JOB. NO. Enq.

0842/2425
REV. NO. R0
DATE 21/04/2025

OWNER CLIENT LINKAGE LIMITED

MAIN CONTRACTOR SKR BUILDiNG CONTRACTING LLC

CONSULTANT LACASA ARCHITECT AND ENGINEERING CONSULTANT

PROJECT PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

SUBJECT DESIGN OF FORMWORK FOR FIRST FLOOR SLAB

NAME

PREPARED BY A.S

CHECKED & APPROVED BY PSS

R0 21/02/2025 FIRST SUBMISSION 1 + 52 = 53

REV. NO. DATE MODIFICATIONS SHEETS

Page 1 of 53
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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 260mm thk WITH PROPS & AL BEAMS

1.0 Design Basis Report

1.1 STRUCTURE FOR SLAB FORMWORK

INTRODUCTION:
This design basis report is for the design and construction for formwork of Slab

Formwork forms part of temporary works. The temporary works should

satisfy static equilibrium at every stage of construction, taking into account dead load,
erection loads and wind loads if any etc complete.

1.2 Applicable codes: CIRIA report 1985

British Concrete Society - Formwork a guide to good practice
BS 5975:2019
BS EN 12812-1:2009
BS5950:2000
BS449-2-1969
BS5268-2:2002
ACI:R347

1.3 Design Parameter:

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

2
Construction Operation load (Q2p) = 0.75 kN/m

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

1.4 Formwork Referance Drawing No: AZ-SE-2425-E0842-SFL1-TD002 (R0)

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 270 mm thk WITH COPLOCK SYSTEM & ALUM. BEAMS

1.5 Material of Construction :

a. Steel : Tube : 48.3 OD, 3.2 mm Thk
BS 1139/ BS EN 39 / EN 10219-1

Yield stress = 355/275 Mpa (S355 /275 Grade)

b. Finnish Plywood used for Conventional support of Beam /Slab Provided by Main contractor (Refer Annex A)
Properties
Thickness = 18 mm
3
Density = 6.5 KN/m
2
Bending Stiffness (EI ply ) = 2.3 kNm /m
Moment of resistance (fZ) = 0.708 kNm/m
Shear load (qA) = 9.53 kN/m

c Aluminium beam S150 :- KT-SW (Single web) beam

Properties
2
E = 69000 N/mm
2
Area = 11.87 cm
4
Ixx = 369.34 cm
3
Zxx = 48.88 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 8.66 KNm
Permi. shear force = 28.64 KN
Weight = 3.21 Kg/m
2
Yeild Stress = 250 N/mm

d Aluminium beam T150 :- KT-DW (Double web) beam

Properties
2
E = 69000 N/mm
2
Area = 18.61 cm
4
Ixx = 571.8 cm
3
Zxx = 75.19 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 12.62 KNm
Permi. shear force = 44.61 KN
Weight = 5.03 Kg/m
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 270 mm thk WITH COPLOCK SYSTEM & ALUM. BEAMS

2.0 Load Calculation for Slab - 260mm THK.

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

2
Construction Operation load (Q2p) = 0.75 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

Thickness of concrete Slab 0.270 m

Dead Load of formwork (Q1) = 0.5 KN/m²

Concrete Load (Q2b) = 6.75 KN/m²

Construction Operation load (Q2p) = 0.75 KN/m²

Construction Operation load (Q4) = 0.75 KN/m²

Total Load (W) = 8.75 KN/m²

Load on Vertical support

Spacing of vertical in X direction = 1.80 m

Spacing of vertical in Y direction = 1.20 m

Total Load on Vertical = 18.9 KN

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 270 mm thk WITH COPLCK SYSTEM & ALUM. BEAMS

3.0 Design Of Densified Wooden Ply

Ply = 1.8 cm Thk b= 1.00 m width

2
Design Data EI ply 2.3 kNm /m
fZ 0.708 kNm/m
qA 9.53 kN/m
Loadings

Thk Span (L) Load (W)

(m) (m) KN/M2
0.018 0.488 8.50 As Aluminium beam (S150) are at 0.488 c/c.

Checks:

a Bending Moment = 0.1 WL²

= 0.10 x 8.75 x 0.49 x 0.49

= 0.21 KNm < 0.71 kNm

Hence safe
b Shear Force
= 0.6 WL

= 0.60 x 8.75 x 0.49

= 2.57 kN/m < 9.53 kN/m X

Hence safe

4
c Deflection = [ ( 0.00688 W L ) / ( E I ) ]
4
= 0.00688 x 8.75 x 0.488
2.3
= 0.00144 m
= 1.48 mm < 1.81 mm Hence safe

Allowable deflection = L / 270 i.e 1.807 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 270 mm thk WITH COPLOCK SYSTEM & ALUM. BEAMS

4.0 Design of Secondary Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m KN/m Cm Cm N/mm2
KT-SW 1.80 8.750 0.488 4.15 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 4.375 X 1.80

= 1.77 KN.m < 8.66 KNm Hence safe

b Shear Force = 0.5 wL

= 0.500 X 4.375 X 1.80

= 3.93 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

4
= 5 X 4.375 X 1800
384 X 69000 X 3693400

= 2.34 mm < 6.67 Hence safe

Allowable deflection = L / 270 i.e 6.67 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 270 mm thk WITH COPLOCK SYSTEM & ALUM. BEAMS

5.0 Design of Main Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m Effective KN/m Cm Cm N/mm2
KT-SW 1.2 8.750 1.80 15.75 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 15.75 X 1.20

= 2.84 KN.m < 8.66 KN.m Hence safe

b Shear Force = 0.5 wL

= 0.5 X 15.75 X 1.20

= 9.45 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

44
= 5 X 15.75 X 1200
384 X 69000 X 3693400

= 1.67 mm < 4.44 Hence safe

Allowable deflection = L / 270 i.e 4.44 mm

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A.S M O H D 22-Apri l -25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 270 mm thk WITH COPLOCK SYSTEM & ALUM. BEAMS

6.0 Design of Props

Clear Prop Opening (CD35) = 3.08 mtr

Safe working load for props (CD35) = 26.5 kN

Actual Load on the props = 18.36 kN Hence safe

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm thk WITH PROPS & AL BEAMS

1.0 Design Basis Report

1.1 STRUCTURE FOR SLAB FORMWORK

INTRODUCTION:
This design basis report is for the design and construction for formwork of Slab

Formwork forms part of temporary works. The temporary works should

satisfy static equilibrium at every stage of construction, taking into account dead load,
erection loads and wind loads if any etc complete.

1.2 Applicable codes: CIRIA report 1985

British Concrete Society - Formwork a guide to good practice
BS 5975:2019
BS EN 12812-1:2009
BS5950:2000
BS449-2-1969
BS5268-2:2002
ACI:R347

1.3 Design Parameter:

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

2
Construction Operation load (Q2p) = 0.75 kN/m

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

1.4 Formwork Referance Drawing No: AZ-SE-2425-E0842-SFL1-TD002 (R0)

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FOURTH FLOOR SLAB - SLAB 270 mm thk WITH PROPS & AL BEAMS

1.5 Material of Construction :

a. Steel : Tube : 48.3 OD, 3.2 mm Thk
BS 1139/ BS EN 39 / EN 10219-1

Yield stress = 355/275 Mpa (S355 /275 Grade)

b. Finnish Plywood used for Conventional support of Beam /Slab Provided by Main contractor (Refer Annex A)
Properties
Thickness = 18 mm
3
Density = 6.5 KN/m
2
Bending Stiffness (EI ply ) = 2.3 kNm /m
Moment of resistance (fZ) = 0.708 kNm/m
Shear load (qA) = 9.53 kN/m

c Aluminium beam S150 :- KT-SW (Single web) beam

Properties
2
E = 69000 N/mm
2
Area = 11.87 cm
4
Ixx = 369.34 cm
3
Zxx = 48.88 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 8.66 KNm
Permi. shear force = 28.64 KN
Weight = 3.21 Kg/m
2
Yeild Stress = 250 N/mm

d Aluminium beam T150 :- KT-DW (Double web) beam

Properties
2
E = 69000 N/mm
2
Area = 18.61 cm
4
Ixx = 571.8 cm
3
Zxx = 75.19 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 12.62 KNm
Permi. shear force = 44.61 KN
Weight = 5.03 Kg/m
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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm thk WITH PROPS & AL BEAMS

2.0 Load Calculation for Slab - 300mm THK.

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

2
Construction Operation load (Q2p) = 0.75 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

Thickness of concrete Slab 0.300 m

Dead Load of formwork (Q1) = 0.5 KN/m²

Concrete Load (Q2b) = 7.5 KN/m²

Construction Operation load (Q2p) = 0.75 KN/m²

Construction Operation load (Q4) = 0.75 KN/m²

Total Load (W) = 9.5 KN/m²

Load on Vertical support

Spacing of vertical in X direction = 1.60 m

Spacing of vertical in Y direction = 1.30 m

Total Load on Vertical = 19.76 KN

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm thk WITH PROPS & AL BEAMS

3.0 Design Of Densified Wooden Ply

Ply = 1.8 cm Thk b= 1.00 m width

2
Design Data EI ply 2.3 kNm /m
fZ 0.708 kNm/m
qA 9.53 kN/m
Loadings

Thk Span (L) Load (W)

(m) (m) KN/M2
0.018 0.488 9.50 As Aluminium beam (S150) are at 0.488 c/c.

Checks:

a Bending Moment = 0.1 WL²

= 0.10 x 9.50 x 0.49 x 0.49

= 0.23 KNm < 0.71 kNm

Hence safe
b Shear Force
= 0.6 WL

= 0.60 x 9.50 x 0.49

= 2.78 kN/m X X < 9.53 kN/m X

Hence safe

4
c Deflection = [ ( 0.00688 W L ) / ( E I ) ]
4
= 0.00688 x 9.50 x 0.488
2.3
= 0.00161 m
= 1.61 mm < 1.81 mm Hence safe

Allowable deflection = L / 270 i.e 1.807 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm thk WITH PROPS & AL BEAMS

4.0 Design of Secondary Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m KN/m Cm Cm N/mm2
KT-SW 1.60 9.500 0.488 4.64 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 4.64 X 1.60

= 1.48 KN.m < 8.66 KNm Hence safe

b Shear Force = 0.5 wL

= 0.500 X 4.64 X 1.60

= 3.71 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

4
= 5 X 4.64 X 1600
384 X 69000 X 3693400

= 1.55 mm < 5.93 Hence safe

Allowable deflection = L / 270 i.e 5.93 mm

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm thk WITH PROPS & AL BEAMS

5.0 Design of Main Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m Effective KN/m Cm Cm N/mm2
KT-SW 1.3 9.50 1.60 15.20 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 15.20 X 1.30

= 3.21 KN.m < 8.66 KN.m Hence safe

b Shear Force = 0.5 wL

= 0.5 X 15.20 X 1.30

= 9.88 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

44
= 5 X 15.20 X 1300
384 X 69000 X 3693400

= 2.22 mm < 4.81 Hence safe

Allowable deflection = L / 270 i.e 4.81 mm

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm thk WITH PROPS & AL BEAMS

6.0 Design of Props

Clear Prop Opening (CD35) = 2.92 mtr

Safe working load for props (CD35) = 28 kN

Actual Load on the props = 19.76 kN Hence safe

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 800mm thk WITH PROPS & AL BEAMS

1.0 Design Basis Report

1.1 STRUCTURE FOR SLAB FORMWORK

INTRODUCTION:
This design basis report is for the design and construction for formwork of Slab

Formwork forms part of temporary works. The temporary works should

satisfy static equilibrium at every stage of construction, taking into account dead load,
erection loads and wind loads if any etc complete.

1.2 Applicable codes: CIRIA report 1985

British Concrete Society - Formwork a guide to good practice
BS 5975:2019
BS EN 12812-1:2009
BS5950:2000
BS449-2-1969
BS5268-2:2002
ACI:R347

1.3 Design Parameter:

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

2
Construction Operation load (Q2p) = 0.75 kN/m

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

1.4 Formwork Referance Drawing No: AZ-SE-2425-E0842-SFL1-TD002 (R0)

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 800mm thk WITH PROPS & AL BEAMS

1.5 Material of Construction :

a. Steel : Tube : 48.3 OD, 3.2 mm Thk
BS 1139/ BS EN 39 / EN 10219-1

Yield stress = 355/275 Mpa (S355 /275 Grade)

b. Finnish Plywood used for Conventional support of Beam /Slab Provided by Main contractor (Refer Annex A)
Properties
Thickness = 18 mm
3
Density = 6.5 KN/m
2
Bending Stiffness (EI ply ) = 2.3 kNm /m
Moment of resistance (fZ) = 0.708 kNm/m
Shear load (qA) = 9.53 kN/m

c Aluminium beam S150 :- KT-SW (Single web) beam

Properties
2
E = 69000 N/mm
2
Area = 11.87 cm
4
Ixx = 369.34 cm
3
Zxx = 48.88 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 8.66 KNm
Permi. shear force = 28.64 KN
Weight = 3.21 Kg/m
2
Yeild Stress = 250 N/mm

d Aluminium beam T150 :- KT-DW (Double web) beam

Properties
2
E = 69000 N/mm
2
Area = 18.61 cm
4
Ixx = 571.8 cm
3
Zxx = 75.19 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 12.62 KNm
Permi. shear force = 44.61 KN
Weight = 5.03 Kg/m
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 800mm thk WITH PROPS & AL BEAMS

2.0 Load Calculation for Slab - 800mm THK.

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

2
Construction Operation load (Q2p) = 0.75 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

Thickness of concrete Slab 0.800 m

Dead Load of formwork (Q1) = 0.5 KN/m²

Concrete Load (Q2b) = 20 KN/m²

Construction Operation load (Q2p) = 0.75 KN/m²

Construction Operation load (Q4) = 1.75 KN/m²

Total Load (W) = 23 KN/m²

Load on Vertical support

Spacing of vertical in X direction = 0.90 m

Spacing of vertical in Y direction = 0.90 m

Total Load on Vertical = 18.63 KN

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 800mm thk WITH PROPS & AL BEAMS

3.0 Design Of Densified Wooden Ply

Ply = 1.8 cm Thk b= 1.00 m width

2
Design Data EI ply 2.3 kNm /m
fZ 0.708 kNm/m
qA 9.53 kN/m
Loadings

Thk Span (L) Load (W)

(m) (m) KN/M2
0.018 0.35 23.00 As Aluminium beam (S150) are at 0.35 c/c.

Checks:

a Bending Moment = 0.1 WL²

= 0.10 x 23.00 x 0.35 x 0.35

= 0.28 KNm < 0.71 kNm

Hence safe
b Shear Force
= 0.6 WL

= 0.60 x 23.00 x 0.35

= 4.83 kN/m X X < 9.53 kN/m X

Hence safe

4
c Deflection = [ ( 0.00688 W L ) / ( E I ) ]
4
= 0.00688 x 23.00 x 0.350
2.3
= 0.00103 m
= 1.03 mm < 1.30 mm Hence safe

Allowable deflection = L / 270 i.e 1.296 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 800mm thk WITH PROPS & AL BEAMS

4.0 Design of Secondary Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m KN/m Cm Cm N/mm2
KT-SW 0.90 23.000 0.35 8.05 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 8.05 X 0.90

= 0.82 KN.m < 8.66 KNm Hence safe

b Shear Force = 0.5 wL

= 0.500 X 8.05 X 0.90

= 3.62 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

4
= 5 X 8.05 X 900
384 X 69000 X 3693400

= 0.27 mm < 3.33 Hence safe

Allowable deflection = L / 270 i.e 3.33 mm

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 800mm thk WITH PROPS & AL BEAMS

5.0 Design of Main Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m Effective KN/m Cm Cm N/mm2
KT-SW 0.9 23.00 0.90 20.70 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 20.70 X 0.90

= 2.10 KN.m < 8.66 KN.m Hence safe

b Shear Force = 0.5 wL

= 0.5 X 20.70 X 0.90

= 9.32 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

44
= 5 X 20.70 X 900
384 X 69000 X 3693400

= 0.69 mm < 3.33 Hence safe

Allowable deflection = L / 270 i.e 3.33 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 800mm thk WITH PROPS & AL BEAMS

6.0 Design of Props

Clear Prop Opening (CD30) = 2.50 mtr

Safe working load for props (CD30) = 29.2 kN

Actual Load on the props = 18.63 kN Hence safe

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1000mm thk WITH PROPS & AL BEAMS

1.0 Design Basis Report

1.1 STRUCTURE FOR SLAB FORMWORK

INTRODUCTION:
This design basis report is for the design and construction for formwork of Slab

Formwork forms part of temporary works. The temporary works should

satisfy static equilibrium at every stage of construction, taking into account dead load,
erection loads and wind loads if any etc complete.

1.2 Applicable codes: CIRIA report 1985

British Concrete Society - Formwork a guide to good practice
BS 5975:2019
BS EN 12812-1:2009
BS5950:2000
BS449-2-1969
BS5268-2:2002
ACI:R347

1.3 Design Parameter:

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.4 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

2
Construction Operation load (Q2p) = 0.75 kN/m

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

1.4 Formwork Referance Drawing No: AZ-SE-2425-E0842-SFL1-TD002 (R0)

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1000mm thk WITH PROPS & AL BEAMS

1.5 Material of Construction :

a. Steel : Tube : 48.3 OD, 3.2 mm Thk
BS 1139/ BS EN 39 / EN 10219-1

Yield stress = 355/275 Mpa (S355 /275 Grade)

b. Finnish Plywood used for Conventional support of Beam /Slab Provided by Main contractor (Refer Annex A)
Properties
Thickness = 18 mm
3
Density = 6.5 KN/m
2
Bending Stiffness (EI ply ) = 2.3 kNm /m
Moment of resistance (fZ) = 0.708 kNm/m
Shear load (qA) = 9.53 kN/m

c Aluminium beam S150 :- KT-SW (Single web) beam

Properties
2
E = 69000 N/mm
2
Area = 11.87 cm
4
Ixx = 369.34 cm
3
Zxx = 48.88 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 8.66 KNm
Permi. shear force = 28.64 KN
Weight = 3.21 Kg/m
2
Yeild Stress = 250 N/mm

d Aluminium beam T150 :- KT-DW (Double web) beam

Properties
2
E = 69000 N/mm
2
Area = 18.61 cm
4
Ixx = 571.8 cm
3
Zxx = 75.19 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 12.62 KNm
Permi. shear force = 44.61 KN
Weight = 5.03 Kg/m
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1000mm thk WITH PROPS & AL BEAMS

2.0 Load Calculation for Beam - 1000mm THK.

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

2
Construction Operation load (Q2p) = 0.75 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

Thickness of concrete Beam 1.000 m

Dead Load of formwork (Q1) = 0.5 KN/m²

Concrete Load (Q2b) = 25 KN/m²

Construction Operation load (Q2p) = 0.75 KN/m²

Construction Operation load (Q4) = 1.75 KN/m²

Total Load (W) = 28 KN/m²

Load on Vertical support

Spacing of vertical in X direction = 0.60 m

Spacing of vertical in Y direction = 1.60 m
Beam is Simply Supported

Total Load on Vertical = 13.44 KN

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1000mm thk WITH PROPS & AL BEAMS

3.0 Design Of Densified Wooden Ply

Ply = 1.8 cm Thk b= 1.00 m width

2
Design Data EI ply 2.3 kNm /m
fZ 0.708 kNm/m
qA 9.53 kN/m
Loadings

Thk Span (L) Load (W)

(m) (m) KN/M2
0.018 0.305 28.00 As Aluminium beam (S150) are at 0.305 c/c.

Checks:

a Bending Moment = 0.1 WL²

= 0.10 x 28.00 x 0.31 x 0.31

= 0.26 KNm < 0.71 kNm

Hence safe
b Shear Force
= 0.6 WL

= 0.60 x 28.00 x 0.31

= 5.12 kN/m X X < 9.53 kN/m X

Hence safe

4
c Deflection = [ ( 0.00688 W L ) / ( E I ) ]
4
= 0.00688 x 28.00 x 0.305
2.3
= 0.00072 m
= 0.72 mm < 1.13 mm Hence safe

Allowable deflection = L / 270 i.e 1.130 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1000mm thk WITH PROPS & AL BEAMS

4.0 Design of Secondary Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m KN/m Cm Cm N/mm2
KT-SW 0.60 28.000 0.305 8.54 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 8.54 X 0.60

= 0.38 KN.m < 8.66 KNm Hence safe

b Shear Force = 0.5 wL

= 0.500 X 8.54 X 0.60

= 2.56 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

4
= 5 X 8.54 X 600
384 X 69000 X 3693400

= 0.06 mm < 2.22 Hence safe

Allowable deflection = L / 270 i.e 2.22 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1000mm thk WITH PROPS & AL BEAMS

5.0 Design of Main Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m Effective KN/m Cm Cm N/mm2
KT-SW 1.6 28.00 0.30 8.40 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 8.40 X 1.60

= 2.69 KN.m < 8.66 KN.m Hence safe

b Shear Force = 0.5 wL

= 0.5 X 8.40 X 1.60

= 6.72 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

44
= 5 X 8.40 X 1600
384 X 69000 X 3693400

= 2.81 mm < 5.93 Hence safe

Allowable deflection = L / 270 i.e 5.93 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1000mm thk WITH PROPS & AL BEAMS

6.0 Design of Props

Clear Prop Opening (CD30) = 2.35 mtr

Safe working load for props CD30 = 30 kN

Actual Load on the props = 13.44 kN Hence safe

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1500mm thk WITH PROPS & AL BEAMS

1.0 Design Basis Report

1.1 STRUCTURE FOR SLAB FORMWORK

INTRODUCTION:
This design basis report is for the design and construction for formwork of Slab

Formwork forms part of temporary works. The temporary works should

satisfy static equilibrium at every stage of construction, taking into account dead load,
erection loads and wind loads if any etc complete.

1.2 Applicable codes: CIRIA report 1985

British Concrete Society - Formwork a guide to good practice
BS 5975:2019
BS EN 12812-1:2009
BS5950:2000
BS449-2-1969
BS5268-2:2002
ACI:R347

1.3 Design Parameter:

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.4 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

2
Construction Operation load (Q2p) = 0.75 kN/m

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

1.4 Formwork Referance Drawing No: AZ-SE-2425-E0842-SFL1-TD002 (R0)

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1500mm thk WITH PROPS & AL BEAMS

1.5 Material of Construction :

a. Steel : Tube : 48.3 OD, 3.2 mm Thk
BS 1139/ BS EN 39 / EN 10219-1

Yield stress = 355/275 Mpa (S355 /275 Grade)

b. Finnish Plywood used for Conventional support of Beam /Slab Provided by Main contractor (Refer Annex A)
Properties
Thickness = 18 mm
3
Density = 6.5 KN/m
2
Bending Stiffness (EI ply ) = 2.3 kNm /m
Moment of resistance (fZ) = 0.708 kNm/m
Shear load (qA) = 9.53 kN/m

c Aluminium beam S150 :- KT-SW (Single web) beam

Properties
2
E = 69000 N/mm
2
Area = 11.87 cm
4
Ixx = 369.34 cm
3
Zxx = 48.88 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 8.66 KNm
Permi. shear force = 28.64 KN
Weight = 3.21 Kg/m
2
Yeild Stress = 250 N/mm

d Aluminium beam T150 :- KT-DW (Double web) beam

Properties
2
E = 69000 N/mm
2
Area = 18.61 cm
4
Ixx = 571.8 cm
3
Zxx = 75.19 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 12.62 KNm
Permi. shear force = 44.61 KN
Weight = 5.03 Kg/m
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1500mm thk WITH PROPS & AL BEAMS

2.0 Load Calculation for Beam - 1500mm THK.

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

2
Construction Operation load (Q2p) = 0.75 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

Thickness of concrete Beam 1.500 m

Dead Load of formwork (Q1) = 0.5 KN/m²

Concrete Load (Q2b) = 37.5 KN/m²

Construction Operation load (Q2p) = 0.75 KN/m²

Construction Operation load (Q4) = 1.75 KN/m²

Total Load (W) = 40.5 KN/m²

Load on Vertical support

Spacing of vertical in X direction = 0.60 m

Spacing of vertical in Y direction = 0.90 m
Beam is Simply Supported

Total Load on Vertical = 10.94 KN

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1500mm thk WITH PROPS & AL BEAMS

3.0 Design Of Densified Wooden Ply

Ply = 1.8 cm Thk b= 1.00 m width

2
Design Data EI ply 2.3 kNm /m
fZ 0.708 kNm/m
qA 9.53 kN/m
Loadings

Thk Span (L) Load (W)

(m) (m) KN/M2
0.018 0.305 40.50 As Aluminium beam (S150) are at 0.305 c/c.

Checks:

a Bending Moment = 0.1 WL²

= 0.10 x 40.50 x 0.31 x 0.31

= 0.38 KNm < 0.71 kNm

Hence safe
b Shear Force
= 0.6 WL

= 0.60 x 40.50 x 0.31

= 7.41 kN/m X X < 9.53 kN/m X

Hence safe

4
c Deflection = [ ( 0.00688 W L ) / ( E I ) ]
4
= 0.00688 x 40.50 x 0.305
2.3
= 0.00105 m
= 1.05 mm < 1.13 mm Hence safe

Allowable deflection = L / 270 i.e 1.130 mm

 Checked &
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1500mm thk WITH PROPS & AL BEAMS

4.0 Design of Secondary Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m KN/m Cm Cm N/mm2
KT-SW 0.60 40.500 0.305 12.35 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 12.35 X 0.60

= 0.56 KN.m < 8.66 KNm Hence safe

b Shear Force = 0.5 wL

= 0.500 X 12.35 X 0.60

= 3.71 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

4
= 5 X 12.35X 600
384 X 69000 X 3693400

= 0.08 mm < 2.22 Hence safe

Allowable deflection = L / 270 i.e 2.22 mm

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A.S PSS 21-Feb-25 R0

0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1500mm thk WITH PROPS & AL BEAMS

5.0 Design of Main Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m Effective KN/m Cm Cm N/mm2
KT-SW 0.9 40.50 0.30 12.15 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 12.15 X 0.90

= 1.23 KN.m < 8.66 KN.m Hence safe

b Shear Force = 0.5 wL

= 0.5 X 12.15 X 0.90

= 5.47 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

44
= 5 X 12.15 X 900
384 X 69000 X 3693400

= 0.41 mm < 3.33 Hence safe

Allowable deflection = L / 270 i.e 3.33 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1500mm thk WITH PROPS & AL BEAMS

6.0 Design of Props

Clear Prop Opening (CD30) = 1.85 mtr

Safe working load for props CD30 = 30 kN

Actual Load on the props = 10.94 kN Hence safe

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm THK WITH CUPLOK & AL BEAMS

1.0 Design Basis Report

1.1 STRUCTURE FOR SLAB FORMWORK

INTRODUCTION:
This design basis report is for the design and construction for formwork of Slab

Formwork forms part of temporary works. The temporary works should

satisfy static equilibrium at every stage of construction, taking into account dead load,
erection loads and wind loads if any etc complete.

1.2 Applicable codes: CIRIA report 1985

British Concrete Society - Formwork a guide to good practice
BS 5975:2019
BS EN 12812-1:2009
BS5950:2000
BS449-2-1969
BS5268-2:2002
ACI:R347

1.3 Design Parameter:

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

2
Construction Operation load (Q2p) = 0.75 kN/m

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

1.4 Formwork Referance Drawing No: AZ-SE-2425-E0842-SFL1-TD002 (R0)

Page 37 of 53
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm THK WITH CUPLOK & AL BEAMS

1.5 Material of Construction :

a. Steel : Tube : 48.3 OD, 3.2 mm Thk
BS 1139/ BS EN 39 / EN 10219-1

Yield stress = 355/275 Mpa (S355 /275 Grade)

b. Finnish Plywood used for Conventional support of Beam /Slab Provided by Main contractor (Refer Annex A)
Properties
Thickness = 18 mm
3
Density = 6.5 KN/m
2
Bending Stiffness (EI ply ) = 2.3 kNm /m
Moment of resistance (fZ) = 0.708 kNm/m
Shear load (qA) = 9.53 kN/m

c Aluminium beam S150 :- KT-SW (Single web) beam

Properties
2
E = 69000 N/mm
2
Area = 11.87 cm
4
Ixx = 369.34 cm
3
Zxx = 48.88 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 8.66 KNm
Permi. shear force = 28.64 KN
Weight = 3.21 Kg/m
2
Yeild Stress = 250 N/mm

d Aluminium beam T150 :- KT-DW (Double web) beam

Properties
2
E = 69000 N/mm
2
Area = 18.61 cm
4
Ixx = 571.8 cm
3
Zxx = 75.19 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 12.62 KNm
Permi. shear force = 44.61 KN
Weight = 5.03 Kg/m

Page 38 of 53
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm THK WITH CUPLOK & AL BEAMS

2.0 Load Calculation for Slab - 300mm THK.

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

2
Construction Operation load (Q2p) = 0.75 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

Thickness of concrete Slab 0.300 m

Dead Load of formwork (Q1) = 0.5 KN/m²

Concrete Load (Q2b) = 7.5 KN/m²

Construction Operation load (Q2p) = 0.75 KN/m²

Construction Operation load (Q4) = 0.75 KN/m²

Total Load (W) = 9.5 KN/m²

Load on Vertical support

Spacing of vertical in X direction = 1.60 m

Spacing of vertical in Y direction = 1.30 m

Total Load on Vertical = 19.76 KN

Page 39 of 53
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm THK WITH CUPLOK & AL BEAMS

3.0 Design Of Densified Wooden Ply

Ply = 1.8 cm Thk b= 1.00 m width

2
Design Data EI ply 2.3 kNm /m
fZ 0.708 kNm/m
qA 9.53 kN/m
Loadings

Thk Span (L) Load (W)

(m) (m) KN/M2
0.018 0.488 9.50 As Aluminium beam (S150) are at 0.488 c/c.

Checks:

a Bending Moment = 0.1 WL²

= 0.10 x 9.50 x 0.49 x 0.49

= 0.23 KNm < 0.71 kNm

Hence safe
b Shear Force
= 0.6 WL

= 0.60 x 9.50 x 0.49

= 2.78 kN/m X X < 9.53 kN/m X

Hence safe

4
c Deflection = [ ( 0.00688 W L ) / ( E I ) ]
4
= 0.00688 x 9.50 x 0.488
2.3
= 0.00161 m
= 1.61 mm < 1.81 mm Hence safe

Allowable deflection = L / 270 i.e 1.807 mm

Page 40 of 53
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm THK WITH CUPLOK & AL BEAMS

4.0 Design of Secondary Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m KN/m Cm Cm N/mm2
KT-SW 1.60 9.500 0.488 4.64 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 4.64 X 1.60

= 1.48 KN.m < 8.66 KNm Hence safe

b Shear Force = 0.5 wL

= 0.500 X 4.64 X 1.60

= 3.71 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

4
= 5 X 4.64 X 1600
384 X 69000 X 3693400

= 1.55 mm < 5.93 Hence safe

Allowable deflection = L / 270 i.e 5.93 mm

Page 41 of 53
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm THK WITH CUPLOK & AL BEAMS

5.0 Design of Main Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
2 4 3
(m) KN/m Effective KN/m Cm Cm N/mm2
KT-DW 1.3 9.50 1.60 15.20 571.8 75.19 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 15.20 X 1.30

= 3.21 KN.m < 8.66 KN.m Hence safe

b Shear Force = 0.5 wL

= 0.5 X 15.20 X 1.30

= 9.88 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

44
= 5 X 15.20 X 1300
384 X 69000 X 5718000

= 1.43 mm < 4.81 Hence safe

Allowable deflection = L / 270 i.e 4.81 mm

Page 42 of 53
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm THK WITH CUPLOK & AL BEAMS

6.0 Design of KT-LOK (Cuplok)

Material Grade OF Cuplok Standards = 355

Tube Dia. = 48.3 mm
Tube Thickness = 3.2 mm
E = 210000 N/mm2
Area (Ag) = 4.56 cm2
Ixx = 11.64 cm4
r = 1.60 cm
Ledger lift (l) = 2000 mm
Effective Ledger lift (le) = 1700 mm
Slenderness (λ = l/r) = 106.39
< 180 Section is safe in slenderness

δ = λ
√π²E/fy
= 106.39
√(π² x 210000 )/355

= 1.39

Ø = 0.5[ 1 + 0.49(δ-0.2) + δ²]

= 1.76

ψ = 1
Ø + (ز -δ²)^0.5

ψ = 0.35

N = ψ x A x fy

N = 56922.3 N

N = 56.9 KN
FOS = 1.65
Pc = 34.50 KN
> 19.76 kN
Hence safe

Page 43 of 53
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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - SLAB 300mm THK WITH CUPLOK & AL BEAMS

7.0 Design of Jack

Max. Total Leg Load = 19.76 kN

Safe Working Load Capacity = 40.00 kN Refer Annex B

Section is safe

8.0 Design of Bracing

The design of bracing & horizontal restraint force required to be transmitted through the braces
is specified in BS 5975 "Falsework".
The code specifies the minimum lateral stability criteria equivalent to the greater of either 2.5% of the
vertical load in the standards acting horizontally at the point of application the load, or horizontal
forces from wind, erection tolerances, non-vertically, concrete pressures and other forces acting as
described in the code.

Max. Total Leg Load = 19.76 kN

The safe working slip force of the coupler = 6.1 kN
thus,
2.5% of 19.76 kN = 0.494 kN
No. of legs one brace can cover = 6.25 / 0.494
= 12.65
One Brace is required for 7 legs
Recommed to tie Scaffold structure with permanent structure at every floor height

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DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1200mm THK WITH CUPLOK & AL BEAMS

1.0 Design Basis Report

1.1 STRUCTURE FOR SLAB FORMWORK

INTRODUCTION:
This design basis report is for the design and construction for formwork of Slab

Formwork forms part of temporary works. The temporary works should

satisfy static equilibrium at every stage of construction, taking into account dead load,
erection loads and wind loads if any etc complete.

1.2 Applicable codes: CIRIA report 1985

British Concrete Society - Formwork a guide to good practice
BS 5975:2019
BS EN 12812-1:2009
BS5950:2000
BS449-2-1969
BS5268-2:2002
ACI:R347

1.3 Design Parameter:

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m3)

2
Construction Operation load (Q2p) = 0.75 kN/m

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

1.4 Formwork Referance Drawing No: AZ-SE-2425-E0842-SFL1-TD002 (R0)

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DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1200mm THK WITH CUPLOK & AL BEAMS

1.5 Material of Construction :

a. Steel : Tube : 48.3 OD, 3.2 mm Thk
BS 1139/ BS EN 39 / EN 10219-1

Yield stress = 355/275 Mpa (S355 /275 Grade)

b. Finnish Plywood used for Conventional support of Beam /Slab Provided by Main contractor (Refer Annex A)
Properties
Thickness = 18 mm
3
Density = 6.5 KN/m
2
Bending Stiffness (EI ply ) = 2.3 kNm /m
Moment of resistance (fZ) = 0.708 kNm/m
Shear load (qA) = 9.53 kN/m

Doka-H20 properties
2
El = 500 kN/m

2
Area = 11.87 cm
4
Ixx = 4500 cm
3
Zxx = 352 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 5.0 KNm
Permi. shear force = 11.0 KN
Weight = 5.2 Kg/m
2
Yeild Stress = 250 N/mm

d Aluminium beam T150 :- KT-DW (Double web) beam

Properties
2
E = 69000 N/mm
2
Area = 18.61 cm
4
Ixx = 571.8 cm
3
Zxx = 75.19 cm
2
allowable bending stress = 165 N/mm
Permi. Bending Moment = 12.62 KNm
Permi. shear force = 44.61 KN
Weight = 5.03 Kg/m

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DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1200mm THK WITH CUPLOK & AL BEAMS

2.0 Load Calculation for Beam - 1200mm THK.

Load according to BS EN 12812-1:2009

2
Dead Load of formwork (Q1) = 0.5 kN/m

2
Construction Operation load (Q2p) = 0.75 kN/m

3 3
Concrete Load (Q2b) = 25 kN/m (2500 kg/m )

Construction Operation load (Q4) = 0.1 x Q2b KN/m²

0.75 KN/m² < Q4 < 1.75 KN/m²

Thickness of concrete Beam 1.200 m

Dead Load of formwork (Q1) = 0.5 KN/m²

Concrete Load (Q2b) = 30 KN/m²

Construction Operation load (Q2p) = 0.75 KN/m²

Construction Operation load (Q4) = 1.75 KN/m²

Total Load (W) = 33 KN/m²

Load on Vertical support

Spacing of vertical in X direction = 0.60 m

Spacing of vertical in Y direction = 1.80 m
Beam is Simply supported

Total Load on Vertical = 17.82 KN

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DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1200mm THK WITH CUPLOK & AL BEAMS

3.0 Design Of Densified Wooden Ply

Ply = 1.8 cm Thk b= 1.00 m width

2
Design Data EI ply 2.3 kNm /m
fZ 0.708 kNm/m
qA 9.53 kN/m
Loadings

Thk Span (L) Load (W)

(m) (m) KN/M2
0.018 0.305 33.00 As Aluminium beam (S150) are at 0.305 c/c.

Checks:

a Bending Moment = 0.1 WL²

= 0.10 x 33.00 x 0.31 x 0.31

= 0.31 KNm < 0.71 kNm

Hence safe
b Shear Force
= 0.6 WL

= 0.60 x 33.00 x 0.31

= 6.04 kN/m X X < 9.53 kN/m X

Hence safe

4
c Deflection = [ ( 0.00688 W L ) / ( E I ) ]
4
= 0.00688 x 33.00 x 0.305
2.3
= 0.00085 m
= 0.85 mm < 1.13 mm Hence safe

Allowable deflection = L / 270 i.e 1.130 mm

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DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1200mm THK WITH CUPLOK & AL BEAMS

4.0 Design of Secondary Beam (Aluminium beam S150 :- KT-SW (Single web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
(m) KN/m2 KN/m Cm 4 Cm 3 N/mm2
KT-SW 0.60 33.000 0.305 10.07 369.34 48.88 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 10.07 X 0.60

= 0.45 KN.m < 8.66 KNm Hence safe

b Shear Force = 0.5 wL

= 0.500 X 10.07 X 0.60

= 3.02 KN < 28.64 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

4
= 5 X 10.07X 600
384 X 69000 X 3693400

= 0.07 mm < 2.22 Hence safe

Allowable deflection = L / 270 i.e 2.22 mm

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1200mm THK WITH CUPLOK & AL BEAMS

5.0 Design of Main Beam (Aluminium beam S150 :- KT-DW (Double web) beam)

Member Span (L) Load Spacing Loading (w) Ixx Zxx E value
(m) KN/m2 Effective KN/m Cm 4 Cm 3 N/mm2
KT-DW 1.8 33.00 0.30 9.90 571.8 75.19 69000
Checks:

a Bending Moment = 0.125 wL²

2
= 0.125 X 9.90 X 1.80

= 4.01 KN.m < 12.62 KN.m Hence safe

b Shear Force = 0.5 wL

= 0.5 X 9.90 X 1.80

= 8.91 KN < 44.61 KN Hence safe

4
c Deflection = [ ( 5/384 w L ) / ( E I ) ]

44
= 5 X 9.90 X 1800
384 X 69000 X 5718000

= 3.43 mm < 6.67 Hence safe

Allowable deflection = L / 270 i.e 6.67 mm

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DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1200mm THK WITH CUPLOK & AL BEAMS

6.0 Design of KT-LOK (Cuplok)

Material Grade OF Cuplok Standards = 355

Tube Dia. = 48.3 mm
Tube Thickness = 3.2 mm
E = 210000 N/mm2
2
Area (Ag) = 4.56 cm
4
Ixx = 11.64 cm
r = 1.60 cm
Ledger lift (l) = 2000 mm
Effective Ledger lift (le) = 1700 mm
Slenderness (λ = l/r) = 106.39
< 180 Section is safe in slenderness

δ = λ
√π²E/fy
= 106.39
√(π² x 210000 )/355

= 1.39

Ø = 0.5[ 1 + 0.49(δ-0.2) + δ²]

= 1.76

ψ = 1
Ø + (ز -δ²)^0.5

ψ = 0.35

N = ψ x A x fy

N = 56922.3 N

N = 56.9 KN
FOS = 1.65
Pc = 34.50 KN
> 17.82 kN
Hence safe

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR FIRST FLOOR SLAB - BEAM 1200mm THK WITH CUPLOK & AL BEAMS

7.0 Design of Jack

Max. Total Leg Load = 17.82 kN

Safe Working Load Capacity = 40.00 kN Refer Annex B

Section is safe

8.0 Design of Bracing

The design of bracing & horizontal restraint force required to be transmitted through the braces
is specified in BS 5975 "Falsework".
The code specifies the minimum lateral stability criteria equivalent to the greater of either 2.5% of the
vertical load in the standards acting horizontally at the point of application the load, or horizontal
forces from wind, erection tolerances, non-vertically, concrete pressures and other forces acting as
described in the code.

Max. Total Leg Load = 17.82 kN

The safe working slip force of the coupler = 6.1 kN
thus,
2.5% of 17.82 kN = 0.4455 kN
No. of legs one brace can cover = 6.25 / 0.4455
= 14.03
One Brace is required for 7 legs
Recommed to tie Scaffold structure with permanent structure at every floor height

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0842/2425 PROPOSED G+1P+5 STOREY RESIDENTIAL BUILDING

DETAILS :- DESIGN OF FORMWORK FOR SLABS - SUPPORTING DOCUMENTS

1.0 Design Basis Report

ANNEX - A
PLYWOOD PROPERTIES