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MC-54-250 User's Manual

The document is a user manual for a four-stroke pedal-style motorcycle, providing detailed instructions on operation, maintenance, and safety precautions. It emphasizes the importance of reading the manual before driving, inspecting the motorcycle before use, and adhering to safe driving practices. Additionally, it includes specifications, part locations, and guidelines for proper loading and driving techniques to ensure optimal performance and safety.

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0% found this document useful (0 votes)
143 views20 pages

MC-54-250 User's Manual

The document is a user manual for a four-stroke pedal-style motorcycle, providing detailed instructions on operation, maintenance, and safety precautions. It emphasizes the importance of reading the manual before driving, inspecting the motorcycle before use, and adhering to safe driving practices. Additionally, it includes specifications, part locations, and guidelines for proper loading and driving techniques to ensure optimal performance and safety.

Uploaded by

baleaustin57
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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Thank you for your purchasing the motorevele, with four stoke and pedal style. Hope you enjoy driving it all the tine. The motorcycle is the most fashionable pedal style and top grade and using for city nowadays. Because it’s engine is produced by advanced technical and the parts and components are selected to assemble, with large horsepower, low consuming, low noise, electric ignition, electric starting, frame body with protecting, quick accelerating reaction, actively driving, and superexcellent performance.. The manual contains the necessary instructions and guidance with respect to the operation and maintenance of the motorcycle, keep it at an optima performance. Please you understand if the specification is changed, the parts of drawing or contents in book are different from the fact. Please you read carefully the book before driving for your safety and making your comfortable. The capacity of motorcycle can proper adjusted by experienced worker according to different the area, climate and conditions until the best condition, and don’t effect on the performance. Please you note environmentalism. = — Contents 1 regulations of safe driving, cd Way of parking. Way of driving. 2 S.inspecting before driving Loadi 3 Inspecting and supplying gasolin 2.locations of parts, 4 Inspect braking. .. 3.handling of parts. a5 Inspect braking light Meters, 6 Inspect tum signal... Indicators. 6 Inspect tire: Main switch... aise 1 Inspect air cleaner. Starting button ‘switch comp 1p head light.....8 Replace fuel ‘Changing switch head light button comp horn.....9 Replace gear oil Switch comp turn signal Key,helmet luggage box. Hey comp steering handl Front luggage box......... Engine starting system. Electric starting... Kick starting... 4.natural way of drivin Correctly driving... Inspect spark plug. Term maintenance program and schedule.. Clean out the battery Replace the fuse.. Cleaning way of air cleaner... Adjusting the carburetor and the choke. 7 specification table 8.clectric cirenit drawing 1.SAFE DRIVING Safe driving main point is natural and relaxing mood and wearing comfortable dress, Pay attention to driving with obeying ruler of traffic, don’t worry and relax the mood. CAUTION: the drivers don’t wear loose or longed clothes, avoid to happen damage. + the skin of body don’t touch with the exhaust pipe after flameout the motorcycle within 10 minutes, for the temperature of is very high during the driving. cep your only natural posture to actively driving thazwsrarreele Clothes: When driving vcar heleet and tie safe bands Catch hold up the handle bar when driving Catch hold up the handle bar when driving, don’ v driving in single hand oar plaint shoes shen driving WAY OF DRIVING * the position effect on the rider’ s safe, please seat at the center of double seat, if driver seat at the end of double seat and make front wheel reduce weight and the handle bar will swing, in a word, this happen to damage + when driving at the swerve, please keep the body to inner side, if else happen to damage. splease pay attention to driving on the no-smooth road. Loading + the handle bar can feel the change of weight between the loading and no-loading, So please driving caution. When the loading overtaking, the handie bar shake easily, please avoid overtaking criving. NOTE: * Don’t place the clothe under the seat(outer luggage),if else, make the fuel system choked and the engine ill. + Don’t place the clothe between the outer cover of frame and the engine if else happen to damage the engine. + Don’t replace the goods at the outer luggage which is pointed, avoid to damage the outer of frame body. 2.LOCATIONS OF PARTS: Front lugguge box left Hook comp helmet Rear view mirror Rear brake lever Lock comp seat Lock comp seat Rear carrier rack Head Light 5 . ey A _-Taillight and braking light rear turning Light Air Vleaner Position frame on Kickstart. pedal Sideretscd Position of engine no Main_svitch ExharSt Muffler Oil dipstick 3.INSTRUCTIONS FOR FHE MOTORCYCLE Speedometer and indicator (1)Mileage recorder It display the total distance covered by the vehicle(km) (2)speed indicator The standard of speed:km/h (3)Pilot of headlight Pilot of headlight is switched and indicate the pilot light. (4)Turn signal indicator The signal is switched and the indicator is light. (fuel meter The fuel indicator shows the fuel capacity remaining in the fuel tank(when the main switeh is ON,the meter indicates correctly, when the position of OFF,the meter indicaics correct) when Pure of gasoline Position of trademark Front brake lever Front turning Light the needle is at the red zone,it indicated the fuel is 1.5L,and please supply the fuel 90# in time. (O)shortage distance meter it is use for shortage distance and can indicate “or (7/Tachometer ; Tachometer indicates engine rotate how many times in one minute. (8)Mobile indicator ‘This indicator will be on when a phone cail is coming to your mobile. (9) Electric cell form Show the electric cell electricity quantity @ Main switch OFF LOCK} *Electrical source is cut off and the engine stopped. * The key can be taken down. farted. +Electrical source is on and s +The key can not taken down when driving. +The steering handle pipe is locked and avoid theft NOTE: + When parking the motorcycle, lock the tuming bar and take down the key, avoid to theft the motorcycle. Button of engine start When starting the engine, hold the lever of rear brake and push this button @) in three seconds, the engine will be started. Yoin seitch +The key can be taken down. WSwitch of light @ Position:Headlight and rear light turn off, for ride in daytime SOE Position: Position light, meter light and taillight turn on. xe Position:Headlight, meter light and rear light turn on, for ride in night. Button of engine start Switch of light MBurnout switch “Start engine. “gy Start engine. Kill switch Dimmer switch of headlight When the head light switch on the right handlebar is at position, @Horn button: Push the button be, horn will hoot. Horn button Switch of turn signal light: Push the switch to (2 left position, left tum signal light wink; push the switch toc} right position, right turn signal light wink. Press the turn dimmer switch to position of high beamEQ), the high beam of headlight will be turned on, at the same time the indicator on the meter will be turned on too; turn dimmer switch to position of low beam the low beam of the headlight will be turned on. Dimmer switch of headlight tum signal canceller button, which will tum off the turn signal light from wink. Switch $f turn signal light NOTE: “ Please return the turn signal after using because it can’t relax, if else effect or other people's sate. Way of u: (1) Open lock comp seat and put up the seat. (2) Make the key into hook. (3) Push down seat and the seat auto can be locked. Way of take down + The way of using is the same to above. NOTE: +When driving, don’t make the key leave the helmet lock and avoid damage paint parts. Key comp turning bar Please lock the turing bar when parking in order To avoid theft. Way of lock Make the turning bar tum left fulland turn the main key to lock, Way of unchaining Tum the key to “OFF” and the key will auto unchain. NOTE: + Turn the turning bar lightly after locked itand check it is locked. ‘Don’t turn the main to“ LOCK” if else out ofeontrol of the turning bar and happen to damage. + Don't parking the place where traffic is frequently. MILUGGAGE BOX: Luggage box lies under the seat. Way of opening seat is the same as above. NOTE: + The max weight of loading: not exceed 10kg. * check the seat is locked. + Don’t place the low-heat-resistant goods, foods and combustible goods into the luggage box, because of the high temperature of engine. + Don’t place the expensive goods into the luggage. + Don’t make the water into the luggage box, when cleaning the motorcycle EEFRONT LUGGAGE BOX ‘Way of opening: Insert the key and turn it right, the front luggage can push up. Way of closing: Insert the key and turn it right, close the cover of luggage box. And then tn left and take down. NOTE: + The max weight of loading in front luggage boxLnot exceed 1.5Kg. + Don’t place the expensive goods into box. + Please note the expensive goods placed, because water will into box when cleaning the motorcycle Way of starting for engine: brake bar or step rear brake pedal. (5) When driving in winter, tum the key of (1) Check the gasoline, fuel and battery bank to “OFF”, kick starting about 5 times starting. and make into gasoline, then touché with (2) Stand the main stand when starting engine, the electric road, with accelerating and and make the rear wheel nearly room. warm up the engine about 2- minutes. All (3) Tum the key of bank to “ON”. are OK. NOTE: + Please using it according to above(S),when the gasoline don’t reach the standard of 90# or using it long time, and starting it again. + when using the new motorcycle first, kick starting it and can longed the usage life. (©Because the motorcycle designed advanced (4) Adopt the clectric/kick starting. If adopt electric starting valve, can start it with electric starting, must catch hold of front kick/electrie starting. 16 (ELECTRIC STARTING) After starting the engine the hand leave the button and don’t touch with it when driving; caich hold of the front brake bar or step the rear brake pedal, the braking light is switched, but pushing time is about 10 seconds.The above times is not exceed 4times. NOTE: Retum the starting arm after starting engine, not if else will effect on safe of driving exceed seconds, and the tine share is 1 4.WAY OF NATURAL DRIVING * Ride the motorcycle from left side and seat [Spring the man stand firstly well, the left foot touch with room and avoid to * Push ahead and the main stand will auto rave. NOTE: + Don’t freely add oil and make the engine high + Keep the front and rear brake the position of speed before the engine don’t driving. braking before driving. B]Loose rod of rear brake NOTE: + Don’t add freely gasoline to the tuming bar afler loosing the rod of rear braking, avoid to happen dangerous (i]correetly driving Before driving the motoreycle, please open turn signal and confirm the rear safe. 3.| Turns the grip of throttle slowly and the motorcycle moves slowly. NOTE: “Don’t turn the grip of throttle quickly and avoid the motorcycle Adjusting of speed is controlled by the grip of throttle. Return inner |Ihe speed will faster, so please accelerate slowly. The grip shall retum to accelerate and the power become high when begin ning to start or climbing. become @The first period of new motorcycle running will effect on the usage of engine. + please keep the speed less 60km/h in the first period of 1500km, details as followings: Driving mileage | 0-300 | 300-500 | 500-1000 |1000-1500) peed(kmv/h) | 25-30 | 35-40 | 45-50 | 55-60 + Avoid accelerating quickly and overtaking loading. + Replace the oil of crankcase and gear oil the warm condition the period of meshing. + Avoid to driving long time by the full throttle and notice to freely change speed, when the distance of driving are over 1500km. Using the front&rear braking stopping when parking *Parking the motorcycle after returning the grip of throttle to origin position. *Start to parking slowly, and then step and sraw urgently the vehicle. + Don’t stop the motorcycle by the single wheel. if else hannen to accident. BiNotice driving the wet day. * please decelerate to drive because of longed the distance and the difference of road between the sung and wet days. + Retum the throttle grip to “OFF”and proper discontinuity braking when downgrade. Way of parkin: [L)Near the parking place: * Open the turn signal ahead of time and notice the rear and side of vehicle and stop it slowly. * Return the grip of throttle to origin position and brake the vehicle, at this time the rear braking light is switched and warn the rear vehicle. NOTICE: If the vehicle inclines excessively which parking which make the idle speed instability, rhe vehicle complete stop Return the turn signal to origin position snd switch to “OFF” NOTICE: + when driving if cut off main switch and take out key, the clectric system don’t work, and happen to accident easily. So please handle it when parkin. When parking Stand the left side of motoreycle in the smooth land and support main stand of motorcycle * Support the main stand in the little traffic and smooth land, if else happen to accident easily. + The left hand catches hold of handle bar and the right handle draws side rod under seat. The right feet step main stand and the right hand draw it rear 4) Lock the handle bar and take out the key in order to avoid theft when parking. (please reference the page 12). 5.lnspection before driving Hinspection before driving Please have a habit of checking vehicle before driving. Must check the vehicle before driving in order to avoid happening accident. If you find the trouble of vehicle, please contact with the seller or service place. CHECK AND SUPPLY OIL 1 Support the frame body and take out the ruler of oil to clean. 2.straight insert the ruler of oil. 3.take out the ruler of oil and check the rest oil. If the level of oil reach at the under limit, please supply the oil until the upper linmit. Lovar Limit Upper Limit APPOINTED ESPECIAL OIL Four stoke especial oil: SAE10w-30(SIGMA) NOTICE: L.Don’t use the counterfeit oil, if else happen easily accident. 2.please use and supply the oil according to state, in order to assure the safe and natural driving. 2] CHECK BRAKING (WINDAGE OF BRAKING ROD) The braking rod must have proper windage. And it’s active is work naturally, Range of measuring windage:1-2em [LicHECK AND SUPPLY GASOLINE * Supply the oil when the needle reach the red zone, at this time the rest gasoline is about|.5L. + Supply the gasoline of 90#in time. 2! “CHECKING BRAKING OIL> 1.Place the handle bar correctly, check the braking oil in right fuel tank, and keep it the position between the up per and under limit. 2.check the meshing of rubber when the braking reaches the under limit. 3.Please maintain it to the service place when the rubber worn but not exceed the stated ruler. 4,recommend the braking oil:DOT3 Lower limit ff] Inspection of turn signal Blnspection of braking light + Turn the main switch to “ON”. * Handle the switch of turn signal and confirm * Turn the main switch to : “ON”. + Brake the front&rear braking and confirm the the front rear, left and right tum signal, turn signal indicator are switched. light is switched. * Check the braking light is broken and untidy. * Check and clean out metal and crush pieces in 6 Inspection of wheel the tire trough + Check the pressure of tire + Please change into new tire, if the crush or the depth of trough reach the limit, Natural pressure (please reference the drawing) (metal, crush piece and other impurity) Front wheel rire. Rear wheel tire. We (pressure of tire) 0 * Please maintain the vehicle, assure to comfortable driving. (please reference page31) * please check termly the vehicle when don’t use it long time. The first inspection: Please accept inspection and maintenance after purchasing a month or driving 300km. MNICHECK THE SPLINE COLLAR OF REAR TIRE AND FRONT&REAR HANGER SET + When check the spline, support the vehicle by the center stand. Push the side of rear tire and look if the rear collar and the ring of rear fork loosen. * Check carefully whether the location set of rear hanger system is stability. MiCHECK AIT CLEANER + The air cleaner is made in paper, and check and clean it every 200km. After clean it, add equality a little oil. * Change into termly new air cleaner 5000km.Way of changing reference the page38. NOTICE: + Pleas replace and clean it under ways. * Drive it in the wet days. + Drive it in the dust roadway CHANGE OIL Replace the oil firstly 300km.after every 1000km. check the oil capacity every 500km and supply the oil in time until the limit, The capacity of oil:0.9L,and the oil capacity of normal changing :0.9L. NOTE:Please replace the oil ahead of time Griving the crush, short distance and cold zone place.when get down the screw of letting oil clean the filter and fit it. Change gear oil Replace into the 10#or GY gear oil firstly 300km and after every half a year or 3000km. CAPACITY OF GEAR OIL + Full capacity:0,11L Gear oil hole Bolt of letting fuel for gear oi] CHECK SPARK PLUG The untidily of spark plug electrode and exceed windage effect on it’s work. ‘The best way is using cleaner of spark plug to clean. If have not cleaner, please use the needle brush. + Windage of side pole:0.6-7mm (reference drawing) GTHSA(NGK)\ U22FS-U(ND) NOTE:Don’t use the spark plug vhich isn’t appointed. 32 Cener electrody | Support the vehicle in the smooth land. 2.Get down the screw of oil. 3.1f change oil the warm of engine, the rest oil will pour out gear box. 4,Clean the screw of letting oil and lock it. 5.Pure the oil into the gear box from the hole. 6.Lock the screw and avoid leakage. NOTICE: + Please replace oil usually as following: * Driving the wet days usually. + Driving long time.(long distance) * Driving at the loading. Side electrody 0.6~0.7mm NOTICE: * Notice not to scald body because of high temperature of engine after stopping it. + Twist into the spark plug with hands and wrench TERMLY MAINTAIN PROJECT AND SCHEDULE: Assure to driving safely, maintain the performance, longed the usage and reduce the polhute,please check and maintain it termly. _ i [:Checking,cleaning,lubricating.adjusting,or replacing A:adjustment C:cleaning R:replacing T:lock ITEMS DRIVING DISIANCE(km) Ge 300 |1000|2000/ 3000] 4000] 5000 | 6000] 7000] 8000 | 9000 |1 000011 100012 Nin Engine off R_|R [R [R [R [R {RK |[R [R [R[R [R [Rt Oil filter web c c C c c ic c Gear oil a R R R R R Spark plug Cian and replace it every 1000km ‘Windage of valve in 0.1 2,0u6{6okl syrem) A A [A fi A ‘Cam ehain A A A A Carburetor i 1 1 1 I I ‘Air cleaner Clean every 2000km and replace every 5000 Electrolyte of battery’ 2) rielaeeors [a Ye err ae Fuel filter web Clean and replace itevery 1000km Braking system | 1 T T 1 1 ie T T Lit 1 I Drive belt 1 1 ae 1 Paris screw and nut T T rr T T ‘Waste air deepness [Frequently check, adjust avoid pollute. Hee *The above items will change according to deferent from the kind of vehicle. + Use it as compare with the schedule if overtake the mileages. +Please clean and replace the air cleaner usually driving the dust area. (CHECK THE ELECTROLYIE OF BATTERY [L] The vehicle adopt no-supplying water or supplying electrolyte battery. Don’t need to check and no-supplying water battery. 2] BATTERY HEAD Firstly get down the three screws and battery cover when cleaning the battery head * Get down and clean the battery when the battery head is rotten. + Afier cleaning it, please wipe a group of butter or Vaseline and fit it. supply the NOTICE: + Don’t get down the seal electrolyte battery. +when don’t use the vehicle, please get down the battery jand put p the cold and good air place, because it automatic discharge and reduce the power. + Don’t use the vehicle long time, please get down the cathode. NOTICE: The line of liquid keep the level between the upper and the under limit, when use the supplying electrolyte battery. And supply proper the distilled water sometimes and keep up the good air condition + When getting down, shut off the electric source and get down the cathode. When fitting on, firstly fit on the positive pole, + Lock the screw of battery head when it loosens. BReplace the fi Shut off the main switch and check whether the fuse is scaled or not Replace the fuse according to the power appointed. + Please find the clause * Get down the three s fuse lie in the fuse box side of battery. of scaling and replace it * Open the fuse box and take out the fuse, draw the guide cable of the fuse. tT eax oorome: Fuse clip Way of cleaning the air cleaner Dust is the one of the clause of reducing the horsepower. L.Get down the five locked screws in the left rear cover and rear cover, and then get down the seven locked screws 2.Get down the cover&air cleaner 3.Get down the two located screw of air cleaner. 4.Replace the scar of air cleaner. + Operate it according to above contrary ways. NOTICE: * If the air cleaner is not complete fit, the dust will enter into cylinder and make the horsepower down and usage of engine. * Don’t soaked air cleaner when cleaning the vehicle, if else make the engine ill. 36 rew and open cover, the + Change the electric goods(Light,speedometer) according (o the specification good parts appointed, If use the disqualification parts, the fuse is scaled easily and the loading of battery will lose it’s balance. * When cleaning the vehicle, avoid using water to clean eee | NoTICE: “When getting down, don’t expand the ring too large + When fixing, please confirm whether the ring | | i head loosens or not. It’s loosening is the clause | of troubles, and notice this. | + Don’t use the exceed power of fuse, if else | happen to damagi ADJUST THE CARBURETOR AND CHOKE Function of stabi ity contrary can assure to the performance of the engine. The carburetor is adjusted the best condition in the manufacture and don’t change the condition. Now you shall adjust the two projects as followings:adjusting of choke and idle speed. (a)Adjusting of chgke 1.Check whether the choke and throttle work well the conditions of full opening and closing for choke or not. 2.Check the free distance in the position of drawing tum bar, and the free distance:2-6mm. if adjust the distance, please loosen mut(I)and adjustor(2). 1nut ) ad justor 7.THE SPECIFICATION SCHEDULE: (b) Adjust the idle speed 1. Warm the engine many minutes and start it. 2. Twist the adjusting nut of oil, and slowly drop it about3y circle, Lock it the max place and adjust lightly the limited screw until reach at the requirement of idle speed. Over size:length X width X high 2185X760X1395mm_ The min consume L/100KM s29 Wheel base(mm) 1570 Braking distance (m) <1(40krwh) Dead mass (kg) 125 Climb performance __("_) 210 7 YYIPS7QMJ (150) Capacity of fuel tank (kg) 140 Engine model YY1IS2QMI (125) : Single eylinder,foreed Ol capacity of erankease (L) 108 Style air.four stoke. 37.4X57.8 ‘Trademark of fuel (L) 09 Stroke X bore 52.4X57.8 149.50 (150) Fuel RQ-90 Capacity (mL uel pe Q epaciy, cot) 124.6 (125) Trademark of lubricant ee eee aad Compression ratio 92:1 SAE10W-30(SIGMA) 295 (150) 7.0/7500 (150) The max speed (K/h) ‘The max power (kw/r/min) 285 (125) 5. 8/7500 (125) : . 9.0(5500) (150) Lubricant system Force lubricant ‘The max torque (Nnvr/mi = . m toraue (Nevin) [7g /5500_ (125) Start Elecrric/kick start | The specifi |_Front tire 130/60-13 Ignition system DL Cation of tire | Rear tire 130/60-13 i Ront tis I eri, aoe Pressing ont tire 98 of tire: Rear tire 220 Clutch Dry-auto acentric Electric system Change speed system Belt auto no-grade shift Battery 12V7Ah Decelerate L, 2.800 11,3.076 Head light 12V3SW/3SW Turning signal light RV 5W/21W Position light 12V_3W Taillight / brake light 12V 5W/21W. Liconee indicator 12) 30 Horn 12V 3A 105dB(A) Fuse 15A

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