P-1 Unit-4 Underground Cable
P-1 Unit-4 Underground Cable
20EEE109
Department of Electrical and Electronics Engineering
Power System I
UNIT V CABLES
Types of Cables, Construction, Types of Insulating materials, Calculations of Insulation
resistance and stress in insulation, Numerical Problems. Capacitance of Single and 3-Core
belted cables, Numerical Problems. Grading of Cables - Capacitance grading, Numerical
Problems, Description of Inter-sheath grading.
Introduction
• Cables are used for underground transmission and distribution of electrical energy in
densely populated areas of towns and cities.
• A cable is basically an insulated conductor.
• External protection against mechanical injury, moisture entry and chemical reaction is
provided on the cable.
• The conductor is usually aluminum or annealed copper while the insulation is mostly PVC.
• Cable is more expensive than overhead lines, particularly at high voltages. Also,
Temperature rise is high in cables.
• There is limitation of raising the operating voltage.
• In low and medium voltage distribution in urban areas, cables are more widespread.
Construction of Cables
The underground cable employed for transmission of power at high voltage consists of the
following:
(i) Cores or Conductors
(ii) Metallic sheath
(iii) Bedding
(iv) Armouring serving
Rubber:
• Natural rubber is obtained from the milky sap of tropical trees. Synthetic rubber is
produced from alcohol or oil products.
• Its relative permittivity is between 2 and 3.
• Its dielectric strength is 30kV/mm.
• Through it possesses high insulating qualities but it absorbs moisture readily.
• It softens when heated to a temperature of 60 or 70℃.
Uses: it finds little use as an insulating material (due to some major drawbacks mentione
above)
Construction of Cables
Vulcanised India Rubber (V.I.R)
• It is prepared by mixing pure rubber with mineral matter such as zinc oxide, red lead etc.,
and 3 to 5% of sulphur.
• The compound so formed is rolled into thin sheets and cut into strips.
• The rubber compound is then applied to the conductor and is heated to a temperature of
about 150℃.
• The whole process is called vulcanization and the product obtained is known as “vulcanized
india rubber.”
• It has greater mechanical strength, durability property than pure rubber.
• It dielectric strength is 15kV/mm.
• It has low melting point, low chemical resistance capability and short span of life.
• Its main drawback is that sulphur reacts very quickly with copper and for this reason, cable
using V.I.R insulation have tinned copper conductors
Uses: Since the paper insulated cables have a tendency to absorb moisture, they are used
where the cable route has a few joints.
Construction of Cables
Varnished cambric
This is cotton cloth impregnated and heated with varnish.
The cambric is lapped on to the conductor in the form of a tape and its surfaces are coated with
petroleum jelly compound to allow for the sliding of one turn over another as the cable is bent.
Its dielectric strength is about 4kV/mm
Its permittivity is 2.5 to 3.8.
Such cables do not required sealing.
Polyvinyl chloride (P.V.C): it is synthetic material and is obtained as white odourless,
tasteless, chemically inert, non inflammable and insulate powder.
It is chemically combined with a plastic compound and the gel is used over the
conductor to form the insulation cover.
It has dielectric strength of 17kV/mm
It has dielectric constant of 5.
Maximum continuous temperature rating is 75℃.
Uses: P.V.C. insulated cables are usually employed for low and medium domestic and
industrial lights and power installations.
Types of Cables
Cables for underground services may be classified as follows:
(i) According to voltage for which they are manufactured.
(ii) According to the types of insulating material used their manufacture.
Cables are according to voltage are classified as follows:
1. low voltage (L.T) cables…… for operating voltage upto 1kV.
2. High voltage (H.T) cables….. For operating voltage upto 11kV
3. Super tension (S.T) cables….. For operating voltage upto 33kV
4. Extra high tension (E.H.T) cables for operating voltage upto 66kV
5. Extra super voltage Cables for operating voltage upto 132kV
Types of Cables
Low tension (L.T.) cables
These used for voltage below 1 KV.
The insulation may consist of paper impreganated with oil. Fig: Single core L.T cable
Resin is sometimes used for used to increases the viscosity and thus to provide the
drainage. Where varnished combric is used for insulation a coating of petroleum jelly is
provided between the layers.
This allows for the bending of cables without causing any damage. Lead covered
cabled are extensively used in house wiring, service mains etc.
It consist of one circular core of tinned standard copper insulated by the layer of
impregnated paper. The insulation is surrounded by a lead sheath which prevent the entry of
moisture into the inner part.
Types of Cables
The main advantages of single core cable:
(i) Simple in construction.
(ii)Availability of large copper section
The S.L cables are claims the following advantages over H-type cables:
The separate sheaths minimize the possibility of core to core breakdown.
The bending of cables becomes easy due to the elimination of overall lead sheath.
However, the disadvantages of this type of cable is that because of thinner lead sheaths ites
manufacturing is difficult.
Solution:
0.03
𝑟1 = = 0.015
2
0.075
𝑟2 = = 0.0375
2
l=2km=2000m
𝜌 = 6 × 1012 Ω m
Now insulation resistance ,
𝜌 𝑟
𝑅= ln ( 2 )Ω
2𝜋𝑙 𝑟1
6×1012 0.0375
= ln( )=4.37× 𝟏𝟎𝟖 𝜴
2𝜋×2000 0.015
Capacitance of a single core cable
The cable can be considered to be co-axial cylinders of internal radius r and external
radius R. In actual cable r represents the radius of the core and R represents inner radius of the
lead sheath which is at earth potential.
Fig. shows a single - core cable consisting of two co-axial cylinders of radii r and R metres.
Capacitance:
𝑄 𝑄
𝐶= =
𝑉 𝑄 𝑅
ln ( )
2𝜋𝜀0 𝜀𝑟 𝑟
2𝜋𝜀0 𝜀𝑟
𝐶=
𝑅
ln ( )
𝑟
Dielectric stress/ Potential gradient: The potential gradient at a radial distance of x metres,
𝑄
𝑔= 𝑉/𝑚 (i)
2𝜋𝜀0 𝜀𝑟 𝑥
g=E
Also,
𝑄 𝑅
𝑉= ln( )
2𝜋𝜀0 𝜀𝑟 𝑟
Capacitance of a single core cable
2𝜋𝜀0 𝜀𝑟 𝑉
𝑄=
𝑅
ln
𝑟
Substituting this values of Q in (i), we get
2𝜋𝜀0 𝜀𝑟 𝑉
𝑔=
𝑅
ln × 2𝜋𝜀0 𝜀𝑟 𝑥
𝑟
𝑉
𝑔=
𝑅
𝑥 ln( )
𝑟
Potential gradient varies inversely as x
Minimum value of x =r, hence maximum value of potential gradient (𝑔𝑚𝑎𝑥 )
𝑉
𝑔𝑚𝑎𝑥 =
𝑅
𝑟 ln( )
𝑟
Similarly,
𝑉
𝑔𝑚𝑖𝑛 =
𝑅
𝑅 ln( )
𝑟
Capacitance of a single core cable
A single core cable used on 33kV, 50Hz has conductor diameter 10mm and inner diameter of
sheath 25mm. The relative permittivity of insulating material used is 3.5. Find:
(i) Capacitance of the cable per km.
(ii) Maximum electrostatic stress in the cable,
(iii) Minimum electrostatic stress in the cable,
(iv) Charging current per km.
Solution:
Dia of the conductor= 10mm
10
𝑟= = 5𝑚𝑚 = 0.005𝑚
2
Diameter (inner) of sheath= 25mm
25
𝑅= = 12.5𝑚𝑚 = 0.0125𝑚
2
The relative permittivity of insulating material, 𝜀𝑟 = 3.5
Applied voltage, V=33kV=33000V.
Capacitance of a single core cable
(i) Capacitance of the cable per km:
Using the relation,
2𝜋𝜀0 𝜀𝑟 2𝜋𝜀0 𝜀𝑟 2𝜋×8.854×10−12 ×3.5
C= 𝑅 𝐹/𝑚= 𝑅 × 1000 𝐹/𝑘𝑚= 0.0125 × 1000
𝑙𝑛 𝑟 𝑙𝑛 𝑟 𝑙𝑛 0.005
=212.5× 10−9 𝐹 𝑜𝑟 0.2125𝜇𝐹.
Solution:
Given: 𝑉𝐿 = 132𝑘𝑉; 𝑔𝑚𝑎𝑥 = 5𝑘𝑉/𝑚𝑚
𝑉𝐿 132
𝑉𝑝ℎ = = = 76.21𝑘𝑉
3 3
Peak value of phase voltage = 2 × 76.21 = 107.78𝑘𝑉
Most economical conductor diameter,
2𝑉 2×107.78
d= = = 43.1𝑚𝑚
𝑔𝑚𝑎𝑥 5
With “capacitance grading” there is the practical difficulty of obtained materials having the
required values permittivities. A second difficulty is the possibility of chang of permitivitty
with time.
Such a change could completely alter the distribution of dielectric stress and might even lead a
breakdown at the normal working voltage.
With the “intersheath method” there is possibility of damage to intersheath during laying of the
cable since the intersheath has to be thin.
The intersheath also has to carry a charging current which in a very long may be sufficient to
cause overheating.
In view of the above reasons the present day tendency is to avoid grading in favour of oil filled
and gas filled cables.
Intersheath grading
In a 66kV lead sheathed paper insulated cable with one inter-sheath, the insulating
material has permissible potential gradient of 40kV/cm. Calculate the maximum overall
diameter of the cable and the voltage at which the intersheath must be maintained. What
is the economic conductor diameter and overall diameter of a similar cable with no
intersheath?
𝐸
𝑟 = 𝑒𝑔 ; 𝐸1 = 𝐸/𝑒
𝑚
𝑟2 = 𝑟1 𝑒 𝐸2/𝐸
𝑔𝑚 = 40𝑘𝑉 𝑝𝑒𝑎𝑘
𝐸 = 66 2 𝑘𝑉 𝑝𝑒𝑎𝑘
𝐸 66 2
𝑟 = 𝑒𝑔 ; 40=2.718𝑟 ; 𝑟 = 0.86𝑐𝑚
𝑚
𝑟2 = 2.34 × 2.718𝐸2/𝐸
𝐸2 = 𝐸 − 𝐸1
Intersheath grading
66
𝐸2 = 66 − 𝑘𝑉 𝑟𝑚𝑠 = 41.7𝑘𝑉
2.718
𝑟2 = 2.34 × 2.71841.7/66 = 4.39𝑐𝑚
Minimum overall diameter of the intersheath cable is 8.78cm
E=𝑔𝑚 𝑟 𝑙𝑛 R/r= 𝑔𝑚 𝑟
𝐸 66 2
r=𝑔 = = 2.33𝑐𝑚
𝑚 40
Conductor dia=4.66cm
R=2.33× 2.718 = 6.33𝑐𝑚
Overall dia=12.66cm