Bridging the Gap in
CLEANING
Training Outline
_________________________________________________________________________________________________________________________________________________________
1. Basic Cleaning and Sanitation
2. Low Temp vs. High Temp DWM
3. Oleo Fats Dishwashing machine
4. Oleo Fats DWM Indicators
5. Oleo Fats Chemicals
6. DWM Operating Procedures
7. Do’s and Dont’s in Operating the DWM
8. Maintaining the DWM
9. Basic Troubleshooting
10. Contact Details
11. Reminder
Sanitation (4 Steps in Cleaning)
• 1. Pre-Rinse
• 2. Wash - Remove Soil
• Concentration
• Temperature
• Time
• Mechanical Force
• 3. Rinse
• 4. Sanitize
• Reduces Microorganism level
Four Factors
affecting the
cleaning results
These are the four factors
affecting the cleaning
Concentration
Chemical Concentration
Temperatur
e Temperature
Time Time
Mechanical Mechanical Force
Force
Methods of Cleaning
• Manual
• Mechanical
• Chemical
• Foam
• Pressure washing
Low Temp and High Temp dishwashing
machine
CATEGORY LOW TEMP HIGH TEMP
MACHINE MACHINE
STEP 1 Manual pre rinsing with water Manual pre rinsing with water
only or with little APC only or little APC
STEP 2 Machine wash with detergent at Machine wash with detergent
50˚C at 60˚C
STEP 3 Rinse with rinse aid and chemical Rinse with rinse aid and Hot
sanitizing at 50Deg C Water at 82 to 85 Deg C
STEP 4 Allow to air dry Allow to air dry
Oleo Fats
Dishwashing
Machine
Item code: 8000011357
Oleo Fats Dishwashing machine
Model: ADE/GTEK D1M-BD
Type: High Temp
Electrical: 10kW/230V/3ph
Chemicals: 2 chemicals
Capacity: 60 racks per hour
Cycle time: 60 seconds
Wash temp: 60 Deg C
Rinse Temp: 82 to 85 Deg C
Water consumption per rack: 2.6Liters
Oleo Fats DWM
Dishwasher is a rack loading fully
automatic dishwashing machine, three
adjacent sides can be lifted to open for
loading or unloading rack.
When the wash tank is filled up to the
required water level and the doors
closed, the machine will automatically
run main wash and rinse programs
Indicators
Indicators
Power I / 0
Press the power switch ON
indicates power is connected
Press again and power light is OFF
which indicates power shut down.
Indicators
Power light
If the Power light is ON means
the machine is ready to use.
Indicators
Cycle time
Cycle button has one minute cycle
and two-minute cycle.
The default setting is one minute per
rack.
Indicators
Cycle light
Cycle light ON means dishwashing
processes is in progress; cycle light
OFF means the wash cycle is done
Indicators
Temperature light
Indicator at the bottom shows wash temp.
indicator at the top shows rinse temp,
green lights indicate present working
temp.
Oleo Fats DWM Chemicals
EXCEL™ WASH (DETERGENT)
A high-performance mechanical dishwashing liquid cleaner that
works in all water conditions.
Item Code: 4000007124
EXCEL™ RINSE (RINSE AID)
A high-performance mechanical dishwashing liquid rinse additive
and drying agent that works in all water conditions
Item Code: 4000007123
Operating Procedure
Operating Procedure
• Push the POWER BUTTON to turn on the
machine
NOTE:
1. DO always make sure to reach recommended
temperature usage for the machine
(i.e. Wash Temperature: 60 - 65°C
Sanitize Temperature: 82 - 86°C).
2. DO NOT continue the wash and rinse cycles if the
• Wait for the machine to heat up,
correct temperatures are not yet achieved. The
approximately 10 minutes machine should be allowed to reach the correct
temperatures before proceeding with operation.
Operating Procedure
• Scrape off food residues from dishes
• Soak in an APC solution according to your
procedure
• Properly rinse off with running water
Operating Procedure
• Properly load tableware into racks, by the
manner that all the surfaces of every piece
of tableware should have adequate
exposure for water flushing.
• Dishes are to be vertically inserted, and
bowls should be inversely put into plate
rack; cutlery, chopsticks have to be
dispersed loaded in open rack; and glasses
must be inserted into compartment rack.
Operating Procedure
• When a rack is loaded, open the
door, put in rack and close the door.
• Wash and rinse will proceed
automatically. Main wash program
starts as the door is closed, and final
rinse program will follow right after
wash finished.
Operating Procedure
• When wash & rinse programs ended, wait
for a second until cycle light turns off.
• Open the door and pull out the washed
rack, then send in another rack, close the
door and continue to wash.
• Collect those clean and dry dishes.
CRITICAL CONTROL POINT
Whenever cycle starts, door should not be
opened; there’s a danger of hot water
splashing.
After each cycle, wait until cycle light is OFF
before opening the door
DO’S and DONT’S in
Operating the OFI
Dishwashing Machine
Do’s:
1.Always make sure to reach recommended temperature usage for the machine (i.e. Wash
Temperature: 60 - 65°C and Sanitize Temperature: 80 - 85°C).
1.Only OFI dishwashing machine chemicals (i.e. Excel Wash and Excel Rinse) should be used
with the dishwashing machine.
1.Always check if the chemicals are still sufficient for the operation.
1.Use racks that are designated for their purpose of design (e.g. use the tumbler racks for
tumblers only).
1.When changing chemicals, make sure to observe usage of proper PPE for safety purposes.
1.For the dishwashing machine’s maintenance, it should be cleaned properly on a daily
basis, or at the very least, three (3) times a week.
1.Refer to the provided procedural video for the ideal way of using and maintaining the
dishwashing machine.
DONT’s:
1. Do not continue wash and rinse cycles if the correct temperatures are not yet
achieved. The machine should be allowed to reach the correct temperatures
before proceeding with operation.
1. Do not forcibly close the dishwashing machine door; instead, it should be pulled
down gently during operation.
1. Do not overload racks with dishware.
1. Do not use different chemicals other than OFI chemicals for the machine.
1. Do not let scales to build up in the machine, when this happens, use designated
descaler on the machine. If not confident with own process of descaling, let our
OFI technicians do the procedure.
1. Do not go directly to removing parts of the machine for cleaning. Allow the
machine to cool down first to prevent injuries.
Maintaining the DWM
Cleaning the Machine
Maintaining the DWM
Cleaning the Machine
• Shut off power.
• Open the door.
• Lift up overflow pipe to
drain tank water.
Maintaining the DWM
Cleaning the Machine
• Remove scrape trays, basket and pump
intake screen, dump the residues (but
not to crash, otherwise, change in shape
may result in poor straining effect) and
clean the equipment.
• Flush to clean the interior of the
machine, thoroughly wash away all the
dirt inside.
• Put all the straining equipment back to
place.
Maintaining the DWM
Cleaning the Machine
• Check every upper and lower spray jets
for clogging, if there is any, use a
narrow pin to clear obstruction or
remove the spray arms to clean.
• Keep the door open to let air dry, in
order to prevent molds from growing.
Maintaining the DWM
Cleaning the Machine
• It is recommended to clean
thoroughly all interior parts
of the machine after each
shift
Maintaining the DWM
Cleaning the Machine
• Wash the machine with water to
remove the dirt
• Descale the internal chamber
using the approved descaler by
spraying on the surfaces
Maintaining the DWM
Cleaning the Machine
• Return the strainers, DRAIN
VALVE, wash arms, rinse arms,
SPACER
Maintaining the DWM
Cleaning the Machine
• Close the machine
door
BASIC TROUBLE
SHOOTING
BASIC TROUBLE SHOOTING
Common problems Possible reasons and easy solutions
Machine will not start 1. Open the door for at least 2 seconds then
close the door
2. If the machine will not start again, call a
service
Rinse remains at low
temp. 1. Water fill pressure or flow volume is too low,
caused low water level in booster heater.
2. Check the water flow
3. If 1 and 2 are working and the temperature
remains low, call a service
BASIC TROUBLE SHOOTING
Common problems Possible reasons and easy solutions
1. Wash spray is too weak due to clogged pump
Poor wash results
intake. Power off and drain tank water, check
wash pump intake for any obstruction.
2. Wash temp. is too low. Inadequate pre-heating
time, or check the thermostat and wash tank
heating element.
3. Imprecise detergent dosage.
4. Excessive lime build-up.
5. Improper racking
BASIC TROUBLE SHOOTING
Common problems Possible reasons and easy solutions
1. Improper racking.
Streaks found on ware
washed 1. Rinse temp. is high or too low.
1. Clogged pump intake.
1. Abnormal water hardness.
1. Improper dosage of the cleaning chemicals.
BASIC TROUBLE SHOOTING
Common problems Possible reasons and easy solutions
Inadequate rinse 1. Water supply pressure is too low. Check the
pressure water flow
2. Rinse jets clogged. Clean the wash and rinse
arms
3. Call a service assistance if 1 and 2 are working
Continue fill or cannot 1. Tiny obstruction entered the fill solenoid valve,
fill water resulting in abnormal functioning.
1. Call a service assistance if 1 and 2 are working
Oleo Fats Contact Details
Concerns Contact person Email Phone
Request for direct quote Czarina Tagarao
[email protected] 02-86350680 loc 1515
for franchise stores
Service concerns Carlyn tubo [email protected] 02-86350680/loc 3538;
Randel Lim
[email protected] 3535; 3531
Jasmin 09159796244;
09099797043;
09190860381
PO/GR updating concerns Jycelyn Millare foodsafetysales@oleofats 02-6350680 loc 1518
.com
Other concerns Ellaiza Rae Andres [email protected] 0920 944 5966
Roy Solis
[email protected] 02-86350680 loc 1508
5 Mercury Avenue, Bagumbayan, Quezon City, Philippines
+63 2 709 6536 |
[email protected] www.oleofats.com
