OPERATION

&
MAINTENANCE
Paver finisher

F 121 C
F 141 C
Type 635

Keep this manual for future reference

Order number for this manual: 4812026925
05-0108

635........................
VALUE QUALITY
THE ORIGINAL

Your Authorized Dynapac Dealer:

 Table of contents
V Preface ..................................................................................... 1

1 General safety instructions ........................................................................ 2

1.1 Acts, directives, accident prevention regulations ....................................... 2
1.2 Warning instructions .................................................................................. 2
1.3 Prohibitive signs ......................................................................................... 4
1.4 Protective gear ........................................................................................... 5
1.5 Environmental protection ........................................................................... 6
1.6 Fire prevention ........................................................................................... 6
1.7 Further instructions .................................................................................... 7

A Correct use and application ................................................... 1

B Vehicle description ................................................................. 1

1 Application ................................................................................................. 1
2 Description of assemblies and functions .................................................... 2
2.1 Vehicle ....................................................................................................... 3
Construction ........................................................................................... 3
3 Danger zones ............................................................................................. 6
4 Safety devices ............................................................................................ 7
4.1 Emergency stop button ............................................................................. 7
4.2 Steering system ......................................................................................... 7
4.3 Horn ........................................................................................................... 7
4.4 Ignition key / lights ..................................................................................... 7
4.5 Main switch (17) ........................................................................................ 8
4.6 Hopper transport safeguards (18) ............................................................. 8
4.7 Screed transport safeguard (19) ................................................................ 8
4.8 Latch for protective roof (20) ...................................................................... 8
5 Technical data, standard configuration .................................................... 10
5.1 Dimensions (all dimensions in mm) ......................................................... 10
5.2 Allowed angle of rise and slope ............................................................... 11
5.3 Allowed angle of driving up ...................................................................... 11
5.4 Weights F 121 C (all weights in t) ............................................................ 12
5.5 Weights F 141 C (all weights in t) ............................................................ 12
5.6 Performance data F 121 C ....................................................................... 13
5.7 Performance data F 141 C ....................................................................... 14
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5.8 Traction drive/chassis .............................................................................. 15

5.9 Engine F 121 C ........................................................................................ 15
5.10 Engine F 141 C ........................................................................................ 15
5.11 Hydraulic system ...................................................................................... 15
5.12 Material compartment (hopper) ................................................................ 16
5.13 Material conveying ................................................................................... 16
5.14 Material distribution .................................................................................. 16
5.15 Screed lifting device ................................................................................. 17
5.16 Electrical system ...................................................................................... 17
6 Location of instruction labels and identification plates ............................. 18
6.1 Identification label for the paver finisher (6) .......................................... 20
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 7 EN standards ........................................................................................... 21
7.1 Continuous sound level F121C, Deutz TCD 2012L06 ............................. 21
7.2 Operating conditions during measurement .............................................. 21
7.3 Measuring point configuration .................................................................. 21
7.4 Continuous sound level F141C, Deutz TCD 2013L06 ............................. 22
7.5 Operating conditions during measurement .............................................. 22
7.6 Measuring point configuration .................................................................. 22
7.7 Vibration acting on the entire body .......................................................... 23
7.8 Vibrations acting on hands and arms ....................................................... 23
7.9 Electromagnetic compatibility (EMC) ....................................................... 23

C1.1 Transportation ......................................................................... 1

1 Safety regulations for transportation .......................................................... 1
2 Transportation on low-bed trailers ............................................................. 2
2.1 Preparations ............................................................................................... 2
2.2 Driving onto the low-bed trailer .................................................................. 4
2.3 Secure the paver finisher in its position to the low-bed trailer: ................... 5
2.4 After transportation .................................................................................... 5
3 Transportation ............................................................................................ 6
3.1 Preparations ............................................................................................... 6
3.2 Traction drive: ............................................................................................ 8
4 Loading by crane ....................................................................................... 9
5 Towing ..................................................................................................... 10
6 Safely parking the vehicle ........................................................................ 13

D1.1 Operation ................................................................................. 1

1 Safety regulations ...................................................................................... 1
2 Operating elements .................................................................................... 2
2.1 Operating panel ........................................................................................ 2
3 Remote control ......................................................................................... 24

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 D2.0 Operation ................................................................................. 1
1 Operation of the input and display terminal ............................................... 1
Allocation of the keyboard of the display. .............................................. 1
1.1 Working in the menu .................................................................................. 2
Menu structure of the setting and display options ................................. 3
Main menu 00 ........................................................................................ 4
Display and function menu .................................................................... 4
Menu 01 - Engine speed ........................................................................ 5
Submenu 101 - Setting the engine speed ............................................. 5
Menu 02 - Measuring value of drive engine ........................................... 6
Submenu 103 - Display of measuring value Drive engine ..................... 6
Menu 03 - Trip meter and fuel gauge .................................................... 7
Submenu 301 - Road section, fuel consumption display/reset ............. 7
Menu 04 - Emergency function / stopping the screed and turning
on the tamper ......................................................................................... 8
Submenu 401 - Emergency functions adjustment ................................ 8
Menu 05 - Layer thickness ..................................................................... 9
Submenu 501 - Preselection of layer thickness .................................... 9
Submenu 502 - Setting the speed of auger ........................................ 10
Submenu 503 - Adjustment of the speed of conveyor ........................ 10
Menu 06 - Screed charging ................................................................. 11
Submenu 102 - Starting load setting .................................................. 11
Menu 07 - Screed type ........................................................................ 12
Submenu 701 - Setting the screed type ............................................. 12
Menu 08 - Service hour meter ............................................................. 13
Menu 09 - Service ................................................................................ 14
Submenu 201 - Password prompt ...................................................... 14
Menu 10 - Error memory ...................................................................... 15
Error message display: ....................................................................... 15
Error display ......................................................................................... 15
Menu 11 - Error memory Computer of machine operation .................. 16
Error message display: ....................................................................... 16
Error display ......................................................................................... 16
Menu 12 - Program version ................................................................. 17
Menu 13 - Terminal settings ................................................................ 18
Submenu 104 - Terminal settings ....................................................... 18
1.2 Further messages on the display ............................................................. 19
2 Terminal error messages ......................................................................... 20
2.1 Instructions related to error messages ..................................................... 26
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2.2 Fault codes of the traction engine. ........................................................... 27

2.3 Error messages ........................................................................................ 29
2.4 FMI-codes ................................................................................................ 34
2.5 Special functions ...................................................................................... 35
Emergency operation program for the case of keyboard failure .......... 35
Reversible conveyor ............................................................................ 36
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3
 D3.1 Operation ................................................................................. 1
1 Operating elements on the paver finisher .................................................. 1
Batteries (71) ......................................................................................... 1
Battery main switch (72) ........................................................................ 1
Transport safeguards for the hopper (73) .............................................. 2
Mechanical screed transport safeguard
(to the left and the right beneath the driver’s seat) (74) ......................... 3
Seat lock (behind the driver’s seat) (75) ................................................ 3
Separator fluid spraying system (80) (o) ................................................ 4
On / off switch for additional headlight in the roof (85): ......................... 5
On / off switch for fuel tank filler pump (85a) ......................................... 5
On / off switch special lighting (85b) ...................................................... 5
On/Off switch Exhaust of asphalt vapours (85c) .................................... 5
On/Off switch of work headlights (85d): ................................................. 6
On/Off switch of flasher (85e): ............................................................... 6
230 V On / Off switch Connection sockets (85f) .................................... 6
Locking of the collapsible roof (LH and RH on the roofs console) (86): . 6
Hydraulic folding roof (87) (o) ............................................................... 7
Electric setting of the transportation volume of the conveyor (o) (88) .... 8
Conveyor limit switches (89) .................................................................. 9
Ultrasonic auger limit switches (90) (left and right) .............................. 10
Sockets for working lights (left and right) (92) ..................................... 10
Pressure control valve for screed charging/relieving (93) ................... 11
Pressure control valve for screed stop with pretensioning (93a) ......... 11
Pressure gauge for screed charging/relieving and screed stop
with pretensioning (93b) ...................................................................... 11
Central lubrication unit (o) (100) .......................................................... 12
Track cleaner (o) (101) ........................................................................ 12
Particle filter - control light (102) (o) .................................................... 13
Front and side window (o) (103) .......................................................... 14
Adjustment of screed eccentric (o) (104) ............................................. 15

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4
 D4.1 Operation ................................................................................. 1
1 Preparation of operation ............................................................................ 1
Required devices and aids .................................................................... 1
Before starting work (in the morning or when starting paving) .............. 1
Checklist for the machine operator ........................................................ 2
1.1 Starting the paver finisher .......................................................................... 4
Before starting the paver finisher ........................................................... 4
„Normal” starting .................................................................................... 4
External starting (starting aid) ................................................................ 5
After starting ....................................................................................... 6
Indicator lamps ...................................................................................... 6
Oil pressure indicator lamp for the traction drive (46) ............................ 7
Battery charge indicator (49). ................................................................ 8
1.2 Operation in case of transportation ............................................................ 9
Lifting and securing the screed .............................................................. 9
Driving and stopping the paver finisher .............................................. 10
Switching off and securing the paver finisher ...................................... 10
1.3 Preparations for paving ............................................................................ 11
Separating agent ................................................................................. 11
Screed heater ...................................................................................... 11
Direction marks .................................................................................... 12
Loading/distributing material ............................................................... 12
1.4 Starting for paving .................................................................................... 14
1.5 Checks during paving .............................................................................. 16
paver finisher function .......................................................................... 16
Quality of the layer ............................................................................... 16
1.6 Paving with screed stop and screed charging/relieving ........................... 16
General ................................................................................................ 16
Screed charging/relieving .................................................................... 17
Screed stop with prestressing .............................................................. 18
Adjusting the pressure (o) .................................................................... 19
Screed stop (with prestressing): .......................................................... 19
For screed charging/relieving: ............................................................. 19
1.7 Interrupting/terminating operation ............................................................ 20
During breaks: (e.g. the material supply truck is late) .......................... 20
During extended interruptions (e.g. lunch break) ................................. 20
When work is finished .......................................................................... 20
2 Malfunctions ............................................................................................. 23
2.1 Problems during paving ........................................................................... 23
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2.2 Malfunctions on the paver finisher or screed ........................................... 25

3 Emergency device/steering, drive system ............................................... 28
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5
 E01 Set-up and modification ......................................................... 1
1 Special notes on safety .............................................................................. 1
2 Auger ......................................................................................................... 2
2.1 Height adjustment ...................................................................................... 2
2.2 Auger crossbeam installed in a fixed position ............................................ 2
2.3 Mechanical adjustment with ratchet (optional) ........................................... 3
2.4 In case of hydraulic adjustment (option) .................................................... 3
2.5 Auger extension, auger type I .................................................................... 5
2.6 Mounting extension parts ........................................................................... 6
2.7 Mounting support tube extensions ............................................................. 7
2.8 Installing tunnel plates ............................................................................... 8
2.9 Installing additional braces ......................................................................... 9
2.10 Auger mounting chart for ø 310 mm auger .............................................. 10
2.11 Auger mounting chart for ø 380 mm auger .............................................. 11
3 Auger extension, auger type II ................................................................. 12
3.1 Mounting extension parts ......................................................................... 13
3.2 Auger modification plan. .......................................................................... 15
4 Screed ...................................................................................................... 17
5 Electrical connections .............................................................................. 17
5.1 Remote controls ....................................................................................... 17
5.2 Grade control ........................................................................................... 17
5.3 Auger limit switches ................................................................................. 17
5.4 Working lights .......................................................................................... 17

F1.0 Maintenance ............................................................................ 1

1 Notes regarding safety ............................................................................... 1

F2.4 Maintenance overview ............................................................ 1

1 Maintenance review ................................................................................... 1

F3.0 Maintenance - Conveyor ........................................................ 1

1 Maintenance - Conveyor ............................................................................ 1
1.1 Maintenance intervals ................................................................................ 2
1.2 Points of maintenance ............................................................................... 3
Chain tightness of the conveyor (1) ....................................................... 3
The drive of conveyor (to the left/to the right) (2) ................................... 4
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F4.2 Maintenance - Auger ............................................................... 1

1 Maintenance - Auger sub-unit I .................................................................. 1
1.1 Maintenance intervals ................................................................................ 2
1.2 Points of maintenance ............................................................................... 3
Auger - outer bearing (1) ...................................................................... 3
Auger middle bearing (2) ....................................................................... 3
Auger - drive gear neck bearing (3) ....................................................... 4
Auger bevel gear (on the RH and LH sides) (4) .................................... 5
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6
 F5.1 Maintenance - Engine ............................................................. 1
1 Maintenance - engine sub-unit ................................................................... 1
1.1 Maintenance intervals ................................................................................ 2
1.2 Points of maintenance ............................................................................... 4
Engine fuel tank (1) ............................................................................... 4
Engine lube-oil system (2) .................................................................... 5
Engine fuel system (3) .......................................................................... 7
Engine air filter (4) ................................................................................. 9
Coolant system of the engine (5) ......................................................... 10
Engine drive belt (6) ............................................................................. 10
Engine exhaust system (7) ................................................................. 11

F6.0 Maintenance - Hydraulic system ........................................... 1

1 Maintenance - hydraulic system ................................................................ 1
1.1 Maintenance intervals ................................................................................ 2
1.2 Points of maintenance ............................................................................... 3
Hydraulic oil tank (1) .............................................................................. 3
Suction/return flow hydraulic filter (2) .................................................... 4
Venting the filter: .................................................................................... 5
High pressure filter (3) ........................................................................... 6
Pump distribution gear (4) ..................................................................... 7
Hydraulic hoses (5) ................................................................................ 8

F7.1 Maintenance - running gear ................................................... 1

1 Maintenance - running gear ....................................................................... 1
1.1 Maintenance intervals ................................................................................ 2
1.2 Points of maintenance ............................................................................... 3
Track tightness (1) ................................................................................. 3
Planetary gear (2) .................................................................................. 4
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 F8.1 Maintenance - Electronic System .......................................... 1
1 Maintenance - Electronic System .............................................................. 1
1.1 Maintenance intervals ................................................................................ 2
1.2 Points of maintenance ............................................................................... 5
Batteries (1) ........................................................................................... 5
Generator (2) ......................................................................................... 6
Adjustment of belt tightness ................................................................... 8
Replacement of belt ............................................................................... 9
Checking / adjusting belt tension: ........................................................ 10
If necessary, adjust the belt tension: ................................................... 10
Electric fuses (3) .................................................................................. 11
Type of machine: Conventional electronics ......................................... 11
Switch box .......................................................................................... 11
Fuses in the switching cabinet (B) ....................................................... 12
Relays in the switching cabinet (C) ...................................................... 13
Fuses on the operating panel .............................................................. 14
Relays on the operating panel ............................................................. 15
Type of machine: PLC- electronics ...................................................... 16
Switch box .......................................................................................... 16
Fuses in the switching cabinet ............................................................. 17
Relays in the switching cabinet (C) ...................................................... 19
Fuses on the operating panel .............................................................. 20

F9.0 Maintenance - Points of lubrication ...................................... 1

1 Maintenance- Points of lubrication ............................................................. 1
1.1 Maintenance intervals ................................................................................ 2
1.2 Points of maintenance ............................................................................... 3
Central lubrication (1) ............................................................................ 3
Bearings (2) ........................................................................................... 7

F10.0 Checks, decommissioning ..................................................... 1

1 Tests, check-up, cleaning, stopping ........................................................... 1
1.1 Maintenance intervals ................................................................................ 2
2 General observation ................................................................................... 3
3 Checks by a specialist ............................................................................... 3
4 Cleaning ..................................................................................................... 4
5 Conservation of paver finisher ................................................................... 5
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5.1 Downtime up to 6 months .......................................................................... 5

5.2 Downtime between 6 months and 1 year. .................................................. 5
5.3 Re-commissioning: .................................................................................... 5

F11.0 Lubricants and Fuels .............................................................. 1

1 Lubricants and fuels ................................................................................... 1
1.1 Hydraulic oil ............................................................................................... 2
1.2 Instructions referring to the oil types applied ............................................. 3
1.3 Filling volumes ........................................................................................... 4
2 Instructions to change from mineral oil to synthetic oil /
from synthetic oil to mineral oil ................................................................... 8
2.1 Caterpillar drive - planetary gear ................................................................ 8
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 V Preface
Safe operation of the machine requires specific knowledge that is imparted by the
present operating instructions. The information is provided in a concise, clearly struc-
tured form. The individual chapters are arranged in alphabetical order and every
chapter starts with page 1. The individual pages are identified by the chapter letter
and the page number.
Example: Page B 2 is the second page of chapter B.

These operating instructions cover various machine options. Make sure that during
operation and maintenance work the description appropriate to the machine option is
used.

Safety instructions and important notes are identified by the following pictograms:

f Precedes safety instructions that must be observed in order to prevent danger to per-
sonnel.

m Precedes notes that must be observed to prevent damage to equipment.

A Precedes general notes and explanations.

t Used to indicate standard equipment.

o Used to indicate optional equipment.

In the interest of continued development, the manufacturer reserves the right to make
changes to the machine (which will not, however, change the essential features of the
type of machine described) without updating the present operating instructions at the
same time.

Dynapac GmbH
Wardenburg

Ammerländer Strasse 93
D-26203 Wardenburg / Germany
Telephone: +49 / (0)4407 / 972-0
Fax: +49 / (0)4407 / 972-228
www.dynapac.com
V_01_GB.fm

V1
1 General safety instructions

1.1 Acts, directives, accident prevention regulations

A The locally applicable acts, directives and accident prevention regulations shall be
observed, even if the attention is not specifically directed to these.
The operator himself shall be responsible for the observation and performance of the
related regulations and actions!

A The following alerts, prohibitions and instructions refer to the risks to which people,
machinery and environment are exposed.

A Ignoring these instructions, bans and commands may lead to fatal injuries!

A Furthermore, the Dynapac publication "Directives for the correct and specified appli-
cation of pavers" shall also be observed.

1.2 Warning instructions

Warning pointing to hazardous place or danger!

Not observing the warning instructions may lead to injuries of life
and limb!

Warning: risk of pulling in!

m In this area / with these equipment as a result of rotating or trans-

portation parts, there is a risk of pulling in!
Perform each operation only with equipment swicthed off!

Attention: electric voltage!

m All maintenance and repair work on the screed's electrical system

must always be carried out by an electrician!

Attention: suspended load!

m Never stand under suspended load!

Warning: risk of squeezing!

m Risk of squeezing arises due to the operation of certain parts, use

of some functions and the movement of the machine.
Always make sure that no one stays in the areas exposed to risk!
V_01_GB.fm

V2
 Attention: risk of hand injury!

Attention: hot surfaces or hot liquids!

Warning, risk of falling off!

Attention: hazardous batteries!

Attention: materials harmful to health and irritating substances!

Attention: flammable materials!

Attention: gas bottles!

V_01_GB.fm

V3
1.3 Prohibitive signs

It is prohibited to open / step on / reach into / perform / adjust

during operation or when the traction engine is running!

Do not start the engine/drive!

Maintenance and repair works can be carried out only with the Die-
sel engine turned off!

Do not sprinkle with water!

Do not extinguish with water!

Do-it-yourself maintenance is prohibited!

Maintenance can be performed by skilled professionals only!

A Contact the Dynapac service!

Danger of fire: do not use open flame and no smoking!

Do not turn on!

V_01_GB.fm

V4
 1.4 Protective gear

A The applicable local regulations may define the use of different protective gear!
Observe these specifications!

Protect your eyes with googles!

Wear appropriate head protection!

Protect your hearing with appropriate ear mufflers!

Protect your feet with safety footwear!

Always wear tight, conforming working coveralls!

Wear visibility vest for good visibility!

In case of polluted air, wear respiratory mask!

V_01_GB.fm

V5
1.5 Environmental protection

A The locally applicable acts, directives and waste disposal regulations shall be ob-
served, even if the attention is not specifically directed to these.
During cleaning, maintenance and repair operation the materials polluting water e.g.:

- lubricants (oils, grease)

- hydraulic oil
- gas oil
- coolant
- detergents

may not enter the soil or the sewer system!

These materials shall be collected, stored, transported in the correct

containers until professional disposal!

Material harmful for the environment!

1.6 Fire prevention

A The applicable local regulations may specify the mounting of appropriate fire extin-
guishers!
Observe these specifications!

Fire fighting device

(optional equipment)

V_01_GB.fm

V6
 1.7 Further instructions

m Observe the manufacturer's and other instructions!

A e.g. the maintenance instructions of the engine manufacturer

m Description / figure in case of an electrically heated design!

m Description / figure in case of an electrically heated design!

V_01_GB.fm

V7
 A Correct use and application
A The “Guidelines for the Correct Use and Application of Paver finishers” compiled by
Dynapac are included in the scope of delivery for the present machine. The guide-
lines are part of the present operating instructions and must always be heeded. Na-
tional regulations are fully applicable.

The road construction machine described in the present operating instructions is a

paver finisher that is suited for laying mixed materials, roll-down concrete or lean-
mixed concrete, track-laying ballast and unbound mineral aggregates for foundations
for paving.
This machine shall be used, operated and maintained for the purpose of the intended
work as included in the operation manual. Any other use is regarded as improper use
and can cause injury to persons or damage to the paver finisher or other equipment
or property.

Any use going beyond the range of applications described above is regarded as im-
proper use and is expressly forbidden! Especially in those cases where the paver fin-
isher is to be operated on inclines or where it is to be used for special purposes
(construction of dumps, dams), it is absolutely necessary to contact the manufacturer.

Duties of the user: A “user” within the meaning of the present operating instructions
is defined as any natural or legal person who either uses the paver finisher himself,
or on whose behalf it is used. In special cases (e.g. leasing or renting), the user is
considered the person who, in accordance with existing contractual agreements be-
tween the owner and the user of the paver finisher, is charged with the observation
of the operating duties.
The user must ensure that the paver finisher is only used in the stipulated manner and
that all danger to life and limb of the operator, or third parties, is avoided. In addition
to this, it must be ensured that the relevant accident prevention regulations and other
safety-related provisions as well as the operating, servicing and maintenance guide-
lines are observed. The user must also ensure that all persons operating the equip-
ment have read and understood the present operating instructions.

Mounting of attachments: The paver finisher must only be operated in conjunction

with screeds that have been approved by the manufacturer. Mounting or installation
of any attachments that will interfere with or supplement the functions of the paver fin-
isher is permitted only after written approval by the manufacturer has been obtained.
If necessary, the approval of local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A_01_GB.fm 1-2

A1
 B Vehicle description
1 Application

The DYNAPAC F 121 C / F 141 C is a caterpillar paver finisher that is used for laying
bituminous mixed material, roll-down or lean-mixed concrete, track-laying ballast and
unbound mineral aggregates for foundations for paving.

635_ISO_Dyn.bmp
B_F121C_F141C_02_GB.fm 1-24

B1
2 Description of assemblies and functions
15

13
16
14

19

18

8 4 10 11 12

2
6 7 5 9
635_ISO_DYN.bmp
3 17

Item Designation
1 t Material compartment (hopper)
2 t Truck push rollers
3 t Tube for sensor rod (direction indicator) and holder for levelling shoe
4 t Caterpillar drive
5 t Levelling cylinder for paving thickness
6 t Traction roller
7 t Traction arm rail
8 t Paving thickness indicator
9 t Arm
10 t Traction drive of the caterpillar drive
11 t Auger
12 t Screed
13 t Operator’s platform
B_F121C_F141C_02_GB.fm 2-24

14 t Operating panel (can be moved to either side)

15 o Protective roof
16 o Working lights
17 o Track cleaner
18 o Hydraulic front hopper lid
19 o Exhaust of asphalt vapours

t = Standard equipment o = Optional equipment

B2
 2.1 Vehicle

Construction

The paver finisher has a welded steel frame on which the individual components are
mounted.

The caterpillar drives compensate uneven areas on the ground; the suspension of the
attached screed additionally helps to attain a high paving precision.
The continuously adjustable hydrostatic traction drive allows the speed of the paver
finisher to be matched to all work conditions.

Operation of the paver finisher is faciliated by the automatic material handling system,
the separate traction drives and the clearly structured operating and control elements.

The following extra equipment (option) is available:

o Automatic levelling/slope control system

o Ultrasonic sensors for material transport (controller)

o Additional cut-off shoe

o Larger working widths

o Automatic central lubrication system for the finisher and/or the screed

o Protective roof

o Further equipment and upgrade options on request

Engine: The paver is driven by a water cooled Diesel engine. For further details see
the technical data and the engine's instruction manual.
The particle filter (o) cleans the exhaust gas from the soot particles produced, reduc-
es the generation of harmful carbon-monoxyde and carbon-dioxyde gases, therefore,
it operates as a catalyser to minimize the load on the environment and health. A con-
trol light indicates the necessity of maintenance operations.

Caterpillar drive: Both caterpillar drives are directly driven by separate drives with-
out any drive chains that would require maintenance and servicing.
The tension of the caterpillar chains can be readjusted using tensioners.
Folding track cleaners are mounted before each crawler track (o), which ensure the
flat road section while paving. The minor obstacles found in the track lane are pushed
to the side by the machine.
B_F121C_F141C_02_GB.fm 3-24

Hydraulic system: The diesel engine drives the hydraulic pumps for all main drives
of the paver finisher via the attached distribution gear and its auxiliary drive shafts.

B3
 Traction drive: The continuously adjustable traction drive pumps are connected to
the traction motors by means of high pressure hydraulic hoses.
These oil motors drive the caterpillar chains via planetary gears that are mounted di-
rectly inside the drive wheels of the caterpillar chains.

Steering system/operator’s platform: The independent hydrostatic traction drives

allow the finisher to be turned on the spot.
The electronic synchronisation, controlled from the operating panel, ensures that the
finisher runs straight ahead.
The operating panel can be secured in a position at the left-hand or the right-hand
side of the paver finisher by means of a latch accessible from above.

Push roller cross bar: The push rollers for material trucks are fastened to a cross
bar that is pivoted at its center.
This cross bar allows to compensate for different distances to the rear wheels of ma-
terial trucks. The paver finisher thus deviates less from its course and paving in
curves is made easier.

Material compartment (hopper): The hopper inlet is equipped with a conveyor sys-
tem that empties the hopper and transfers the material to the auger.
The hopper can hold about 13.0 t.
To facilitate emptying and to improve material transport, each of the lateral covers of
the hopper can be hydraulically moved (option).
The hydraulic front hopper lids (o) ensure that no material remains at the front of the
feeding hoppers.

Material transfer: The paver finisher is equipped with two conveyors driven sepa-
rately that transfer the material from the hopper to the augers.
By scanning the filling height during the paving procedure, the transfer amount or
speed is regulated fully automatically.

Augers: The augers are driven and actuated independently from the conveyors. The
left-hand and the right hand half of the auger can be controlled separately. The drive
system is fully hydraulic.
The conveying direction can be changed towards the center or towards the outside.
This ensures that there is always a sufficient supply with material even if an excessive
amount of material is required at one side. The auger speed is continuously controlled
by sensors that monitor the material flow.

Height adjustment and extension of augers: Height adjustment and extension of

augers ensure optimum adaptation to a wide range of paving thicknesses and widths.

The basic configuration allows the height to be adjusted by attaching chains to the
side arms and by actuating the hydraulic screed lifting device.
When using ratchets for height adjustment (option), barrel nuts at the guide supports
B_F121C_F141C_02_GB.fm 4-24

in the rear wall are used to adjust the height.

Another variant allows the height to be regulated at the control panel by means of hy-
draulic cylinders (option).

Auger segments of different lengths can be attached to easily adapt to the different
paving widths.

B4
 Levelling system/slope control system: The slope control system (option) allows
the traction point to be regulated at the left-hand or the right-hand side with a defined
difference to the opposite side.
To determine the actual value, the two traction arms are linked with a slope control
rod.

The slope control system always operates in conjunction with the screed height ad-
justment of the opposite side.

By adjusting the height of the traction point of the arm (traction roller), the paving
height of the material or the laying height of the screed can be controlled.
Actuation occurs electro-hydraulically on both sides and can be controlled manually
by means of toggle switches or automatically by means of an electronic grade control
system.

The screed lifting system: The screed can be lifted to transport height using the
screed lifting system. Lifting occurs electro-hydraulically on both sides by actuating
the hydraulic cylinders on the arms and is controlled by means of toggle switches on
the operating panel.

Automatic screed stop and screed charging/relieving device: The automatic

screed stop prevents the screed marks caused by a stopped screed. When the paver
is stopped (changing trucks), the screed remains in floating position and the relieving
pressure is turned on, therefore, the sinking of the screed can be avoided while
stopped.

The screed relieving device puts a higher load on the chassis, thus increasing the
traction.
Activating the screed charging device can improve the compacting result under cer-
tain conditions.

Exhaust of asphalt vapours (o): The asphalt vapours are extracted by a hydrauli-
cally driven exhaust head mounted in the material tunnel or over the auger. The va-
pours collected are discharged together with the exhaust fumes of the internal
combustion engine.

Central lubrication unit (o): The central lubrication pump fitted with a large lubricant
tank supplies grease to the various lubrication circuits through various flow dividers.
They supply lubricant to the service-sensitive points of lubrication (e.g. bearings) by
adjustable intervals.
B_F121C_F141C_02_GB.fm 5-24

B5
3 Danger zones

m In these areas of the machine there is a danger of pulling in or crushing due to the
rotating, transporting or moving parts!

B_F121C_F141C_02_GB.fm 6-24

B6
 4 Safety devices

Safe operation is only possible when all operating and control elements are function-
ing correctly and when all safety devices are in position.

A Check the function of these devices at regular intervals.

(see chapter D, section 2.1).

4.1 Emergency stop button

- on the operating panel

- on the two remote control units F0005_A1.EPS

(option)

m Pressing the emergency stop button switches off the engine, the drives and the steer-
ing system. Corrective measures that might be necessary (anti-collision maneuvers,
lifting the screed, etc.) are not possible in this case! Danger!

4.2 Steering system

F0069_A1.EPS

4.3 Horn

- on the operating panel

- on the two remote control units
Horn.Tif
(option)

4.4 Ignition key / lights

F0064_A1.EPS
B_F121C_F141C_02_GB.fm 7-24

B7
4.5 Main switch (17)

17

(o)
Mainswitch.tif/Mainswitch_SK.eps

4.6 Hopper transport safeguards (18)

(o)
18

Hopperlock2.tif/Hopperlock_SK.eps

4.7 Screed transport safeguard (19)

19

F0083_A1.TIF

4.8 Latch for protective roof (20)

20
B_F121C_F141C_02_GB.fm 8-24

F121Cb.Tif

B8
 26 27

25

30

31
29

28

635_side_Dyn.bmp/Feuerlöscher.bmp

Item Designation
25 Fire fighting device
26 Engine hood
27 Lateral flaps
28 Walkway
29 Screed coverings
30 Hazard warning lights of the screed
31 Auger covers

Accessories:

- Wedges
- Warning triangle
- First-aid kit
B_F121C_F141C_02_GB.fm 9-24

B9
5 Technical data, standard configuration

5.1 Dimensions (all dimensions in mm)

1979

3600
3100
2606

1600
487

2900
6505*

305
1988
B_F121C_F141C_02_GB.fm 10-24

2550

3388

*VB510 T/TV
635_side_DYN.bmp,635_front_DYN.bmp

A For the technical data of the screed, see the operating instructions of the screed.

B 10
 5.2 Allowed angle of rise and slope

max 15° max 15° max 15°

635_side_Dyn.bmp,635_front_Dyn.bmp

A Before operating your machine in an inclined position (gradient, slope, lateral inclina-
tion) which is above the specified limit value, please, consult with the customer serv-
ice for your machine!

5.3 Allowed angle of driving up

max 14°

max 14.4°
635_side_Dyn.bmp,635_front_Dyn.bmp
B_F121C_F141C_02_GB.fm 11-24

B 11
5.4 Weights F 121 C (all weights in t)

Paver finisher without screed about 16,3

Paver finisher with screed:
- VB510 T/TV about 18,2
With extensions for max. working
about 1,4
width additionally max.
With filled hopper
about 13,0
additionally max.

A For the weights of the screed and the screed attachments, see the operating instruc-
tions for the screed.

5.5 Weights F 141 C (all weights in t)

Paver finisher without screed about 16,6

Paver finisher with screed:
- VB510 T/TV about 18,5
Including mounted accessories
for max. paving width about 1,4
additionally max.
With filled hopper
about 13,0
additionally max.

A For the weights of the screed and the screed attachments, see the operating instruc-
tions for the screed.

B_F121C_F141C_02_GB.fm 12-24

B 12
 5.6 Performance data F 121 C

continuously hydraulically

Maximum paving widths

minimum paving width
(without cut-off shoes)

(with attachments)
(with cut-off shoe)

adjustable up to
Screed used

Basic width
VB 510 T/TV 2,55 2,00 5,10 8,10 m
VB 510 T/TV+ 2,55 2,00 5,10 * m
VB 600 T/TV 3,00 2,45 6,00 8,20 m
VB 600 T/TV+ 3,00 2,45 6,00 * m
SB 1250 T/TV 3,00 * m

Travelling speed 0 - 4,5 km/h

Working speed 0 - 23 m/min
Layer thickness 0 - 300 mm
Max. grain size 40 mm
Theoretical paving performance 600 t/h
B_F121C_F141C_02_GB.fm 13-24

B 13
5.7 Performance data F 141 C

continuously hydraulically

Maximum paving widths

minimum paving width
(without cut-off shoes)

(with attachments)
(with cut-off shoe)

adjustable up to
Screed used

Basic width
VB 510 T/TV 2,55 2,00 5,10 8,80 m
VB 510 T/TV+ 2,55 2,00 5,10 * m
VB 600 T/TV 3,00 2,45 6,00 9,00 m
VB 600 T/TV+ 3,00 2,45 6,00 * m
SB 1250 T/TV 3,00 9,00* m

Travelling speed 0 - 4,5 km/h

Working speed 0 - 23 m/min
Layer thickness 0 - 300 mm
Max. grain size 40 mm
Theoretical paving performance 750 t/h

B_F121C_F141C_02_GB.fm 14-24

B 14
 5.8 Traction drive/chassis

Hydrostatic drive,
Drive
continuously controllable
Two separately driven caterpillar drives with rub-
Caterpillar drive
ber grouser chains.
Turning capacity Turning on the spot
Speed See above

5.9 Engine F 121 C

Make/type Deutz TCD 2012 L06 2V

Model 6-cylinder diesel engine (water-cooled)
Performance 120 KW / 163 HP (at 1800 rpm)
Volume of fuel tank (see chapter F)

5.10 Engine F 141 C

Make/type Deutz TCD 2013 L06 2V

Model 6-cylinder diesel engine (water-cooled)
Performance 140 KW / 190 HP (at 1800 rpm)
Volume of fuel tank (see chapter F)

5.11 Hydraulic system

Hydraulic pumps via distribution gear

Pressure generation
(directly flanged to the engine)
Hydraulic circuits for:
- Traction drive
- Material conveying and distribution
- Screed lifting drives for tamper / vibration
Pressure distribution
(option)
- Cylinder actuators for steering, hopper,
levelling, screed lifting, extending/retracting
screed parts, auger lift (option)
Hydraulic oil reservoir - volume (see chapter F)
B_F121C_F141C_02_GB.fm 15-24

B 15
5.12 Material compartment (hopper)

Volume about 6.0 m3 = about 13.0 t

Minimum inlet height, center 520 mm
Minimum inlet height, outside 595 mm

5.13 Material conveying

Conveyors Left and right auger separately controllable

Drive Hydrostatic, continuously controllable
Conveying volume controller Fully automatic via configurable switching points

5.14 Material distribution

Augers Left and right auger separately controllable

Hydrostatic external drive, continuously controlla-
ble
Drive independent from the conveyor
Auger halves can be switched to opposite direc-
tions
Conveying volume controller Fully automatic via configurable switching points
- mechanically via chain
Auger height adjustment - mechanically (option)
- hydraulically (option)
Auger extension With extension parts (see auger extension chart)

B_F121C_F141C_02_GB.fm 16-24

B 16
 5.15 Screed lifting device

At standstill:
- Screed stop
- Screed stop with pretensioning
(max. pressure 50 bar)
Special functions
During paving:
- Screed charging
- Screed relieving
(max. pressure 50 bar)
Mechanical grade control,
Levelling system optional systems with and without
slope control

5.16 Electrical system

On-board voltage 24 V
Batteries 2 x 12 V, 100 Ah
17 kVA / 400 V
Alternator (o) 20 kVA / 400 V
28 kVA / 400 V
Fuses see chapter F, section 5

A For the filling volumes of lubricating and operating agents, see chapter F,
B_F121C_F141C_02_GB.fm 17-24

B 17
6 Location of instruction labels and identification plates

9
12

8
14

1 2 3
17
13

11

7 6 15

16

5
10

18 5

10 (o)
B_F121C_F141C_02_GB.fm 18-24

B 18
 Item Designation
1 Label ”Filler neck for diesel fuel” *
2 Label ”Filler neck for engine oil” *
3 Label „Heed the operating instructions!“
4 Warning label ”Danger of squeezing!” **
5 Punched vehicle identification number
6 Label ”Securing or fixing points for crane transportation” **
7 Paver finisher identification label
8 „CE + noise level“ plate (O)
9 „Fan danger!“ warning plate
10 „Spraying with water prohibited“ plate
11 Label „Heed the operating instructions!“ ***
12 Label ”High voltage!”
13 Label ”Operating instructions for the engine”
14 „Crossbeam lock“ plate
15 „All switches to STOP“ plate ***
16 Label „Wear Ear Mufflers“
17 Label „Risk of hand injury“
18 Punched vehicle identification number

* Labels are located beneath the engine hood / maintenance flap

** Labels are located on both sides of the paver finisher
*** Label is located on the operating panel, above the steering wheel
B_F121C_F141C_02_GB.fm 19-24

B 19
6.1 Identification label for the paver finisher (6)

1 2
3
4
5
6
7
8

Fertiger3.tif

Item Designation
1 Type of paver finisher
2 Year of manufacture
3 Serial number of the paver finisher series
4 Max. permissible operating weight, incl. all attachments, in kg
5 Max. permissible load on the front axle, in kg
6 Max. permissible load on the rear axle, in kg
7 Rated performance in kW
8 Product identification number (PIN)

A The punched vehicle identification number on the paver finisher must match the prod-
uct identification number (8).

B_F121C_F141C_02_GB.fm 20-24

B 20
 7 EN standards

7.1 Continuous sound level F121C, Deutz TCD 2012L06

m The operator always must use ear protection. The emission value at the ear of the
driver varies depending on the materials used for paving and may even rise above
85 dB (A). If no ear protection devices are used, hearing can be impaired.
The noise emission level of the finisher has been measured under free-field condi-
tions according to prEN 500-6, dated March, 1997, and ISO 4872 at a normal engine
speed of 2100 rpm.

Sound pressure level at the operator’s position

(at the height of the head): LAF = 83,7 dB(A)

Sound capacity level: LWA = 108,0 dB(A)

Sound pressure level at the machine

Measuring point 2 4 6 8 10 12
Sound pressure level LAFeq (dB(A)) 74,9 73,1 72,5 74,7 71,4 72,8

7.2 Operating conditions during measurement

The diesel engine was running at maximum speed. The screed was in working posi-
tion, lowered to a rubber mat. The tamper and the vibrator were running at min. 50%
of their maximum speed, the augers at min. 40% and the conveyors at min. 10% of
their maximum speed.

7.3 Measuring point configuration

Semispherical measuring surface with a radius of 16 m. The machine was at the cent-
er. The measuring points had been assigned the following coordinates:

Measuring points 2, 4, 6, 8 Measuring points 10, 12

Coordinates X Y Z X Y Z
- 4,32 +10,4 11,36
±11,2 ±11,2 1,5
+4,32 -10,4 11,36
B_F121C_F141C_02_GB.fm 21-24

SCHALL.TIF

B 21
7.4 Continuous sound level F141C, Deutz TCD 2013L06

m The operator always must use ear protection. The emission value at the ear of the
driver varies depending on the materials used for paving and may even rise above
85 dB (A). If no ear protection devices are used, hearing can be impaired.
The noise emission level of the finisher has been measured under free-field condi-
tions according to prEN 500-6, dated March, 1997, and ISO 4872 at a normal engine
speed of 2100 rpm.

Sound pressure level at the operator’s position

(at the height of the head): LAF = 84,4 dB(A)

Sound capacity level: LWA = 109,0 dB(A)

Sound pressure level at the machine

Measuring point 2 4 6 8 10 12
Sound pressure level LAFeq (dB(A)) 75,3 74,2 73,3 75,8 73,5 74,8

7.5 Operating conditions during measurement

The diesel engine was running at maximum speed. The screed was in working posi-
tion, lowered to a rubber mat. The tamper and the vibrator were running at min. 50%
of their maximum speed, the augers at min. 40% and the conveyors at min. 10% of
their maximum speed.

7.6 Measuring point configuration

Semispherical measuring surface with a radius of 16 m. The machine was at the cent-
er. The measuring points had been assigned the following coordinates:

Measuring points 2, 4, 6, 8 Measuring points 10, 12

Coordinates X Y Z X Y Z
- 4,32 +10,4 11,36
±11,2 ±11,2 1,5
+4,32 -10,4 11,36
B_F121C_F141C_02_GB.fm 22-24

SCHALL.TIF

B 22
 7.7 Vibration acting on the entire body

When the machine is used properly, the weighted effective acceleration values at the
driver’s seat of aw = 0.5 m/s2 according to prEN 1032-1995 are not exceeded.

7.8 Vibrations acting on hands and arms

When the machine is used properly, the weighted effective acceleration values at the
driver’s seat of ahw = 2.5 m/s2 according to prEN 1033-1995 are not exceeded.

7.9 Electromagnetic compatibility (EMC)

The following limit values are observed according to the stipulations of the EMC di-
rective 89/336/EEC/08.95:

- Interference emission according to DIN EN 50081-1/03.93:

< 40 dB µV/m for frequencies of 30 MHz - 230 MHz measured at a distance of 3 m
< 47 db µV/m for frequencies of 20 MHz - 1 GHz measured at a distance of 3 m

- Interference immunity against electrostatic discharge according to DIN EN 61000-

4-2/03.96 (ESD):
The paver finisher did not show any discernible reactions to contact discharges of
± 4 KV and to air discharges of ± 8 KV.
The modifications according to test criterion „A“ are being met, i.e. the paver finish-
er continues to work without malfunction during the test.

A Electrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
B_F121C_F141C_02_GB.fm 23-24

B 23
 C 1.1 Transportation
1 Safety regulations for transportation

m Accidents can happen when the paver finisher and the screed are not properly pre-
pared for transportation or when transportation is carried out improperly!

Reduce both the paver finisher and the screed to their basic widths. Remove all pro-
truding parts (such as the levelling device, auger limit switches, aprons, etc.). When
transporting under a special permit, secure these parts!

Close the hopper lids and engage the hopper transport safeguards. Lift the screed
and engage the screed transport safeguards. Convert the protective roof and engage
the latch.

Check that the clamping device for the auger frame is fastened and that the telescopic
tube cannot slide out (see chapter E, section 2.5).

Pack all parts that are not permanently fixed to the paver finisher and the screed into
the appropriate boxes and into the hopper.
Close all coverings and check that they are securely seated.

In Germany, gas bottles must not be transported on the paver finisher or on the
screed.
Disconnect the gas bottles from the gas system and protect them with their caps. Use
a separate vehicle to transport them.

When loading via ramps, the paver finisher may slip aside, tilt or topple over.
Drive carefully! Keep the danger area free of persons!

Additional stipulations for transportation on public roads:

m In Germany; caterpillar pavers must not be driven as self-propelling vehicles on

public roads.
Note that in other countries different regulations may apply.

The operator must be in the possession of a valid permit for vehicles of this type.

The operating panel must be moved to the side of the oncoming traffic and secured
in this position.
The driving lights must be properly adjusted.

Only attachments and accessories may be transported in the hopper, no material or

gas bottles!

If necessary, the operator must be assisted by a second person when driving on pub-
C_1.1_01_GB.fm 1-14

lic roads – especially at road crossings and junctions.

C 1.1 1
2 Transportation on low-bed trailers

m Reduce the paver finisher and the screed to their basic widths; also remove any at-
tached side plates.
The maximum drive-on angle is included in Chapter „Technical Specifications“!

2.1 Preparations

- Prepare the paver finisher for transportation (see chapter D).

- Remove all protruding or loose parts from the paver finisher and the screed (see
also the operating instructions of the screed). Store these parts in a safe place.

f When screed is operated with the optional gas heating

system:

- Remove the gas bottles of the screed heating system:

- Close the main shut-off valves and the bottle valves.
- Unscrew the valves on the bottles and remove the
gas bottles from the screed.
- Transport the gas bottles on a second vehicle; heed all pertaining safety regula-
tions.

C_1.1_01_GB.fm 2-14

C 1.1 2
 .

Operation Switch Buttons

- Disabling the interlocking of operation

- Close the hopper halves.

- Engage both hopper transport safe-

guards.

- Lift the screed.

- Insert the transportation safeguards of

the screed.

- Turn the preselecting regulator to zero.

remote control is not connected

- Move the drive lever forward.

- The levelling cylinder are in fully extend-

Only when

ed position.

- Set the drive lever to mid-position.

A

- Retract the screed to the basic width of

the paver finisher.
C_1.1_01_GB.fm 3-14

C 1.1 3
2.2 Driving onto the low-bed trailer

f Make sure that there are no persons in the danger area during loading.

1 2

( )

F0185_A1.TIF

- Use the work gear and low engine speed to drive onto the low-bed trailer.
- Lower the screed onto wooden blocks on the low-bed trailer.
- Switch off the paver finisher.
- Attach and secure the protective hood to protect the operating panel.
- If necessary, swing down the protec-
tive roof:
- Take out the bolts and pull the roof to
the rear by gripping it with the bow-
type handle. When it is in the lower po-
sition, secure it with the bolts.

Roof.tif
C_1.1_01_GB.fm 4-14

C 1.1 4
 2.3 Secure the paver finisher in its position to the low-bed trailer:

- Use only proper and permitted load fastening devices.

- Use the four securing points provided (1, 2).

A Depending on the equipment of the machine there can be further support points (3)
on the auger frame (3).

- Wait until the exhaust extension pipe has cooled down; then remove it and store it.

2.4 After transportation

- Remove the attachment devices.

- Swing up the protective roof: take out the bolts, push the protective roof forward to
raise it and insert the bolts to lock it again.
- Mount the protective tarpaulin if it has been removed.
- Lift the screed to the transportation position and lock it.
- Start the engine and drive from the trailer at a low engine/traction speed.
- Park the paver finisher in a secure spot, lower the screed and switch off the engine.
- Remove the key and/or cover the operating panel with the protective hood and se-
cure it.
C_1.1_01_GB.fm 5-14

C 1.1 5
3 Transportation

m Reduce the paver finisher and the screed to their basic widths; also remove any at-
tached side plates.

3.1 Preparations

- Prepare the paver finisher for transportation (see chapter D).

- Remove all protruding or loose parts from the paver finisher and the screed (see
also the operating instructions of the screed). Store these parts in a safe place.

f When screed is operated with the optional gas heating

system:

- Remove the gas bottles of the screed heating system:

- Close the main shut-off valves and the bottle valves.
- Turn off the valves on the bottles and remove the gas
bottles from the screed.
- Transport the gas bottles on a second vehicle; heed all pertaining safety regula-
tions.

C_1.1_01_GB.fm 6-14

C 1.1 6
 .

Operation Switch Buttons

- Disabling the interlocking of operation

- Close the hopper halves.

- Engage both hopper transport safe-

guards.

- Lift the screed.

- Insert the transportation safeguards of

the screed.

- Turn the preselecting regulator to zero.

remote control is not connected

- Move the drive lever forward.

- The levelling cylinder are

Only when

in fully extended position.

- Set the drive lever to mid-position.

A

- Retract the screed to the basic width of

the paver finisher.
C_1.1_01_GB.fm 7-14

C 1.1 7
3.2 Traction drive:

Warning Marking Marking

- Set the Fast/Slow switch to „Hare“.

- Turn the preselecting regulator to maximum.

- Use the drive lever to regulate the speed.

f Press the emergency stop button when a dangerous situation arises!

C_1.1_01_GB.fm 8-14

C 1.1 8
 4 Loading by crane

m Use only lifting gear that can bear the load.

(See Chapter B for weights and dimensions).

1 2
F0185_A1.TIF

A Four lifting eyes (1,2) are provided for loading the vehicle with a crane.

- Park the paver finisher and render it safe.

- Engage the transport safeguards.
- Remove any attachments and accessories from the paver finisher and the screed
until the basic width has been attained.
- Take off all protruding or loose parts and the gas bottles of the screed heating sys-
tem (see Chapters E and D).
- Swing down the protective roof.
- Attach the lifting gear to the four lifting eyes (1,2).

m Make sure that the paver finisher remains in a horizontal position during transport!
C_1.1_01_GB.fm 9-14

C 1.1 9
5 Towing

f Heed all regulations and apply all safety measures applicable for towing heavy con-
struction machines.

m The towing vehicle must be capable of securing the paver finisher, even on slopes.

Use only approved tow bars!

If necessary, remove any attachments and accessories from the paver finisher and
the screed until the basic width has been attained.

The engine compartment holds a hand-pump on the LH side, which must be actuated
to permit the towing of the machine.
Pressure for releasing the traction system brakes is built up with the hand pump.

m Only release the traction system brakes

when the machine is sufficiently secured
against accidental rolling or is already
properly connected to the towing vehi-
cle.

- The four high pressure cartridges (1)

of the pumps of the traction drive must
be driven out by about 3 turns.

1
F0264_A1.TIF

C_1.1_01_GB.fm 10-14

C 1.1 10
 - Release lock nut (2), screw threaded
dowel (3) into pump as far as possible
and secure with lock nut. 4
- Actuate lever (4) of hand pump until
sufficient pressure has been built up
and traction system brakes have been
3
released.
- Attach the tow bar to the coupling (5)
located in the bumper. 2

A Now carefully and slowly tow the paver

finisher out of the construction area.

m Always only tow the shortest distance to

the means of transport or the next park-
ing possibility.

Pump.eps
C_1.1_01_GB.fm 11-14

C 1.1 11
 Following towing, unscrew the threaded
dowel (3) a few turns again and lock with
the lock nut (2).
The high pressure cartridges (1) have to
be fully screwed back in to make the ma-
chine usable again.
The brakes of the traction drive are now
active again and the machine is secured
against accidental rolling away.
6

5
F121C.Tif

C_1.1_01_GB.fm 12-14

C 1.1 12
 6 Safely parking the vehicle

m When the paver finisher is parked at a lo-

cation accessible to the public, it must be
secured in such a way that unauthorized
persons or playing children cannot dam-
age the vehicle.

- Pull off the ignition key and the main 1

switch (1) and take it with you – do not
hide them somewhere on the ma-
chine.
F0077/0078_A1.EPS

m Do not turn off main switch (1) until 15

seconds after the ignition has been turned off!

A The engine electronics need this length of time to back up data.

- Protect the operating panel with the

dust cover (2) and lock it.
- Store loose parts and accessories in a
safe place.

Bedienpult_SPS_Kette_635_2.wmf/Vandalism.bmp

A Secure the dust cover (2) during opera-

tion with the lock on the terminal box un-
der the maintenance flap on the RH
side!

2
C_1.1_01_GB.fm 13-14

Dieseltank.eps/Vandalism.bmp

C 1.1 13
 D 1.1 Operation
1 Safety regulations

f Starting the engine, the traction drive, the conveyor, the auger, the screed or the lift-
ing devices can cause injuries or even the death of persons.
Make sure before starting any of these devices that no-one is working at, in or be-
neath the paver finisher or within its danger area!

- Do not start the engine or do not actuate any controls when this is expressly forbid-
den!
Unless otherwise specified, the controls may only be actuated when the engine is
running!

f Never crawl into the auger tunnel or step into the hopper or onto the conveyor. Dan-
ger to life and limb!

- Always make sure during operation that no-one is endangered by the machine!
- Ensure that all protective covers and hoods are fitted and secured accordingly!
- When damages are detected, eliminate them immediately! Operation must not be
continued when the machine is defective!
- Do not let any persons ride on the paver finisher or the screed!
- Remove obstacles from the road and the work area!
- Always try to choose a drivers’s position that is opposite to the flowing traffic! Lock
the operating panel and the driver’s seat.
- Keep a sufficient safety clearance to overhanging objects, other machines and
points of danger!
- Be careful when travelling on rough terrain to keep the paver finisher from slipping,
tipping or turning over.

f Always be the master over the machine; never try to use it beyond its capacities!
D_1.1_02_GB.fm 1-28

D 1.1 1
2 Operating elements

2.1 Operating panel

2
1 C

5 4 3

B A
D_1.1_02_GB.fm 2-28

Bedienpult_SPS_Kette_635_3.bmp,Element1_SPS_Kette_635.bmp,Element2_SPS_Kette_635.bmp,Element3_Kette_635_2.bmp

D 1.1 2
 m General notes on the observation of CE regulations

All functions of self-engaging buttons which might provoke a risk during start-up of
the diesel engine (conveying function of auger and conveyor) are set to STOP in
case of an emergency stop or a control restart. Changes of settings which are per-
formed when the diesel engine is at a standstill („AUTO” or „MANUAL”) are reset to
„STOP” when the diesel engine is started.
Turning on the spot (button 19) is reset to straight-ahead travel.

Item Designation Brief description

The steering wheel movement is transferred electrohydrauli-

cally.
Steering potentio- A For precision adjustment, (position „0“ = straight
1
meter ahead) refer to adjustment for straight ahead travel.
For turning on the spot, refer to switch (turning on the
spot).

For securing the movable operating panel against inadvertent

movement at the desired paver finisher height.
Retaining bracket - Turn the knurled screw at the desired location into the des-
2
for operating panel ignated notch and secure with the knurled nut.
f When not secured, the operating panel can move.
Danger of accidents during transportation!

In the case of seats which can be swung out beyond the ma-
chine contour (option), the operating panel can also be moved
beyond the basic width of the paver finisher.
Latch for operat-
3 Pull out the latch and move the operating panel; let the latch
ing panel
engage again.
f An unlatched operating panel can slide out of position.
Danger of accidents during transportation!
Lights up instrument panel A / B when the parking light is
4 Lights
switched on.

5 Connection To connect input devices.

D_1.1_02_GB.fm 3-28

D 1.1 3
 A

5 6 7

12

11
8

10

9 9a
D_1.1_02_GB.fm 4-28

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D 1.1 4
 Item Designation Brief description

Positions:
0 Ignition and light off
1 Ignition on
Ignition lock and il- Parking/rear lights, instrument panel illumination,
5 working lights (if applicable)
lumination switch
Driving light

High beam

6 Not used

In the case of an emergency (danger to persons, possible col-

lision etc.), press in the button!
- Pressing the emergency stop button switches off the en-
gine, the drives and the steering system.
Making way, lifting the screed or other actions are then no
longer possible! Danger!
Emergency stop
7 - The emergency stop button does not shut off the gas heater
button
system.
Close the main shut-off valve and the valves on the bottles
by hand!
- In the case of electrical malfunctions, the engine must be
turned off manually at the leverage of the injection pump.
To restart the engine, the button must be pulled out again.

8 Not used
D_1.1_02_GB.fm 5-28

D 1.1 5
 A

5 6 7

12

11
8

10

9 9a
D_1.1_02_GB.fm 6-28

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D 1.1 6
 Item Designation Brief description

For switching on the paver finisher functions and for continu-

ously regulating the traction speed – forward or reverse.
Zero position: starting is possible; engine at idling speed; no
traction drive
Drive lever
9 Depending on the position of the drive lever, the following
(forward - reverse)
functions can be activated:
Position 1: Conveyor and auger on.
Position 2: Screed motion (tamper/vibration) on; traction
drive on; increase speed until the stop is reached.
Use the preselector to set the maximum speed.
For setting the maximum speed that can be reached when the
Preselector, trac- drive lever is at its stop.
10
tion drive The scale roughly matches the speed in m/min (during
A
paving).

Starting is only possible when the driver lever is in the neutral

11 Starter position. All emergency stop buttons (on the operating panel
and the remote controls) must be pulled out.

Additional function for machines without synchronization or

when sensors in the caterpillar drives are defective.
Straight-ahead
Using this potentiometer, both chains can be synchronized for
12 travel synchroniza-
straight-ahead travel while driving:
tion
- Set the steering wheel to position „0”; then adjust the poten-
tiometer until the paver finisher is travelling straight ahead.
D_1.1_02_GB.fm 7-28

D 1.1 7
 B

15 16 17

18

14
19

13
20

21

34 22
33 23

32 24

31
25

30
26

29 28 27
D_1.1_02_GB.fm 8-28

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D 1.1 8
 Item Designation Brief description

Push-button:
Left: open left hopper half
Right: open right hopper half
13 Open hopper
If both hoppers are hydraulically actuated at the same time
(1 valve), either the left button or the right button can be used
for operation.

Push-button:
Left: close left hopper half
Right: close right hopper half
14 Close hopper
Separate actuation (o):
Is required when paving in spaces where there is only limited
space at one side or when obstacles obstruct unloading of the
truck.

Self-engaging button with LED indication

Operating requirements: button 16 „OFF”

Button (15) is used for the filling function:

Filling the ma- - The diesel engine speed is increased to the preselected
15
chine for paving nominal speed and all conveying functions (conveyor and
auger) which are set to „Automatic” can be activated.

Switching off: Press button 15 again or tilt the drive lever to

the paving position.
Self-engaging button with LED indication

Button 16 locks all functions necessary for paving. Although

the individual functions are set to „Auto”, they are not activat-
ed when the drive lever is moved.
Main function
16
switch
The set-up is retained, allowing the machine to be re-posi-
tioned and unlocked at the installation site. Paving can be
continued by moving the drive lever.

A Button 16 is set to „ON” when restarting.

D_1.1_02_GB.fm 9-28

D 1.1 9
 B

15 16 17

18

14
19

13
20

21

34 22
33 23

32 24

31
25

30
26

29 28 27
D_1.1_02_GB.fm 10-28

Element1_SPS_Kette_635.wmf

D 1.1 10
 Item Designation Brief description

Self-engaging buttons with LED indication

Hare: transport speed
Traction drive Tortoise: operating speed for paving
17
fast/slow
A When restarting, the buttons are set to working speed
(tortoise).

Self-engaging buttons with LED indication

A When restarting, the button is set to „Straight-ahead

travel”.
Straight-ahead Normal position for straight-ahead travel.
18
travel
A If the button at the bottom has been inadvertently acti-
vated (with the steering knob (1) set to straight-ahead
travel), the paver finisher does not move. This is often
interpreted as a ‘malfunction’.

The paver finisher turns on the spot (the caterpillar chains run
in opposite directions) when the steering knob (1) is set to
„10”.
Steering knob turned to the left = paver finisher turns to the
left
Turning on the Steering knob turned to the right = paver finisher turns to the
19
spot right
f When the paver finisher turns, persons and objects
next to the paver finisher are in extreme danger. Watch
the area where the paver finisher turns!

Button 17 is set to „tortoise”.

Self-engaging button with LED indication

Operating requirements: button 16 must be set to „OFF”
Tamper
20
(screed-specific) Switching function ON or OFF.
- The function is activated when moving the drive lever.
Set-up operation is actuated in conjunction with button 21.

When the machine is at a standstill, this button is used for the

commissioning of all working functions which are only activat-
ed when the drive lever (travelling machine) is moving.
21 Set-up operation Button 21 „ON”
Button 16 „OFF”
The diesel engine speed is increased to the preselected set
value.
D_1.1_02_GB.fm 11-28

D 1.1 11
 B

15 16 17

18

14
19

13
20

21

34 22
33 23

32 24

31
25

30
26

29 28 27
D_1.1_02_GB.fm 12-28

Element1_SPS_Kette_635.wmf

D 1.1 12
 Item Designation Brief description

22 Not used

23 Vibration Operation and application: see button (20).

Self-engaging buttons with LED indication

Toggling between two switching conditions.

Stop: Operational readiness
24 Auger left/right
Auto

Reset to STOP in case of an emergency stop or a restart.

Button 16 locks the conveying function.

Self-engaging button with LED indication

For manually actuating the levelling cylinders when automatic
levelling is switched off.
The switch on the remote control must be set to „manual”.
LED „C” (left) and LED „D” (right) indicate the setting.
Levelling cylinder Switched off by pressing the button again or by pressing but-
25 ton 28 or 31.
left/right
Adjustment of the levelling cylinders occurs by using the ap-
propriate button in the pad (right) for the directions of move-
ment (27).

A This function is active even if the remote control is dis-

connected!

26 Not used

Pad (right) for di-

Used in conjunction with buttons 25, 28 and 31; releases a
27 rections of move-
movement towards the indicated direction.
ment
D_1.1_02_GB.fm 13-28

D 1.1 13
 B

15 16 17

18

14
19

13
20

21

34 22
33 23

32 24

31
25

30
26

29 28 27
D_1.1_02_GB.fm 14-28

Element1_SPS_Kette_635.wmf

D 1.1 14
 Item Designation Brief description

Self-engaging button with LED indication

Switched off by pressing the button again or by pressing but-
ton 25 or 31.

1. „MANUAL” auger operation

Requirements: button 24 must be set to „AUTO”
„MANUAL” auger
- Using the buttons in the pad (left) for the directions of move-
operation and lift-
28 ment (29), the conveying speed of the automatic function
ing/lowering the
can be exceeded with full conveying performance in the di-
auger
rection of the corresponding arrow.

2. Lifting/lowering the auger

- Using the buttons in the pad (right) for the directions of
movement (27), the auger is lifted or lowered to the direc-
tion of the arrow.

Pad (left) for the di-

Used in conjunction with buttons 25, 28 and 31; releases a
29 rections of move-
movement to the indicated direction.
ment

Must be activated in the case of emergencies and to indicate

30 Horn
that the machine starts to move!

Self-engaging button with LED indication

Switched off by pressing the button again or by pressing but-
Extend/retract ton 25 or 28.
31
screed parts Using the buttons in the pad for the directions of movement,
the screed is moved to the indicated direction of the arrow.
LED „A” and LED „B” indicate the vario screeds.

Self-engaging buttons with LED indication

To change between the three switching states, press the but-
ton again:
STOP: Operational readiness
32 Conveyor, left/right AUTO
MANUAL

Reset to STOP in case of an emergency stop or a restart.

Button 16 locks the conveying function.
D_1.1_02_GB.fm 15-28

D 1.1 15
 B

15 16 17

18

14
19

13
20

21

34 22
33 23

32 24

31
25

30
26

29 28 27
D_1.1_02_GB.fm 16-28

Element1_SPS_Kette_635.wmf

D 1.1 16
 Item Designation Brief description

Push-button function Lift screed

AIf the drive lever is in its central position, the speed

of the engine rises automatically when moving.

Self-engaging button with LED indication

Lower screed/screed in floating position

The button 16 must be set to „OFF”

Screed floating position: Pressing the button turns the LED
ON and prepares the screed for „floating position”, which is
activated by the actuated drive lever (9). Pressing the button
33 Screed position again or pressing the button Lift screed turns the LED off.
Lower screed:
- Button function: Keep the button depressed for more than
1.5 sec (LED On). As long as the button is pressed, the
screed is lowered. When the button is released, the screed
will stop again. (LED Off).
- Resting function: Briefly press the button (LED On) - the
screed is lowered. Press the button briefly again (LED Off) -
the screed stops.
m During paving, the screed must always be in the float-
ing position. In the intermission, the screed switches to
standby position.

Self-engaging buttons with LED indication

Switched off by pressing the button again or by toggling be-
tween the two buttons.
Screed charging/
34
relieving device For charging/relieving the screed to influence traction and the
compacting ratio.
- To pre-adjust the pressure of the hydraulic oil, set this but-
ton and button 21 to „ON”.
D_1.1_02_GB.fm 17-28

D 1.1 17
 C

51 52

35 36 38

40 41 42 43 44

45 46 47 48 49
D_1.1_02_GB.fm 18-28

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D 1.1 18
 Item Designation Brief description

To query, set and save various operating status and functions

Control setting and
35 as well as for displaying messages related to machine and en-
display terminal
gine.

Normal display up to 120 °C = 248 °F.

36
Hydraulic oil ther- m In case of higher temperature stop the machine, (set
drive lever (9) to neutral position), and let the engine
mometer
cool at idling speed. Find the cause and eliminate the
fault.

37 Not used

Always heed the fuel gauge.

38 Fuel gauge m Do not completely empty the diesel tank! Otherwise,
the entire fuel system must be ventilated.
D_1.1_02_GB.fm 19-28

D 1.1 19
 C

51 52

35 36 38

40 41 42 43 44

45 46 47 48 49
D_1.1_02_GB.fm 20-28

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D 1.1 20
 Item Designation Brief description
This light is on, if the water separator of the fuel system has
established a too high water level.

Alarm light (red)

m In order to avoid the damage of the traction engine
drain the separated water immediately according to the
40
„Water in the fuel“ operation manual.

m The fault is indicated together with the „Error message“

light.
It indicates that a fault has occurred in the traction engine. De-
pending on the type of the fault the operation of the machine
can be continued temporarily, or in case of a major fault it can
be stopped immediately.
All the faults shall be eliminated as soon as possible!
Error message
41
(yellow) The error message is displayed on the setting and dis-
A
play terminal.

A After the ignition is turned on, the light is on for a few

seconds for check-up.
Lights up when the high beam is switched on (at the ignition
High beam indica-
42 key (18)).
tor (blue)
f Avoid blinding the oncoming traffic!
43 Not used
44 Not used
It is lit on, when the engine temperature is too high.
m The output of the engine drops automatically. (Further
travel remains possible). Stop the paver finisher, (set
drive lever to neutral position), and let the engine cool
Indicator light of at idling speed. Find the cause and if necessary elimi-
45 engine tempera- nate it (see Chapter „Operating Faults“). Upon cooling
ture (red) down to normal temperature, the engine will work
again at full capacity.

A The fault is indicated together with the „Error message“

light.
Must go out shortly after the engine has been started. Ob-
serve warm running. The hydraulic oil is possibly too cold and
Oil pressure indi- stiff.
46
cator for the hy-
draulic traction
m Do not switch on the traction drive when the lamp does
not go out (see the section „Malfunctions”).
D_1.1_02_GB.fm 21-28

drive (red)
A The lamp goes out when the pressure drops below
2.8 bar = 40 psi.

D 1.1 21
 C

51 52

35 36 38

40 41 42 43 44

45 46 47 48 49
D_1.1_02_GB.fm 22-28

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D 1.1 22
 Item Designation Brief description

m It is on, when the oil pressure is too low.

Stop the engine again.
Oil pressure indica- See the further possible faults in the operating in-
47 tor for the Diesel en- structions for the engine
gine (red)
A The fault is indicated together with the „Error mes-
sage“ light.
48 Not used
Battery charge indi- Must go out after starting when the engine revs up.
49
cator (red) - Switch off the engine.
50 Not used
51 Fuse box I. A For assignment of fuse strips, refer to chapter F.
52 Fuse box II. A For assignment of fuse strips, refer to chapter F.
D_1.1_02_GB.fm 23-28

D 1.1 23
3 Remote control

54 56

55
57

58 58

60

61

63 62

65 64

67 66

m Warning! Do not isolate while operating by remote control provided with emergency
stopping button (0). This will lead to stopping the machine!
D_1.1_02_GB.fm 24-28

D 1.1 24
 Item Designation Brief description
Its function and use are similar to those of the emergency
Emergency stop button (7) on the control panel.
54
button (o) It is important in such dangerous situations, which cannot be
overseen by the driver.
55 Horn Its function is similar to the button (30) on the control panel.
Its function and use are similar to the function of the button
56 Levelling cylinder (25) on the control panel.
- The switch must be set to „manual“ position.
The button of adjust- It allows the operation of the levelling cylinder on the other
57 ing the leveller on side of the paver finisher. The display of the other remote
the other side. control automatically switches to „manual“ position.
Buttons of move-
58 Its function is similar to the button (27) on the control panel.
ment directions
59 Feeder Its function is similar to the button (32) on the control panel.
Plus / minus buttons for the modification of transport capaci-
Capacity of feeder
60 ty. Indicated by LEDs. The modifications are saved in „auto“
and LED display
position by button (59).

A If the function (56) was set to position „auto“, when pressing buttons (58) it will revert
to „manual“ mode.
D_1.1_02_GB.fm 25-28

D 1.1 25
 54 56

55
57

58 58

60

61

63 62

65 64

67 66

m Warning! Do not isolate while operating by remote control provided with emergency
stopping button (0). This will lead to stopping the machine!
D_1.1_02_GB.fm 26-28

D 1.1 26
 Item Designation Brief description
61 Auger Its function is similar to the button (24) on the control panel.
Conveying direction For the adjustment of the transport direction of the auger
62
of the auger. - switch (61) must be set to „auto“.
Transport capacity Plus / minus buttons for the modification of transport capaci-
63 of the auger and ty. Indicated by LEDs. The modifications are saved in „auto“
LED display position by button (61).
Screed extension/ With these buttons the screed can be moved in the directions
64
retraction indicated by the arrows.
65 has no function
Extending / retract- Use these buttons to move the screed in the direction indicat-
66
ing screed(o) ed by the arrow.
For manually actuating the levelling cylinders when automat-
Levelling cylinder
67 ic levelling is switched off.
left/right (o)
This function must be switched to Manual.

A If the function (61) was set to position „stop“, when pressing buttons (62) it will
change to „auto“ mode.

A Basic setting of the delivery capacity of the auger and the feeder, with respect to the
various types of courses (number of LEDs):

- Top layer: 4
- Binder course 6
- Load bearing course: 8
D_1.1_02_GB.fm 27-28

D 1.1 27
 Bottom part

68 70 69
Remote_SPS_neu2.bmp

Item Designation Brief description

Connection to the
68 levelling automatic Connect the cable for the grade control unit here.
system

Connection to the
69 end position switch of Connect the cable for the material limit switch here.
the auger

Cable for the remote Connect to the socket on the screed.

70
control (See operating instructions for the screed).
D_1.1_02_GB.fm 28-28

D 1.1 28
 D 2.0 Operation
1 Operation of the input and display terminal

TDM.cdr

Allocation of the keyboard of the display.

- (A) Encoder (Rotation and pressure):

- For paging in the menu
- For selecting various points within one menu
- For the modification of parameters
- For confirming the modified parameters

- Buttons (B), (C), (D) F1 - F3:

- To select the functions displayed on the screen
- For selecting various points within one menu
- For the modification of parameters
D_2.0_01_GB.fm 1-36

D 2.0 1
1.1 Working in the menu

TDM.cdr

Example: Emergency program (401)

- Rotate (A) Encoder until the selection surface (1) appears.

- Rotate Encoder (A) until the selection surface gets on the menu point required.
- Press (A) Encoder or (B) F2 button to modify the selected menu point.
- Adjust the required value by rotating Encoder (A).
- Press (A) Encoder or (B) F2 button to confirm the set value.

A In the various menus the parameters can be modified directly, without highlighting
them with the selection surface!

D_2.0_01_GB.fm 2-36

D 2.0 2
 Menu structure of the setting and display options

The following figure shows the menu structure and operation and it serves the simpli-
fication of the procedures in case of various settings and displays.
D_2.0_01_GB.fm 3-36

D 2.0 3
 Main menu 00

Display and function menu

1
6
- Speed - processing mode 2
(1) 3 7
4
- Speed - Travel (2) 8
5
- Engine speed (3)
- Road length meter (4) 9
- Fuel consumption (5)
- Adjustment possibility
„Stopping the screed with Terminal_SPS_Kette_635.wmf/Bild_000.bmp

pretensioning“ (6)
- 0=The function is inactive
- 1=The function is active

A When the drive lever is in neutral position, the screed retains its position with the
pressurization of the appropriate cylinder and so the sinking of the screed into the
laid material can be avoided.

- Adjustment possibilities of „Steering Automatic System“ (7)

- 0=The function is inactive
- 1=The function is active

- Drive engine in „Eco-mode“ (8)

- The engine speed is regulated to permanent 1600 rpm.

- Open submenu (101) (9)

A In case of activated steering automatic system the steering potentiometer is OFF.

Steering is automatic, by sensing the Ski-string.

D_2.0_01_GB.fm 4-36

D 2.0 4
 Menu 01 - Engine speed

Adjustment menu of engine

speed (1)

- Open the submenu: F3).

- Back to the main menu:
(F1)

Terminal_SPS_Kette_635.wmf/Bild_000.bmp

Submenu 101 - Setting the

engine speed

- Saving, back to the main

menu: (F3)
- Resetting changes, back to
the main menu: (F1) 1

A Setting is performed in steps

of 50, the speed of the en-
gine directly follows the ad-
justments.

Terminal_SPS_Kette_635.wmf/Bild_000.bmp
A Illustration of engine speed
by column diagram (1).
D_2.0_01_GB.fm 5-36

D 2.0 5
 Menu 02 - Measuring value
of drive engine

Menu to query the various

measuring values of the drive
engine.

- Open the submenu: (F3)

- Back to the main menu:
(F1)

Terminal_SPS_Kette_635.wmf/Bild_000.bmp

Submenu 103 - Display of

measuring value Drive en-
gine

Display of the following 1

measuring values: 2
3
- Engine temperature (1)
4
- Engine oil pressure (2)
- Fuel consumption (3) 5

- Battery voltage (4)

- Number of engine service
hours (5) Terminal_SPS_Kette_635.wmf/Bild_103.bmp

- Back to menu 02: (F1), (F3)

D_2.0_01_GB.fm 6-36

D 2.0 6
 Menu 03 - Trip meter and
fuel gauge

Menu to query the various op-

erating data

- Open the submenu: (F3)

- Back to the main menu:
(F1)

Terminal_SPS_Kette_635.wmf/Bild_003.bmp

Submenu 301 - Road sec-

tion, fuel consumption dis-
play/reset

Display of the following serv-

ice data:
1
- Fuel consumed 2
(calculated value) (1)
- Reset - setting the value
to zero, step back
Menu 03: (F2)
- Trip covered (2)
Terminal_SPS_Kette_635.wmf/Bild_301.bmp
- Reset - setting the value
to zero, step back to
menu 03 (F1)
- Back to menu 03: (F3)
D_2.0_01_GB.fm 7-36

D 2.0 7
 Menu 04 - Emergency func-
tion / stopping the screed
and turning on the tamper

In case of the loss of the

specified target value or of
the measuring of the actual
value (e.g. faulty sensor,
transducer), the capacity of
the various functions can be
set for the automatic opera-
tion.

- Open the submenu: (F3) Terminal_SPS_Kette_635.wmf/Bild_004.bmp

- Back to the main menu:

(F1)

Submenu 401 - Emergency

functions adjustment

Capacity change is possible

in case of the functions be- 1
low: 2
3
- Auger (1)
4
- Feeder conveyor (2)
- Tamper (3) 5

- Vibration (4)
- Tamper stop (5)
Terminal_SPS_Kette_635.wmf/Bild_401.bmp

A The current value can be set

between 0 and 100%.

A Adjustments of these functions can be carried out, only if a fault has occurred.

- Resetting of parameters, back to menu 04: (F1)

- Saving of set parameters, back to menu 04: (F3)
D_2.0_01_GB.fm 8-36

D 2.0 8
 Menu 05 - Layer thickness

Menu for setting the type of

layer to be processed

- Open the submenu: (F3)

- Back to the main menu:
(F1)

Terminal_SPS_Kette_635.wmf/Bild_005.bmp

Submenu 501 - Preselec-

tion of layer thickness

The following types of layers

can be selected:

- Top layer: 3 parameters

- Binder course 2 parame-
ters
- Load bearing course: 1 pa-
rameter

- Saving, opening of
Terminal_SPS_Kette_635.wmf/Bild_501.bmp
submenu: (F3)
- Resetting changes,
back to submenu 05: (F1)

A Directly to the following submenu: (F3)

D_2.0_01_GB.fm 9-36

D 2.0 9
 Submenu 502 - Setting the
speed of auger

The speed can be set in 8

stages. The actual speed se-
lected for the applicable feed-
er auger is shown on displays
(1) and (2).

Basic settings applicable to 1 2

the specific layer types:

- Top layer: 4
Terminal_SPS_Kette_635.wmf/Bild_502.bmp
- Binder course 6
- Load bearing course: 8

- Saving, opening of submenu: (F3)

- Resetting changes, back to submenu 05: (F1)

A Directly to the following submenu: (F3)

A The LED signals of the remote control units change according to the settings made.

Submenu 503 - Adjustment

of the speed of conveyor

The speed can be set in 8

stages. The actual speed se-
lected for the applicable con-
veyor is shown on display (1)
and (2).

Basic settings applicable to 1 2

the specific layer types:

- Top layer: 4
Terminal_SPS_Kette_635.wmf/Bild_503.bmp
- Binder course 6
- Load bearing course: 8

- Saving, back to submenu 05: (F3).

- Resetting changes, back to submenu 05: (F1).

A The LED signals of the remote control units change according to the settings made.
D_2.0_01_GB.fm 10-36

D 2.0 10
 Menu 06 - Screed charging

Menu to set the starting load

- Open the submenu: (F3)

- Back to the main menu:
(F1)

Terminal_SPS_Kette_635.wmf/Bild_006.bmp

Submenu 102 - Starting

load setting

Setting the duration of start-

ing load

- Saving, back to submenu

06: (F3)
- Resetting changes, back to
menu 06: (F1)

Terminal_SPS_Kette_635.wmf/Bild_102.bmp
D_2.0_01_GB.fm 11-36

D 2.0 11
 Menu 07 - Screed type

Menu for adjusting the screed

type

- Open the submenu: (F3)

- Back to the main menu:
(F1)

Terminal_SPS_Kette_635.wmf/Bild_007.bmp

Submenu 701 - Setting the

screed type

The following screed types

can be set:

- VB/EB-screed type: 0 pa-

rameter
- SB-screed: 1 parameter

- Saving, back to submenu

07: (F3)
- Resetting changes,
Terminal_SPS_Kette_635.wmf/Bild_701.bmp
back to menu 07: (F1)

D_2.0_01_GB.fm 12-36

D 2.0 12
 Menu 08 - Service hour me-
ter

Menu to query the service

hours

- Back to the main menu:

(F1) or (F3)

Terminal_SPS_Kette_635.wmf/Bild_008.bmp
D_2.0_01_GB.fm 13-36

D 2.0 13
 Menu 09 - Service

Password protected menu to

perform the various service
settings

- Password prompt opening:

(F3)
- Back to the main menu:
(F1)

Terminal_SPS_Kette_635.wmf/Bild_009.bmp

Submenu 201 - Password

prompt

Enter password:

- The password can be con-

firmed by pressing the En-
coder
- Back to menu 09: (F1)

Terminal_SPS_Kette_635.wmf/Bild_201.bmp

D_2.0_01_GB.fm 14-36

D 2.0 14
 Menu 10 - Error memory

Menu for the repeated query

of error messages

- Display (0): There is no er-

ror message
- Display (1): Fault message
can be displayed
- Error message query: (F3)
- Back to the main menu:
(F1)
Terminal_SPS_Kette_635.wmf/Bild_010.bmp

Error message display:

A In case of error messages

first always the message
(600) „Attention“ is displayed

- Error message display:

(F3)
- Back to menu 10: (F1)

Error display

- Calling down the next fault:

(F3)

A If additional faults have also 1

occurred, again the message
„Attention“ will be displayed.

A When the last error mes-

sage was read, the system
returns to the main menu.

A All the error messages can

be identified in the chapter
„Error messages of Termi- Terminal_SPS_Kette_635.wmf/Bild_600.bmp//Bild_601.bmp

nal“.

A In case you use the help of Technical Support for your machine, always specify the
number of the error message (1).
D_2.0_01_GB.fm 15-36

D 2.0 15
 Menu 11 - Error memory
Computer of machine oper-
ation

Menu for the repeated query

of error messages sent by
the computer of machine op-
eration

- Display (0): There is no er-

ror message
- Display (1): Fault message
can be displayed
Terminal_SPS_Kette_635.wmf/Bild_011.bmp
- Retrieval of error message:
(F3)
- Back to the main menu: (F1)

Error message display:

A In case of error messages

first always the message
(600) „Attention“ is displayed

- Error message display:

(F3)
- Back to menu 10: (F1)

Error display

- Calling down the next fault:

(F3)

A If additional faults have also 1

occurred, again the message
„Attention“ will be displayed.

A When the last error mes-

sage was read, the system
returns to the main menu.

A All the error messages can

be identified in the chapter
„Error messages of Termi- Terminal_SPS_Kette_635.wmf/Bild_600.bmp/Bild_638.bmp

nal“.
D_2.0_01_GB.fm 16-36

A In case you use the help of Technical Support for your machine, always specify the
number of the error message (1).

D 2.0 16
 Menu 12 - Program version

Menu to query the version

number of the installed pro-
gram

A In case you use the help of

Technical Support for your
machine, always specify the
version number of the pro-
gram.

- Back to the main menu:

Terminal_SPS_Kette_635.wmf/Bild_012.bmp
(F1) or (F3)
D_2.0_01_GB.fm 17-36

D 2.0 17
 Menu 13 - Terminal settings

Menu for the various settings

of the terminal

- Open the submenu: (F3)

- Back to the main menu:
(F1)

Terminal_SPS_Kette_635.wmf/Bild_013.bmp

Submenu 104 - Terminal

settings

Setting of Contrast (1)

brilliance of display (2) and
the sensitivity of Encoder (3) 1

- Saving, back to submenu 2

13: (F3) 3
- Resetting changes,
back to submenu 13: (F1)

Terminal_SPS_Kette_635.wmf/Bild_104.bmp

D_2.0_01_GB.fm 18-36

D 2.0 18
 1.2 Further messages on the display

Display No. / report Display

message 646
Emergency stop button de-
pressed
- Back to the previous menu:
(F3)

message 647
Adjustment mode
Displays:
1
- Engine speed (1)
2
- Trip covered (2) 3
- Fuel consumed
(calculated value) (3)
- Back to the previous menu:
(F3)
D_2.0_01_GB.fm 19-36

D 2.0 19
2 Terminal error messages

A Each error message is assigned a number. If you use the help of the Technical Sup-
port for your machine, please, provide this number and all information included in the
error message.

Fault No. / report Display

600. error message

General fault display

601. error message

Broken wire
Pump of travel automatic /
drive lever

605. error message

- Faulty steering
potentiometer

606. error message

- Communication interrupted
Drive motor of travel
automatic unit
D_2.0_01_GB.fm 20-36

D 2.0 20
 Fault No. / report Display

610. error message

- „Drive lever forward“ locked 1
Variable:
- Drive / steering direction (1)

1 2

615. error message

- Sensor of running gear
faulty
Variable:
- LH-side sensor (1)
- RH-side sensor (2)

617. error message

- Broken line - drive lever
pump control

619. error message

- Short circuit / line fault -
drive lever potentiometer /
drive lever - microswitch
(opposite switch)

620. error message

- The type of paver finisher is
D_2.0_01_GB.fm 21-36

not set in the service

software

D 2.0 21
 Fault No. / report Display

621. error message

- Setup fault of travel speed
potentiometer in the service
software.

622. error message

- Drive lever potentiometer
setup-fault in the service
software.

623. error message

- Short circuit / line fault -
drive lever microswitch
forward / reverse (parallel
switch)

624. error message

- Pump current zero position
(dead band) not specified in
the service software.

625. error message

Fault with the engine position
SPN = part concerned
FMI = type of fault
D_2.0_01_GB.fm 22-36

OC = frequency of repetition
A see chapter „Fault
codes of drive engine“.

D 2.0 22
 Fault No. / report Display
626. error message
- Warning signal of traction
engine
- SPN = part concerned
- FMI = type of fault
- OC = frequency of repetition
A see chapter „Fault
codes of traction en-
gine“.

628. error message

- Communication interrupted
Master drive engine

629. error message

- Slave output wire broken
2
Variable:
1
- Slave No. (1)
- Slave-output (2)
- Controlled element (3)

630. error message

- Slave output short circuit
2
Variable:
1
- Slave No. (1)
- Slave-output (2)
- Controlled element (3)

634. error message

1
- Slave fault
Variable:
D_2.0_01_GB.fm 23-36

2
- Slave No. (1)
- Fuse (2)

D 2.0 23
 Fault No. / report Display

1
635. error message
- Keyboard fault /
2
Keyboard fuse faulty

1 2
636. error message
- Remote control fault /
Keyboard fuse faulty
Variable:
3
- LH-side remote control (1)
- RH-side remote control (2)
- Remote control fuse (3)

638. error message 1 2

- Communication interrupted
Master drive automatic
system
A Observe the rules de-
scribed in Chapter „In-
structions for fault
messages“.

1 2

639. error message

- Conveyor limit switch faulty
Variable:
- LH-side limit switch (1)
- RH-side limit switch (2)

1 2

641. error message

- Auger limit switch faulty
Variable:
D_2.0_01_GB.fm 24-36

- LH-side limit switch (1)

- RH-side limit switch (2)

D 2.0 24
 Fault No. / report Display

643. error message

- Tamper target value
potentiometer faulty

644. error message

- Vibrator target value
potentiometer faulty

645. error message

- Communication interrupted
Master display
D_2.0_01_GB.fm 25-36

D 2.0 25
2.1 Instructions related to error messages

638. error message

Communication interrupted
Master drive automatic system.

A First check if the fuse F5.1 is good.

If the cause of the interrupted data link is

not the fuse, the Diesel engine can be
started.

- Switch on button (1) (LED comes on)

- Press start button (2).

Terminal_SPS_Kette_635.wmf/Element1_SPS_Kette_635.wmf/,
Element2_SPS_Kette_635.wmf
D_2.0_01_GB.fm 26-36

D 2.0 26
 2.2 Fault codes of the traction engine.

If a fault occurs in the traction engine,

this is indicated by the specific signal 1
lamp (1) and simultaneously an explana-
tion appears on the display.

Leuchtmodul_SPS_Kette_635.bmp

The error message displayed simultane-

ously includes several error codes, the
decoding of which clearly defines the
fault.
2
- The display „ENGINE WARNING“ (2)
indicates that a fault has occurred in
the traction engine. The machine can
be further operated temporarily. In or-
der to prevent further damage, the er-
ror should however be rectified as
soon as possible.
- „STOP ENGINE!“ (Stop Engine!) dis-
play (3) the traction engine is failed to 3
such an extent that the engine imme-
diately stops automatically, or it has to
be stopped to avoid further damage.
D_2.0_01_GB.fm 27-36

D 2.0 27
 Example:

Explanation:
The flashing control lamp marks the serious failure of the traction engine and the en-
gine will stop automatically or it has to be stopped.
Display:
SPN: 157
FMI: 3
OC: 1

Cause: Cable failure in the Rail pressure detector.

Effect: The engine switches off.
Frequency: The fault occures for the first time.

m Report the displayed fault code to the customer service of the paver finisher and they
will discuss with you the steps to be taken.
D_2.0_01_GB.fm 28-36

D 2.0 28
 2.3 Error messages
D_2.0_01_GB.fm 29-36

D 2.0 29
D 2.0 30
D_2.0_01_GB.fm 30-36
 D_2.0_01_GB.fm 31-36

D 2.0 31
D 2.0 32
D_2.0_01_GB.fm 32-36
 D_2.0_01_GB.fm 33-36

D 2.0 33
2.4 FMI-codes

D_2.0_01_GB.fm 34-36

D 2.0 34