check the heater relay and replace it, if necessary. See Section 050-4.10.
Cause:
NTC temperature sensor providing inaccurate information.
Remedy:
Replace the NTC temperature sensor. See Section 050-4.20.
Cause:
Heater relay closed.
Remedy:
Replace the heater relay. See Section 050-4.10.
Cause:
Faulty position monitoring of the automatic door lock latch.
For a switched-off appliance, the door-closing function is in operation.
Under adverse conditions, the locking system can stop in a faulty position.
The control electronic recognizes this as a “zero position” and interprets it
incorrectly. After the first (or a later) water intake, the fault loop occurs. The
machine drains for 4 minutes and, after the water intake, synchronizes the
heating relay. Spray arm heating occurs up to activation of the boiling protection.
Remedy:
1. Replace the heater relay. See Section 050-4.10.
2. Install a new electronic (SLT). See Section 100-4.5 or 100-4.6.
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Symptom:
The drain pump is operated, and any running program is interrupted.
Cause:
The given time for extension of the automatic door lock latch from position 1
to 2, or 2 to 3 (see Section 020-2.4) is not sufficient.
Remedy:
1. Check if there is supply voltage.
2. Replace the automatic door lock latch; see Section 020-4.9.
Cause:
Given time period for new positioning exceeded.
Remedy:
1. Check if there is supply voltage.
2. Replace the automatic door lock latch; see Section 020-4.9.
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3.26 Fault Code F47: Faulty Interface Between Selection-Display
Electronic (BAE) & Control-Power Electronic (SLT)
Symptom:
The dishwashing program is interrupted and the drain pump is operated.
Cause:
Communication between BAE and SLT faulty.
Remedy:
Replace the electronic. See Section 100-4.5 or 100-4.6.
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3.28 Fault Code F52: Heater Pressure Switch Has Reset During
Heating
Symptom:
The program continues from the wash block in which the fault is registered
without the heater being activated.
In some models, the fault will only be indicated when the fault memory is
checked in service mode.
Cause:
Excess quantity of detergent or rinse aid dispensed. Excess foam has
developed.
Remedy:
Check the dispensed quantities of detergent and rinse aid. Follow the
information given in the operating instructions.
Cause:
Heater pressure switch defective.
Remedy:
Replace the heater pressure switch. See Section 050-4.16.
Cause:
Pump pressure too low.
Remedy:
Remove and clean the circulation pump (Section 050-4.13) and remove any
foreign objects that may be present.
Cause:
An item has tipped over and a large quantity of water is retained, e.g., in a bowl, and
is then not available for the wash water circuit. This reduces the pump pressure.
Remedy:
Follow the loading information given in the operating instructions.
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Remedy:
Check the connection wires for continuity.
Cause:
Drive (synchronous motor) defective.
Remedy:
Replace the circulation pump. See Section 050-4.13.
Cause:
Slide shutter gearing defective.
Remedy:
1. Check to see if water is alternating between the upper/lower spray arms
and the middle spray arm. This can be done by removing the side panels,
selecting a wash program and observing the water flow between the
upper spray arm and middle spray arm water paths. If the water flow is
alternating, go to Step 2a below. If not, go to Step 2b.
2. Check position switch B3/12 at connection ST14 (using a multimeter) for
low DC pulses at 30-second intervals.
a. If pulses are present, the electronic needs to be replaced. See
Section 100-4.5 or 100-4.6.
b. If pulses are not present, first check wire connections for an open or
short circuit. Replace the circulation pump, if necessary. See Section
050-4.13.
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speed signal from the electronic, so a target speed is set.
Cause:
Electronic defective.
Remedy:
Replace the electronic. See Section 100-4.5 or 100-4.6.
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Note:
Upon opening the appliance and removing all water, there should be no
smudges, smears or traces of deposits. Take pictures of any deposits, if
possible, and note their type (rust, calcium, detergent, or salt).
2. Check all hoses, connections and threaded unions for leaks.
Note:
If the leak source has not yet been detected, check the following areas
in the toekick and the drip pan for wear and tear:
Connection between the circulation pump and the sump
Axial face seal of the circulation pump
Connection between the drain pump and the sump
Connection between the salt container and the water intake
Connection between the water intake and the cabinet side wall
Overflow (e.g., excess foam formation)
Water level between the overflows (seating of the lower door seal)
Connection between the cabinet and the salt container
Non-return valve in the sump (water running back from the drain hose)
3. Check overflow float switch B8/3 for continuity and correct operation.
4. Carefully dry all electrical components in the drip pan area.
Cause:
Float switch defective.
Remedy:
Replace overflow float switch B8/3 (Section 050-4.19).
Cause:
Drip pan warped after transport.
Remedy:
Remove the drip pan. Bend it straight or replace if necessary (Section 010-4.2).
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Remedy:
Replace the circulation pump. See Section 050-4.13.
Cause:
Frequency converter electronic defective.
Remedy:
Replace the circulation pump. See Section 050-4.13.
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Remedy:
Replace the circulation pump. See Section 050-4.13.
Cause:
Turbidity sensor connection wires open-circuited.
Remedy:
Check the connection wires for continuity.
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Magnet missing.
Remedy:
Replace the salt container lid.
Cause:
Reed switch magnet defective.
Remedy:
Replace the reed switch magnet.
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4 Service
4.1 Programming Mode
Please see the separate programming-mode guide.
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100 Fascia Panel
Navitronic
Touchtronic
Incognito
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3 Fault Repair
3.1 On/Off Button Jams
Symptom:
In machines with plastic panels, the on/off button can get stuck.
Cause:
Cutout in panel for switch is too narrow.
Remedy:
Cutout was modified in machines 79249108 and later.
In older machines, use an appropriate tool to widen the cutout.
Note:
Since August 2005, machines have been fitted with condensation conduits
featuring closed capillary barriers (mat. no. 6208972).
4 Service
4.1 Fascia Panel Removal (Touchtronic/Navitronic)
1. Uninstall the appliance.
2. Disconnect the appliance from the power supply.
3. Open the door.
4. Remove the retaining screws (Figure 100-1, Item 1).
5. Remove the fascia panel.
6. Pull off the switch buttons.
7. Disconnect the plug connection from the main electronic module.
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Note:
When re-installing, care must be taken with the following:
The fascia must be installed before the pushbuttons.
To secure the fascia panel, only short screws (countersunk self-tapping
3.9 x 14) may be used as otherwise the electronic’s holder could be
damaged.
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Note:
If the dishwasher has a furniture front, insert a towel or similar between its
top edge and the fascia to prevent the risk of scratching.
5. Disconnect all plugs.
6. Press in the locking tabs; see Figure 100-3, Item 1.
7. Slide the on/off switch upwards (Figure 100-3, Item 2) and remove it from
its holder.
Note:
When re-installing the bracket, make sure that the electronic’s protective foil
is pulled down at the bottom so that it is below the plug area.
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bracket.
11. Separate the electronic from the mounting bracket and disconnect all
electrical connections from the electronic.
Note:
Take care with the following during reassembly:
The fascia must be installed before the switch buttons.
Ensure that the switch buttons are installed correctly. The bottom is
recessed.
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300 Technical Service Bulletins
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Dishwashing problems without phosphates
After the removal of phosphates from all major brands of dishwasher
detergents in July 2010, it took about 6 months for existing store stocks to sell
out. It’s no wonder that starting in 2011, consumer complaints grew at an
alarming rate. Some of these complaints are:
Dishes no longer shine
Gritty film left on glasses and plates
Silverware turning black
Food particles remaining on silverware and dishes
White film & deposits on dishwasher surfaces
Destruction of non-stick surfaces
What to do?
These problems are being experienced by dishwasher owners all over the
country. All brands and all models are affected. Our MieleCare brand
detergents, also phosphate free, have been the cause of relatively few
complaints, so they can be recommended as a possible solution. Other
detergent manufacturers are looking for new, environmentally friendly
additives, but until they find one, there is no easy answer. See the following
links to learn more:
http://www.appliance.net/2010/states-ban-phosphate-laden-dishwasher-soap-
1988
http://pressroom.consumerreports.org/pressroom/2010/08/low-phosphate-
dishwasher-detergents-that-work.html
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4 G 5775 Fascia Panel Mounting
This is a possible series fault: 11235
In some cases, either after service or during operation, it is no longer possible
to secure the fascia panel to the door of the dishwasher. This is because the
plastic mounting channels on the power/control unit frame have broken or
chipped away (see first photo). Currently there is a repair kit available to re-
attach the fascia and electronic. Use part number 09852170.
When encountering this issue, be sure to mark the bulletin number when
closing the AMS order.
The repair kit is a metal bracket that links the electronic and fascia panel.
Detailed instructions are packed with the kit. There is normally no need to
replace the electronic or fascia.
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