Read this manual carefully

before operating this vehicle. Location of important labels 1

OWNER’S MANUAL
Safety information 2
Description 3
Instrument and control functions 4
For your safety – pre-operation checks 5
Operation and important riding points 6
Periodic maintenance and adjustment 7
Motorcycle care and storage 8
Specifications 9
MOTORCYCLE
Consumer information 10

FZN250-A Index 11

B9X-F819V-E1

[English (E)]
UB9XE1E0.book Page 1 Wednesday, December 15, 2021 4:44 PM

EAU46094

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UB9XE1E0.book Page 1 Wednesday, December 15, 2021 4:44 PM

Introduction
EAU10103

Welcome to the Yamaha world of motorcycling!

As the owner of the FZ 25 (FZN250-A), you are benefiting from Yamaha’s vast experience and newest technology regarding
the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ 25 (FZN250-A). The Owner’s
Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard
yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10032

WARNING
Please read this manual carefully and completely before operating this motorcycle.
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Important manual information

EAU10134

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in

WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.

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Important manual information

EAUE0011

FZ 25 (FZN250-A)
OWNER’S MANUAL
©2022 by India Yamaha Motor Pvt. Ltd.
1st edition, December 2021
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
India Yamaha Motor Pvt. Ltd.
is expressly prohibited.
Printed in India.
UB9XE1E0.book Page 1 Wednesday, December 15, 2021 4:44 PM

Table of contents
Location of important labels........... 1-1 For your safety – pre- Cast wheels .................................. 7-18
operation checks..............................5-1 Adjusting the clutch
Safety information............................ 2-1 lever free play ............................ 7-18
Operation and important Checking the brake
Description ....................................... 3-1 riding points ......................................6-1 lever free play ............................ 7-19
Left view ......................................... 3-1 Engine break-in ...............................6-1 Brake light switches ..................... 7-20
Right view ....................................... 3-2 Starting the engine..........................6-2 Checking the front and
Controls and instruments ............... 3-3 Shifting ............................................6-2 rear brake pads ......................... 7-21
Tips for reducing fuel Checking the brake fluid level ...... 7-21
Instrument and control functions... 4-1 consumption................................6-3 Changing the brake fluid ............. 7-22
Main switch/steering lock............... 4-1 Parking ............................................6-3 Drive chain slack........................... 7-23
Indicator lights and warning light ... 4-2 Cleaning and lubricating
Multi-function display ..................... 4-3 Periodic maintenance and the drive chain ........................... 7-24
Handlebar switches........................ 4-6 adjustment ........................................7-1 Checking and lubricating
Clutch lever .................................... 4-8 Tool kit ............................................7-1 the cables.................................. 7-25
Shift pedal ...................................... 4-8 Periodic maintenance chart for the Checking and lubricating the
Brake lever...................................... 4-8 emission control system..............7-2 throttle grip and cable end ........ 7-25
Brake pedal .................................... 4-9 General maintenance Checking and lubricating the
ABS ................................................ 4-9 and lubrication chart....................7-4 brake and shift pedals............... 7-25
Fuel tank cap ................................ 4-10 Removing and installing panels ......7-8 Checking and lubricating the
Fuel............................................... 4-11 Checking the spark plug .................7-9 brake and clutch levers ............. 7-26
Catalytic converter ....................... 4-12 Canister.........................................7-10 Checking and lubricating
Seats ............................................ 4-12 Engine oil and oil filter element .....7-10 the sidestand............................. 7-27
Helmet holder ............................... 4-13 Why Yamalube ..............................7-13 Lubricating the swingarm
Sidestand ..................................... 4-14 Replacing the air filter element pivots......................................... 7-27
Ignition circuit cut-off system....... 4-15 and cleaning the check hose.....7-13 Checking the front fork ................. 7-27
Engine idling speed.......................7-15 Checking the steering................... 7-28
Adjusting the throttle Checking the wheel bearings ....... 7-28
grip free play..............................7-15 Battery .......................................... 7-29
Valve clearance .............................7-16 Replacing the fuses ...................... 7-30
Tires ..............................................7-16 Vehicle lights................................. 7-32
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Table of contents
Replacing a turn signal
light bulb ....................................7-32
Replacing a license plate
light bulb ....................................7-33
Supporting the motorcycle............7-33
Front wheel....................................7-34
Rear wheel.....................................7-34
Troubleshooting ............................7-34
Troubleshooting chart ...................7-36

Motorcycle care and storage ..........8-1

Matte color caution .........................8-1
Care.................................................8-1
Storage............................................8-3

Specifications....................................9-1

Consumer information ...................10-1

Identification numbers...................10-1
Vehicle data recording ..................10-2

Index ................................................11-1
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Location of important labels

EAU10385

1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.

1 2

ZAUE4812

1-1
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Location of important labels

1

1-2
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Safety information
EAU1028C
 Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
 Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
 Observe the warnings and mainte-  This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
 Obtain qualified training in safe  The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
 Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
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Safety information
 Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur-  The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both  Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and  Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat  The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless  Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
 Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle  Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs.  Always wear protective clothing
the operator is veering wide on a  This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant-  A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
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Safety information
Avoid Carbon Monoxide Poisoning  Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such  Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be pres- motorcycle can adversely affect stabil- as possible and make sure to dis-
ent even if you do not see or smell any ity and handling if the weight distribu- tribute the weight as evenly as
engine exhaust. Deadly levels of car- tion of the motorcycle is changed. To possible on both sides of the mo-
bon monoxide can collect rapidly and avoid the possibility of an accident, use torcycle to minimize imbalance or
you can quickly be overcome and un- extreme caution when adding cargo or instability.
able to save yourself. Also, deadly lev- accessories to your motorcycle. Use  Shifting weights can create a sud-
els of carbon monoxide can linger for extra care when riding a motorcycle den imbalance. Make sure that
hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
 Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
 Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 165 kg (364 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
 This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce.  Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the

2-4
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Safety information
operator and may limit control  Remove all loose items from the
ability, therefore, such accesso- motorcycle.
ries are not recommended.  Check that the fuel cock (if
2  Use caution when adding electri- equipped) is in the off position and
cal accessories. If electrical ac- that there are no fuel leaks.
cessories exceed the capacity of  Shift the transmission into gear
the motorcycle’s electrical sys- (for models with a manual trans-
tem, an electric failure could re- mission).
sult, which could cause a  Secure the motorcycle with tie-
dangerous loss of lights or engine downs or suitable straps that are
power. attached to solid parts of the mo-
torcycle, such as the frame or up-
Aftermarket Tires and Rims per front fork triple clamp (and not,
The tires and rims that came with your for example, to rubber-mounted
motorcycle were designed to match handlebars or turn signals, or
the performance capabilities and to parts that could break). Choose
provide the best combination of han- the location for the straps carefully
dling, braking, and comfort. Other so the straps will not rub against
tires, rims, sizes, and combinations painted surfaces during transport.
may not be appropriate. See page 7-16  The suspension should be com-
for tire specifications and for informa- pressed somewhat by the tie-
tion on servicing and replacing your downs, if possible, so that the mo-
tires. torcycle will not bounce exces-
sively during transport.
Transporting the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.

2-5
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Description
EAU10411

Left view

1 2 3
3

ZAUE4813 6 5 4

1. Air filter element (page 7-13)

2. Owner’s tool kit (page 7-1)
3. Seat lock (page 4-12)
4. Shift pedal (page 4-8)
5. Engine oil drain bolt (page 7-10)
6. Idle adjusting screw (page 7-15)

3-1
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Description
EAU10421

Right view

ZAUE4814

1. Battery (page 7-29)

2. Fuse (page 7-30)
3. Front brake fluid reservoir (page 7-21)
4. Engine oil filter element (page 7-10)
5. Engine oil dipstick (page 7-10)
6. Brake pedal (page 4-9)
7. Rear brake light switch (page 7-20)
8. Rear brake fluid reservoir (page 7-21)

3-2
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Description
EAU10431

Controls and instruments

6 7
3

ZAUE4192

1. Clutch lever (page 4-8)

2. Left handlebar switches (page 4-6)
3. Multi-function display (page 4-3)
4. Main switch/steering lock (page 4-1)
5. Right handlebar switches (page 4-6)
6. Throttle grip (page 7-15)
7. Brake lever (page 4-8)

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Instrument and control functions

EAU10462
To lock the steering
Main switch/steering lock TIP
The headlight comes on automatically
when the engine is started and stays
on even if engine stop switch turn
to “ ”. The headlight will turn off when
the key is turned to “ ”.
4
EAU54301
(off)
All electrical systems are off. The key
can be removed.
EWA16371 1. Turn the handlebars all the way to
The main switch/steering lock controls the left or right.
WARNING
the ignition and lighting systems, and is 2. With the key in the “ ” position,
used to lock the steering. The various Never turn the key to “ ” or “LOCK”
push the key in and turn it to
positions are described below. while the vehicle is moving. Other-
“LOCK”.
wise the electrical systems will be
3. Remove the key.
EAUE3340 switched off, which may result in
(on) loss of control or an accident. TIP
All electrical circuits are supplied with If the steering will not lock, try turning
power. The meter lighting, taillight, li- EAU79610
the handlebars slightly left or right.
cense plate light and auxiliary lights LOCK
come on, and the engine can be start- The steering is locked and all electrical
ed. The key cannot be removed. systems are off. The key can be re-
moved.

4-1
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Instrument and control functions

To unlock the steering EAU1100E EAU11081

Indicator lights and warning High beam indicator light “ ”

light This indicator light comes on when the
high beam of the headlight is switched
5 on.

EAU73172
Engine trouble warning light “ ”
ABS This warning light comes on if a prob- 4
lem is detected in the engine or other
ZAUE3638 vehicle control system. If this occurs,
have a Yamaha dealer check the on-
From the “LOCK” position, push the ZAUE3746 board diagnostic system.
key and turn it to “ ”. 1. Neutral indicator light “ ”
TIP
2. Engine trouble warning light “ ”
When the vehicle is turned on, the light
3. Turn signal indicator light “ ”
4. High beam indicator light “ ”
will come on for a few seconds and
5. Anti-lock Brake System (ABS) warning light then go off. If the light does not come
EAU11022 on, or if the light remains on, have a
Turn signal indicator light “ ” Yamaha dealer check the vehicle.
This indicator light flashes when a turn
signal light is flashing. EAU69895
ABS warning light “ ” ABS

EAU11061 This warning light comes on when the

Neutral indicator light “ ” vehicle is first turned on, and goes off
This indicator light comes on when the after starting riding. If the warning light
transmission is in the neutral position. comes on while riding, the anti-lock
brake system may not work correctly.

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Instrument and control functions

EWA16043 EAU79723
 fuel reserve tripmeter
WARNING Multi-function display  instantaneous fuel consumption
If the ABS warning light does not  average fuel consumption
turn off after reaching 10 km/h (6  clock
mi/h), or if the warning light comes  self-diagnosis device
on while riding:
 Use extra caution to avoid pos- ABS
Speedometer
4 sible wheel lock during emer- The speedometer shows the vehicle’s
gency braking. traveling speed in kilometers per hour
 Have a Yamaha dealer check (km/h).
the vehicle as soon as possible. ZAUE3747

1. Multi-function display Tachometer

2. Selection button “SELECT”
EWA12313

WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function display. Changing
settings while riding can distract the
operator and increase the risk of an ZAUE3748
accident.
1. Tachometer
The multi-function display is equipped
with the following: The tachometer shows the engine
 speedometer speed in revolutions per minute (r/min)
 tachometer x 1000. The tachometer is used to
 fuel meter monitor the engine speed and keep it
 odometer within the ideal power range.
 two tripmeters
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Instrument and control functions

ECAE0060
meter and the fuel level warning Tripmeters
NOTICE indicator “ ” will start flashing. When The tripmeter shows the total distance
When the engine speed is 9251 r/min this occurs, refuel as soon as possible. traveled since it was last reset.
and above, all tachometer segments To reset a tripmeter, select it by push-
TIP
will flash. ing the “SELECT” button for one sec-
If the last segment continues to flash
Do not operate the engine in this ond.
after fueling, or if all segments are
zone.
flashing, have a Yamaha dealer check TIP
4
the electrical system.  The odometer will lock at 999999
Fuel meter and cannot be reset.
Odometer and tripmeters  The tripmeters will automatically
A brief push (less than one second) on reset and continue counting after
the “SELECT” button alternately 999.9 is reached.
switches the display between the
odometer “ODO” and tripmeters “TRIP Fuel reserve tripmeter
1” and “TRIP 2”, instantaneous fuel The fuel reserve tripmeter shows the
consumption “Km/L”, average fuel total distance traveled since the fuel
ZAUE3749
consumption “AVE_ _._ Km/L” and level warning light comes on.
clock “CLOCK” in the following order: If the last segment of the fuel meter
1. Fuel meter starts flashing, the display automati-
The fuel meter indicates the amount of ODO  TRIP 1  TRIP 2  Km/L  cally changes to the fuel reserve trip-
fuel in the fuel tank. The display seg- AVE_ _._ Km/L  CLOCK  ODO meter mode “TRIP F” and starts
ments of the fuel meter disappear from counting the distance traveled from
“F” (full) towards “E” (empty) as the fuel Odometer that point. In this case, push the “SE-
level decreases. When approximately The odometer shows the total distance LECT” button to switch the display be-
2.1 L (0.55 US gal, 0.46 Imp.gal) of fuel traveled by the vehicle. tween the various tripmeter, odometer,
remains, the last segment of the fuel instantaneous fuel consumption and
average fuel consumption in the fol-
lowing order:
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Instrument and control functions

TIP TIP
TRIP F  TRIP 1  TRIP 2  Km/L 
If traveling at speeds under 10 km/h (6 After resetting the average fuel con-
AVE_ _._ Km/L  CLOCK  ODO 
mi/h), “_ _._” is displayed. sumption, “_ _._” is shown until the ve-
TRIP F
hicle has traveled 0.1 km (0.06 mi).
TIP Average fuel consumption
You can manually reset the fuel reserve Clock
tripmeter, or after refueling and travel-
4
ing 5 km (3 mi), it will reset automatical-
ly and disappear from the display.
AVE
Instantaneous fuel consumption

ZAUE3751
ZAUE3752
1. Average fuel consumption display
1. Clock
This shows the average fuel consump-
tion since it was last reset.
To set the clock
 “AVE_ _._ Km/L”: The average dis-
ZAUE3750 1. Turn the key to “ ”.
tance that can be traveled on 1.0 L
2. Push the “SELECT” switch to
of fuel is shown.
1. Instantaneous fuel consumption display change the display to the clock
To reset the average fuel consumption,
mode.
 “Km/L”: The distance that can be push the “SELECT” button for one sec-
3. Push the “SELECT” button for two
traveled on 1.0 L of fuel under the ond.
seconds, and the hour digits will
current riding conditions is shown.
start flashing.
4. Use the “SELECT” button to set
the hours.

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Instrument and control functions

5. Push the “SELECT” button for two If the display indicates any error codes, EAU1234R

seconds, and the minute digits will note the code number and have a Handlebar switches
start flashing. Yamaha dealer check the vehicle. Left
6. Use the “SELECT” button to set ECA11591

the minutes. NOTICE

7. Push the “SELECT” button for two If the display indicates an error
seconds to confirm settings and code, the vehicle should be checked
start the clock. as soon as possible in order to avoid 4
engine damage.
Self-diagnosis mode
5
ZAUE4193

1. Pass switch “PASS”

2. Dimmer switch “ / ”
ABS 3. Headlight switch “ / ”
4. Turn signal switch “ / ”
5. Horn switch “ ”

ZAUE3753
1. Engine trouble warning light “ ”
2. Error code display

This model is equipped with a self-di-

agnosis function for various electrical
circuits.
If a problem is detected in any of those
circuits, the engine trouble warning
light will come on and the display will
indicate an error code.
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Instrument and control functions

Right EAUE4381 EAU12664
Headlight switch “ / ” Engine stop switch “ / ”
This model is equipped with a head- Set this switch to “ ” (run) before
light and a daytime running light (DRL). starting the engine. Set this switch
Switch to “ ” to turn on the headlight. to “ ” (stop) to stop the engine in case
When the headlight is turned on, the of an emergency, such as in the event
DRL is dimmed to auxiliary mode. of an overturn or if the throttle is stuck.
4 Switch to “ ” to turn off the headlight
and DRL will come on to help maintain EAU12713

ZAUE3754 daylight visibility. Start switch “ ”

Push this switch to crank the engine
1. Engine stop switch “ / ” TIP with the starter. See page 6-2 for start-
2. Start switch “ ” The lights will come on when the en- ing instructions prior to starting the en-
gine is started and remain on until the gine.
EAU12362
key is set to “ ”.
Pass switch “PASS”
Press this switch to flash the headlight. EAU12461

TIP Turn signal switch “ / ”

When the dimmer switch is set To signal a right-hand turn, push this
to “ ”, the passing switch has no ef- switch to “ ”. To signal a left-hand
fect. turn, push this switch to “ ”. When
released, the switch returns to the cen-
ter position. To cancel the turn signal
EAU12402
Dimmer switch “ / ” lights, push the switch in after it has re-
Set this switch to “ ” for the high turned to the center position.
beam and to “ ” for the low beam.
EAU12501
Horn switch “ ”
Press this switch to sound the horn.

4-7
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Instrument and control functions

EAU31642 EAU12876 EAU12892

Clutch lever Shift pedal Brake lever

ZAUE4194
ZAUE3755

1. Clutch lever 1. Shift pedal 1. Brake lever

The clutch lever is located on the left The shift pedal is located on the left The brake lever is located on the right
side of the handlebar. To disengage side of the motorcycle. To shift the side of the handlebar. To apply the
the clutch, pull the lever toward the transmission to a higher gear, move front brake, pull the lever toward the
handlebar grip. To engage the clutch, the shift pedal up. To shift the trans- throttle grip.
release the lever. The lever should be mission to a lower gear, move the shift
pulled rapidly and released slowly for pedal down. (See page 6-2.)
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system.

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Instrument and control functions

EAU12944 EAU63040

Brake pedal ABS TIP

The Yamaha ABS (Anti-lock Brake  The ABS performs a self-diagno-
System) features a dual electronic con- sis test each time the vehicle first
trol system, which acts on the front and starts off after the key is turned to
rear brakes independently. “ON” and the vehicle has traveled
Operate the brakes with ABS as you at a speed of 10 km/h (6 mi/h) or
would conventional brakes. If the ABS higher. During this test, a “click-
4
is activated, a pulsating sensation may ing” noise can be heard from the
be felt at the brake lever or brake ped- hydraulic control unit, and if the
ZAUE3756
al. In this situation, continue to apply brake lever or brake pedal is even
the brakes and let the ABS work; do slightly applied, a vibration can be
1. Brake pedal
not “pump” the brakes as this will re- felt at the lever and pedal, but
The brake pedal is located on the right duce braking effectiveness. these do not indicate a malfunc-
side of the motorcycle. To apply the EWA16051 tion.
rear brake, press down on the brake WARNING  This ABS has a test mode which
pedal. Always keep a sufficient distance allows the owner to experience
from the vehicle ahead to match the the pulsation at the brake lever or
riding speed even with ABS. brake pedal when the ABS is op-
 The ABS performs best with erating. However, special tools are
long braking distances. required, so please consult your
 On certain surfaces, such as Yamaha dealer.
rough or gravel roads, the brak- ECA20100

ing distance may be longer with NOTICE

the ABS than without. Be careful not to damage the wheel
The ABS is monitored by an ECU, sensor or wheel sensor rotor; other-
which will revert the system to conven- wise, improper performance of the
tional braking if a malfunction occurs. ABS will result.

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Instrument and control functions

EAUE1482

Fuel tank cap TIP

The fuel tank cap cannot be installed
unless the key is in the lock. In addi-
tion, the key cannot be removed if the
cap is not properly installed and
locked.
EWA11142
4
WARNING
1. Front wheel sensor Make sure that the fuel tank cap is
2. Front wheel sensor rotor properly installed before riding.
1. Fuel tank cap lock cover Leaking fuel is a fire hazard.
2. Unlock.

To remove the fuel tank cap

1 1. Open the fuel tank cap lock cover.
2. Insert the key and turn it 1/4 turn
2
clockwise. The lock will be re-
leased and the fuel tank cap can
be removed.
ZAUE3758
1. Rear wheel sensor To install the fuel tank cap
2. Rear wheel sensor rotor 1. Push the fuel tank cap into posi-
tion with the key inserted.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
3. Close the lock cover.

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Instrument and control functions

EAU13213
ately. If gasoline spills on your skin,
Fuel 2 wash with soap and water. If gaso-
Make sure there is sufficient gasoline in 1 line spills on your clothing, change
the tank. your clothes.
EWA10882

WARNING
EAU37883

Gasoline and gasoline vapors are

4 extremely flammable. To avoid fires
and explosions and to reduce the Recommended fuel:
risk of injury when refueling, follow ZAUE0019 Unleaded gasoline (E10 acceptable)
1. Fuel tank filler tube Fuel tank capacity:
these instructions. 14 L (3.7 US gal, 3.1 Imp.gal)
2. Maximum fuel level
1. Before refueling, turn off the en-
3. Wipe up any spilled fuel immedi-
gine and be sure that no one is sit-
ately. NOTICE: Immediately ECA11401
ting on the vehicle. Never refuel NOTICE
wipe off spilled fuel with a clean,
while smoking, or while in the vi-
dry, soft cloth, since fuel may Use only unleaded gasoline. The use
cinity of sparks, open flames, or
deteriorate painted surfaces or of leaded gasoline will cause severe
other sources of ignition such as
plastic parts. [ECA10072] damage to internal engine parts,
the pilot lights of water heaters
4. Be sure to securely close the fuel such as the valves and piston rings,
and clothes dryers.
tank cap. as well as to the exhaust system.
2. Do not overfill the fuel tank. Stop EWA15152
filling when the fuel reaches the WARNING
bottom of the filler tube. Because
fuel expands when it heats up, Gasoline is poisonous and can
heat from the engine or the sun cause injury or death. Handle gaso-
can cause fuel to spill out of the line with care. Never siphon gasoline
fuel tank. by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-11
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Instrument and control functions

EAU13435 EAUE2483
To install the passenger seat
Catalytic converter Seats 1. Insert the projection on the rear of
The exhaust system contains catalytic the passenger seat into the seat
converter(s) to reduce harmful exhaust Passenger seat holder as shown, and then push
emissions. the front of the seat down to lock
EWA10863
To remove the passenger seat it in place.
WARNING 1. Insert the key into the seat lock,
The exhaust system is hot after op- and then turn it clockwise. 4
eration. To prevent a fire hazard or
burns:
 Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
 Park the vehicle in a place
ZAUE3760
where pedestrians or children
1. Projection
are not likely to touch the hot ZAUE4196 2. Seat holder
exhaust system. 1. Passenger seat lock
 Make sure that the exhaust sys- 2. Unlock. 2. Remove the key.
tem has cooled down before
doing any maintenance work. 2. While holding the key in the unlock Rider seat
 Do not allow the engine to idle position, lift the front of the pas-
more than a few minutes. Long senger seat and pull it forward. To remove the rider seat
idling can cause a build-up of 1. Remove the passenger seat. (See
heat. page 4-12.)
2. Remove the rider seat bolts, then
lift the rear of the seat and pull it
backward.

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Instrument and control functions

2. Install the two rider seat bolts, and EAU47531

then tighten the bolts to the spec- Helmet holder

ified torque.

Tightening torque:
Bolt:
7 N·m (0.7 kgf·m, 5.2 lb·ft)
4 3. Install the passenger seat.
ZAUE3761
TIP
1. Rider seat
2. Bolt
Make sure that the seats are properly ZAUE3763
secured before riding. 1. Helmet holder
To install the rider seat The helmet holder is located on the
1. Insert the projection on the front of bottom of the passenger seat.
the rider seat into the seat holder
as shown, and then place the seat To secure a helmet to the helmet
in the original position. holder
1. Remove the passenger seat. (See
page 4-12.)
2. Attach the helmet to the helmet
holder, and then securely install
the passenger seat. WARNING!
Never ride with a helmet at-
tached to the helmet holder,
since the helmet may hit ob-
ZAUE3762 jects, causing loss of control
1. Projection and possibly an accident. [EWA10162]
2. Seat holder

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Instrument and control functions

EAU15306
this system regularly and have a
Sidestand Yamaha dealer repair it if it does not
The sidestand is located on the left function properly.
side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.
TIP
The built-in sidestand switch is part of 4
ZAUE3764 the ignition circuit cut-off system,
1. Helmet which cuts the ignition in certain situa-
2. Passenger seat tions. (See the following section for an
explanation of the ignition circuit cut-
To release the helmet from the hel- off system.)
met holder EWA10242

Remove the passenger seat, remove WARNING

the helmet from the helmet holder, and
The vehicle must not be ridden with
then install the seat.
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check

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Instrument and control functions

EAU44895

Ignition circuit cut-off system

This system prevents in-gear engine
starts unless the clutch lever is pulled
and the sidestand is up. Also, it will
stop the running engine should the
sidestand be lowered while the trans-
4 mission is in gear.
Periodically check the system via the
following procedure.
TIP
 This check is most reliable if per-
formed with a warmed-up engine.
 See pages 4-1 and 4-6 for switch
operation information.

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Instrument and control functions

With the engine turned off: WARNING

1. Move the sidestand down. If a malfunction is found, have the vehicle
2. Set engine stop switch to run position. inspected before riding.
3. Turn main switch to on position.
4. Shift transmission into neutral.
5. Push the start switch.
Does the engine start?
4
YES NO

With the engine still running:

The neutral switch may not be working.
6. Move the sidestand up.
The motorcycle should not be ridden until
7. Pull the clutch lever.
checked by a Yamaha dealer.
8. Shift transmission into gear.
9. Move the sidestand down.
Does the engine stall?

YES NO
The sidestand switch may not be working.
After the engine has stalled: The motorcycle should not be ridden until
10. Move the sidestand up. checked by a Yamaha dealer.
11. Pull the clutch lever.
12. Push the start switch.
Does the engine start?

YES NO The clutch switch may not be working.

The motorcycle should not be ridden until
The system is OK. The motorcycle can be ridden. checked by a Yamaha dealer.

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For your safety – pre-operation checks

EAU1559B

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
5 Before using this vehicle, check the following points:
ITEM CHECKS PAGE

• Check fuel level in fuel tank.

Fuel • Refuel if necessary. 4-11
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-21, 7-21
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-21, 7-21
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

5-1
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For your safety – pre-operation checks

ITEM CHECKS PAGE

• Check operation.
• Lubricate cable end if necessary.
Clutch 7-18
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-15, 7-25
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble end and grip housing.
• Make sure that operation is smooth.
Control cables 7-25 5
• Lubricate cable ends if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-23, 7-24
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-16, 7-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-25
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-26
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-27
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-14
• If system is not working correctly, have Yamaha dealer check vehicle.

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Operation and important riding points

EAU15952 EAU16831
500–1000 km (300–600 mi)
Engine break-in Avoid prolonged operation above
Read the Owner’s Manual carefully to There is never a more important period 6000.
become familiar with all controls. If in the life of your engine than the period Rev the engine freely through the
there is a control or function you do not between 0 and 1000 km (600 mi). For gears, but do not use full throttle at any
understand, ask your Yamaha dealer. this reason, you should read the fol- time. NOTICE: After 1000 km (600 mi)
EWA10272
lowing material carefully. of operation, the engine oil must be
WARNING Since the engine is brand new, do not changed, the oil filter cartridge or el-
Failure to familiarize yourself with put an excessive load on it for the first ement replaced, and the oil strainer
the controls can lead to loss of con- 1000 km (600 mi). The various parts in cleaned. [ECA10322]
trol, which could cause an accident the engine wear and polish themselves
or injury. to the correct operating clearances. 1000 km (600 mi) and beyond
6
During this period, prolonged full-throt- The vehicle can now be operated nor-
tle operation or any condition that mally.
might result in engine overheating ECA10311

must be avoided. NOTICE

EAU16983
 Keep the engine speed out of
the tachometer red zone.
 If any engine trouble should oc-
0–500 km (0–300 mi) cur during the engine break-in
Avoid prolonged operation above period, immediately have a
4500. Yamaha dealer check the vehi-
After every hour of operation, stop the cle.
engine, and then let it cool for five to
ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.

6-1
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Operation and important riding points

EAU86740
5. Release the start switch when the EAU16674

Starting the engine engine starts, or after 5 seconds. Shifting

The ignition circuit cut-off system will Wait 10 seconds before pressing
enable starting when the sidestand is the switch again to allow battery
be up. voltage to restore.
ECA11043 2
To start the engine NOTICE
1. Turn the main switch on. For maximum engine life, never ac- 1
2. Confirm the indicator and warning celerate hard when the engine is
light(s) come on for a few sec- cold!
onds, and the go off. (See page ZAUE4197
4-2.) 1. Shift pedal 6
TIP 2. Neutral position
 Do not start the engine if the en- Shifting gears lets you control the
gine trouble warning light remains amount of engine power available for
on. starting off, accelerating, climbing hills,
 The ABS warning light should etc.
come on and stay on until the ve- The gear positions are shown in the il-
hicle reaches a speed of 10 km/h lustration.
(6 mi/h).
TIP
ECA24110
To shift the transmission into the neu-
NOTICE
tral position ( ), press the shift pedal
If a warning or indicator light does down repeatedly until it reaches the
not work as described above, have a end of its travel, and then slightly raise
Yamaha dealer check the vehicle. it.
3. Close the throttle completely.
4. While applying the front or rear
brake, push the start switch.
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Operation and important riding points

ECA10261 EAU16811 EAU17214

NOTICE Tips for reducing fuel con- Parking

 Even with the transmission in sumption When parking, stop the engine, and
the neutral position, do not Fuel consumption depends largely on then remove the key from the main
coast for long periods of time your riding style. Consider the follow- switch.
EWA10312
with the engine off, and do not ing tips to reduce fuel consumption:
 Shift up swiftly, and avoid high en- WARNING
tow the motorcycle for long dis-
tances. The transmission is gine speeds during acceleration.  Since the engine and exhaust
properly lubricated only when  Do not rev the engine while shift- system can become very hot,
the engine is running. Inade- ing down, and avoid high engine park in a place where pedestri-
quate lubrication may damage speeds with no load on the en- ans or children are not likely to
the transmission. gine. touch them and be burned.
6
 Always use the clutch while  Turn the engine off instead of let-  Do not park on a slope or on soft
changing gears to avoid dam- ting it idle for an extended length ground, otherwise the vehicle
aging the engine, transmission, of time (e.g., in traffic jams, at traf- may overturn, increasing the
and drive train, which are not fic lights or at railroad crossings). risk of a fuel leak and fire.
designed to withstand the  Do not park near grass or other
shock of forced shifting. flammable materials which
might catch fire.

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Periodic maintenance and adjustment

EAU17246 EWA15123 EAU85230

WARNING Tool kit

Periodic inspection, adjustment, and Turn off the engine when performing
lubrication will keep your vehicle in the maintenance unless otherwise
safest and most efficient condition specified.
possible. Safety is an obligation of the  A running engine has moving
vehicle owner/operator. The most im- parts that can catch on body
portant points of vehicle inspection, parts or clothing and electrical
adjustment, and lubrication are ex- parts that can cause shocks or
plained on the following pages. fires.
The intervals given in the periodic  Running the engine while ser- ZAUE3765
maintenance charts should be simply vicing can lead to eye injury, 1. Tool kit
considered as a general guide under burns, fire, or carbon monoxide
normal riding conditions. However, de- The tool kit is in the location shown.
poisoning – possibly leading to 7
pending on the weather, terrain, geo- The information included in this manual
death. See page 2-3 for more in-
graphical location, and individual use, and the tools provided in the tool kit are
formation about carbon monox-
the maintenance intervals may need to intended to assist you in the perfor-
ide.
be shortened. mance of preventive maintenance and
EWA10322 EWA15461
minor repairs. However, a torque
WARNING WARNING wrench and other tools are necessary
Failure to properly maintain the vehi- Brake discs, calipers, drums, and to perform certain maintenance work
cle or performing maintenance ac- linings can become very hot during correctly.
tivities incorrectly may increase use. To avoid possible burns, let
TIP
your risk of injury or death during brake components cool before
If you do not have the tools or experi-
service or while using the vehicle. If touching them.
ence required for a particular job, have
you are not familiar with vehicle ser- your Yamaha dealer perform it for you.
vice, have a Yamaha dealer perform
service.

7-1
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Periodic maintenance and adjustment

EAUE4020

TIP
 From 25000 km (15000 mi), repeat the maintenance intervals starting from 5000 km (3000 mi).
 Items marked with an asterisk (*) should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
 Maintenance intervals marked with a double asterisk (**) would be paid service.

EAUE4030

Periodic maintenance chart for the emission control system

ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 5000 km 10000 km 15000 km** 20000 km** 25000 km**
(600 mi) (3000 mi) (6000 mi) (9000 mi) (12000 mi) (15000 mi)
7 • Check fuel hoses for cracks or
1 * Fuel line      
damage.
• Check condition.
2 * Fuel filter  
• Replace if necessary.
• Check condition.
     
3 Spark plug • Clean and regap.
• Replace. Every 15000 km (9000 mi)
• Check valve clearance. Adjust if
4 * Valves      
necessary.
5 * Fuel injection • Adjust engine idling speed.      
• Check for leakage.
6 * Exhaust system • Tighten if necessary. Every 10000 km (6000 mi)
• Replace gasket(s) if necessary.
• Check control system for dam-
Evaporative emis-
7 * age.   
sion control system
• Replace if necessary.

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Periodic maintenance and adjustment

ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 5000 km 10000 km 15000 km** 20000 km** 25000 km**
(600 mi) (3000 mi) (6000 mi) (9000 mi) (12000 mi) (15000 mi)

• Check the air cut-off valve, reed

Air induction sys- valve, and hose for damage.
8 *      
tem • Replace any damaged parts if
necessary.

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Periodic maintenance and adjustment

EAUE4040

General maintenance and lubrication chart

ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 5000 km 10000 km 15000 km** 20000 km** 25000 km**
(600 mi) (3000 mi) (6000 mi) (9000 mi) (12000 mi) (15000 mi)

• Perform dynamic inspection us-

Diagnostic system
1 * ing Yamaha diagnostic tool.      
check
• Check the error codes.
2 Air filter element • Replace. Every 15000 km (9000 mi)
Air filter case check
3 • Clean.      
hose
• Check voltage.
4 * Battery      
• Charge if necessary.
• Check operation.
7 5 Clutch      
• Adjust.
• Check operation, fluid level and
     
6 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
     
7 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and      
8 * Brake hose clamping.
• Replace. Every 4 years
9 * Brake fluid • Change. Every 2 years
10 * Wheels • Check runout and for damage.      

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Periodic maintenance and adjustment

ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 5000 km 10000 km 15000 km** 20000 km** 25000 km**
(600 mi) (3000 mi) (6000 mi) (9000 mi) (12000 mi) (15000 mi)

• Check tread depth and for dam-

age.
11 * Tires • Replace if necessary.      
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or
     
damage. Replace if necessary.
12 * Wheel bearings
• Lubricate with lithium-soap-
Every 10000 km (6000 mi)
based grease.
• Check operation and for exces-
     
sive play.
13 * Swingarm
• Lubricate with lithium-soap- 7
Every 10000 km (6200 mi)
based grease.
• Check chain slack, alignment and
condition.
Every 500 km (300 mi) and after washing the motorcycle, riding in the rain or
14 Drive chain • Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
• Check bearing play and steering
     
for roughness.
15 * Steering bearings
• Lubricate with lithium-soap-
Every 10000 km (6200 mi)
based grease.
• Make sure that all nuts, bolts and
16 * Chassis fasteners      
screws are properly tightened.
Brake lever pivot
17 • Lubricate with silicone grease.      
shaft
Brake pedal pivot • Lubricate with lithium-soap-
18      
shaft based grease.
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Periodic maintenance and adjustment

ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 5000 km 10000 km 15000 km** 20000 km** 25000 km**
(600 mi) (3000 mi) (6000 mi) (9000 mi) (12000 mi) (15000 mi)

Clutch lever pivot • Lubricate with lithium-soap-

19      
shaft based grease.
Shift pedal pivot • Lubricate with lithium-soap-
20      
shaft based grease.
• Check operation.
21 Sidestand • Lubricate with lithium-soap-      
based grease.
• Check operation and replace if
22 * Sidestand switch      
necessary.
• Check operation and for oil leak-
     
23 * Front fork age. Repair if necessary.
7
• Replace oil. Every 10000 km (6000 mi)
Shock absorber as- • Check operation and shock ab-
24 *      
sembly sorber for oil leakage.
• Change. (See page 7-10.)
25 Engine oil      
• Check vehicle for oil leakage.
Engine oil filter ele-
26 • Replace.      
ment
27 Engine oil strainer • Clean.  Every 15000 km (9000 mi)
Front and rear
28 * • Check operation.      
brake switches
Moving parts and
29 • Lubricate.      
cable ends

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Periodic maintenance and adjustment

ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 5000 km 10000 km 15000 km** 20000 km** 25000 km**
(600 mi) (3000 mi) (6000 mi) (9000 mi) (12000 mi) (15000 mi)

• Check operation.
• Check throttle grip free play, and
30 * Throttle grip adjust if necessary.      
• Lubricate cable end and grip
housing.
Lights, signals and • Check operation.
31 *      
switches • Adjust headlight beam.

EAU59350

TIP
 Air filter 7
• This model’s air intake system is equipped with a disposable oil-coated paper element. The air filter element cannot
be cleaned with compressed air, it must be replaced.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• After disassembling the brake master cylinder and caliper, always change the fluid. Regularly check the brake fluid
level and fill the reservoir as required.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hose every four years and if cracked or damaged.

7-7
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Periodic maintenance and adjustment

EAU18773
To install a panel
Removing and installing pan-
els
The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
ZAUE3766
EAU79680
Panel A and B 1. Panel B ZAUE4198
2. Screw
To remove a panel 3. Quick fastener

1. Remove the rider seat. (See page

7 4-12.)
2. Remove the screws and quick fas-
tener from the panel.
3. To remove the panel, pull the top
side outward and lift up.
ZAUE3767

1. Place the panel in the original po-

1. Panel A sition, and then install the quick
2. Screw fastener and screws.
3. Quick fastener 2. Install the seats.

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Periodic maintenance and adjustment

EAU19614
2. Check the spark plug for electrode
Checking the spark plug erosion and excessive carbon or
The spark plug is an important engine other deposits, and replace it if
component, which is easy to check. necessary.
Since heat and deposits will cause any
spark plug to slowly erode, the spark Specified spark plug:
plug should be removed and checked NGK/DR8EA
in accordance with the periodic main-
tenance and lubrication chart. In addi- 3. Measure the spark plug gap with a
tion, the condition of the spark plug wire thickness gauge and, if nec-
1. Spark plug wrench essary, adjust the gap to specifi-
can reveal the condition of the engine.
cation.
To remove the spark plug To check the spark plug
1. Remove the spark plug cap. 1. Check that the porcelain insulator
around the center electrode of the 7
spark plug is a medium-to-light
tan (the ideal color when the vehi-
cle is ridden normally).
TIP
If the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to 1. Spark plug gap
ZAUE4199 diagnose such problems yourself. In-
1. Spark plug cap stead, have a Yamaha dealer check Spark plug gap:
the vehicle. 0.6–0.7 mm (0.024–0.028 in)
2. Remove the spark plug as shown,
with a spark plug wrench available
at a Yamaha dealer.

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Periodic maintenance and adjustment

To install the spark plug EAU36112 EAUE4390

1. Clean the surface of the spark Canister Engine oil and oil filter ele-
plug gasket and its mating sur- ment
face, and then wipe off any grime The engine oil level should be checked
from the spark plug threads. before each ride. In addition, the oil
2. Install the spark plug with the must be changed and the oil filter ele-
spark plug wrench, and then tight- ment replaced at the intervals specified
en it to the specified torque. in the periodic maintenance and lubri-
cation chart.
Tightening torque:
Spark plug: To check the engine oil level
18 N·m (1.8 kgf·m, 13 lb·ft) 1. Place the vehicle on a level sur-
This model is equipped with a canister face and hold it in an upright posi-
TIP to prevent the discharging of fuel vapor tion. A slight tilt to the side can
7 into the atmosphere. Before operating
If a torque wrench is not available result in a false reading.
when installing a spark plug, a good this vehicle, make sure to check the 2. Start the engine, warm it up for
estimate of the correct torque is 1/4– following: several minutes, and then turn it
1/2 turn past finger tight. However, the  Check each hose connection. off.
spark plug should be tightened to the  Check each hose and canister for 3. Wait a few minutes until the oil set-
specified torque as soon as possible. cracks or damage. Replace if tles, remove the engine oil filler
damaged. cap, wipe the dipstick clean, insert
3. Install the spark plug cap.  Make sure that the canister it back into the oil filler hole (with-
breather is not blocked, and if out screwing it in), and then re-
necessary, clean it. move it again to check the oil level.
NOTICE: Do not operate the ve-
hicle until you know that the en-
gine oil level is sufficient. [ECA10012]

7-10
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Periodic maintenance and adjustment

4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
5. Check the O-ring for damage, and
replace it if necessary.
6. Install and tighten engine oil filler
cap. 1
ZAUE4200 ZAUE4202 2
1. Engine oil filler cap To change the engine oil (with or 1. Engine oil drain bolt
without oil filter element replace- 2. Oil pan
TIP ment)
The engine oil should be between the 1. Start the engine, warm it up for TIP
minimum and maximum level marks. several minutes, and then turn it Skip steps 4–6 if the oil filter element is 7
off. not being replaced.
2. Place an oil pan under the engine
to collect the used oil. 4. Remove the oil filter element cover
3. Remove the engine oil filler cap by removing the bolts.
with the O-ring, then the engine oil
drain bolt and its gasket to drain
4 the oil from the crankcase.

ZAUE4201

1. Dipstick
2. Maximum level mark
3. Minimum level mark ZAUE4203
4. O-ring 1. Bolt
2. Oil filter element cover
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Periodic maintenance and adjustment

5. Remove and replace the oil filter Tightening torque: 9. Check the O-ring for damage, and
element and O-ring. Engine oil drain bolt: replace it if necessary.
20 N·m (2.0 kgf·m, 15 lb·ft)

8. Refill with the specified amount of

the recommended engine oil.

Recommended engine oil:

See page 9-1.
Oil quantity:
Oil change:
ZAUE4204
1.35 L (1.43 US qt, 1.19 Imp.qt) ZAUE4205
With oil filter removal:
1. Oil filter element 1. O-ring
1.45 L (1.53 US qt, 1.28 Imp.qt)
2. O-ring
10. Install and tighten the engine oil
7 ECA11621
6. Install the oil filter element cover filler cap.
NOTICE
by installing the bolts, then tight- 11. Start the engine, and then let it idle
ening them to the specified  In order to prevent clutch slip- for several minutes while checking
torque. page (since the engine oil also it for oil leakage. If oil is leaking,
lubricates the clutch), do not immediately turn the engine off
Tightening torque: mix any chemical additives. Do and check for the cause.
Oil filter element cover bolt: not use oils with a diesel speci- 12. Turn the engine off, wait for a few
10 N·m (1.0 kgf·m, 7.4 lb·ft) fication of “CD” or oils of a high- minutes until the oil settles, and
er quality than specified. In then check the oil level and cor-
TIP addition, do not use oils labeled rect it if necessary.
Make sure that the O-ring is properly “ENERGY CONSERVING II” or
seated. higher.
 Make sure that no foreign mate-
7. Install the engine oil drain bolt, and
rial enters the crankcase.
its new gasket, and then tighten
the bolt to the specified torque.
7-12
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Periodic maintenance and adjustment

EAU85450 EAU79692

Why Yamalube Replacing the air filter ele-

YAMALUBE oil is a Genuine YAMAHA ment and cleaning the check
Part born of the engineers’ passion hose
and belief that engine oil is an impor- The air filter element should be re-
tant liquid engine component. We form placed at the intervals specified in the
teams of specialists in the fields of me- periodic maintenance and lubrication
chanical engineering, chemistry, elec- chart. Replace the air filter element
tronics and track testing, and have more frequently if you are riding in un-
them develop the engine together with usually wet or dusty areas. In addition, 1. Air filter case cover
the oil it will use. Yamalube oils take full the air filter check hose must be fre- 2. Screw
advantage of the base oil’s qualities quently checked and cleaned if neces-
and blend in the ideal balance of addi- sary.
tives to make sure the final oil clears
our performance standards. Thus, 7
To replace the air filter element
Yamalube mineral, semisynthetic and 1. Remove the rider seat. (See page
synthetic oils have their own distinct 4-12.)
characters and value. Yamaha’s expe- 2. Remove panel A. (See page 7-8.)
rience gained over many years of re- 3. Remove the air filter case cover by
search and development into oil since removing the screws, and then
the 1960’s helps make Yamalube the pull the air filter element out. ZAUE2910
best choice for your Yamaha engine. 1. Air filter element

4. Check the air filter for damage or

dirt and replace it if necessary.

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Periodic maintenance and adjustment

ECA21220

NOTICE TIP
On the bottom of the air filter case is a
 The air filter element must be
check hose. If dust or water is found in
replaced at the intervals speci-
this hose, change the air filter element
fied in the periodic maintenance
and clean the air filter case.
chart.
 The air filter element should be
replaced more frequently if you
often ride in the rain or dusty ar-
eas. 1. Air filter element
 The air filter cannot be cleaned
by blowing it with compressed TIP
air. It must be replaced. When installing the air filter element
7 into the air filter case. Make sure to in-
sert “” mark and “ mark as shown
1. Air filter check hose in illustration.
5. Insert the air filter element into the 6. Install the air filter case cover by
air filter case. NOTICE: Make installing the screws.
sure that the air filter element is 7. Install the panel and seats.
properly seated in the air filter
case. The engine should never
be operated without the air filter
1. Air filter element element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10482]

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Periodic maintenance and adjustment

EAUE3780 EAUE1572

Engine idling speed Adjusting the throttle grip free

The engine idling speed must be play
checked and, if necessary, adjusted as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.

Engine idling speed:

1300–1500 r/min
1. Idle adjusting screw

To adjust the idle speed 4. Install panel A. ZAUE3768

1. Remove panel A. (See page 7-8.)
2. Warm the engine. TIP 1. Throttle grip free play

3. To increase the engine idling If the specified idling speed cannot be The throttle grip free play should mea- 7
speed, turn the screw in direction obtained as described above, have a sure 3.0–5.0 mm (0.12–0.20 in) at the
(a). To decrease the engine idling Yamaha dealer make the adjustment. inner edge of the throttle grip. Periodi-
speed, turn the screw in direction cally check the throttle grip free play
(b). and, if necessary, adjust it as follows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Slide the rubber cover at the throt-
tle cable.
2. Loosen the locknut.

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Periodic maintenance and adjustment

3. To increase the throttle grip free EAU21403 EAU82721

play, turn the throttle grip free play Valve clearance Tires
adjusting nut in direction (a). To The valves are an important engine Tires are the only contact between the
decrease the throttle grip free component, and since valve clearance vehicle and the road. Safety in all con-
play, turn the adjusting nut in di- changes with use, they must be ditions of riding depends on a relatively
rection (b). checked and adjusted at the intervals small area of road contact. Therefore, it
specified in the periodic maintenance is essential to maintain the tires in good
chart. Unadjusted valves can result in condition at all times and replace them
improper air-fuel mixture, engine at the appropriate time with the speci-
noise, and eventually engine damage. fied tires.
To prevent this from occurring, have
your Yamaha dealer check and adjust Tire air pressure
the valve clearance at regular intervals. The tire air pressure should be
checked and, if necessary, adjusted
7 TIP
ZAUE3769 before each ride.
This service must be performed when EWA10504

1. Rubber cover the engine is cold. WARNING

2. Locknut
Operation of this vehicle with im-
3. Adjusting nut
proper tire pressure may cause se-
4. Tighten the locknut. vere injury or death from loss of
5. Slide the rubber cover back to its control.
original position.  The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
 The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
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Periodic maintenance and adjustment

weight of rider, passenger, car- Tire inspection EWA10583

go, and accessories approved WARNING

for this model. 2  It is dangerous to ride with a
worn-out tire. When a tire tread
Cold tire air pressure: begins to show crosswise lines,
1 person: have a Yamaha dealer replace
Front: the tire immediately.
175 kPa (1.75 kgf/cm2, 25 psi) 1
Rear:  The replacement of all wheel
200 kPa (2.00 kgf/cm2, 29 psi) and brake-related parts, includ-
2 persons: ZAUE0044
ing the tires, should be left to a
Front: Yamaha dealer, who has the
1. Tire sidewall
175 kPa (1.75 kgf/cm2, 25 psi) necessary professional knowl-
Rear: 2. Tire tread depth
200 kPa (2.00 kgf/cm2, 29 psi) edge and experience to do so.
The tires must be checked before each  Ride at moderate speeds after
Maximum load: 7
Vehicle: ride. If a tire tread shows crosswise changing a tire since the tire
165 kg (364 lb) lines (minimum tread depth), if the tire surface must first be “broken
The vehicle’s maximum load is the has a nail or glass fragments in it, or if in” for it to develop its optimal
combined weight of the rider, pas- the sidewall is cracked, contact a
senger, cargo, and any accessories. characteristics.
Yamaha dealer immediately and have
the tire replaced.
EWA10512
Tire information
WARNING This model is equipped with tubeless
Minimum tire tread depth (front and
Never overload your vehicle. Opera- rear): tires and tire air valves.
tion of an overloaded vehicle could 1.0 mm (0.04 in) Tires age, even if they have not been
cause an accident. used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of

7-17
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Periodic maintenance and adjustment

ageing. Old and aged tires shall be EAU21963 EAU22038

checked by tire specialists to ascertain Cast wheels Adjusting the clutch lever free
their suitability for further use. To maximize the performance, durabil- play
EWA10462 ity, and safe operation of your vehicle, Measure the clutch lever free play as
WARNING note the following points regarding the shown.
The front and rear tires should be of specified wheels.
the same make and design, other-  The wheel rims should be
wise the handling characteristics of checked for cracks, bends, warp-
the vehicle may be different, which age or other damage before each
could lead to an accident. ride. If any damage is found, have
a Yamaha dealer replace the
After extensive tests, only the tires list- wheel. Do not attempt even the
ed below have been approved for this smallest repair to the wheel. A de-
model by Yamaha. formed or cracked wheel must be
7 replaced.
ZAUE4206

Front tire: 1. Rubber cover

 The wheel should be balanced 2. Locknut
Size:
100/80-17M/C 52P whenever either the tire or wheel 3. Clutch lever free play adjusting bolt
Manufacturer/model: has been changed or replaced. An 4. Clutch lever free play
MRF/NYLOGRIP ZAPPER-FX1 unbalanced wheel can result in
Rear tire: poor performance, adverse han- Clutch lever free play:
Size: dling characteristics, and a short- 10.0–15.0 mm (0.39–0.59 in)
140/70-17M/C 66S
Manufacturer/model: ened tire life.
Periodically check the clutch lever free
MRF/NYLOGRIP ZAPPER-S2
play and, if necessary, adjust it as fol-
lows.
1. Slide the rubber cover back at the
clutch lever.
2. Loosen the locknut.

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Periodic maintenance and adjustment

3. To increase the clutch lever free 6. Loosen the locknut further down EAU37914

play, turn the clutch lever free play the clutch cable. Checking the brake lever free
adjusting bolt in direction (a). To 7. To increase the clutch lever free play
decrease the clutch lever free play, turn the clutch lever free play
play, turn the adjusting bolt in di- adjusting nut in direction (a). To
rection (b). decrease the clutch lever free
play, turn the adjusting nut in di-
TIP
rection (b).
If the specified clutch lever free play
8. Tighten the locknut at the clutch
could be obtained as described above,
cable, and then slide the rubber
skip steps 4–8.
cover to its original position.
9. Tighten the locknut at the clutch ZAUE3770
lever, and then slide the rubber 1. No brake lever free play
cover to its original position. 7
There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
EWA14212

WARNING
A soft or spongy feeling in the brake
1. Locknut
lever can indicate the presence of
2. Clutch lever free play adjusting nut
air in the hydraulic system. If there is
4. Fully turn the adjusting bolt in di- air in the hydraulic system, have a
rection (a) to loosen the clutch ca- Yamaha dealer bleed the system be-
ble. fore operating the vehicle. Air in the
5. Slide the rubber cover back at the hydraulic system will diminish the
clutch cable.

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Periodic maintenance and adjustment

braking performance, which may re- EAU22275

sult in loss of control and an acci- Brake light switches TIP

The brake light is activated by switches The front brake light switch should be
dent.
connected to the brake lever and brake serviced by a Yamaha dealer.
pedal. Check that the brake light
comes on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows.

ZAUE3771
1. Rear brake light switch
2. Rear brake light switch adjusting nut

Turn the rear brake light switch adjust-

ing nut while holding the rear brake
light switch in place. To make the
brake light come on earlier, turn the ad-
justing nut in direction (a). To make the
brake light come on later, turn the ad-
justing nut in direction (b).

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Periodic maintenance and adjustment

EAU22393
indicator groove has almost disap- EAU22584

Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Before riding, check that the brake fluid
The front and rear brake pads must be is above the minimum level mark.
checked for wear at the intervals spec- EAU36721
TIP
ified in the periodic maintenance and Rear brake pads
Make sure the reservoir is parallel to
lubrication chart. the ground when checking.
EAU22421
Front brake pads Specified brake fluid:
DOT 4

ECA17641

NOTICE
Brake fluid may damage painted
ZAUE3773 7
surfaces or plastic parts. Always
1. Brake pad wear indicator groove clean up spilled fluid immediately.
Each rear brake pad is provided with Front brake
wear indicator grooves, which allow
1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with a To check the brake pad wear, check LWR
wear indicator groove, which allows the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator groove. If a brake the brake pads as a set. ZAUE3774
pad has worn to the point that the wear 1. Minimum level mark

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Periodic maintenance and adjustment

Rear brake  Insufficient brake fluid may al- EAU22724

low air to enter the brake sys- Changing the brake fluid
tem, reducing braking Have a Yamaha dealer change the
performance. brake fluid at the intervals specified in
 Clean the filler cap before re- the periodic maintenance and lubrica-
moving. Use only DOT 4 brake tion chart. In addition, have the oil seals
fluid from a sealed container. of the brake master cylinder and cali-
 Use only the specified brake flu- per as well as the brake hose replaced
id; otherwise, the rubber seals at the intervals listed below or whenev-
ZAUE4815 may deteriorate, causing leak- er they are damaged or leaking.
1. Minimum level mark age.  Oil seals: Replace every two
 Refill with the same type of years.
As the brake pads wear, it is normal for  Brake hose: Replace every four
brake fluid. Adding a brake fluid
the brake fluid level to gradually go years.
7 other than DOT 4 may result in a
down.
harmful chemical reaction.
 A low brake fluid level may indi-
 Be careful that water does not
cate worn brake pads or brake
enter the brake fluid reservoir
system leakage; therefore, be sure
when refilling. Water will signifi-
to check the brake pads for wear
cantly lower the boiling point of
and the brake system for leakage.
the fluid and may result in vapor
 If the brake fluid level goes down
lock.
suddenly, have a Yamaha dealer
check the cause before further rid-
ing.
EWA15991

WARNING
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
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Periodic maintenance and adjustment

EAU22762
Drive chain slack: of the swingarm in direction (b),
Drive chain slack and then push the rear wheel for-
35.0–40.0 mm (1.38–1.57 in)
With maintenance stand: ward.
40.0–45.0 mm (1.57–1.77 in)

4. If the drive chain slack is incorrect,

adjust it as follows. NOTICE: Im-
proper drive chain slack will
overload the engine as well as
1 other vital parts of the motorcy-
ZAUE4816
cle and can lead to chain slip-
1. Drive chain slack page or breakage. To prevent
this from occurring, keep the
The drive chain slack should be 1. Axle nut
drive chain slack within the
checked before each ride and adjusted specified limits. [ECA10572]
2. Drive chain puller locknut 7
3. Drive chain slack adjusting nut
if necessary.
EAU22938

EAUE1414 To adjust the drive chain slack TIP

To check the drive chain slack Consult a Yamaha dealer before ad- Using the alignment marks on each
1. Support the motorcycle according justing the drive chain slack. side of the swingarm, make sure that
to the procedure on page 7-33. 1. Loosen the axle nut, then loosen both adjusting nuts are in the same po-
TIP the locknut at each end of the sition for proper wheel alignment.
When checking and adjusting the drive swingarm.
chain slack, there should be no weight 2. To tighten the drive chain, turn the
on the motorcycle. drive chain slack adjusting nut at
each end of the swingarm in direc-
2. Shift the transmission into the tion (a). To loosen the drive chain,
neutral position. turn the adjusting nut at each end
3. Measure the drive chain slack as
shown.
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Periodic maintenance and adjustment

EAUE0141
3. Thoroughly lubricate the drive
Cleaning and lubricating the chain with a special O-ring chain
drive chain lubricant.
The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
ZAUE2971
wet areas. Service the drive chain as
follows.
1. Washer ECA10584
2. Alignment marks
NOTICE
3. Tighten the drive chain puller lock- The drive chain must be lubricated
nuts, and then tighten the axle nut after washing the motorcycle, riding
7
to the specified torques. in the rain or riding in wet areas.

Tightening torques: 1. Clean the drive chain with soap

Locknut: water to remove the accumulated
14 N·m (1.4 kgf·m, 10 lb·ft) dust & mud and then dry off.
Axle nut: 2. Apply the cleaning spray on all the
59 N·m (5.9 kgf·m, 44 lb·ft)
links and plates of chain, then
4. Make sure that the drive chain wipe the chain. NOTICE: To pre-
pullers are in the same position, vent damaging the O-rings, do
the drive chain slack is correct, not clean the drive chain with
and the drive chain moves steam cleaners, high-pressure
smoothly. washers or inappropriate sol-
vents. [ECA11122]

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Periodic maintenance and adjustment

EAUE1151 EAUE1191 EAU44276

Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable end brake and shift pedals
The operation of all control cables and The operation of the throttle grip The operation of the brake and shift
the condition of the cables should be should be checked before each ride. In pedals should be checked before each
checked before each ride, and the ca- addition, the cable end should be lubri- ride, and the pedal pivots should be lu-
ble ends should be lubricated if neces- cated by a Yamaha dealer at the inter- bricated if necessary.
sary. If a cable is damaged or does not vals specified in the periodic
Brake pedal
move smoothly, have a Yamaha dealer maintenance chart.
check or replace it. WARNING! Dam- The throttle cable is equipped with a
age to the outer housing of cables rubber cover. Make sure that the cover
may result in internal rusting and is securely installed. Even though the
cause interference with cable move- cover is installed correctly, it does not
ment. Replace damaged cables as completely protect the cable from wa-
7
soon as possible to prevent unsafe ter entry. Therefore, use care not to
conditions. [EWA10712] pour water directly onto the cover or
cable when washing the vehicle. If the
ZAUE3787
Recommended lubricant: cable or cover becomes dirty, wipe
Lithium-soap-based grease clean with a moist cloth. Shift pedal

7-25
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Periodic maintenance and adjustment

EAU23144
Recommended lubricant: Checking and lubricating the Recommended lubricants:
Lithium-soap-based grease Brake lever:
brake and clutch levers Silicone grease
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever

ZAUE3776

Clutch lever

ZAUE4209

7-26
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Periodic maintenance and adjustment

EAU23203 EAUM1653 EAU23273

Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.

To check the condition

Check the inner tubes for scratches,
damage and excessive oil leakage.

To check the operation

ZAUE4210 ZAUE4211
1. Place the vehicle on a level sur-
The operation of the sidestand should The swingarm pivots must be lubricat- face and hold it in an upright posi-
be checked before each ride, and the ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, 7
sidestand pivot and metal-to-metal specified in the periodic maintenance securely support the vehicle so
contact surfaces should be lubricated and lubrication chart. there is no danger of it falling
if necessary. over. [EWA10752]
EWA10732 Recommended lubricant: 2. While applying the front brake,
WARNING Lithium-soap-based grease
push down hard on the handle-
If the sidestand does not move up bars several times to check if the
and down smoothly, have a Yamaha front fork compresses and re-
dealer check or repair it. Otherwise, bounds smoothly.
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease

7-27
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Periodic maintenance and adjustment

EAU23285 EAU23292

Checking the steering Checking the wheel bearings

Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the
ZAUE4212
ground. (See page 7-33.)
ECA10591 WARNING! To avoid injury, se- ZAUE4214
NOTICE curely support the vehicle so
If any damage is found or the front there is no danger of it falling The front and rear wheel bearings must
fork does not operate smoothly, over. [EWA10752] be checked at the intervals specified in
7 2. Hold the lower ends of the front the periodic maintenance and lubrica-
have a Yamaha dealer check or re-
pair it. fork legs and try to move them for- tion chart. If there is play in the wheel
ward and backward. If any free hub or if the wheel does not turn
play can be felt, have a Yamaha smoothly, have a Yamaha dealer
dealer check or repair the steer- check the wheel bearings.
ing.

ZAUE4213

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Periodic maintenance and adjustment

EAU2338A
ways shield your eyes when To charge the battery
Battery working near batteries. In case Have a Yamaha dealer charge the bat-
of contact, administer the fol- tery as soon as possible if it seems to
lowing FIRST AID. have discharged. Keep in mind that the
• EXTERNAL: Flush with plenty battery tends to discharge more quick-
1 of water. ly if the vehicle is equipped with op-
• INTERNAL: Drink large quan- tional electrical accessories.
tities of water or milk and im- ECA16522

mediately call a physician. NOTICE

• EYES: Flush with water for 15 To charge a VRLA (Valve Regulated
ZAUE3780 minutes and seek prompt Lead Acid) battery, a special (con-
1. Battery medical attention. stant-voltage) battery charger is re-
 Batteries produce explosive hy- quired. Using a conventional battery
The battery is located behind panel B.
drogen gas. Therefore, keep charger will damage the battery. 7
(See page 7-8.)
sparks, flames, cigarettes, etc.,
This model is equipped with a VRLA
away from the battery and pro- To store the battery
(Valve Regulated Lead Acid) battery.
vide sufficient ventilation when 1. If the vehicle will not be used for
There is no need to check the electro-
charging it in an enclosed more than one month, remove the
lyte or to add distilled water. However,
space. battery, fully charge it, and then
the battery lead connections need to
 KEEP THIS AND ALL BATTER- place it in a cool, dry place.
be checked and, if necessary, tight-
IES OUT OF THE REACH OF NOTICE: When removing the
ened.
EWA10761
CHILDREN. battery, be sure to turn the main
WARNING ECA10621 switch off, then disconnect the
 Electrolyte is poisonous and NOTICE negative lead before discon-
dangerous since it contains sul- Never attempt to remove the battery necting the positive lead. [ECA16304]
furic acid, which causes severe cell seals, as this would permanently 2. If the battery will be stored for
burns. Avoid any contact with damage the battery. more than two months, check it at
skin, eyes or clothing and al- least once a month and fully
charge it if necessary.
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Periodic maintenance and adjustment

3. Fully charge the battery before in- EAUE3841

stallation. NOTICE: When install- Replacing the fuses

ing the battery, be sure to turn The fuses are located behind panel B.
the main switch off, then con- If the vehicle is experiencing an electri-
nect the positive lead before cal problem, check for a blown fuse
connecting the negative lead. and replace it as follows.
[ECA16842]
1. Turn the main switch off.
4. After installation, make sure that 2. Turn off any additional electrical
the battery leads are properly con- switches or accessories if
nected to the battery terminals. equipped.
1. Starter relay coupler
ECA16531 3. Remove panel B. (See page 7-8.)
NOTICE 4. Slide the rubber cover at the wire
Always keep the battery charged. harness.

7 Storing a discharged battery can

cause permanent battery damage.

1. Main fuse
ZAUE3781 2. Spare fuse
1. Rubber cover

5. Unlock the starter relay coupler by

pressing from both sides and then
remove it.

7-30
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Periodic maintenance and adjustment

6. Remove the blown fuse, and then
TIP
install a new fuse of the specified
If a fuse immediately blows again, have
amperage. WARNING! Do not
your Yamaha dealer check the vehicle.
use a fuse of a higher amperage
1 2 rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15132]
ZAUE3782
Specified fuses:
1. Fuse box 1
Main fuse:
2. Fuse box 2 15.0 A
ABS motor fuse:
30.0 A
1 2 3 4 5 6 ABS solenoid fuse: 7
15.0 A
ABS control unit fuse:
2 2
15 2.0 A
30 15
30
7. Install the starter relay coupler
properly.
ZAUE3783
8. Slide the rubber cover back to its
original position.
1. ABS motor spare fuse 9. Install panel B.
2. ABS motor fuse
10. Turn the main switch on, and then
3. ABS solenoid fuse
turn on the electrical circuit in
4. ABS solenoid spare fuse
5. ABS control unit fuse
question to confirm that the com-
6. ABS control unit spare fuse ponent operates.

7-31
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Periodic maintenance and adjustment

EAUN2261 EAU24205

Vehicle lights Replacing a turn signal light

This model is equipped with LED lights bulb
for headlights, auxiliary lights and 1. Remove the turn signal light lens
brake/tail light. If a light does not come by removing the screw.
on, check the fuse and then have a 1
Yamaha dealer check the vehicle.

ZAUE2938

1. Bulb

1 3. Insert a new bulb into the socket,

push it in, and then turn it clock-
2 wise until it stops.
7 ZAUE2937
1. Turn signal light lens 4. Install the lens by installing the
ZAUE4215 2. Screw screw. NOTICE: Do not over-
1. Headlight tighten the screw, otherwise the
2. Auxiliary light 2. Remove the burnt-out bulb by lens may break. [ECA11192]
pushing it in and turning it coun-
ECA16581
terclockwise.
NOTICE
Do not affix any type of tinted film or
stickers to the headlight lens.

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Periodic maintenance and adjustment

EAUE3370
3. Remove the burnt-out bulb by EAU67131

Replacing a license plate light pulling it out. Supporting the motorcycle

bulb Since this model is not equipped with a
1. Remove the screw. centerstand, use maintenance stands
when removing the front or rear wheel
or when performing other maintenance
that requires the motorcycle to stand
up right.
Check that the motorcycle is in a stable
and level position before starting any
maintenance.
ZAUE4218
1. Bulb
ZAUE4216
4. Insert a new bulb into the socket.
1. Screw 7
5. Install the socket (together with
2. Remove the license plate light the bulb) by pushing it in.
bulb socket (together with the 6. Place the license plate light unit in
bulb) by pulling it out. the original position, and then in-
stall the screw.

ZAUE4217
1. Socket

7-33
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Periodic maintenance and adjustment

EAUE3880 EAUE3900 EAU25853

Front wheel Rear wheel Troubleshooting

The front wheel contains components The rear wheel contains components Although Yamaha motorcycles receive
that are part of the anti-lock brake sys- that are part of the anti-lock brake sys- a thorough inspection before shipment
tem. To prevent ABS malfunction due tem. To prevent ABS malfunction due from the factory, trouble may occur
to wheel damage or improper installa- to wheel damage or improper installa- during operation. Any problem in the
tion, Yamaha recommends the wheel tion, Yamaha recommends the wheel fuel, compression, or ignition systems,
be professionally serviced. be professionally serviced. for example, can cause poor starting
EWAE0050 EWAE0050
and loss of power.
WARNING WARNING The following troubleshooting chart
Have a Yamaha dealer remove and Have a Yamaha dealer remove and represents a quick and easy procedure
install the wheel. install the wheel. for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
7 dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15142

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-34
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Periodic maintenance and adjustment

heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.

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Periodic maintenance and adjustment

EAUT1985

Troubleshooting chart

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over

The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the ignition.
The engine turns over Check the battery lead connections,
slowly. and charge the battery if necessary.

7 3. Ignition Wipe off with a dry cloth and correct the

Wet Try starting the engine.
spark plug gap, or replace the spark plug(s).
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression The engine does not start.

There is compression.
Have a Yamaha dealer check the vehicle.
Try starting the engine.

There is no compression. Have a Yamaha dealer check the vehicle.

7-36
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Motorcycle care and storage

EAU37834 EAU84990
ter seepage and deterioration of
Matte color caution Care wheel bearings, brakes, trans-
ECA15193
Frequent, thorough cleaning of the ve- mission seals and electrical de-
NOTICE hicle will not only enhance its appear- vices. Avoid high-pressure
Some models are equipped with ance but also will improve its general detergent applications such as
matte colored finished parts. Be performance and extend the useful life those available in coin-operated
sure to consult a Yamaha dealer for of many components. Washing, clean- car washers.
advice on what products to use be- ing, and polishing will also give you a  harsh chemicals, including
fore cleaning the vehicle. Using a chance to inspect the condition of the strong acidic wheel cleaners,
brush, harsh chemical products or vehicle more frequently. Be sure to especially on spoke or magne-
cleaning compounds when cleaning wash the vehicle after riding in the rain sium wheels.
these parts will scratch or damage or near the sea, because salt is corro-  harsh chemicals, abrasive
their surface. Wax also should not sive to metals. cleaning compounds, or wax on
be applied to any matte colored fin- matte-finished parts. Brushes
TIP
ished parts. can scratch and damage the
 Genuine Yamaha care and main-
tenance products are sold under matte-finish, use soft sponge or
8
the YAMALUBE brand in many towel only.
markets worldwide.  towels, sponges, or brushes
 See your Yamaha dealer for addi- contaminated with abrasive
tional cleaning tips. cleaning products or strong
ECA26280
chemicals such as, solvents,
NOTICE gasoline, rust removers, brake
fluid, or antifreeze, etc.
Improper cleaning can cause cos-
metic and mechanical damage. Do
Before washing
not use:
1. Park the vehicle out of direct sun-
 high-pressure washers or
light and allow it to cool. This will
steam-jet cleaners. Excessive
help avoid water spots.
water pressure may cause wa-
8-1
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Motorcycle care and storage

2. Make sure all caps, covers, elec- 2. Wash the vehicle with a quality au- After washing
trical couplers and connectors are tomotive-type detergent mixed 1. Dry the vehicle with a chamois or
tightly installed. with cool water and a soft, clean absorbent towel, preferably mi-
3. Cover the muffler end with a plas- towel or sponge. Use an old tooth- crofiber terrycloth.
tic bag and a strong rubber band. brush or plastic-bristle brush for 2. For drive chain-equipped models:
4. Pre-soak stubborn stains like in- hard-to-reach places. NOTICE: Dry and then lubricate the drive
sects or bird droppings with a wet Use cold water if the vehicle has chain to prevent rust.
towel for a few minutes. been exposed to salt. Warm wa- 3. Use a chrome polish to shine
5. Remove road grime and oil stains ter will increase salt’s corrosive chrome, aluminum, and stainless
with a quality degreasing agent properties. [ECA26301] steel parts. Often the thermally in-
and a plastic-bristle brush or 3. For windshield-equipped vehicles: duced discoloring of stainless
sponge. NOTICE: Do not use Clean the windshield with a soft steel exhaust systems can be re-
degreasing agent on areas re- towel or sponge dampened with moved through polishing.
quiring lubrication such as water and a pH neutral detergent. 4. Apply a corrosion protection spray
seals, gaskets, and wheel axles. If necessary, use a high-quality on all metal parts including
Follow product instructions. windshield cleaner or polish for chrome or nickel-plated surfaces.
8
[ECA26290] motorcycles. NOTICE: Never use WARNING! Do not apply sili-
any strong chemicals to clean cone or oil spray to seats, hand
Washing the windshield. Additionally, grips, rubber foot pegs or tire
1. Rinse off any degreaser and spray some cleaning compounds for treads. Otherwise these parts
down the vehicle with a garden plastic may scratch the wind- will become slippery, which
hose. Use only enough pressure shield, so be sure to test all could cause loss of control.
to do the job. Avoid spraying wa- cleaning products before gen- Thoroughly clean the surfaces
ter directly into the muffler, instru- eral application. [ECA26310] of these parts before operating
ment panel, air inlet, or other inner 4. Rinse off thoroughly with clean the vehicle. [EWA20650]
areas such as underseat storage water. Be sure to remove all deter- 5. Treat rubber, vinyl, and unpainted
compartments. gent residues, as they can be plastic parts with a suitable care
harmful to plastic parts. product.

8-2
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Motorcycle care and storage

6. Touch up minor paint damage  Make sure there is no lubricant EAU83472

caused by stones, etc. or wax on the brakes or tires. Storage

7. Wax all painted surfaces using a  If necessary, wash the tires with Always store the vehicle in a cool, dry
non-abrasive wax or use a detail warm water and a mild deter- place. If necessary, protect it against
spray for motorcycles. gent. dust with a porous cover. Be sure the
8. When finished cleaning, start the  If necessary, clean the brake engine and the exhaust system are
engine and let it idle for several discs and pads with brake cool before covering the vehicle. If the
minutes to help dry any remaining cleaner or acetone. vehicle often sits for weeks at a time
moisture.  Before riding at higher speeds, between uses, the use of a quality fuel
9. If the headlight lens has fogged test the vehicle’s braking per- stabilizer is recommended after each
up, start the engine and turn on formance and cornering behav- fill-up.
ECA21170
the headlight to help remove the ior.
NOTICE
moisture.
10. Let the vehicle dry completely be-  Storing the vehicle in a poorly
fore storing or covering it. ventilated room or covering it
ECA26320 with a tarp, while it is still wet,
NOTICE will allow water and humidity to 8
 Do not apply wax to rubber or seep in and cause rust.
unpainted plastic parts.  To prevent corrosion, avoid
 Do not use abrasive polishing damp cellars, stables (because
compounds as they will wear of the presence of ammonia)
away the paint. and areas where strong chemi-
 Apply sprays and wax sparingly. cals are stored.
Wipe off excess afterwards.
EWA20660
Long term storage
Before storing the vehicle long term (60
WARNING
days or more):
Contaminants left on the brakes or
tires can cause loss of control.
8-3
 UB9XE1E0.book Page 4 Wednesday, December 15, 2021 4:44 PM

Motorcycle care and storage

1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or-
perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be-
nance. c. Install the spark plug cap onto coming degraded in one spot.
2. Follow all instructions in the Care the spark plug, and then place 9. Cover the muffler outlet with a
section of this chapter. the spark plug on the cylinder plastic bag to prevent moisture
3. Fill up the fuel tank, adding fuel head so that the electrodes are from entering it.
stabilizer according to product in- grounded. (This will limit spark- 10. Remove the battery and fully
structions. Run the engine for 5 ing during the next step.) charge it, or attach a maintenance
minutes to distribute treated fuel d. Turn the engine over several charger to keep the battery opti-
through the fuel system. times with the starter. (This will mally charged. NOTICE: Confirm
4. For vehicles equipped with a fuel coat the cylinder wall with oil.) that the battery and its charger
cock: Turn the fuel cock lever to WARNING! To prevent dam- are compatible. Do not charge a
the off position. age or injury from sparking, VRLA battery with a convention-
5. For vehicles with a carburetor: To make sure to ground the al charger. [ECA26330]
prevent fuel deposits from build- spark plug electrodes while
TIP
ing up, drain the fuel in the carbu- turning the engine over.
8  If the battery will be removed,
retor float chamber into a clean [EWA10952]
charge it once a month and store
container. Retighten the drain bolt e. Remove the spark plug cap
it in a temperate location between
and pour the fuel back into the fuel from the spark plug, and then
0-30 °C (32-90 °F).
tank. install the spark plug and the
 See page 7-29 for more informa-
6. Use a quality engine fogging oil spark plug cap.
tion on charging and storing the
according to product instructions 7. Lubricate all control cables, piv-
battery.
to protect internal engine compo- ots, levers and pedals, as well as
nents from corrosion. If engine the sidestand and centerstand (if
fogging oil is not available, per- equipped).
form the following steps for each 8. Check and correct the tire air
cylinder: pressure, and then lift the vehicle
a. Remove the spark plug cap so that all wheels are off the
and spark plug. ground. Otherwise, turn the
8-4
UB9XE1E0.book Page 1 Wednesday, December 15, 2021 4:44 PM

Specifications
Dimensions: Engine oil: 3rd:
Overall length: Recommended brand: 1.273 (28/22)
2015 mm (79.3 in) 4th:
Overall width: 1.040 (26/25)
775 mm (30.5 in) 5th:
Overall height: 0.852 (23/27)
1075 mm (42.3 in) Front tire:
SAE viscosity grades:
Seat height: Type:
10W-40
795 mm (31.3 in) Tubeless
Recommended engine oil grade:
Wheelbase: Size:
API service SL type, JASO standard MA
1360 mm (53.5 in) 100/80-17M/C 52P
Engine oil quantity:
Ground clearance: Manufacturer/model:
Oil change:
160 mm (6.30 in) MRF/NYLOGRIP ZAPPER-FX1
1.35 L (1.43 US qt, 1.19 Imp.qt)
Minimum turning radius:
With oil filter removal:
Rear tire:
2.5 m (8.20 ft) Type:
1.45 L (1.53 US qt, 1.28 Imp.qt)
Weight: Tubeless
Fuel:
Curb weight: Size:
Recommended fuel:
153 kg (337 lb) 140/70-17M/C 66S
Unleaded gasoline (E10 acceptable)
Engine: Octane number (RON):
Manufacturer/model:
Combustion cycle: MRF/NYLOGRIP ZAPPER-S2
90
4-stroke
Fuel tank capacity:
Loading:
Cooling system: 14 L (3.7 US gal, 3.1 Imp.gal) Maximum load: 9
Air cooled 165 kg (364 lb)
Fuel reserve amount:
Valve train: (Total weight of rider, passenger, cargo and
2.1 L (0.55 US gal, 0.46 Imp.gal)
SOHC accessories)
Fuel injection:
Number of cylinders:
Throttle body:
Front brake:
Single cylinder Type:
ID mark:
Displacement: Hydraulic single disc brake
B971
249 cm3 Rear brake:
Bore  stroke:
Drivetrain:
Type:
Gear ratio:
74.0  58.0 mm (2.91  2.28 in) Hydraulic single disc brake
Starting system: 1st:
2.571 (36/14) Front suspension:
Electric starter Type:
2nd:
1.684 (32/19) Telescopic fork
9-1
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Specifications
Rear suspension:
Type:
Swingarm
Electrical system:
System voltage:
12 V
Battery:
Model:
ETZ-7
Voltage, capacity:
12 V, 6.0 Ah (10 HR)
Bulb wattage:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light:
10.0 W
Rear turn signal light:
10.0 W
Auxiliary light:
9 LED
License plate light:
5.0 W

9-2
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Consumer information
EAU26366 EAU26401 EAU26442

Identification numbers Vehicle identification number Engine serial number

Record the vehicle identification num-
ber and the engine serial number in the
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case
the vehicle is stolen.

VEHICLE IDENTIFICATION NUMBER:

1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped

stamped into the steering head pipe. into the crankcase.
ENGINE SERIAL NUMBER: Record this number in the space pro-
vided.
TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy- 10
cle with the licensing authority in your
area.

10-1
 UB9XE1E0.book Page 2 Wednesday, December 15, 2021 4:44 PM

Consumer information
EAU85400
properly handle the vehicle data we
Vehicle data recording provided and Yamaha will appropriate-
This model’s ECU stores certain vehi- ly manage the data.
cle data to assist in the diagnosis of  With the consent of the vehicle
malfunctions and for research, statisti- owner
cal analysis and development purpos-  Where obligated by law
es.  For use by Yamaha in litigation
Although the sensors and recorded  When the data is not related to an
data will vary by model, the main data individual vehicle nor owner
points are:
 Vehicle status and engine perfor-
mance data
 Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.

10 Yamaha will not disclose this data to a

third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to

10-2
UB9XE1E0.book Page 1 Wednesday, December 15, 2021 4:44 PM

Index
A Engine stop switch................................. 4-7 P
ABS......................................................... 4-9 Engine trouble warning light .................. 4-2 Panels, removing and installing .............. 7-8
ABS warning light ................................... 4-2 F Parking.................................................... 6-3
Air filter element and check hose, Front and rear brake pads, Part locations.......................................... 3-1
replacing and cleaning ....................... 7-13 checking ............................................ 7-21 S
B Front fork, checking ............................. 7-27 Safety information................................... 2-1
Battery .................................................. 7-29 Fuel ...................................................... 4-11 Seats..................................................... 4-12
Brake and clutch levers, Fuel consumption, tips for reducing ...... 6-3 Shifting.................................................... 6-2
checking and lubricating .................... 7-26 Fuel tank cap........................................ 4-10 Shift pedal............................................... 4-8
Brake and shift pedals, Fuses, replacing ................................... 7-30 Sidestand.............................................. 4-14
checking and lubricating .................... 7-25 H Sidestand, checking and lubricating .... 7-27
Brake fluid, changing............................ 7-22 Handlebar switches ............................... 4-6 Spark plug, checking .............................. 7-9
Brake fluid level, checking.................... 7-21 Headlight switch .................................... 4-7 Specifications ......................................... 9-1
Brake lever.............................................. 4-8 Helmet holder....................................... 4-13 Starting the engine ................................. 6-2
Brake lever free play, checking ............ 7-19 High beam indicator light ....................... 4-2 Start switch............................................. 4-7
Brake light switches ............................. 7-20 Horn switch ............................................ 4-7 Steering, checking ................................ 7-28
Brake pedal ............................................ 4-9 I Storage ................................................... 8-3
C Identification numbers ......................... 10-1 Supporting the motorcycle ................... 7-33
Cables, checking and lubricating ......... 7-25 Ignition circuit cut-off system .............. 4-15 Swingarm pivots, lubricating ................ 7-27
Canister ................................................ 7-10 Indicator lights and warning light ........... 4-2 T
Care ........................................................ 8-1 L Throttle grip and cable,
Catalytic converter ............................... 4-12 Labels, location ...................................... 1-1 checking and lubricating .................... 7-25
Clutch lever............................................. 4-8 License plate light bulb, replacing ....... 7-33 Throttle grip free play, adjusting ........... 7-15
Clutch lever free play, adjusting ........... 7-18 M Tires ...................................................... 7-16
D Main switch/steering lock ...................... 4-1 Tool kit .................................................... 7-1
Data recording, vehicle......................... 10-2 Maintenance and lubrication, Troubleshooting.................................... 7-34
Dimmer switch........................................ 4-7 periodic ................................................ 7-4 Troubleshooting chart........................... 7-36 11
Drive chain, cleaning and lubricating ... 7-24 Maintenance, Turn signal indicator light ....................... 4-2
Drive chain slack .................................. 7-23 emission control system ...................... 7-2 Turn signal light bulb, replacing............ 7-32
E Matte color, caution ............................... 8-1 Turn signal switch................................... 4-7
Engine break-in ...................................... 6-1 Multi-function display............................. 4-3 V
Engine idling speed .............................. 7-15 N Valve clearance..................................... 7-16
Engine oil and oil filter element............. 7-10 Neutral indicator light............................. 4-2 Vehicle identification number ............... 10-1
Engine serial number ............................ 10-1 Vehicle lights......................................... 7-32

11-1
 UB9XE1E0.book Page 2 Wednesday, December 15, 2021 4:44 PM

Index
W
Wheel bearings, checking..................... 7-28
Wheel (front)..........................................7-34
Wheel, rear............................................7-34
Wheels .................................................. 7-18
Y
Yamalube..............................................7-13

11

11-2
SERVICE & WARRANTY HANDBOOK
 INTRODUCTION
India Yamaha Motor Pvt. Ltd. wish to take this opportunity to thank you for purchasing a Yamaha product.
The advanced engineering and construction methods employed during both design and production of the
YAMAHA product with the commitment to provide a high quality product is supported by a comprehensive
after sales and warranty service of which we are equally proud.

This Service and warranty handbook will introduce the operating and maintenance requirements for the
vehicle including free & paid service and warranty terms and condition. It is recommended that it is carefully
read to ensure that the maximum performance and durability along with safe and satisfactory operation are
obtained. The recommended routine maintenance servicing along with any running repairs that may be
required should be entrusted to YAMAHA authorized dealer to ensure that only the latest methods and
YAMAHA genuine parts are used for the continuous reliability, safety and performance of the vehicle.
Should any question or query exist regarding any aspect of your YAMAHA vehicle please contact the
nearest YAMAHA dealer who will be only too pleased to assist wherever possible.
TABLE OF CONTENTS
SERVICE AND WARRANTY GREEN BOOK................................... 7-1
GUIDELINE........................................ 1-1 Government regulations ............... 7-2
Validity of warranty ......................... 1-1 Action by India Yamaha Motor
Warranty on proprietary items ........ 1-1 Pvt. Ltd........................................ 7-2
Guidelines to be followed by the
DETACHMENTS................................ 2-1 owners/users of motorcycles .... 7-2
Seventh paid service coupon.......... 2-1 DO’S & DON’TS for the
Sixth paid service coupon .............. 2-2 motorcycle .................................. 7-4
Fifth paid service coupon................ 2-3 Procedure for measurement of ‘CO’
Fourth paid service coupon............. 2-4 emission level ............................ 7-6
Third free service coupon............... 2-5 List of components impacting
Second free service coupon......... 2-6 emission .................................... 7-7
First free service coupon............... 2-7 Log sheets .................................... 7-8

PRE-DELIVERY INSPECTION.......... 3-1

ADDRESSES OF AREA OFFICES
INSTALLATION................................. 4-1

SERVICE RECORD .......................... 5-1

BIKE & OWNER CARE KIT ............ 6-1

 FREE SERVICE & WARRANTY
Validity of warranty
This warranty coverage on the Motorcycle shall be valid only if the customer avails all Free and Paid Services from Authorized
YAMAHA dealer as per Recommended Service Schedule and only genuine Spare parts must be used. The customer shall
ensure that each service is availed within 180 days from the date of previous service or as per recommended service schedule
which ever is earlier.
India Yamaha Motor Pvt. Ltd. (hereinafter referred to as YAMAHA) thank you for having purchased this YAMAHA motorcycle.
In the unlikely event of your YAMAHA motorcycle requiring warranty service. So, please contact the nearest authorized dealer.
We advice that you read this handbook carefully before you get in touch with our Authorized Dealer to avoid any inconvenience.
YAMAHA will replace or repair at its Authorized Dealership free of charge, those parts which may be found on examination to
have manufacturing defect, within 2 years from the date of sale of Motorcycle or first 30,000 kilometers of its operation,
whichever occurs first, to the purchaser. YAMAHA warrants the products to be free from manufacturing defects for a period of
two years from the date of sale of the Motorcycle or first 30,000 kilometres of its operation, whichever occurs first. If during this
period of warranty the Motorcycle proves to be defective due to material or workmanship, YAMAHA through its Authorized
Dealers will repair the Motorcycle without charging the labour or parts value as per the terms and conditions mentioned below:
The claim for replacement or repair of part (s) shall be considered only when:
1. The Customer ensures that immediately upon occurrence of the defect he approach the nearest YAMAHA Authorized
Dealer with the affected Motorcycle. The expenses if any, to bring the Motorcycle to YAMAHA’S Authorized Dealer shall be
borne by the customer.
2. The Customer produces the Service & warranty handbook in original to enable YAMAHA’S Authorized Dealer to verify the
Motorcycle details and servicing details. YAMAHA reserves the right to refuse warranty, if the Service & warranty
handbook is not presented or if the information contained in is incomplete or tempered.
Warranty on proprietary items
Warranty claims in respect of proprietary items like Tires, Tubes, Battery, Spark Plug and Helmet are warranted by their
respective manufacturers and shall be claimed on directly by the customer as per their warranty terms. YAMAHA and its
Authorised Dealers will give all assistance in taking up such claims with the manufacturer of said items.
This warranty shall not be applicable to
1. Normal maintenance operations such as Engine tune-up, Decarbonising, Fuel System Cleaning, Wheels, Brakes and
Clutch adjustments as well as any other normal adjustment.
2. Consumable (wear and tear) items, i.e. Brake Pads, Fasteners/ Shims/ Washers, Gaskets and Rubber or Plastic
Components, (other than tires & tubes) oil seals, Cables, electrical wiring and Electrical Items like Bulbs, filters, spark
1-1
FREE SERVICE & WARRANTY
plugs, Drive Chain, Sprocket, Clutch plate, Race Bearing & Element Air Cleaner and wheel rim misalignment or bend.
3. Part(s) of the Motorcycle that have been subjected to misuse, accident, negligent treatment or which have been used in
conjunction with parts and equipment not manufactured or recommended for use by YAMAHA such use prematurely
affects the performance and reliability of the motorcycle.
4. Use of non-genuine parts, non-genuine oil and lubricants.
5. Parts of the Motorcycle getting rusty due to atmospheric effects because of Industrial Pollution.
6. Parts of Motorcycle that have been altered and modified or replaced in unauthorised manner and which in the sole
judgement of YAMAHA affects its performance and reliability.
7. Motorcycle that has not been got serviced by YAMAHA’S Authorised Dealers as per the service schedule described in this
hand book contains 3 Free Services, 4 Paid Service Coupons (attached in this book) or which has not been operated or
maintained in accordance with the instructions mentioned in this Manual (especially during Break-in Period).
8. Motorcycle used for any competition or race and/or for attempting to set up any kind of record. YAMAHA undertakes no
liability in the matter of any consequential loss or damage caused due to failure of the part(s).
9. For motorcycles which have been used for any commercial purposes & Loading such as taxi etc.
10. For normal phenomenon like noise, vibration, oil seepage, which do not affect the performance of the Motorcycle.
11. For maintenance repairs required due to misuse while driving or due to adulteration of oil, petrol or due to bad road
conditions.
12. If any part of the vehicle is tampered / repaired by unauthorized persons/workshops etc.
13. For consumables like oil, grease etc. used during free services or used during warranty repairs.
14. If there is any damage due to modification or fitting of accessories other than the ones recommended by YAMAHA.
15. For claims made for any consequential damage due to any previous malfunction.
16. If there is any damaged caused due to usage of improper oil/grease, non genuine parts.
17. This warranty does not cover the risks like accidents, lightening, water, fire other acts of God, improper handling or any
external cause beyond the control of YAMAHA.
18. This warranty does not affect the customer’s statutory rights under applicable Indian laws, nor the consumer’s rights
against the Dealer arising from their sales/purchase contract.
This Warranty is the entire written warranty given by YAMAHA for the Motorcycle and no other person, including the Authorized
Dealer or his agent or employee is authorised to extend or enlarge terms or this Warranty.
GAUTAM BUDH NAGAR (NOIDA) COURTS SHALL HAVE EXCLUSIVE JURISDICTION TO ENTERTAIN ANY DISPUTES
ARISING OUT OR IN ANY WAY TOUCHING OR CONCERNING THIS WARRANTY POLICY.
1-2
 SEVENTH PAID SERVICE COUPON
VALIDITY : 30000 KMS OR 1080 DAYS FROM THE DATE OF PURCHASE
COUPON
OF MOTORCYCLE WHICHEVER IS EARLIER.
NO.
This coupon entitles the owner to the paid service as per maintenance chart
mentioned in Owner’s manual and is mandatory for eligibility of warranty benefits.

FRAME NO.

ENGINE NO.
CUSTOMER
MOBILE NO.
DATE OF SALE :
JOB CARD NO. :
:

: 7
SELLING DLR’S STAMP SIGN & CODE
SERVICE DATE :
KILOMETERS : L E
A B
CUSTOMER’S CERTIFICATION SERVICING MAIN DLR’S/ YBC/ BRANCH/
M
AI
YAMAHA POINT’S STAMP SIGN & CODE
The jobs as per periodic maintenance chart in Owner’s

CL
manual have been executed to my entire satisfaction.
Signature : ________________________
OT
COUPON PUNCHING STAMP SIGN & CODE
Name : ________________________ N
*NOTE : • All information of this coupon is mandatory to fill up before submission to Yamaha for reimbursement.
• Service warranty handbook should be retained by Customer and to be shown to dealer staff at the time of Service only.
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 5-2.
2-1
JOBS TO BE CARRIED OUT DURING SERVICE
INSPECTION CHECK POINT: PARTS/OIL TO BE REPLACE:
1. Clean Spark Plug and reset the gap if necessary.
2. Check Valve clearance, adjust if necessary. PART NAME :
3. Set the idle RPM, as recommended.
4. Check for any cracks or damage on Fuel Hose. Engine Oil :
5. Clean / Replace Air Filter Element as recommended. YAMALUBE SAE10W-40,
6. Check operation of Front, Rear Brakes & Level of brake fluid in reservoir. (if applicable). API service SL type,
7. For proper Clutch functioning, check alignment marks on Crank Case L.H, Adjust if
necessary. (if applicable). JASO standard MA
8. Check for Wheel Runout, repair if necessary.
9. Check Wheel Bearings (Front & Rear) for looseness, damage.
10. Check for Steering looseness / tightness, adjust if required.
11. Check Front Fork and Rear Shock Absorber operation / oil leakages, repair if required.
12. Check Chain Slackness, alignment Adjust if necessary, Clean and lubricate as
recommended. (if applicable).
13. Check all LED, Bulb and electrical operations.
14. Check and correct air pressure in Front and Rear Tires.
15. Check exhaust emission for ‘CO’ level at idling, correct if required.
16. Check and lubricate all the Pivot points / Side Stand.
17. Check coolant level and vehicle for coolant leakage and change as
recommended (if applicable).
18. Check Front and Rear Brake Switch.
19. Check and lubricate the Clutch and Throttle Cable end.
20. Check sidestand switch operation.

IMPORTANT:
 Note down the customer’s observations.
 Wash Motorcycle and blow it dry with compressed air.
 Clean and polish Motorcycle after taking ROAD TEST.
 Tighten all Nuts and Bolts.
 SIXTH PAID SERVICE COUPON
VALIDITY : 25000 KMS OR 900 DAYS FROM THE DATE OF PURCHASE
COUPON
OF MOTORCYCLE WHICHEVER IS EARLIER.
NO.
This coupon entitles the owner to the paid service as per maintenance chart
mentioned in Owner’s manual and is mandatory for eligibility of warranty benefits.

FRAME NO.

ENGINE NO.
CUSTOMER
MOBILE NO.
DATE OF SALE :
JOB CARD NO. :
:

: 6
SELLING DLR’S STAMP SIGN & CODE
SERVICE DATE :
KILOMETERS : L E
A B
CUSTOMER’S CERTIFICATION SERVICING MAIN DLR’S/ YBC/ BRANCH/
M
AI
YAMAHA POINT’S STAMP SIGN & CODE
The jobs as per periodic maintenance chart in Owner’s

CL
manual have been executed to my entire satisfaction.
Signature : ________________________
OT
COUPON PUNCHING STAMP SIGN & CODE
Name : ________________________ N
*NOTE : • All information of this coupon is mandatory to fill up before submission to Yamaha for reimbursement.
• Service warranty handbook should be retained by Customer and to be shown to dealer staff at the time of Service only.
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 5-2.
2-2
JOBS TO BE CARRIED OUT DURING SERVICE
INSPECTION CHECK POINT: PARTS/OIL TO BE REPLACE:
1. Clean Spark Plug and reset the gap if necessary.
2. Check Valve clearance, adjust if necessary. PART NAME :
3. Set the idle RPM, as recommended.
4. Check for any cracks or damage on Fuel Hose. Engine Oil :
5. Clean / Replace Air Filter Element as recommended. YAMALUBE SAE10W-40,
6. Check operation of Front, Rear Brakes & Level of brake fluid in reservoir. (if applicable). API service SL type,
7. For proper Clutch functioning, check alignment marks on Crank Case L.H, Adjust if
necessary. (if applicable). JASO standard MA
8. Check for Wheel Runout, repair if necessary.
9. Check Wheel Bearings (Front & Rear) for looseness, damage.
10. Check for Steering looseness / tightness, adjust if required.
11. Check Front Fork and Rear Shock Absorber operation / oil leakages, repair if required.
12. Check Chain Slackness, alignment Adjust if necessary, Clean and lubricate as
recommended. (if applicable).
13. Check all LED, Bulb and electrical operations.
14. Check and correct air pressure in Front and Rear Tires.
15. Check exhaust emission for ‘CO’ level at idling, correct if required.
16. Check and lubricate all the Pivot points / Side Stand.
17. Check coolant level and vehicle for coolant leakage and change as
recommended (if applicable).
18. Check Front and Rear Brake Switch.
19. Check and lubricate the Clutch and Throttle Cable end.
20. Check sidestand switch operation.

IMPORTANT:
 Note down the customer’s observations.
 Wash Motorcycle and blow it dry with compressed air.
 Clean and polish Motorcycle after taking ROAD TEST.
 Tighten all Nuts and Bolts.
 FIFTH PAID SERVICE COUPON
VALIDITY : 20000 KMS OR 720 DAYS FROM THE DATE OF PURCHASE
COUPON
OF MOTORCYCLE WHICHEVER IS EARLIER.
NO.
This coupon entitles the owner to the paid service as per maintenance chart
mentioned in Owner’s manual and is mandatory for eligibility of warranty benefits.

FRAME NO.

ENGINE NO.
CUSTOMER
MOBILE NO.
DATE OF SALE :
JOB CARD NO. :
:

: 5
SELLING DLR’S STAMP SIGN & CODE
SERVICE DATE :
KILOMETERS : L E
A B
CUSTOMER’S CERTIFICATION SERVICING MAIN DLR’S/ YBC/ BRANCH/
M
AI
YAMAHA POINT’S STAMP SIGN & CODE
The jobs as per periodic maintenance chart in Owner’s

CL
manual have been executed to my entire satisfaction.
Signature : ________________________
OT
COUPON PUNCHING STAMP SIGN & CODE
Name : ________________________ N
*NOTE : • All information of this coupon is mandatory to fill up before submission to Yamaha for reimbursement.
• Service warranty handbook should be retained by Customer and to be shown to dealer staff at the time of Service only.
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 5-2.
2-3
JOBS TO BE CARRIED OUT DURING SERVICE
INSPECTION CHECK POINT: PARTS/OIL TO BE REPLACE:
1. Clean Spark Plug and reset the gap if necessary.
2. Check Valve clearance, adjust if necessary. PART NAME :
3. Set the idle RPM, as recommended.
4. Check for any cracks or damage on Fuel Hose. Engine Oil :
5. Clean / Replace Air Filter Element as recommended. YAMALUBE SAE10W-40,
6. Check operation of Front, Rear Brakes & Level of brake fluid in reservoir. (if applicable). API service SL type,
7. For proper Clutch functioning, check alignment marks on Crank Case L.H, Adjust if
necessary. (if applicable). JASO standard MA
8. Check for Wheel Runout, repair if necessary.
9. Check Wheel Bearings (Front & Rear) for looseness, damage.
10. Check for Steering looseness / tightness, adjust if required.
11. Check Front Fork and Rear Shock Absorber operation / oil leakages, repair if required.
12. Check Chain Slackness, alignment Adjust if necessary, Clean and lubricate as
recommended. (if applicable).
13. Check all LED, Bulb and electrical operations.
14. Check and correct air pressure in Front and Rear Tires.
15. Check exhaust emission for ‘CO’ level at idling, correct if required.
16. Check and lubricate all the Pivot points / Side Stand.
17. Check coolant level and vehicle for coolant leakage and change as
recommended (if applicable).
18. Check Front and Rear Brake Switch.
19. Check and lubricate the Clutch and Throttle Cable end.
20. Check sidestand switch operation.

IMPORTANT:
 Note down the customer’s observations.
 Wash Motorcycle and blow it dry with compressed air.
 Clean and polish Motorcycle after taking ROAD TEST.
 Tighten all Nuts and Bolts.
 FOURTH PAID SERVICE COUPON
VALIDITY : 15000 KMS OR 540 DAYS FROM THE DATE OF PURCHASE
COUPON
OF MOTORCYCLE WHICHEVER IS EARLIER.
NO.
This coupon entitles the owner to the paid service as per maintenance chart
mentioned in Owner’s manual and is mandatory for eligibility of warranty benefits.

FRAME NO.

ENGINE NO.
CUSTOMER
MOBILE NO.
DATE OF SALE :
JOB CARD NO. :
:

: 4
SELLING DLR’S STAMP SIGN & CODE
SERVICE DATE :
KILOMETERS : L E
A B
CUSTOMER’S CERTIFICATION SERVICING MAIN DLR’S/ YBC/ BRANCH/
M
AI
YAMAHA POINT’S STAMP SIGN & CODE
The jobs as per periodic maintenance chart in Owner’s

CL
manual have been executed to my entire satisfaction.
Signature : ________________________
OT
COUPON PUNCHING STAMP SIGN & CODE
Name : ________________________ N
*NOTE : • All information of this coupon is mandatory to fill up before submission to Yamaha for reimbursement.
• Service warranty handbook should be retained by Customer and to be shown to dealer staff at the time of Service only.
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 5-2.
2-4
JOBS TO BE CARRIED OUT DURING SERVICE
INSPECTION CHECK POINT: PARTS/OIL TO BE REPLACE:
1. Clean Spark Plug and reset the gap if necessary.
2. Check Valve clearance, adjust if necessary. PART NAME :
3. Set the idle RPM, as recommended.
4. Check for any cracks or damage on Fuel Hose. Engine Oil :
5. Clean / Replace Air Filter Element as recommended. YAMALUBE SAE10W-40,
6. Check operation of Front, Rear Brakes & Level of brake fluid in reservoir. (if applicable). API service SL type,
7. For proper Clutch functioning, check alignment marks on Crank Case L.H, Adjust if
necessary. (if applicable). JASO standard MA
8. Check for Wheel Runout, repair if necessary.
9. Check Wheel Bearings (Front & Rear) for looseness, damage.
10. Check for Steering looseness / tightness, adjust if required.
11. Check Front Fork and Rear Shock Absorber operation / oil leakages, repair if required.
12. Check Chain Slackness, alignment Adjust if necessary, Clean and lubricate as
recommended. (if applicable).
13. Check all LED, Bulb and electrical operations.
14. Check and correct air pressure in Front and Rear Tires.
15. Check exhaust emission for ‘CO’ level at idling, correct if required.
16. Check and lubricate all the Pivot points / Side Stand.
17. Check coolant level and vehicle for coolant leakage and change as
recommended (if applicable).
18. Check Front and Rear Brake Switch.
19. Check and lubricate the Clutch and Throttle Cable end.
20. Check sidestand switch operation.

IMPORTANT:
 Note down the customer’s observations.
 Wash Motorcycle and blow it dry with compressed air.
 Clean and polish Motorcycle after taking ROAD TEST.
 Tighten all Nuts and Bolts.
 THIRD FREE SERVICE COUPON
VALIDITY : 10000 KMS OR 360 DAYS FROM THE DATE OF PURCHASE
COUPON
OF MOTORCYCLE WHICHEVER IS EARLIER.
NO.
This coupon entitles the owner to the free service as per maintenance chart
mentioned in Owner’s manual and is mandatory for eligibility of warranty benefits.

FRAME NO.

ENGINE NO.
CUSTOMER
MOBILE NO.
DATE OF SALE :
JOB CARD NO. :
:

: 3
SELLING DLR’S STAMP SIGN & CODE
SERVICE DATE :
KILOMETERS :
L E
CUSTOMER’S CERTIFICATION
The jobs as per periodic maintenance chart in Owner’s
SERVICING MAIN DLR’S/ YBC/ BRANCH/
YAMAHA POINT’S STAMP SIGN & CODE
A B
M
AI
manual have been executed to my entire satisfaction.

CL
Signature : ________________________
COUPON PUNCHING STAMP SIGN & CODE
Name : ________________________
*NOTE : • All information of this coupon is mandatory to fill up before submission to Yamaha for reimbursement.
• Service warranty handbook should be retained by Customer and to be shown to dealer staff at the time of Service only.
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 5-2.
2-5
JOBS TO BE CARRIED OUT DURING SERVICE
INSPECTION CHECK POINT: PARTS/OIL TO BE REPLACE:
1. Clean Spark Plug and reset the gap if necessary.
2. Check Valve clearance, adjust if necessary. PART NAME :
3. Set the idle RPM, as recommended.
4. Check for any cracks or damage on Fuel Hose. Engine Oil :
5. Clean / Replace Air Filter Element as recommended. YAMALUBE SAE10W-40,
6. Check operation of Front, Rear Brakes & Level of brake fluid in reservoir. (if applicable). API service SL type,
7. For proper Clutch functioning, check alignment marks on Crank Case L.H, Adjust if
necessary. (if applicable). JASO standard MA
8. Check for Wheel Runout, repair if necessary.
9. Check Wheel Bearings (Front & Rear) for looseness, damage.
10. Check for Steering looseness / tightness, adjust if required.
11. Check Front Fork and Rear Shock Absorber operation / oil leakages, repair if required.
12. Check Chain Slackness, alignment Adjust if necessary, Clean and lubricate as
recommended. (if applicable).
13. Check all LED, Bulb and electrical operations.
14. Check and correct air pressure in Front and Rear Tires.
15. Check exhaust emission for ‘CO’ level at idling, correct if required.
16. Check and lubricate all the Pivot points / Side Stand.
17. Check coolant level and vehicle for coolant leakage and change as
recommended (if applicable).
18. Check Front and Rear Brake Switch.
19. Check and lubricate the Clutch and Throttle Cable end.
20. Check sidestand switch operation.

IMPORTANT:
 Note down the customer’s observations.
 Wash Motorcycle and blow it dry with compressed air.
 Clean and polish Motorcycle after taking ROAD TEST.
 Tighten all Nuts and Bolts.
 SECOND FREE SERVICE COUPON
VALIDITY : 5000 KMS OR 180 DAYS FROM THE DATE OF PURCHASE
COUPON
OF MOTORCYCLE WHICHEVER IS EARLIER.
NO.
This coupon entitles the owner to the free service as per maintenance chart
mentioned in Owner’s manual and is mandatory for eligibility of warranty benefits.

FRAME NO.

ENGINE NO.
CUSTOMER
MOBILE NO.
DATE OF SALE :
JOB CARD NO. :
:

: 2
SELLING DLR’S STAMP SIGN & CODE
SERVICE DATE :
KILOMETERS :
L E
CUSTOMER’S CERTIFICATION
The jobs as per periodic maintenance chart in Owner’s
SERVICING MAIN DLR’S/ YBC/ BRANCH/
YAMAHA POINT’S STAMP SIGN & CODE
A B
M
AI
manual have been executed to my entire satisfaction.

CL
Signature : ________________________
COUPON PUNCHING STAMP SIGN & CODE
Name : ________________________
*NOTE : • All information of this coupon is mandatory to fill up before submission to Yamaha for reimbursement.
• Service warranty handbook should be retained by Customer and to be shown to dealer staff at the time of Service only.
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 5-2.
2-6
JOBS TO BE CARRIED OUT DURING SERVICE
INSPECTION CHECK POINT: PARTS/OIL TO BE REPLACE:
1. Clean Spark Plug and reset the gap if necessary.
2. Check Valve clearance, adjust if necessary. PART NAME :
3. Set the idle RPM, as recommended.
4. Check for any cracks or damage on Fuel Hose. Engine Oil :
5. Clean / Replace Air Filter Element as recommended. YAMALUBE SAE10W-40,
6. Check operation of Front, Rear Brakes & Level of brake fluid in reservoir. (if applicable). API service SL type,
7. For proper Clutch functioning, check alignment marks on Crank Case L.H, Adjust if
necessary. (if applicable). JASO standard MA
8. Check for Wheel Runout, repair if necessary.
9. Check Wheel Bearings (Front & Rear) for looseness, damage.
10. Check for Steering looseness / tightness, adjust if required.
11. Check Front Fork and Rear Shock Absorber operation / oil leakages, repair if required.
12. Check Chain Slackness, alignment Adjust if necessary, Clean and lubricate as
recommended. (if applicable).
13. Check all LED, Bulb and electrical operations.
14. Check and correct air pressure in Front and Rear Tires.
15. Check exhaust emission for ‘CO’ level at idling, correct if required.
16. Check and lubricate all the Pivot points / Side Stand.
17. Check coolant level and vehicle for coolant leakage and change as
recommended (if applicable).
18. Check Front and Rear Brake Switch.
19. Check and lubricate the Clutch and Throttle Cable end.
20. Check sidestand switch operation.

IMPORTANT:
 Note down the customer’s observations.
 Wash Motorcycle and blow it dry with compressed air.
 Clean and polish Motorcycle after taking ROAD TEST.
 Tighten all Nuts and Bolts.
 FIRST FREE SERVICE COUPON
VALIDITY : 1000 KMS OR 60 DAYS FROM THE DATE OF PURCHASE
COUPON
OF MOTORCYCLE WHICHEVER IS EARLIER.
NO.
This coupon entitles the owner to the free service as per maintenance chart
mentioned in Owner’s manual and is mandatory for eligibility of warranty benefits.

FRAME NO.

ENGINE NO.
CUSTOMER
MOBILE NO.
DATE OF SALE :
JOB CARD NO. :
:

: 1
SELLING DLR’S STAMP SIGN & CODE
SERVICE DATE :
KILOMETERS :
L E
CUSTOMER’S CERTIFICATION
The jobs as per periodic maintenance chart in Owner’s
SERVICING MAIN DLR’S/ YBC/ BRANCH/
YAMAHA POINT’S STAMP SIGN & CODE
A B
M
AI
manual have been executed to my entire satisfaction.

CL
Signature : ________________________
COUPON PUNCHING STAMP SIGN & CODE
Name : ________________________
*NOTE : • All information of this coupon is mandatory to fill up before submission to Yamaha for reimbursement.
• Service warranty handbook should be retained by Customer and to be shown to dealer staff at the time of Service only.
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 5-2.
2-7
JOBS TO BE CARRIED OUT DURING SERVICE
INSPECTION CHECK POINT: PARTS/OIL TO BE REPLACE:
1. Clean Spark Plug and reset the gap if necessary.
2. Check Valve clearance, adjust if necessary. PART NAME :
3. Set the idle RPM, as recommended.
4. Check for any cracks or damage on Fuel Hose. Engine Oil :
5. Clean / Replace Air Filter Element as recommended. YAMALUBE SAE10W-40,
6. Check operation of Front, Rear Brakes & Level of brake fluid in reservoir. (if applicable). API service SL type,
7. For proper Clutch functioning, check alignment marks on Crank Case L.H, Adjust if
necessary. (if applicable). JASO standard MA
8. Check for Wheel Runout, repair if necessary.
9. Check Wheel Bearings (Front & Rear) for looseness, damage.
10. Check for Steering looseness / tightness, adjust if required.
11. Check Front Fork and Rear Shock Absorber operation / oil leakages, repair if required.
12. Check Chain Slackness, alignment Adjust if necessary, Clean and lubricate as
recommended. (if applicable).
13. Check all LED, Bulb and electrical operations.
14. Check and correct air pressure in Front and Rear Tires.
15. Check exhaust emission for ‘CO’ level at idling, correct if required.
16. Check and lubricate all the Pivot points / Side Stand.
17. Check coolant level and vehicle for coolant leakage and change as
recommended (if applicable).
18. Check Front and Rear Brake Switch.
19. Check and lubricate the Clutch and Throttle Cable end.
20. Check sidestand switch operation.

IMPORTANT:
 Note down the customer’s observations.
 Wash Motorcycle and blow it dry with compressed air.
 Clean and polish Motorcycle after taking ROAD TEST.
 Tighten all Nuts and Bolts.
 PRE-DELIVERY INSPECTION REPORT
(To be filled in by the Dealer on receipt of the Motorcycle from Yamaha)
No.

Frame Engine Odometer Date of Date of

No. No. Reading Inspection Sale

1. Check
a. Check for any missing item(s), scratches in painted/plated part(s), saddle or other external visual damages and
take corrective action.
Check each of the following items individually and mention the corrective action (as per the recommended
specifications) in the boxes provided.
Found OK S Set right R Replaced C Cleaned L Lubricated
b. Check engine oil for leakage
c. Check engine oil level and correct (if necessary)
d. Wash the motorcycle and dry. (use Yamalube Shampoo only)
e. Check brake fluid level and correct (if necessary)
2. Check for looseness and movement of
a. Fuel tank mounting bolt
b. Saddle lock
c. Tail and side covers
d. Rear wheel axle nut
e. Front wheel axle nut
f. Steering movement
g. Check for front fork movement
h. Rear shock absorber
3-1
PRE-DELIVERY INSPECTION REPORT
3. Free play and adjustment
a. Clutch lever free play (10-15 mm)
b. Throttle free play (3-5 mm)
c. Drive chain slackness 35-40 mm, 40-45 mm(with maintenance stand)

4. Lock operation
a. Ignition
b. Steering
c. Fuel tank
d. Saddle
5. Wheel & Tire
Tire pressure :
Front 175 kPa (1.75 kgf/cm2, 25 psi)
Rear 200 kPa (2.00 kgf/cm2, 29 psi)
Radial wheel runout limit - 1.0 mm
Lateral wheel runout limit - 0.5 mm
6. Engine
Adjust engine idling speed (if needed) 1300-1500 r/min
7. Electrical
a. Ignition switch operation
b. Clutch switch operation
c. Brake switch operation
d. Sidestand switch operation

3-2
 PRE-DELIVERY INSPECTION REPORT
e. Left handlebar switch operation
Pass Switch
Dimmer switch
Headlight switch
Turn signal switch
Horn switch
f. Right handlebar switch operation
Engine stop switch
Start switch
g. All bulbs functioning
h. Meter panel lights/LEDs
i. Battery
Voltage
Fuse
8. Road Test
a. Starting
b. Gear shifting operation
c. Clutch operation
d. Application of brakes (front and rear)
e. Check ABS function
f. Engine abnormal noise/vibration
9. Polish the vehicle
(Use only Yamalube polish)
Do not apply polish directly on painted surface.
EXPLAINED BY CUSTOMER’S SIGN.
SIGNATURE NAME

MAIN SELLING DLR’S STAMP, SIGN & CODE

3-3
INSTALLATION
Procedures to be explained to the customer on delivery of the Motorcycle by the Dealer’s Representative

1. Operation of all the locks (Ignition, Steering, Fuel tank cap & Saddle).
2. Fuel meter display operation in all the condition.
3. Operation of throttle.
4. Operation of handle bar switches, their functions and pass beam.
5. Operation of Start switch / engine stop switch & its functioning.
6. Disadvantages of riding on half clutch (Never ride with clutch pressed).
7. Gear shifting pattern.
8. Tire air pressure : Front - 175 kPa (25 psi) Rear - 200 kPa (29 psi)
9. Never give sudden acceleration, always accelerate gradually.
10. Simultaneous use of front and rear brakes.
11. Checking of brake fluid at regular intervals.
12. Never ride with your foot on rear brake pedal.
13. Sidestand switch operation.
14. Use of helmet holder.
15. Function of all the multifunction display on meter panel.
16. Never keep the ignition switch on when vehicle is not in use.

4-1
 INSTALLATION
17. Check the operation of odometer, trip meter and fuel meter.
18. Location of storage and tool kit compartments and their use.
19. Procedure of opening and closing of side covers.
20. Correct drive chain slackness 35-40 mm, 40-45 mm (with maintenance stand)
21. Correct type of spark plug and spark plug gap.
22. Engine oil level checking and explaining the importance of replacing the engine oil in every service Always
useYAMALUBE SAE 10W-40, API service SL type, JASO standard MA.
23. Break-in period/ preventive maintenance schedule instructions.
24. Information of emission and safety norms.
25. Importance of first service at 1000 kms and schedule of free services.
26. Warranty terms and conditions.

IMPORTANT

EXPLAINED BY CUSTOMER’S SIGN.

SIGNATURE : NAME :

MAIN SELLING DLR’S STAMP, SIGN & CODE

4-2
 SERVICE RECORD

Customer ID No.

CUSTOMER’S NAME & ADDRESS: ________________________________________________________________

_______________________________________________________________________________________________

TELEPHONE / MOBILE / E-MAIL: __________________________________________________________________

MOTORCYCLE IDENTIFICATION

FRAME NO. :

ENGINE NO. :

DATE OF SALE :

SELLING DLR’S
STAMP, SIGN & CODE

5-1
SERVICE RECORD
Service / warranty record
VALIDITY* SERVICED AT JOB DETAILS/ SERVICING DEALER’S
FREE SERVICE RECORD

S.NO.
KMS OR DAY DATE KMS / ON DATE CARD NO NAME & ADDRESS
1000
1 OR
60
5000
2 OR
180
10000
3 OR
360
15000
4 OR
PAID SERVICE RECORD

540
20000
5 OR
720
25000
6 OR
900
30000
7 OR
1080
*Kilometers or days from date of purchase whichever comes first.

5-2
 SERVICE RECORD
Important

(i) Cost of oil and consumables for the free services will be chargeable at actual and to be borne by the customer.

(ii) Please ensure that the servicing dealer column is duly stamped & signed by the servicing dealer.

(iii) For the validity of “Warranty” benefits, it is mandatory that all services are availed by the customer as per the
recommended schedule, as given in the Service & warranty handbook.

(iv) Please ensure that each service is availed as per the recommended service schedule, kilometers or days from
date of purchase whichever comes first

5-3
 BIKE & OWNER CARE KIT - BENEFIT TO CUSTOMER
Attachments & Their Benefits Attachments & Their Benefits

Tool Kit : First Aid Kit :

*Applicable for IND only
Benefit - Containing tools for minor adjustments Benefit - Containing necessary first aid treatment

Rear View Mirror :

Benefit - Legal part enhancing your safety

Note : Before every ride, ensure your bike is fully

equipped with Bike & customer care kit.
Owner’s manual with
Service and warranty handbook :
Benefit - Introduction of product and operations
Warranty and service schedule explanation

6-1
Bike and owner care kit - New Vehicle
S. NO. Items Availability
1 Tool kit
2 Rear view mirror
3 Owner’s manual with Service and warranty handbook
4 First aid kit

All the items mentioned above are received free of charge with my Motorcycle.

Delivering person’s signature Customer’s signature

Note : This items mentioned above are supplied by YAMAHA free of charge with each vehicle,
YAMAHA can change / modify the items in the above kit without prior notice.

6-2
 G
R
BO EE
O N
K

LET US
KEEP OUR ENVIRONMENT
CLEAN

(PLEASE READ THIS BOOK CAREFULLY)

7-1
IMPORTANT GUIDELINES
1. Government regulations
1.1 Exhaust emission has harmful effect on our environment / public health.
1.2 To safeguard environment from getting polluted, Govt. of India has enforced specific regulations to control
Automobile exhaust emission.
1.3 The Center Motor Vehicle Rule (CMVR) states that for Motorcycles, Carbon monoxide emission, during
idling shall always be less than 0.5% (By Volume).
1.4 Non compliance with above standard is a punishable offence.
2. Action by India Yamaha Motor Pvt. Ltd.
2.1 YAMAHA as a manufacturer ensures that all Motorcycles leaving the factory meet the exhaust emission
norms as specified by CMVR.
2.2 Special note has been included in the “Owner’s Manual” for reference and attention by the Owner / User.
2.3 Vehicle has a factory tuned throttle body, which is optimally adjusted to meet the requirement of exhaust
emission. This adjustment not be tampered as it may cause variation in pre-controlled “CO” emission levels.
Subsequently, it becomes very important that it should always be within the recommended limit, when
checked by a properly calibrated “CO” measuring equipment.
3. Guidelines to be followed by the owners/users of motorcycles.
3.1 Please ensure that the “CO” emission is got checked by authorised agencies registered with the appropriate
authorities.
3.2 Please ensure that the “CO” is within specified limits of 0.5% (by volume). If it is not so, it should be got reset
by YAMAHA Authorised dealer.
3.3 Do not tamper with the throttle body settings done by the Factory/YAMAHA Authorised dealer.
3.4 Please maintain the log sheet provided in the green book.
3.5 Proper Installation : The Owner/User must clearly understand, from the dealer, all the points related to
proper installation of the motorcycle as described in the Service and warranty hand book.
7-2
 IMPORTANT GUIDELINES
If the owner of the Vehicle does not comply with above legal requirement, the Vehicle may be deregistered or
penalty may be imposed by the authorities.

The following points may be checked and suitable corrective action should be taken if required, to ensure emission
levels to remain within acceptable limits.
1. Replace air filter element as per recommendations.
2. Clean, inspect and adjust spark plug gap periodically.
3. Use only recommended spark plug. Replace it as per recommendations.
4. Use only recommended grade (SL Type) of genuine engine oil of superior quality.
5. Replace oil filter as per recommendations.
6. Get your vehicle serviced and tuned periodically as per recommended schedule.
7. Use unadulterated petrol.
As per CMVR rules certain safety norms have been mandated for the two wheelers to prevent accidents. The following
items have been provided in the vehicle for your safety.
1. Horn 4. Grip for pillion rider
2. Rear view mirror 5. Head Light / Tail Light
3. Efficient front & rear brakes (To be applied simultaneously) 6. Helmet holder
7. Indicators
It is recommended to use a Protective head gear (Helmet) conforming to specification of B.I.S. (Bureau of Indian
Standards).
In the interest of your own safety you are requested to always keep the above items (and the vehicle in general) in good
working condition to avoid any accident.
7-3
DO’S AND DON’TS FOR THE MOTORCYCLE
DO’S ()

 1 Always use genuine ‘spare parts’ purchased from YAMAHA Authorised dealers.
 2 Always use only genuine oils
• YAMALUBE SAE10W-40, API service SL type, JASO standard MA
 3 Always keep your engine well tuned. Save environment and also improve fuel efficiency.
 4 • ALWAYS GET YOUR MOTORCYCLE REPAIRED AND MAINTAINED ONLY AT YAMAHA
AUTHORISED DEALER.
• YAMAHA serves you through a wide network of Authorised dealers.
 5 Check the following at every scheduled service:-
a) Spark plug : Check/Reset gap/Replace as per the recommendations in the Owner’s Manual.
b) Air filter : Replace every 15000 kms or as per the environment conditions.
c) Piston / Rings / Cylinder : Check / Clean / Replace if necessary.
d) Exhaust system : Check / Replace if necessary.
e) Valve timing : Check / Adjust according to maintenance schedule.
f) Compression pressure : Check / Diagnose.

7-4
 DO’S AND DON’TS FOR THE MOTORCYCLE
 6 If misfiring, get your Motorcycle diagnosed & attended immediately without running even for a KM.
 7 Get Motorcycle maintained regularly as per details and schedule given in Service & warranty hand book.
 8 Get emission of your Motorcycle inspected at least once every 3 months.
 9 Please follow good driving habits in varying traffic conditions.
 10 Switch “OFF” the engine while waiting at signal point.

DON’TS ()

 1. Don’t overload/overspeed your motorcycle.

 2. Don’t alter or modify your Motorcycle.
 3. Never drive with Ignition “OFF” while moving down a slope.
 4. Don’t turn off the engine or interrupt the ignition when the transmission is in gear & the Motorcycle is in motion.
 5. Don’t idle the engine for a prolonged period.
 6. Don’t use Non-Genuine parts.
 7. Don’t buy adulterated petrol / oil.

7-5
‘CO’ EMISSION LEVEL MEASUREMENT
4. Procedure for measurement of “CO” emission level
4.1 IMPORTANT : “CO” measurement equipment must be duly calibrated.
4.2 Check for “NO LEAKAGE” from exhaust system.
4.3 All electricals should be in OFF position.
4.4 Set the idle speed of the engine in warmed up condition of motorcycle as specified.
IDLE RPM : 1300 - 1500 RPM
4.5 Insert the sampling probe of the exhaust gas analyser inside the exhaust muffler of the motorcycle.
4.6 • If the reading is within specified limits then it is acceptable.
• If the reading exceeds the norm of 0.5% (by volume) have it adjusted by YAMAHA Authorised
dealer.
4.7 YAMAHA serve you through an extensive network of
• Yamaha authorised dealers
• Yamaha bike corners
• Yamaha points

7-6
 ‘CO’ EMISSION LEVEL MEASUREMENT
5. List of components impacting “emission”

a. Air filter
b. Throttle body
c. Cylinder
d. Piston ring & piston
e. Cylinder head
f. Rocker arm
g. Valves
h. Cam shaft
i. Valve seals
j. Timing chain
k. Air induction system
l. Ignition coil, ECU, Magneto
m. Spark plug
n. Exhaust system
o. Canister
7-7
LOG SHEET (To be Filled in by Owner/User)
Customer Name : Date of Purchase :
Address : Vehicle Reg. No. :
Selling Dealer :

SL. Date KM Job Card Service Parts Replaced Oil Fill Qty. CO Level Serv. Dealer
No. Reading No. (Free/Paid) (Date/Value)

7-8
 YAMAHA CUSTOMER CARE

We promise to give hassle free service all the time. Please give us your valuable feedback, suggestion or complaint on :
Contact no. : 1800-420-1600 (Toll free 8 am to 5 pm) e-mail us : [email protected]. Enjoy the ride with YAMAHA !
 ALWAYS USE
YAMAHA GENUINE SPARE PARTS

For your Safety,

Always Use Yamaha
Genuine Helmet*

YRF YRB

Always use Best Quality

Yamaha Genuine
Accessories for long life*

Engine Guard USB Charger Tank Pad Seat Cover LED Flasher Blue Riding Jacket

*Products performance are subject to its own warranty conditions. B9X-F819V-E1

PRINTED IN INDIA
1Y259(OM-01)1592-12-21-E