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Mughal Energy Progress Review Presentation 18-Jun-2025

The document outlines the progress review of civil construction works for a 36.5 MW CFPP power plant by Mughal Energy Limited, detailing project scope, duration, and costs. It highlights various structures' statuses, work stoppages, and bottlenecks, along with pending decisions and required actions. The project is currently ongoing with several areas completed and others facing delays due to mechanical installations and awaited drawings.

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0% found this document useful (0 votes)
7 views38 pages

Mughal Energy Progress Review Presentation 18-Jun-2025

The document outlines the progress review of civil construction works for a 36.5 MW CFPP power plant by Mughal Energy Limited, detailing project scope, duration, and costs. It highlights various structures' statuses, work stoppages, and bottlenecks, along with pending decisions and required actions. The project is currently ongoing with several areas completed and others facing delays due to mechanical installations and awaited drawings.

Uploaded by

bilal.danishleed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1

1
CIVIL CONSTRUCTION WORKS OF 36.5 MW CFPP POWER PLANT
MUGHAL ENERGY LIMITED, 17KM LAHORE- SHEIKHUPRA ROAD-LAHORE

PROGRESS REVIEW
PRESENTATION 18-Jun-2025

Client: Mughal Energy Pvt. Ltd.


Civil Consultants: Civil & Urban Associates
Mechanical Consultant: Proactive Engineering
Solutions
Civil Contractor: Izhar Construction (Pvt.) Ltd.
E&I : MSI
Project Overview

➢ Project Description: CIVIL CONSTURCTION WORKS OF 36.5 MW CFPP POWER PLANT

➢ Project Scope: Civil Structure Works & Finishing Works

➢ Project Duration: 14 Months

➢ Project Contractual Start 01st-Nov-23

➢ Finish Date 31st-Dec-24

➢ Mobilization Start Date: 24th-Oct-23

➢ Mobilization Advance: 24th-Oct-23/25th-Oct-23

➢ Project Cost Rs. 1,459,975,711/-

3
RCC Slab at +10.400 m level Raft concrete
Cooling Water Fire Tile Work In poured, finishing works done poured at
Biological Waste
Fighting Pumping Station Progress At First control basin,
Master Layout Plan
Switchyard &
columns till L beam
poured, L beams poured,
Master Layout Plan Construction Area
Floor
Water Treatment
Plant (On Hold) RCC Walls In
Prog.
In Progress

On Hold
Electrical pump foundations
Switchgear poured)
Control Building Chemical
Drawings
(Paint works, Water
treatment
Awaited
plant
waterproofing (Structure
Completed ,
flooring works in Flooring Works

progress) In Progress) Garage For


Central Dozers
Maintenance
Operations Weigh Bridge
Light Fuel Workshop
Building RCC flooring
Flue Gas Treatment Oil Storage (Finishing Works
Panels
RCC Works Completed till (Machine In Progress,
completed toe
+23.900 m level, scaffolding pads in Gypsum ceiling
wall completed
removed on 22-Oct-2024, area progress On in progress)
handed over to IEPL, RCC beam Hold)
dismantled at +8.1 m level.
Area At +0.0 m level also handed Boiler House (+8.0 m Machine Hall / TG 6
over to IEPL, flooring completed, level Slab Completed (Epoxy drilling works Raw Water
area handed over to mech. with pockets grout completed), Storage & Coal Storage &
pour) Area Handed backfilling and rcc Pumping Station Accessories (Civil works
Over To Izhar Engg. walls from +3.060 to (Vessel resumed from shuttering
For Erection +0.0 level completed Completed , fixing above +5.0 m level
• Feed Water Pump from , slab at +3.9m Pump Room Last from 26-Nov-2024, RCC
Foundations level poured. TG-6 Slab at +7 m walls + bolts concreting in
poured on 19- columns poured, slab poured, brick completed from +5.0 m to
Oct-2024 area at +6.7 m level masonry works +8.0 m, RCC Flooring
cleared for poured, +11 m level & Plaster works in progress 2 out of
erections beams and slab completed) 3 bays, PEB Erection
poured, +13 m Started
beams+ gantry
brackets poured
4
4
Minutes Continued From Last Meeting (Tuesday 10-Apr-2025)
Sr. Discussion / Agenda Action Required Remarks
No. By

TG-6 (RCC slab) shall be released to MEL/IEPL for the further mechanical Done
1. erections and placement by 30-Apr-2025 (complete in all respects) ICPL

Allowed upto +25


2. Lift / RCC stair case civil works on hold due to mechanical installations (by ISPL) at MEL m (on 27-Mar-
boiler house. Work front shall be provided to ICPL for civil works tentatively by 2025)
05-May-2025
Still Awaited
3. Since no work front for tile fixing is available at Switchyard and Switchgear MEL / PES.
building , shall tentatively be provided to ICPL for said activity by 15-Apr-2025
(after the arrival of electrical panels at site). Panels to be received at site by 25-
May-2025 tentatively.

4. Plumbing works (rates/B.O.Q) shared with Civil & Urban Engineers, shall be MEL Done
issued to ICPL for further execution after due discussions by 15-Apr-2025.

5
5
Work Stoppages/Bottlenecks
Sr. Structure Awaited Decision / Hold Point Pending Since Planned Completion
No.

1. Power House / • RCC Flooring works on hold due to 20-Mar-2025


Machine Hall possible foundations addition.
28-Oct-2024
• Precast Double T Placement on hold 1-Jun-2025
(despite readiness from ICPL by 1-Jun-
2025) gantry placement on hold due to
mechanical / generator/gantry
installations delays

2. Cooling Water & Fire Water proofing works over precast double T 16-Mar-2025 28-Sep-2024
Fighting Pumping planks on hold.
Station
3. Flue Gas Treatment Masonry Works On Hold (from +12 m to +24 10-Feb-2025 25-Nov-2024
m levels due to mechanical materials and
crane placement around the building.
4. Raw Water Storage Pump room foundations drawings awaited. 10-Mar-2025 14-Oct-2024
& Pumping Station 6
6
Work Stoppages/Bottlenecks
Sr. Structure Awaited Decision / Hold Point Pending Since Planned
No. Completion

5. Light Fuel Oil Storage Pump foundations on hold due to design 25-Nov-2024 15-Nov-2024
(LFO) revisions.
6. Road & Container placement at multiple locations 30-Jan-2025 31-Dec-2024
Infrastructure Works hindering road works.
7. Mixing Center Area clearance awaited 13-Jun-2025 23-Sep-2024

8. Retention & Control Precast pipes36” & 42” laying works pending 8-May-2025 28-Sep-2024
Basin from control basin to cooling tower. Rate
analysis already submitted (with reminders)
9. Boiler House Deck slabs at +15200 , +19500 and +23000 20-Mar-2025 23-Sep-2024
put on hold due to mechanical non-clarities.
10. Switchyard & Finishing works on hold due to the arrival / 30-Jun-2024 28-Sep-2024
Electrical Switchgear installation of electrical panels.
11. Fan Cooling Tower Mechanical erections / installations awaited 30-Jan-2025 21-Sep-2024
Completed with excessive
efforts/resources in 5
months. 7
7
Bottlenecks / Hinderances

Awaited Drawings
1. Auxiliary Boiler House • Drawings awaited

2. Biological Waste Water Treatment Plant • Drawings awaited

8
8
Awaited Drawings / Pending Decisions

Awaited Decisions / Approvals


(MEP)
Pending Decisions

1. Installation of power DB’s and power Variation orders for power DB’s for Switchyard/Central
synchronization awaited at switchyard and central Maintenance buildings submitted.
maintenance workshop.

2. Internal Plumbing works of switchyard, Rates for the plumbing B.O.Q submitted.
maintenance workshop and chemical water
treatment plant awaited.

3. AC systems installation awaited at switchyard Rate analysis for revised capacities of air-conditioning systems
building. submitted

9
9
Minutes Continued From Last Meeting (25-Feb-2025)
5.
Following awaited IFC drawings required by ICPL on extreme priority basis to catchup with the intended cash flows and physical progress at
the project and also these drawings are critical for installation and energizing the installed power generation capacity.

Sr. Structures Priority I Structures Priority II Cost (As Per B.O.Q) Drawings From PES Completion
no.
(Millions) Form ICPL

1. - Water Supply Systems 13.0 30-Oct-2024 15-Dec-2024


2. - Fire Fighting Systems 77.0 30-Oct-2024 31-Dec-2024
3. - Sewerage Systems /Drainage 9.9 02-Nov-2024 31-Dec-2024
4. - Plumbing Systems 12.9 30-Oct-2024 31-Dec-2024
5. Oily Waste Water Disposal Systems - 6.7 15-Nov-2024 31-Dec-2024
6. Biological Waste Water Treatment - 3.8 15-Nov-2024
7. Mixing Center Building - 14.0 03-Nov-2024 31-Dec-2024
8. - Road Network 94.0
9. Auxiliary boiler system - 4.5 04-Nov-2024
11. - Fuel pumping and garage for dozers Dwgs. Released on 28-10- -
2024
12. Pipe bridge and pedestals - 4.0 10-Nov-2024 30-Dec-2024

Total 239.0

10
10
Detailed Physical Progress % Age Of Structures
Updated 18-Jun-2025
Actual
Planned Dur. Actual Planned
STRUCTURE NAME Planned Start Planned Finish Actual Start % Remarks
(Days) Finish % Comp.
Comp.

• Slab at 0 level was ready on 28-Feb-2024, Revision


of road levels revised from +208.450 to +208.900
slab formwork + steel dismantled again fixed /
rework done and poured on 16-Mar-2024. (Lag
Days= 16)
• TG-5 drawings received on 18-Apr-2024 ,civil was
ready on 25-May-2024 but poured on 13-Jun-2024
Boiler House 1-Nov-2023 31-Oct-2024 360 9-Nov-2023 In Progress 100 % 93% (due to complete removal of sleeves and steel and
re-fixing). (Lag Days= 18)
• RCC slab +8.0 m level drawings received on 30-May-
2024, anchor bolts and sleeves (boxes) on 06-Jul-
2024 and poured on 26-Aug-2024 (installation
drawings received on 13-Aug-2024) (Lag Days= 30)
• Non-Shrink grout completed on 13-Sep-2024.
• Deck Slab at +12.0 m level poured on 20-Jan-2025

• Raft Structure poured On 20-Dec-2023, Structure put


on hold since 23-Dec-2023
• IFC drawings till limited area of plinth beams &
11-Oct-2023 columns received on 22-Aug-2024.
• IFC drawings till +0.0 and +6.7 m level received on
Machine Hall/Power
25-Nov-2023 28-Oct-2024 In Progress 100 % 77% 30-Sep-2024 & 13-Oct-2024, proposed with epoxy
House 338 *Resumed 30- drilling , approved from client on 17-Oct-2024. (Lag
Sep-2024 Days= 240 )
11
• Slab at +6.7 m level poured.
• Precast double T placement stopped for generator 11
Detailed Physical Progress % Age Of Structures
Updated 18-Jun-2025

Actual
Planned Planned Actual Planned
STRUCTURE NAME Planned Start Actual Start % Remarks
Finish Dur. Finish % Comp.
Comp.

20-Mar-
Cool Down Pit 18-Nov-2023 28-Apr-2024 162 22-Nov-2023 100% 100% -
2024

• Following decisions pending


Switchyard / Electrical • MS / Aluminum doors
• Paint shade scheme
Switchgear & Control 1-Dec-2023 28-Sep-2024 302 22-Nov-2024 In Progress 100.0% 92% • Aluminum windows design approval
Building • Finishing works awaited due to panels installation
since April 2025

• Bracing beams drawings +8.1 & 12.1 m (1-


Apr-2024)
• +15.7 m level received on 14-May-2024
(poured on 30-May-2024. +19.7 m level on
24-Jun-2024, poured on 5-Aug-2024. +23.900
Flue Gas Treatment 7-Mar-2024 25-Nov-2024 263 6-Dec-2023 In Progress 100.0% 95%
on 6-Aug-2024 , poured on 12-Oct-2024
• Hall area windows fixed / RCC floor done
• Masonry works awaited above +12 m height
due to mechanica.
12
12
Detailed Physical Progress % Age Of Structures
Updated 18-Jun-2025
Planned Dur. Actual Planned % Actual %
Structure Name Planned Start Planned Finish Actual Start Remarks
(Days) Finish Comp. Comp

• RCC below gantry put on hold 3-May-2024 &


Gantry beams (Hall Area) drawings received
Central Maintenance on 5-Jun-2024. was poured on 11-Aug-2024
30-Apr-2024 27-Dec-2024 241 18-Dec-2023 In Progress 100.0 % 96% • Days Lag= 30 days
Workshop
• Tile fixing completed in office area /
washrooms

• Gantry bracket / embedded parts details at


+3.850 m level received on 5-Jun-2024
Light Fuel Oil Storage 28-May-2024 15-Nov-2024 171 15-Jan-2024 In Progress 100% 95% (Delayed 25 days)
• Brick Work Completed.
• Pump foundations on hold since 25-Nov-25
• Brick masonry works at pump room
Raw Water Storage &
1-Feb-2024 14-Oct-2024 256 28-Jan-2024 In Progress 100.0 % 96% completed
Pumping Station • Roof treatment in progress

• Drawings/Details awaited for anchor systems


at +8.0 m level for shed.
• Drawings received on 22-Jan-2024.
• RCC walls put on Hold on 11-Aug-2024 above
+5.0
• Ifc drawings above +5.0 m release on 18-Oct-
Coal Storage &
1-Jan-2024 30-Sep-2024 273 25-Jan-2024 In Progress 100.00 % 91% 2024, bolts received on 21-Oct-2024
Accessories • (Days Lag= 65 Days)
• Civil works on hold due to sand blasting
works since 1-Nov-2024
• RCC Walls from +5.0 to +8.0 m level
13 completed on 10-Jan-25
• Bajjar laying in progress at storage bins
13
Detailed Physical Progress % Age Of Structures
Updated 18-Jun-2025

Planned Planned Dur. Actual Planned % Actual %


Structure Name Planned Finish Actual Start Remarks
Start (Days) Finish Comp. Comp

• Civil works put on hold after


On Hold
Biological Waste Water excavation works due to possible
4-May-2024 31-Oct-2024 180 15-Jan-2024 (Since 20- 100 % 5%
Treatment Plant design revisions , decisions / drawings
Jan-2024)
still awaited Since 20-Jan-2024

• IFC Drawings received on 25-Sep-2024


Cooling Water & Fire
5-Dec-2023 28-Sep-2024 298 8-Oct-2024 - 100.00 % 91% • Days Lag From Planned Start To Actual= 270
Fighting Pumping Station • RCC L beams in progress

• IFC drawings for RCC raft and walls received


on 30-Aug-2024.
• Days Lag From Planned Start To Actual=250
Fan Cooling Tower 20-Dec-2023 21-Sep-2024 276 1-Sep-2024 - 100.0 % 95% • RCC Rings at +10.4 m level stopped from 8-
Jan-2025 to 20-Jan-2025
• RCC final slab completed on 22-Jan-25

Mixing Center & Weigh Not Started


23-Feb-2024 23-Sep-2024 213 - 100.0 % 0% • IFC Drawings Awaited
Bridge Yet

Chemical Water Treatment • IFC Drawings received on 24-May-2024


10-Mar-2024 15-Dec-2024 280 26-May-2024 - 100.00 % 92 % • Days Lag From Planned Start To Actual= 70
Plant 14
14
Detailed Physical Progress % Age Of Structures
Updated 18-Jun-2025

Planned Planned Planned Dur. Actual Planned % Actual %


Structure Name Actual Start Remarks
Start Finish (Days) Finish Comp. Comp

Not Started
Auxiliary Boiler House 25-Mar-2024 15-Sep-2024 174 - 100.00 % 0% • IFC Drawings Awaited
Yet

Not Started
Operations & Office Building 20-Apr-2024 24-Dec-2024 248 - 100.00% 0% • IFC Drawings Awaited
Yet

• IFC Drawings received on 12-Sep-2024


• Days Lag From Planned Start To Actual=
Control / Retention Basin 26-Apr-2024 27-Dec-2024 245 12-Sep-2024 - 99.19% 96% 130

Garrage For Dozers & Coal Not Started


20-May-2024 31-Oct-2024 164 - 100 % 0% • IFC drawings received on 28-Oct-2024.
Handling Control Building Yet

Not Started
Fuel Pumping Station 8-Jun-2024 22-Oct-2024 136 - 100.0 % 0% • IFC Drawings Awaited
Yet
15
15
Detailed Physical Progress % Age Of Structures
Updated 18-Jun-2025

Planned Planned Dur. Actual Planned % Actual %


Structure Name Planned Start Actual Start Remarks
Finish (Days) Finish Comp. Comp

14-Mar- -
Coal Handling Systems 20-May-2024 31-Oct-2024 164 100.0 % 55 % • IFC Drawings received on 5-Mar-2025
2025

• IFC Drawings for road network received on


Infrastructure 29-Mar-2024 31-Dec-2024 277 1-Mar-2025 - 100.0 % 8% 16-Jan-2025

16
16
Planned W.D V/s Actual Gross W.D
Planned G.W.D Actual G.W.D
Month Planned %age Actual %age Remarks
Amount (Rs.) Amount (Rs.)
Nov-23 24,715,659 2% 9,069,006 0.6%

Dec-23 67,816,202 4.6% 77,154,210 5.3%

Jan-24 159,852,768 11% 105,584,516 7.2%

Feb-24 246,440,179 17% 141,382,354 9.7%

Mar-24 343,459,400 24% 207,864,052 14.3%

Apr-24 457,074,771 31% 254,097,068 17.5%


IPC # 1 To IPC# 6
May-24 597,715,180 41% 317,647,822 22.0% Submitted / Verified

Jun-24 733,748,598 50% 324,597,904 22.23%


IPC # 7 Submitted and
Jul-24 879,208,248 60% 345,706,983 23.77 % verified

Aug-24 1,043,545,240 72%


374,522,715 26.21 % IPC # 8 Submitted and
Sep-24 1,193,624,711 82% verified
IPC # 9 Sub. And
Oct-24 1,304,145,167 89% 412,011,102 28.24% verified
IPC # 10 Sub. And
Nov-24 1,398,174,288 96% 472,127,726 32.44% verified
17 IPC # 11 Sub. And
Dec-24 1,459,975,711 100% 528,792,750 36.21% verified
17
Planned W.D V/s Actual Gross W.D

Planned G.W.D Actual G.W.D


Month Planned %age Actual %age Remarks
Amount (Rs.) Amount (Rs.)

IPC#12 Submitted &


Jan-25 1,459,975,711 100% 594,352,439 40.70 %
verified.

Feb-25 1,459,975,711 100% 642,116,056 44 % IPC#13 verified.

Mar-25 1,459,975,711 100% 664,739,900 45.5 % IPC #14 Verified

Apr-25 1,459,975,711 100%


IPC #15 Verified
708,311,374 48 %
May-25 1,459,975,711 100%

1,459,975,711 IPC #16 Submitted


Jun-25 100% 747,192,401 51%
18
18
Highlights
Structure Name Highlights
Fan Cooling Tower • RCC Slab at +10.400 m level completed on 22-Jan-2025
• RCC ring for fans stopped from 8-Jan-2025 till 20-Jan-2025
• RCC rings completed on 28-Jan-2025, structure scaffolding dismantled , finishing and housekeeping in progress
Machine Hall • Concrete pouring done at +13 m level gantry brackets and beam
• TG-6 Slab poured , cable trenches in progress
• Electrical trenches excavation / PCC laying + steel fixing in progress
Coal Handling & Crusher • Excavation completed , PCC laying in completed at tunnel area ( from coal shed to crusher building)
• Excavation completed , PCC laying in completed at Raft (Crusher Building)
• Excavation completed, PCC Laying in progress (conveyor from crusher to boiler house) w
Fire Fighting & Pumping Station • RCC L beams for Double T placement completed
• Double T placed
• Pump foundations (3 nos.) poured
• Masonry works from +0 to +5 m completed.
• Flooring works in progress
Coal Storage & Accessories • RCC Walls from +5.0 to +8.0 m level completed on 10-Jan-2025
• RCC flooring works completed at 2 out of 3 bays
• PEB shed erection in progress
Chemical Water Treatment • Marble fixing completed at ground floor area
• Windows fixing completed at ground floor area
• MS doors fixing completed at ground floor
• PCC laying works completed at first floor
• Roof treatment completed
• Counter tops at labs area in progress
• Tile Fixing Works In Progress At First Floor
• Gypsum ceiling fixing in progress at first floor
Pipe Rack Pedestals • RCC Foundations poured
• Bolt fixing and concrete pouring completed
19
Control Basin • RCC walls (internal) pouring in progress.
• Backfilling in progress. 19
Tentative Completion Dates Of Ongoing Structures
Sr. Structure Completion Date Remarks
No. (Tentative)
1. Coal Shed (RCC Flooring Works) 30-May-2025 Completed.

2. Coal Handling Systems (From Coal Storage To Crusher Building) 15-May-2025 In progress (Design changes)
Tunnel Completed.
3. Coal Handling Systems (Conveyor From Crusher To Boiler 30-May-2025 In progress (Design changes
House) in padestals)
4. Coal Crusher (Crusher Building) 30-Jun-2025 In progress (Containers
removed from location 15-
days after drawings release.)
5. Machine Hall (RCC beams / gantry brackets at +15 m level) In progress (Double T
placement on hold due to
6. Machine Hall (RCC beams / gantry brackets at +18 m level) generator placement delays)
30-May-2025
7. Machine hall (RCC Cable Tunnel)

8. Machine Hall (TG-6) 15-Apr-2025 20 Slab Poured On 16-Apr-2025


20
PROJECT PICTORIAL PROGRESS

21
Machine Hall

Precast double T placement (ready before


eid ul adha break) on hold due to generator
,Pre-heater & gantry placement delays.

22
Machine Hall
PCC / RCC Works on hold
due to foundations
designs unavailability

23
Cooling Water & Fire Fighting
Pumping Station
Water proofing works on
hold due to gantry
placement in hall area.

24
FLUE GAS TREATMENT
Brick Masonry +Plaster
works on hold due to
mechanical erections and
area clearance

25
BOILER HOUSE

26
26
BOILER HOUSE

27
27
Chemical Water Treatment Plant

28
28
Fan Cooling Tower

Structure Completed
Since 30-Jan-2025.

29
29
Pipe Rack Pedestals

30
30
Coal Handling & Crusher

31
31
Coal Handling Tunnel

32
32
Coal Storage & Accessories

33
33
Road Works

34
34
Road Works

Material Container
Placement around road
network.

35
35
Road Works

36
36
Light Fuel Oil Storage

37
37
38
38

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