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Ownersmanualbenellivz125i Vz125i 20240704173257

This document serves as an owner's manual for a motorcycle, detailing important safety information, operational guidelines, and maintenance procedures. It emphasizes the need for proper riding techniques, the importance of safety gear, and the vehicle's specifications, while also noting potential discrepancies between the manual and the actual vehicle. The manual encourages thorough reading to ensure safe and enjoyable riding experiences.
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
80 views15 pages

Ownersmanualbenellivz125i Vz125i 20240704173257

This document serves as an owner's manual for a motorcycle, detailing important safety information, operational guidelines, and maintenance procedures. It emphasizes the need for proper riding techniques, the importance of safety gear, and the vehicle's specifications, while also noting potential discrepancies between the manual and the actual vehicle. The manual encourages thorough reading to ensure safe and enjoyable riding experiences.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

Details described or illustrated in this booklet may differ from the vehicle's actual specification

as purchased, the accessories fitted or the national-market specification. No claims will be


asserted as a result of such discrepancies.
Dimensions, weights, fuel consumption and performance data are quoted to the customary
tolerances.
The right to modify designs, equipment and accessories is reserved. Errors and omissions
excepted.
QJ125T-13B
AUG 02th 2018
INTRODUCTION 1 ● Parking 16
WARNING
INTRODUCTION Safety information 3 PERIODIC MAINTENANCE AND
● Safe-riding 3 ADJUSTMENT 16
Please read this manual carefully and completely ● Further safe-riding points 5 ● Periodic maintenance chart 17
Welcome to the world of motorcycling! before operating this vehicle. DESCRIPTION 6 ● V-belt and clutch shoes 19
As the owner, you are benefiting from the vast experi- ● Left view 6 ● Roller inspection 19
ence and newest technology regarding the design IMPORTANT MANUAL ● Right view 6 ● Drive v-belt inspection 19
and manufacture of high-quality products, which have ● Controls and instruments 7 ● Checking the spark plug 20
earned us a reputation for dependability. INFORMATION CONSUMER INFORMATION 7 ● Engine oil 20
Please take the time to read this manual thoroughly, ● VIN 7 ● To check the engine oil level 21
This is the safety alert symbol. It is used to alert you
so as to enjoy all advantages of your vehicle. The INSTRUMENT AND CONTROL ● To change the engine oil 21
to potential personal injury hazards. Obey all safety
Owner’s Manual does not only instruct you in how to FUNCTIONS 7 ● Oil filter cleaning 22
messages that follow this symbol to avoid possible
operate, inspect and maintain your vehicle, but also in ● Main switch/steering lock 7 ● Checking the battery 22
injury or death.
how to safeguard yourself and others from trouble ● Meter & Indicator 8 ● Valve clearance 23
and injury. ● Handlebar 10 ● Air filter 23
In addition, the many tips given in this manual will indicates a hazardous situa-
● Kick starting lever 11 ● Replace the air filter element 23
help keep your vehicle in the best possible condition. WARNING tion which, if not avoided,
● Fuel tank 12 ● Brake fluid 23
If you have any further questions, do not hesitate to could result in death or seri-
● Rear shock absorber 12 ● Brake pads 24
contact our dealer. ous injury.
● Tool bag 13 ● Check the drum limit 24
Our team wishes you many safe and pleasant rides. ● Final transmission 13 ● Checking the brake lever free play 25
So, remember to put safety first! indicates special precautions
● Running 13 ● Checking the throttle cable free play 25
Our company continually seeks advance in product NOTICE that must be taken to avoid
PRE-OPERATION CHECKS 14 ● Replacing the fuses and bulbs 25
design and quality. Therefore, while this manual damage to the vehicle or other
OPERATION AND IMPORTANT TIRE 26
contains the most current product information property.
RIDING POINTS 15 LUBRICATION POINTS 27
available at the time of printing, there may be minor ● Starting the engine 15 STORAGE 27
discrepancies between your vehicle and this manual. provides key information to
TIP make procedures easier or ● Starting off 15 ● Storage 27
If there is any question concerning this manual, ● Acceleration and deceleration 15 SPECIFICATIONS 28
please consult our dealer. clearer.
● Braking 16 ● Specification 28

1 - 2
SAFETY INFORMATION SAFETY INFORMATION

● This vehicle is designed to carry the operator and become thoroughly familiar with the vehicle and all of the result of head injuries. The use of a safety helmet
SAFETY INFORMATION a passenger. its controls. is the most critical factor in the prevention or reduc-
● The failure of motorists to detect and recognize ● Many accidents have been caused by error of the tion of head injuries.
Be a Responsible Owner vehicles in traffic is the predominating cause of vehicle operator. A typical error made by the operator ● Always wear an approved helmet.
As the vehicle's owner, you are responsible for the automobile/vehicle accidents. Many accidents have is veering wide on a turn due to excessive speed or ● Wear a face shield or goggles.
safe and proper operation of your vehicle. been caused by an automobile driver who did not under- cornering (insufficient lean angle for the Wind in your unprotected eyes could contribute to an
The safe use and operation are dependent upon the see the vehicle. Making yourself prominent appears speed). impairment of vision that could delay seeing a
use of proper riding techniques as well as the exper- to be very effective in reducing the chance of this • Always obey the speed limit and never travel faster hazard.
tise of the operator. Every operator should know the type of accident. Therefore: than legal speed limit. ● The use of a jacket, substantial shoes, trousers,
following requirements before riding this vehicle. • Wear a brightly colored jacket. • Always signal before turning or changing lanes. gloves, etc., is effective in preventing or reducing
He or she should: • Use extra caution when you are approaching Make sure that other motorists can see you. abrasions or lacerations.
● Obtain thorough instructions from a competent and passing through intersections, since intersec- ● The posture of the operator and passenger is ● Never wear loose-fitting clothes, otherwise they
source on all aspects of vehicle operation. tions are the most likely places for vehicle accidents important for proper control. could catch on the control levers or wheels and
● Observe the warnings and maintenance require- to occur. • The operator should keep both hands on the cause injury or an accident.
ments in this Owner’s Manual. • Ride where other motorists can see you. Avoid handlebar and both feet on the operator footrests ● Always wear protective clothing that covers your
● Obtain qualified training in safe and proper riding riding in another motorist’s blind spot during operation to maintain control of the vehicle. legs, ankles, and feet. The engine or exhaust sys-
techniques. ● Many accidents involve inexperienced operators. • The passenger should always hold onto the opera- tem become very hot during or after operation and
● Obtain professional technical service as indicated In fact, many operators who have been involved in tor, the seat strap or grab bar, if equipped, with both can cause burns.
in this Owner´s Manual and/or when made neces- accidents do not even have a current driver´s hands and keep both feet on the passenger foot- ● A passenger should also observe the above pre-
sary by mechanical conditions. license. rests. Never carry a passenger unless he or she can cautions.
Safe Riding • Make sure that you are qualified and that you only firmly place both feet on the passenger footrests. Avoid Carbon Monoxide Poisoning.
Perform the pre-operation checks each time you lend your vehicle to other qualified operators. ● Never ride under the influence of alcohol or other All engine exhaust contains carbonmonoxide, a
use the vehicle to make sure it is in safe operating • Know your skills and limits. drugs. deadly gas. Breathing carbon monoxide can cause
condition. Failure to inspect or maintain the vehicle Staying within your limits may help you to avoid an ● This vehicle is designed for on-road use only. It is headaches, dizziness, drowsiness, nausea confu-
properly increases the possibility of an accident or accident. not suitable for off-road use. sion, and eventually death.
equipment damage. See the page for a list of pre- • We recommend that you practice riding your Protective apparel Carbon Monoxide is a colorless, odorless, tasteless
operation checks. vehicle where there is no traffic until you have The majority of fatalities from vehicle accidents are gas which may be present even if you do not see

3 - 4
or smell any engine exhaust. Deadly levels of carbon ● Railroad crossings, streetcar rails, iron plates on
DESCRIPTION 1 2 3 4 5 6
monoxide can collect rapidly and you can quickly be road construction sites,and manhole covers become
Left view
overcome and unable to save yourself. Also, deadly extremely slippery when wet. Slow down and cross
levels of carbon monoxide can linger for hours or them with caution. Keep the vehicle upright, other- 8 9
days in enclosed or poorly ventilated areas. If you wise it could slide out .
experience any symptoms of carbon monoxide poi- ● The brake pads could get wet when you wash the 7
soning, leave the area immediately, get fresh air, and vehicle. After washing the vehicle, check the brakes
SEEK MEDICAL TREATMENT. before riding.
● Do not run engine indoors. Even if you try to venti- ● Always wear a helmet, gloves, trousers (tapered
late engine exhaust with fans or open windows and around the cuff and ankle so they do not flap), and a
doors, carbon monoxide can rapidly reach danger- bright colored jacket.
ous levels. ● Do not carry too much luggage on the vehicle. An
● Do not run engine in poorly ventlated or partially overloaded vehicle is unstable. Use a strong cord to
enclosed areas such as barns, garages. secure any luggage to the carrier (if equipped). A Right view
● Do not run engine outdoors where engine exhaust loose load will affect the stability of the vehicle and
can be drawn into a building through openings could divert your attention from the road.
13
such as windows and doors. 10
Further safe-riding points 11 12
● Be sure to signal clearly when making turns.
● Braking can be extremely difficult on a wet road. ① Rear brake lever ② Left handle switch ③ Meter
Avoid hard braking, because the vehicle could slide.
④ Right handle switch ⑤ Throttle grip
Apply the brakes slowly when stopping on a wet sur-
face. ⑥ Front brake lever ⑦ Headlight ⑧ Fuel tank
● Slow down as you approach a corner or turn. Once ⑨ Tail light ⑩ Front brake disc 11 Kick start lever
you have completed a turn, accelerate slowly. 12 Transmission cover 13 Rear shock absorber
● Be careful when passing parked cars. A driver 15
14 Engine oil dipstick 15 Main stand 16 Battery 14 16
might not see you and open a door in your path.

5 - 6
CONSUMER INFORMATION TIP The taillight, license plate light and auxiliary lights Meter & Indicator
are on. The hazard lights and turn signal lights can
The vehicle identification number is used to be turned on, but all other electrical systems are off. 1. TURNING INDICATOR
identify your vehicle and may be used to register The key can be removed.
LBBT97004JB951250
The indication lamps would flash with the turning
it with the licensing authority in your area.
* LBBT97004JB951250 * signals.
Seat open position: (IF EQUIPPED)
TIP Insert the key to key switch and then turn it counter- 2. HIGH BEAM INDICATOR LAMP
clockwise to “SEAT OPEN”, and fold the seat up.
All picture information in manual is only for ref- When the high beam lamp of the headlamp turns on,
erence, and it may has different accessary for Anti-theft position: (IF EQUIPPED) the high beam indicator lamp would be on.
VIN different market. Match the magnetic anti-theft shutter with the tail of 3. ENGINE CONTROL SYSTEM TROUBLE
the vehicle key, and turn it to “SHUT” or “OPEN” to INDICATOR(EQUIPPED IN EFI VERSION)
INSTRUMENT AND CONTROL shut or to open the key hole. Return to authorized dealer if this indicator is activated
FUNCTIONS “ ”(LOCK) Position: (IF EQUIPPED)
during riding.

Turn left to the maximum, press the key to the posi- 4. FUNCTION BUTTON A
QJ154QMI-5A
MAIN SWITCH/ SH
OFF tion of “ ” . Take out the key. In this condition, the Short press the button to switch between TOTAL
ON

PU
STEERING LOCK vehicle has been locked. If you want to unlock the
86054127

TRIP-A and TRIP-B.In ODO state,long press the bu-


vehicle, insert the key and turn clockwise.
Engine Number: tton to enter time adjusting mode.Short press button
A to change the position and press button B to adjust
“ Of ” f position: LO
CK NOTICE
the digit for clock.In TRIP state,long press the button
VIN All the circuits are off. Do not turn your key to lock the vehicle while to reset the “TRIP” mileage.
driving which is not necessary and is also apt to
“ On
” position: SHUT cause accident. 5. FUNCTION BUTTON B
Engine Number: The circuits are on. Press the key in a proper force. Short press the button to switch between km/h and
OPEN
mph.
“ P ”(Parking): (IF EQUIPPED)

7 - 8
HANDLEBAR Dimmer Switch
LEFT Turn the switch to " " position, the high beam of
headlamp turn on and the indicator lamp on the
meter would also turn on; turn the switch to " "
1 position, the low beam of headlamp turn on.

7 2 Direction Indicator Lamp Switch


3
Turn the switch to " " position, the left direction
8 10 signal lamp flashes; turn the switch to " " position,
the right direction signal lamp flashes. And the indi-
9 1. Dimmer switch “ / ” cator lamps would turn on accordingly.
2. Direction indicator lamp switch“ / ”
3. Horn switch “ ” WARNING
Turn on the direction signal lamps in time when
RIGHT changing the driveway or turning a direction
and turn off the lamps.
6. ODOMETER/ TRIP METER
Odometer records the total mileage driven, and Trip Horn Button
1 4 6 1
meter can be reset, which records the mileages driv- 2 3 5
1 OR 2 Press down on the button, to activate the horn.
en in a specific period. 3
3
7. CLOCK 9. SPEEDOMETER Hazard Switch
It shows the time. Speedometer shows the running speed, kilometers/ Push the switch to “ ” position the four direction
signal lamps would flash to warn for emergency
8. TACHOMETER hours.
1. Light switch“ / / ” situation.
Tachometer indicates the revolution per minute of 10. FUEL LEVEL INDICATOR 2. Hazard awitch “ ”
engine. It indicates the fuel level in the fuel tank. 3. Electric starter button “ ”

9 - 10
Engine stop Switch (IF EQUIPPED) Throttle grip FUEL TANK Recommended fuel:
When the switch is on " " position and the power Throttle grip is to control the speed of engine. Twist To open fuel tank cap, turn it anticlockwise and open REGULAR UNLEADED
is on, the engine runs. the grip towards yourself when revving up or turn it the cover. To close the fuel tank, please recap it. GASOLINE ONLY
When the switch is on " " position and the power in opposite way to slow down. Fuel tank capacity:
is off.
4.9L
NOTICE KICK STARTING LEVER
Under normal conditions, this switch shall be on The kick starting lever is on the left side of the REAR SHOCK ABSORBER
Operate “ ” position. Use this switch under engine. Support the vehicle with the main stand
emergency situation, for example accident or stably and pedal the kick starting lever solidly to start TORQUE VALUE
key switch problems. the engine. Upper fixing bolt: 37-44N.m
Lower fixing bolt: 22-29N.m
Light Switch Preload setting level: none
Turn switch to position of " " to light up the front Kick Starting Lever
lamp; Turn to " " to light up meter lamp, city
light and tail lamp; turn to "●" for daytime driving.
WARNING
Electric Starter Button
Do not over fill the fuel tank. Do not make fuel
Press the button to run the electric motor and start NOTICE splashes on hot engine.
the engine.
Return the star ting lever af ter star ting the Please stop the engine and turn the ignition key
Front Brake lever engine, or it will affect the safe driving. Foot to " " (Off) position when you need to refuel.
starting and electric starting can not be used in Do not forget to lock the fuel tank cover after
Pull the brake lever properly to use the front brake. adding the fuel in case of evaporation to the air,
the meantime, otherwise, damage on the engine
performance will be caused and also may lead which is a waste of energy and would pollute
Rear Brake lever
to breakdown. the environment.
Pull the brake lever properly to use the rear brake.

11 - 12
Tool Bag (IF EQUIPPED) Final Transmission Oil PRE-OPERATION CHECKS ITEM CHECKS
Inspect your vehicle each time you use it to make Disc brake • Check operation.
The tool bag is under the seat. By using tools in the
sure the vehicle is in safe operating condition. (IF EQUIPPED) • If soft or spongy, have dealer bleed
bag, you can do basic repair and adjustment and
Always follow the inspection and maintenance pro- hydraulic system.
change some parts when needed.
cedures and schedules described in the Owner's • Check brake pads for wear. Replace
Manual. if necessary.
• Check fluid level in reservoir. If
WARNING necessary, add recommended brake
fluid to specified level.
Failure to inspect or maintain the vehicle prop- • Check hydraulic system for leakage.
final transmission oil filler cap
erly increases the possibility of an accident or
equipment damage. Do not operate the vehicle if Throttle grip • Make sure that operation is smooth.
GEAR OIL API GL-4 SAE85W/90 you find any problem. If a problem cannot be • Check cable free play.
OIL QUANTITY: 0.12±0.01L corrected by the procedures provided in this • If necessary, have a dealer adjust
manual, have the vehicle inspected by a dealer. cable free play and lubricate cable
Running In and grip housing.
For driving a new vehicle in its first 1,000km way, the
Engine oil • Check oil level in engine.
engine should not be over revved. Don't operate the Before using this vehicle, check the following points: • If necessary, add recommended oil
throttle under a fully open position; It is strongly sug-
to specified level.
gested to use the vehicle very carefully during its ITEM CHECKS
• Check vehicle for oil leakage.
running in period; also the rider has to be familiar to Fuel • Check fuel level in fuel tank.
the performance. • Refuel if necessary. Wheels and tires • Check for damage.
• Check fuel line for leakage • Check tire condition and tread depth.
NOTICE
• Check air pressure.
In the first 300km of break in, you should exam- Drum brake • Check operation.
ine the cleanliness of the engine oil frequently. (IF EQUIPPED) • Check brake shoes for wear. Replace Brake levers • Make sure that operation is smooth.
Check the oil level of engine oil before driving. if necessary

13 - 14
ITEM CHECKS Starting off The speed can be adjusted by opening and closing condition possible. Safety is an obligation of the
① While pulling the rear brake lever with your left the throttle. To increase the speed, turn the throttle vehicle owner/operator. The most important points of
Sidestand, • Lubricate pivots if necessary. grip in direction (a). To reduce the speed, turn the vehicle inspection, adjustment, and lubrication are
Mainstand hand and holding the grab bar with your right
hand, push the vehicle off the mainstand. throttle grip in direction (b). explained on the following pages. The intervals given
( if equipped ) in the periodic maintenance and lubrication chart
② Sit astride the seat, and then adjust the rear view Braking
Instruments, • Check operation. mirrors. should be simply considered as a general guide
1. Close the throttle completely.
lights, signals ③ Switch the turn signals on. under normal riding conditions. However, depend-
2. Apply both front and rear brakes simultaneously
and switches ④ Check for oncoming traffic, and then slowly turn ing on the weather, terrain, geographical
for safety concern.
the throttle grip (on the right) in order to take off. location, and individual use, the maintenance inter-
Read the Owner’ s Manual carefully to become ⑤ Switch the turn signals off. WARNING vals may need to be shortened.
familiar with all controls. If there is a control or func- It is dangerous only to use either the front brake
tion you do not understand, ask your dealer. WARNING WARNING
or rear brake which may cause skid or lose
Do not start the engine indoor with bad ventila- control. Be careful and use brakes properly Failure to properly maintain the vehicle or
WARNING when you drive on wet road or curved road. performing maintenance activities incorrectly
tion or without ventilation. Do not leave a start-
Failure to familiarize yourself with the controls ing vehicle when no one else is around. may increase your risk of injury or death during
Parking
can lead to loss of control, which could cause an service or while using the vehicle. If you are not
1. The vehicle should be parked on firm and flat familiar with vehicle ser vice, have a dealer
accident or injury. NOTICE road. perform service.
Do not run the engine in high speed when you 2. Turn the power key to the position " " to stop
OPERATION AND IMPORTANT do not drive the vehicle, or it will become over- the engine.
NOTICE
RIDING POINTS heating and damage its inner parts. 3. Remove ignition key from the switch after locking
for security reason. ● The annual checks must be performed every
Starting the engine Acceleration and b year, except if a kilometer-based maintenance,
① Turn the key to “ON”. deceleration
PERIODIC MAINTENANCE AND is performed instead.
② Close the throttle completely. ADJUSTMENT ● The vehicle may have different accessory for
③ Start the engine by pushing the start switch while a different market and some parts may not exist
Periodic inspection, adjustment, and lubrication will
applying the front or rear brake. for common chart.
keep your vehicle in the safest and most efficient

15 - 16
PERIODIC MAINTENANCE CHART
ODOMETER READING ODOMETER READING
ITEM CHECKS ITEM CHECKS
1000Km 4000Km 7000Km 10000Km 13000Km 16000Km 1000Km 4000Km 7000Km 10000Km 13000Km 16000Km
New 3 months 6 months 9 months 1 year 15 months New 3 months 6 months 9 months 1 year 15 months

Fuel line • Check fuel hoses for cracks or crack ● ● Rear brake lever • Lubricate with silicone grease.
● ● ● ● ● ●
Spark plug • Check condition. Clean and regap. ● ● pivot shaft

• Replace ● ● Side stand • Check operation. ● ● ● ● ● ●


Valves(If equipped) • Check/adjust valve clearance. ● ● ● Main stand • Lubricate.
● ● ● ● ● ●
Air filter element • Inspect/cleaning/replace ● ● ● ● ● ● Front fork • Check operation and oil leakage. ● ● ● ● ● ●
Carburetor (If equipped) • Check/adjust idle speed. ● ● Shock absorber • Check operation and shock absorbers for oil leakage.
● ● ● ● ● ●
Disc brake • Check operation, fluid level and vehicle for fluid leakage. ● ● ●
(If equipped) • Inspect/replace brake pads. ● ● Engine oil • Change. ● ● ● ● ● ●
• Check oil level and vehicle for oil leakage. ● ● ● ● ● ●
Drum brake
(If equipped)
• Inspect/replace brake shoes. ● ● Engine oil strainer • Clean. ● ●
Wheels • Check runout and damage. ● ● ● ● ● ● Front and rear brake • Check operation.
● ● ● ● ● ●
Tires • Check tread depth and damage. ● ● ● ● ● ● switches
• Replace if necessary. ● ● ● ● ● ● Moving parts and • Lubricate.
● ● ● ● ● ●
• Check air pressure. ● ● ● ● ● ● cables
Throttle grip • Check operation and free play. ● ● ● ● ● ●
Chassis fasteners • Make sure that all nuts, bolts and screws are
properly tightened
● ● ● Housing and cable • Adjust the throttle cable free play if necessary. ● ● ● ● ● ●
Lights, signals • Check operation. ● ● ● ● ● ●
Front brake lever
pivot shaft
• Lubricate with silicone grease.
● ● ● ● ● ● and switches • Adjust headlight beam. ● ●
V-belt and clutch • Check clean and change if necessary. ● ● ● ● ● ● NOTICE
More frequent inspection and maintenance are necessary in dusty area. Especially for air filter, it's suggested to do first
maintenance in 500KM and clean air filter every 1000KM.
• Replace. Every 20,000km

17 - 18
V-BELT AND CLUTCH SHOES DRIVE V-BELT INSPECTION CHECKING THE SPARK PLUG
Check the drive plate for any abnormal condition Check that the drive V-belt is free from any greasy
such as stepped wear or discoloration caused by substance. The spark plug is an important engine component,
burning.If any defects are found, replace the movable Check the contact surface for crack or other which should be checked periodically, preferably by
drive plate with a new one. damage. a dealer. Since heat and deposits will cause any
spark plug to slowly erode, it should be removed and Type
Measure the width ( R ) of the belt using the cali-
checked in accordance with the periodic mainte-
ROLLER INSPECTION per. R
TROCH B7RTC
nance. In addition, the condition of the spark plug
Check if there is abnormal wear or damage on the can reveal the condition of the engine. Gap
roller. If necessary, replace the rollers as a set. The porcelain insulator around the center electrode
3 0.6 - 0.7mm
5
4 of the spark plug should be a medium-to-light tan
2 2 (the ideal color when the vehicle is ridden normally).
If the spark plug shows a distinctly different color, the
If the measurement exceeds the service limit or engine could be operating improperly. Do not attempt Gap
crack or other damage exists, replace the belt with a to diagnose such problems yourself. Instead, have a
new one. dealer check the vehicle. Clean the surface of the spark plug gasket and its
If the spark plug shows signs of electrode erosion mating surface, and then wipe off any grime from
Drive V-belt width: Service Limit: 18.50 mm the spark plug threads.
5 and excessive carbon or other deposits, it should be
5
1 replaced.
NOTICE
2 Before installing a spark plug, the spark plug gap
3 Space bush I f g r e a se o r o il i s p r e se n t o n t h e su r f a c e, should be measured with thickness gauge and, if ENGINE OIL
1 Movable drive plate 4 Movable drive face plate degrease the belt thoroughly. necessary, adjusted to specification.
2 Six rollers 5 Dampers The engine oil level should be checked before each
Measure the thickness of clutch shoe at the center ride. In addition, the oil must be changed at the inter-
NOTICE position. If the thickness is smaller than the limit, vals specified in the periodic maintenance and lubri-
Clean all above parts.Check for any damage and replace the shoe assembly with a new one. cation chart.
replace if necessary.
Clutch shoe thickness: Service Limit: 2.0 mm

19 - 20
TO CHECK THE ENGINE OIL LEVEL OIL FILTER CLEANING (IF EQUIPPED) CHECKING THE BATTERY
NOTICE
This model is equipped with a maintenance free type
The engine oil should be between the minimum Open the filter nut assembly of the element, and
battery or a normal battery . There is no need to
1. Place the vehicle on the main stand. A slight tilt to and maximum level marks. remove the element. Remove the foreign materials
check the electrolyte for maintenance free battery or
the side can result in a false reading. from the element by using a gasoline or air spraying
to add distilled water.
2. Start the engine, warm it up for several minutes, gun.
TO CHANGE THE ENGINE OIL Ask the dealer to add electrolyte for normal battery.
and then turn it off. Have a dealer charge the battery as soon as pos-
1. Start the engine, warm it up for several minutes,
3. Wait a few minutes until the oil settles, remove sible if it seems to have discharged. Keep in mind
and then turn it off.
the oil filler cap,wipe the dipstick clean, insert it back that the battery tends to discharge more quickly if the
2. Place an oil pan under the engine to collect the
into the oil filler hole (without screwing it in), and vehicle is equipped with optional electrical accesso-
used oil.
then remove it again to check the oil level. ries.
3. Remove the engine oil filler cap and the engine
4. Insert the dipstick into the oil filler hole, and then
oil drain bolt to drain the oil from the crankcase.
tighten the oil filler cap.
4. Install the washer and the engine oil drain bolt,
and then tighten the drain bolt to the specified
torque.
5. Refill with the specified amount of the recom-
mended engine oil, and then install and tighten the
WARNING
oil filler cap.
● Oil level will not be correct when check-
ing the oil level with the vehicle parked on
Max Type an uneven ground or immediately after the
Min API SH or Above, SAE 10W40 engine stopped.

Capacity ● Engine and exhaust pipe are hot right


12V6AhYTX7A-BS
after engine stopped. Pay special atten-
0.65L ± 0.05L MAINTENANCE-FREE
tion not to get burned when checking or
replacing engine oil.

21 - 22
VALVE CLEARANCE Don't forget to check the amount level in the brake CHECK THE DRUM LIMIT (IF EQUIPPED)
fluid reservoir. Add appropriate brake fluid if neces- Adjustment Nut
The valve clearance changes with use, resulting in
sary.
improper air-fuel mixture and/or engine noise. To ● Turn the adjustment nut on brake arm of rear
prevent this from occurring, the valve clearance must AIR FILTER wheels to adjust the free play of rear brake .
be adjusted by a dealer at the intervals specified in
the periodic maintenance and lubrication chart. ● Set down the rear brake lever after adjusting until
LOWER
there is effective brake feeling.
Valve clearance( Cold engine )
IN: 0.08 ~ 0.12mm EX: 0.08 ~ 0.12mm Minimum level mark

To decrease
AIR FILTER AIR FILTER CASE COVER free play
The air filter element should be replaced and should BRAKE FLUID (IF EQUIPPED) BRAKE PADS (IF EQUIPPED) Adjustment nut
be cleaned at the intervals specified in the periodic The vehicle uses the disc brake . Adjustment is Check the brake pads whether have been worn to
maintenance and lubrication chart. finished before delivery. Contact dealer if any prob- limits. Change the pads if over the limit
lem. To increase
free play
REPLACING THE AIR FILTER ELEMENT Recommended brake fluid
DOT 4
1. Place the vehicle on the main stand.
2. Remove the air filter case cover by removing the
WARNING
screws.
3. Pull the air filter element out. In case of drinking the brake fluid by mistake or
4. Insert a new air filter element into the air filter contacting with eye or skin, wash with a large
case. amount of water, and seek medical advice
5. Install the air filter case cover by installing the
Indicator
immediately if in a serious condition.
screws.

23 - 24
CHECKING THE FRONT AND REAR BRAKE CHECKING THE THROTTLE CABLE Horn 12V 3A TIRE
LEVER FREE PLAY FREE PLAY Inflation pressure and tire tread should be regularly
Headlight bulb LED 12V10.8/10.8W
The throttle cable free play should measure 3.0–5.0 checked. In order to ensure maximum safety and
Turn light LED 12V 3.6W
mm at the throttle grip. Periodically check the longer service life, inflation pressure requires more
Front city light LED 12V5.5W
throttle cable free play and, if necessary, have a frequent routine check.
dealer adjust it. Rear city light LED 12V0.4W Tire Pressure
Taillight bulb LED 12V1.7W Insufficient tire pressure will not only accelerate
wearing, but also have bad impact on driving stability
WARNING such as making turning difficult. However, too high
pressure will reduce the contact area between tire
Do not use a fuse or bulb of a higher amperage and ground, thus causing slipping or even getting out
rating than recommended to avoid causing of control. Tire pressure should be kept in the stan-
extensive damage to the electrical system and dard range. Adjust the tire pressure under a "cold"
possibly a fire or problems. condition.
3.0–5.0 mm
If the fuse or bulbs immediately blows again, have a TIRE INFORMATION
Drum Brake: 10-20mm
dealer check the electrical system.
Disk Brake: No spongy COLD TIRE PRESSURE
[FRONT] 190±10 kpa [REAR] 210±10 kpa

REPLACING THE FUSES AND BULBS


If a fuse or bulb for the individual circuits is blown,
X O X
replace it as follows.
1. Turn the key to “OFF” and turn off the electrical
NORMAL DAMAGE
circuit in question.
2. Remove the blown fuse or bulb, and then install a Main Fuse 20A
new fuse of the specified specification. ECU System Fuse 15A

25 - 26
LUBRICATION POINTS 2. Drain fuel in fuel tank .
Appropriate lubrication is important to keep every Install the fuel tank cover again. SPECIFICATION
part of your vehicle in normal running and lengthen 3. Detach the spark plug and add one teaspoon of
its working life and to ensure safe driving. Lubricate (15~20cm 3 ) clean engine oil to cylinder. Kick the
your vehicle after you have driven it for a long mile- starting lever for several times to distribute oil in the Size and Weight Brake
age or the vehicle is wet due to raining or washing. cylinder, and install the spark plug again.
Length ................................................................................ 1820mm Front Brake .............................................................................. Disc
Detail lubrication points are shown: 4. Remove the battery. Keep the battery in proper
place which can avoid freezing and the direct sun- Width ................................................................................... 700mm Rear Brake ............................................................................ Drum
Lubricant grease light. Charge the battery or examine the electrolyte Height ................................................................................. 1060mm Tire
level(if equipped with lead-acid battery).
1. Speedometer spindle wire Wheelbase ........................................................................ 1280mm Front Tire .......................................................................... 70/90-14
5. Clean and dry the vehicle. Wax the surface of the
2. Speedometer gear and sensor gear paint. Dry Weight ................................................................................ 97kg Rear Tire ........................................................................... 80/90-14
3. Side stand and its spring 6. Inflate tire to the required pressure. Put the
4. Main stand and its spring Engine Fuel
vehicle on a block to make two tires off the ground.
5. Throttle cable 7. Cover the vehicle (no plastic or coating material) Type .............................. Single-cylinder, Four-stroke,Two-valve Fuel Tank (include reserve tank) ......................................... 4.9L
6. Pivot of front brake lever and keep it in the place consistent temperature and Model ........................................................................... 154QMI-5A Fuel Type ................................. Regular unleaded gasoline only
7. Pivot of rear brake lever low humidity. Do not keep your vehicle under direct Bore × Stroke ......................................................... ø53.5×55mm
sunlight.
Displacement ........................................................................ 124ml
STORAGE
Use the vehicle after storage Maximum Power ............................................ 6.3KW/7500r/min
Short-term 1. Take off the cover and clean the vehicle. Change
Maximum Torque ........................................... 9.2N.m/6000 r/min
Always store your vehicle in a cool, dry place and, if engine oil if you keep your vehicle for more than four
necessary, protect it against dust with a porous months. Ignition System Type ................................................................ TLI
cover. 2. Examine the electrolyte level and charging as Compression Ratio ............................................................... 9.0 :1
needed. Install the battery.
Long-term
3. Wash away the anti-rust agent in fuel tank, and
Before storing your vehicle for several months: add new petrol into fuel tank.
1. Change engine oil.

27 - 28

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