3.JSPL TMT Epd
3.JSPL TMT Epd
Reinforcement Steel Bar, Round Bar and Wire Rod along with RSC products are manufactured
collectively at Patratu & Angul Plant in below segments.
Alongside contributing to India's growth story, the company is driving an ambitious global expansion plan
with its sights set on emerging as a leading transnational business group. The company continues to
capitalise on opportunities in high growth markets, expanding its core areas and diversifying into new
businesses. JSP’s global operations include a 2 MTPA integrated steel complex at Sohar, Oman and 6.6
MTPA coal-mining operations spread across South Africa, Mozambique and Australia. The company’s
export portfolio is growing by the day with an existing export footprint in various countries.
JSP is presently having 9.6 MTPA capacity steel plants at Raigarh, Patratu and Angul. Further JSP is also
operating state-of the-art 1 MTPA TMT Bar rolling mill at Patratu, Jharkhand (near Ranchi) & 1.4 MTPA TMT
Bar rolling mill at Angul, Odisha. The mills are having latest HYQST (High Yield Quenching & Self-Tempering)
TMT rolling technology from Morgan, USA (at Patratu) & SMS MEER (at Angul) to produce very high-quality
TMT in size 6mm to 50 mm in grade Fe 500D/550D/600 as per IS 1786:2008 as well as EQR (Earthquake
resistant) and CRS (Corrosion Resistant Steel) grade.
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JSP is producing international standard as per the following specifications: -
1) CARES – Singapore (SS 560 Gr B500B), Europe & Middle East (BS 4449 Gr B500B), Hong Kong
(CS2:2012 Gr 500B)
2) ACRS/NZ - Australia & New Zealand (AS/NZS 4671 Gr DN500N)
Thinkstep Sustainability Solutions Pvt. Ltd, a Sphera Company (formerly thinkstep AG). has been
entrusted to conduct Life Cycle Assessment for JSP Reinforcement Steel bars, Wire rods, Rolled Rounds
& RSC Steel products as per the ISO 14040/44. The LCA model was created using the GaBi ts Software
system for life cycle engineering, developed by Sphera (formerly thinkstep AG).
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2. General Information
Environmental Product Declaration in accordance with ISO 14025:2006 and EN 15804:2012+A2:2019/AC:2021.
Product Reinforcement Steel Bars, Wire Rod & RSC Steel Product
CPC Code 412 (Version 2.1)
Geographical scope Global
Reference standards IS0 14020:2001, ISO 14025:2006, EN 15804:2012+A2:2019
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EPD owner has the sole ownership, liability, and responsibility for the EPD.
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2.2 Reference Period of EPD Data
The reference period for the primary data (foreground data) used within this EPD is April 2021 – March
2022. The background data used in the study have been applied through GaBi datasets which are less
than 5 years old.
Product Category Rules (PCR) for the assessment of the environmental performance of steel products is
PCR for ‘Construction Products and Construction Services’, Version 1.2.5, 2019:14.
This PCR is applicable to the product “Reinforcement Steel Bars, Round Bar, Wire Rod & RSC steel
product” complying with the standard EN 15804+A2 (Sustainability of construction works -
Environmental product declarations - Core rules for the product category of construction products).
EPDs within the same product category but registered in different EPD programmes, or not compliant
with EN 15804, may not be comparable. For two EPDs to be comparable, they must be based on the
same PCR (including the same version number) or be based on fully-aligned PCRs or versions of PCRs;
cover products with identical functions, technical performances and use (e.g. identical
declared/functional units); have equivalent system boundaries and descriptions of data; apply equivalent
data quality requirements, methods of data collection, and allocation methods; apply identical cut-off
rules and impact assessment methods (including the same version of characterisation factors); have
equivalent content declarations; and be valid at the time of comparison. For further information about
comparability, see EN 15804 and ISO 14025.
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3. Product Description and System Boundaries
3.1 Product Identification and Usage
Reinforcement Steel Bars have taken over the world of construction. Reinforcement Steel Bars are not only
economically sensible option but also have the advantage of offering unmatched durability as well as
ductility compared to conventional steel bars. Another pioneering idea from Jindal Steel and Power, Welded
Wire Mesh is a new and efficient product which is aimed to expedite the construction process. It is a
processed steel product that consists of rebars welded together to form a grid pattern. Use of Welded Wire
Mesh reduces construction time considerably as it eliminates activities like cutting, marking and spacing
of bars and binding of wires to the bars. It provides an ideal and convenient solution with practical and
functional advantages.
The company has introduced several smart and innovative construction solutions – like Speed floor, Cut &
Bend, Weld-mesh etc. to tackle the need for faster construction. The Company endeavours to strengthen
India’s industrial base by aiding infrastructural development, through sustainable development
approaches and inclusive growth.
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3.2 System boundary
Figure 1: System Boundary for Reinforcement Steel Bars, Wire Rod & RSC Production (Schematic)
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3.3 Process Description
Products are manufactured in Patratu plant using the billets transported from Raigarh and Angul plant.
The electricity is taken from grid. Steel plant is a zero-discharge plant, and it also uses treated water from
Sewage treatment plant. The manufacturing process details for the Angul plant has been presented in
Figure 3.
The most common way that reinforced steel Bar, Round and Wire Rod for are manufactured is through
hot rolling of steel billets. These are then rolled into the final size and shapes in the form of a reinforced
bar by putting them through a rolling mill stand. Then the product is sent for packaging.
Figure 2: Manufacturing Process at Patratu, JSP
4. LCA
4.1 Information Sources and Data Quality
It is important that data quality is in accordance with the requirements of the LCA’s goal and scope. This
is essential to the reliability of LCA and achievement of the intended application. The quality of the LCI
data for modelling the life cycle stages have been assessed according to ISO 14040:2006. Data quality
is judged by its precision (measured, calculated, or estimated), completeness (e.g., are there unreported
emissions?), consistency (degree of uniformity of the methodology applied on an LCA serving as a data
source) and representativeness (geographical, time period, technology). Primary data collected using
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data collection questionnaires was used for the study and for upstream processes CUP 2023.1 Modelling
database was used.
4.2 Methodological Details
The consumption of natural resources per declared or function unit is reported in the EPD. Input
parameters, according with EN15804+A2, describing resource use are shown in Table 7.
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Table 7. Natural resources use parameters
Parameter Unit
Renewable primary energy as energy carrier (PERE) MJ
Renewable primary energy resources as material utilization
MJ
(PERM)
Total use of renewable primary energy resources (PERT) MJ
Non-renewable primary energy as energy carrier (PENRE) MJ
Non-renewable primary energy as material utilization (PENRM) MJ
Total use of non-renewable primary energy resources (PENRT) MJ
Use of secondary material (SM) kg
Use of renewable secondary fuels (RSF) MJ
Use of non-renewable secondary fuels (NRSF) MJ
Net freshwater Use (FW) m3
*Disclaimer 2 – The results of this environmental impact indicator shall be used with care as the uncertainties on these
results are high or as there is limited experienced with the indicator.
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1. All energetic inputs to the process stages were recorded, including heating fuels and electricity.
2. The sum of the excluded material flows must not exceed 5% of mass, energy, or environmental
relevance. However, in reality at least 99.9% of material inputs to each process stage were included.
3. Wastes representing less than 1% of total waste tonnage for given process stages were not recorded
unless treated outside of the site.
The scope covers the ecological information to be divided into raw material production (A1), inbound
transportation (A2), Manufacturing (A3), treatment of packaging materials (A5), transport of dismantled
product to EoL site (C2), waste processing (C3), disposal (C4) as well as the end of life stage recycling (D)
considerations.
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steel is a vital input to the steelmaking process, and this input of steel scrap should also be considered
in LCA studies. Accounting for all these, the End-of -life credit for recycling is applied over 88% of steel
(880 kg in 1 tonne of steel products).2 The landfill is considered as 12% of steel (120 kg in 1 tonne of
steel products).
https://sphera.com/product-sustainability-gabi-data-search/
4.7 Comparability
According to the standards, EPDs do not compare the environmental performance of products in the sector.
Any comparison of the declared environmental performance of products lies outside the scope of these
standards and is suggested to be feasible only if all compared declarations follow equal standard
provisions.
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4.8 Results
Modules of the life cycle included as per PCR is given in Table 11.
Table 11. Modules of the production life cycle included (X = declared module; MND = module not declared)
Credits &
charges
outside
Production Installation Use stage End-of-Life
system
boundary
Transport to manufacturer
Reuse, recovery, or
recycling potential
Use / application
Deconstruction /
Transport to EoL
Refurbishment
Manufacturing
Replacement
Maintenance
demolition
Disposal
Repair
Module A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
Modules
X X X MND X MND MND MND MND MND MND MND X X X X X
declared
Geography Global
Specific
- - - - - - - - - - - - - -
data used
Variation -
NA
products
Variation
Patratu & Angul plant (India)
– Sites
4.8.1 LCIA results for 1 tonne of Reinforcement Steel Bars, Round Bar, Wire Rod & RSC Steel Product
The LCIA results for 1 tonne of Reinforcement Steel Bars, Round Bar, Wire Rod & RSC steel products are given in Table 12 - Table 16.
Table 12. Environmental impacts for 1 tonne of Reinforcement Steel Bars, Round Bar, Wire Rod & RSC Steel Products
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Table 13. Resource use indicators for 1 tonne of Reinforcement Steel Bars, Round Bar, Wire Rod & RSC Steel Products
2. Resource use indicators
Parameters A1-A3 A5 C1 C2 C3 C4 D
Use of renewable primary energy
9.06E+02 5.25E+00 0.00E+00 6.78E-02 0.00E+00 3.91E+00 8.53E+02
(PERE) [MJ]
Primary energy resources used as raw
2.91E+00 -2.91E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
materials (PERM) [MJ]
Total use of renewable primary energy
9.08E+02 2.49E+00 0.00E+00 6.78E-02 0.00E+00 3.91E+00 8.53E+02
resources (PERT) [MJ]
Use of non-renewable primary energy
3.56E+03 1.53E+01 0.00E+00 7.01E+01 0.00E+00 2.40E+01 -1.43E+04
(PENRE) [MJ]
Non-renewable primary energy
resources used as raw material 1.87E+00 -1.87E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
(PENRM) [MJ]
Total use of non-renewable primary
3.56E+03 1.36E+01 0.00E+00 7.01E+01 0.00E+00 2.40E+01 -1.43E+04
energy resources (PENRT) [MJ]
Secondary Material [kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Use of renewable secondary fuels (RSF)
0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
[MJ]
Use of non-renewable secondary fuels
0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
(NRSF) [MJ]
Use of net fresh water (FW) [m3] 8.14E-01 8.58E-02 0.00E+00 1.42E-04 0.00E+00 3.45E-03 -3.71E+00
Caption: PERE = Use of renewable primary energy excluding the renewable primary energy resource used as raw materials; PERM = Use of renewable primary energy as raw
materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding the non-renewable primary energy resources used as
raw materials; PENRM = Use of non-renewable primary energy used as raw materials; PENRT = Total use of non-renewable primary energy resources; SM = Use of secondary
material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Use of net fresh water
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Table 14: Output flows and waste categories for 1 tonne of Reinforcement Steel Bars, Round Bar, Wire Rod & RSC Steel Products
3. Output flows and waste categories
Parameters A1-A3 A5 C1 C2 C3 C4 D
Hazardous waste disposed (HWD) [kg] 6.64E-08 4.26E-10 0.00E+00 6.12E-12 0.00E+00 5.23E-10 -6.31E-08
Non-hazardous waste disposed (NHWD)
1.18E+01 5.67E+00 0.00E+00 9.85E-04 0.00E+00 1.20E+02 2.13E+02
[kg]
Radioactive waste disposed (RWD) [kg] 4.48E-02 5.04E-04 0.00E+00 7.73E-06 0.00E+00 2.73E-04 -1.30E-04
Materials for Recycling (MFR) [kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 8.80E+02 0.00E+00 0.00E+00
Materials for energy recovery (MER)
0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
[kg]
Exported electrical energy (EEE) [MJ] 0.00E+00 4.65E+01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Exported thermal energy (EET) [MJ] 0.00E+00 8.39E+01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Caption: HWD = Hazardous waste disposed; NHWD = Non-hazardous waste disposed; RWD = Radioactive waste disposed; MFR = Materials for recycling; MER = Materials for
energy recovery; EEE = Exported electrical energy; EET = Exported thermal energy
Table 15: Biogenic carbon content of product and packaging for 1 tonne of Reinforcement Steel Bars, Round Bar, Wire Rod & RSC Steel Products
4. Biogenic carbon content
Parameters A1-A3 A5 C1 C2 C3 C4 D
Biogenic carbon content in product [kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Biogenic carbon content in packaging
5.31E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
[kg]
Table 16: Additional Environmental parameters for 1 tonne of Reinforcement Steel Bars, Round Bar, Wire Rod & RSC Steel Products
5. Optional indicators
Parameters A1-A3 A5 C1 C2 C3 C4 D
Particulate matter [Disease incidences] 6.96E-05 5.41E-08 0.00E+00 5.54E-07 0.00E+00 1.57E-07 -4.95E-05
Ionising radiation, human health [kBq
3.99E+00 7.89E-02 0.00E+00 7.03E-04 0.00E+00 3.16E-02 3.42E+01
U235]
Ecotoxicity, freshwater [CTUe] 1.84E+03 8.55E+00 0.00E+00 2.85E+01 0.00E+00 1.32E+01 -8.89E+02
Human toxicity, cancer [CTUh] 6.68E-08 5.63E-10 0.00E+00 4.74E-10 0.00E+00 2.02E-09 -6.27E-07
Human toxicity, non-cancer [CTUh] 2.15E-06 3.86E-08 0.00E+00 1.60E-08 0.00E+00 2.22E-07 -2.07E-05
Land Use [Pt] 5.10E+03 2.88E+00 0.00E+00 6.90E-02 0.00E+00 5.83E+00 1.46E+02
Caption: PM = Particulate matter emissions; IR = Ionising radiation, human health; ETF= Eco-toxicity (freshwater); HTP-c = Human toxicity, cancer effects; HTP-nc = Human toxicity,
non-cancer effects; SQP = Soil quality potential/Land use related impacts
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4.9 Interpretation
The interpretation of the results for 1 tonne of Reinforcement Steel Bars, Round Bar, Wire Rod & RSC Steel Product
are presented in Table 17.
Table 17: Interpretation of most significant contributors to life cycle parameters (Reinforcement Steel Bars & RSC)
Parameter Most significant contributor
Concluding, the study provides fair understanding of environmental impacts during the various life cycle stages of
steel production. It also identifies the hot spots in the value chain where improvement activities can be prioritised
and accordingly investment can be planned. The scope covers the ecological information to be divided into raw
material production (A1), transportation (A2), Manufacturing (A3), treatment of packaging materials (A5), transport
of dismantled product to EoL site (C2), waste processing (C3), waste disposal (C4)as well as the end of life stage
recycling (D) considerations.
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5. LCA Terminology
Scope of study extends from mining of natural resources to
Cradle to Gate the completed product ready for shipping from the
manufacturing dispatch “gate”, known as Modules A1-A3.
Scope of study extends from mining of natural resources to
Cradle to Grave manufacture, use and disposal of products at End of Life,
including all Modules A-D.
Post-use phase life cycle stages involving collection and
End of life processing of materials (e.g., scrap) and recycling or
disposal, known as Modules C and D.
7. References
• EN 15804: 2012+A2:2019, Sustainability of construction works - Environmental product declarations - Core
rules for the product category of construction products.
• GaBi 10 2021: Dokumentation der GaBi-Datensätze der Datenbank zur Ganzheitlichen Bilanzierung. LBP,
Universität Stuttgart und PE International, 2012
• GaBi 10 2021: Software und Datenbank zur Ganzheitlichen Bilanzierung. LBP, Universität Stuttgart und PE
International, 2012
• ISO 14020:2000 Environmental labels and declarations - General principles
• ISO 14025:2006 Environmental labels and declarations - Type III environmental declarations - Principles and
procedures
• ISO 14040:2006 Environmental management- Life cycle assessment - Principles and framework
• ISO 14044:2006 Environmental management - Life cycle assessment - Requirements and guidelines.
• ISO/TR 14049:2012 Environmental management — Life cycle assessment — Illustrative examples on how to apply ISO
14044 to goal and scope definition and inventory analysis.
• WSI and Eurofer’s Co-product Allocation Methodology 2014 - A methodology to determine the LCI of Steel
industry Co-products.
• World Steel Association - CO2 Data Collection User Guide, Version 9 (May 2019).
• PCR 2019:14, Product Category Rules (PCR) for 'CONSTRUCTION PRODUCT’ Version 1.2.5.
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