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Modular Conversions en 112024

Ferrum offers modular conversions for seamers to meet evolving market demands, enhance performance, and support sustainability. These upgrades minimize downtime, improve hygiene, and ensure compliance with safety regulations while optimizing production efficiency. Tailor-made solutions are available for various can formats, allowing for innovative and risk-free production enhancements.

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Ruben Almada
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© © All Rights Reserved
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0% found this document useful (0 votes)
14 views11 pages

Modular Conversions en 112024

Ferrum offers modular conversions for seamers to meet evolving market demands, enhance performance, and support sustainability. These upgrades minimize downtime, improve hygiene, and ensure compliance with safety regulations while optimizing production efficiency. Tailor-made solutions are available for various can formats, allowing for innovative and risk-free production enhancements.

Uploaded by

Ruben Almada
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

MODULAR CONVERSIONS

FOR TAILOR-MADE SOLUTIONS

ferrum.net
ferrum.net
MODULAR CONVERSIONS
STAY ON TRACK, STAY ON TOP

Markets, customer needs and regulations are evolving,


and so it makes sense to modernize your seamer with
our modular conversions.

MEET NEW REQUIREMENTS MINIMIZE DOWNTIME


Old equipment often needs upgrades to meet Our modular conversions support your processes.
increasing hygienic, safety and workplace related The tailor-made solutions are known for their high
regulations. Our proven solutions help numerous quality, which ensures less downtime and allows
customers all over the world. you to use resources for other tasks.

IMPROVE PERFORMANCE SUPPORT SUSTAINABILITY


The performance of products decreases over time Sustainability has never been as important as it is
and new equipment is more efficient. Increase your today. Upgrade your seamer with our modular,
efficiency by modernizing your seamer with the resource-saving conversions to protect the
latest innovations and technologies instead of environment.
simply replacing parts.

2 3
MODULAR CONVERSIONSS
EXACTLY FOR YOUR NEEDS SEAMER TOP COVER
Prevent external contamination
from the top with a cover
according to your needs — even
extra high to match with your filler.
AUTOMATIC SEAMING CAM
Page 13
Increase workplace safety by
eliminating manual changes on
the roof.
STAINLESS STEEL UPPER PART
Page 7
Increase hygiene with a completely
stainless product room.

Page 8

ferruLoop
Procure an additional set of CO₂ EXHAUST UNIT
interchangeable assemblies and Increase workplace safety and
save up to 3 days during overhaul. meet current CO₂ regulations.

Page 6 Page 11

CAN INFEED / DISCHARGE CONTROL


Track every can for maximum process
NEW FORMAT PARTS safety.
You innovate with new cans and lids —
Page 10
we provide optimal support for your
processes, all the way through to
efficient commissioning.

Page 16

TOOLING TROLLEY LIFTING TROLLEY


Simplify and standardize your Improve handling and safety for
format change process and the format change over.
improve organisiation.
Page 15
HD TOOLING Page 14
Upgrade your tooling to the next
hygiene level while improving
ergonomics.

Page 9

LIGHT WEIGHT CAN KIT


The kit supports the latest trends
towards light weight cans and
sustainability of the beverage can
industry.
Page 12

4 5
ferruLoop AUTOMATIC SEAMING CAM
SAFE AND SIMPLE WORKPLACE SAFETY IN FOCUS

Reduce downtime during an overhaul with ferruLoop. ferruLoop stands for the exchange of complete pre- Instead of using the safety ladder to perform manual changes on the roof, the seaming cam can be upgraded
assembled units during overhaul. One additional set of interchangeable rotor and lifting stations is procured. to an automatic version to set fine adjustments. All manual tasks are no longer necessary and are carried out
With the ferruLoop solution you can produce more and thus earn more money. automatically by motor.

REDUCE DOWNTIME MINIMIZE RISKS SAVE COSTS INCREASE SAFETY OPTIMIZE PRODUCTION PREVENT ERRORS
+ Saves up to 3 days during the + Reduces downtime in case of + A rotor can be used for more + Increased operator safety, as all + Increased accuracy due to auto- + 10 memory positions simplify
annual overhaul of ferruBasic an unlikely machine breakdown than one seamer of the same seamer settings are performed matic, continuous adjustment operation and reduce potential
seamers and prevents massive production type via touch panel and thus from errors
+ Reduced changeover times for
losses the ground
+ More purposeful deployment of + Lifting stations are even different materials and thicknes- + Optimizations are directly
your ressources during the annu- + Overhaul of ferruLoop by a compatible between the two + 2nd OP can be automatically ses (less than 1 minute) visualized and saved
al overhaul Ferrum service technician after ­machine types F12 and F18 disengaged for seam control
production start up enables of the 1st OP
production monitoring

Can Seamer Compatible Can Seamer Compatible


F18 √ F18 √
INTERESTED? F12 √
INTERESTED?
F12 √
F9 X We are happy to provide you F9 X We are happy to provide you
F08 X with further information and F08 X with further information and
support you with your current support you with your current
F06 X needs. F06 X needs.
F05 X F05 X

6 7
ferrum.net
STAINLESS STEEL UPPER PART HD TOOLING
FOR A COMPLETELY STAINLESS PRODUCT ROOM UPGRADE TOOLING TO THE NEXT HYGIENE LEVEL

The upper part is available in a stainless steel version as an upgrade. The conversion replaces the installed An upgrade towards a hygienic design (HD) of the tooling involves cut-outs to reduce flat surfaces and
upper part, eliminating material pairings between cast iron and stainless steel. All attached parts are developed optimally adapted radii, both facilitating the drainage of liquids. Plan the conversion with the annual overhaul
according to the current hygiene standards, whereby the product room only consists of stainless steel after this to further save resources and time.
conversion and thus can be cleaned optimally.

INCREASE HYGIENE OPTIMIZE PRODUCTION EXTEND LIFETIME IMPROVE HYGIENE IMPROVE ERGONOMICS CLEAN EFFICIENTLY
+ Completely stainless product + Optimal material pairing + Upgrade your seamer to the cur- + Reduced recontamination due to + Operators benefit from weight + Time savings and reduced
area (FDA conformity) prevents corrosion rent standard of new more effective cleaning and re- savings on format parts during water consumption due to more
machines (F12 / F18) duced surfaces (hygienic design) changeovers efficient cleaning and strongly
+ Hygienic design improves + Convert your machine during
drainage of liquids the annual overhaul to save + Upgrading important parts of + Completely stainless product reduced spray shadow formation
time and money the seamer results in extended area (FDA conformity)
lifetime

Can Seamer Compatible Can Seamer Compatible

F18 √ F18 √
INTERESTED? F12 √ INTERESTED?
F12 √
F9 √ We are happy to provide you F9 X We are happy to provide you
F08 √ with further information and F08 √ with further information and
support you with your current support you with your current
F06 √ needs. F06 √ needs.
F05 √ F05 X

8 9
ferrum.net
CAN INFEED / DISCHARGE CONTROL CO₂ EXHAUST UNIT
TRACK EVERY CAN FOR MAXIMUM PROCESS SAFETY MEET CURRENT SAFETY STANDARDS

The mechanical triggering of a jack ensures a production stop in case of a can crash. The infeed / discharge For undercover gassing, CO2 is used to accomplish longevity of products. The CO2 Exhaust Unit increases
control counts incoming and outgoing cans. The sensor at the infeed table is already installed within the stan- occupational safety by extracting the CO2 from the product room.
dard version. Additionally, a sensor is installed to count cans at the seamer exit. If the numbers of cans does not
add up, the seamer will stop. This upgrade ensures 100% control, even after the jack.

PROCESS SAFETY OPTIMIZE PRODUCTION OPTIMIZE WORKING CONDITIONS OPTIMAL MAINTENANCE PROVEN SOLUTION
+ Detects all missing cans + Minimize potential can jam + Efficient extraction of the CO₂ in + Integrated cleaning nozzle + The exhaust unit is developed to
in the seamer and thus production delay the product room prevents ex- highest standards, complies with
+ Quick release ring ensures
ceeding the occupational expo- regulations and helps numerous
+ Minimize potential product simple disassembly of the
sure limit (OEL) due to CO₂ customers all over the world
and material losses pipe for maintenance activities

Can Seamer Compatible Can Seamer Compatible


F18 √ F18 √
INTERESTED? INTERESTED?
F12 √ F12 √
F9 √ We are happy to provide you F9 √ We are happy to provide you
F08 √ with further information and F08 √ with further information and
support you with your current support you with your current
F06 √ needs. F06 √ needs.
F05 √ F05 √

10 11
ferrum.net
LWC KIT (LIGHT WEIGHT CAN) SEAMER TOP COVER
FERRUM HELPS TO SUPPORT SUSTAINABILITY CHOOSE YOUR COVER ACCORDING TO YOUR NEEDS

As the trend toward lighter cans intensifies, so does the challenge of seaming. Thin-walled cans are more sus- We offer a range of seamer top covers as upgrades. Most importantly, the cover prevents external contaminati-
tainable as less material is used but also more sensitive to horizontal forces. As the new generation of cans with on entering the product room. Our covers are available with manual or automatic opening.
an axial resistance force of >675N penetrates the market, we introduce two solutions: The light weight can kit
(LWC kit), reduces dynamic forces with the help of new lifting stations and the umbrella knockout pads. For can
heights above 122 mm, the kit high performance is additionally introduced to improve the guidance of the can in
sensitive areas with broader guides.

ENHANCED WARRANTY OPTIMIZE PERFORMANCE SUPPORT SUSTAINABILITY IMPROVE HYGIENE OPTIMIZE ERGONOMICS OPTIMIZE SAFETY
+ Ferrum guarantees best seaming + Machine speed remains + With the change to lighter + Protect your machine from + The proven solution considers + The upgrade to automatic
quality with lighter cans unchanged with lighter cans cans, less material is used top-down contamination optimal space for maintenance operation from the ground
per can and therefore activities increases operator safety
+ The opening enables faster
supports sustainability since all manual tasks
­drying after cleaning and thus + The solution with an automatic
are no longer necessary
reduces recontamination opening allows settings being
performed efficiently via touch
panel

Can Seamer Compatible Can Seamer Compatible


F18 √ F18 √
INTERESTED? INTERESTED?
F12 √ F12 √
F9 √ We are happy to provide you F9 √ We are happy to provide you
F08 √ with further information and F08 √ with further information and
support you with your current support you with your current
F06 √ needs. F06 √ needs.
F05 √ F05 √

12 13
ferrum.net
TOOLING TROLLEY LIFTING TROLLEY
SIMPLIFY AND STANDARDIZE YOUR PROCESSES CONVENIENT FORMAT CHANGE WITHIN REGULATIONS

With our tooling trolley the organization of the format change process is quick and easy. One tooling trolley The lifting trolley replaces the manual assembly assistance and can be interpreted as an upgrade. Format
offers space for two complete formats and is also available for tooling in hygienic design. changeover has been optimized in handling and safety. It is compatible with the tooling trolley, so that the
format changeover can be done quick and safely.

SUPPORT STANDARDIZATION OPTIMIZE HANDLING REDUCE FOOTPRINT OPTIMIZE ERGONOMICS BOOST EFFICIENCY ENABLE FURTHER BENEFITS
+ Pictogram for positioning + Good accessibility of all format + Compact design results in + Simple & quick operation of the + The lifting trolley can be + Efficient handling in combinati-
instruction ensures easy parts optimal use of space stroke via hand crank handled by one operator on with the tooling trolley, which
handling is accessible from all sides
+ Efficient handling due to cente-
+ Good overview of all format ring on the tooling trolley
parts

Can Seamer Compatible Can Seamer Compatible


F18 √ F18 √
INTERESTED? INTERESTED?
F12 √ F12 √
F9 √ We are happy to provide you F9 √ We are happy to provide you
F08 √ with further information and F08 X with further information and
support you with your current support you with your current
F06 √ needs. F06 X needs.
F05 √ F05 X

14 15
ferrum.net
ADDITIONAL FORMAT PARTS INDIVIDUAL MODIFICATIONS
INNOVATE WITHOUT RISK CONTACT US FOR A TAILOR-MADE OFFER

We are always ready to support your requests for new can and lid format parts. Our standardized procedures The catalogue contains our proven conversions. You can further customize your seamer with individual
optimally support your processes. We offer additonal spare parts to ensure a safe ramp up. requests. We frequently develop tailor-made solutions with unique quality to meet your needs. We are looking
forward to consulting you, and who knows – one of the conversions might appear in this brochure by the next
version!

RELY ON FUNCTIONALITY EMPOWER INNOVATION REDUCE RISK


+ We track the latest develop- + We support your ideas with + Start-up kits are available as an
ments in the can and lid our exceptional knowhow in option including essential
industry and guarantee the seaming spare parts to ensure uninter-
functionality of new formats rupted production in the event of
unforeseen incidents

Can Seamer Compatible


F18 √
INTERESTED?
F12 √
F9 √ We are happy to provide you
F08 √ with further information and
support you with your current
F06 √ needs.
F05 √

16 17
ferrum.net
FERRUM PACKAGING LTD.
GLOBAL SUPPORT, WHEREVER YOU ARE

LOCATIONS
REPRESENTATIVES
SERVICE PARTNER

FERRUM PACKAGING LTD. FERRUM PACKAGING INC. FERRUM PACKAGING (KUNSHAN) FERRUM PACKAGING (VIETNAM) FERRUM PACKAGING (THAILAND)
Industriestrasse 11 880 Bahcall Court CO., LTD. CO., LTD. CO., LTD.
5503 Schafisheim Waukesha, WI 53186
No. 329, Jujin Road 60A Hoang Van Thu Str. Ward 09, 591 UBC II Bldg.,
Switzerland USA
Zhangpu Township Phu Nhuan Dist., Ho Chi Minh City, 16th Floor, Room 1606
T +41 62 889 13 11 T +1 877 337 7863
215321 Kunshan City Vietnam Sukhumvit 33, Sukhumvit Road,
[email protected] [email protected]
Jiangsu Province [email protected] 10110 Klongton-Nua, Wattana, Bangkok
P.R. China Thailand
T +86 512 3662 5104 [email protected]
[email protected]

FERRUM PACKAGING (UK) CO., LTD. POLYPACK COMÉRCIO E SERVICOS


Unit 6 Monkspath Business Park LTDA.
B90 4NY Shirley Solihull
Bairro Pinheirinho
United Kingdom
Rua Eduardo Ferragut, 35
[email protected]
13280-000 Vinhedo-SP
Brasil
T +55 (19) 3826 4200
[email protected]

18 19
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FURTHER INFORMATION

CANNING TECHNOLOGY
We are happy to provide you with further information and
support you with your current needs.

ferrum.net/can-seamer

11.24 | DE | KLS | C | © Ferrum Packaging Ltd. | Technical changes are reserved

Ferrum Packaging Ltd. | Industriestrasse 11 | 5503 Schafisheim | Switzerland


T +41 62 889 13 11 | [email protected] | ferrum.net

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