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C7024E,F 24 Vdc
Solid State Purple Peeper®
Ultraviolet Flame Detectors
PRODUCT DATA

• Ultraviolet radiation sensing tube and quartz viewing

window are field replaceable.
• Threaded conduit fitting and color-coded lead-wires allow
rapid electrical installation.
• Two flame detectors can be wired in parallel to reduce
C7024E nuisance shutdowns in difficult flame sighting applications.
• A swivel mount is available to facilitate flame sighting.
• -40°F (-40°C) rating.
• Incorporates UV sensor tube checking feature used with
Honeywell dynamic self-check R7824C Flame Signal
Amplifiers.
• Oscillating shutter interrupts ultraviolet radiation reaching
C7024F UV sensor 12 times per minute to provide the UV sensor
checking function. Amplifier circuitry components are
checked from the microprocessor in the RM7824.
C7024E:

APPLICATION
The C7204E,F 24 Vdc Flame Detectors are solid-state electronic
devices for sensing the ultraviolet radiation emitted by the • Housing meets NEMA 4 enclosure standards (indoor,
combustion of most carbon containing fuels such as natural gas, LP outdoor protection: rain-tight, dust-tight, hose directed
gases, and oil. water).
• Protective heat block built into the mounting flange.
FEATURES • High pressure (50 psi [345 kPa]) quartz viewing window,
C7024E,F: focusing lens and antivibration mounting accessories
available.
• Solid-state electronic circuitry provides low power C7024F:
consumption and high reliability.
• Detectors can be mounted horizontally, vertically or at any • Housing designed to be explosion-proof and Underwriters
angle in between. The self-checking models require Laboratories Inc. Component Recognized for use in
faceplate alignment and have integral locating reference hazardous locations: Class 1, groups C and D, and Class
points to assure proper operation of the shutter mechanism. 2, groups E, F and G.
• Viewing window rated for 100 psi (690 kPa).
Contents
Application ........................................................................................ 1
Features ............................................................................................ 1
Specifications .................................................................................... 2
Ordering Information....................................................................... 2
Installation ......................................................................................... 3
Wiring ................................................................................................ 8
Adjustments and Checkout ............................................................... 8
Troubleshooting .............................................................................. 10
Service ............................................................................................ 11

® U.S. Registered Trademark

Copyright © 2004 Honeywell International Inc.
All Rights Reserved 65-0156-3
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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

SPECIFICATIONS
IMPORTANT:
The specifications in this publication do not include Number of Leadwires: Six.
normal manufacturing tolerances. Therefore, this unit may Threaded Leadwire Opening in Faceplate:
not exactly match the listed specifications. This product is C7024E: 1/2-14 NPSM or 7/8-20 UNSM internal threads for
tested and calibrated under closely controlled conditions, attaching conduit.
and minor differences in performance can be expected if C7024F: 1/2-14 NPT internal threads for attaching pipe.
these conditions are changed.

Models: Dimensions: See Figs. 1 and 2. Weight:

C7024E Self-Checking Solid State Purple Peeper Ultraviolet Flame
Detector: For use with R7824C Dynamic Self-Check Amplifiers. C7024E: Approximately 4.25 pounds (1.9 kg).
C7024F Self-Checking Solid State Purple Peeper Ultraviolet Flame C7024F: Approximately 14.5 pounds (6.6 kg).
Detector: Same as C7024E except with explosion-proof
housing for use in hazardous locations. Serviceability C7024E and F: Field replaceable viewing
windows and ultraviolet sensing tube, self-checking coil and
Electrical Ratings: shutter assembly.
Voltage: 24 Vdc.
Power Consumption: 7.8 watts maximum. Approvals:
Underwriters Laboratories Inc. Component Recognized:
Ambient Temperature Ratings (outside the case): C7024E: File no. MP268.
C7024E,F: -20°F to +175°F (-29°C to +79°C). C7024F: For use in hazardous locations; Class 1, Groups C and D;
Class 2, Groups E, F and G; File no. E34649.
Storage Temperature Ratings: -60°F to +175°F (-51°C to Canadian Standards Association Certified: File no.
+79°C). LR95329-3.

Housing: Replacement Parts:

C7024E: Violet, cast aluminum cover; mounting flange with heat C7024E,F:
block and faceplate are separate to provide heat insulation 191286 Ultraviolet Sensing Tube for -40°F (-40°C)
and sealoff. Meets NEMA 4 enclosure requirements (indoor, operation.
outdoor protection; rain-tight, dust-tight, hose-directed water). 190971G Coil and Shutter Assembly, 24 Vdc.
Optional water jacket available for the C7024E. C7024E:
C7024F: Explosion-proof, two-piece, violet, cast aluminum. 114372 Quartz Viewing Window; rated for 20 psi (138 kPa).
114465 Gasket, silicone rubber; for installing viewing
Pressure Rating of Quartz Viewing Window: window (three required).
C7024E: 20 psi ([138 kPa). Focusing lens (20 psi [138 kPa] rating) 120739 Gasket, fiber-neoprene; heat insulation and sealoff for
or high pressure viewing window (50 psi [345 kPa] rating) mounting flange.
available; see Accessories. C7024F:
C7024F: 100 psi (690 Kpa). 122037 Quartz Viewing Window, rated for 100 psi (690 kPa).

Mounting: C7024E: Mounting flange with 3/4 inch NPT Accessories:

internal threads for attachment to sight pipe. C7024E,F:
W136A Test Meter (includes 196146 Meter Connector Plug).
Wiring Connections: 118367A Swivel Mount.
NEC Class 1 color-coded lead-wires, 8 feet (2.4 meters) long. C7024E:
122748 Quartz Viewing Window, rated for 50 psi (345 kPa).

ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany,
Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

124204 Quartz Focusing Lens, rated for 20 psi (138 kPa);

for increasing the ultraviolet radiation sensed by the
CAUTION
detector. Equipment Damage Hazard.
120934 Mounting Flange, aluminum, with 3/4 inch NPT Failure of sensing tube can cause improper
internal threads for attaching to sight pipe. operation.
123539 Antivibration Mount. Ultraviolet sensing tubes have a life expectancy of 40,000
190105 Water Jacket. hours of continuous use within ambient temperature and
C7024F: voltage ratings. Worn-out ultraviolet sensing tubes result in
118369 Bushing: Galvanized iron, with 3/4 inch NPT internal failure of the sensing tube to properly discriminate between
threads on one end and 1 inch NPT external threads on the flame conditions.
other end. For adapting a detector with 1 inch NPT internal
threads (for mounting) to a 3/4 inch sight pipe, or to the pipe Appliances with burners that remain on continuously for 24
nipple and tee for connecting an air supply. hours or longer should use the C7024E,F Flame Detectors
and the R7824C Amplifier with their associated controls.
MOUNTING FLANGE
3/4-14 NPT
7-7/32
(183)
WARNING
5-1/8 (130)
3-3/4 Electrical Shock Hazard.
(95)
Can cause severe injury, death or property
3-7/16 damage.
(87)
1. Disconnect power supply before beginning
installation to prevent electrical shock and
equipment damage. More than one disconnect may
1/2- 14 NPSM
5-1/4 (133) be involved.
LEADWIRES
FACEPLATE 2. Do not connect detectors to non-Honeywell
C7012A,C,E,F
manufactured controls (primaries, programmers,
M1962C
multiburner systems, and burner management
systems). Unsafe conditions could result.
Fig. 1. Dimensions of C7024E in in. (mm).
3. All wiring must be NEC Class 1 (Line Voltage).
4. Assure voltage of the power supply connected to
1-11 1/2 NPT this detector agrees with the values marked on the
FACEPLATE
detector.
5. Sight the detector so it will not respond to the
PIPE
UNION ignition spark.
6. On multiburner installations, assure each detector
8
1 (25) responds only to the flame produced by the burner it
(203) 5 is supervising.
DIA. (127)

1- 2-1/16 IMPORTANT:
1/2 (52) 2
1/2-14 NPT (38) (51)
Do not connect more than two C7024 Flame
LEADWIRES Detectors in parallel.
5/16-18 UNC-2B BY 7/16
2 (51)
(11) DEEP MOUNTING
9 (229) 3 (76) HOLES (2) Proper flame detector installation is the basis of a safe and
M1963
reliable flame safeguard installation. Refer to the burner
Fig. 2. Dimensions of C7024F in in. [mm). manufacturer instructions and to those included here. Carefully
follow instructions to make the best possible flame detection
application.
INSTALLATION
Basic Requirements
When Installing This Product… The combustion flames of most carbon-based fuels emit sufficient
ultraviolet radiation to enable the C7024 Solid State Purple Peeper
1. Read these instructions carefully. Failure to follow them could Ultraviolet Flame Detector to prove flame presence in a combustion
damage the product or cause a hazardous condition. chamber. The detector is mounted outside the combustion chamber.
2. Check the ratings given in the instructions and on the Its mounting flange or union is threaded to one end of a sight pipe
product to make sure the product is suitable for your inserted through the wall of the combustion chamber. The ultraviolet
application. sensing tube in the flame detector sights the flame through the pipe.
3. Installer must be a trained, experienced flame
safeguard service technician. When a flame is present, the UV tube in the C7024 senses the
4. After installation is complete, check out product ultraviolet radiation emitted. The C7024 produces a signal that is
operation as provided in these instructions. sent to the amplifier in the flame safeguard control. The amplified
signal pulls in the flame relay in the control to allow proper operation
of the system.

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

Because it is necessary for the UV sensing tube to actually see the g. Radioisotopes.
flame, it is best to locate the detector as close to the flame as Except under unusual circumstances, none of these sources
physical arrangement, temperature, and other restrictions permit. (except hot refractory and ignition spark) would be present in or
These restrictions are described in detail in the following near the combustion chamber.
paragraphs.
The detector may respond to hot refractory above 2300°F (1260°
Determine the Location C) if the refractory surface represents a significant percentage of
the detector field of view. If the temperature of the hot refractory
Before beginning the actual installation, determine the best causes the flame relay (in the flame safeguard control) to pull in, re-
location for mounting the detector. Carefully consider the factors aim the sight pipe so the detector views a cooler area of the
discussed in this section before deciding on the location. refractory.

Temperature Ignition spark is an intense source of ultraviolet radiation. When

installing the detector, make sure it does not respond to ignition
Install the C7024 where the ambient temperature (outside the case) spark.
will stay within the ambient operating temperature ratings.

To keep the C7024 below its maximum rating, it may be necessary Single Burner Requirements
to add additional insulation between the wall of the combustion The detector must have an unobstructed view of a steady part of the
chamber and the flame detector. A shield or screen can be added to flame it is supervising. This requires a proper sighting angle and
reflect radiated heat away from the detector. If the detector minimized ultraviolet radiation attenuation effects. When supervising
continues to get too hot, cooling is necessary. Refer to the Sight only one burner, sighting requirements are simplified.
Pipe Ventilation section. Part number 190105 Water Jacket is also
available for cooling the C7024E Flame Detector.
Sighting Angle (See Fig. 3)
Vibration The first 30 percent of a flame nearest the burner nozzle (flame
root) emits the most ultraviolet energy. Also, if the detector sights
If the C7024 is subject to excessive vibration, a special antivibration the flame at an angle instead of perpendicularly, it views more
mount, part number 123539, can be used for the C7024E. If you use flame depth. Therefore, the best sighting angle is nearly parallel to
this mount, install it before positioning and sighting the detector. the axis of the flame, permitting the detector to view a large portion
of the first 30 percent of the flame nearest to the burner nozzle, as
illustrated in Fig. 3.

Clearance
DETECTOR IN GOOD
Make sure there is enough room to easily mount the sight pipe, SIGHTING POSITION
detector, and all the required fittings, and to remove the detector for (LOW ANGLE SIGHTING) FLAME DEPTH-
ANGLE VIEW
troubleshooting and service.

Radiation Sources (Other Than Flame)

Examples of radiation sources (other than flame) that could
UNBURNED FUEL
actuate the detection system:

1. Ultraviolet sources:
a. Hot refractory above 2300°F (1260°C). BURNER
NOZZLE
b. Spark: FLAME DEPTH-
PERPENDICULAR VIEW
(1) Ignition transformers.
(2) Welding arcs.
DETECTOR IN POOR
(3) Lightning. SIGHTING POSITION M1956
c. Welding flames.
d. Bright incandescent or fluorescent artificial light.
e. Solar radiation. Fig. 3. Detector sighting angle.
f. Gas lasers.
g. Sun lamps. Low angle sighting permits the detector to view a greater depth of
h. Germicidal lamps. flame, thus reducing the effects of instabilities in the flame pattern.
i. Bright flashlight held close to the sensing tube. Also, the environment near the burner nozzle is usually cleaner than
2. Gamma ray and X-ray sources: at any other part of the combustion chamber. This provides a clearer
a. Diffraction analyzers. line of sight and may keep the viewing window cleaner, reducing the
b. Electron microscopes. maintenance required.
c. Radiographic X-ray machines.
d. High voltage vacuum switches. NOTE: When possible, it is desirable to tilt downward the detector
e. High voltage condensers. and sighting pipe to prevent buildup of soot in the pipe or
f. High voltage coronas. on the viewing window.

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

In most installations, the detector will need to respond to pilot flame In multiple burner systems, not every detector can be positioned so
alone, then the pilot and main burner flame together, and finally the its line-of-sight does not intercept flames from other burners. For
example, this situation occurs in front-fired boiler-furnaces having
main burner flame alone. The detector must meet all sighting
more than one row of burners, or in multilevel opposed-fired
requirements that apply:
furnaces where the burners face each other.
Pilot flame alone—the smallest pilot flame that can be detected
When planning such an installation, locate each flame detector so
must be capable of reliably igniting the main burner. that it has the best possible view of the first 30 percent nearest the
Pilot and main burner flame together—the detector must sight the burner nozzle (flame root) it is supervising, and the worst possible
junction of both flames. view of all other flames.

Main burner flame alone—the detector must sight the most stable Fig. 4 illustrates a critical detector application problem that requires
flame discrimination. Flame discrimination is accomplished for
part of the flame for all firing rates.
Detector A by repositioning it until the flame relay (in the flame
safeguard control) does not respond to Flame B. Note that Detector
Parallel Flame Detectors A is aimed at the first 30 percent of Flame A where the ultraviolet
Shifting flame patterns, commonly encountered on burners with high radiation is most intense. It sights the tip of Flame B, but is not
turndown ratios, may require two parallel detectors to prove the aimed at the first 30 percent of Flame B where UV is intense.
flame at the highest and lowest firing rates and for the modulation in Detector A is repositioned to assure maximum response to Flame A
between. In this case, one detector supervises the pilot (interrupted) while rejecting Flame B. Similarly, Detector B is positioned to assure
and both detectors supervise the main burner flame. During the maximum response to Flame B while rejecting Flame A.
main burner run period, either detector is capable of maintaining
system operation. A maximum of two C7024 Detectors can be If you reposition a detector and still cannot achieve flame
connected in parallel. discrimination, try reducing the viewing area by increasing the length
or decreasing the diameter of the sight pipe, or adding an orifice
In addition to assuring more reliable flame detection, parallel plate.
detectors facilitate maintenance during burner operation. Each
detector can be removed, in turn, without shutting down the
supervised burner. However, a flame simulating failure occurring in
the flame signal amplifier or in either detector will cause a shutdown.

Screening Effects
FLAME A
Smoke, oil, mist, dirt and dust are masking agents that attenuate the DETECTOR A FLAME B DETECTOR B
ultraviolet radiation emitted by the flame. If they absorb too much
radiation, the amount of ultraviolet radiation reaching the detector is
reduced. The flame signal then can become too low to hold in the
flame relay, resulting in burner shutdown.

The problem can be eliminated by diluting the contaminants. A

strong flow of air through the sight pipe will clear a viewing path
through the attenuating material. Refer to Sight Pipe Ventilation
section.

It is also desirable to sight the detector at an area containing fewer

masking agents such as near the burner nozzle or near the entrance
M1957
of the combustion air. Increasing the viewing area of the detector by
shortening the sight pipe or by increasing the diameter of the sight
pipe also reduces the attenuating effects of masking agents. Fig. 4. Example of flame discrimination problem
(opposed burners).
Multiburner Requirements
Install the Sight Pipe (See Fig. 5)
(Flame Discrimination) After you have determined the location and sighting angle, select
In addition to meeting the requirements for a single burner, a
the sight pipe. A black iron pipe with a minimum diameter of 1-1/2
multiburner installation requires discrimination between flames.
in. [38.1 mm] is recommended. Do not use stainless steel or
Flame discrimination can be defined as locating all flame detectors
so that each detector responds only to the flame produced by the galvanized pipe because they reflect ultraviolet radiation internally
burner it is supervising. and complicate aiming the pipe.

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

Sight Pipe Ventilation

BLACK IRON SIGHT It may be necessary to ventilate the sight pipe to cool the
PIPE (1-1/2 TO 3 in. REDUCER [38 TO 76 mm] DIA.)
detector or to clear a viewing path through UV radiation
attenuating material.
REFRACTORY For a negative pressure combustion chamber, drilling a few holes in
the section of the sight pipe outside the combustion chamber will
FLARED allow air at atmospheric pressure to flow through the sight pipe into
HOLE 1
CLOSE NIPPLE the chamber. A perforated pipe nipple between the sight pipe and
TEMPORARY
(3/4 in. FOR the detector can also be used.
A C7024E; 1 in.
TACK WELD
FOR A C7024F.
For a positive pressure combustion chamber, connect a supply of
pressurized air from the burner blower to flow supply through the
sight pipe into the chamber. The air pressure must be greater than
the chamber pressure.
COMBUSTION

Swivel Mount
CHAMBER WALL

1 IF VENTILATION OF THE SIGHTING PIPE IS REQUIRED, ADD PIPE TEE,

PERFORATED NIPPLE, OR OTHER SUITABLE DEVICE To facilitate proper flame sighting, part no. 118367A Swivel Mount is
FOR VENTILATION. M1958A available. The swivel mount will require a reducer of the proper size
to mount it onto the sight pipe. It will also require a one-inch close
Fig. 5. Typical mounting of C7024. nipple for mounting to a C7024 with a one-inch connector. For
mounting details for the 118367A Swivel Mount, refer to form 60-
Sight pipes with diameters 2 to 3 in.(51 to 76 mm) produce better 0361.
results for horizontal rotary burners, which require wide viewing
angles. A wide viewing angle can also be obtained by using a short Antivibration Mount (C7024E)
sight pipe.
Prepare Hole in Wall of Combustion Chamber The detector will withstand normal burner vibration. If the vibration
is excessive, part no. 123539 Antivibration Mount is available for
At the selected location, cut or drill a hole the proper diameter for the the C7024E. (For mounting details, see form
sight pipe into the wall of the combustion chamber. Flare the hole to 60-0361.) If you use this mount, install it before positioning and
leave room for small adjustments of the sighting angle. The taper of
sighting the detector.
the hole should be about 1 in. for every 3 in. (25 mm for every 76
mm) of wall thickness.
Mount the Detector
Mount Sighting Pipe Mount the detector on the sight pipe, reducer, or other fitting (see
Thread one end of the pipe to fit the mounting flange, union, or Figs. 6 to 9).
required coupling. Cut the pipe to the desired length (as short as
practicable) and at an angle so it fits flush with the wall of the The C7024E,F Self-Checking Flame Detectors incorporate an
combustion chamber. Tack weld the pipe to the wall in a trial oscillating shutter mechanism and therefore require special
position. Do not weld the sighting pipe permanently in place until consideration for mounting positions other than vertically sighting
after completing the Adjustments and Checkout section. downward or upward as illustrated in Fig. 6.

NOTE: If you use part no. 118367A Swivel Mount and you are
positive about the location and sighting angle,
permanently weld the pipe.
C7024E, F SIGHTING
Install Fittings VERTICALLY DOWNWARD

In some cases, the sight pipe will not directly fit the C7024 Mounting
Flange or union. Also, it may be desirable or necessary to vent the
sight pipe. You may also want to use a swivel mount or an
antivibration mount. Each of these cases may require additional BURNER
fittings.

Reducer
For sight pipes of larger diameter than the mounting flange
connector or union, install a reducer as illustrated in Fig. 5. The
COMBUSTION
reducer will require a close nipple with these external threads: CHAMBER WALL

C7024E: 3/4 in. NPT.

C7024F: 1 in. NPT.

C7024E, F SIGHTING
VERTICALLY UPWARD

M1964A

Fig. 6. Vertical Mounting of C7024E,F Detectors.

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

The C7024E has notch and arrow indicators (see Fig. 7) on the 3. Screw the front section of the mounting flange onto the sight
faceplate to facilitate mounting in positions other than those shown pipe, reducer, or other fitting.
in Fig. 6. The notch and arrow must be vertically aligned with the
notch in the up position and the arrow pointing downward. The 120934 (3/4 INCH NPT) NOTCH IN FACEPLATE
FRONT SECTION OF (C7024E ONLY)
C7024F must be mounted with the conduit opening located
MOUNTING FLANGE
approximately 45 degrees below the horizontal (see Fig. 7). BACK SECTION OF
MOUNTING FLANGE
SCREW ONTO
IMPORTANT: SIGHT FACEPLATE
The notch and arrow on the C7024E faceplate must be PIPE CAPTIVE COVER
aligned in a vertical plane with the notch up and the arrow SCREW (4)
ROTATE
pointing downward. DETECTOR
THIS WAY TO
The C7024F housing must be mounted with the conduit SEPARATE
MOUNTING
opening approximately 45°below horizontal (see Fig. 7). FLANGE
SLOT (3)

C7024E, F MAY BE MOUNTED

HORIZONTAL, VERTICAL, OR FLANGE
AT ANY ANGLE IN BETWEEN
SCREWS (3)
VERTICAL
PLANE

90 1 COVER

ROTATE DETECTOR THIS

M1959A
WAY WHEN MOUNTING

Fig. 8. Mounting C7024E Detector.

HORIZONTZAL
PLANE
4. Fit the slots in the back section of the mounting flange
(with the detector) over the three screws in the front section,
and rotate the detector so that the screws hold the flange
together.
1
90 5. Securely tighten the screws.
To mount a C7024F with explosion-proof housing (see Fig. 9):

1. Unscrew the collar on the pipe union and remove the

1 coupling section. The collar and coupling are in two pieces;
do not separate them.
2. Screw the coupling onto the sight pipe, reducer, or other
NOTCH AND ARROW MUST fitting.
ALWAYS BE ALIGNED IN A NOTCH IN FACEPLATE
MUST BE UP
3. Mount the rest of the pipe union (with the detector) on the
VERTICAL PLANE
coupling and securely tighten the collar.
C7024E OR F
MUST NOT
BE ROTATED SCREW COUPLING
AROUND ONTO SIGHT PIPE
HORIZONTZAL
ITS AXIS BODY FLANGE
PLANE PIPE
ADE IN U.S.A.
UNION
MOUNT WITH
ARROW DOWN

HEX-HEAD
45
COVER BOLT (6)
COVER
COLLAR
C7024F CONDUIT
1 NOTE DOWNWARD OPENING POSITION
POSITIONING OF HOLE
ARROW ON FACEPLATE
CONDUIT OPENING. MUST BE POINTING KEYED
DOWNWARD TO PIN
M1965A ON BODY
FLANGE
Fig. 7. C7024E,F mounting positions.

To mount a C7024E (see Fig. 8):

M1955
1. The mounting flange is in two pieces. Loosen, but do not
remove, the three screws holding the flange together.
2. Slightly rotate the detector so the slots in the back section Fig. 9. Mounting C7024F Detector.
of the mounting flange clear the screws in the front section,
then separate the two sections.

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

WIRING
CAUTION
2
FLAME SAFEGUARD
CONTROL
3
TERMINAL STRIP 1
C7024E, F
Equipment Damage Hazard. BLUE
Improper wiring can permanently damage the F
YELLOW
Flame Amplifier. G
When using a C7024E or F with a R7824C Dynamic WHITE (S)
22
Self-Check Amplifier, be careful not to short the white 5
shutter leadwires together (by wiring incorrectly, leaving an L2
WHITE (L2)

incorrect jumper wire, or stripping the insulation so far that RED (+)
3
the bare leadwires can touch). If the shutter leadwires are
BLACK (-)
shorted during the operation, the amplifier will be L2
permanently damaged and be nonoperative. YELLOW/GREEN
4
1. All wiring must comply with applicable local electrical 1 A R7824C DYNAMIC SELF-CHECK AMPLIFIER MUST BE USED WITH A RM7824
codes, ordinances and regulations. Use NEC Class 1 FLAME SAFEGUARD CONTROL INCORPORATING THE SHUTTER DRIVE
CIRCUIT.
wiring.
2. Keep the flame signal leadwires as short as possible from the 2 VOLTAGE AND FREQUENCY RATING OF THE C7024E, F MUST MATCH THE POWER SUPPLY
OF THE FLAME SAFEGUARD CONTROL.
flame detector to the terminal strip or wiring subbase.
Capacitance increases with leadwire length, reducing the 3 TWO C7024E, F DETECTORS MAY BE CONNECTED IN PARALLEL TO THE SAME
TERMINALS ON 24 Vdc CONTROLS ONLY.
signal strength. The maximum permissible leadwire length
depends on the type of leadwire and conduit type and 4 THE ADDITIONAL YELLOW/GREEN LEADWIRE IS ONLY ON CERTAIN C7024E
diameter. The ultimate limiting factor in flame signal leadwire MODELS THAT MEET BGC OR DIN REQUIREMENTS; CONNECT YELLOW/GREEN
WIRE TO SEPARATE GROUND TERMINAL ON THE WIRING SUBBASE.
length is the signal current. Refer to Table 1.
3. The detector has color-coded plastic-insulated no. 18 5 ( ) IDENTIFICATION LABEL ON LEADWIRE. M9370
leadwires, 8 ft [2.4m] long, rated for 221°F [105°C]. Run
these wires in a conduit.
4. If the leadwires are not long enough to reach the Fig. 10. Wiring diagram for C7024E,F Detectors with RM7824
terminal strip or wiring subbase, make the required Flame Safeguard controls with shutter drive circuitry.
splices in a junction box.
5. If splicing is necessary, use moisture-resistant no. 14 wire IMPORTANT:
suitable for at least 167°F [75°C] if the detector is used with Do not run the flame detector wiring in the same conduit
a flame safeguard primary control, or at least 194°F [90°C] if with high voltage ignition transformer wires.
used with a flame safeguard programming control.
6. For high temperature installations, use Honeywell
specification no. R1298020 or equivalent for the “F” leadwire,
Connecting the Detectors in Parallel
which is rated up to 400°F [204°C] for continuous duty and For a flame that is difficult to sight, using two parallel C7024 Flame
tested for operation up to 600 volts and for breakdown up to Detectors reduces nuisance shutdowns. If only one of the parallel
7500 volts. For the other leadwire, use moisture-resistant no. detectors loses the flame signal, the other will indicate the presence
14 wire selected for a temperature rating above the maximum of the flame and will keep the burner running. If two parallel C7024E
operating temperature. or F Detectors (with self-checking shutters) are used, a flame-
7. Refer to Fig. 10 for wiring connections. simulating failure in either detector will cause the burner to shut
down. Two C7024E or F Detectors may be connected in parallel to
the same terminal on 24 Vdc flame safeguard controls. To avoid
exceeding the rating of the solid-state shutter switch in the R7824C
Flame Signal Amplifier, do not connect more than two C7024E or F
Detectors in parallel.

IMPORTANT
Voltage rating of the C7024 must match the power
supply of the flame safeguard control.

ADJUSTMENTS AND CHECKOUT

UV Sensor Tube Test

For initial burner lightoff, consult the burner manufacturer instructions
or the instructions for the flame safeguard control.

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

If the system does not start during the initial burner lightoff, check NOTES:
the UV sensor tube in the flame detector. If a reddish glow appears
when there is no flame present, replace the UV sensing tube. When 1. For a C7024E or F, the shutter operation causes
performing this test, make sure there are no extraneous sources of fluctuations in the current reading. Read the average
ultraviolet radiation in the test area. See Radiation Sources section. stable current, disregarding the peaks.
2. The flame signal must be steady (or stable as
described in note 1).
Adjust Detector Sighting Move the detector and sight pipe around to sight the flame from
With the flame detector installed and the burner running, adjust the various positions and angles. Try to get a maximum steady (or
detector sighting position for optimum flame signal. stable) reading on the meter. The signal must be above the
minimum acceptable current listed in Table 1.
Most existing Honeywell Flame Safeguard Controls incorporate a
flame current jack on the control flame amplifier or on the control Measure the flame signal for the pilot alone, the main burner flame
itself. Measure the flame signal with an volt/ ohm meter (see Fig. 11) alone, and both together unless monitoring only the pilot flame when
such as the Honeywell W136A Volt meter. using an intermittent pilot, or only the main burner flame when using
direct spark ignition. With the detector in its final position, all
The R7824C Amplifier used with the RM7824 Flame Safeguard required flame signals must be steady (or stable) and as specified in
Control has a dc voltage flame signal output. For the R7824C Table 1. If you cannot obtain the proper signal, refer to the
Amplifier, an ohm/volt meter with a minimum sensitivity of 20,000 Troubleshooting section.
ohms per volt with a zero to five or ten Vdc scale is recommended.
Measure the flame signal as illustrated in Fig. 11. Be careful to
make the proper connections of the positive (red) meter lead to Pilot Turndown Test
positive (+) control jack and negative (black) meter lead to negative If the detector is used to prove a pilot flame before the main fuel
(-) or common (COM) jack with the R7824C Amplifier. If the valve(s) can be opened, perform a Pilot Turndown Test before
RM7824 Control has the Keyboard Display Module (KDM), a zero to welding the sight pipe into position. Follow the procedures in the
five Vdc voltage will be displayed on the module. Flame Safeguard Control instructions and in the burner
manufacturer instructions.

Ultraviolet Response Test Ignition

Spark Response Test
POSITIVE (+)
METER LEAD ONE MEGOHM/VOLT
Test to make certain the ignition spark is not actuating the flame
MINIMUM INPUT relay in the flame safeguard control:
NEGATIVE (-) IMPEDANCE
METER LEAD METER 1. Close the pilot and main burner manual shutoff valves.
2. Start the burner and run through the ignition period. Ignition
spark should occur, but flame relay must not pull in. The
flame signal should not be greater than 0.25 Vdc for RM7824
control.
3. If the flame relay does pull in, reposition the detector farther
from the spark, or relocate/resight the detector to
eliminate/reduce the detector response to reflected UV
radiation. It may be necessary to construct a barrier to block
the ignition spark from the detector view. Continue
adjustments until the flame signal due to ignition spark is less
than the flame signal value indicated in step 2 above.

M6818

Fig. 11. Measuring voltage flame signal with

7800 SERIES controls.

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

Table 1. Flame Signal.

a
Plug-in Flame Signal Flame Safeguard Miminum Acceptable Maximum Expected
Flame Detector Amplifier Control Steadyn Voltage (Vdc) Voltage (Vdc)
a b
C7024E,F R7824C Dynamic Self- RM7824 1.25 5.0
Check
a
Shutter operation of the C7024E,F causes fluctuations in the readings. Read the average stable current or voltage disregarding the peaks.
b
This minimum or greater signal should be obtained if the detector is correctly installed and positioned to properly sense flame. This current
or voltage must be obtained before completing the checkout.

Response to Other Ultraviolet Radiation Equipment Required

Sources For 7800 SERIES Controls, an ohm/volt meter with a minimum
sensitivity of 20,000 ohms/volt and a zero to five or ten Vdc scale is
Some sources of artificial light produce small amounts of ultraviolet
radiation. Under certain conditions, an ultraviolet detector will suggested. When the Keyboard Display Module is included with the
respond to them as if it is sensing a flame. D o not use an artificial control, flame signal will be displayed on the module.
light source to check the response of an ultraviolet flame detector.
For replacement parts, see the Specifications section.
To check for proper detector operation, conduct Flame Failure
Response Tests under all operating conditions.
UV Sensor Tube Test
Weld the Sight Pipe See Adjustments and Checkout section.
When all adjustments have been made and the flame signal is
acceptable, remove the detector and weld the sight pipe in its final Unsatisfactory Flame Signal
position. (If you are using a swivel mount, the pipe may already be
welded.) Then reinstall the detector. If a satisfactory flame signal (see Table 1) cannot be obtained while
adjusting the sighting position of the detector, follow these
procedures. If you encounter other problems in the system, refer to
Final Checkout the Troubleshooting section in the instructions for the appropriate
Before putting the burner into service, check out the installation flame safeguard control.
using the checkout procedures for the appropriate Flame Safeguard
control. After completing the checkout, run the burner through at NOTE: For instructions for replacing the viewing window, sensing
least one complete cycle to verify correct operation. tube, and coil and shutter assembly, see the Service
section.
IMPORTANT
Do not put the system into operation until all checkout Troubleshooting Procedures
tests in the instructions for the appropriate flame
safeguard control, and any others specified in the burner First perform the Preliminary Inspection, then follow the applicable
installation instructions, are completed satisfactorily. procedures for either a low reading or a zero reading on the meter.
After reinstalling the detector or replacing its cover, recheck the
meter reading. Adjust the position of the detector to try to obtain the
TROUBLESHOOTING proper flame signal. If you complete all of the procedures and still
can-not obtain a proper flame signal, replace the detector.

Preliminary Inspection
WARNING 1. Check for 24 Vdc input voltage. Make sure the master
switch is closed, connections are correct and power supply
Electrical Shock Hazard.
Can cause severe injury, death or property voltage is correct.
damage. 2. Check the detector wiring for defects:
1. Be extremely careful when troubleshooting the a. Incorrect connections.
detector; voltages are preset on some of the b. Wrong type or size of wire.
terminals when power is on. c. Deteriorated wire.
2. Open the master switch to disconnect power before d. Open circuits.
removing or installing the detector or its cover. More than e. Short circuits.
one disconnect may be involved. 3. With the burner running, check the temperature at the
detector. If it exceeds 175°F (79°C):
a. Add additional insulation between the wall of the
combustion chamber and the detector.
b. Add a shield or screen to reflect radiated heat away from
the detector, or
c. Add cooling (refer to Sight Pipe Ventilation and
Accessories sections).

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

Removing the Detector from the Sight Pipe 3. Replace the sensing tube, coil and shutter assembly, or
viewing window only when necessary to obtain proper
C7024E (see Fig. 8): Loosen the three screws holding the mounting operation.
flange together; slightly rotate the detector so that the screws clear
the slots in the back section of the flange; separate the flange; and
pull off the back section (with the UV sensor). Removing the Detector Cover
C7024F (see Fig. 9): Unscrew the collar from the pipe union and
remove the detector.
WARNING
NOTE: The detector will be free as soon as the collar is Electrical Shock Hazard.
unscrewed—do not drop it. Can cause severe injury, death or property
damage.
Procedure for a Zero Meter Reading: Open the master switch to disconnect power before
removing or installing the detector or its cover. More than
1. Replace the plug-in amplifier. Then recheck the flame one disconnect may be involved.
signal.
2. Replace the ultraviolet sensing tube (see Service C7024E: Unscrew the four captive cover screws (see Fig. 8) and
section). Then recheck the flame signal.
carefully slide off the cover.
3. For a C7024E or F, replace the coil and shutter assembly
(see Service section). Then recheck the flame signal.
C7024F: Unscrew the six hex-head cover bolts (see Fig. 9) and
4. If you still cannot obtain a meter reading, replace the
carefully pull off the cover.
detector.
NOTE: These bolts are removable. Put them in a safe place to
IMPORTANT
At the completion of troubleshooting, be sure to avoid losing them.
perform the procedures in the Adjustments and
Checkout section. Replacing the Ultraviolet Sensing Tube (See Fig.
12)
SERVICE 1. Open the master switch and remove the detector cover (see
instructions above).
2. Locate the UV sensing tube.

WARNING IMPORTANT:
On a C7024E or F, be very careful not to kink or
Electrical Shock Hazard.
otherwise damage the flexible shutter.
Can cause severe injury, death or property
damage. 3. On a C7024E or F, gently bend the alignment guide just
Open the master switch to disconnect power before enough to free the tip of the tube.
removing or installing the detector or its cover. More than 4. Insert a screwdriver between the tube base and the
one disconnect may be involved.
socket and gently pry out the tube from its socket.
5. Pull the tube out of its socket (and out of the shutter
Periodic Maintenance assembly on a C7024E or F).
6. On a C7024E or F, insert the new tube through the
1. Clear the viewing window (or focusing lens) when nec-essary.
openings in the shutter assembly.
Remove the detector (see Troubleshooting sec-tion) and use
7. Align the three pins on the new tube with the holes in the
a clean cloth placed over the eraser end of a pencil. You do
socket.
not have to remove the window (or lens) to clean it. If it is
8. Carefully push the new tube firmly into the socket. (On a
broken or damaged, or if it is coated with a substance that
C7024E or F, the alignment guide will snap into place around
cannot be cleaned, replace it (see Fig. 14).
the tip of the tube.)
2. Keep the flame detection system adjusted for the 9. Make sure the new UV sensor tube is seated securely.
smoothest, most reliable operation recommended by the 10. Replace the detector cover.
burner manufacturer.
NOTE: The C7024F cover has a small hole that is keyed to a pin
on the body flange (see Fig. 9).

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

IMPORTANT:
SHUTTER ASSEMBLY
(C7012E OR F) Be very careful not to kink or otherwise damage the
ULTRAVIOLET flexible shutter.
SENSING
TUBE TUBE BASE 7. Insert the three mounting screws into the base of the coil
TUBE SOCKET and shutter assembly and securely tighten.
SCREWDRIVER 8. Remove sufficient insulation from each of the two white
leadwires remaining on the detector, and also from each of
the two white leadwires on the new coil.
9. Using solderless connectors, connect one of the coil wires to
one of the remaining white leadwires. Connect the other coil
wire to the other remaining white leadwire.
10. Reinstall the sensing tube (steps 6 through 9 of Replac-ing
the Ultraviolet Sensing Tube section).

FLEXIBLE
NOTE: The C7024F Cover has a small hole that is keyed to a pin
SHUTTER on the body flange.
(C7012E OR F)

ALIGNMENT Replacing the Quartz Viewing Window (Or

GUIDE
(C7012E OR F)
Focusing Lens)
M6819

IMPORTANT:
Fig. 12. Replacing ultraviolet radiation sensing tube. A quartz window or lens must be used. Ordinary glass
absorbs or filters out ultraviolet radiation.

Replacing the Coil and Shutter Assembly C7024E (see Fig. 14)
1. Open the master switch; remove the detector from the sight
NOTE: Use only a 190971G Coil and Shutter Assembly. The pipe, and remove the cover from the detector.
actual operating voltage of the coil will be 24 Vdc. See 2. Remove the ultraviolet sensing tube.
Fig. 13. 3. Loosen the three screws holding the back section of the
mounting flange to the faceplate. Carefully remove and keep
together the three screws, the gray neoprene gasket, the red
WHITE rubber washer, and the back section of the mounting flange.
WIRES
COIL
NOTE: If the viewing window (with its rubber mounting gaskets) is
CRIMPED CONNECTORS
stuck to the mounting flange, skip step 4.
MOUNTING IMPORTANT:
SCREWS (3)
On a C7024E, be very careful not to kink or other-wise
damage the flexible shutter.

4. Using the eraser end of a pencil, push out the viewing

window (with its rubber mounting gaskets) from the inside of
the faceplate.
5. Insert one rubber mounting gasket into the window
aperture in the faceplate.
6. Insert the new quartz viewing window (or focusing lens) into
the window aperture. You can insert the window with either
FLEXIBLE
SHUTTER
side toward the flame.
BASE OF 190971B OR D 7. Insert two rubber mounting gaskets (only one gasket when
M6820
COIL AND SHUTTER ASSEMBLY
replacing a focusing lens) into the aperture.
8. Put the back section of the mounting flange, rubber
Fig. 13. Replacing coil and shutter assembly on C7024E,F. washer, and neoprene gasket into place on the faceplate,
and securely tighten the three mounting screws.
1. Open the master switch and remove the detector cover (see
instructions above). NOTE: Make sure the red rubber washer between the gray
2. Remove the ultraviolet sensing tube (steps 1 through 5 of neoprene gasket and the back section of the mounting
Replacing the Ultraviolet Sensing Tube procedure above). flange does not protrude over the window aperture or
3. Cut the white wires as close as possible to the crimped otherwise obscure the detector line of sight.
connectors and remove the crimped connectors.
4. Remove the three mounting screws from the base of the coil
and shutter assembly. Put the screws in a safe place to avoid
losing them.
5. Remove the coil and shutter assembly.
6. Put the new coil and shutter assembly into place.

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C7024E,F 24 VDC SOLID STATE PURPLE PEEPER® ULTRAVIOLET FLAME DETECTORS

9. Clean both sides of the viewing window (or focusing lens) 3. 3. Unscrew the retaining ring (with its rubber O-ring seal)
with a clean cloth placed over the eraser end of a pencil. from the seal-off flange.
10. Reinstall the sensing tube. 4. 4. Tip the flange and let the viewing window fall out into your
11. Replace the detector cover and reinstall the detector on the hand.
5. 5. Insert either side of the new 122037 Quartz Viewing
sight pipe.
Window into the window aperture.
6. 6. Screw the retaining ring (with its O-ring seal) into the seal-
FACEPLATE PENCIL
off flange and securely tighten.
114372 (20 PSI) OR 122748 (50 PSI) 7. 8. Put the seal-off flange back into place on the faceplate
QUARTZ VIEWING WINDOW (OR 124204 and securely tighten the four hex-head bolts. 7. Clean both
QUARTZ FOCUSING LENS, 20 PSI) 3 sides of the viewing window with a clean cloth placed over
1
RED RUBBER WASHER the eraser end of a pencil.
(BETWEEN
GASKET AND 8. 9. Reinstall the detector on the sight pipe.
FLANGE)

HEX-HEAD BOLT (4)

SEAL-OFF FLANGE

WINDOW
114465 RUBBER APERTURE
MOUNTING
2
GASKETS (3)
BACK SECTION OF
MOUNTING FLANGE
MOUNTING
120739 FIBER-NEOPRENE GASKET
SCREWS (3)
FACEPLATE
1 VIEWING WINDOW CAN BE REPLACED WITH EITHER SIDE TOWARD THE FLAME.

2 ONLY ONE GASKET ON EACH SIDE OF THE FOCUSING LENS. WINDOW

APERTURE
3 122037 QUARTZ
ON A C7024, REMOVE THE THREE MOUNTING SCREWS AND MOVE THE COIL AND SHUTTER ASSEMBLY
OUT OF THE WAY TO PUSH OUT THE VIEWING WINDOW (100 PSI)
VIEWING WINDOW. M1961A

RETAINING RING
SEAL (RUBBER O-RING)
Fig. 14. Replacing quarts viewing window or
focusing lens on C7024E. RETAINING RING

BODY
M1960

C7024F (See Fig. 15)

1. 1. Open the master switch and remove the detector from Fig. 15. Replacing quartz viewing window on C7024F.
the sight pipe.
2. 2. Unscrew the four hex-head bolts holding the seal-off flange
to the faceplate and remove the flange. To avoid losing the
bolts, put them in a safe place.

13 65-0156—3