MP-2BM FBF 5-SERVO

Tape Packing Machine

User’s Manual

www. KEED .com.tw

"KEED AUTOMATIC PACKAGE MACHINERY CO., LTD"
No.331-6, Lane106, Sec.7, Yen- Ping N. Rd., Taipei, Taiwan (111)

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 E-mail: [email protected]
Operation Console

Product
Name
Page
Change

Function &
Status

Messages

SETUPS
1. Packing Speed: The user can use “up” and “down” arrows to speed up or slow down the
machine. Or the user can press the speed column directly and key in a value to decide the
packing speed he/she wants.
2. Counter: The counter shows you the number of total packed products. Press the "Clear key"
2 seconds to reset the number back to 0. The counter can be switch off from the “Switch
Control” page
3. Packing Length: Packing length means your bag length (Between 2 eye-marks). The user
needs to input a value for his/her new product before a formal production. The user must stop
the machine before changing this value. Sync reset is necessary whenever packing length is
changed.
4. Product Length: Product length means the physical length of your product. The value is
always smaller than the packing length. The user must stop the machine before changing this
value. Sync reset is necessary whenever product length is changed.
5. Eye-Mark Position: Use it to bring the artwork on the printed foil forward or backward.
Note (a): Make sure printed film with eye marks is applied.
Note (b): Make sure the photo cell beam is correctly focused on the eye marks.
Note (c): The change of eye-mark position is setup by mm difference.

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6. Product Feeding Position: Use it to bring your product forward or backward by mm
difference.
7. Printer Position: Use it to move the date forward or backward showing on the film
8. Inch Move: Turn on this switch and the packing machine will stay in Inch-move status. The
user can press and hold on “Start” button and operate the packing machine at a very slow
speed. Once the user release the button, the machine will stop immediately.
9. Heater Switch (ON/OFF): The switch can turn on or turn off all the heaters.
10. M3 Disable: The user may disable the end sealer at any time necessary. The machine is
moving as usual only without end sealer cutting.
11. Bar Heater: For bar heater heating control. On/Off: Use is to switch on/off the heating.
12. Eye-mark: Turn on/off the switch and realign the photo cell position and the machine can
locate the eye marks on the foil.
Note (a): Make sure printed film with eye marks is applied.
Note (b): Make sure the photo cell beam is correctly focused on the eye marks.
13. Feeding: Turn the switch that connecting the front end conveyor product feeding.
14. No-Product Wait: Turn on the switch and the machine seal cutting and film feeding stop
without stopping the conveyor running. The machine moves again when the conveyor sensor
senses any incoming product.
15. Printer: Turn on the switch and the machine starts to send signal to the ink jet printer. The printer will
do the printing job whenever the machine runs. (Please make sure the printer cables are connected to
the packing machine.)
16. M.I.S.: Turn the switch to detect any misplaced items. The end sealer skips any of such items
without stopping the machine.

17. SYNC: 3 axis motors of this machine needs a sync reset under the following situations (a)
initializing the packing machine (b) changing to a new product (c) changing the package
length (d) activating “Eye-mark” function (e) Product Jam.
18. Alarm: Showing current status.
19. Headline: Monitoring the following information (a) Product Name (b) yyyy/mm/dd hh:mm (c)
Empty Signal (Checking if there is any empty pack) (d) Product Length (e) Packing Length

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Manual

Use SYNC
to restore
operation.

Use Film Reject for

film feeding test.

By entering this page, the user can manually operate the machine. Every switch controls one certain
function.

Conveyor Inch Move: When the switch is turned on, the user can use “Start” to inch move the
conveyor until he /she releases it.
Conveyor Solo: By turning on this switch and pressing “Start” button, the conveyor will begin to
run until the user presses the "Stop" button.
Film Inch Move: When the switch is turned on, the user can use “Start” to inch move the film
feeding until her/she releases it.
Film Solo: By turning on this switch and pressing “Start” button, the film will begin to run until the
user presses the "Stop" button.
Sealer FWD: When the switch is turned on, the user can use “Start” to inch move the end sealer
counterclockwise until her/she releases it.
Sealer REV: When the switch is turned on, the user can use “Start” to inch move the end sealer
clockwise until her/she releases it.
End-Sealer Power Off: When the switch is turned, the system disengages the end sealer power
immediately. The user can move and turn the end sealer freely. It is used especially during
maintenance.

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Conveyor Power Off: When the switch is turned, the system disengages the conveyor roller
chain immediately. The user can move roller chain forward/backward freely. It is used especially
during maintenance.
Switch Control

This page is mainly for the purpose of controlling functions and switches of this machine.

Bar Heater: For bar heater heating control. On/Off: Use is to switch on/off the heating.
Eye-mark: Turn on/off the switch and realign the photo cell position and the machine can locate
the eye marks on the foil.
Note (a): Make sure printed film with eye marks is applied.
Note (b): Make sure the photo cell beam is correctly focused on the eye marks.
M.I.S.: Turn the switch to detect any misplaced items. The end sealer skips any of such items
without stopping the machine.
Cutter Counter: When the switch is turned on, machine starts to run chain-pack
No-Film Stop: Turn on the switch and the machine gives alarm and stops the machine whenever
the machine is running out of film.
No-Product Wait: Turn on the switch and the machine seal cutting and film feeding stop without
stopping the conveyor running. The machine moves again when the conveyor sensor senses any

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incoming product.
Printer: Turn on the switch and the machine starts to send signal to the ink jet printer. The printer
will do the printing job whenever the machine runs. (Please make sure the printer cables are
connected to the packing machine.)
Counter: Turn on the switch and activate the counter.
Temp. Control

Status

This page is mainly for the purpose of controlling Temp. PID and monitoring temp and SSR
output.
Bar Heater: For bar heater heating control.
◼ SV shows the setup value and PV shows machine current actual value.
◼ On/Off: Use is to switch on/off the heating.
V Seal Heater: For vertical sealer heating control.
◼ SV shows the setup value and PV shows machine current actual value.
◼ On/Off: Use is to switch on/off the heating.
Lower Heater: For lower end sealer heating control.
◼ SV shows the setup value and PV shows machine current actual value.
◼ On/Off: Use is to switch on/off the heating.
Upper Heater: For upper end sealer heating control.

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 ◼ SV shows the setup value and PV shows machine current actual value.
◼ On/Off: Use is to switch on/off the heating.
Temp Limit Setup: To ensure a normal and safety use of heating operation, the user may
give a limited maximum temperature value on each heater.
◼ Note (a): The function only applies to maximum temp limit setup.

Temp Limit Setup

Use arrows to plus or minus your ideal temperature limited value.

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Micro Tuning

This page is for the purpose of micro tuning various values

in order to ensure a smooth packaging operation.(values are all set up before shipping out, not
recommended to change it )
M.I.S Detect Settings: use to setup the distance that sensor will detect between 2 products, in
order to skip the misplace items. Values are set up before shipping out, not recommended to
change it
Cutter Trimming : to set up the trimming angle of cutter
The Cutter stops the knife: to set up how many chain-pack in a row

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MANUAL TEST

Bar Heater: use to testing bar heater individually open or closed(on/off)

Vertical Sealer : use to testing Vertical Sealer individually open or closed(on/off)
Cutter: use to testing the cutter individually stab out the knife(on/off)
Cutter Peripheral Speed: To control the end sealer moving mechanism.

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Index

This page is mainly for the purpose of system value setup

Product Manager : Enter this page and start to manage all the packaging products.
Alarm Record: Enter this page and read all the alarm history.
Company Information: Contact information of the this machine manufacturer.
Parameter: Enter this page and setup advanced system data, such inch move speed, etc.
Time and Date: Enter this page and setup year/month/date for the system.

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Language: Enter this page and switch operation language.
Film Path : Enter this page will show diagram of film feeding direction to bag former
Conveyor Specification 8,16: 1inch core is for 8, 3inch core is for 16
Safety Guard: Use this button to switch ON & OFF of the safety cover alarm.
◼ Note (a): It is advised that the switch is always turned ON during any machine operation.
Emergency SW: Use this button to switch ON & OFF of the EMG. switch.
◼ Note (a): It is advised that the switch is always turned ON during any machine operation.

Parameter

This page is designed to setup some advanced system value.

Conveyor Manual Speed: Use arrows to increase or decrease the system default conveyor
manual speed. Or you may key in a number directly into the column.
Film Manual-Feeding Speed: Use arrows to increase or decrease the system default film

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manual speed. Or you may key in a number directly into the column.
End Sealer Manual Speed: Use arrows to increase or decrease the system default end sealer
inch speed. Or you may key in a number directly into the column.
System Inch Move Speed: Use arrows to increase or decrease the system default inch speed.
Or you may key in a number directly into the column.
Frequency Speed Manual: Use arrows to increase or decrease the system default frequency
speed manual. Or you may key in a number directly into the column.

Product Manager

Press “REC0001” to enter product page.

Product Manager saves all the recipes of your packaging products.

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Product Change

Step#1
Press”REC0001” to enter your recipes.

Step#2
Choose your preferred recipe and enter the setting page.
Press “Next Page” to check out every detailed setting.

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 Choose any recipe

Step#3
Press “Load” and a double-confirm page pops out.
Press “Yes” to continue on loading data or press “NO” to leave.

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Product Saving

Step#1
Choose one recipe to save.

Choose your recipe.

Step#2
Press ”Check” and go through all the setting value once again before saving it.

Step#3

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 Press “Next Page” to check out every detailed setting.

Step#4
Press “Save” to save the current operating setup into the recipe you choose.
A double-confirm page pops out.
Press “Yes” to continue on saving data or press “NO” to leave.

===============================================

Alarms & Troubleshootings

Alarms Troubleshootings
Conveyer M1 Error. Press "Synchro Reset" Use “Sync Reset” to restore
Film Feeding M2 Error,Press "Synchro Reset" operation.
End Seal M3 Error. Please press "Synchro Reset"
Synchro Reset Fails. Please Do Again.
Emergency Stopper ON! Please Check! Release EMG. button.
Emergency Stopper ON! Please Check! Release EMG. button.
No Product Stop! Refill products.
No Film! Please Check! Change fill roll.
Incorrect Product Feeding! Check product feeding
position.
End Sealer Safety Guard Open! Close safety guard.
Sponge Safety Guard Open! Close safety guard.
Vertical Sealer Safety Guard Open! Close safety guard.

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Horizontal Upper Heater Error! Please Check! Check heater and see if
Horizontal Lower Heater Error! Please Check! necessarily to replace with a
Vertical Heater Error! Please Check! new one.
Bar Heater Error! Please Check!
Upper H. Sealer SSR Error. Please Check! Check SSR and see if
Lower H. Sealer SSR Error. Please Check! necessarily to replace with a
Vertical Sealer SSR Error. Please Check! new one.
Bar Heater SSR Error. Please Check!
Horizontal Upper Heater Thermocouple Error. Please Check! Check thermocouple and see
Horizontal Lower Heater Thermocouple Error. Please Check! if necessarily to replace with a
Vertical Heater Thermocouple Error. Please Check! new one.
Bar Heater Thermocouple Error. Please Check!
Horizontal Upper Heater Wire Error. Please Check! Check wiring and see if there
Horizontal Lower Heater Wire Error. Please Check! is any broken or disconnected
Vertical Heater Wire Error. Please Check! wiring.
Bar Heater Wire Error. Please Check!
Temp. PID COM Port Error!
Buffer Error. Please Check! Turn off and turn on the
Inverter Error. Please Check! machine to restart machine
M1 Caculation Error! system.
M2 Caculation Error!
M3 Caculation Error!
Synchro Error. Please Turn Off The Machine.
M1 Product Jam! Please Remove The Jam & Press "Synchro Reset". Check and remove jammed
M2 Product Jam! Please Remove The Jam & Press "Synchro Reset". item then use “Sync Reset” to
M3 Product Jam! Please Remove The Jam & Press "Synchro Reset". restore operation.
M1 Sync Sensor Error. Pleaes Check! Check sync sensor.
M2 Sync Sensor Error. Pleaes Check!
M3 Sync Sensor Error. Pleaes Check!
Eye-mark Search Fails! Check eye-mark sensor and
Eye-mark Search Error! see if the beam is locating on
the mark very well.
Product Jam Sensor Error! Check product jam sensor.
Others

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M1: Conveyor Feeding Motor
M2: Film Feeding Motor
M3: End Sealer Cutting Motor

Quick Instruction to Starting MP-2BM T-SERVO

Switch on “Power”.

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Electric Devices & Switches

總電源開關
(Main Switch)

漏電斷路器
(Leakage Breaker)

1. 220V 控制迴路斷路器
(220V Control Circuit Breaker )

2. 110V 控制迴路斷路器
(110V Control Circuit Breaker)

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 1. 主電源變壓器
Main Power Transformer.
2. 220V : 110V 變壓器
(220V : 110V Transformer)

1. 輸送伺服接觸器
(CONVEYOR SERVO M.C.)
2. 包膜伺服接觸器
(FILM FEEDER SERVO M.C.)
3. 端封伺服接觸器
(END SEALER SERVO M.C.)

1. 包膜伺服驅動器
(Film Feeder Servo Driver)
2. 端封伺服驅動器
(End Sealer Servo Driver)
3. 拉膜伺服驅動器
(Pull Film Servo Driver )
4. 縱封伺服驅動器
(Vertical Sealer Servo Driver )

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 1. 加熱電磁接觸器
(Heater M.C.)
2. 端封上電熱斷路器
( Upper Heater Circuit Breaker)
3. 端封下電熱斷路器
(Lower Heater Circuit Breaker)
4. 縱封內電熱斷路器
(Inner Heater Circuit Breaker)
5. 預溫電熱斷路器
(Reheater Circuit Breaker)

1. 端封上電熱溫控器
( Upper Heater Temp. Controller)
2. 端封下電熱溫控器
(Lower Heater Temp. Controller)
3. 縱封內電熱溫控器
(Inner Heater Temp. Controller)
4. 預溫電熱溫控器
(Reheater Heater Temp. Controller)

1. 端封上電熱 S.S.R.
( Upper Heater S.S.R.)
2. 端封下電熱 S.S.R.
(Lower Heater S.S.R)
3. 縱封內電熱 S.S.R.
(Inner Heater S.S.R)
4. 預溫電熱 S.S.R.
(Reheater Heater S.S.R)

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 可程式控制器(PLC)

輸送伺服驅動器
(Infeed Conveyor Servo Driver)

訊號接線板
(I/O Wiring Board)

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 DC24V 電源供應器
(DC24V Power Supply)

Fc fv AC110V 電源插座
(AC 110V Socket)

包膜標誌感測器
(Film Mark Sensor)

110V 電源濾波器
(EMI Filter)

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 無料待機
(No Material Standby)

內側: 端封原點感應器
(Inner: End Sealer Orgin Sensor)
外側: 切片計數感測器
(Outer: Cuting Counter Sensor)

端封保護蓋感測器
(End Sealer Guard Sensor)

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 縱封保護蓋感測器
(V. Sealer Guard Sensor)

包膜伺服馬達
(Film Feeder Servo Motor)

端封伺服馬達
(End Sealer Servo Motor)

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 1. 切刀電磁閥
(Both Ends Cutter Solenoid)

2. 輸送壓包電磁閥
( Conveyor Holder Solenoid)

輸送機控制盒
(Conveyor control box)

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 輸送伺服馬達
(Infeed Conveyor Servo Motor)

主要操作盤
(Operating Panel)

縱封
(Vertical. Sealer)

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 端封
(End Sealer)

出料皮帶變頻器
(Discharge Belt Inverter)

www.KEED.com.tw

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