Ingenuity CT/Core/Core: System Installation Instructions
Ingenuity CT/Core/Core: System Installation Instructions
CSIP Level 0
459801325411
Revision S
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purchase or (b.) used to meet regulatory commitments as required by the FDA under 21 CFR 1020.30 (and any amendments to it) and other local
regulatory requirements. Use of this document or digital media by unauthorized persons is strictly prohibited.
Warranty Disclaimer
Philips provides this document without warranty of any kind, implied or expressed, including, but not limited to, the
implied warranties of merchantability and fitness for a particular purpose.
Limitation of Liability
Philips has taken care to ensure the accuracy of this document. However, Philips assumes no liability for errors or
omissions and reserves the right to make changes without further notice to any products herein to improve reliability,
function, or design. Philips may make improvements or changes in the product(s) or program(s) described in this
document at any time.
Password Notice
The PASSWORD is the property of Philips Healthcare and is provided for the exclusive purpose of providing access to
selected service utilities which are described in this service manual as being associated with the password. Use of this
password for any purpose other than for the access to the selected services utilities is strictly prohibited.
Safety
WARNING: In addition to the warnings listed below, follow all safety guidelines as described in the
Safety Manual. Failure to do so can result in severe personal injury.
WARNING: Before initiating a movement of the patient table or gantry, make sure that the area is free
of obstructions such as tools, boxes, chairs, and step stools. Physical injury or damage can
occur.
All of the moveable assemblies and parts of this equipment should be operated with care and routinely inspected in accordance with
the manufacturer’s recommendations contained in the equipment manuals.
Only properly trained and qualified personnel should be permitted access to any internal parts. Live electrical terminals are deadly; be
sure line disconnects are opened and other appropriate precautions are taken before opening access doors, removing enclosure
panels, or attaching accessories.
Electrical-grounding Instructions
The equipment must be grounded to an earth ground by a separate conductor. The neutral side of the line is not to be considered the
earth ground. On equipment provided with a line cord, the equipment must be connected to a properly grounded, three-pin
receptacle. Do not use a three-to-two pin adapter.
Gamma radiation presents exposure risk to the operator and others in the vicinity of a radioactive source. Radiopharmaceutical-filled
phantoms present the greatest risk, while sealed sources present lesser risk. Exposure mitigation procedures described in the GSS NA
radiation safety documents can reduce this risk. Operators should use a combination of time, distance, and shielding techniques to
reduce the exposure to themselves and others from sealed sources and injected phantoms. Philips employees are obligated to comply
with the conditions in Philips GSS NA’s Radioactive Materials License, out of state license reciprocity agreements, and the customers’
radioactive materials licenses.
The useful and scattered beams can produce serious or fatal bodily injuries to any persons in the surrounding area if used by an
unskilled operator. Adequate precautions must always be taken to avoid exposure to the useful beam, as well as to leakage radiation
from within the source housing or to scattered radiation resulting from the passage of radiation through matter.
Those authorized to operate, participate in or supervise the operation of the equipment must be thoroughly familiar and comply
completely with the current established safe exposure factors and procedures described in publications, such as: Subchapter J of Title
21 of the Code of Federal Regulations, “Diagnostic X-ray Systems and Their Major Components”, and the national council on
radiation protection (NCRP) no. 102, “Medical X-ray And Gamma-ray Protection For Energies Up To 10 Mev-equipment Design and
Use”.
Those responsible for planning of x-ray and gamma-ray equipment installations must be thoroughly familiar and comply completely
with NCRP no. 49, “Structural Shielding Design and Evaluation for Medical of X-rays and Gamma-rays of Energies Up to 10 Mev”.
Failure to observe these warnings may cause serious or fatal bodily injuries to the operator or those in the area.
Symbol Descriptions
Recycle Label
Dispose of in accordance with your country’s
requirements. This label indicates that there is
Crush warning symbol material in the system that you must separately
collect and recycle in accordance with the
requirements of the European Waste Electrical
Equipment (WEEE) Directive.
Revision History
• Deleted the email address for feedback, and replaced with seeking next
level support
E-113091 E April 2019
• Updated Figure C-4 on page 336, Figure C-5 on page 337, and Figure C-18
on page 351
E-114919 F June 2019 • Add a note of choosing the couch type in section Select Couch Type
• Updated Figure C-4 on page 336, Figure C-5 on page 337, Figure C-18 on
page 351 and Figure C-19 on page 352
E-117871 G August 2019
• Removed Figure C-6 in the previous revision
• Updated Table C-1 on page 348
• Added CRC Rack for HP Z4/Z8 (Gen 5.3) Installation on page 138
• Added The (Gen 5.3) HP Z4/Z8 CRC Rack on page 139
• Extended the scope of IMR Console (Two components Host and CIRS
Racks) on page 147 so that it applies to Gen 5.3
E-116759 H September 2019
• Added HP Z4 Connections to the CRC Rack on page 154
• Added Z8 Server Connections to the CRC Rack on page 160
• Updated Section Set the Date and Time Properties on page 296 to add
instructions for systems running windows 10.
E-125429 M July 2020 • Added Checking TEAL/PDU Cable Connection on page 218
E-128140 N August 2020 • Added Remote Service and System Configuration Settings on page 312
CN365281 Q November 2021 Added Options for System Installation on page 321
Appendix B O-Mar Image Labeling and other System Options: ........................... 325
B.1 Overview ............................................................................................................... 325
B.2 O-MAR Image Labeling............................................................................................. 326
This manual defines the installation procedures applied to the following Ingenuity CT systems.
• Ingenuity CT with IMR (728326)
• Ingenuity Core 128 (728323)
• Ingenuity Core (728321)
Note: The names Ingenuity CT and Ingenuity Elite may be used interchangeably throughout this document.
Only certified CT Engineers and authorized distributors shall install the Ingenuity CT scanner. FSE and
specialists trained on the Brilliance Power systems will be able to perform a complete system installation.
Prior to the start of the installation, a Service Engineer, together with the Hospital’s facility representative
and local Project Manager are required to inspect the site. Individual site layout and environmental
specifications are reflected in the final site planning drawings. All materials needed for installation are
included with the scanner.
1.2 Safety
Note: Before you start the installation you must read and understand all guidelines in the System Safety
Instructions manual.
IMPORTANT: Forklift may only be operated by Licensed Lift Truck Operators Only!
Note: Perform a pre-site inspection of the floor before drilling, check for leveling or high spots on the floor.
Gantry anchoring holes must be drilled and cleaned prior to transporting the Gantry into the scanner
room. Refer to the system Planning document, available on the InCenter.
Note: Make sure that the ambient scan room temperature is 20 -24 °C (68 -75 °F). In order to perform
Performance and Calibration, the Gantry must be ON for a minimum of 8 hours to allow system
temperature stabilization. Therefore, switch ON the Gantry after the completed Installation and do not
turn it OFF at the end of the day.
IMPORTANT: Use of calibrated tools and test equipment in this installation must be recorded. Properly
document tool and calibration information in Table H-3 on page 400.
The following table lists the tools necessary for installation of this system. A Standard 1/2” Drive Socket
set (6-12PT inch) is also required.
Note: Make sure that Gantry Transport Dollies and Patient Support Dollies are ordered prior to installation.
These items are provided by either the Last Mile Provider or the Local Organization.
4535 670 06601 Returnable Gantry Casters and Hoist Rings Kit 1
Note: If the site installation requires the Gantry to be hoisted or lifted into location, then the Gantry lifting kit
(4598 000 91291) needs to be ordered.
Note: For systems with Harmonized phantoms (Figure 1-1) or New Blue-System Performance Phantom
453567135965 (without low contrast pins) (Figure 1-2), the service material biocide 459801778031 needs to
be ordered. Follow the instructions from the phantom package to put the biocide into phantom water.
Requires
P/N Code Description Qty
Calibration
CT Service Tool Kit *make sure that the tool kit includes
4535 662 84931 TC226 a 1/2” ratchet to lower and raise the gantry. (XXX is this 1 No
required)
Reading The values of all detectors received at the same angular and focal position
Row Detectors Row - the detector assembly is built from "n" rows of detectors where "n" is 64 rows
Slice 672 Detectors along the X axis of the DMS, (with the same Z coordinate)- the DMS has 64 Slices
Subfan/Reading A set of samples measured in one integration period for one row
View/Frame All the samples measured during one integration period for one row
1.5.2 CT Sub-assemblies
Table 1-5: CT Sub-assemblies
ACQ Acquisition card, in the CIRS, receives the measurement data (FEE data) from the DMS (RCOM card)
ADMC Array Detector Module Card—Brilliance CT PCB with 8 ASICs and electronic components (excluding PDA)
AS Anti-Scatter collimator
DAS Data Acquisition System (Detectors, ADMC boards and RCOM board)
DMB (MB) DMS motherboard—consisting of the LMB (Left) and RMB (Right)
DOM Dose Modulation Unit - controls the current (mA) to the X-ray tube according to anatomy shape
CIRS Common Image Reconstruction System—receives the FEE data and reconstructs it to image
Ref_Conv Reference Converter, a unit that converts the reference detector analog readings into digital
This section describes how to mark and drill the holes for the Gantry and the Patient Support Anchoring
Studs, using the floor drilling template.
Figure 2-1 shows the Mylar drilling template pieces diagram.
Description Description
Masking Tape
Note: Make sure to check and enable proper space for the Templates to be placed from the back wall area.
3. Use the Drilling Templates alignment guides to align the two templates.
4. Once the templates are placed and are square to each other, tape down the Drilling Templates using
masking tape. Make sure that areas where drilling will occur are taped down securely to keep the
template in place while drilling (Figure 2-4).
5. Taping of the templates must begin in the center of the Gantry template and radiate outward along
the edges.
Note: Make sure that the Drilling templates stay flat while you apply the tape. Apply the tape symmetrically.
!
CAUTION: Use caution when drilling into the concrete. The drill bit may hit rebar causing the bit to bind.
This may result in loss of control of the drill and personal injury.
1. While using the template mark the center of the hole on the floor prior to using center punch.
2. Use the provided center punch to transfer the holes from the template to the floor. This will create a
guide indentation in the floor to aid in drilling (Figure 2-5).
3. There must be 13 holes in total, 8 for the Gantry and 5 for the Patient Support.
!
CAUTION: Use caution when drilling into the concrete. The drill bit may hit rebar causing the bit to bind.
This may result in loss of control of the drill and personal injury.
1. To prepare for drilling out the pilot holes, place the ¼" drill bit into the hammer drill. This is the
smallest of the masonry drill bits that are provided in the kit as shown in Figure 2-5.
2. Place masking tape around the ¼" drill bit ¼" up from the tip of the drill bit as shown in Figure 2-6.
Proceed to drill into the floor to a depth of approximately ¼" using the small holes in the template as
a guide.
Note: Make sure the drill is plumb from the side and the front views.
a. When the bottom of the layer of tape reaches the floor you have created a hole with a depth of ¼".
Note: Vacuum during and after drilling operation to remove the dust generated.
Figure 2-6: 1/4” Bit Drills pilot holes in the template. Vacuum during and after drilling
5. Push the screwdriver all the way down in the hole and put your finger on the shaft of the driver at the
top of the hole. Use a ruler to measure the distance which needs to be close to 2.0" + ¼” or (5.08 cm
+6.35 mm).
Careful unpacking and transporting of the system units will help to prevent damage to the equipment
and make installation easier.
This chapter provides instructions to unpack and transport the following units, in the order listed:
• Unpack the Gantry on page 40.
• Unpack The Patient Support on page 74.
• Unpack the CRC/IMR Racks on page 77.
• Unpack the TEAL (PDU) on page 90.
• Unpack Monitors, Keyboard and Mouse on page 101.
If damage is noted at the point of receipt or during installation, file the necessary claim(s) per your local
processes and provide any information regarding the damage/pictures to file a claim.
Note: While moving the Gantry, push only on the metal parts. Pushing or pulling the glass re-inforced
epoxy covers will damage the doors and hinges.
Left and right references are from the point of view of a person standing at the end of the Patient Support,
facing the Gantry.
Refer to Figure 3-1 on page 37.
IMPORTANT: Read all safety information very carefully. This knowledge could save lives.
Note: Make sure that all required items (against the order) arrived to site and they all are correct.
Table 3-1 on page 38 lists the shipping cases that are included in a delivery of the Ingenuity CT system.
Patient Support (net dimensions are 5653 x 685 x 1067 3215 x 1074 x 818 400 587
with Patient Support extended) 222 x 27 x 42 127 x 42.3 x 32.2 880 1294
Console Table (net dimensions 1200 x 905 x 1176 1270 x 965 x 813 70
includes monitor and access.) 47.2 x 35.5 x 46.3 50 x 38 x 32 193 -
The tubes can be removed from the Gantry using the dolly wheels as jacks once the Gantry is elevated
above the floor or ground. However, the tubes must remain attached to the Gantry until delivered to the
customer site and after the system has been removed from the truck.
IMPORTANT: Dolly wheels (P/N 453567006601), the Gantry Lifting Assembly (P/N 453566502051) and,
Gantry Lifting Sling (P/N 453567068581) must be obtained locally from the SSD or Regional
Office. Elongated jacking stands P/N 453567006621 are needed to lift and remove Gantry
from the shipping crate if a forklift is not available. For shipments from factory to overseas,
the CT system will first be transported to a warehouse from Customs. The Gantry may be
uncrated there and then delivered to the customer’s site.
Note: Other methods that involve lifting the Gantry from the top are available as an alternative using lift
assembly.
!
WARNING: To prevent damage to the system, transport the system only as described in this chapter.
!
CAUTION: Transport the entire system in its original packaging.
!
CAUTION: Expedite unpacking and immediately deliver the Gantry to a room with a stable temperature
according specifications above. Do not leave the Gantry outdoors for more than an hour!
This section describes how to unpack and transport the Gantry. The primary way to move the Gantry is
on the dollies. If the Gantry must be lifted, refer to Using the Forklift on page 44 or LIFTING ASSEMBLY
on page 373.
The Gantry is supplied with or without a packing crate.
• On those systems that are delivered with a packing crate, it is necessary to remove the Gantry from
the skid. Refer to Remove the Gantry from the Pallet on page 44.
Note: You need an open crescent wrench to open the packing crate.
• For systems delivered without packing, continue to Transport the Gantry on page 52.
Note: Drilling the anchoring holes for the Gantry should have been done before bringing the Gantry into the
room. Refer to the Ingenuity CT System Planning document.
!
WARNING: Crush Hazard. Minimize the clearance between the Gantry base and the floor when
transporting the Gantry. This will prevent excess stress on the jack screws and to reduce the
possibility of tipping the Gantry. Failure to comply may result in serious injury or death to
service personnel.
Release Screws
IMPORTANT: Make sure that the forklift is rated for the weight and size of the Gantry. Moving the Gantry
in this fashion should be done with the forks at the lowest possible height.
Figure 3-4 shows the long Gantry “tubes” that are attached to the bottom of the Gantry. The forks of the
forklift go inside the tubes.
Using a Crane
In sites where a forklift is not available the Gantry can be lifted with a crane via a bar and chain (see
Figure 3-5).
Refer to LIFTING ASSEMBLY on page 373.
Note: It is important to order Gantry Transport Dollies and the Patient Support Dollies (P/N 4535 670 06601
and 4535 670 06611—see Figure 3-7 and Figure 3-9) prior to the installation. These items will be provided
by either the Last Mile Provider or the Local Organization. The Gantry is not delivered with the
transport dollies.
Transport dollies/hinges are supplied in special crates.
Figure 3-6: Case for transport dollies Figure 3-7: Case for dollies
Figure 3-8: Case for Hinges Figure 3-9: Case for Hinges
!
CAUTION: Make sure not to damage the Tilt switches when you assemble and disassemble the
Transport Dollies/Hinges.
If the Gantry is delivered with the hinges pre-assembled, skip Step 1 below.
1. Attach the hinge to the sides of the Gantry (two on each side) (see Figure 3-10 below).
Note: Set of four hinge and dollies are 368 lbs, each hinge/dolly is 92 lbs.
2. Remove the bolts from the hinges and connect the dollies (see Figure 3-11 below).
Note: After use, remove the Transport Dollies and store it in the packing case (see Figure 3-9 on page 49).
Figure 3-10: Hinge Mounting Location Figure 3-11: Hinge base mounted
Attachment
points for Attachment
Transport points for
Device Hinges Transport
Dollies
3. Make sure the four dollies are aligned to permit rolling the Gantry in the desired direction.
Note: After the Transport Dollies are attached, remove the set of two Shipping Tubes (288 lbs).
4. Unbolt the steel shipping tubes Figure 3-12: Unbolting the Steel Shipping Tubes
from the Gantry (see Figure 3-12).
Remove Bolts
Shipping Tubes
Figure 3-13: Outline of Gantry and Patient Support (Top View) with Transport Dollies
5. Rotate the circular disks of the Figure 3-14: Transport Dollies Position, Centering Screws and
transport dollies clockwise to lower Attachment Bolts
the rollers to the floor. Verify proper
roller alignment. Continue rotating
each of the circular disks clockwise
until the Gantry base is clear of the
floor by approximately 15-20 mm
(1/2” - 3/4”). The Gantry is prepared
for transport. Push on its solid Transport Dollies in Place
surfaces in the lower half of the
Gantry. Do not push on any of the
electronic boards in the columns. Turn circular disk to move
Turn circular disk: wheel UP or DOWN
Detail
Note: The Gantry should not be transported over uneven flooring. Hard bumps against the Gantry can damage
its more sensitive parts (e.g. ball bearings).
Note: We strongly recommend that you drill the anchoring holes for the Gantry before bringing the Gantry into
the room. Refer to the Site Planning document.
1. Set the support arms with rollers to be aligned with the attachment arms of the transport device (“in-
line” position, see Figure 3-16).
Note: Maximum clearance between the Gantry base and the floor is 15–20 mm (1/2”–3/4”).
Minimum clearance between the Gantry base and the floor is 7 mm (1/4”).
2. Alternately rotate the jack screws clockwise to maintain the Gantry in a level position and raise the
Gantry.
!
WARNING: Crush Hazard—Minimize the clearance between the Gantry base and the floor when
transporting the Gantry. This will prevent excess stress on the jack screws and reduces the
possibility of tipping the Gantry. Failure to comply may result in serious injury or death to
service personnel.
!
CAUTION: The maximum floor clearance for transport is 24 mm (1" in front and 15 mm
(approximately 0.6"behind. For this reason, the transport path should be relatively
smooth and level.
Table 3-3 on page 57 lists the space required for transfer of the Gantry on the Transport Device.
Table 3-3: Gantry Transport Dimensions
Description Dimension
Normal Transport
During normal transport of the Gantry, the minimum floor clearance is 7mm (0.28 in.).
Swivel the hinges (support arms) of the Transport Device out, so that they face each other (see Figure 3-16
on page 55).
!
CAUTION: When the support arms of the transport device are swiveled inwards, there is a danger of
the Gantry tipping. Swivel the support arms inwards only in narrow spaces, where transport
is not possible with the arms swiveled outwards. Swivel the arms outwards again, as soon as
space permits.
Note: Dollies: The dollies have 0'-8" (203.2 mm) diameter hard plastic wheels. Tiled floors should be protected
with 1/4" (6 mm) thick tempered masonite panels or equivalent hard material.
Figure 3-17: Minimum and Maximum Door and Hall Widths (drawing is not to scale)
!
WARNING: The assistance of at least one person, preferably two, is needed to safely complete this
procedure.
Figure 3-19: Rear View of Gantry Figure 3-20: Side Top Cover
Figure 3-21: Right Side of Gantry Figure 3-22: Left Side of Gantry
WARNING: Always remove system power when servicing exposed conductors or access points that
could be considered a shock hazard.
Figure 3-23: Mounting Points for Left and Right Gantry Column(s)
(4) Mounting
Points
!
WARNING: The approximate weight of the cover is 30 Lbs (13.6kg). The following procedure requires
two people.
The rear cover hangs on upper mounting slotted brackets and is secured with 3/4” button cap screws (4
qty) and (2 qty) 3/16” Allen hex screws at the lower left and right corners area of the rear cover as shown
in Figure 3-24 on page 66.
1. Release the six screws.
2. Simultaneously lift the cover from both sides and place it along the wall (standing) in a safe area from
the Gantry.
1. Turn the 1/4” socket head cap screws (1/2 - turn) from the bottom left and right corners on the front
cover.
2. Grasp the side of the Gantry front cover and begin lifting. The air pressured struts soon take over and
will lift the cover on their own.
Note: Cut all tie-wraps to release the cables from the cover.
P6 J3 J2 J1
Microphone
The microphone is located on the top part of the front Figure 3-28: Disconnect the microphone
funnel. Disconnect the cable as shown in Figure 3-28 on
page 70.
Disconnect Here
Laser Markers
There are three laser markers situated on the front Figure 3-29: Disconnect the laser markers
funnel: on the left and right sides and one on the top.
Figure 3-29 on page 70 shows a laser marker cable:
Disconnect both leads from red wire connectors.
Disconnect Here
Stop Buttons
There are four Stop Buttons, two on each side of the Gantry Front Cover (Figure 3-30).
Disconnect the Stop Buttons as follows:
1. Disconnect both black and red wires—one wire from each Stop Button.
2. Do not disconnect the gray wires.
Cover Removal
Figure 3-31 shows the position of the front cover hinges.
1. Before you release the hinge screws, mark the position of the hinges with a felt-tipped pen (Figure 3-
31).
!
WARNING: Place a support (e.g., wooden plank) to support the cover while you release the screws.
2. Release the four screws from each hinge (see Figure 3-32 on page 73) and carefully remove the cover
and store it temporarily in a safe place.
Note: To install the Ingenuity CT Covers, follow the above procedure in the reverse order. It is recommended to
install first the Rear Cover, Side Bottom Covers, Top Side Covers and then the Front Cover.
Note: Make sure that Patient Support Dollies (P/N 453567006611) are ordered prior to installation. These items
are provided by either the Last Mile Provider or the Local Organization.
Note: Make sure the dollies are installed on the Patient Support as it is not delivered with the transport dollies assembled.
The installation procedure is the same as the Figure 3-33: Extended Patient support label
conventional patient support, the footprint is unchanged
and the distance to the gantry is the same.
Note: The Ingenuity Core 128 and Ingenuity Core uses a Conventional Patient Support (STD).
See O-Mar Image Labeling and other System Options on page 325.
Note: When transporting the Extended Patient Support, check for clearance around and through the hallways.
If applicable, the use of a elevator is needed, check the Elevator Lift interior for proper length clearance.
Assemble the dollies to the Patient Support if they are not already installed (see Figure 3-34).
Position the top cover of the packing crate so that it serves as a ramp for unloading the Patient Support
(see Figure 3-36 below). Carefully push the Patient Support off the packing crate.
Figure 3-35: Table with dollies Figure 3-36: Use crate as ramp
IMPORTANT: There are two methods to transport the Workspace Components while crated or on a pallet,
with a forklift or a pallet jack. If the components have not been transported to the
appropriate area for un-crating, obtain assistance from the delivery firm or local site
personnel (qualified in the use of a forklift or pallet jack) to transport the Workspace
Components to the un-crating and pallet removal site.
!
CAUTION: Make sure to wear eye protection when removing S-clips.
1. Remove the S-clips (pry-off with a screwdriver) that secure the shipping crate.
S-clips
2. Remove the Top, Front, and Back crate sides. Then remove the crate sides (see Figure 3-38 below).
Top
Pieces
Sides
Front/
Back
4. Place the top Ramp piece against the Crate base and Figure 3-40: Place ramp again base
secure with the S-clips removed in Step 1 on page 77.
5. Place the Metal bracket of the Ramp into the slot Figure 3-41: Attach ramp in bracket
shown in Figure 3-41 and Figure 3-42.
6. Carefully allow the IMR CIRS/CRC Rack to move down the ramp.
Note: If the computers are already inside the CRC/IMR CIRS & Host Rack, skip this section.
!
WARNING: Lifting Hazard. The host and server are very heavy. Use caution when moving these items.
Failure to comply can result in injury to personnel.
1. Open the container from the top and remove the top shipping box Figure 3-43.
2. Carefully remove the Host Computer from the shipping foam container.
Note: If the computers are already inside the CRC/IMR CIRS & Host Rack, skip this section.
!
WARNING: Lifting Hazard. The host and server are very heavy. Use caution when moving these items.
Failure to comply can result in injury to personnel.
1 Open the container and remove the shipping foam (Figure 3-44).
2. Remove the server from the container.
Figure 3-45:
2. Release and remove the Phillips screws located on the front door of the shipping crate (Figure 3-46).
!
CAUTION: The ECT PDU shipping crate front door is hinged. It opens outwards, from top to bottom.
Figure 3-47: Opening the ECT PDU Shipping Crate Front Door (for example only)
4. Remove the packing insulation foam that protects the ECT PDU main switch (Figure 3-48).
Figure 3-48: ECT PDU Main Switch Protective Foam (for example only)
Insulation Foam
5. Carefully lift the ECT PDU shipping crate top assembly and set it aside in a safe area (Figure 3-49).
Nylon wrapping
6. Release and remove the 6 bolts that secure the ECT PDU to the shipping crate floor (there are 6 bolts
for each of the 2 brackets) (Figure 3-50 and Figure 3-51).
Figure 3-50: Bracket that Secures the ECT PDU (for example only)
Figure 3-51: ECT PDU Floor Bracket Bolts (Right-side) (for example only)
IMPORTANT: If the system delivered with seismic anchoring bracket, secure the 18 bolts (there are 9
bolts for each of the 2 brackets) to attach the PDU to its final location (Figure 3-52).
Figure 3-52: Attach the Seismic Anchoring Bracket (for example only)
WARNING: If there is external damage or if internal components “rattle”, do not apply voltage. Check
for any loose components or connections. If TEAL (PDU), call Tech Support for assistance at
(800-888-TEAL). If ECT PDU, call Tech Support at 86 551 65314271.
!
CAUTION: Damage in transit is always possible. Visible external damage should be noted on the bill of
lading upon receipt and a claim filed with the shipper.
Note: The TEAL (PDU) is shipped with a Seismic Anchoring Bracket attached to its base. Do not discard the
Seismic Anchoring Bracket.
Figure 3-53: Seismic Anchoring Brackets - TEAL (PDU) left, ECT PDU right
Note: Remove the Seismic Anchoring Brackets from pallet and TEAL (PDU) and the ECT PDU. Do Not discard
brackets, if used for seismic applications as required by site.
2. Ensure levelers are raised to avoid damage when moving off pallet.
3. Protect finish, light, extended handles and buttons from damage while uncrating and placement.
4. Using a forklift, lift only by the frame and avoiding damage to sheet metal covers. Avoid casters with
forks.
5. If there is a removable door, remove it while uncrating and during placement to avoid damage to
hinges and latches.
6. The TEAL (PDU) is to be located near the Mains Power Supply wall box, as described in the Site
Planning document.
Note: It is recommended to assemble the Console Table in an open and unobstructed area.
Figure 3-54 on page 92 shows the Console Table after assembly.
Table 3-4: Console Table Components Figure 3-54: Assembled Console Table
Description Qty
Console top 1
Console legs 2
!
CAUTION: Two people are required to raise the top cover and remove the table from the shipping crate.
The bands securing the crate are tightened with high tension. Before cutting bands, wear
protective glasses and gloves, turn your head to one side, away from the metal band in
order to avoid injury from the cut ends springing out.
Securing Bands
slot
5. Using a cutting knife remove the plastic wrapping Figure 3-58: Remove plastic wrapping
from all the kit parts.
Align
screw
holes
3. Insert the four M6 screws Figure 3-60. Do not tighten Figure 3-61: Insert screws
the screws yet Figure 3-61 below.
M6
4. Repeat Step 1 on page 96 - Step 3 on page 97 for the Figure 3-62: Insert M6 screws
other leg as shown in Figure 3-62.
1. Insert and tighten the two M6 screws and washers Figure 3-64: Secure cable duct to console table legs
that secure the Console Table legs (Figure 3-63) to
the Cable Box (see Figure 3-64). Do not tighten the
screws.
3. Align the table leg to be flush with the sides of the Figure 3-65: Make sure the table legs are flush with
table (see Figure 3-65). the sides
Flush sides
4. Tighten the screws securing the Cable Duct to the Table Console Legs.
Note: The leg must be flush with the Cable Box and the side of the table (see Figure 3-65 on page 100).
5. Tighten the six M6 screws. The leg must be flush with the side of the table.
6. Repeat this assembly procedure for the other leg.
7. Two people carefully turn the table over. Don’t scratch the table top.
8. Adjust the leveling pads and level the table if necessary (see Figure 3-66 below).
9. Transport the Console Table to the required position. Leave a working space behind the table.
Note: Perform this procedure after completing the Common Console Table Installation.
1. Open the contents of the accessories container and Figure 3-67: Console Table Harness
remove the Console Table Harness Kit shown in
Figure 3-67.
Note: Perform these steps after completing the System Figure 3-68: Route cable harness to side of table
Console Installation.
2. Route the Cable Harness to the side of the Console
where the Host Rack is located; this may be on the
right or left side of the Common Console as shown
in Figure 3-68.
3. Route the Scan Control Box cable to the side of the
Console where the Host Rack is located. Route this
cable along with the Cable Harness. The end of the
harness sleeve
4. Use cable ties to join the Scan Control Cable to the
Cable Harness.
5. Set the end of the harness sleeve at the end of the
Common Console Cable Duct. Figure 3-69: Secure Cable Harness
6. Secure the harness in place with tie wraps along the
entire length of the Cable Duct.
7. Pull all the cables out from the Cable Duct and
assemble the Cable Duct Cover with Phillips screws.
Note: The leg must be flush with the side of the Cable Box.
Tie Wraps
1. Connect the DVI connectors and the power Figure 3-71: Connections to the Keyboard, Monitors and Mouse
cables shown in Figure 3-72 to the monitors.
To Monitors
To PDU
Note: It is not necessary to bolt the Console Table to the floor unless required by local or national regulations.
Materials for anchoring the Console Table are not included with the system.
!
CAUTION: Use caution when drilling into concrete. The drill bit may hit rebar causing the bit to bind.
This may result in loss of control of the drill and personal injury.
1. Determine the specifications of the holes required for the floor anchors (drill bit diameter, hole depth
and installation tools).
2. Drill holes according to specifications determined by the customer’s engineer of record.
5. Repeat the procedure for all four legs (see Figure 3-74 on page 106).
6. Mark and drill holes for anchors (local purchase).
Figure 3-74: Table with Anchors Figure 3-75: Table Leg Ready for Bolting to the Floor
Note: For isolation of the system, refer to the site documentation to use the Isolation Kits (4535 672 41121,
ship-with) and follow instructions in the kit to isolate the system from the Hospital.
This section includes the following procedures:
4.1Position the Gantry on page 107.
4.2Position the Patient Support on page 113.
Note: Always refer to the latest revision of the site preparation documentation before starting the installation
procedure.
The installation materials included with the system are for anchoring the Gantry to a solid (no cover)
concrete floor.
0.0
0.0
ISOCENTER
1. Position the Gantry to align the through-holes of each of the column base with the four visible floor
anchors.
!
WARNING: PINCH HAZARD. USE CAUTION WHEN LOWERING THE GANTRY TO THE FLOOR. FINGERS
CAN BE CAUGHT IN CLOSE CLEARANCES BETWEEN THE GANTRY AND THE FLOOR UNTIL
COMPLETELY LOWERED. FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY TO
SERVICE PERSONNEL.
2. Alternately rotate the circular disks counterclockwise to maintain the Gantry in a level position and
lower it to the floor. Do not remove the transport dollies because the Gantry still must be leveled. The
procedure is described later.
3. Place an anchor bolt (4535 671 362381) (1/2” -13 x 2.25 LG), 1/2” flat washer (T11-447) and mylar
washer (4535 672 41121) together (refer to Figure 4-2).
4. Place a mylar strip (4535 672 45941) around the anchor bolt and insert it through each column base
through-hole and into the floor anchor.
Note: There are (8) anchors for the Gantry and mylar strips (T25B-1037) to secure the system.
Mylar Washer
5. Repeat the previous step for the remaining three external Gantry anchor bolts. It may be necessary to
adjust the position of the Gantry to permit engagement of all four bolts in the floor anchors (see
Figure 4-3 on page 111).
Note: The remaining (4) Gantry internal bolts are done after system is power up and tilt enabled.
ship tilt bolt ship tilt bolt ship tilt bolt ship tilt bolt
6. Open the Gantry front and rear covers with a 3/16” Allen wrench.
7. Remove the Gantry rear cover and set it aside.
8. Remove the four bolts that secure the Gantry from tilting during shipment (Figure 4-3). Make sure to
remove the bolts and the spacers (Figure 4-4) and (Figure 4-5).
Note: Keep shipping bolts on site for future system repair and maintenance. (e.g., bearing replacement or gantry
relocation)
!
CAUTION: Make sure to remove the spacer. Failure to do so will hinder the tilt function.
Figure 4-4: Remove shipping bolt Figure 4-5: Remove shipping bolt spacer
Note: Note that the Gantry should still be attached to the transport devices. If this is a Mobile system, refer to
the Options section of the CFE for the Mobile System Document. The locking mechanism is different for
the mobile systems.
Note: The Gantry must be in its final position before you begin these steps. The rear and front anchor bolts in
each support column must be partially threaded into the floor anchor nuts. The inside anchor bolts may
already be in or may be inserted later when the Gantry can be tilted 5 degrees forward.
!
WARNING: LIFTING HAZARD. THE PATIENT SUPPORT IS VERY HEAVY AND SHOULD BE MANEUVERED
BY TWO PEOPLE. IT TAKES TWO PEOPLE TO LIFT THE REAR OF THE PATIENT TABLE AND
ONE MORE TO REMOVE THE REAR DOLLY. USE CAUTION WHEN MOVING THIS ITEM.
FAILURE TO COMPLY CAN RESULT IN INJURY TO PERSONNEL.
1. Note the location of the five pre-drilled anchor holes in the floor. Roll the Patient Support on its
transport dollies into the approximate position over the holes.
Note: Final installation and application of power to the Patient Support will happen in Install the Patient
Support .
4. Resistance should be >100 KNote: the other lead will go to the facility ground.Refer to Figure 4-7.
If the resistance is not >100 Kan anchor bolt may be touching building steel. Make sure the Gantry
is properly insulated, refer to Step 3 on page 109 and Figure 4-2.
5. Record the resistance in Table H-2 (see Installation Record Document on page 397).
6. Reconnect the facility ground. Torque to 8.0 ± 0.48 Nm (70.8 ± 4.3 in-lb).
Note: Always refer to the latest revision of the site preparation documentation before starting the installation
procedure.
The TEAL (PDU) must be configured to comply with local voltage and frequency.
The Service Engineer is only authorized to connect the power cable to the Gantry Left Column.
IMPORTANT: If a STACO Power Conditioner is installed, it should be set in Maintenance By-pass mode
enabling the scanner to be operated until the Chloride representative arrives.
In this mode the normal benefits of the UPS or Voltage Regulator are not enabled.
IMPORTANT: The service engineer must be present for the first Start-up of the Power Conditioner with
the Chloride service representative.
WARNING: Ensure all electrical connections are tight. Loose connections are the most common failure
point in this and all wiring systems.
Note: Only a licensed electrician authorized by the customer may perform line power device installation. The
FSE is not authorized to install line power devices.
Note: Regardless of worldwide location, the Start Up form should be filled out and emailed to
[email protected] or faxed to: 440-248-8002, and STACO will contact the listed contact on
the form to schedule the Start-Up session. While in Maintenance By-pass mode, the scanner can be
operated, but the normal benefits of the UPS or Voltage Regulator will not be in place.
Note: Always refer to the latest revision for site preparation information before starting the installation
procedure.
Note: A small UPS device is an available option for protecting the CRC cabinet only. It is wired from the
Gantry with Philips supplied cables and may be purchased with any of the choices above when a full
system UPS is not selected.
Note: The additional GND is for safety over-current protection; purchase locally according to local regulations
and PRD documents.
WARNING: Incoming power at the wall box must be completely removed. Make sure to locked off the
wall box. failure to comply can result in serious injury or death to service personnel.
This section describes the following procedures (refer to Figure 5-3: Gantry Left Column
Figure 5-3 on page 123:
1. Connect the Main Power on page 124.
2. Connect the X-ray ON and Power ON Lamp
Indicators on page 126.
3. Connecting Output Power to the Operator Console
on page 127.
4. Connect the GND for CRC Rack on page 129.
4. Connect the main power cable to the power terminal block (TB10). Refer to Figure 5-5 for proper
configuration.
5. Tighten the cable to the terminal block to 1.9-2.02 Nm (16.8-19.47 in-lb)
6. Confirm that the main cable has been torqued to the specific value and record as pass in Table H-2
(see Installation Record Document on page 397).
7. Connect the APE cable to the power terminal block (APE). Refer to Figure 5-5.
8. Tighten the APE cable to 8 Nm ± 0.48 Nm (70.8 in-lb ± 4.3 in-lb).
9. Confirm the APE cable has been torqued to the specific value and record as pass in Table H-2 (see
Installation Record Document on page 397).
Note: The additional GND is for safety over-current protection; purchase locally and in install (if required)
according to PRD documents.
Figure 5-4: Gantry Access Panels Figure 5-5: Main Terminal Block TB 10
Black
White
GND
APE
Note: When routing cables through ducts and troughs, add a pull-string to enable future pulling of additional
cables.
Do not connect the Host and Server or UPS power cables to the Gantry yet.
!
CAUTION: Do not route cables in the Tilt area.
Route all cables to the Right Gantry column through the left access panel (see Figure 5-4 on page 125).
1. Connect the Door Switch to the terminal as Figure 5-10: GND Terminal
shown in Figure 5-10 on page 130.
Door
Switch
Terminal
Cable
Cable No.
Connector on Figure 5-11: Connect Cables to GHOST
Description GHost
P27 P16
Note: Leave sufficient cable to enable direct connection to the RCOM for a bypass test.
!
CAUTION: Do not bend the optical cable! A curve of less than 3cm radius will damage the cable.
Connect the cables to the terminal from top to bottom according to the label next to the terminal.
Note: Secure the cable so that it won’t interfere with any gantry motion.
Note: Secure the cable so that it won't interfere with any gantry motion.
Note: Secure the cable so that it won't interfere with any gantry motion.
Remote USB extender on Gantry right column Local USB extender in HOST rack
WARNING: Before installing, make sure that all power has been shut off at the Gantry, particularly the
TEAL (PDU) transformer (If applicable) and the Gantry itself.
WARNING: If there is a UPS on site, turn it off before performing the following procedures.
Note: If not anchoring the Rack, skip this section. Go to CRC/IMR Rack Installation .
Affixing the Combined Rack to the floor is not mandatory unless dictated by local or national
regulations. Accessories for anchoring the Combined Rack are not included with the system.
However, anchoring holes for the Combined Rack have been prepared at the bottom panel of the rack.
You can use the holes in the Rack as a template or use the drawing in Figure 5-18 on page 137.
• The Rack can be mounted against a wall (the back side of the rack) up to the point where the splash
guard contacts the wall.
• For ease of service of the server computer, verify clearance of at least 60mm to the right side of the
Rack.
• The anchoring holes’ diameter is 15mm to allow the usage of up to 10mm (3/8inch) thick screws.
• This diameter allows tolerance of ±2mm in drilling.
• The length of the screw should be longer then 85mm (3.5inch).
!
CAUTION: Use caution when drilling into the concrete. The drill bit may hit rebar causing the bit to bind.
This may result in loss of control of the drill and personal injury.
1. Determine the specifications of the holes required for the floor anchors (drill bit diameter, hole depth
and installation tools).
2. Drill holes according to specifications determined by the customer’s engineer of record.
11
0.43
WARNING: Before installing, make sure that all power has been shut off at the Gantry, particularly the
PDU Transformer (if applicable) and the Gantry itself.
WARNING: If there is a UPS on site, turn it OFF before performing the following procedures.
Figure 5-19: Gen 5.3 Console System
HP Z8 Server
HP Z4 Host
Computer
Computer
Auxiliary
Bracket
1. Open the front door of the CRC Rack. Figure 5-21: Pull out Host
2. If applicable, remove the auxiliary bracket in front of
the trays (secured with two thumbscrews). Refer to
Figure 5-19 on page 138.
3. Pull out the Retaining Latch Locking pin (see
Figure 5-20).
4. Turn the Retaining Latch that secure the trays 90deg.
clockwise and carefully pull out the Host tray (see
Figure 5-21).
Retaining Latch
HP Z4 Host
Computer and Tray
Locking Pin
5. If applicable, carefully tilt the Host computer forward to remove the foam block underneath the rear
of the computer.
6. Carefully push the tray back into position.
7. Repeat Step 4 on page 142 (turn the latch counterclockwise) to Step 5 on page 143 for the Server.
8. Slide the tray back into the Rack and secure with the Retaining Latch.
9. IF applicable, reinstall the Auxiliary Bracket for Seismic sites (see Figure 5-22).
WARNING: Before installing, make sure that all power has been shut off at the Gantry, particularly the
TEAL (PDU) Transformer (if applicable) and the Gantry itself.
WARNING: If there is a UPS on site, turn it OFF before performing the following procedures.
Figure 5-22: Gen 5.1 Console System
HP Z840
HP Z440 Host Server
Computer Computer
Auxiliary
Bracket
1. Open the front door of the CRC Rack. Figure 5-24: Pull out Host
2. If applicable, remove the auxiliary bracket in
front of the trays (secured with two
thumbscrews). Refer to Figure 5-22 on page 141.
3. Pull out the Retaining Latch Locking pin (see
Figure 5-23).
4. Turn the Retaining Latch that secure the trays
90deg. clockwise and carefully pull out the Host
tray (see Figure 5-24).
Retaining Latch
HP Z440 Host
Computer and Tray
Locking Pin
5. If applicable, carefully tilt the Host computer forward to remove the foam block underneath the rear
of the computer.
6. Carefully push the tray back into position.
7. Repeat Step 4 on page 142 (turn the latch counterclockwise) to Step 5 on page 143 for the Server.
8. Slide the tray back into the Rack and secure with the Retaining Latch.
9. IF applicable, reinstall the Auxiliary Bracket for Seismic sites (see Figure 5-22).
WARNING: Before installing, make sure that all power has been shut off at the Gantry, particularly the
TEAL (PDU) Transformer (if applicable) and the Gantry itself.
WARNING: If there is a UPS on site, turn it OFF before performing the following procedures.
Auxiliary Bracket
1. Open the front door of the CRC Rack. Figure 5-27: Retaining latch
2. If applicable, remove any form packing
materials from the computers (see Figure 5-25).
3. Remove the auxiliary bracket in front of the
trays (secured with two thumbscrews).
4. Pull out the Retaining Latch Locking pin (see
Figure 5-27).
5. Turn the Retaining Latch that secure the trays
90deg. and carefully pull out the Host tray.
Locking Pin
6. Write down the windows product key at the top Figure 5-28: Location of product key
rear of the unit.
Product Key Label
7. If applicable, carefully tilt the Host computer
forward to remove the foam block underneath
the rear of the computer.
8. Carefully push the tray back and repeat Step 5
on page 145 to Step 7 on page 146 for the Server.
9. Slide the tray back into the Rack and secure
with the Retaining Latch.
Figure 5-29: Unlock the Host Rack tray retainer (representative image of Host Rack)
2. Remove and discard the packing foam from the front of the host computer.
Figure 5-30: Remove packing foam from Host (representative image of Host Rack)
3. Slide out the Host computer and remove the foam block from the rear of the Host computer.
Figure 5-32: Remove the retaining bracket and packing foam (representative image of CIRS Rack)
4. Pull on the retaining spring and flip the bracket to the right (to block the CIRS S1 server tray).
Figure 5-33: Pull the retaining spring and flip bracket to secure server
5. Slide out the S2 server from the rack and remove the foam block from the rear of the S2 server. See
(Figure 5-31) for reference.
6. Make sure there are no loose connections in the back of the S2 server.
7. Return S2 to inside the Rack.
8. Pull on the retaining spring and flip the bracket to the left (to block the S2 server tray).
9. Slide out the S1 server and remove the foam block from the rear of the S1 server. See (Figure 5-31) for
reference.
10. Make sure there are no loose connections in the back of the S1 server.
11. Return S1 to inside the Rack.
12. Pull on the retaining spring and flip the bracket to the center (to block both CIRS server trays)
IMPORTANT: Refer to the Site Planning Drawings to appropriately plan for cable length and layout before
routing cables.
IMPORTANT: For IMR configuration installation, depending on the site location, the destination for the
CIRS IMR rack may not be in the same location as the Host Rack. Proper planning must be
made when routing cables.
This section describes the following procedures:
1. HP Z440 Connections to the CRC Rack on page 156
2. Dell T3600 Connections to the CRC Rack on page 158
3. Z840 Server Connections to the CRC Rack on page 161
4. Z840 Server Connections to the CRC Rack on page 161
5. Connect the SDB (Signal Distribution Board) on page 168
6. Route the Harness and Other Cables to the CRC Rack on page 164
7. Connect the Connection Bracket on page 165
8. Connect the I/O Panel on page 166
9. Fiber optic I/O Panel Cable Connections on page 168
10. Connect the SDB (Signal Distribution Board) on page 168
11. Anti-static Discharge (ESD) Protection Instructions on page 205
12. Attach the Stability Bracket on page 207
13. Install the UPS (Option) on page 209
SDB Card
L11930 /F D-Type 50 Contacts
Gantry G Host Card P-3
RJ45 Cable For Nuclear Medicine Systems. Host
Local Net Host Computer
DVI Amp. Op. Power In 4550 123 05901
J9A
Monitor 3 Out4
Power In Can Bus 4550 123 05851
Monitor 2 Out3 P-4 CanBus Card
Monitor 1 Out2 Audio Cable 4550-123-05861
In J-3A Line Out
Out1 12VDC Cable
P-24
Console Table Line In
Ct Box. The cable is part of CT Box. J-2
I/O Panel
RJ45 / Lan3 4550-123-01091
Lan3 Adapter Lan3 On Board
Monitor 1 DVI-I Monitor 1 Cable. 4550-123-05701 3M. DVI - I Display 1 4550-123-05991
Monitor 1 DVI-I 1
Monitor 2 DVI-I Monitor 2 Cable. 4550-123-05701 3M. DVI - I Display 2 4550-123-05991
Monitor 2 DVI-I 2
BarCode BarCode USB With Repeater 4550-123-05521 2.5M. USB2 BarCode 4550-123-05211
BarCode USB2 USB2 BarCode
Mouse Mouse USB With Repeater 4550-123-05521 2.5M. USB3 Mouse 4550-123-05211 USB3 Mouse
Mouse USB3
KeyBoard Key Board USB With Repeater 4550-123-05521 2.5M. USB4 K.B. 4550-123-05211
K.B. USB4 USB4 K.B
Monitor 1 Power Cable 4550-123-01111 3M. USB5 Spare 4550-123-05211
Power Monitor 1 USB5 Spare USB5 Sp.
Power Monitor 2 Monitor 2 Power Cable 4550-123-01111 3M. Power In
Cardiac USB1 USB1 Cardiac 4550 123 05211
RJ45 Cable 4550 123 05291 8M. USB1 Cardiac
Local Net RJ45 / Lan2 4550 123 01091
Lan2 Adapter Lan2, 10-100
4550 123 03701 RJ45 / Lan1 4550 123 01091
Lan1 Adapter Lan1, 1GB Card
NetGear
Hub Lan Sw.Op. Server 1
In RJ45 Cable. RJ45 / Lan1 4550-123-01091 Lan1, 1GB Card
Lan1 Adapter
RRS Op. RJ45 / Lan2 4550-123-01091 Lan2, 10-100
Lan2 Adapter
Power In
DS1 Yellow BB/64 Acq. B/Rx Wht.
DS2 White BB/64 Acq. A/RX Yell.
Op. Fiber Cbl. 4535 674 08381 30M. Fiber Op. Cable 4550 123 08082
BR-BB/64 Op.Fiber X 4 DS3 Blue BB/64 Acq. D/Rx Red
DS4 Red BB/64 Acq. C/Rx Blue
Op. Fiber Cbl. 4535 670 34411 30M.
BR-16 Gantry Op.Fiber DS5 Pink 164 Acq. J2/Rx Pink
USB1 4550-123-05211
USB 1 USB 1
USB2 4550 123 05211
USB 2 USB 2
Acq Sig. Cable 453567030931 LCC ACQ Cable 4550 123 05801
Ganty G Host Card J1 Acq BR16 Acq Card
BB/64 Acq Card
Power Distributer
4550 123 05831
J-1 Server Power In Cable 4550 123 05031
4535 665 40911 J-6 Power In
J-2
J-3 Fans Tray
Fans Tray Assy. 4550 123 05841.
J-4 12V for Fans
J-5
Rack Gnd Cable 455012304271 GND Sc.
Gantry GND Sc.
Trays Grounding Cable 4550 123 05821
CCT AC Power In Cable 4550 123 99171
CCT Cart Op. J-8
Host Power In Cable 4550 123 01111
CRC Power In Cable 453567044421 J-7
Gantry CRC Power In P-8 Trays Grounding Cable 4550 123 05821
Note: If the HP computers were shipped inside the CRC Rack, skip this section.
If applicable; connect the Host computer as follows:
1. Open the Front Door of the CRC Rack. Figure 5-35: HP (Z4 Host) Rear Panel Connections
2. Pull out and hold the retaining locking pin and
turn the retaining latch 90° clockwise.
3. Release the retaining belt.
4. Put the computer 20-25 cm (8-10”) in front of
the rack.
5. Connect the inner CRC rack cables to the Host
computer (Refer to Figure 5-35):
1) power button and light
2) Audio-in (microphone) jack
3) Audio-out (headphone) jack
4) PS/2 mouse port
5) PS/2 keyboard port
6) USB SuperSpeed ports (6)
7) Cable-only slot
8) Power supply built-in self-test (BIST) light
9) Power connector
10) Security cable slot
11) Security lock loop
12) RJ-45 (network) jack
13) RJ-45 (network) jack (AMT enabled)
14) PCIe card release latches
15) PCIe card slots (5)
6. Put the Host into position, attach the retaining
belt, and push the tray into the rack.
Note: If the HP computers were shipped inside the CRC Rack, skip this section.
If applicable; connect the Host computer as follows:
1. Open the Front Door of the CRC Rack. Figure 5-36: HP (Z440 Host) Rear Panel Connections
2. Pull out and hold the retaining locking pin and turn
the retaining latch 90° clockwise.
3. Release the retaining belt.
4. Put the computer 20-25 cm (8-10”) in front of the Power In
rack.
5. Connect the inner CRC rack cables to the Host
computer (Refer to Figure 5-36):
• Audio Out
• CAN Bus cable USB 1 USB 4
(Keyboard)
• Keyboard (Cardiac)
Table 5-3: Input/Output Figure 5-37: Dell T3600 Computer Rear Panel
Description Line in Line Out
Description
Audio OUT COM1 LAN2
(Hospital
CAN Bus cable Network) -
USB2 Comm
(Mother Bd.)
Keyboard Barcode Reader
ACQ
ACQ J2 (Fiber Cables)
Description
Power IN cable - make sure this switch is set for
the proper input voltage - 230 V
from the Gantry
Keyboard
Mouse Line in
ACQ (fiber optic, DS1, DS2, DS3, DS4)
LAN 1
ACQ J1 I Gbit
LAN 1: 1-Gbit Power IN
LAN 2
LAN 2: Service, 10/100 MB 10/100
Keyboard
MB
USB Ports (spare) USB Ports 1, 2
Mouse
ACQ J1 ACQ
Figure 5-41: PDU Connections Table 5-6: Cable Connections to CRC Rack PDU
5.6.8 Route the Harness and Other Cables to the CRC Rack
Notes: This section describes how to route the cables, do not connect them yet.
• Do not secure with zip ties until all of the cables are routed.
1. Put the harness that comes from the Console Table Figure 5-42: Route Cables as shown
(or Counter top) into the cable tie (marked A in of
Figure 5-42) so that about 2-3 cm (0.8"–1.2") of the
harness extends beyond the tie. Do not tighten the A
cable tie at this time.
F
2. Route the two DVI cables and the three USB cables
G
of the harness to the Connection Bracket on the
right.
3. Route the two power cables of the harness to the
PDU (B).
4. Route the following cables according to Figure 5-
42.
• Gantry P3 Cable (C)
• Ground Cable (D)
• CRC Power Cable (E)
• Optic and ACQ Cables from Gantry (F)
• IBOX USB/LAN cable (G)
B
E D
C
PDU
ON/OFF Switch
Note: For correct LAN connection on the Connection Bracket, verify the Host rear panel LAN connections.
CRC I/O
Cable From Comments
Connector
Fiber Optic
Fiber Optic Gantry Right Column Connect according to label
(DS1,DS2,DS3,DS4)
WARNING: Before installing, make sure that all power has been shut off at the Gantry, particularly the
TEAL (PDU) transformer and the Gantry itself.
WARNING: If there is a UPS on site, turn it off before performing the following procedures.
The SDB shown in Figure 5-46 is the interface between the Host Rack of the Operator Console and the
Gantry. The SDB includes all the connectors which distribute the signals to the system. The board is
passive; it does not include an electronic circuit.
a. For Australia, you need to connect the scan control box cable to the End A of the following cable
(see Figure 5-47), then connect End B to the SDB J2 connector.
Note: Anchoring the IMR CIRS Rack to the floor is not mandatory unless dictated by local or national
regulations. If anchoring is required, see Anchor the CRC Rack .
IMPORTANT: Refer to the Site Planning Drawings to appropriately plan for cable length and layout before
routing cables.
IMPORTANT: For IMR configuration installation, depending on the site location, the destination for the
CIRS IMR rack may not be in the same location as the Host Rack. Proper planning must be
made when routing cables.
3. If the HOST rack is not standing straight and level, use the four pedestals (two at the front and two at
the rear) to level the rack and adjust the height.
a. Extend the pedestals in front and rear so that the IMR HOST rack stands firmly on the pedestals.
b. If the site has the Philips Common table, raise the height of the IMR HOST Rack so that it lines up
with the table.
c. Use a water level or digital level to make sure that the IMR HOST Rack is standing straight and
level.
d. If the site uses an RJ-45 to USB extenders for the IBOX Connection, then install the local USB
extender on the empty shelf in the IMR HOST Rack.
USB 4
IBox RJ-45 to
USB Extender
I/O Panel
Cable From Comments
Connector
2. Put the harness that comes from the Common table (or counter top) into the mounted cable tie located
just to the left of the I/O panel. Make sure about 2-3 cm (0.8”-1.2”) of the harness extends beyond the
tie. Do Not Tighten the cable tie at this time.
a. For Australia, you need to connect the scan control box cable to the End A of the following cable
(see Figure 5-52), then connect End B to the SDB J2 connector.
1. Route the harness from the common table to the rear of the HOST Rack.
2. Put the harness that comes from the common table into the mounted cable tie so that 2-3 cm (0.8”-
1.2”) of the harness extends beyond the tie. Do not tighten at this time.
3. Connect the cables to the IMR HOST computer rack PDU according to Table 5-12 and Figure 5-53.
Table 5-12: IMR HOST cables
4. Secure both cable harnesses to the cable tie so that about 2-3 cm (0.8”-1.2”) of the harness extends
beyond the ties.
5.7.5 Connect power and ground cables for the IMR CIRS Rack
Some sites use a Console UPS, while other sites may not. Depending on site configuration, see:
• For Sites that use a Console UPS
• For Sites that do not use a Console UPS
Figure 5-54: Connect the IMR CIRS and HOST ground cables to the ground terminal
5. Connect the IMR CIRS Rack ground wire to an open terminal on the ground block. Torque to 8 Nm ±
0.48 Nm (70.80 in-lb ± 4.3 in-lb).
6. Confirm that the ground wire was tightened to the specific torque and record as pass in Table H-2
(see Installation Record Document on page 397).
Figure 5-56: Power and Ground Cable connections to the Left Gantry Column with out a Console UPS
Figure 5-58: I/O Panel Figure 5-59: Fiber Optic cable connections
Note: Table 5-15 provides additional details when performing steps 2-4 below.
Table 5-15: Network Cable Connections
Network - RJ-45 CIRS S1 Server LAN 1 Network Switch Already connected during manufacturing
Network - RJ-45 CIRS S1 Server LAN 2 Network Switch Already connected during manufacturing
Network - RJ-45 CIRS S2 Server LAN 1 Network Switch Already connected during manufacturing
Network - RJ-45 CIRS S2 Server LAN 2 Network Switch Already connected during manufacturing
2. Connect the network RJ-45 cable from the IMR Host Rack LAN 1 to the network switch in the IMR
CRC/CIRS Rack.
Note: For SyncRight troubleshooting information, refer to the Brilliance 64/Ingenuity CT Service Tools User
Guide.
3. If the system has the Classic SyncRight option, connect the RJ-45 cable from LAN 4 on the Classic
SyncRight injector to the network switch.
4. If this system has the Certegra Workstation injector option, then connect the RJ-45 cable from the
Certegra Workstation Base Power Unit J112 to the network switch (Figure 5-61 on page 187).
Notes: Always refer to the latest revision of the site preparation documentation before starting the installation procedure.
• The ECT PDU must be configured to comply with local voltage and frequency.
• The FSE is only authorized to connect the power cable to the gantry left column.
WARNING: Make sure that all electrical connections are tight. Loose connections are the most common
failure point in this and all wiring systems.
Note: Only a licensed electrician authorized by the customer is allowed to perform line power device
installation. The Philips FSE is not authorized to install line power devices.
IMPORTANT: The ECT PDU is equipped with two 3-way safety switches. One is located at the front side,
below the lamp indicators (Figure 5-62 on page 189). The other is located on the upper left
rear side (Figure 5-63 on page 190). To enable power while the front and/or the ECT PDU
covers are removed, pull out the safety switches.
Front Cover
1. Using a Philips screwdriver, release and remove the front cover screws (see Figure 5-62).
2. Remove the front cover.
3. Place the removed cover in a safe location.
Figure 5-62: Pegasus CT PDU Front View (with and without the cover) (for example only)
Safety switch
Rear Cover
1. Using a Philips screwdriver, release and remove the rear cover screws (see Figure 5-63).
2. Remove the rear cover.
3. Place the removed cover in a safe location.
Figure 5-63: Pegasus CT PDU Rear View (with and without the cover) (for example only)
Safety Switch
Power In
1. Connect the 3-phase wires to L1, L2, L3 in TB1, and torque the bolts to 25.0~30.0 Nm (18.5~22 ft-lb)
(Figure 5-64).
2. Connect the neutral wire to the neutral port in TB1, and torque the bolt to 25.0~30.0 Nm (18.5~22 ft-lb).
TB1
Power in (3-phase) from wall box (or UPS)
Figure 5-65: Pegasus CT PDU 3-phase Power to the gantry (for example only)
Figure 5-66: Securing the cables to the ECT PDU (for example only)
2. Secure the cables to the ECT PDU chassis using cable fastening bracket (Figure 5-67).
Input Voltage 200 208 240 380 400 415 440 460 480 500
Set Points 0.7 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.5
Figure 5-69: Pegasus CT PDU Cover Screws Locations (for example only)
Front Cover
Rear Cover
Notes: Always refer to the latest revision of the site preparation documentation before starting the installation procedure.
• The ECT PDU must be configured to comply with local voltage and frequency.
• The FSE is only authorized to connect the power cable to the gantry left column.
WARNING: Make sure that all electrical connections are tight. Loose connections are the most common
failure point in this and all wiring systems.
Note: Only a licensed electrician authorized by the customer is allowed to perform line power device
installation. The Philips FSE is not authorized to install line power devices.
IMPORTANT: The ECT PDU is equipped with two 3-way safety switches. One is located at the front side,
below the lamp indicators (Figure 5-70 on page 198). The other is located on the upper left
rear side (Figure 5-71 on page 199). To enable power while the front and/or the ECT PDU
covers are removed, pull out the safety switches.
Front Cover
1. Using a Philips screwdriver, release and remove the front cover screws (see Figure 5-70 on page 198).
2. Remove the front cover.
3. Place the removed cover in a safe location.
Figure 5-70: CT PDU 115KVA PLUS Front View (with the cover) (for example only)
Rear Cover
1. Using a Philips screwdriver, release and remove the rear cover screws (see Figure 5-71).
2. Remove the rear cover.
3. Place the removed cover in a safe location.
Figure 5-71: CT PDU 115KVA PLUS Rear View (without the cover) (for example only)
Power In
1. Connect the 3-phase wires to L1, L2, L3 in TB1, and torque the bolts to 25.0~30.0 Nm (18.5~22 ft-lb)
(Figure 5-72).
2. Connect the neutral wire to the neutral port in TB1, and torque the bolt to 25.0~30.0 Nm (18.5~22 ft-lb).
Figure 5-72: CT PDU 115KVA PLUS TB1 (power-in) (for example only)
Figure 5-73: CT PDU 115KVA PLUS 3-phase Power to the gantry (for example only)
Figure 5-74: Securing the cables to the ECT PDU (for example only)
2. Secure the cables to the ECT PDU chassis using cable fastening bracket (Figure 5-75).
Input Voltage 200 208 240 380 400 415 440 460 480 500
Set Points 0.7 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.5
Figure 5-77: CT PDU 115KVA PLUS Cover Screws Locations (for example only)
Front Cover
Rear Cover
!
CAUTION: Electrostatic discharge may cause damage to components. Make sure to use a wrist
grounding strap and to follow the ESD instructions in this section before handling electronic
components.
To help prevent component damage by ESD handle components circuit boards with care. Do
not touch the components or contacts on a board. Hold a board by its edges or by its metal
mounting bracket. Hold a component such as a processor by its edges, not by its pins.
Failure to comply may result in damage to components.
Purpose
This field service kit is designed to connect a field service engineer and the static-dissipative work mat to
the same ground point. The wrist strap and the dissipative mat drain any static charges from the body
and from any conductive objects placed on the mat, and prevent the generation of any new static charges.
To function properly they must be grounded properly using the alligator clip wire connection
Parts
Anti-Static Field Service
Kit contains the Figure 5-78: Anti-static Service Kit Parts
following:
• Static-dissipative
work mat, with pockets
for storing kit Work Mat
components
Wrist
• Ground cord Strap
assembly
• Coiled cord
• Black cord
• Black snap
Coiled Cord
• Banana Plug
Alligator
• Alligator clip Clip
Black
Cord Black Snap
1. Unfold the work mat on the couch and remove the kit contents from the mat pockets.
2. Snap the ground cord assembly to the work mat by means of the large black snap.
3. Slip on the elastic wrist strap. Adjust so that the wrist strap fits snugly, yet comfortably.
4. Connect the coiled cord of the ground cord assembly to the wrist strap by means of the small plastic
snap.
5. Connect the ESD alligator clip to a non-painted rack rail.
6. Connect the black cord of the ground cord assembly to a metal surface of the Host Rack by the
alligator clip.
You are now static-protected, and can safely handle static-sensitive boards and components. Set each part
on the grounded mat only.
Transport replacement PC boards in static-shielding bags or containers. Place any faulty boards removed
from the equipment in static-shielding packaging so that additional damage is not incurred during
shipment to the repair depot.
Periodically check the conductivity of the anti-static wrist strap cord and the mat connecting cord by
measuring the resistance end to end using the standard FSE service multimeter. The resistance should be
around 1 Megohm. Replace the cord if its resistance is considerably higher than that.
!
CAUTION: The grounding procedures detailed above effectively remove static from conductive objects
like the human body or metal parts. However, non-conductive objects (such as synthetic
clothing, plastic coffee cups, cigarette packs, vinyl work order envelopes, or common
plastics) can also carry large amounts of static charge, and the charges on nonconductors
such as these cannot be removed by grounding. Therefore, you must take care to keep all
such nonconductors as far from the work area and sensitive equipment as possible.
Note: If necessary, you can slide out the rack after the Stability Bracket is installed.
1. Ensure that the Table and console are level Figure 5-79: Attach the Stability Bracket
and are both the same height.
2. Slide the Stability Bracket so that one arm is
inserted into the top spacer of the rack (see
Figure 5-79).
Note: You can assemble the Stability Bracket on
either the left or right sides of the Table.
3. Secure the Stability Bracket under the table
top with two screws supplied in the kit.
Stability Bracket
Screws
Stability Bracket
Connector From To
AC cable Gantry Left Column TB372 UPS controller - input power connector
AC cable CRC Rack I/O panel - Power IN connector UPS controller - Load 2 connector
WARNING: Do NOT connect household appliances or laser printers into the UPS’s outlets. This will
overload your UPS system.
If your model features a detachable line cord, first plug the female end into your UPS’s AC Input
Receptacle and the other end into an electrical outlet.
Note: Once the UPS is plugged in, the fan and all indicator lights will turn ON. The UPS will emit a beep to
indicate normal operation. But power is not supplied to the UPS’s AC outlets until the UPS is turned
ON.
Note: Make sure the Gantry system is bolted in position before removing the Rotation Bracket and Jack Brace.
1. From the rear of Gantry, open the rear cover and remove the Rotation Bracket at top rear position.
Refer to Figure 6-1.
3. (If applicable): Mark the location of the dog house cover prior to removal and then carefully remove
the dog house cover.
4. Loosen the set screw to the jack base (use a 3/16 Allen wrench), loosen the nut (CCW) at the top of
support screw to lower the screw back into jack base. Refer to Figure 6-3.
5. Continue to lower the screw into the jack base until the screw is about 1-1/2” exposed.
Note: This will lower the block away from the rotor surface for clearance.
6. Remove service pin from the rear lower right of the Gantry and rotate rotor to gain full access to
remove the jack base.
7. Remove the mounting hardware to the Jack Base and carefully move any wires/cables away when
lifting jack up and out from the base.
1/4 x 20
Set Screw
Nut (CCW)
to Loosen
Jack Base
8. With the jack base removed, check and clean the area of any debris.
9. Install the protective cover to the gantry base, the cover is located to right inside wall of Gantry. Refer
to Figure 6-4.
10. The interrupter connection (zero flag) may be unplugged during shipment. Check and plug in the
connection. Refer to Figure 6-5.
11. Return the jack base and rotation bracket in returnable dollies crate.
WARNING: INJURY HAZARD. USE EXTREME CAUTION WHEN MOVING THE ROTATING FRAME BY HAND.
THERE ARE MANY SHARP PROTRUSIONS AND CLOSE CLEARANCES ON THE ROTATING
FRAME. FAILURE TO COMPLY MAY CAUSE SERIOUS INJURY TO SERVICE PERSONNEL.
WARNING: Make sure that the main power at the wall box is OFF.
1. Switch off the main switch of the TEAL or PDU if the switch is on.
2. Open the fuses F351, F352, F353, F354, F355, F356, F357, F358, F359, F360 and F361 located on the
gantry left-up side.
3. Continue with one of the following according to the TEAL/PDU type:
• TEAL 100kVA ISOTRAN LM on page 219
• TEAL 100kVA ISOTRAN PLUS on page 219
• Pegasus CT PDU on page 220
• 115kVA PDU PLUS on page 221
U1-V1 O.L
U1-W1 O.L
V1-W1 O.L
Input Side
U1-PE: O.L
V1-PE: O.L
W1-PE: O.L
2. Visually check the cable connections of the terminal U2, V2, W2 and GND in the TEAL output side,
make sure all the cable connections are connected well with no short to other cables or terminals.
U1-V1 O.L
U1-W1 O.L
V1-W1 O.L
Input Side
U1-PE: O.L
V1-PE: O.L
W1-PE: O.L
2. Measure the resistance between terminal U2, V2, W2 and PE in the TEAL output side, and make sure
there is no short, the measured resistance should be O.L (see Table 6-3).
Table 6-3: Output Side Resistance Value
U2-V2 O.L
U2-W2 O.L
V2-W2 O.L
Output Side
U2-PE: O.L
V2-PE: O.L
W2-PE: O.L
Pegasus CT PDU
L1-L2: >70Ω
L1-L3: O.L
L2-L3: O.L
Input Side
L1-GND: O.L
L2-GND: O.L
L3-GND: O.L
2. Visually check the cable connections of the terminal L1, L2, L3 and GND in the TEAL output side,
make sure all the cable connections are connected well with no short to other cables or terminals.
L1-L2: >70Ω
L1-L3: O.L
L2-L3: O.L
Input Side
L1-GND: O.L
L2-GND: O.L
L3-GND: O.L
2. Measure the resistance between terminal L1, L2, L3 and GND of the PDU output side, and make sure
there is no short, the measured resistance should be O.L (see Table 6-6).
Table 6-6: Output Side Resistance Value
L1-L2: O.L
L1-L3: O.L
L2-L3: O.L
Output Side
L1-GND: O.L
L2-GND: O.L
L3-GND: O.L
P/T Drive
Tilt Drive
Utility Console
F357, F358, F359 F360, F361
Switch to OFF Rotor Power
Position
4. Measure 480V between two phases at each of the three (3) Figure 6-7: Measurement Points
phase to phase points on the right side of the power
terminal (internal cable connections) (see Figure 6-7) as
follows:
Make sure to measure according to the label on the
terminal.
5. Record final values in Table H-2 (see Installation Record
Document on page 397).
BRN—YEL
BRN—ORA 480V ± 10
YEL—BRN
Note: If not already detached, remove the rear cover and pull out the rear cover switch.
WARNING: Before powering up the system, make sure the ground cables are connected. Failure to do
so could result in an electrical shock to personnel.
1. Place the foot switch between the Gantry and the Patient Support.
a. Orient the foot switch with the cable end of the tape switch toward the Patient Support.
b. Make sure the cable end of the tape switch is not binding.
c. Make sure there is a gap between the foot switch sheet metal and the base of the Patient Support.
2. Carefully route out the cables from the center duct in the Gantry through the front Gantry opening.
3. Cut the tie wraps securing the cables to the Patient Support and carefully pull the cables from the
patient support.
4. Temporarily attach the large braided gantry-to-patient support ground cable (Patient Support PE1) to
the foot switch ground stud (Figure 7-1 on page 225).
5. Temporarily attach the patient support ground cable (PE FT SW) to the foot switch ground stud
(Figure 7-1 on page 225).
a. Snug the connection.
Identifier From To
C1 Gantry FT SW PE Stud
C1 From Gantry
Note: See Table 7-3 on page 236 for more details on the foot switch stud connection identifier.
Notes: The temporary connection will provide the Protective Earth ground connection for the patient support, and prevent
a shock hazard during installation.
• The regular gantry-to-patient-support ground cables can be attached at a later step.
• The foot switch ground final connections will also be made at a later step.
7. Attach the “ship with” cables from the Patient Support to the gantry cables.
Table 7-2: Connect Gantry to the Patient Support
Patient
Gantry
Support
Connector
Connector
P746 J746
P743 J743
Note: Do not remove the double-sided tape at this time. Remove when the centering alignment section is
completed.
!
CAUTION: Wait at least one minute before you switch ON each breaker.
i. Slip Rings
ii. Utility
iii. Main Drive
iv. Console
v. Rotor Power
vi. All Switches
14. Raise the Patient Support enough to allow the vertical support to be in stalled as shown in the figure.
Be sure to stop before the scissor carriage bearing touches the support. Do not drive the carriage into the
support as this may cause misalignment of the vertical drive mechanism. (see Figure 7-6 below).
15. Locate the green safety vertical support mounted to face of the scissor (Figure 7-6). Cut the tie-wrap
that confines the support cable and remove the support from the holder. Install the support as shown
(Figure 7-6).
16. Lower the patient support slowly until the table is tight against the safety support. Do not drive the
carriage into the support as this may cause misalignment of the vertical drive mechanism.
Note: On extended patient supports driving the support top down against the safety support bar will pull the
vertical ball screw nut out of it’s pocket and damage the safety microswitches. It will also be very
difficult to get the vertical ball-screw nut back in place.
!
WARNING: Always insert the safety brace when performing any procedure underneath the patient table.
Ground Wires
Removed
Safety brace
inserted
17. Power down the gantry by pressing the gantry power (blue) button on the left gantry column.
18. Turn off power at the TEAL (PDU) or disconnect the main power supply to the Gantry at the wallbox.
Make sure to properly Lockout Tagout the wall box before working on the patient support.
19. If not already done, remove the inverter cover. This is necessary to access the right rear bolt position
(see Figure 7-8 below).
Figure 7-8: Inverter Panel Assembly Figure 7-9: Rear Anchor Bolt Location
20. Make sure the leveling screws do not stick out of the bottom of the base plate prior to lowering the
Patient Support.
21. Lower the Patient Support by turning the wheels on the Transport Dollies until the Patient Support is
resting firmly on the ground.
Adjust the position of the patient support as needed to align it over the five (5) pre-drilled anchor
holes.
22. Insert the five (5) anchor bolts but do not tighten until final anchoring.
a. Place a mylar washer (T11A-1039 / 453567241121) between each washer and base, wrap mylar strip
(T25B-1037 / 453567245951) around the anchor bolt before inserting into position.
IMPORTANT: If the floor was leveled using shims in advance, reinstall shims into proper locations at this
time.
FLOOR FLOOR
Mylar Washer
Note: Ensure all washers and Mylar washers are installed between bolt heads and the Patient Support base.
b. Install and hand-tighten the five 1/2-13 x 1-1/4-inch Patient Support mounting bolts (4535 664
94191, S617-126) and flat washers (S612-16).
c. Refer to Fig. 7-17, Fig. 7-18, and Figure 7-19 on page 244 show the anchor bolt locations.
23. Remove the Transport Dollies and store them in packing case.
Cable
Type of Cable or Function From To
Identifier
CBL, Scissor Ground, 10 AWG Flat Braided Cable Patient Support Scissor, PE4
C4 Patient Support PE1 Ground Stud
with Green/Yellow Heat Shrink Tubing (Internal)
C5 CBL, Ground, 10 AWG Green/Yellow Wire Gantry Patient Support PE2 Ground Stud
C7 CBL, Vertical Power, 16 AWG Green/Yellow Wire Patient Support PE3 (Internal) Patient Support PE2 Ground Stud
C8 CBL, Couch Power, 18 AWG Green/Yellow Wire Patient Support J1 (Internal) Patient Support PE2 Ground Stud
PE1
(C1) Gantry Cable
PE2
(C5) Gantry Cable
B
A
Note: The Patient Support was designed to provide maximum stability to the patient while scanning. It is,
therefore, rigidly and tightly assembled and still allows proper motion. Forcing a twist in the Patient
Support by incorrectly bolting it to the floor can cause it to function improperly. Use the supplied shims
to allow for variations and unevenness in the suite floor.
IMPORTANT: Incorrectly bolting the Patient Support to the floor can cause undesired Table performance.
Use the leveling screws in the base plate to diminish variations and irregularity in the
Scanner room floor.
Note: Digital level: 24” (spirit level) or equivalent is used to level the couch to within the accuracy of 0.1 degree
at each measuring point. DNM 60 L digital level is located in the (service tools catalog # 4522 500 66201)
on InCenter.
1. To check the Patient Support for level in the x-plane, place the digital level on the rear baseplate and
on the front baseplate.
Note: If the pre-installation inspection determined that the floor is out of specification (ref: Architectural
Planning Guide) then use the supplied shims and level the Patient Support. Do not place the level on or
across the corners of the Patient Support base. Refer to Figure 7-15 on page 241, as shown for proper
placement.
IMPORTANT: When using the provided shims, don't forget to place shims for the center hole as well.
Failure to do so can cause undesired Table performance.
Rear Front
2. To check the Patient Support for level in the z-plane, remove side covers on Patient Support to expose
the linear rails (refer to the Repair and Replacement manual for removal of side covers).
3. Place the digital level in three locations (directly above the mounting holes) along the linear rails on
both sides of the Patient Support in Figure 7-16 on page 242.
Note: Make sure the digital level is settled flush along the linear rail while checking.
Figure 7-16: Check for Level on the Linear Rail (Both Sides)
Check for Level on Front of Linear Rail Check for Level on Middle of Linear Rail
Note: The level shown will only fit in the middle (on the
left hand side) because of the slight sag in the
kerk screw.
On the right hand side, you will have to move the
carbon top to get the cable manager out of the
way.
Note: If the floor surface has a vinyl covering (soft surface) make sure to use shims and not the set screws to
achieve level.
4. Level the Patient Support by adjusting the set screws at each mounting hole location. The Patient
Support can be raised at each corner and the middle to achieve level. Use the digital level to
determine when the Patient Support is level.
5. Insert the proper shims under the Patient Support base and around the bolts so they are tight.
Note: Tighten the anchoring bolts after Patient Support Figure 7-17: Rear Area
centering is completed in Section 9.6Patient Support
Centering and Final Anchoring on page 270.
Note: When the couch is ordered a new longer pad with Ingenuity CT specific line is shipped with it.
1
If installing a Bariatric Couch (short), measuring distance from the head end would be 47 /4 inches (1200
mm).
1. Locate the "Scan Range Line" on both sides of the carbon top. Measure from the front edge of the
5
carbon top (Head End) as shown, to the line (see Figure 7-20). If it is at 57 /8 inches (1464 mm), do
not proceed with this Instruction. Otherwise, complete the following modifications.
2. Locate the existing "Scan Range Line" on both sides of the carbon top. Clean the line and surrounding
area with isopropyl alcohol - allow alcohol to completely dry. Apply the blank yellow "mask" labels
over the two existing painted lines. Note; the label is longer than required, position the label over the
line and just below the top edge of the carbon top lip and trim off the excess label at the Velcro strip.
5
3. Measure 57 /8 inches (1464 mm) from the front edge of the top, down on the right and left side,
similar to the old scan lines (see Figure 7-20). Clean the new area with isopropyl alcohol, allow to dry
- install two new "Scan Line" labels vertically as shown. As before, position the labels just below the
top edge of the carbon top and trim off the excess length at the Velcro Strip.
9
Note: If installing a Ingenuity 128 measuring distance from the head end would be 48 /16 inches (1234
mm).
15
If installing a Ingenuity Core measuring distance from the head end would be 49 /16 inches
(1269 mm).
1. Locate the "Scan Range Line" on both sides of the carbon top. Measure from the front edge of the
9
carbon top (Head End) as shown, to the line (Figure 7-20). If it is at 48 /16 inches (1234 mm), do
not proceed with this Instruction. Otherwise, complete the following modifications.
2. Locate the existing "Scan Range Line" on both sides of the carbon top. Clean the line and surrounding
area with isopropyl alcohol - allow alcohol to completely dry. Apply the blank yellow "mask" labels
over the two existing painted lines. Note; the label is longer than required, position the label over the
line and just below the top edge of the carbon top lip and trim off the excess label at the Velcro strip.
9
3. Measure 48 /16 inches (1234 mm) from the front edge of the top, down on the right and left side,
similar to the old scan lines (Figure 7-21). Clean the new area with isopropyl alcohol, allow to dry -
install two new "Scan Line" labels vertically as shown. As before, position the labels just below the top
edge of the carbon top and trim off the excess length at the Velcro Strip.
Note: Do not attempt to level the Gantry until all eight of the anchor bolts are installed.
The Gantry should still be on the transport devices, but lowered to the floor. Follow the instructions
below to level the Gantry both directions.
2. If the left column is level front to back and left to right, then proceed to section Gantry Right Column .
3. If column is not level, refer to the procedure in section 8.1.3 Add Shims on page 249.
Figure 8-3: Right Column: left-to-right level check Figure 8-4: Right Column: front-to-back level check
Note: Use gantry caster wheels to lift column to add/remove shims. However, when re-checking the column levelness, the
gantry must be resting on floor with gantry caster wheels fully unloaded.
1. If the Gantry is not level, adjust the transport device jack screws to level the Gantry.
2. Raise the column using the gantry caster wheels enough to add shims to the desired bolt hole
location.
3. Turn the level 90 degrees to check the side to side level of the columns.
4. If the Gantry is not level, adjust the transport device jack screws to level the Gantry.
5. Place the shim material under the appropriate location of the column base (see to Figure 8-5 on
page 250).
The shims are supplied with the system in various thicknesses (see Metal U-Shape Shims on page
251).
6. Lower the (4) leveling feet at each end of the Gantry columns to aid you in alignment/positioning
with the shims.
7. Lower the column using the gantry caster wheels so that the column rests firmly on the shims and
floor. Make sure to raise the (4) leveling feet at each end of the Gantry before placing the full load on
the shims.
8. Verify that the Gantry is level in both directions again. Repeat steps 2 through 5 (if necessary).
9. The gap between the Gantry and each of the columns should be even from top to bottom.
Internal Anchor
Bolt
IMPORTANT: For all instances where it is required to “set” the columns of the Gantry onto the floor, the
Gantry leveling jacks must be shortened to completely remove the wheels from contact with
the floor. The four casters should spin freely. This insures that all deflecting force is removed
from the columns.
Note: At this point of the procedure the columns have been shimmed to level the Gantry left to right and front to rear. Next
verify that the columns are “plumb” (true vertical position). Determine if either column tips inward (toward the
stator box) or outward (away from the stator box). The tipping of a column from “plumb” may cause interference
with the stator box. View each column from both the front and rear of the Gantry. Inspect and measure the vertical
gap between the surface of the column and that of the stator box from each view. Determine if the gap between the
stator box and the column at the top is comparable to the gap between stator box and the column at the bottom. For
each view and each column, the gap from top to bottom should be equal within 2mm. Note that the gaps for the right
column may differ for those of the left column and an individual column gap viewed from the front may differ from
the gap viewed from the rear.
Note: The figures shown here illustrate the gap measurement at top and bottom of Gantry from both the front and the rear.
Perform these measurements from both sides (left and right) of the Gantry.
1. View the right column from the front of the Gantry. Measure the gap between the stator box and the
top of the column. Measure the gap between the stator box and the bottom of the column.
2. View the right column from the rear of the Gantry. Measure the gap between the stator box and the top
of the column. Measure the gap between the stator box and the bottom of the column.
3. View the left column from the front of the Gantry. Measure the gap between the stator box and the top
of the column. Measure the gap between the stator box and the bottom of the column. Refer to figure
below.
Figure 8-7: Gantry Front Left Column: Measuring Gap Figure 8-8: Gantry Front Left Column: Measuring Gap
at the bottom at the top
4. View the left column from the rear of the Gantry. Measure the gap between the stator box and the top
of the column. Measure the gap between the stator box and the bottom of the column.
Figure 8-9: Gantry Rear: Measuring Gap at the bottom Figure 8-10: Gantry Rear: Measuring Gap at the top
5. If the gap differences for both the front and rear view of both the right and left column are <2mm
proceed to the end.
6. If the gap differences measured at any point are >2 mm then proceed to Plumb the Left and Right
Column .
Note: Gap differences >2 mm indicate that additional shims must be installed. The “top gap” is set at the factory by
drilling and pinning the pivot shaft to the pillow block of each column. The “top gap” is a constant and will not
change appreciably due to a non-level floor in the scanner suite. The column must then be plumbed to alter the
“bottom gap” to match the “top gap”. The shim material that must be inserted should be minimal, having already
completed the previous procedures for leveling the Gantry columns. The shimming of one column will typically
affect the gap difference measured at the other column.
1. From the gap measurements, determine:
• the greatest gap difference, left or right.
• the bottom gap must be opened or closed.
Opening the “bottom gap” requires adding equivalent shim material beneath the column base to the
outside of the two outermost anchor bolts (to maintain the front to rear level of the column) Figure 8-9.
Closing the “bottom gap” requires adding equivalent shim material beneath the column base to the
inside of the two innermost anchor bolts (to maintain the front to rear level of the column) Figure 8-10.
2. Assemble two equivalent stacks of shims that are each ½ the thickness of the measured gap
difference. The shims may need to be modified so they don’t extend outside the footprint of the
column when placed to open the bottom gap.
3. Extend the four Gantry leveling jacks to raise the bases of the left and right columns off the floor to
allow placing the required thickness of shim material.
4. Set the columns of the Gantry back down onto the floor.
Note: A good indication that the column is leveled is the gap between the stator box and column. If this gap is equal along
the length of the column (top to bottom) for both the front and rear sides, then the column is most likely leveled. If
this gap gets smaller towards the bottom of the column or if the gap gets smaller toward the top of the column, then
the column is likely not leveled and needs to be adjusted using shims.
Pillow Block
2. Go to the RIGHT column. Check that the right column is level front-to-back and left-to-right by
placing the supplied torpedo level on the column, as shown in Figure 8-14 and Figure 8-15 (for the
right column, the cable management bracket may have to be removed). The column is level when the
bubble in the torpedo level is equal distance from both alignment lines.
• If the right column is level front-to-back and left-to-right, then no corrective actions are required.
• If the column is not level, then go to the beginning of this section to level the column.
Figure 8-15: Right Column: remove tie-wrap and perform a front-to-back level check
3. Check that both Gantry columns are at the same vertical elevation.
• If the columns are at the same vertical elevation, then reinstall the mounting-bracket, rear cone
assembly, and rear cover.
• If the columns are not at the same height then add or remove shims to equalize the elevation
without changing the front-to-back and left-to-right levelness of the columns.
IMPORTANT: The Patient Support or the Gantry should not be in the service mode when powering the
Gantry. This will cause an error and the Gantry will not power up correctly.
!
WARNING: INJURY HAZARD. USE EXTREME CAUTION WHEN MOVING THE ROTATING FRAME BY HAND.
THERE ARE MANY SHARP PROTRUSIONS AND CLOSE CLEARANCES ON THE ROTATING
FRAME. FAILURE TO COMPLY MAY CAUSE SERIOUS INJURY TO SERVICE PERSONNEL.
2. Slowly move the rotating frame two or three turns clockwise (CW) by hand. Listen closely for any
noises indicating friction between components or loose parts, etc. during the manual rotation. Secure
any loose cables or components if necessary.
!
CAUTION: Wait at least one minute before you switch ON each breaker.
i. Slip Rings
ii. Utility
iii. Main Drive
iv. Console
v. Rotor Power
vi. All Switches
2. Turn ON the Power Switch on the back of the Server computer before starting the Host computer.
Turn ON Power
Switch, located on
the rear of Server
3. Power up the Server, press and hold the Power button on the Server until the green light is on.
4. Turn ON the power to the Host computer and turn ON the monitor.
Note: Make sure to select the right couch type, model number location at front end.
If you have an Extended Couch or Bariatric Couch, follow the steps below.
1. Open E-Stop.
2. On the Philips SupportConnect framework, click Configurations.
3. On the Navigator, click Gantry > Change Couch Type.
4. On the Couch Type dialog box, select the couch type according to the Model that appears on the
Patient Support label.
Note: Be aware that part numbers can change during the product’s life cycle. Select the couch based on its type
and system type.
5. Click OK.
6. When you see the message “Update had finished successfully”, click OK.
7. Close Service Tools, and click Yes at the confirmation dialog box (Figure 9-3).
8. On the Service Notes window, enter the required information (Figure 9-4).
9. Click OK.
10. Restart the Host Computer:
a. Click the Start button.
b. Click on the Shut down list.
c. Select Restart.
11. When the System Reset message appears, click Confirm.
!
WARNING: Pinch Hazard—use extreme caution when lowering the Gantry to the floor. Keep extremities
away from the Gantry base until the weight of the Gantry rests completely on the floor.
Fingers can be caught in close clearances between the screw jacks, Gantry, and floor. Failure
to comply may result in serious injury to service personnel.
1. Tilt the Gantry and open the anchor screw cover to get to the inside anchors Figure 9-7.
2. Remove power from the system.
a. Open E-stop.
b. Power down the Host and CIRS.
c. Remove power from the Gantry by pressing the Blue Button on the Gantry Left column.
d. Remove power from the TEAL (PDU)
e. Remove Power from the wall.
3. Insert the inside bolts.
4. Use a 3/4” socket and ratchet to snug the 1/2”-13 x 2.25 LG anchor bolts.
5. Torque all anchor bolts to 22 ft-lbs ± 1.32 ft-lb(approx. 30 Nm ± 1.8 Nm).
6. Re-apply power to the system and re-tilt the gantry to gain access to the second set of inside anchors.
7. Remove power to the system, insert the inside bolts.
8. Use a 3/4” socket and ratchet to snug the 1/2”-13 x 2.25 LG anchor bolts.
9. Torque all eight (8) anchor bolts to 22 ft-lbs ± 1.32 ft-lb (approx. 30 Nm ± 1.8 Nm).
10. Confirm that the final torque setting of the torque wrench is set to 22 ft-lbs ± 1.32 ft-lb.
11. Confirm that all of the bolts have been torqued to the specific value and record final torque
completion in Table H-2 (see Installation Record Document on page 397).
12. Tilt the Gantry if necessary and close the internal four anchor bolts with the cover plate Figure 9-7.
13. Before any connections are made to the Gantry, check Isolation with an OHM meter to the scanner
safety GND (green/yellow conductors) to facility provided ground.
14. Remove the facility ground from the left side of the gantry; if has been connected.
15. Measure the resistance from the ground point on the gantry to the facility ground wire.
16. Resistance should be >100 KNote: the other lead will go to the facility ground.Refer to Figure 9-6.
If the resistance is not >100 Kan anchor bolt may be touching building steel. Make sure the Gantry
is properly insulated, refer to Step 3 on page 109 and Figure 4-2.
17. Record the resistance in Table H-2 (see Installation Record Document on page 397).
18. Reconnect the facility ground. Torque to 8.0 ± 0.48 Nm (70.8 ± 4.3 in-lb).
anchor
screw
cover
2. Make sure that the four (4) springs and their plastic tubes Figure 9-9: Install the springs and plastic tubes
are installed in each corner of the foot switch. Refer to
Figure 9-9.
3. Refer to Figure 9-10 to properly ground the foot switch. Figure 9-10: Proper grounding of the foot switch
Place the cables in the following order starting from the FS ground
base of the foot switch. FS ground from Gantry
• Star washer FS top cover ground from Couch
• FS ground from gantry
• Star washer
• Nut
• FS Ground from couch
• FS ground from FS top cover
• Star washer
• Nut
Note: Tighten the nuts to the torque specified (see General
Torque Value Specifications on page 395).
4. Install the FS top cover ground to the cover of the foot Figure 9-11: Ground the FS top cover
switch. Refer to Figure 9-11 for proper grounding
configuration. FS top cover ground FS Top Cover
5. Install the Foot Switch cover and top cover, and press it Figure 9-12: Foot Switch Cover screws
down until the cover holes align with holes on the sides
of the Foot Switch box.
6. Secure the cover with four screws using a flat
screwdriver as shown in Figure 9-12.
7. Install the four 3/4” Silver Plugs.
8. Visually center the footswitch assembly between the
patient support base and the gantry base.
Make sure to allow sufficient space to remove the
footswitch cover when the gantry base and patient
support base covers are installed.
9. Mark the location of the footswitch with a pencil.
10. Slide the footswitch assembly away from the marked
location and clean the floor surface of any dirt and
debris.
11. Replace footswitch and align to marked location.
12. Lift the footswitch assembly to remove the protective
paper from the double-sided tape on the assembly.
13. Press the footswitch firmly into place to adhere it to the
floor.
14. Install the patient support base plinth cover with 2 Figure 9-13: Plinth foot cover
screws.
15. Install and secure the front Plinth foot cover (see
Figure 9-13) using the button head screws .
16. Cover the screws with the 5/8” Hole Silver screw cover.
17. Install the Service Switch Cover plate and secure with the Pan Head Nylon Slotted screws, as shown in Figure 9-14.
Figure 9-14: Install service switch cover plate
18. Secure the ESD rear under cover, as shown in Figure 9-15.
19. Secure the ESD front under cover, as shown in Figure 9-15.
!
WARNING: HAZARDOUS VOLTAGES INSIDE WALL BOX. USE EXTREME CAUTION WHEN DOING
GROUND TESTS ORIGINATING FROM THE INSIDE OF THE WALL BOX. FAILURE TO COMPLY
CAN RESULT IN SERIOUS INJURY OR DEATH TO SERVICE PERSONNEL.
Test to verify connection integrity of protective earth (ground) within the CT SYSTEM.
Before beginning ground testing:
10.1.1 SETUP:
1. Set the calibrated DVM to measure resistance.
Note: Set the DVM to the most accurate range for measuring low voltages.
2. Measure lead resistance by shorting leads together.
Note: It may be necessary to connect multiple leads to achieve the required length to reach the farthest test
points. Make sure to measure the total resistance of all leads.
3. Record the lead resistance as value (B) in Table H-3 on page 400.
10.1.2 Test
1. Measure and record ground resistance from the main system ground (Facility ground) to each of the
eight (8) test points indicated below.
2. Record the values in the “Measured Value (A) Ohm” column in Table H-3 on page 400.
3. Calculate the actual resistance by subtracting the measured value minus the total lead resistance. Do
this for all measured points.
Value (A) - Value (B) = Actual Value
Each value must be within the specification listed in Table H-3 on page 400.
4. Record all calculated values in the “Actual Value” column of in Table H-3 on page 400. and record if
passing.
Figure 10-5: Gantry Stator Frame (GRD Stud Centered under the ACCU board)
Note: Perform programming only if there is a Deviation result indicated in the System Configuration screen
after you click 'Verify'.
Follow the procedure in section Patient Table Component Programming in the Product's Hardware
Programing Manual for Couch Boot Flash and Applications programming.
This chapter describes the first time operation and initial system verification of the system.
Figure 11-3: Upper Bracket Figure 11-4: Gantry Upper Column Cover
Figure 11-5: Bracket for Mounting Screw Figure 11-6: Screw location on cover
!
WARNING: THE APPROXIMATE WEIGHT OF THE COVER IS 30 LBS. (13.6KG). THE FOLLOWING
PROCEDURE REQUIRES TWO PEOPLE.
The rear cover hangs on upper mounting bracket and is secured with 3/4” button cap screws (4 qty) and (2
qty) 3/16” Allen hex screws at the lower left and right corners area of the rear cover as shown in Figure 11-
7.
1. Simultaneously lift the cover from both sides and hang it on the upper inside brackets.
2. Tighten the six screws.
!
WARNING: ELECTRICAL HAZARD! BEFORE SWITCHING POWER OF YOUR SYSTEM ON, MAKE SURE
THAT IT IS WIRED APPROPRIATELY TO YOUR COUNTRY’S POWER SUPPLY.
Before switching ON the system, check that the following conditions are true:
• All mains cables, protective conductors and system cables are connected.
• All radiation ON indicators provided by the customer are installed and connected.
• The protective conductor measurement has been performed and the results are within the specified
tolerance.
• The rear cover of the Gantry is closed.
• The couch has been latched into its normal mode.
• All radiation protection measures have been taken.
• The CT site has been cleaned.
• The scanner, equipment, and control rooms comply to the temperature and humidity control
requirements detailed in the “Room Requirements” section of the System’s Planning Reference Data
(PRD) document.
• No one is present in the scanner room.
• The motion is initiated when the gantry panel buttons are pressed
• The motion stops when the gantry panel button is no longer depressed
2. Record the passing result of each specified movement/function in Table H-2 of Appendix H:
Installation Record Document .
!
CAUTION: Collision Hazard! When mounting the phantom make sure that it is positioned so that it will
not come in contact with the Gantry covers or the rotor.
Note: The LEDs in the Gantry panel are ON only when the corresponding movement is enabled. If the LED is
OFF, the movement is disabled due to the safety envelope.
Motion Direction
• IN
• OUT
• UP
• DOWN
• TILT
Note: The LEDs in the Gantry panel are ON only when the corresponding movement is enabled. If the LED is
OFF, the movement is disabled due to the safety envelope.
!
CAUTION: Laser markers must be aligned for accurate and safe scans.
Inspect the Laser Markers alignment as follows:
1. Power ON the lasers.
2. Make sure that the laser markers are properly aligned (refer to the Ingenuity 4.1 Calibration and
Adjustment Manual).
3. Record alignment results in Table H-2, “Installation and Final Specification Records,” on page 398.
!
WARNING: Pinch Hazard!
Make sure to lower the cover carefully.
4. Remove the Patient Support Service brackets.
5. Repeat the procedure for the other end of the Patient
Support.
6. Use the four (4) screws from removing the patient Figure 11-12: Secure covers at base of patient support
support service brackets to secure the covers at the
base (head and foot) of the patient support (see
Figure 11-12).
Note: Only perform this procedure if the customer prefers to record voice messages from the CT Box instead of
from their own microphone connected tot eh front of the computer. If the customer is not sure; perform
this procedure.
1. Go to PSC > Configurations > System > Adjust Audio Properties.
2. Select Recording tab.
3. If the microphone is not listed, close the Sound Window and proceed with the next procedure in this
manual, no other actions are required to enable the CT Box to record voice messages.
4. If the microphone status is not set to Disabled or Currently unavailable, the right-click on the
Microphone and click Disable.
This will enable the Line-In and remove the microphone.
5. Click OK to close the sound window.
Figure 11-14: Click OK to disable the microphone and close the sound window
Note: Make sure that the ambient scan room (ideal) temperature is 20 - 24 °C (68 - 75 °F). In order to perform
Performance and Calibration, the Gantry must be switched ON for a minimum of 8 hours to allow
system temperature stabilization.
Therefore, turn ON the Gantry the day prior to calibration and testing and, if safe to do so, leave it
powered overnight.
12.1 Overview
The system is fully compliant with DICOM 3.0 standard and enables comprehensive connectivity to
Philips scanners.
System communication with other stations is based on the DICOM-3 standard. This enables
communication with any DICOM-3 compliant products (including other vendors’ scanners, workstations
and hardcopy units).
These DICOM-3 compliant products can send/retrieve images to/from other stations and other stations
can retrieve/send images from/to the system.
The system can function both as a server and as a client. Images are transferred in the DICOM-3 protocol,
based on TCP/IP as a transport layer and on Ethernet as a data-link layer.
The communication is made through an Ethernet network meeting IEEE 802.3 specifications. The
supported media type is: 10/100/1000BaseT.
1. For connection to the site, use a standard network cable with RJ-45 connectors.
2. For switch placement, refer to the manufacturer’s user documentation.
This option supports a maximum length of 100 m using shielded or unshielded cables.
Note: For Network Configuration instructions always refer to the latest revision of the site preparation
documentation.
12.2 Instruction
To properly configure the network refer to the Network Installation and Configuration manual. Follow
the procedure outlined for systems with 4.1.x.
Note: Changing the IP address on the system is required when the Hospital LAN uses the 192.168.xxx.x
IP address, and the HOST-CIRS connection uses a 10.168.xxx.x IP address. Refer to the Ingenuity
Software Re-installation manual to properly change the IP address in the event of a conflict.
Note: If the License Key is unavailable, contact a local Philips Service Representative.
1. If needed, complete the login procedure.
2. In PSC, select Configuration -> System - > Update Option Key.
Figure 13-1: Update Option Key (for System Versions Lower than v4.1.10)
3. In the Options key window, click the Clear button to dismiss the displayed product options key. See
Figure 13-3 on page 310.
IMPORTANT: Skip this section for China and Russia market, only do this procedure if the customer has
requested it in the rest of the world.
IMPORTANT: The disk encryption feature is only available for HP Z4 computers. If the Host computer
model is NOT HP Z4, then skip this section.
Note: Disk encryption feature is available based on license and TPM in BIOS settings should be set to
“Available”, detail step refer to Service Tool User Guide.
Note: If user wants to log off after initiating Encryption, user should wait for few seconds to move the progress
to 3%-4% and then log off.
Note: If user wants to log off after initiating Encryption, user should wait for few seconds to move the progress
to 3%-4% and then log off.
IMPORTANT: The steps below is applicable for Ingenuity/Brilliance-64, not need to perform on BigBore
system.
Disable the SSDE option through Preferences:
Figure 14-6:
Figure 14-7:
15.1 Overview
The system was adjusted to optimum settings and has passed all quality assurance tests in the factory
before deliver and the test results should be within the tolerances during and after the installation
procedure.
To make sure that all parameters of the system are still within the allowed tolerances, complete the
necessary adjustments and Acceptance test before transferring the system to the customer.
IMPORTANT: To maintain a high image quality; before performing Air Calibrations and the Acceptance
test, bring the system to the normal operating temperature. To accomplish this make sure
the following requirements are met:
• All Gantry covers are closed.
• The entire system has been switched ON for a minimum of two (2) hours.
3. Perform the Laser Alignment Check (Test 310) following the procedure in the Ingenuity Series Image
Quality and Dose Testing Instruction manual.
4. Upon successful passing of Test 210, record result as passed in Table H-2, “Installation and Final
Specification Records,” on page 398.
5. Perform the Acceptance and Image Quality (Test 308) following the procedure in the Ingenuity Series
Image Quality and Dose Testing Instruction manual.
6. Upon successful passing of Acceptance and Image Quality Test 308, record the result as passed
Results in Table H-2, “Installation and Final Specification Records,” on page 398
Note: In USA Department of Defense of Veterans Administration facilities, USB devices are not authorized for
use.
8.
Backup Components
Backup progress
indicator
Before handing the system over to the customer, make sure that all the Options that Philips is responsible
for installing have been installed completely and correctly according to applicable instructions and
specifications (especially model, torque, calibration, test and so on. Refer to relevant option manuals for
details.)
WARNING: AVOID CONTACT WITH LIVE CONNECTIONS WHILE SERVICING. HAZARDOUS VOLTAGES
ARE PRESENT IN THE GANTRY SUPPORT. FAILURE TO DO SO WILL RESULT IN SERIOUS
INJURY OR DEATH.
3. If applicable, remove the Allen screw from the rear of the left upper Gantry support cover. Carefully
lift up the top side cover away from the bracket and set it aside.
4. Momentarily press and release the gantry power (blue) button on the side of the gantry switch panel
as shown in Figure A-1. This will de-energize the utility contactor (UTK). If your system does not
have a blue button go to the next step.
Blue Button
IMPORTANT: WAIT AT LEAST 30 SECONDS AFTER TOGGLING THE BLUE BUTTON OFF BEFORE TURNING IT
BACK ON. THE BLUE BUTTON IS A TOGGLE SWITCH. PRESSING IT ONCE TOGGLES IT OFF;
PRESSING IT AGAIN TOGGLES IT ON. FAILURE TO WAIT AT LEAST 30 SECONDS AFTER
TOGGLING THE BLUE BUTTON CAN CAUSE SOME FUSES TO BLOW.
5. When working inside the lower left column cover, be sure to turn off the 120/240 VAC to the room
annunciator (X-ray) indicators light. Power to this light comes from a separate 120/240 VAC supply
and must be turned off by a site wall shut-off switch.
IMPORTANT: WAIT AT LEAST 30 SECONDS AFTER TOGGLING THE BLUE BUTTON OFF BEFORE TURNING IT
BACK ON. THE BLUE BUTTON IS A TOGGLE SWITCH. PRESSING IT ONCE TOGGLES IT OFF;
PRESSING IT AGAIN TOGGLES IT ON. FAILURE TO WAIT AT LEAST 30 SECONDS AFTER
TOGGLING THE BLUE BUTTON CAN CAUSE SOME FUSES TO BLOW.
2. Turn ON the site wall switch to restore 120/240 VAC to the room annunciator (X-ray) indicator light.
Blue Button
3. Carefully place the top column cover back into position and secure it.
B.1 Overview
Options for the Ingenuity CT scanner are as follows:
Bariatric Table
Computer Table
CT Interventional - Cart
CT Interventional - Ceiling
Barcode Reader
Ingenuity Core 128 and Ingenuity Core (STD Couch) Bariatric Table or Extended Table are Options
Note: For installation instructions always refer to the latest revision of the site preparation documentation
before starting the installation procedure.
Series 0008,103E
O-MAR Prefix is added after user makes any other edits.
Description (Public)
If this option is enabled on the system, these image label tags must be made visible, displayed, on
downstream workstations where ever possible.
Note: Under Planning within the Recon tab, there will be an O-MAR selection if the feature is enabled.
Work with the appropriate FSE (for Philips workstations/ PACS Systems) or your customer to ensure that
the above tags are made visible, displayed, on the workstations. For none Philips workstations inform the
customer of the need to make these tags visible where ever possible.
Note: Private tags may not be selectable for display on some workstations.
This section lists the system labels and their locations. To apply language specific labels provided in the
Regulatory/Safety Label Kit and refer to Regulatory/Safety Label Placement .
C.1 Gantry
The following are the system labels on the back of the gantry. See Figure C-1 on page 328.
On the right should be one (not both) of the following two labels:
Label:
Label:
Caution Wire
Hazardous Voltage
Connections
Location:
Location:
Anode, Cathode
Anode, Cathode
Label:
Emergency Stop
(E-Stop)
Label: Button)
Warning - Hazardous Voltage Location:
Location: Front Cover, Rear
Left Column - Mains Input Cover, Fuse
Switch Panel
under Left Side
Column Cover
and CT Control
Box.
Label:
Label:
Drive Belt Pinch Point
Hazardous Voltage
Location:
Location:
Stator bottom panel
Tilt Drive
underneath rotation motor
Label: Label:
Remove Shipping Bolts Hazardous Voltage
Location: Location:
Column Weldments Rear Base Weldment
Label:
Label: Hazardous Voltage
Warning Finger Guard Location:
Location: • Gantry Right
Column - left
Stator - three points pillow block
• Top of FRC
Label: Label:
Hazardous Voltage Hazardous Voltage
Location: Location:
Left Column - Switch Locater Contacting Slip Ring
Label: Label:
System Rotation ESD Warning
Location: Location:
Gantry Upper Left Side DMS Cover
Label: Label:
Low Head Room Fuse Locater
Location: Location:
Gantry Front Cover Gantry Left Column
Label: Label:
Warning Do not handle Caution Beryllium
Location: Content
X-ray to Heat Exchanger oil Location:
hoses X-ray Tube
Label: CE
Location:
Rear Lower Panel Cover
Label: Label:
Warning Class 3 B Laser Warning Class 3 B Laser
(invisible) (invisible)
Location: Location:
Optics Box Laser Box
Label:
Warning Class 2 Laser
Aperture
Location:
2 pcs on Lexan Ring
3 pcs on Front Cover
Note: Your system will have laser warning labels in one of the above-shown
configurations
Label:
Class 3B Laser Product,
UPS Disconnect Warning
Warning Hazardous Voltage
Location:
Rear of the gantry
Label:
Label:
Warning Class 3B
Laser Symbol
Invisible Laser
Location:
Location:
Inside front cover, top, left and
Top Right Bracket -
right lasers, oriented as shown
Rear Cover
Label:
Label: Hazardous Voltage
Present
Hazardous Voltage Present
Location:
Location:
Power Box, rear
Left and Right Scissor Arm
right of
Patient Support
Label:
Label: Warning, 2 Sources
Hazardous Voltage Present of Power
Location: Location:
Box just to the right of the Patient Support plinth,
Patient Support fuse locater right of
service panel
Label:
Label: Warning, Electric
Warning, Do Not Remove Current,
Brake or Coupling Triangular
Location: Location:
Patient Support base, left hand Top of Patient Support
side of the motor power box, rear
right side
Label:
Label:
Warning, Electric
Warning, Electric Current,
Current,
Triangular
Triangular
Location:
Location:
Patient Support fuse box, front
Scissor arm,
right of Patient Support
right hand side
Label:
Warning, Do Not Label:
Lubricate Vertical Support Brace
Location: Location:
Patient Support Linear Scissor arm, right side
bearing
Label:
Warning, Covers can
fall
Location:
Patient Support
telescope
retainer
Label:
UPS Disconnect Warning,
Hazardous Voltage Label,
Wheelie Bin, CSA
Location:
CIRS Rear Panel Door
and the Power Distribution
Module
CIRS IMR
Label:
Hazardous Voltage
Location:
CIRS or IMR inside front
cabinet
Label:
UPS Disconnect Warning,
Hazardous Voltage, CSA,
Wheelie Bin
Location:
Host Rack Rear Cover and the
Power Distribution Module
Label:
Hazardous Voltage
Location:
Inside the Front cabinet
Note: It is the responsibility of the Service Personal to affix the labels from the customer selected Language
Label kit to the system. Labels will be affixed to the Gantry, Patient Support and Console(s).
Notes: Review the illustrations of the Ingenuity System. The example figures below are representative only. Apply only the
labels in the language specified by the customer.
• Attach the labels in the correct locations.
IMPORTANT: Clean the area where the label is to be applied with isopropyl alcohol. Let the area dry
completely before placing the label. Make sure to wear the appropriate personal protective
equipment when working with isopropyl alcohol.
Note: Check the expiration date of the regulatory label kit. If expired, a new regulatory label kit must be
ordered. Do not use the expired labels.
Table PWR Disconnect 1 Patient Support Power Disconnect Warning on page 350
Label Location
Attach the Warning Hazardous Voltage
label 1/2” below CSA label
Label Location
Attach the Table Power Disconnect
Warning label to the left and in-line
with the other Table Power
Disconnect Warning labels
Label Location
Attach the Laser Aperture label under English Laser
Aperture label at 5 locations.
Label:
Hazardous Voltage
Location:
Inside the front cabinet
Note: After Gantry Front cover alignment, check the alignment of the Laser Markers located on the Gantry
Front cover. Follow the instruction in the Ingenuity CT Calibration Manual (section Laser Alignment).
D.1.1 Tilt/Locking
The screws securing the front cover to its hinge can be adjusted in their slots to correct any tilting/locking
of the front cover (see Figure D-2 below).
Adjustment
Bracket
D.1.3 Up/Down
The screws securing the front cover to its hinge can be Figure D-4: Up/Down & In/Out Adjustment
raised or lowered in their slots to move the cover up and
down (see Figure D-4).
D.1.4 In/Out
The screws on the hinge blocks must be loosened, which
allows the hinge to move in or out in slots in the top panel
(see Figure D-4).
Left/Right
The screw set shown by the red arrow in Figure D-7 can
be adjusted left or right in their slots.
Up/Down
The screw sets indicated by the yellow arrows in
Figure D-7 can move up and down in their slots to move
the lower front cover up or down.
Side to Side
The screw sets under the (doghouse) indicated by the
black arrow in Figure D-7 can be adjusted side to side.
Adjustment
Bracket
Secured Here
Figure D-13: Upper view showing Figure D-14: Side covers to rear cover
alignment of the front, top, right
side top and rear covers
Horizontal Adjustment
The upper top side cover mounting bracket Figure D-16: Horizontal Figure D-17: Left to Right/ Top
may now have to be adjusted. Adjustment to Bottom Adjustment
1. Loosely insert the screw into the
bracket (see Figure D-16).
2. Check alignment and adjust the top Left to Right
side cover bracket as needed (see
Figure D-17).
3. Tighten screws holding the bracket to
the side panel; making sure that the
upper top side cover is in the correct
position (see Figure D-17).
Top to Bottom
Note: Be careful when standing the Lower Cover Column upright, it does have a tendency to fall over if one is
not cautious.
Gantry RH/LH Lower Side Cover adjustments are as follows (see Figure D-19 below):
Vertical Adjustment
Carefully place the lower side cover over the brackets and check alignment.
Figure D-20: Rear cover to rear cone Figure D-21: Rear cover to Top Figure D-22: Rear Cover
cover and upper Top Side cover Bracket
Up/Down
The rear cover hooks are attached to the rear cover and
are not adjustable. The lower mounting rear brackets,
installed previously, might need adjustment.
Tilt/Locking
The rear mounting hooks can be carefully aligned to
prevent or correct tilting/locking of the rear cover.
Rear Lower
Cover Bracket
Figure D-26: Front Lower Cover Figure D-27: Rear Lower Cover
Note: The Gantry will need to be tilted to place the rear base plate cover in position.
Attach the rear base plate cover by placing and aligning it with the six holes to the rear base. Secure rear
base plate cover with bolts and washers.
Note: Gantry covers must be covered in plastic to prevent inadvertent damage. if applicable, remove the Gantry
castors assembly from the Gantry.
Note: If the top assembly is not assembled follow step 2 through steps 13.
2. Place the lifting plate on a flat surface and lay the lifting beam on its side. See Figure E-1.
Note: Three (3) parts are required to vertically lift the gantry - the Gantry Lifting Assembly (P/N
453566502051), the Gantry Lifting Sling (P/N 453567068581), and the Torque Wrench Set (P/N 4598 000
06921).
3. Place the bolt and washer through the first hole of the middle plate and beam. Refer to Figure E-1.
4. Place another lifting plate on top of the beam and push the bolt through to secure it.
5. Hand tighten the bolt with washer and nut. See Figure E-2.
6. Repeat this process for the third hole, middle of the lifting plate. Refer to Figure E-3.
Figure E-3: Repeat the above process for the third, middle holes of the lifting plate
7. Now secure the bolt through the second hole of the plate and beam, Figure E-4.
Figure E-4: Insert and tighten the bolt through the second hole of the plate and beam
(3)
3/8” Hex Bolts
and Washers
Note: Repeat this process towards the other end of the lifting beam. See step 3 through step 7.
8. Carefully turn the lifting plate and beam on to its side, with the lifting plate narrow-end (single hole)
upwards.
9. Insert the clevis hatch pin through one side of the lifting plate and add a gantry lifting spacer. Refer to
Figure E-5
10. Position the Supermax with latch hook after the first gantry lifting spacer and place second lifting
spacer behind the latch hook. Refer to Figure E-5.
Note: Make sure that Supermax with latch hook is in the position (latch facing outwards) as shown.
11. Push the clevis hatch pin through the other gantry lifting plate and secure it with the hatch cotter pin.
Refer to Figure E-5.
Supermax with
Latch Hook
Cotter Pin
Note: Make sure that the supermax with latch hook is facing out wards. If not reposition the latch hook.
12. Repeat this process towards the other end for attaching Supermax with latch hook (step 9 through
steps 11).
13. Tighten (6) 3/4” bolts that are attach to the gantry lifting plate. Torque bolts to 120 ft-lbs (162.69 N-m).
Refer to Figure E-7.
14. Remove one gantry lifting block at a time to place into position.
Note: Gantry lifting blocks are bulky, use caution when picking up the lifting blocks.
Note: The Gantry Lifting Blocks are attached to where the Gantry casters were located.
15. Carefully position a lifting block as shown in the Figure E-9. Secure with (4) 1/2” (12.7 mm) washers
and bolts.
16. Torque the bolts to 56 ft-lbs (75.92 N-m).
17. Repeat steps (15 and 16) with another lifting block to the column other side. See Figure E-10.
18. Attach the lifting block stiffener to the top holes of the gantry lifting blocks. Refer to Figure E-11
19. Secure the lifting block stiffener with (4) 3/8” (9.52 mm) washers and bolts. Refer to Figure E-12
20. Torque the bolts to 23 ft-lbs (31.18 N-m).
21. Repeat this process to the other column side for fastening the gantry lifting blocks and stiffener.
Gantry Lifting
Block Stiffener
Gantry Lifting
Block Stiffener
22. Attach the (4) steel hoist ring assembly to end gantry blocks. See Figure E-13.
24. Attach the heavy hoist system to the Clevis Hatch Pins as shown in Figure E-14.
Gantry Lifting
Assembly
25. Carefully lift-up the gantry lifting assembly and position the lifting assembly high over the Gantry.
Note: Make sure not to touch the Gantry with the Hoist Assembly.
Figure E-15: Lift the gantry and position the lifting assembly over the gantry
Clearance Over
the Gantry
26. Carefully place both ends of the sling through the supermax with latch hook as shown in Figure E-16.
Supermax with
Latch Hook
FLATWASHER .750 ID 12
4. For the Threaded Rod type quick release, re-engage the patient support quick release:
a. Move the top subframe all the way toward the gantry. The threaded rod will protrude through the
block.
b. Install the nut and torque it to a value of 23 ft-lbs (see Figure F-1 on page 391.)
Figure F-2: Cross Pin Engaged and Secured Behind the Block
T-Mechanism
(Cross Pin)
T-Mechanism
(Cross Pin)
b. Verify the sub-frame is still engaged by visually checking the alignment of the sub-frame cover to
the lower subframe (see Figure F-3.)
Figure F-3: Subframe Patient Support Cover Alignment: Engaged versus Disengaged
Subframe
Subframe
(MAX IN)
c. Repeat Step 3 on page 392 thru Step 4 on page 393 and repair as needed, if the sub-frame is moving
relative to the base assembly.
d. Success criteria: Complete Step 3 on page 392 thru Step 4 on page 393 twice in a row, with no
disengagement or repair.
Complete the form below to record all critical measurements as instructed throughout the Ingenuity
Series Ingenuity CT/ Ingenuity Core128 /Ingenuity Core System Installation Manual. Keep this completed
form as part of your service installation report
230VAC 230VAC
Pass Fail
(IMR HOST) (IMR HOST)
Measure between phases at the input of the gantry V (U-V) Pass Fail
(TB10-U,V,W) on the Left Gantry Column (three
separate measurements) 480V ± 10% between phases V(U-W) Pass Fail
(Step 4 on page 223) V(V-W) Pass Fail
Acceptance Test and Calibration: (New Site Installation Calibration Tests on page 318)
Exposure Seconds and Exposure Counts for the This information is requested for Service
Tube Current Data and the Data from RHost Operations and it not required for Device
(Figure 15-8 on page 320) History Records (DHR) purposes. Seconds: Counts:
Rotor
(GND Screw behind the right rear corner of the Test Point
FRC) TP5
TEAL (Figure 10-6 on page 284)
(PDU)/UPS 0.1 Ohm
Ground Couch Base
Test Point max.
(TP 1) (“PE 1” screw)
TP6
(Figure 10-7 on page 284)
Couch Top
Test Point
(“PE 6” screw)
TP7
(Figure 10-8 on page 285)
CRC Rear
Test Point
GND Stud
TP8
(Figure 10-9 on page 286)
While performing the procedures described in this manual, Philips requires that you record each action in
a printed copy of the attached Activity Record or in the PA tool (SAP MP1)/ProntoForms to confirm that
the actions have been performed as described in the procedure.
If you use the Activity Report, attach it to your Service Work Order (SWO) when you have completed the
procedure.
To access the Activity Record attached to this document:
1. Log on to InCenter.
2. In the Product Tree pane, navigate to Computed Tomography, and then the required product.
3. Navigate to Installation > System Installation.
4. Click on the required system installation manual.
5. The file opens in the Edge browser.
6. If the file opens with the Bookmarks menu showing, click the Paper Clip icon to open the
Attachments list.
Figure I-1: Bookmarks Menu Figure I-2: Attachments Menu