Eaton Fuses Medium Voltage Consulting Application Guide Tb01300002e Tab 9 Ca08104001e CA
Eaton Fuses Medium Voltage Consulting Application Guide Tb01300002e Tab 9 Ca08104001e CA
0-1
September 2011
Sheet 09 001
Fuses—
Medium Voltage
Contents i
Fuses—Medium Voltage
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.0-2 ii
Current Limiting Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.0-4
Expulsion Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.0-6 1
Technical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.0-7
Specifications
See Eaton’s Product Specification Guide, available on CD or on the Web.
2
CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1995 2010
Section 16362 Section 26 18 16 3
10
11
12
13
14
15
16
17
18
19
20
Current Limiting Fuses
21
i General Description The following fuse terminology will Expulsion vs. Current Limiting
assist in understanding and selecting
the correct fuse. The following is a Expulsion Fuse: An expulsion fuse is
Medium Voltage Fuses brief overview of those terms. a vented fuse in which the expulsion
ii Eaton’s entry in the power fuse effect of the gases produced by inter-
nal arcing, either alone or aided by
business began over 75 years ago Power vs. Distribution other mechanisms, results in current
under Westinghouse® Electric. In 1935,
The differentiation is intended to
1 Westinghouse introduced the medium
indicate the test conditions and where
interruption.
voltage boric acid expulsion fuse An expulsion fuse is not current
fuses are normally applied in a power
followed by the medium voltage limiting and as a result limits the dura-
system, based on specific requirements
2 current limiting fuse. Even today,
for generating sources, substations tion of a fault on the electrical system,
medium voltage fuses continue to use not the magnitude.
and distribution lines. Each class has
the core Westinghouse technology.
3 its own unique set of voltage, current Current Limiting Fuse: A current limit-
Eaton continues to build on the
and construction requirements ing fuse is a fuse that, when its current
Westinghouse technology legacy by
(see ANSI C37.42, .46 and .47). responsive element is melted by a cur-
engineering higher performance,
4 cost-effective power fuse products.
Low vs. Medium vs. High Voltage
rent within the fuse’s specified current
limiting range, abruptly introduces
Eaton medium voltage fuses are While fuses are defined in the ANSI a high resistance to reduce current
5 manufactured and tested to the standards as either low or high voltage, magnitude and duration, resulting in
requirements of the ANSI C37.4X Eaton’s Electrical Sector has elected to subsequent current interruption.
series of standards. name their fuses to correspond with
6 Eaton is the only North American the equipment in which they are Table 9.0-1. General Fuse Comparison
manufacturer of both current limiting installed. Therefore, per ANSI C84, Expulsion Current
fuses are named as follows: Limiting
and expulsion medium voltage power
7 fuses. A full range of general purpose, Vented Sealed
Low Voltage 1000V and below
backup and boric acid fuses is
available for distribution and power Medium Voltage Greater than Electromechanical Static
8 applications. 1000–69,000V Interrupts at current zero, Limits fault current
limits fault magnitude and
All Eaton medium voltage fuses are High Voltage Greater than
current duration duration
9 thoroughly tested and conform to 69,000V
ANSI specifications. Some motor Generally higher voltage Generally higher
starter fuses are UR® recognized, and ratings interrupting ratings
10 both current limiting and expulsion
Different time/current Different time/
fuses have been approved in UL ®
characteristics current
rated switchgear. characteristics
11
Current limiting and expulsion fuses
can be used to meet any overcurrent
12 protection need. At any point along
the medium voltage electrical
distribution system, Eaton has a
13 fuse to satisfy your overcurrent
protection needs.
14
15
16
17
18
19
20
21
15
16
17
18
19
20
21
i Current Limiting Fuses Current limiting fuses are constructed Multi-Range Fuses
with pure silver fuse elements, high
purity silica sand filler, and a glass CLE and HLE fuses are also available in
Current Limiting Fuse Types resin outer casing. user-selectable multi-range versions
ii There are three current limiting fuse 10–40A, 50–125A and 150–200A.
types: backup, general purpose and A high fault current melts the silver
full range. It is important that the user element almost instantly and loses
1 have an understanding of these defini- energy to the surrounding sand. The
tions to ensure proper application of sand melts and forms fulgurite, a
the fuse (Figure 9.0-1). glass-like substance. The arc voltage
2 Backup Fuse: A fuse capable of inter-
rapidly increases to nearly three times
the fuse voltage rating and forces the
rupting all currents from the rated current to zero.
3 maximum interrupting current down
to the rated minimum interrupting Low fault current melts a solder drop
current. on the silver fuse element that, in turn,
melts the silver. The element burns
4 Backup fuses are normally used for back until there is a sufficient internal
Disconnect End Fittings and
Disconnect Live Parts
protection of motor starters and are gap to interrupt the current. This is
always used in series with another known as the M-effect. Accessories
5 interrupting device capable of inter-
rupting currents below the fuse’s rated Eaton offers current limiting fuses in A wide assortment of mountings, live
minimum interrupting current. two basic types: backup and general parts and end fittings are available to
6 purpose. Backup fuses are applied in facilitate power fuse installation.
General Purpose Fuse: A fuse capable series with another circuit protective
of interrupting all currents from the device, such as a contactor or an Mountings
7 rated maximum interrupting current expulsion fuse, to interrupt high fault Mountings include a base, porcelain
down to the current that causes currents beyond the other device’s or glass polyester insulators, and
melting of the fusible element in no range. General purpose fuses are live parts. They help enable the fuse
8 less than one hour. designed to interrupt low fault to be safely attached to the gear.
currents that cause them to melt Mountings can be either disconnect
General purpose fuses are typically or non-disconnect.
in one hour or less.
9 used to protect feeders and
Live Parts
components such as transformers.
Full Range Fuse: A fuse capable of Live parts attach the fuse to the
10 interrupting all currents from the rated insulators and are considered part
maximum interrupting rating down to of the mounting. All parts above the
the minimum continuous current that insulators are live parts.
11 causes melting of the fusible element,
with the fuse applied at the maximum
ambient temperature specified by the
12 manufacturer.
13
i max. – rated maximum
interrupting current
14 i min. – rated minimum
interrupting current
i hr.
r – current causing element
15 melting in 1 hour
i – any current melting i min.
element with no time
16 limit Backup
Current Limiting Type
17 General Purpose
Full Range
18
i i hr. i max.
19 Interrupting Current
21
General 2
Class General purpose General purpose General purpose Backup
Use Power Power Power Power
Maximum kV 2.75–15.5 5.5–15.5 5.5–15.5 2.4–15.5
3
Maximum kA 63 63 63 50
Rating 10E–1350A 10E–450A 10E–900E 2R–44R 4
Mounting Clip Clip, bolt-on, hookeye Clip lock, bolt-on Clip, bolt-on, hookeye
Indicator Standard Standard Standard Standard
Approvals IEEE, ANSI IEEE, ANSI IEEE, ANSI UL®, IEEE, ANSI
5
Applications
Feeder circuits ■ ■ ■ 6
Motor starters ■
PTs and CTs
LV breakers 7
Substation service
Transformers ■ ■ ■ 8
Capacitor banks ■ ■ ■
Fused switches ■ ■ ■
9
Table 9.0-6. CLPT, CX, CLT and DSL Fuses
Description Family
CLPT CX CLT DSL
10
11
12
General
Class General General General Back-up 13
Use Power/distribution Distribution Distribution Power
Maximum kV 5.5–38 4.3–15.5 2.75–15 600V
Maximum kA 80 50 25 200
14
Rating 0.25E –10E 3.5C–300C 5–150 100–5000
Mounting Clip Clip Stud bolt-on Bolt-on 15
Indicator Optional None None None
Approvals IEEE, ANSI IEEE, ANSI IEEE, ANSI UL
Applications 16
Feeder circuits
Motor starters 17
PTs and CTs ■
LV breakers ■
Substation service ■ 18
Transformers ■ ■
Capacitor banks
Fused switches
19
20
21
13
14
DBU
Dropout Boric Acid—for Use Indoors,
15 Inside Switchgear or Outdoors
16
17
18
19
20
21
Technical Ratings
Table 9.0-7. Transformer Primary Fuse Application
i
System Fuse Maximum Transformer kVA Fuse Family/Characteristics
Voltage Type Self-Cooled Forced Type Current Maximum Interrupting ii
Air Range kV Rating Amperes
(Symmetrical)
21
20
21
Interrupting Ratings of Fuses Step 3—Construct the sequence For single line-to-ground fault;
Modern fuses are rated in amperes
networks using reactances and i
connect properly for the type of fault XI = XI(+) + XI(-) + XI(0)
rms symmetrical. They also have a under consideration and reduce to a
listed asymmetrical rms rating, which E ii
single equivalent reactance. I f = ----- × 3
is 1.6 x the symmetrical rating. XI
Step 4—Same as above except using
Refer to ANSI/IEEE C37.48 for fuse
interrupting duty guidelines.
resistances (omit if a symmetrically Step 6—Select a fuse with a published 1
rated fuse is to be selected). interrupting rating exceeding the
calculated fault current.
Calculation of the fuse required Step 5—Calculate the E/XI value,
where E is the prefault value of the Table 9.0-10 should be used where 2
interrupting rating:
voltage at the point of fault normally older asymmetrically rated fuses
Step 1—Convert the fault from assumed 1.0 in pu. For three-phase are involved.
the utility to percent or per unit on faults E/XI is the fault current to be 3
a convenient voltage and kVA base. used in determining the required The voltage rating of power fuses
interrupting capability of the fuse. used on three-phase systems should
Step 2—Collect the X and R data of all equal or exceed the maximum line- 4
the other circuit elements and convert Note: It is not necessary to calculate to-line voltage rating of the system.
to percent or per unit on a convenient a single phase-to-phase fault current. This Current limiting fuses for three-phase
kVA and voltage base same as that current is very nearly 3/2 x three-phase systems should normally be applied 5
used in Step 1. Use the substransient fault. The line-to-ground fault may exceed so that the fuse voltage rating is equal
X and R for all generators and motors. the three-phase fault for fuses located in
generating stations with solidly grounded
to or less than 1.41 x nominal system
neutral generators, or in delta-wye trans- voltage. However, the insulation 6
formers with the wye solidly grounded, levels on 2.4 kV systems normally
where the sum of the positive and negative allow 4.3 or 5.5 kV rated fuses to
sequence impedances on the high voltage be used. 7
side (delta) is smaller than the impedance of
the transformer.
Table 9.0-9. Suggested Minimum Current Limiting Fuse Current Ratings for Self-Cooled 2.4–15.5 kV Transformer Applications—E-Rated Fuses
8
System 2.4 4.16 4.8 7.2 12.0 13.2 13.8 14.4
Nominal kV 9
Fuses Maxi- 2.75 5.5 5.5 8.3 15.5 15.5 15.5 15.5
mum kV
Transformer Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse 10
kVA Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating
Self-Cooled Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E
Amps Amps Amps Amps Amps Amps Amps Amps
11
112.5 27.1 50E 15.6 25E 13.5 20E 9.0 15E 5.4 10E 4.9 10E 4.7 10E 4.5 10E
150 36.1 65E 20.8 30E 18.0 25E 12.0 20E 7.2 15E 6.6 10E 6.3 10E 6.0 10E
225 54.1 80E 31.2 50E 27.1 50E 18.0 25E 10.8 15E 9.8 15E 9.4 15E 9.0 15E 12
300 72.2 125E 41.6 80E 36.1 65E 24.1 40E 14.4 20E 13.1 20E 12.6 20E 12.0 20E
500 120.3 200E 69.4 125E 60.1 100E 40.1 65E 24.1 50E 21.9 30E 20.9 30E 20.0 30E
750 180.4 300E 104.1 150E 90.2 150E 60.1 100E 36.1 65E 32.8 65E 31.4 65E 30.1 65E 13
1000 240.6 350E 138.8 200E 120.3 175E 80.2 125E 48.1 80E 43.7 80E 41.8 80E 40.1 80E
1500 360.8 600E 208.2 300E 180.4 250E 120.3 175E 72.2 100E 65.6 100E 62.8 100E 60.1 100E
2000 481.1 750E 277.6 400E 240.6 350E 160.4 250E 96.2 150E 87.5 125E 83.7 150E 80.2 125E
2500 601.4 1100E 347.0 600E 300.7 450E 200.5 300E 120.3 200E 109.3 175E 104.6 175E 100.2 175E
14
3000 721.7 1100E 416.4 600E 360.8 600E 240.6 350E 144.3 250E 131.2 200E 125.5 200E 120.3 200E
3750 902.1 1350E 520.4 750E 451.1 750E 300.7 — 180.4 250E 164.0 250E 156.9 250E 150.4 250E
5000 1202.8 — 693.9 1100E 601.4 1100E 400.9 — 240.6 — 218.7 300E 209.2 300E 200.5 300E
15
7500 1804.2 — 1040.9 — 902.1 1350E 601.4 — 360.8 — 328.0 — 313.8 — 300.7 —
10,000 2405.6 — 1387.9 — 1202.8 — 801.9 — 481.1 — 437.4 — 418.4 — 400.9 —
16
Note: Fuse ratings represent the fuse that will withstand transformer inrush (12 x FLC for 0.1 second and 25 x FLC for 0.01 second) and be able
to handle temporary overloads (133% of FLC, 150% for 15.5 kV).
17
18
19
20
21
Table 9.0-10. Suggested Minimum RBA Expulsion Fuse Ratings for Self-Cooled 2.4–15.5 kV Transformer Applications—E-Rated Fuses
i System 2.4 4.16 4.8 7.2 12.0 13.2 13.8 14.4
Nominal kV
Fuses Maxi- 2.75 5.5 5.5 8.3 15.5 15.5 15.5 15.5
ii mum kV
Transformer Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse
kVA Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating
1 Self-Cooled Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E
Amps Amps Amps Amps Amps Amps Amps Amps
2 112.5
150
27.1
36.1
40E
50E
15.6
20.8
25E
30E
13.5
18.0
20E
25E
9.0
12.0
15E
20E
5.4
7.2
10E
10E
4.9
6.6
10E
10E
4.7
6.3
10E
10E
4.5
6.0
10E
10E
225 54.1 80E 31.2 50E 27.1 40E 18.0 25E 10.8 15E 9.8 15E 9.4 15E 9.0 15E
300 72.2 100E 41.6 65E 36.1 50E 24.1 40E 14.4 20E 13.1 20E 12.6 20E 12.0 20E
3 500 120.3 175E 69.4 100E 60.1 80E 40.1 65E 24.1 40E 21.9 30E 20.9 30E 20.0 30E
750 180.4 250E 104.1 150E 90.2 125E 60.1 80E 36.1 50E 32.8 50E 31.4 50E 30.1 50E
1000 240.6 400E 138.8 200E 120.3 175E 80.2 125E 48.1 65E 43.7 65E 41.8 65E 40.1 65E
4 1500 360.8 450E 208.2 300E 180.4 250E 120.3 175E 72.2 100E 65.6 100E 62.8 100E 60.1 80E
2000 481.1 720E 277.6 400E 240.6 350E 160.4 250E 96.2 150E 87.5 125E 83.7 125E 80.2 125E
2500 601.4 — 347.0 540E 300.7 400E 200.5 300E 120.3 175E 109.3 150E 104.6 150E 100.2 150E
5 3000 721.7 — 416.4 720E 360.8 540E 240.6 350E 144.3 200E 131.2 175E 125.5 175E 120.3 175E
3750 902.1 — 520.4 720E 451.1 720E 300.7 400E 180.4 250E 164.0 250E 156.9 250E 150.4 200E
5000 1202.8 — 693.9 — 601.4 — 400.9 540E 240.6 400E 218.7 300E 209.2 300E 200.5 300E
6 7500 1804.2 — 1040.9 — 902.1 — 601.4 — 360.8 540E 328.0 450E 313.8 450E 300.7 450E
10,000 2405.6 — 1387.9 — 1202.8 — 801.9 — 481.1 720E 437.4 720E 418.4 720E 400.9 540E
Two 300E-ampere fuse refill units in parallel with 10% derating.
7
Two 400E-ampere fuse refill units in parallel with 10% derating.
Two 250E-ampere fuse refill units in parallel with 10% derating.
Note: Fuse ratings represent the fuse that will withstand transformer inrush (12 x FLC for 0.1 second and 25 x FLC for 0.01 second) and be able
8 to handle temporary overloads (133% of FLC, 150% for 15.5 kV).
Table 9.0-11. Suggested Minimum RBA Expulsion Fuse Ratings for Self-Cooled 25.8–38 kV Transformer Applications
9 System 22.9 23.9 24.9 34.5
Nominal kV
Fuses 25.8 25.8 24.8 —
10 Maximum kV
Transformer kVA Full Load Fuse Rating Full Load Fuse Rating Full Load Fuse Rating Full Load Fuse Rating
Rating Self-Cooled Current Amps Amps E Current Amps Amps E Current Amps Amps E Current Amps Amps E
11 750 18.9 30E 18.1 25E 17.4 25E 12.6 20E
1000 25.2 40E 24.2 40E 23.2 40E 16.7 25E
1500 37.8 65E 36.2 50E 34.8 50E 25.1 40E
12 2000 50.4 80E 48.3 65E 46.4 65E 33.5 50E
2500 63.0 100E 60.4 100E 58.0 80E 41.8 65E
3000 75.6 125E 72.5 100E 69.6 100E 50.2 80E
13 3750 94.5 150E 90.6 125E 87.0 125E 62.8 100E
5000 126.1 175E 120.8 175E 115.9 175E 83.7 125E
7500 189.1 300E 181.2 250E 173.9 250E 125.5 175E
14 10,000 252.1 450E 241.6 450E 231.9 450E 167.3 250E
Two 250E-ampere fuse refill units in parallel with 10% derating.
Note: Fuse ratings represent the fuse that will withstand transformer inrush (12 x FLC for 0.1 second and 25 x FLC for 0.01 second) and be able
15 to handle temporary overloads (133% of FLC, 150% for 15.5 kV).
16
17
18
19
20
21
Table 9.0-12. Suggested Minimum DBU Expulsion Fuse Current Ratings for Self-Cooled 2.4–15.5 kV Power Transformer Applications
System 2.4 4.2 4.8 7.2 12.0 13.2 13.8 14.4 i
Nominal kV
Fuses Maxi- 17.1 17.1 17.1 17.1 17.1 17.1 17.1 17.1
mum kV ii
Transformer Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse
kVA Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating
Self-Cooled Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E 1
Amps Amps Amps Amps Amps Amps Amps Amps
Three-Phase Transformers
112.5 27 40E 16 25E 14 20E 9 15E 5 10E 5 7E 5 7E 5 7E 2
150 36 50E 21 30E 18 25E 12 20E 7 10E 7 10E 6 10E 6 10E
225 54 80E 31 50E 27 40E 18 25E 11 15E 10 15E 9 15E 9 15E
300 72 100E 42 65E 36 50E 24 40E 14 20E 13 20E 13 20E 12 20E 3
500 120 200E 69 100E 60 100E 40 65E 24 40E 22 30E 21 30E 20 30E
750 180 — 104 150E 90 125E 60 100E 36 50E 33 50E 31 50E 30 50E
1000 241 — 139 200E 120 200E 80 125E 48 80E 44 65E 42 65E 40 65E 4
1500 361 — 208 — 180 — 120 200E 72 100E 66 100E 63 100E 60 65E
2000 481 — 278 — 241 — 160 — 96 150E 87 125E 84 125E 80 125E
2500 601 — 347 — 301 — 200 — 120 200E 109 150E 105 150E 100 150E 5
Note: Fuse ratings represent the fuse that will withstand transformer inrush (12 x FLC for 0.1 second and 25 x FLC for 0.01 second) and be able
to handle temporary overloads (133% of FLC, 150% for 15.5 kV). 6
Table 9.0-13. Suggested Minimum DBU Expulsion Fuse Current Ratings for Self-Cooled 2.4–15.5 kV Power Transformer Applications
System 22.9 23.9 24.9 34.5 7
Nominal kV
Fuses Maxi- 27.0 27.0 27.0 38.0
mum kV 8
Transformer Full Load Fuse Rating Full Load Fuse Rating Full Load Fuse Rating Full Load Fuse Rating
kVA Rating Current Amps Amps E Current Amps Amps E Current Amps Amps E Current Amps Amps E
Self-Cooled 9
Three-Phase Transformers
750 19 30E 18 25E 17 25E 13 20E
1000 25 40E 24 40E 23 40E 17 25E 10
1500 38 65E 36 50E 34 50E 25 40E
2000 50 80E 48 80E 46 65E 33 50E
2500 63 100E 60 100E 58 80E 42 65E 11
3750 95 150E 91 150E 87 125E 63 100E
Note: Fuse ratings represent the fuse that will withstand transformer inrush (12 x FLC for 0.1 second and 25 x FLC for 0.01 second) and be able
to handle temporary overloads (133% of FLC, 150% for 15.5 kV).
12
Table 9.0-14. Type DBU Expulsion Fuses, Boric Acid, Indoor/Outdoor
13
Maximum Current Rating Interrupting Rating
Design kV Amperes rms (kA Symmetrical)
17.1 3K, 6K, 8K, 10K, 12K, 15K, 20K, 25K, 30K, 40K, 50K, 65K, 80K, 100K, 140K, 200K, 14 14
5E, 7E, 10E, 13E, 15E, 20E, 25E, 30E, 40E, 50E, 65E, 80E, 100E, 125E, 150E, 175E, 200E,
15SE, 20SE, 25SE, 30SE, 40SE, 50SE, 65SE, 80SE, 100SE, 125SE, 150SE, 175SE, 200SE
27 3K, 6K, 8K, 10K, 12K, 15K, 20K, 25K, 30K, 40K, 50K, 65K, 80K, 100K, 140K, 200K, 12.5 15
5E, 7E, 10E, 13E, 15E, 20E, 25E, 30E, 40E, 50E, 65E, 80E, 100E, 125E, 150E, 175E, 200E,
15SE, 20SE, 25SE, 30SE, 40SE, 50SE, 65SE, 80SE, 100SE, 125SE, 150SE, 175SE, 200SE
38 3K, 6K, 8K, 10K, 12K, 15K, 20K, 25K, 30K, 40K, 50K, 65K, 80K, 100K, 140K, 200K, 10–outdoor 16
5E, 7E, 10E, 13E, 15E, 20E, 25E, 30E, 40E, 50E, 65E, 80E, 100E, 125E, 150E, 175E, 200E, 8.5–indoor with muffler
15SE, 20SE, 25SE, 30SE, 40SE, 50SE, 65SE, 80SE, 100SE, 125SE, 150SE, 175SE, 200SE
Note: Used on overhead distribution transformers, substation equipment, industrial transformer installations, and radial distribution circuits.
17
18
19
20
For additional information, see:
Volume 4, CA08100005E . . . . . . . . . . . . . . . . . Tab 26
21
ii
10
11
12
13
14
15
16
17
18
19
20
21