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DMU 3rd 50

The DMU 50 is a compact universal machining center of the 3rd generation designed for 5-axis simultaneous machining, featuring a larger working area and enhanced precision through innovative cooling and control technologies. It offers rapid traverses of 42 m/min, a swivel speed of 30 rpm, and a range of automation solutions to increase production efficiency. The machine is equipped with advanced control options and a user-friendly interface, making it suitable for various applications across industries such as automotive, aerospace, and tool manufacturing.

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0% found this document useful (0 votes)
258 views12 pages

DMU 3rd 50

The DMU 50 is a compact universal machining center of the 3rd generation designed for 5-axis simultaneous machining, featuring a larger working area and enhanced precision through innovative cooling and control technologies. It offers rapid traverses of 42 m/min, a swivel speed of 30 rpm, and a range of automation solutions to increase production efficiency. The machine is equipped with advanced control options and a user-friendly interface, making it suitable for various applications across industries such as automotive, aerospace, and tool manufacturing.

Uploaded by

Việt Anh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CNC UNIVERSAL MACHINING CENTRE

DMU 50
DMU 50

THE 3rd GENERATION DMU

even better and


more powerful!

DMGMORI.COM
Applications and Parts
Machine and Technology
Control Technology
Technical Data

DMU 50

Compact universal machining


centre of the 3rd generation
for 5-axis simultaneous machining.
Ever since the DMU 50 has been developed more than 20 years ago, standards and requirements
are steadily increasing. The 3rd generation of the DMU 50 meets the requirements of 5-axis
machining of the future and is characterised by innovative mechanical engineering technology.
The larger working area and swivel range of the B-axis extend the range of applications of the
machine. Rapid traverses of 42 m/min and a swivel speed of 30 rpm guarantee dynamic
machining and up to 30 % shorter cutting cycles. The extensive cooling measures are unique in
this machine class and enable maximum precision.
The latest control technology with ERGOline Control with a 21.5″ multi-touch screen
and CELOS guarantees optimum user-friendliness, precision and reliability. With the DMU 50
DMG MORI offers the ideal, cost-effective entry into the world of 5-sided and even5-axis
simultaneous machining.

02

1 2

1: Hydraulic component / motorsport


2: Milling head / tool manufacture
3 4 5

3: Belt fastener / automotive 4: Pump housing / fluid technology


5: Structural component / aerospace

03

NEW: STEALTH DESIGN AUTOMATION – PERFECT


FOR MAXIMUM PRODUCTION SOLUTION TO INCREASE YOUR
RELIABILITY EFFICIENCY

+ Optimized lighting in the working area + Perfect coordination between machine and automation system
+ Perfect visibility into the working + Optimal integration of automation from the side
area based on large windows with unlimited access to the working area
+ Best access to the working area as well as easy + Standardized and customized automation solutions
and ergonomic loading of the tool magazine in the fields of pallet and workpiece handling:
+ Programmable roof opening (M-function) PH 150 – standardized pallet handling for up to 24 pallets
and a workpiece weight of up tp 250 kg
WH CELL – modular construction kit enables a efficient,
customer individual solution
Applications and Parts
Machine and Technology
Control Technology
Technical Data

1 2

1 + 2: Cooled ball screw nuts and guideways


3: Optimal overview of and accessibility to the hydraulics

04

Now even more precise with:


+ Linear scales in all axes
+ Directly driven ball screws
+ Cooled ball screw nuts, guideways and bearings
+ Two cooled table bearings (B and C-axes)
+ Cooled motor spindle

The best DMU 50


+ 78 % larger working area
+ 40 % faster rapid traverses, 42 m/min as standard
+ 28 % larger swivel range, swivel range of −35 ° / +110 °
+ speedMASTER spindles rated at up to 20,000 rpm
+ Tool magazines with up to 120 pockets
DMU 50

Highest accuracy thanks to direct drives


and the integrated cooling concept.
With its low centre of mass and stable design, the single-piece machine bed provides improved static
and dynamic stability. In combination with directly driven ball screws, linear scales and extensive cooling,
this machine enables a level of precision unrivalled in this class.

05

DMU 50 WITH
CROSS-SLIDE DESIGN:

The single-piece cast iron machine bed


guarantees maximum stability.
Applications and Parts
Machine and Technology
Control Technology
Technical Data

DMU 50

Innovative technology and top-class


options for any application.
The DMU 50’s new tool magazine with 30, 60 or 120 pockets and a rapid double gripper
make it possible to load the tools during machining. This, combined with short chip-
to-chip times, saves time throughout the production process. Additionally, as the tools
are stored outside of the working area they cannot be contaminated by chips. With optional,
high-performance speedMASTER motor spindles rated at up to 20,000 rpm or 200 Nm,
the machine has enough power to handle difficult materials and challenging applications.

06

B-axis: −35 ° / +110 °

C-axis: 360 °

78 % LARGER
WORKING AREA

with swivelling rotary table


for 5-axis simultaneous
machining of workpieces
weighing up to 300 kg.
1
07

2 3

1 + 2: Tool magazine for 30, 60 or 120 pockets


2: Set-up station for loading the magazine quickly and easily during the machining process
3: P
 owerful spindles:
15,000 rpm / 21 kW / 111 Nm speedMASTER spindle SK40 / HSK-A63
15,000 rpm / 46 kW / 200 Nm speedMASTER spindle SK40 / HSK-A63 (optional)
20,000 rpm / 35 kW / 130 Nm speedMASTER spindle SK40 / HSK-A63 (optional)
Applications and Parts
Machine and Technology
Control Technology
Technical Data

APP MENU
Like on a smart phone, the
operator has direct access
to all available applications
through the APP MENU.

08

SMARTkey
Personalized authorization
of the operator: Individually
adapted access rights to
the control system and the
machine.

CELOS ON THE ERGOline CONTROL


WITH 21.5″ MULTI-TOUCH SCREEN

Standardized Measurable
Simple machine operation for all new high-tech With the DMG MORI MESSENGER all status information of the
machines made by DMG MORI. linked machines and devices is available at a glance. Regular and
automated reports boost transparency in production.
End-to-end
End-to-end administration, documentation and visualization
Future-proof
of order, process and machine data. Simple PLC-independent CELOS update to the latest version
from every existing version. The data is reliably migrated
Open and all functions supported by the PLC will then be available
to the full extent.
Direct data import from MES and ERP systems.
Integration of any external program and web contents.
DMU 50

– Optimal ease of use.


CELOS offers a standardized user interface for all new high-tech DMG MORI machines.
CELOS APPs enable end-to-end administration, documentation and visualization of order,
process and machine data. This also simplifies, standardizes and automates machine
operation. Standard APPs support the machine operator during preparation, optimization
and systematic processing of production orders.

High-end CNCs for safe


processes and maximum precision.

09

SIEMENS 840D HEIDENHAIN FANUC NEW


SOLUTIONLINE TNC 640 MAPPS IVS

+ SINUMERIK Operate + Shop floor or DIN-ISO programming + FANUC based


+ 3D simulation + 3D workpiece simulation + User memory with large capacity
of 6 GB as standard
+ Processing from the hard drive + Graphical programming
+ Equipped with simple and
+ Quick editing of large programs + Coordinate transformation
easy-to-follow conversational
+ Simple, graphically supported + Rapid program creation with visual programming function
set-up programming
+ Quick access to required informa-
+ Comprehensive tool management tion by manual data searchfunction
Advantages
+ Two multi-touch panels
Advantages + Familiar and proven HEIDENHAIN
user interface
+ Easy interactive programming Advantages
+ For rapid programming
+ Programming with no additional + 3D machining simulation for easy
documentation + Graphical programming support geometry checking
+ Wide range of canned cycles + Convenient, thanks to the + 4-window display for checking
comprehensive selection of required machine information at
+ Safety thanks to pre-production
canned cycles the same time
simulations
+ Improved set-ups by displaying
+ Sophisticated tool handling
required machine information
according to the operation
Applications and Parts
Machine and Technology
Control Technology
Technical Data

DMU 50

Power Diagrams
speedMASTER-spindle SK40 / HSK-A63 speedMASTER-spindle SK40 / HSK-A63* speedMASTER-spindle SK40 / HSK-A63*
15,000 rpm / 21 kW / 111 Nm 15,000 rpm / 46 kW / 200 Nm 20,000 rpm / 35 kW / 130 Nm

Torque Power Torque Power Torque Power


(Nm) (kW) (Nm) (kW) (Nm) (kW)
46 kW | 40 %
500 60 320 320 35 kW | 40 %
30
320 200 Nm | 40 % 30 kW | 100 %
25
21 kW | 40 % 30 15 25 kW | 100 % 15
160 160 130 Nm | 40 %
160 15
111 Nm | 40 % 16 kW | 100 % 130 Nm | 100 % 7.5 7.5
7.5 80 80
80 3.7 86 Nm | 100 % 3.8
85 Nm | 100 % 3.7
40 1.9 40 1.9
40 1.9
0.9 0.9 0.9
20 20 20
0.5 0.5 0.5
10 10 10
0.2 0.2 0.2

1,100

2,800

5,700
1,800

3,700

2,200
2,800

4,300

7,760
9,830
5 0.1 5 0.1 5 0.1
Speed
(rpm)
20

1,250

2,500

5,000

10,000
15,000
Speed
(rpm)

20

1,250

2,500

5,000

10,000
15,000

Speed
(rpm)
20

1,250

2,500

5,000

10,000

20,000
* Optional

DMU 50

10
Floor Plans
DMU 50
Front view with 30 tools (mm) Plan view with 30 tools (mm)

480
400

500

600
2,752 max. height
2,695

2,735

2,373

3,440
DMU 50

Technical Data
DMU 50

Working area

Travels X / Y / Z mm 650 / 520 / 475

Main drive (standard)

Speed range rpm 20 – 15,000

Drive power (40 / 100 % DC) kW 21 / 16

Torque (40 / 100 % DC) Nm 111 / 85

Main drive (optional)

Speed range rpm 20 – 15,000

Drive power (40 / 100 % DC) kW 46 / 30

Torque (40 / 100 % DC) Nm 200 / 130

Main drive (optional)

Speed range rpm 20 – 20,000

Drive power (40 / 100 % DC) kW 35 / 25

Torque (40 / 100 % DC) Nm 130 / 86

Feed

Rapid traverse X / Y / Z m/min 42


11
Maximum thrust force X / Y / Z kN 4.8

Swivelling rotary table

Clamping area mm ø 630 × 500

B- / C-axis speed rpm 30*

Maximum load kg 300

Swivel range Degrees −35 / +110

Tool magazine with double gripper

Storage positions Number 30 / 60** / 120**

Maximum tool length mm 300

Maximum tool diameter mm 80 / 130

Tool weight max. kg 8

Machine weight / connected values

Weight kg 7,480

Power kW 28

Maximum current rating A 40

Options

Laser tool measurement; tool magazine 60 / 120 pockets; oil mist separator; coolant / air blast switch;
air blast through spindle center; coolant gun; chip conveyor; internal coolant supply up to 40 bar

Control

ERGOline Control with a 21.5″ multi-touch screen, CELOS and SIEMENS 840D solutionline •

ERGOline Control with a 21.5″ multi-touch screen, CELOS and HEIDENHAIN TNC 640 •

ERGOline Control with a 21.5″ multi-touch screen, CELOS and FANUC MAPPS IVS *** •

ERGOline Control with a 19.5″ screen and HEIDENHAIN TNC 640 •

* For HEIDENHAIN / SIEMENS control ** Optional *** Limited option portfolio available
DMGMORI.COM

DMG MORI Service –


fast and reliable!
“Our service commitment will meet your expectations with
the highest quality of service!”
Available for you around the clock:
service-hotline.dmgmori.com

Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives.
Top quality at fair prices. It's a promise!

Spare Parts: 96 % global availability Spindle Service with Fair Price Guarantee

P20191034_0120_EN

Training: Professional training at highest standards Service Products: Our protective shield for your DMG MORI machine

For further information please contact your local DMG MORI office.

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