Ductile Iron Pipe & Fittings

COMPANY PROFILE
China National Building Material Group Corporation

CNBM, China National Building Material Group Corporation is the largest

group corporation in China’s building materials industry.

Founded in 1984 with the approval from the State Council of China, it has
become a national flagship in the building materials industry and one of the
central governmental companies under the direct administration of China
State-owned Assets Supervision and Administration Commission of the
State Council (SASAC).

CNBM Group is integrated with four business segments: Manufacture,

R&D, Sets of equipment and Logistics trading. In 2011, CNBM successfully
entered GLOBAL FORTUNE 500 Corporations and directly manages 20
wholly-owned enterprises, and 6 share controlling listed companies which
including 2 overseas. The total assets of CNBM Group exceeded USD 20
billion till end of 2011.

CNBM International Corporation

As one of the primary subsidiaries of CNBM Group, CNBM International

Corporation has grown into a leading production base and renowned
supplier of Ductile Iron Pipe systems of potable/waste water in China.
We are constantly looking to develop high quality products to ensure the
longest service life and wonderful performance.

CNBM Pipeline (CMAX) regards quality as the essential factor leading to

successful business. Every pipe is manufactured and tested in accordance
with IS02531/EN545 (water application) or EN598 (sewerage application).
All of our products are manufactured under quality management system
ISO9001:2008. Through years of efforts, CNBM Pipeline has built up great
reputation in quality and service among customers all over the world.


 Product Information


 ISO 2531:1998

EN545:2002

Nominal diameter (mm) Minimum wall thickness of cement lining (mm)

80≤DN≤300 3
350≤DN≤600 5
700≤DN≤1600 6

Applicable standard
ISO 9001:2000
Standards
Specifications
European International
ISO 9001:2008
General technical specification for ductile iron
EN 545 ISO 2531
pressure pipelines
Socket pipes EN 545 ISO 2531
Flanged pipes EN 545 ISO 2531
Socket fittings EN 545 ISO 2531
Flanged fittings EN 545 ISO 2531
Flange dimensions (fixed and loose) - ISO 7005-2
Joint gaskets. Material specifications EN 681-1 ISO 4633
Pipe zinc coating EN 545 ISO 8179-1
Polyethylene sleeving EN 545 ISO 8180
Polyethylene external coating for pipes EN 545 ISO 2531
Polyurethane external coating for pipes EN 545 ISO 2531
Cement mortar pipe lining EN 545 ISO 4179
TUV
Model for quality assurance in design/development,
EN 29001 ISO 9001
production, Installation and serving
Model for quality assurance in production and
EN 29002 ISO 9002
installation GLOBAL FORTUNE 500


 Production Process

Pig iron Zinc coating

Molten iron Annealing

Spheroidization agent Furnace refining Centrifugal casting


 Hydraulic test Oversea shipping

Cement lining Finished product stacking

Curing of cement Bitumen coating Finished product test


 Production Flow Chart

CUPOLA MELTING DESULFURIZING CHEMICAL ANALYSIS

ELECTRIC FURNACE MELTING

TEMPERATURE ADJUSTMENT CHEMICAL ANALYSIS

CHEMICAL ANALYSIS
MAGNESIUM TREATMENT

MANUFACTURE OF CORES
TO CAST SOCKETS

PIPE MOULD PREPARATION CENTRIFUGAL CASTING

INSPECTION

ANNEALING
INSPECTION

ZINC COATING

DN80-DN300 DN350-DN1200
SPIGOT CHAMFERING POLISHING INSIDE & SOCKET

POLISHING INSIDE & SOCKET PRESSURE TEST

PRESSURE TEST SPIGOT CHAMFERING

MIXED CEMENT

CEMENT LINING CEMENT LINING

INSPECTION

CURING OF CEMENT

POLISHING CEMENT LINING

BITUMINOUS COATING

INSPECTION

PACKING STORAGE


Specifications

Standard Wall Thickness

Nominal wall thickness of pipes:
e=K (0.5+0.001*DN)
Where, DN: Nominal diameter; K: Coefficient (K=7, 8, 9, 10, 11, 12…)
Nominal wall thickness of pipe fittings:
e=7+0.014*DN (K=14)
e=6+0.012*DN (K=12)
Nominal iron wall thickness ≤ 6, the limit deviation on the nominal
wall thickness is -1.3
Nominal iron wall thickness > 6, the limit deviation on the nominal
wall thickness is -(1.3+ 0.001DN)

Nominal
Wall Thickness (mm)
Diameter
Pipe Fittings
DN
Class C K8 K9 K10 K12 K12 K14
80 4.4 6.0 7.0 8.1
100 4.4 6.1 7.2 8.4
125 4.5 6.3 7.5 8.75
6.0
150 4.5 6.3 7.8 9.1
200 4.7 6.4 8.4 9.8
250 5.5 6.8 7.5 9.0 9.0 10.5
300 6.2 6.4 7.2 8.0 9.6 9.6 11.2
350 6.3 6.8 7.7 8.5 10.2 10.2 11.9
400 6.5 7.2 8.1 9.0 10.8 10.8 12.6
450 6.9 7.6 8.6 9.5 11.4 11.4 13.3
500 7.5 8.0 9.0 10.0 12.0 12.0 14.0
600 8.7 8.8 9.9 11.0 13.2 13.2 15.4
700 8.6 9.6 10.8 12.0 14.4 14.4 16.8
800 9.6 10.4 11.7 13.0 15.6 15.6 18.2
900 11.6 11.2 12.6 14.0 16.8 16.8 19.6
1000 12.6 12.0 13.5 15.0 18.0 18.0 21.0
1200 13.6 13.6 15.3 17.0 20.4 20.4 22.8
1400 15.7 15.2 17.1 19 22.8 22.8 26.6
1500 16.7 16 18 20 24 24 31
1600 17.7 16.8 18.9 21 25.2 25.2 29.4
1800 19.7 18.4 20.7 23 27.6 27.6 32.2
2000 21.8 20 22.5 25 30 30 35

Works Hydraulic Test Pressure

Works Test Pressure (bar)
Nominal
Diameter Pipes With Weld-on or
Pipe (K9) Fittings Screwed-on Flange
DN PN10 PN16 PN25 PN40
80 to 300 50 25
350 to 600 40 16
16 25 32 40
700 to 1000 32 10
1100 to 2000 25 10


 Mechanical Properties
Tensile Strength Elongation Proof Stress
N/mm 2
% N/mm2 Hardness
Item
DN80 TO DN1100 TO DN80 TO DN1100 TO HB
DN80 TO DN2000
DN1000 DN2000 DN1000 DN2000

Pipe ≥420 ≥10 ≥7 ≥270 ≥300 ≤230

Fittings ≥420 ≥5 ≥300 ≤250

* Proof stress shall be measured upon agreement only.

Chemical analysis Metallographic test Mechanical performance test Samples

Standard Lining and Coating

Internal Lining
Internal Lining Pipe & Fittings

Standard Coating Blast furnace cement mortar

Reinforced Protections High alumina cement mortar

Bituminous paint
Special Coatings Please consult us

External Coating
External Coating Pipe & Fittings

Standard Coating Metallic zinc + Bituminous paint

Polyurethane coating
Reinforced Protections Polyethylene sleeve applied

Special Coatings Polyurethane or polyethylene coating

* Other types of coating or lining may be applied upon request.

Epoxy paint


 Dimensions of Push-on Joint T Type Ductile Iron Pipe K9 (ISO2531:1998)
DN (mm) DE (mm) Wall Approximate
Weight of Straight Weight of Each
Thickness Weight of Socket
Nominal Diameter Outside Diameter Section (kg/m) Unit (kg/6m)
(mm) (kg)

80 98 6.0 3.4 12.2 77

100 118 6.1 4.3 15.1 95

125 144 6.0 5.7 18.7 118

150 170 6.3 7.1 22.8 144

200 222 6.4 10.3 30.6 194

250 274 6.8 14.2 40.2 255

300 326 7.2 18.6 50.8 323

350 378 7.7 23.7 63.2 403

400 429 8.1 29.3 75.5 482

450 480 8.6 38.3 89.7 577

500 532 9.0 42.8 104.3 669

600 635 9.9 59.3 137.3 883

700 738 10.8 79.1 173.9 1123

800 842 11.7 102.6 215.2 1394

900 945 12.6 129.0 260.2 1690

1000 1048 13.5 161.3 309.3 2017

1100 1152 14.4 194.7 362.8 2372

1200 1255 15.3 237.3 420.1 2758

1400 1462 17.1 385.8 547.2 3669

1500 1565 16.0 474.9 616.7 4175

1600 1668 18.9 526 690.3 4668

1800 1875 18.4 702 850.1 5803

2000 2082 20.0 909.9 1026.3 7068

* Any other questions, please feel free to consult us.


 Push on Joint T Type Ductile Iron Pipe Class C (ISO2531:2009)

Dimensions of preferred pipe

DN（mm） DE(mm) Approximate

Wall thickness Weight of Straight Weight of Each Unit
Weight of Socket
Outside (mm) Section (kg/m) (kg/6m)
Nominal Diameter (kg)
Diameter

80 98 4.4 3.4 9.1 58

100 118 4.4 4.3 11.1 71

125 144 4.5 5.7 14.1 90

150 170 4.5 7.1 2.5 106

200 222 4.7 10.3 22.6 146

250 274 5.5 14.2 32.6 210

300 326 6.2 18.6 43.9 282

350 378 6.3 23.7 51.9 335

400 429 6.5 29.3 60.8 394

450 480 6.9 38.3 72.3 472

500 532 7.5 42.8 87.0 565

600 635 8.7 59.3 120.6 783

700 738 8.6 79.1 142.0 931

800 842 9.6 102.6 176.9 1164

900 945 10.6 129.0 215.5 1422

1000 1048 11.6 161.3 262.1 1734

1100 1152 12.6 194.7 313.55 2076

1200 1255 13.6 237.3 369.1 2452

* any question, please feel free to consult us.

10
 Lifting, Transport, Stacking and Assembly

Lifting

Transport

11
 Stacking

Assembly

Put a gasket into socket Spigot cleaning & lubricating

Make sure the rubber ring is clean on the surface (no sand/soil no impurity), the way of installing

should be complying with the technology requirements. For small specifications, make the rubber ring

to an "heart "shape, and put into the groove. For big specifications, make the rubber ring to an "cross"

shape (as the picture above), and put it into the groove. Then beat the rubber ring with a rubber

hammer for a circle.

Check the connecting part with an iron rule, insert to the gap between socket and spigot till the rubber

ring's position, check it by a circle to make sure the circle depth are the same. This method is to

confirm whether the rubber ring's stay in a right position and insure a high quality installation.

12
Ductile Iron Pipe Fittings (DN80-2600)

13
 Russia Branch

Germany Branch

U.S. Branch
Head Office
Iran Branch

SA Branch
U.A.E Branch
India Branch
Vietnam Branch

Nigeria Branch

Indonesia Branch

HEAD OFFICE IRAN

Address: 17th Floor, No.4 Building, Zhuyu Business Center, No.9 CNBM INTERNATIONAL IRAN OFFICE
Shouti South Road, Haidian District, Beijing 100048, China. Address: No.294, blvd Mokhberi, North Sattari Exp.way, Tehran, Iran.
Tel: +86 10 6879 6395, +86 10 6879 6389 Tel: +98 21 4440 0427
Fax: +86 10 6879 6304 Fax: +98 21 4445 0532
Mobile: +86 186 1110 2401 (Mr. Elvis Yang) Mobile: +98 912 8198 348 (Mr. Flynn) +98 935 5686 227 (Mr. Puya)
E-mail: [email protected] E-mail: [email protected] [email protected]
Website: www.cmaxpipe.com

U.S.A. RUSSIA
CNBM USA CORPORATION JIANHUA CO., LTD.
Address: 650 Camino De Gloria, Walnut CA 91789 Address: 115201, Russia, Moscow, Kashirskiy Proezd, 17/24
Tel: +1 626 810 6368 Tel: +7 499 794 5371
Fax: +1 626 810 6853 Fax: +7 495 748 0366
Mobile: +86 139 1182 8448 (Ms. Lina) Mobile: +7 926 530 7715 (Mr. Zhang)
E-mail: [email protected] [email protected] E-mail: [email protected]

U.A.E. SAUDI ARABIA

CHINA NATIONAL BUILDING MATERIAL GROUP FZE CNBM K.S.A. BRANCH
Address: P.O. Box: 299362, Room 1109, Jafza View 19, Jebel Ali Address: P.O. Box: 365028, Riyadh 11392 K.S.A.
Free Zone, Dubai, UAE. Tel: +966 1 461 1362
Tel: +971 4 884 9096 Fax: +966 1 461 1279
Fax: +971 4 884 9091 Mobile: +966 504 415 525 (Mr. David Dai)
Mobile: +971 50 479 2568 (Mr. Owen) +971 50 860 6948 (Mr. Eric) E-mail: [email protected]
E-mail: [email protected] [email protected]

VIETNAM INDIA
CNBM VIETNAM COMPANY LIMITED CNBM INDIA PRIVATE LIMITED
Address: SO 20/H2 Khu Do Thi Moi Yen Hoa, Cau Giay, Hanoi, Address: #3-6-540/C, Second Floor, Saraswathi Chambers, Street
Vietnam No.7, Himayatnagar, Hyderabad-500029, Andhra Pradesh, India
Tel: +84 4 6282 2524 Tel: +91 40 2761 1800
Fax: +84 4 6282 2523 Fax: +91 40 2761 1800
Mobile: +84 166 484 1041, +86 189 1055 9903 (Mr. Rock) Mobile: +91 939 380 9867 (Mr. Simon), +91 934 611 1465 (Mr. Risen)
E-mail: [email protected] E-mail: [email protected] [email protected]

INDONESIA
PT. CNBM INTERNATIONAL INDONESIA
Address: Jalan prof Dr Satrio Kav 1 Jakarta 12940 Indonesia
Tel: +62 021 522 5217
Fax: +62 021 522 5217
Mobile: +62 858 8881 1790, +86 136 6122 6134 (Mr. Edvin)
E-mail: [email protected]