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VLAAFX-Voltas Imported Air-Cooled Screw Chiller

Voltas Limited, India's largest air conditioning company, offers the VLAAFX Series Air Cooled Screw Chillers with a cooling capacity range of 95 to 530 TR, utilizing environmentally friendly R134a refrigerant. The chillers feature high energy efficiency, advanced control systems, and are compliant with AHRI and ASHRAE standards. The document details the unit's specifications, features, control mechanisms, and options for enhanced performance and reliability.

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0% found this document useful (0 votes)
169 views32 pages

VLAAFX-Voltas Imported Air-Cooled Screw Chiller

Voltas Limited, India's largest air conditioning company, offers the VLAAFX Series Air Cooled Screw Chillers with a cooling capacity range of 95 to 530 TR, utilizing environmentally friendly R134a refrigerant. The chillers feature high energy efficiency, advanced control systems, and are compliant with AHRI and ASHRAE standards. The document details the unit's specifications, features, control mechanisms, and options for enhanced performance and reliability.

Uploaded by

mk saravanan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

Air Cooled Screw Chillers

VLAAFX Series 50Hz


Cooling Capacity: 95 to 530 TR (334 to 1864 KW)

R134a

India’s Largest Air Conditioning Company


INTRODUCTION

Voltas is the India's largest air conditioning company, and one of the worlds premier engineering solution
providers and project specialists.

Founded in India in 1954, Voltas Limited offers engineering solutions for a wide spectrum of industries in
areas such as heating, ventilation and air conditioning, refrigeration, electro-mechanical projects, textile
machinery, mining and construction equipment, water management & treatment, cold chain solutions,
building management systems and indoor air quality.
VLAAFX Air Cooled Screw Flooded Chillers, have a cooling capacity range from 95 to 530 TR [334 to 1864 kW]
in 50Hz version using environmentally sound R134a refrigerant. The entire product line features high energy
efficiency, installation ease, control flexibility, high reliability and advanced Vision 2020i controller. The VLAAFX
series are certified to AHRI Standard 550/590 and meets ASHRAE Standard 90.1-2015.

TABLE OF CONTENT
Page No Page No
Introduction ................................................................... 2 Electrical Data ............................................................ 15
Nomenclature ............................................................... 2 Sound Pressure Data ................................................. 16
General Characteristics ................................................ 3 Dimensional Data ....................................................... 17
Unit Features ................................................................ 3 Floor Loading Diagram ............................................... 27
Options And Accessories.............................................. 6 Field Power & Control Wiring Schematic ................... 30
Operating Benefits ........................................................ 7 Application Data ......................................................... 31
Physical Specifications ................................................. 9 Minimum Clearance Requirements ............................ 34
Performance Data....................................................... 12 Guide Specifications................................................... 35

NOMENCLATURE

VL A AFX - 20 S - 5 H R
VOLTAS Product Generation
R = Packaged
U = Remote Evaporator
Product Series
C = Remote Condenser
Air Cooled Flooded Screw
Chiller
H = High Efficiency
Unit Model Q = Special

S = Single Compressor
D = Twin Compressors Power Supply
M = Twin Compressors 400V/3Ph/50Hz
Modular Unit

-2-
GENERAL CHARACTERISTICS

UNIT FEATURES
General
] 21 models from 95 to 530 TR [334 to 1864 kW] in Evaporator
accordance with AHRI standard conditions ] Shell-and-tube flooded type heat exchanger
] Multiple compressors models with independent ] Integral finned copper tubes to maximized heat
refrigerant system per compressor provide transfer area
redundancy, and superior part load efficiency ] Cleanable copper tubes for maintaining high
] The unit is designed to operates with R134a, the efficiency
environment friendly refrigerant with zero ODP ] Removable water heads for easy service
(Ozone Depletion Potential) ] Victaulic groove water connection comply to
] Standard unit operating ambient temperature, ANSI/AWWA C-606
45~125°F [7~52°C] ] Standard with 1” thick closed cell insulation
] Standard relief valve(s) – 3/4” [19mm] FPT
Compressor ] Pressure test up to 220psig for refrigerant side, and
195psig for water side
] New generation of Voltas MSC Vertical Screw ] Isolation valves for refrigerant filter dryers are
Compressors with Unique Patented Twin Screw provided to allow filter core replacement without
compressor technology, offers further improved pump down the chiller. This greatly improve the
reliability and stability, with lower sound level servicing expenses and time
] Optimized oil management with up to 2 integral oil
separators. Multi-layered mesh element effectively
separates oil from the gas stream Condenser and Fans
] No external oil pump required ] Constructed with seamless inner-grooved copper
] Patented screw profile design which is specially tubes expanded into die-formed aluminum slit fins in
made for R134a application, to assure operation at staggered configuration
highest efficiencies ] Leak and pressure test at 450psig [31bar]
] Optimized volume ratio, VI port position and ] “V” coil design to increases condensing surface
geometry for best efficiency area to maximized heat rejection
] Consistent loading and unloading with hydraulically ] “V” coils arrangement with internal baffle for fan
actuated slide valve mechanism; a rugged and cycling and staging
trouble-free design ] IP55 fan motors for outdoor applications
] Hermetic design eliminates casing leakage, with no
requirement for internal parts service, no periodic
compressor tear down and overhaul
] Direct driven design eliminates gear set; improve
efficiency and reliability
] Discharge service valves is provided to each
compressor for the ease of servicing

-3-
UNIT FEATURES

Electronic Expansion Valve The unit algorithm program and operating parameters
] Advanced electronic expansion valve (EEV) is used are stored in FLASH-MEMORY that does not require a
back-up battery. The program can be loaded through
for precise control of liquid refrigerant flow into the
PC or programming key.
evaporator
] Evaporation of liquid refrigerant in evaporator is
controlled at precise level for optimum performance

Economizer
] The economizer circuit consists of plate type heat
exchanger, expansion valve and solenoid valve
] Liquid refrigerant is sub-cooled at economizer
before entering the evaporator; the flash refrigerant
from economizer is fed into vapor injection port of
the compressor
] The economizer increased cooling capacity by
means of the sub-cooling

Control Panel
] Weather tight electrical enclosure fabricated by
heavy gauge sheet steel with powder coated baked
finishing
] Single point power connection for all models, except
below models which are modular units with dual
power connection points as standard: Vision 2020i controller is equipped with a user friendly
- VLAAFX 450M (50Hz) terminal with a semi-graphic display and dedicated
- VLAAFX 520M (50Hz) keys that provides easy access to the unit operating
] Unit mounted reduced inrush starter for compressor conditions, control set points and alarm histories.
motors Each unit’s controller can be configured and connected
] Circuit breaker for compressors and condenser fan to the Voltas VLLAN network that allows multiple
motors chillers sequencing control without additional controller
] Step down transformer for power supply to control or panel. Voltas VLLAN is the local area network made
circuit up of several chillers’ controller.
] Main power supply monitoring module. Protection
on under or over voltage, phase reversal, phase Display and User Terminal
losses and imbalance The Vision 2020i controller is designed to work with a
] Unit mounted Remote/Off/Local (R/O/L) selector, an user friendly back-lit 132 by 64 pixels Semi-Graphic
operation and servicing friendly feature Display panel connected with the controller through a
] Overload protection relay for compressors telephone cable. The terminal display allows carrying
] Vision 2020i – the state-of-art Voltas proactive out of the unit operations, and also allows the unit
advanced controller that adapts to any abnormal working conditions, compressor run times and alarm
operating conditions and for safety protections history to be displayed. Set points and other
] Chilled water pump control parameters can be modified via the user terminal. The
display has an automatic self-test of the controller on
system start-up. Multiple messages will be displayed
VISION 2020i CONTROLLER automatically by scrolling from each message to the
next. All of these messages are spelled out in English
Vision 2020i a flexible and advance programmable
on the display terminal.
microprocessor controller designed specifically for the
application and precise control of Voltas Rotary Screw There are 15 dedicated buttons to enable the user to
compressor chillers. access information, based on the security level of the
password. For more detail operation of the Display
The controller is provided with a set of terminals that
Terminal, please refer to the Unit Operation Manual.
connect to various devices such as temperature
sensors, pressure and current transducers, solenoid Easily accessible measurements include:
valves, compressors and fans starters, control relays, ] Leaving and entering chilled water temperature
etc. Three sizes of controller boards are provided to ] Rate of Change for leaving chilled water
handle different number of input and output temperature
requirements. ] Evaporator and condenser pressure
] Compressor discharge temperature and superheat
] Ambient temperature

-4-
UNIT FEATURES

] Current drawn by each compressor Remote Monitoring and Control


] Compressor capacity (percentage of FLA, Full Load
Amps)
(Option)
] Run hours of each compressor Voltas Limited, the leader of HVAC solution provider
] Number of starts of each compressor understands the arising focus on chiller plant
] Electronic Expansion Valve (EEV) Opening performance and optimization. Several solutions as
Percentage below are offered to the building owner to achieved
] Compressors and condenser fans motors status optimized chiller plant room controls, operation and
] Oil Level Status, Water Flow Switch Status, Remote performance.
Start/Stop Command Status
Voltas Chiller Plant Manager (CPM)
Capacity Control Voltas Chiller Plant Manager (CPM) is a trustworthy
and headache-free solution for building owners and
Leaving chilled water temperature control is
users on chiller plant control and automation system.
accomplished by entering the water temperature
CPM’s advanced controllers monitor and control
setpoint and placing the controller in automatic control.
equipments in chiller plant such as chillers, primary and
Vision 2020i monitors all control functions and moves
secondary chilled water pumps, variable frequency
the compressors slide valve to the required position to
drives (VFD), motorized valves, bypass modulating
match the building cooling load demand.
valves, and etc. Field devices such as flow meters,
The compressor ramp (loading) cycle is programmable BTU meters, digital power meters, sensors &
and may be set for specific building requirements. transducers can be interfaced with CPM via HLI or LLI.
Remote adjustment of the leaving chilled water setpoint CPM controls chillers and pumps sequencing, as well
is accomplished either through High Level Interfacing as lead-lag, duty-standby and alarm changeover
(HLI) via BMS communication, or Low Level Interfacing operations.
(LLI) via an external hardwired, 4 to 20mA chilled water
reset control signal. Remote reset of compressor NetVisorPRO – Monitoring software of CPM system
current limiting function can be accomplished in a which allows system monitoring, historical trending, and
similar fashion. alarm logging to be carry out at a PC terminal.
Graphical animations on system operation, temperature
and flow rate trend graphs, historical data and alarm
System Control history logs, settings changes are all available with
The unit may be started or stopped manually, or NetVisorPRO.
through the use of an external signal from a Building
Automation System. In addition, the controller may be Chiller plantroom control and automation by Voltas
programmed with seven-day operating cycle or other CPM provides the owners with a chiller system in stable
Voltas control packages may start and stop the system operation, optimized performance and energy
through inter-connecting wiring. efficiency.

System Protection VL-LAN Master Slave Sequencing Control


(MSS)
The following system protection controls will
automatically act to ensure system reliability: In a chiller system with multiple Voltas chillers, Vision
2020i controller of each chiller can be connected to the
] Low evaporator pressure VL-LAN network via a communication bus without
] High condenser pressure additional controller, to enable Master-Slave
] Freeze protection Sequencing Control of this chiller system. MSS will
] Low suction-discharge pressure differential stage in/out chiller in operation to match building
] Low compressor oil level required cooling capacity. Chiller Lead-lag, duty-
] Compressor run error standby and alarm changeover controls are come with
] Power loss MSS, as well as the chilled water pumps control. Each
] Chilled water flow loss MSS VL-LAN network can be connected up to 8
] Sensor error numbers of chillers.
] Compressor over current
] Compressor Anti-recycle Building Management System (BMS)
] High motor temperature Communication
] Compressor overload Vision 2020i is able to communicate to BMS through
The controller can retain up to 99 alarm histories the add-on communication card via various common
complete with time of failure together with data protocols as:
stamping on critical sensor readings in an alarm ] Modbus RTU RS485, ModBus TCPIP
condition. This tool will aid service technicians in ] BACnet over IP, MS/TP, or PTP
troubleshooting tasks enabling downtime and nuisance ] LONworks FTT 10
trip-outs to be minimized.

-5-
OPTIONS AND ACCESSORIES
] Heat Recovery – The hot gas desuperheater; a via common protocols: Modbus RTU RS485 /
shell-and-tube heat exchanger that reclaims ‘waste’ TCPIP, LONworks FTT10, BACnet over IP / MSTP /
heat from compressor to produce hot water up to PTP
55°C
] Condenser Corrosion Protection – Copper (CU) Electrical and Controls
fins or Hydrophilic coated fins are provided to give
] Unit Mounted Main Disconnect Switch – Non-
better corrosion protection. VL-GoldFins, the pre- fused disconnect switch with external lockable
coated solution for condenser fins to provide
handle is furnished to isolate unit main incoming
extensive corrosion protection which withstand not
power supply for servicing.
less than 2000 hours salt spray testing as per
ASTM B-117. VL-COAT, the post-coated solution ] Single Power Connection Point – Quick and easy
for condenser coil to provide extensive corrosion field installation with one main power supply
protection which withstand not less than 5000 hours termination. Applicable to below models only:
salt spray testing as per ASTM B-117 - VLAAFX 450M (50Hz)
- VLAAFX 520M (50Hz)
] Hotgas Bypass – To maintain unit operation below
minimum unloaded capacity ] Softstarter For Compressor Motors – Solid State
starter comes with bypass contactor to reduced
] Service valve – Compressor suction service valve
mechanical stress and inrush current at compressor
is supplied to further isolate the compressor from
start-up
evaporator
] Ground Fault Interrupt (GFI) – Provides
] Flanged Semi-hermetic Compressor – Semi
equipment with ground fault protection
hermetic compressor is available on request
] Ammeter/ Voltmeter – Analog ammeter and
] Low Ambient Operation (LA 1) – Variable
voltmeter with 3 phase selector switch for indication,
frequency drive (VFD) is incorporated to the
located inside the control panel
condenser fan motor to allow unit operation down to
o o
14 F [-10 C] ambient temperature ] Chilled Water Reset/ Demand Limiting – Low
level interfacing with Building Automation System
] Extra Low Ambient Operation (LA 2) – Add-on
(BAS). Chilled Water Reset allows controlled
low ambient kit to allow unit operation down to -20°F
temperature setpoint to be reset by a 4-20mA signal
[-29°C] ambient temperature
from BAS; while Demand Limiting will limit the
] Double Thick Insulation – Evaporator with double maximum current drawn by the compressors by 4-
thick 2” [50mm] closed cell insulation, for extra 20mA signal from BAS
resistance to condensation
] IP55 Control Panel – IP55 rated control panel can
] Evaporator Anti-Freeze Protection – When chiller be supplied for harsh working environment
is not operating at ambient temperature 32°F [0°C]
or below, the immersion heater and circulating
pump will be in operation to prevent water freezing Factory Supplied, Field Installed By
in evaporator Customer
] Protective Grille for Condenser Coil – To protect ] Evaporator Water Flow Switch– Flow switch to be
condenser coil from unauthorized access installed at evaporator outlet piping as safety
] Evaporator Flanged Water Connection – Flanged interlock to evaporator water flow status. Three
water connection is available as option options are available: Weather tight flow switch with
] 250PSIG [1.7MPa] Working Pressure Vessel – CE mark; NEMA 3R and NEMA 4 rated flow switch
Evaporator with 250psig [1.7MPa] working pressure ] Rubber-In-Shear Isolators – Designed for ease of
on water side installation. These one-piece molded rubber
] Low Noise Operation (LN) – To reduced unit isolators are applicable for most installations
operating sound level. Compressor sound enclosure ] Spring Isolators – These housed spring
can be added to further reduce the sound level assemblies have a neoprene friction pad at the
] Dual Mode Operation – The unit with dual mode bottom to prevent the passage of noise, and a
spring locking levering bolt at the top. Neoprene
operation can deliver chilled fluid temperature down
to 18°F [-7.8°C] during ice making mode. Units with inserts prevent contact between the steel upper and
Dual Mode Operation is used for Ice Thermal lower housings. Suitable for more critical application
as compared to rubber-in-shear isolator
Storage System
] VL-LAN Master Slave Sequencing Control (MSS)
] Low Temp. Operation – The unit with Low Temp.
– Pre-programmed at factory; field supplied and
Operation can deliver chilled fluid temperature down
installed inter-connection wiring between chillers to
to 18°F [-7.8°C] for process cooling application
provide communication bus among chillers’
] ASME Compliance – Evaporator with ASME controllers to enable Master-Slave Sequencing
approval is available Control
] CE Compliance – Unit with CE compliance is ] Chiller Plant Manager (CPM) – Factory supplied
available on request control panel; field supplied and installed
] BMS Communication – Various add-on interconnection wiring and field devices; for
communication cards provide BMS communication complete chiller plant room automation

-6-
OPERATING BENEFITS
] Ensured uniform compressor loading and optimal
EFFICIENCY AND RELIABILITY energy efficiency through controller to controls
which utilize pressure transducers to measure
Energy Efficiency evaporator and condenser pressure
] Designed to provide the greatest amount of cooling
] Lower energy costs resulting from automatic load
for the least power input over the entire operating monitoring and increased accuracy and efficiency in
range of your building compressor staging
] Delivers outstanding efficiency and total energy ] Various communication options for remote
savings through the utilization of economizer cycle monitoring of the unit operation
and advanced controller staging; to produce greater
capacity with fewer compressors ] Proactive control anticipates problems and takes
corrective action before they occur. Controls will
] Maximized performance through optimized unload compressor(s) if head or suction pressure
components matching and multiple compressors approach limits. This will enable unit to stay on line
] High efficiency oil recovery system guarantees while warning operator of potential problems
removal of oil carried over in the refrigerant and ] Stable and efficient operation with precise chilled
maintains the heat exchangers at their maximum water temperature control. Chilled water
efficiency at both full and part load temperature is controlled at ±0.8 oF [0.5 oC] range
for your comfort cooling, with best energy saving.
Refrigerant Compatibility
] Designed to operate with environmentally sound
and economically smart HFC-134a with proven
REFRIGERATION CYCLE
efficiency and reliability ] Voltas rotary screw air cooled chillers are designed
for efficiency and reliability. The rotary screw
] Consult Factory for use of other HFC refrigerants. compressor is a positive displacement, variable
capacity compressor that will allow operation over a
Flooded Evaporator wide variety of conditions.
] Flooded evaporator design that fully utilized and ] The refrigerant management system is shown in the
maximized the heat transfer area available in the refrigerant cycle diagram.
evaporator; operates with lower suction superheat,
smaller evaporator approach. These have greatly
improved efficiency of chiller with flooded
evaporator.
] Flooded evaporator water heads can be removed
easily without dismantling the chilled water piping
connections, for inspection and for mechanical
tubes cleaning with brushes or auto-brush. This will
enable low tube fouling factor in the evaporator to
be ensured, thus maintaining system efficiency

Operational Advantages
] Dramatic payback in reduced maintenance and
overhaul costs both in downtime and in labor
expenditures
] Ease of troubleshooting through controller retention
of monitored functions

Factory Testing Liquid refrigerant enters the flooded evaporator


] Each chiller undergoes the factory testing prior to uniformly where it absorbs heat from water flowing
unit shipment. This assures consistencies of through the evaporator tubes. The vaporized refrigerant
workmanship at highest quality is then drawn into the suction port of the compressor
] Thus, all units shipped are completely factory where the positive displacement compression begins.
tested; charged and adjusted according to the This partially compressed gas is then combined with
design parameters, for ease of installation and additional gas from the vapor injection port at an
minimal field start-up adjustments intermediate pressure. Compressed gaseous
refrigerant is then discharged into the integral oil
Control Flexibility separator where oil, which is contained in the
refrigerant vapor, is removed and returned to the
] Controller-based with DDC controller (direct digital
compressor oil sump.
control) features precise push button control over
every aspect of operation with built-in standard
features that maximized energy savings on start-up Liquid refrigerant enters the flooded evaporator
and throughout the life of your equipment. uniformly where it absorbs heat from water flowing

-7-
OPERATING BENEFITS
through the evaporator tubes. The vaporized refrigerant cooled chillers have some of the best part-load
is then drawn into the suction port of the compressor performance characteristics in the industry when
where the positive displacement compression begins. measured in accordance with AHRI Standard 550/590.
This partially compressed gas is then combined with In most cases, actual building system loads are
additional gas from the vapor injection port at an significantly less than full load design conditions,
intermediate pressure. Compressed gaseous therefore chillers operate at part load most of the time.
refrigerant is then discharged into the integral oil
Voltas air cooled chillers combine the efficient
separator where oil, which is contained in the
operation of multiple compressors with an economizer
refrigerant vapor, is removed and returned to the
cycle and advanced controller to yield the best total
compressor oil sump.
energy efficiency and significant operating saving under
Fully compressed and superheated refrigerant is then any load.
discharged into the condenser, where air is being
When specifying air conditioning equipment, it is
drawn through the condenser tube by the propeller fan
important to consider the system load characteristics
cools and condenses the refrigerant. The liquid
for the building application. In a typical city, the air
refrigerant then passes through the economizer. A
conditioning load will vary according to changes in the
portion of liquid refrigerant is tapped passes through
ambient temperature. Weather data compiled over
the expansion valve back into the economizer for
many years will predict the number of hours that
further subcooling of main liquid refrigerant flow.
equipment will operate at various load percentages.
The gaseous refrigerant is then drawn out of the
The Air Conditioning and Refrigeration Institute (AHRI)
economizer and into the vapor injection port of the
has established a system, in AHRI Standard 550/590,
compressor. The remaining subcooled liquid refrigerant
for measuring total chiller performance over full and
then passes through electronic expansion valve which
part-load conditions. It defines the Integrated Part-Load
reduces refrigerant pressure to evaporator levels where
Value (IPLV) as an excellent method of comparing
it is then distributed evenly into the evaporator.
diverse types of equipment on an equal basis. The
With the additional subcooling, the enthalpy of the IPLV is a single number estimate of a chiller's power
refrigerant flowing into the evaporator is reduced which use weighted for the number of hours the unit might
increases the refrigeration effect and improves the spend at each part-load point. IPLV's are based on
efficiency of the refrigeration cycle. Standard Rating Conditions.
The formula for calculating an IPLV is:
Economizer/ Vapor Injection Cycle for
1
Increase Capacity and Higher EER IPLV =
The renowned Voltas screw compressor allows for 0.01 + 0.42 + 0.45 + 0.12
economizer vapor injection cycle to be incorporated, A B C D
increasing capacity by significantly with marginal
increase in kW-input. Thus, unit EER is improved! where: A= kW/ton at 100% load point
B= kW/ton at 75% load point
PART-LOAD PERFORMANCE C= kW/ton at 50% load point
D= kW/ton at 25% load point
Through the use of economizer, electronic expansion
valve and multiple compressors, Voltas air

-8-
PHYSICAL SPECIFICATIONS
50 Hz
Model VLAAFX 10S 12S 14D 15S 17S 18D 19D 20S 23S 24D 26S

TR 96.1 116.8 136.0 140.8 169.7 170.9 188.0 191.1 221.9 235.1 251.3
Cooling Capacity
kW 338 411 478 495 597 601 661 672 780 827 884

Power Input kW 104.4 129.6 157.8 155.5 181.7 187.6 206.4 198.2 232.0 251.4 262.3

Energy efficiency kW/TR 1.086 1.110 1.160 1.104 1.071 1.098 1.098 1.037 1.046 1.069 1.044

COP kWo/kWi 3.237 3.170 3.031 3.185 3.285 3.204 3.203 3.391 3.364 3.289 3.370

Compressor

Model (Qty) 1220 (1) 1220 (1) 1215 (2) 1222 (1) 1227 (1) 1215 (2) 1220 (2) 1230 (1) 2233 (1) 1220 (2) 2236 (1)

RPM 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950

Min. % Unit Capacity Reduction 25% 25% 12.5% 25% 25% 12.5% 12.5% 25% 25% 12.5% 25%

No. Of Refrigerant Circuit 1 1 2 1 1 2 2 1 1 2 1

Evaporator

Model (Qty) C4R (1) 1CR (1) 1DRT (1) 1DR (1) 2ER (1) 2ERT (1) 2FRT (1) 2FR (1) EBR (1) EBRT (1) JCR (1)

inches 4 5 5 5 6 6 6 6 6 6 8
Water Connector
mm 101.6 127 127 127 152.4 152.4 152.4 152.4 152.4 152.4 203.2

Usgpm 231 281 327 338.3 407.7 410.6 451.7 459 533.1 564.9 603.8
Nominal Water Flow
l/s 14.6 17.7 20.6 21.3 25.7 25.9 28.5 28.9 33.6 35.6 38.0

ft.wg 9.2 21.4 22.6 22.3 23 22.9 22.2 22.2 23.8 23.7 21.1
Nominal Water Pressure Drop
kPa 27.5 64.0 67.6 66.7 68.8 68.5 66.4 66.4 71.2 70.9 63.1

Usgpm 141 117 138 138 163 163 188 188 211 211 252
Min. Water Flow
l/s 8.9 7.4 8.7 8.7 10.3 10.3 11.8 11.8 13.3 13.3 15.9

Usgpm 472 389 461 461 543 543 625 625 702 702 840
Max. Water Flow
l/s 29.7 24.5 29.0 29.0 34.2 34.2 39.4 39.4 44.2 44.2 52.9

ft.wg 3.8 4.4 4.5 4.5 6.1 6.1 4.4 4.5 4.4 4.5 4.4
Min. Water Pressure Drop
kPa 11.4 13.2 13.5 13.5 18.2 18.2 13.2 13.5 13.2 13.5 13.2

ft.wg 33.4 38.6 39.3 39.3 53 53 38.7 39 38.7 39 38.4


Max. Water Pressure Drop
kPa 99.9 115.4 117.5 117.5 158.5 158.5 115.7 116.6 115.7 116.6 114.8

Condenser
3
ft /min 68,250 100,695 119,280 95,550 134,190 151,200 143,325 166,320 166,320 181,440 196,560
Total Air Flow 3
m /hr 115,957 171,081 202,657 162,339 227,989 256,889 243,509 282,578 282,578 308,267 333,955

sq.ft 117.6 164 188.2 164 211.8 256.7 256.7 282.3 282.3 308 333.7
Total Face Area
sq.m 10.9 15.2 17.5 15.2 19.7 23.8 23.8 26.2 26.2 28.6 31.0

No of Fans 5 7 8 7 9 10 10 11 11 12 13

Fan Dia mm 900 900 900 900 900 900 900 900 900 900 900

Fan Motor HP 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

General

inches 142 1/8 187 3/8 228 3/8 187 3/8 228 3/8 272 7/8 272 7/8 286 286 318 1/8 331 1/8
Unit Length
mm 3,610 4,760 5,800 4,760 5,800 6,930 6,930 7,260 7,260 8,080 8,410

inches 88 88 88 88 88 88 88 88 88 88 88
Unit Width
mm 2,240 2,240 2,240 2,240 2,240 2,240 2,240 2,240 2,240 2,240 2,240

inches 88 88 88 88 88 98 98 98 98 98 98
Unit Height
mm 2,240 2,240 2,240 2,240 2,240 2,490 2,490 2,490 2,490 2,490 2,490

lbs 7,445 8,269 11,724 8,880 10,232 13,598 14,793 11,460 13,034 17,020 15,574
Shipping Weight
kg 3,377 3,751 5,318 4,028 4,641 6,168 6,710 5,198 5,912 7,720 7,064

lbs 7,709 8,633 12,143 9,299 10,672 14,039 15,234 11,900 13,519 17,505 16,124
Operating Weight
kg 3,497 3,916 5,508 4,218 4,841 6,368 6,910 5,398 6,132 7,940 7,314

lbs 223 271 315 326 392 397 434 441 511 542 580
Operating Charge R134a
kg 101 123 143 148 178 180 197 200 232 246 263

Notes: 1. The above data are rated in accordance with AHRI Standard 550/590 with following conditions:
Evaporator leaving fluid temperature 44oF with fluid flow rate 2.4 USgpm/ton; ambient temperature at 95°F; evaporator fouling factor 0.0001hr.ft2.°F/Btu
2. To consult nearest Voltas sales office for computer selections other than above operating conditions

-9-
PHYSICAL SPECIFICATIONS
50 Hz
Model VLAAFX 27D 29D 32D 35D 37D 39D 46D 46M 53D 53M

TR 261.8 283.2 320.0 341.5 365.0 388.7 451.4 451.4 529.6 529.6
Cooling Capacity
kW 921 996 1125 1201 1284 1367 1588 1588 1863 1863

Power Input kW 280.4 305.1 335.1 356.9 379.4 401.4 464.9 464.9 556.3 556.3

Energy efficiency kW/TR 1.071 1.077 1.047 1.045 1.039 1.033 1.030 1.030 1.050 1.050

COP kWo/kWi 3.284 3.265 3.359 3.365 3.384 3.406 3.415 3.415 3.348 3.348

Compressor

1220 (1) 1222 (1) 1227 (1)


Model (Qty) 1222 (2) 1227 (2) 1230 (2) 2233 (2) 2233 (2) 2236 (2) 2236 (2)
1222 (1) 1227 (1) 1230 (1)

RPM 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950

Min. % Unit Capacity Reduction 12.5% 12.5% 12.5% 12.5% 12.5% 12.5% 12.5% 12.5% 12.5% 12.5%

No. Of Refrigerant Circuit 2 2 2 2 2 2 2 2 2 2

Evaporator

Model (Qty) JCRT (1) Q1RT (1) S1RT (1) S2RT (1) S3RT (1) 2FR (2) EBR (2) EBR (2) JCR (2) JCR (2)

inches 8 8 8 8 8 8 10 10 10 10
Water Connector
mm 203.2 203.2 203.2 203.2 203.2 203.2 254 254 254 254

Usgpm 629 680.5 768 820.5 877 933.9 1084.6 1084.6 1272.5 1272.5
Nominal Water Flow
l/s 39.6 42.9 48.4 51.7 55.3 58.8 68.3 68.3 80.2 80.2

ft.wg 22.7 23.1 21.7 19.4 21.9 27.9 31.2 31.2 26.1 26.1
Nominal Water Pressure Drop
kPa 67.9 69.1 64.9 58.0 65.5 83.4 93.3 93.3 78.0 78.0

Usgpm 252 280 329 375 393 375 421 421 504 504
Min. Water Flow
l/s 15.9 17.6 20.7 23.6 24.8 23.6 26.5 26.5 31.8 31.8

Usgpm 840 932 1096 1250 1312 1250 1404 1404 1681 1681
Max. Water Flow
l/s 52.9 58.7 69.0 78.8 82.7 78.8 88.5 88.5 105.9 105.9

ft.wg 4.4 4.7 4.8 4.8 5.2 5.4 5.7 5.7 4.9 4.9
Min. Water Pressure Drop
kPa 13.2 14.1 14.4 14.4 15.5 16.1 17.0 17.0 14.7 14.7

ft.wg 38.1 40.6 41.5 41.8 45.2 47.2 49.6 49.6 43.1 43.1
Max. Water Pressure Drop
kPa 113.9 121.4 124.1 125.0 135.1 141.1 148.3 148.3 128.9 128.9

Condenser
3
ft /min 171,990 200,655 200,655 229,320 229,320 257,985 280,665 332,640 389,340 393,120
Total Air Flow 3
m /hr 292,211 340,913 340,913 389,615 389,615 438,317 476,850 565,155 661,489 667,911

sq.ft 308 359.3 359.3 410.7 410.7 462 577.5 564.6 577.5 667.4
Total Face Area
sq.m 28.6 33.4 33.4 38.2 38.2 42.9 53.7 52.5 53.7 62.0

No of Fans 12 14 14 16 16 18 18 22 18 26

Fan Dia mm 900 900 900 900 900 900 900 900 860 900

Fan Motor HP 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 7.5 3.0

General

inches 318 1/8 362 5/8 362 5/8 407 7/8 407 7/8 453 1/8 453 1/8 544 7/8 453 1/8 635 7/8
Unit Length
mm 8,080 9,210 9,210 10,360 10,360 11,510 11,510 13,840 11,510 16,150

inches 88 88 88 88 88 88 88 88 88 88
Unit Width
mm 2,240 2,240 2,240 2,240 2,240 2,240 2,240 2,240 2,240 2,240

inches 98 98 98 98 98 98 121 98 121 98


Unit Height
mm 2,490 2,490 2,490 2,490 2,490 2,490 3070 2,490 3070 2,490

lbs 17,952 19,932 20,472 22,187 22,591 25,256 29,683 29,211 31,702 31,147
Shipping Weight
kg 8,143 9,041 9,286 10,064 10,247 11,456 13,464 13,250 14,380 14,128

lbs 18,503 20,483 21,023 23,067 23,472 26,138 30,653 30,181 32,804 32,249
Operating Weight
kg 8,393 9,291 9,536 10,463 10,647 11,856 13,904 13,690 14,880 14,628

lbs 604 655 741 791 844 899 1,045 1,045 1,226 1,226
Operating Charge R134a
kg 274 297 336 359 383 408 474 474 556 556

Notes: 1. The above data are rated in accordance with AHRI Standard 550/590 with following conditions:
Evaporator leaving fluid temperature 44oF with fluid flow rate 2.4 USgpm/ton; ambient temperature at 95°F; evaporator fouling factor 0.0001hr.ft2.°F/Btu
2. To consult nearest Voltas sales office for computer selections other than above operating conditions

- 10 -
PERFORMANCE DATA
50Hz
Ambient temperature °F
LWT Model
85 95 105 115 125
°F VLAAFX
o i o i o i o i o i
TR kW kW TR kW kW TR kW kW TR kW kW TR kW kW
10S 94.8 333.5 80.3 88.9 312.5 89.3 82.6 290.4 99.5 76.4 268.7 110.6 63.0 221.7 105.3
12S 112.2 394.7 93.6 108.7 382.4 107.2 105.0 369.4 123.6 101.0 355.2 144.2 72.2 253.9 117.3
14D 134.7 473.8 119.2 124.9 439.4 131.0 115.1 405.0 143.6 105.4 370.5 156.9 87.8 308.8 161.3
15S 137.9 485.1 119.3 130.4 458.7 137.0 125.7 442.1 158.4 120.9 425.2 184.2 80.6 283.3 135.5
17S 163.3 574.3 134.8 158.3 556.7 153.3 153.3 539.3 173.8 148.1 520.9 198.3 112.9 397.2 181.5
18D 164.3 577.7 139.7 158.3 556.7 157.8 151.9 534.1 177.6 145.2 510.8 199.8 129.7 456.3 212.1
19D 185.7 653.2 158.1 173.7 611.1 176.0 161.6 568.2 196.2 149.8 526.8 218.1 131.7 463.0 224.0
20S 177.5 624.3 143.6 177.1 622.9 167.5 171.2 602.2 187.9 165.4 581.6 209.5 143.6 505.0 216.5
23S 213.4 750.5 175.4 206.8 727.2 198.1 199.9 703.1 223.5 192.5 677.2 253.4 142.2 500.2 221.7
24D 225.7 793.9 188.2 218.7 769.2 215.7 211.3 743.0 247.9 203.4 715.4 287.5 155.6 547.2 252.3
40 26S 241.7 850.0 198.1 233.8 822.4 223.5 225.7 793.7 251.6 217.1 763.6 284.5 167.2 588.0 258.9
27D 251.7 885.3 212.1 243.7 857.1 243.9 235.2 827.3 280.8 226.5 796.4 326.0 163.9 576.5 267.5
29D 272.3 957.7 227.8 263.9 928.2 261.0 255.5 898.7 298.6 246.3 866.3 344.3 188.7 663.7 309.7
32D 307.7 1082.0 254.9 298.0 1048.1 291.5 287.8 1012.3 334.4 277.2 975.0 385.8 193.8 681.5 308.5
35D 328.0 1153.6 270.3 317.9 1118.1 307.9 307.4 1081.0 350.8 296.4 1042.5 402.3 218.7 769.2 347.0
37D 351.0 1234.4 290.2 340.0 1195.6 328.6 328.2 1154.2 372.5 315.8 1110.5 424.0 219.8 773.2 343.7
39D 373.5 1313.6 305.6 361.4 1271.2 344.9 348.8 1226.6 388.7 336.2 1182.5 434.8 243.5 856.3 368.7
46M 434.3 1527.4 349.3 420.3 1478.2 396.6 405.9 1427.6 449.7 390.7 1374.2 511.4 272.5 958.5 408.0
46D 434.3 1527.4 359.4 420.3 1478.2 406.7 405.9 1427.6 459.8 390.7 1374.2 521.5 272.5 958.5 418.1
53M 509.1 1790.6 427.2 484.5 1704.0 505.5 475.5 1672.2 534.3 457.7 1609.7 599.2 354.7 1247.3 549.0
53D 509.1 1790.6 399.1 484.5 1704.0 477.4 475.5 1672.2 506.2 457.7 1609.7 571.1 354.7 1247.3 520.9
10S 98.8 347.4 81.5 92.4 324.9 90.6 86.0 302.4 100.7 79.4 279.2 112.2 64.0 225.0 102.8
12S 116.4 409.3 94.8 112.7 396.2 108.8 108.8 382.8 124.9 104.8 368.6 144.9 73.1 257.2 113.9
14D 140.5 494.0 121.4 130.5 458.9 133.1 120.3 422.9 145.8 109.8 386.2 159.6 88.7 311.9 156.7
15S 143.0 502.9 120.8 135.2 475.7 138.8 130.4 458.7 160.1 123.5 434.4 185.6 81.4 286.2 131.6
17S 169.3 595.4 136.5 164.2 577.7 155.0 159.0 559.2 175.8 153.6 540.1 200.7 107.4 377.6 165.8
18D 170.7 600.3 141.9 164.5 578.5 160.2 158.1 555.9 180.0 151.0 531.1 203.0 131.1 461.2 207.4
19D 193.2 679.4 160.6 180.8 635.8 178.7 168.6 592.9 198.3 156.0 548.6 220.8 133.2 468.6 217.6
20S 190.2 668.8 146.1 184.3 648.2 167.9 178.1 626.5 188.9 171.3 602.6 213.2 144.4 507.9 212.9
23S 221.3 778.2 177.9 214.2 753.4 200.9 207.1 728.2 226.7 199.6 702.0 256.5 143.0 502.8 215.2
24D 234.0 823.1 190.6 226.6 796.9 219.0 218.9 770.0 251.7 210.8 741.5 291.4 157.2 552.8 246.2
42 26S 250.6 881.3 201.1 242.3 852.2 226.7 233.9 822.8 255.2 225.3 792.3 287.4 167.1 587.7 252.4
27D 260.8 917.4 215.1 252.7 888.7 246.7 243.9 857.8 284.4 234.6 825.1 330.8 165.0 580.4 259.0
29D 281.9 991.6 232.4 273.1 960.6 266.3 263.7 927.5 306.9 253.9 892.8 356.1 190.6 670.4 302.4
32D 318.8 1121.3 258.7 308.8 1086.2 295.8 298.2 1048.9 339.3 287.2 1010.0 391.7 196.2 690.2 299.8
35D 340.0 1195.9 274.0 329.5 1158.8 312.2 318.7 1121.0 355.7 307.2 1080.3 408.1 220.3 774.8 338.9
37D 363.8 1279.6 294.8 352.3 1238.9 334.1 340.2 1196.4 378.1 327.2 1150.8 430.9 222.7 783.4 334.8
39D 387.4 1362.4 311.4 375.2 1319.7 350.7 362.2 1273.7 394.8 348.1 1224.2 445.7 245.0 861.8 358.8
46M 450.6 1584.7 355.0 436.0 1533.4 403.0 420.9 1480.4 457.0 400.5 1408.4 514.9 274.9 966.7 396.3
46D 450.6 1584.7 365.1 436.0 1533.4 413.1 420.9 1480.4 467.1 400.5 1408.4 525.0 274.9 966.7 406.4
53M 528.6 1858.9 433.2 511.1 1797.6 484.7 493.3 1735.1 542.2 474.6 1669.3 608.2 357.8 1258.5 535.7
53D 528.6 1858.9 405.1 511.1 1797.6 456.6 493.3 1735.1 514.1 474.6 1669.3 580.1 357.8 1258.5 507.6
10S 102.6 360.8 82.8 96.1 338.0 91.8 89.5 314.8 102.0 82.8 291.1 113.3 65.6 230.8 101.3
12S 120.6 424.2 97.7 116.8 410.8 112.0 112.7 396.2 129.4 108.5 381.7 150.0 74.9 263.3 111.8
14D 146.4 515.0 125.6 136.0 478.3 137.6 125.6 441.6 150.7 114.7 403.5 165.0 90.0 316.6 152.8
15S 148.1 521.0 122.7 140.8 495.2 137.9 135.0 474.9 162.6 130.6 459.5 184.8 90.4 318.1 138.9
17S 175.3 616.4 139.3 169.7 596.8 159.0 164.1 577.3 180.8 158.2 556.3 207.5 108.6 382.0 161.3
18D 177.1 622.9 144.1 170.9 601.1 162.4 164.3 577.7 182.9 157.2 552.9 205.8 135.0 474.6 206.8
19D 201.0 707.0 162.9 188.0 661.2 181.2 175.4 616.9 200.8 162.2 570.4 223.4 136.0 478.2 213.6
20S 197.1 693.1 148.4 191.1 672.1 170.5 184.6 649.3 188.2 177.9 625.7 212.1 146.9 516.5 205.1
23S 229.3 806.3 180.5 221.9 780.4 204.3 214.5 754.5 230.0 206.5 726.4 260.8 144.7 508.8 209.7
24D 242.5 853.0 193.1 235.1 826.8 221.2 227.0 798.4 254.4 218.3 767.7 296.0 158.7 558.3 239.8
44 26S 259.7 913.2 204.0 251.3 883.8 229.5 242.3 852.2 258.8 233.1 819.9 292.1 172.0 604.8 249.6
27D 270.3 950.5 218.1 261.8 920.8 250.2 252.8 889.1 288.1 243.1 854.8 335.7 168.5 592.7 253.6
29D 292.6 1029.2 233.7 283.2 996.0 269.8 274.6 965.8 305.6 262.9 924.5 361.8 192.4 676.8 294.8
32D 330.4 1162.0 262.5 320.0 1125.4 299.8 309.1 1087.0 343.9 297.4 1045.8 397.7 200.3 704.3 293.8
35D 352.2 1238.8 278.5 341.5 1201.1 316.6 330.1 1161.0 360.7 318.1 1118.8 414.0 223.3 785.3 329.3
37D 376.9 1325.5 299.8 365.0 1283.7 339.1 352.4 1239.3 384.5 338.7 1191.1 438.5 226.7 797.3 327.7
39D 401.4 1411.6 316.1 388.7 1367.1 356.0 375.0 1318.9 401.4 359.3 1263.7 457.9 250.0 879.4 352.3
46M 466.4 1640.3 361.1 451.4 1587.6 409.4 435.6 1532.0 464.3 418.5 1471.8 527.3 279.9 984.3 388.7
46D 466.4 1640.3 371.2 451.4 1587.6 419.5 435.6 1532.0 474.4 418.5 1471.8 541.0 279.9 984.3 398.8
53M 547.5 1925.5 439.1 529.6 1862.6 490.8 510.9 1796.8 549.5 491.4 1728.1 614.6 360.4 1267.5 523.8
53D 547.5 1925.5 411.0 529.6 1862.6 462.7 510.9 1796.8 521.4 491.4 1728.1 588.4 360.4 1267.5 495.7
Legend
LWT : Leaving Chilled Water Temperature kW° : Cooling Capacity In kW kWi : Compressor Power Input In kW TR : Cooling Capacity In TR.
Notes: 1. Rating is based on 10°F temperature different at evaporator inlet/outlet fluid temperature, and evaporator fouling factor 0.0001hr.ft2.oF/Btu
2. Interpolation between ratings is permissible but extrapolation is NOT.

- 11 -
PERFORMANCE DATA
50Hz
Ambient temperature °F
LWT Model
85 95 105 115 125
°F VLAAFX
o i o i o i o i o i
TR kW kW TR kW kW TR kW kW TR kW kW TR kW kW
10S 106.6 375.1 84.1 99.8 351.1 93.2 92.9 326.7 103.5 85.8 301.6 114.7 65.5 230.3 97.6
12S 124.9 439.1 99.2 121 425.7 113.4 116.8 410.8 130.7 112.5 395.5 151.6 75.2 264.6 108.0
14D 152.4 535.9 127.8 141.7 498.5 140 130.9 460.3 153 119.6 420.7 167.3 91.1 320.5 149.0
15S 153.5 539.8 124.3 145.1 510.3 142.7 140 492.2 164.7 127.2 447.3 175.9 83.8 294.6 125.3
17S 181.4 638.1 141.5 175.9 618.6 160.8 170 597.9 183.3 163.7 575.8 210.5 109.8 386.0 156.8
18D 183.7 646.2 146.3 177.3 623.6 164.9 170.5 599.6 185.7 163.2 574 209 133.1 468.1 199.3
19D 208.9 734.6 165.5 195.6 688.1 183.5 182.4 641.6 203.8 168.8 593.6 226.2 136.2 479.0 206.2
20S 204.2 718.1 150.7 198.1 696.7 169.8 191.4 673.2 190.7 184.3 648.2 215.4 147.1 517.2 202.6
23S 237.3 834.4 183.6 229.9 808.5 206.8 221.9 780.4 233.8 213.7 751.6 264.6 147.2 517.6 202.3
24D 251.3 883.7 195.6 243.4 856.0 224.1 235.3 827.6 257.7 226.4 796.2 299.3 160.8 565.7 232.8
46 26S 269.0 945.9 207.0 260.1 914.7 233.2 251.1 883.1 262.0 241.3 848.6 296.3 171.1 601.6 239.1
27D 280.0 984.8 220.9 271.2 953.9 253.7 261.7 920.4 292.6 249.3 876.7 337.6 169.9 597.7 245.6
29D 302.7 1064.6 238.5 293.5 1032.1 273.2 283.2 996.0 314.9 272.5 958.4 365.8 193.8 681.6 284.5
32D 342.2 1203.5 266.3 331.4 1165.4 304.5 319.9 1125.1 349.4 298.9 1051.2 390.0 200.9 706.4 283.9
35D 364.9 1283.3 282.4 353.7 1244.0 320.9 341.7 1201.8 366.6 329.3 1158.1 419.9 225.8 794.2 320.3
37D 390.4 1372.9 304.5 377.9 1329.2 344.7 364.7 1282.6 391.1 346.6 1219.1 404.4 227.5 800.2 317.4
39D 415.3 1460.8 321.6 402.4 1415.2 361.8 388.1 1364.9 408.7 364.8 1283.0 448.8 249.6 877.8 339.6
46M 482.7 1697.6 366.9 467.1 1642.8 415.9 450.7 1585.1 472.0 356.6 1254.2 448.1 280.2 985.5 376.1
46D 482.7 1697.6 377.0 467.1 1642.8 426.0 450.7 1585.1 482.1 356.6 1254.2 458.2 280.2 985.5 386.2
53M 566.7 1993.1 445.5 548.2 1928.0 497.9 528.8 1859.7 556.9 508.5 1788.4 624.6 364.0 1280.3 510.4
53D 566.7 1993.1 417.4 548.2 1928.0 469.8 528.8 1859.7 528.8 508.5 1788.4 596.5 364.0 1280.3 482.3
10S 110.8 389.7 85.4 103.9 365.3 94.5 96.6 339.9 104.8 89.4 314.4 116.3 66.2 232.8 94.9
12S 129.3 454.8 100.4 125.3 440.6 115.1 120.9 425.3 132.7 114.7 403.3 153.2 76.4 268.6 105.4
14D 158.6 557.7 130.1 147.5 518.7 142.4 136.2 479.1 155.6 124.7 438.6 170 92.0 323.7 145.0
15S 158.9 558.7 126.2 150.1 528 144.9 144.8 509.2 167.3 96.2 338.2 134.8 84.2 296.3 121.4
17S 187.9 661.0 143.4 182.2 640.7 163 175.9 618.6 186.3 167 587.3 212.7 110.8 389.7 152.4
18D 190.6 670.3 148.2 183.9 646.9 167.4 176.9 622.1 188.6 169.4 595.8 212.3 134.2 472.0 195.0
19D 217.1 763.6 167.9 203.3 715 186.4 189.7 667 206.4 175.2 616.1 229.5 138.0 485.3 200.9
20S 211.4 743.4 153 205.1 721.3 172.4 198.3 697.4 193.7 190.9 671.4 218.9 148.0 520.6 198.6
23S 245.7 864.0 186.2 237.9 836.6 210.2 229.7 807.8 237.2 221.2 777.9 268.8 147.3 518.0 198.9
24D 260.2 915.1 198.1 252.1 886.7 226.9 243.6 856.8 261.0 234.2 823.9 303.8 161.5 568.1 224.8
48 26S 278.4 979.0 210.4 269.4 947.4 236.6 259.8 913.6 266.3 249.8 878.4 300.5 173.7 610.8 233.9
27D 290.0 1019.8 224.3 280.9 987.8 257.0 271.1 953.5 296.4 253.0 889.9 332.8 171.9 604.7 239.0
29D 313.4 1102.2 241.6 303.7 1068.3 277.4 293.3 1031.4 319.0 281.9 991.6 372.2 197.2 693.7 277.7
32D 354.2 1245.8 270.5 343.1 1206.6 308.9 331.3 1165.0 354.2 301.9 1061.8 378.9 202.4 711.8 275.6
35D 377.7 1328.5 286.9 366.1 1287.7 326.1 353.7 1244.0 371.7 335.6 1180.3 425.3 228.1 802.4 311.3
37D 404.6 1422.9 309.6 391.2 1375.9 350.5 377.6 1328.1 396.9 343.0 1206.4 418.3 229.3 806.3 308.6
39D 429.7 1511.4 326.7 416.5 1464.7 367.9 401.7 1412.7 415.0 373.7 1314.2 449.1 251.7 885.3 330.5
46M 499.3 1756.1 373.1 483.9 1701.9 423.4 466.6 1641.0 480.7 358.8 1262.0 439.0 282.3 992.9 366.0
46D 499.3 1756.1 383.2 483.9 1701.9 433.5 466.6 1641.0 490.8 358.8 1262.0 449.1 282.3 992.9 376.1
53M 586.4 2062.5 452.0 567.4 1995.6 504.6 547.2 1924.4 564.8 525.9 1849.4 633.9 368.1 1294.7 498.2
53D 586.4 2062.5 423.9 567.4 1995.6 476.5 547.2 1924.4 536.7 525.9 1849.4 605.8 368.1 1294.7 470.1
10S 115.0 404.3 86.8 107.8 379.2 95.9 100.5 353.3 106.2 93.0 327.1 117.8 67.2 236.5 92.7
12S 136.3 479.4 102.6 132.2 464.9 117.3 127.5 448.5 135.5 116.8 410.8 146.1 76.7 269.9 100.1
14D 164.9 580.1 132.4 153.7 540.4 144.6 142 499.3 157.9 130.3 458.1 172.2 92.7 326.0 140.8
15S 167.4 588.9 129.2 158.3 556.7 148.3 152.5 536.5 171.7 129.5 455.6 165.4 85.4 300.3 116.1
17S 198.1 696.7 146.8 192 675.4 166.9 185.5 652.5 190.5 169.7 596.8 203.6 111.4 391.7 145.0
18D 197.6 695.1 150.4 190.8 671 169.9 183.7 646.2 191.1 175.8 618.4 215.9 135.4 476.1 190.8
19D 225.4 792.7 170.6 211.3 743.3 188.9 196.9 692.4 209.5 182.4 641.6 231.9 138.4 486.9 194.5
20S 222.9 784.0 156.5 216.4 761.2 176.5 209 735.1 199 201.4 708.3 224.5 151.5 532.8 183.6
23S 258.8 910.3 191.1 250.6 881.5 215.3 242.0 851.2 243.2 222.6 783.0 260.4 149.9 527.2 191.8
24D 269.1 946.6 201.1 260.8 917.4 230.4 251.9 886.0 265.4 242.5 853.0 308.0 164.1 577.1 219.3
50 26S 293.5 1032.4 215.5 283.9 998.6 242.2 273.7 962.7 272.9 263.0 924.9 308.1 176.3 620.0 224.7
27D 300.0 1055.2 227.2 290.6 1022.1 260.9 280.4 986.3 301.1 256.5 902.2 323.9 173.2 609.2 231.9
29D 324.5 1141.3 244.6 314.4 1105.9 280.9 303.7 1068.3 323.6 291.8 1026.2 377.4 197.9 696.1 268.1
32D 366.6 1289.2 274.4 355.0 1248.5 313.4 342.5 1204.7 360.3 310.7 1092.6 352.1 205.0 721.0 268.9
35D 391.0 1375.2 290.8 379.0 1332.9 330.6 366.1 1287.7 377.4 339.8 1195.1 414.3 230.0 808.8 302.5
37D 418.1 1470.3 314.7 404.8 1423.7 356.0 390.7 1374.0 404.2 345.7 1215.8 409.9 232.0 816.1 301.3
39D 444.5 1563.4 332.2 430.7 1514.6 374.3 415.7 1461.9 422.2 376.0 1322.2 441.4 255.1 897.0 323.0
46M 516.3 1815.9 379.7 499.7 1757.5 429.5 481.7 1694.1 487.7 362.4 1274.7 428.6 285.1 1002.7 356.9
46D 516.3 1815.9 389.8 499.7 1757.5 439.6 481.7 1694.1 497.8 362.4 1274.7 438.7 285.1 1002.7 367.0
53M 606.6 2133.4 458.5 587.0 2064.3 512.2 565.9 1990.1 573.0 538.4 1893.7 638.6 371.2 1305.6 485.3
53D 606.6 2133.4 430.4 587.0 2064.3 484.1 565.9 1990.1 544.9 538.4 1893.7 610.5 371.2 1305.6 457.2
Legend
LWT : Leaving Chilled Water Temperature kW° : Cooling Capacity In kW kWi : Compressor Power Input In kW TR : Cooling Capacity In TR.
Notes: 1. Rating is based on 10°F temperature different at evaporator inlet/outlet fluid temperature, and evaporator fouling factor 0.0001hr.ft2.oF/Btu
2. Interpolation between ratings is permissible but extrapolation is NOT.

- 12 -
ELECTRICAL DATA

Unit Electrical Data


Cond. Fan Motor
Compressor Data
Data Operation At 95°F Ambient Temperature Operation At 115°F Ambient Temperature
Model
VLAAFX
Compr Unit Max Compr Unit Max
Qty HP FLA Model Starter Type Qty LRA MCA MFS MCA MFS
RLA RLA Inrush RLA RLA Inrush

POWER SUPPLY: 400V-3ph-50Hz


10S 5 3 6 1220 Part Winding 1 949 158 188 228 350 566 189 219 266 400 566
12S 7 3 6 1220 Part Winding 1 949 187 229 276 450 566 244 286 347 500 566
14D 8 3 6 1215 Part Winding 2 927 129 306 338 450 619 147 342 379 500 619
15S 7 3 6 1222 Part Winding 1 1230 229 271 328 500 566 304 346 422 700 566
17S 9 3 6 1227 Part Winding 1 1321 266 320 387 600 694 339 393 478 800 694
18D 10 3 6 1215 Part Winding 2 927 145 350 386 500 654 176 412 456 600 654
19D 10 3 6 1220 Part Winding 2 949 156 372 411 500 772 186 432 479 600 772
20S 11 3 6 1230 Part Winding 1 1784 285 351 422 700 920 351 417 505 800 920
23S 11 3 6 2233 Star-Delta 1 2357 344 410 496 800 1076 430 496 604 1000 1076
24D 12 3 6 1220 Part Winding 2 949 185 442 488 600 843 241 554 614 800 843
26S 13 3 6 2236 Star-Delta 1 2743 391 469 567 800 1252 484 562 683 1100 1252
5 3 6 1220 Part Winding 1 949 192 244
27D 489 545 700 912 620 696 1000 912
7 3 6 1222 Part Winding 1 1230 225 304
29D 14 3 6 1222 Part Winding 2 1230 225 534 590 800 903 295 674 748 1000 903
6 3 6 1222 Part Winding 1 1230 225 304
32D 584 653 800 1034 734 821 1100 1034
8 3 6 1227 Part Winding 1 1321 275 346
35D 16 3 6 1227 Part Winding 2 1321 265 626 692 800 1081 339 774 859 1100 1081
7 3 6 1227 Part Winding 1 1321 264 346
37D 663 739 1000 1308 814 907 1250 1308
9 3 6 1230 Part Winding 1 1784 303 372
39D 18 3 6 1230 Part Winding 2 1784 304 716 792 1000 1353 379 866 961 1250 1353
11 3 6 2233 Star-Delta 1 2357 344 410 496 800 1076 430 496 604 1000 1076
46M
11 3 6 2233 Star-Delta 1 2357 344 410 496 800 1076 430 496 604 1000 1076
46M* 22 3 6 2233 Star-Delta 2 2357 344 820 906 1200 1572 430 992 1000 1500 1572
46D 18 3 6 2233 Star-Delta 2 2357 358 824 914 1200 1581 451 1010 1123 1500 1581
13 3 6 2236 Star-Delta 1 2743 391 469 567 800 1252 484 562 683 1100 1252
53D
13 3 6 2236 Star-Delta 1 2743 391 469 567 800 1252 484 562 683 1100 1252
53M* 26 3 6 2236 Star-Delta 2 2743 391 938 1036 1200 1814 484 1124 1245 1600 1814
53D 18 7.5 11.5 2236 Star-Delta 2 2743 401 1009 1109 1200 1851 495 1197 1321 1600 1851
* Modular unit with single power entry.
Note: RLA - Running Load Amps MCA - Minimum Circuit Ampacity MFS - Maximum Fuse Size LRA - Lock Rotor Amp

SOUND PRESSURE DATA


50Hz
Octave Band (Hz) Total
Model VLAAFX
63 125 250 500 1K 2K 4K 8K dB (A)

10S 57 45 48 50 63 57 47 38 65
12S 57 45 48 50 63 57 47 39 65
14D 53 44 46 54 61 61 53 45 65
15S 57 45 48 50 63 57 47 39 65
17S 56 45 48 51 63 57 47 40 65
18D 53 44 46 54 62 62 54 46 66
19D 53 45 46 54 62 62 54 46 66
20S 56 45 48 51 62 57 48 40 65
23S 50 45 45 54 61 61 54 46 65
24D 53 43 46 55 62 62 54 46 66
26S 50 45 46 54 61 62 55 46 66
27D 53 44 46 55 62 62 54 46 66
29D 52 40 48 56 63 63 55 47 67
32D 52 40 48 56 63 63 55 47 67
35D 59 47 50 53 65 59 50 42 67
37D 53 41 48 56 63 63 56 47 67
39D 59 47 50 53 65 59 50 42 67
46M 53 45 48 57 64 64 57 49 68
46D 53 45 47 55 63 63 56 47 67
53M 53 45 49 57 64 65 58 49 69
53D 53 51 57 60 64 63 63 54 69
Note: Unit Sound Pressure Level (Lp) @ 33 ft [10m] (free field), ± 2 dB tolerance.

- 13 -
DIMENSIONAL DATA

50Hz
SERVICE CLEARANCE OF 1219 [48"]
VLAAFX 10S SERVICE
CLEARANCE
COMPRESSOR COMPARTMENT
COMPRESSOR
ELECTRICAL
CONTROL BOX
OF 610 [24"] AIR IN

CG

CONTROL
SWING DOOR

POWER ENTRY
SIDE / BOTTOM
Y
CONTROL BOX
SERVICE
X
AIR IN AIR IN CLEARANCE OF
1524 [60"]
SERVICE CLEARANCE OF 1219 [48"]

AIR OUT TOP VIEW

VICTAULIC WATER OUTLET


Ø101 [4"]

VICTAULIC WATER INLET


CG
CG Ø101 [4"]

4 NOS OF 2 1/2" [64]Ø


LIFTING HOLES
Z Z

Y X
25 [1] 25 [1] 350 [13 3/4] 1430 [56 1/4] 1430 [56 1/4]
2240 [88] 3610 [142 1/8] 6 NOS OF 3/4" [19]Ø
2260 [89] MAX 3640 [143 1/4] MAX MOUNTING HOLES
LEFT VIEW FRONT VIEW

SERVICE CLEARANCE OF 1219 [48"]


VLAAFX 12S, 15S COMPRESSOR COMPARTMENT
COMPRESSOR
ELECTRICAL
CONTROL BOX

CG
CONTROL
SWING DOOR

POWER ENTRY
SIDE / BOTTOM
Y

CONTROL BOX
SERVICE X
SERVICE CLEARANCE
CLEARANCE OF 1524 [60"]
OF 610 [24"]
SERVICE CLEARANCE OF 1219 [48"]

TOP VIEW

VICTAULIC
WATER OUTLET
127 [5"]

VICTAULIC 2240 [88]


CG WATER INLET CG
127 [5"] MAX
4 NOS OF 64 [2 1/2"]Ø
LIFTING HOLES

Z Z

Y X
255 [10] 1400 [55 1/8] 1400 [55 1/8] 1400 [55 1/8] 8 NOS OF 19 [3/4"]Ø
25 [1] 25 [1]
2240 [88] 4760 [187 3/8] MOUNTING HOLES
2260 [89] MAX 4790 [188 5/8] MAX
LEFT VIEW FRONT VIEW

CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]


VLAAFX 14D ELECTRICAL CONTROL BOX
COMPRESSOR
COMPARTMENT
AIR IN
COMPRESSOR POWER ENTRY
BOTTOM

CG

SERVICE
CLEARANCE SERVICE
OF 610 [24"] Y CLEARANCE
OF 610 [24"]
X

AIR IN
SERVICE CLEARANCE OF 1219 [48"]

AIR OUT TOP VIEW


VICTAULIC
WATER OUTLET
Ø127 [5"]

VICTAULIC
4 NOS OF CG 2240 [88]
CG WATER INLET
64 [2 1/2"]Ø MAX
Ø127 [5"]
LIFTING HOLES
Z Z

Y X
8 NOS OF 19 [3/4"]Ø
25 [1] 25 [1] 533 [21] 1600 [63] 1600 [63] 1600 [63]
2240 [88] MOUNTING HOLES
5800 [228 3/8]
2260 [89] MAX 5830 [229 1/2] MAX
LEFT VIEW FRONT VIEW
Note: All dimensions are in mm[inches].

- 14 -
DIMENSIONAL DATA
50Hz
SERVICE CLEARANCE OF 1219 [48"]
VLAAFX 17S COMPRESSOR COMPARTMENT
COMPRESSOR
ELECTRICAL
CONTROL BOX

SERVICE
CLEARANCE CONTROL
OF CG SWING DOOR
610 [24"] POWER ENTRY
SIDE / BOTTOM

X CONTROL BOX SERVICE


CLEARANCE OF 1524 [60"]
SERVICE CLEARANCE OF 1219 [48"]

TOP VIEW

VICTAULIC WATER OUTLET


152[6"]
VICTAULIC WATER INLET
152 [6"]
CG 2240 [88]
CG
MAX

4 NOS OF 64 [2 1/2"]
LIFTING HOLES
Y

Z
X
25 [1] 25 [1] 545 [21 1/2] 1590 [62 5/8] 1590 [62 5/8] 1590 [62 5/8]
Y
8 NOS OF 19 [3/4"]
2240 [88] 5800 [228 3/8]
MOUNTING HOLES
2260 [89] MAX 5830 [229 1/2] MAX
LEFT VIEW FRONT VIEW

CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]


VLAAFX 18D COMPRESSOR COMPARTMENT
ELECTRICAL CONTROL BOX COMPRESSOR ELECTRICAL CONTROL BOX
AIR IN POWER ENTRY
BOTTOM

CG

SERVICE
CLEARANCE SERVICE
OF 610 [24"] Y CLEARANCE
OF 610 [24"]
X
AIR IN

SERVICE CLEARANCE OF 1219 [48"]


AIR OUT TOP VIEW
VICTAULIC
WATER OUTLET
Ø152 [6"]

2490 [98]
VICTAULIC
CG MAX
WATER INLET 4 NOS OF
Ø152 [6"] 64 [2 1/2"]Ø CG
LIFTING HOLES
Z Z

Y X
25 [1] 381 [15] 1549 [61] 1549 [61] 1549 [61] 1549 [61] 10 NOS OF
25 [1]
2240 [88] 6930 [272 7/8] 19 [3/4"]Ø
2260 [89] MAX 6970 [274 3/8] MAX MOUNTING
HOLES
LEFT VIEW FRONT VIEW

CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]


VLAAFX 19D COMPRESSOR COMPRESSOR COMPARTMENT
ELECTRICAL CONTROL BOX ELECTRICAL CONTROL BOX POWER ENTRY
AIR IN
BOTTOM

CG
SERVICE
CLEARANCE
OF 610 [24"]
SERVICE
Y CLEARANCE
OF 610 [24"]
X
AIR IN

SERVICE CLEARANCE OF 1219 [48"]

AIR OUT TOP VIEW


VICTAULIC
WATER OUTLET
Ø152 [6"]

2490 [98]
VICTAULIC
CG MAX
WATER INLET 4 NOS OF
Ø152 [6"] 64 [2 1/2"]Ø CG
LIFTING HOLES
Z Z

Y X
25 [1] 381 [15] 1549 [61] 1549 [61] 1549 [61] 1549 [61] 10 NOS OF
25 [1]
2240 [88] 6930 [272 7/8] 19 [3/4"]Ø
2260 [89] MAX MOUNTING
6970 [274 3/8] MAX
HOLES
LEFT VIEW FRONT VIEW
Note: All dimensions are in mm[inches].

- 15 -
DIMENSIONAL DATA
50Hz
SERVICE CLEARANCE OF 1219 [48"] COMPRESSOR COMPARTMENT
VLAAFX 20S, 23S COMPRESSOR
ELECTRICAL
CONTROL BOX

CG
CONTROL
SWING DOOR
SERVICE
CLEARANCE POWER ENTRY
OF SIDE / BOTTOM
Y
610 [24"]
X CONTROL BOX SERVICE
CLEARANCE OF 1524 [60"]
SERVICE CLEARANCE OF 1219 [48"]

TOP VIEW

VICTAULIC
WATER OUTLET
152 [6"]
VICTAULIC 2490 [98]
CG
CG WATER INLET MAX
152 [6"]

10 NOS OF 19 [3/4"]
Z
MOUNTING HOLES Z

Y X
25 [1] 25 [1] 508 [20] 1549 [61] 1549 [61] 1549 [61] 1549 [61] 4 NOS OF
2240 [88] 64 [2 1/2"]
7260 [286]
LIFTING HOLES
2260 [89] MAX 7290 [287] MAX
LEFT VIEW FRONT VIEW

VLAAFX 24D CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]


COMPRESSOR COMPARTMENT POWER ENTRY
BOTTOM
ELECTRICAL CONTROL BOX ELECTRICAL CONTROL BOX
COMPRESSOR

CG

SERVICE SERVICE
CLEARANCE CLEARANCE
OF 610 [24"] Y OF 610 [24"]

SERVICE CLEARANCE OF 1219 [48"]

TOP VIEW

VICTAULIC
WATER OUTLET
Ø 152 [6"]

VICTAULIC 2490 [98]


CG CG
WATER INLET 8 NOS OF MAX
Ø 152 [6"] 64 [2 1/2"]ø
LIFTING HOLES
Z Z

Y X
25 [1] 25 [1] 305 [12] 1499 [59] 1499 [59] 1499 [59] 1499 [59] 1499 [59]
2240 [88] 8080 [318 1/8] 12 NOS OF 19 [3/4"]ø
2260 [89] MAX MOUNTING HOLES
8110 [319 1/4] MAX
LEFT VIEW FRONT VIEW

SERVICE CLEARANCE OF 1219 [48"]


VLAAFX 26S COMPRESSOR
COMPARTMENT
COMPRESSOR
ELECTRICAL
CONTROL BOX

CG CONTROL
SWING DOOR
SERVICE
CLEARANCE POWER ENTRY
OF Y
SIDE / BOTTOM
610 [24"]
X
CONTROL BOX
SERVICE CLEARANCE
OF 1524 [60"]
SERVICE CLEARANCE OF 1219 [48"]

TOP VIEW
VICTAULIC
WATER OUTLET
203 [8"]

VICTAULIC
WATER INLET
CG 12 NOS OF CG 2490 [98]
203 [8"]
19 [3/4"]ø MAX
MOUNTING
HOLES
Z Z

Y X
25 [1] 25 [1] 455 [17 7/8] 1499 [59] 1499 [59] 1499 [59] 1499 [59] 1499 [59]
2240 [88] 8 NOS OF
8410 [331 1/8]
64 [2 1/2"] ø
2260 [89] MAX 8440 [332 1/4] MAX
LIFTING HOLES
LEFT VIEW FRONT VIEW
Note: All dimensions are in mm[inches].

- 16 -
DIMENSIONAL DATA
50Hz
CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]
VLAAFX 27D COMPRESSOR COMPARTMENT POWER ENTRY
ELECTRICAL CONTROL BOX COMPRESSOR ELECTRICAL CONTROL BOX BOTTOM
AIR IN

SERVICE CG
CLEARANCE
OF 610 [24"]
SERVICE
CLEARANCE
Y OF 610 [24"]

X AIR IN

SERVICE CLEARANCE OF 1219 [48"]

AIR OUT TOP VIEW

VICTAULIC
WATER OUTLET
Ø 203 [8"]

VICTAULIC 2490 [98]


CG
WATER INLET 8 NOS OF CG MAX
Ø 203 [8"] 64 [2 1/2"]ø
LIFTING HOLES
Z Z

Y X
25 [1] 25 [1] 305 [12] 1499 [59] 1499 [59] 1499 [59] 1499 [59] 1499 [59] 12 NOS OF
2240 [88] 8080 [318 1/8] 19 [3/4"]Ø
2260 [89] MAX 8110 [319 1/4] MAX MOUNTING
HOLES
LEFT VIEW FRONT VIEW

VLAAFX 29D CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]


COMPRESSOR
POWER ENTRY
COMPRESSOR COMPARTMENT BOTTOM
ELECTRICAL CONTROL BOX ELECTRICAL CONTROL BOX
AIR IN AIR IN

CG

SERVICE
CLEARANCE SERVICE
OF 610 [24"] CLEARANCE
Y OF 610 [24"]

X
AIR IN

SERVICE CLEARANCE OF 1219 [48"]


AIR OUT TOP VIEW

VICTAULIC
WATER OUTLET
Ø203 [8"]
VICTAULIC CG 2490 [98]
CG
WATER INLET MAX
Ø203 [8"] 8 NOS OF
64 [2 1/2"]Ø
Z
LIFTING HOLES

25 [1]
Y
25 [1] 472 [18 5/8] 1651 [65] 1651 [65] 1651 [65] 1651 [65] 1651 [65] 12 NOS OF
2240 [88] 9210 [362 5/8] 3/4" [19]Ø
2260 [89] MAX 9250 [364 1/8] MAX MOUNTING
LEFT VIEW FRONT VIEW HOLES

VLAAFX 32D CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]


COMPRESSOR POWER ENTRY
BOTTOM
ELECTRICAL CONTROL BOX COMPARTMENT ELECTRICAL CONTROL BOX
COMPRESSOR

CG

SERVICE
CLEARANCE SERVICE
OF 610 [24"] CLEARANCE
Y OF 610 [24"]

SERVICE CLEARANCE OF 1219 [48"]

TOP VIEW

VICTAULIC
WATER OUTLET
8" [203]

VICTAULIC 2490 [98]


CG WATER INLET CG MAX
8" [203] 8 NOS OF
64 [2 1/2"]
LIFTING HOLES
Z

Y
25 [1] 25 [1] 472 [18 5/8] 1651 [65] 1651 [65] 1651 [65] 1651 [65] 1651 [65] 12 NOS OF
2240 [88] 9210 [362 5/8] 19 [3/4"]
2260 [89] MAX 9250 [364 1/8] MAX MOUNTING
HOLES
LEFT VIEW FRONT VIEW
Note: All dimensions are in mm[inches].

- 17 -
DIMENSIONAL DATA
50Hz
VLAAFX 35D
CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]
SERVICE POWER ENTRY
CLEARANCE COMPRESSOR COMPARTMENT BOTTOM
OF 610 [24"]
ELECTRICAL CONTROL BOX ELECTRICAL CONTROL BOX
COMPRESSOR

CG

X
SERVICE
CLEARANCE
SERVICE CLEARANCE OF 1219 [48"] OF 610 [24"]

TOP VIEW
VICTAULIC
WATER OUTLET
203 [8"]

VICTAULIC
8 NOS OF 2490 [98]
WATER INLET
CG 64 [2 1/2"] MAX
203 [8"]
LIFTING HOLES CG

Z Z

Y X
25 [1] 25 [1] 508 [20] 1560 [61 3/8] 1560 [61 3/8] 1560 [61 3/8] 1560 [61 3/8] 1560 [61 3/8] 1560 [61 3/8] 14 NOS OF
2240 [88] 19 [3/4"]
10360 [407 7/8] MOUNTING
2260 [89] MAX 10390 [409] MAX HOLES
LEFT VIEW FRONT VIEW
CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]
VLAAFX 37D SERVICE
CLEARANCE COMPRESSOR COMPARTMENT
POWER ENTRY
BOTTOM
OF 610 [24"] ELECTRICAL CONTROL BOX COMPRESSOR ELECTRICAL CONTROL BOX
AIR IN

CG

X
AIR IN SERVICE
CLEARANCE
SERVICE CLEARANCE OF 1219 [48"] OF 610 [24"]
AIR OUT TOP VIEW
VICTAULIC
WATER OUTLET
Ø203 [8"]
VICTAULIC 2490 [98]
CG WATER INLET MAX
8 NOS OF
Ø203 [8"]
64 [2 1/2"]Ø CG
LIFTING
Z Z
HOLES
X
Y
14 NOS OF
25 [1] 25 [1] 508 [20] 1560 [61 3/8] 1560 [61 3/8] 1560 [61 3/8] 1561 [61 1/2] 1560 [61 3/8] 1560 [61 3/8]
2240 [88] 19 [3/4"]Ø
10360 [407 7/8]
2260 [89] MAX 10400 [409 1/2] MAX MOUNTING
HOLES
LEFT VIEW FRONT VIEW

VLAAFX 39D SERVICE


CLEARANCE OF
CONTROL BOX SERVICE CLEARANCE OF 1524 [60"] POWER ENTRY
BOTTOM
COMPRESSOR COMPARTMENT
610 [24"] ELECTRICAL CONTROL BOX ELECTRICAL CONTROL BOX
COMPRESSOR

CG

X
SERVICE
CLEARANCE
SERVICE CLEARANCE OF 1219 [48"] OF 610 [24"]
TOP VIEW

16 NOS OF 2490 [98]


19 [3/4"]Ø MAX
CG MOUNTING CG
VICTAULIC VICTAULIC
HOLES WATER
WATER INLET
Z Z OUTLET
203 [8"]
203 [8"]
Y X
25 [1] 25 [1] 8 NOS OF
435 [17 1/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8]
2240 [88] 64 [2 1/2"]Ø
11510 [453 1/8]
2260 [89] MAX 11540 [454 3/8] MAX LIFTING HOLES
LEFT VIEW FRONT VIEW
Note: All dimensions are in mm[inches].

- 18 -
DIMENSIONAL DATA
50Hz
VLAAFX 46D, 53D SERVICE
CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]

CLEARANCE OF COMPRESSOR COMPARTMENT POWER ENTRY


610 [24"] BOTTOM
ELECTRICAL CONTROL BOX ELECTRICAL CONTROL BOX
AIR IN COMPRESSOR

CG

X
AIR IN SERVICE
AIR OUT CLEARANCE
SERVICE CLEARANCE OF 1219 [48"] OF 610 [24"]
TOP VIEW

VICTAULIC WATER
INLET Ø254 [10"] 3070 [121]
CG MAX
CG
VICTAULIC
8 NOS OF 64 [2 1/2"]Ø WATER
LIFTING HOLES OUTLET
Z
Z Ø254 [10"]

Y X
25 [1] 25 [1] 435 [17 1/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8] 1520 [59 7/8] 16 NOS OF
2240 [88] 11510 [453 1/8] 19 [3/4"]Ø
2260 [89] MAX 11540 [454 3/8] MAX MOUNTING
FRONT VIEW HOLES
LEFT VIEW

VLAAFX 46M

TOP VIEW

495 [19 1/2] 495 [19 1/2]


25 [1] 25 [1]

2260 [89] MAX

LEFT VIEW FRONT VIEW

VLAAFX 53M CONTROL BOX SERVICE CLEARANCE OF 1524 [60"]


SERVICE POWER ENTRY ELECTRICAL CONTROL BOX ELECTRICAL CONTROL BOX
CLEARANCE POWER ENTRY
UNIT B UNIT B UNIT A
OF UNIT A
610 [24"]

CGB
CGA

YB YA
SERVICE
XB XA
CLEARANCE
OF
SERVICE CLEARANCE OF 1219 [48"] 610 [24"]

TOP VIEW
UNIT B UNIT A

2490 [98]
CG CGA
CGB MAX
VICTAULIC VICTAULIC
WATER INLET WATER OUTLET
254 [10"]ø 254 [10"]ø
Z

Y ZB YA
419 [16 1/2] 419 [16 1/2]
25 [1] 25 [1]
XB 1448 [57] 1448 [57] 1448 [57] 1448 [57] 1448 [57] X 1448 [57]
A
1448 [57] 1448 [57] 1448 [57] 1448 [57]
2240 [88] 16150 [635 7/8]
2260 [89] MAX 16200 [638] MAX
254 [10"]ø FLANGE. PIPING CONNECTION BY OTHERS.
LEFT VIEW FRONT VIEW

Note: All dimensions are in mm[inches].

- 19 -
FLOOR LOADING DIAGRAM
50Hz
VLAAFX 10S, 12S, 15S,17S, 20S, 23S, 26S

VLAAFX 14D, 18D, 19D, 24D, 27D, 29D, 32D

a.) Point Load Location – inches [mm]


Model Dimensions - Inches [mm]
VLAAFX A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Dim.
10S 86 [2184] 14 [350] 56 [1430] 56 [1430] - - -
12S 86 [2184] 10 [255] 55 [1400] 55 [1400] 55 [1400] - -
14D 86 [2184] 21 [533] 63 [1600] 63 [1600] 63 [1600] - -
15S 86 [2184] 10 [255] 55 [1400] 55 [1400] 55 [1400] - -
17S 86 [2184] 21 [545] 63 [1590] 63 [1590] 63 [1590] - -
18D 86 [2184] 15 [381] 61 [1549] 61 [1549] 61 [1549] 61 [1549]] -
19D 86 [2184] 15 [381] 61 [1549] 61 [1549] 61 [1549] 61 [1549]] -
20S 86 [2184] 20 [508] 61 [1549] 61 [1549] 61 [1549] 61 [1549] -
23S 86 [2184] 20 [508] 61 [1549] 61 [1549] 61 [1549] 61 [1549] -
24D 86 [2184] 12 [305] 59 [1499] 59 [1499] 59 [1499] 59 [1499] 59 [1499]
26S 86 [2184] 18 [455] 59 [1499] 59 [1499] 59 [1499] 59 [1499] 59 [1499]
27D 86 [2184] 12 [305] 59 [1499] 59 [1499] 59 [1499] 59 [1499] 59 [1499]
29D 86 [2184] 19 [472] 65 [1651] 65 [1651] 65 [1651] 65 [1651] 65 [1651]
32D 86 [2184] 19 [472] 65 [1651] 65 [1651] 65 [1651] 65 [1651] 65 [1651]

b.) Point Load Data


Model Point Load Operating
VLAAFX P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 Weight

Lbs 1060 922 1234 1336 1409 1749 - - - - - - 7710


10S
kg 481 418 560 606 639 793 - - - - - - 3497
Lbs 948 769 1019 992 1090 1216 1160 1439 - - - - 8633
12S
kg 430 349 462 450 494 551 526 653 - - - - 3915
Lbs 1839 1289 1714 1353 1589 1416 1464 1479 - - - - 12144
14D
kg 834 585 778 614 721 642 664 671 - - - - 5508
Lbs 1022 871 1089 1092 1155 1313 1222 1534 - - - - 9298
15S
kg 464 395 494 495 524 596 554 696 - - - - 4218
Lbs 1110 895 1250 1197 1390 1499 1529 1802 - - - - 10672
17S
kg 504 406 567 543 630 680 694 817 - - - - 4841
Lbs 1621 1379 1543 1361 1465 1343 1386 1325 1308 1307 - - 14039
18D
kg 735 626 700 617 664 609 629 601 593 593 - - 6368
Lbs 1701 1553 1619 1532 1536 1510 1454 1489 1372 1468 - - 15234
19D
kg 771 704 734 695 697 685 660 675 622 666 - - 6910
Lbs 967 788 1119 949 1271 1109 1423 1269 1574 1430 - - 11900
20S
kg 439 358 508 430 576 503 645 576 714 649 - - 5398
Lbs 1050 872 1177 1135 1305 1399 1432 1662 1560 1926 - - 13518
23S
kg 476 395 534 515 592 634 650 754 708 874 - - 6132
Lbs 1717 1534 1627 1491 1537 1447 1447 1404 1356 1361 1266 1318 17505
24D
kg 779 696 738 676 697 657 656 637 615 617 574 598 7940
Lbs 1061 914 1162 1098 1263 1282 1365 1466 1466 1650 1567 1834 16125
26S
kg 481 414 527 498 573 581 619 665 665 748 711 832 7314
Lbs 1879 1606 1770 1555 1661 1504 1551 1452 1442 1401 1333 1350 18503
27D
kg 852 729 803 705 753 682 704 659 654 635 605 612 8393
Lbs 2027 1571 1949 1575 1872 1579 1794 1583 1716 1588 1638 1592 20484
29D
kg 920 712 884 714 849 716 814 718 778 720 743 722 9291
Lbs 2085 1609 2004 1614 1923 1619 1842 1623 1762 1628 1681 1633 21024
32D
kg 946 730 909 732 872 734 836 736 799 739 762 741 9536

- 20 -
FLOOR LOADING DIAGRAM
50Hz
VLAAFX 35D, 37D, 39D, 46D, 53D

VLAAFX 46M, 53M

a.) Point Load Location – inches [mm]


Dimensions - Inches [mm]
Model
VLAAFX
A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Dim. H Dim. I Dim. J Dim. K Dim. L Dim. M Dim.

35D 86 [2184] 20 [508] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] - - - - -

37D 86 [2184] 20 [508] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] - - - - -

39D 86 [2184] 17 [435] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] - - - -

46D 86 [2184] 17 [435] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] - - - -

53D 86 [2184] 17 [435] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] - - - -

46M 86 [2184] 19 [495] 59 [1499] 59 [1499] 59 [1499] 59 [1499] - 19 [495] 59 [1499] 59 [1499] 59 [1499] 59 [1499] -

53M 86 [2184] 16 [419] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 16 [419] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448]

b.) Point Load Data


Point Load
Model Operating
VLAAFX P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 Weight

Lbs 1831 1445 1814 1468 1797 1492 1780 1515 1763 1538 1747 1562 1730 1585 - - - - - - - - - - 23068

35D kg 831 655 823 666 815 677 808 687 800 698 792 708 785 719 - - - - - - - - - - 10464
Lbs 1858 1479 1841 1502 1823 1525 1805 1548 1788 1570 1770 1593 1753 1616 - - - - - - - - - - 23471

36D kg 843 671 835 681 827 692 819 702 811 712 803 723 795 733 - - - - - - - - - - 10647
Lbs 1678 1516 1691 1523 1705 1531 1718 1539 1732 1546 1745 1554 1759 1561 1772 1569 - - - - - - - - 26137

39D kg 761 688 767 691 773 694 779 698 785 701 792 705 798 708 804 712 - - - - - - - - 11856
Lbs 1936 1808 1952 1817 1968 1826 1984 1835 2000 1844 2016 1854 2032 1863 2048 1872 - - - - - - - - 30654

46D kg 878 820 885 824 893 828 900 832 907 837 914 841 922 845 929 849 - - - - - - - - 13904
Lbs 2177 1817 2197 1827 2217 1837 2238 1848 2258 1858 2279 1868 2299 1878 2319 1889 - - - - - - - - 32805
53D
kg 987 824 997 829 1006 833 1015 838 1024 843 1034 847 1043 852 1052 857 - - - - - - - - 14880
Lbs 1910 2065 1719 1777 1528 1490 1337 1203 1146 916 1119 917 1315 1212 1511 1507 1707 1801 1903 2096 - - - - 30179
46M
kg 866 937 780 806 693 676 606 546 520 415 508 416 597 550 685 683 774 817 863 951 - - - - 13689
Lbs 993 885 1116 1086 1239 1287 1362 1488 1485 1689 1608 1889 1455 1711 1399 1576 1342 1441 1286 1306 1229 1171 1173 1037 32251
53M
kg 450 401 506 493 562 584 618 675 674 766 729 857 660 776 634 715 609 654 583 593 558 531 532 470 14629

- 21 -
FIELD POWER & CONTROL WIRING SCHEMATIC
TYPICAL FIELD WIRING DIAGRAM
1 COMPRESSOR

2 COMPRESSORS

- 22 -
APPLICATION DATA
UNIT DESIGNED OPERATING Figure 1A
RANGE
Unit Operating Range – Ambient
Temperature
The units are designed to operate at ambient
temperature, 45~125°F [7~52°C]. If the unit requires to
be operated at lower ambient temperature, the optional
Low Ambient Operation (LA 1), or Extra Low
CHILLER THERMOSTAT
Ambient Operation (LA 2) shall be incorporated for EVAPORATOR SENSOR
stable operation.
The mixed fluid temperature range through the evaporator for units with
Operating Limits – Ambient Temperature standard evaporators, should not be less than 7.5°F [4.2°C].

Operating Ambient
Minimum Maximum
Temperature
Narrow Range ΔT - High Flow Applications
Standard 45°F [7°C] 125°F [52°C]
For Narrow Range ΔT applications, a partial evaporator
With LA 1 14°F [-10°C] 125°F [52°C]
bypass piping and valve configuration can be used as
With LA 2 -20°F [-29°C] 125°F [52°C] shown below.
This permits a higher ΔT and lower ΔP (pressure drop)
If wind velocity in the area is over 5 mph [8 kmph], wind through the evaporator (Figure 1B).
barrier is recommended.
Figure 1B
Unit Operating Range – Evaporator
Temperature
The unit is designed to deliver chilled fluid temperature
within 40~60°F [4.5~18°C]. The unit can start and pull EVAPORATOR BYPASS
down with up to 80°F [27°C] entering-fluid temperature. PORTION OF FLOW
For sustained operation, it is recommended that the
entering fluid temperature not exceed 70°F [21°C].
For unit installation with minimum ambient temperature
at 32°F [0°C] or below, Evaporator Anti-Freeze CHILLER THERMOSTAT
EVAPORATOR SENSOR
Protection option is recommended to prevent freezing
of water in evaporator when the chiller is not in The fluid mixes after the evaporator.
operation.

Operating Limits – Leaving Fluid Temperature Minimum Chilled Fluid Loop Volume
Leaving Fluid
Minimum Maximum The evaporator fluid circuit requires a minimum system
Temperature
fluid volume of 3 US gallons per Ton [3.3 liters/ cooling
Standard 40 °F [4.5 °C] 60 °F [18 °C] kW] for stable operation. The minimum system fluid
Dual Mode / Low Temp. volume may increasing up to 10 US gallons per Ton [11
18 °F [-7.8 °C] 60 °F [18 °C]
Operation liters/ cooling kW] for process cooling, low load
applications with small temperature range and/or vastly
fluctuating load conditions.

EVAPORATOR FLUID CIRCUIT Tanks for System Volume Enhancement


Wide Range ΔT - Low Flow Applications It may be necessary to install a tank in the system to
provide sufficient system fluid volume, as shown below.
Multiple smaller chillers may be applied in series, each The tank should be baffled and piped for proper fluid
providing a portion of the design temperature range mixing to prevent stratification.
typical 10°F [5.5°C] each.
Figure 2A
Chilled fluid may be recirculated through the evaporator
as shown below to allow the chiller to operate with
acceptable flow rates and temperature ranges (Figure
1A).

- 23 -
APPLICATION DATA
Figure 2B Single Loop System with Storage Tank to are controlled independently. The load is progressive
Increase Loop Volume by temperature so the chiller selections are critical.
(Figure 3B)
Figure 3B

Figure 2C Primary and Secondary Loop Systems


are normally used where the secondary
system has variable flow and/or
multiple loads. See example below.

Variable Evaporator Flow


Voltas chillers are capable for variable evaporator flow
system. The chiller may operate to maintain constant
leaving fluid temperature with evaporator flow rate
changes, with below conditions fulfilled.
Multiple Chillers In A Chilled Water System ] Evaporator fluid flow rate is within minimum and
maximum flow rate of the unit at all time during the
Where the load is greater than available from one operation
VLAAFX, where standby capacity is required or the
] Rate of flow changed shall not exceeded 10% per
load profile dictates, multiple chillers may be piped in
minute
parallel. Units of equal size help to ensure fluid flow
balance, but balancing valves ensure balanced flows Failure to comply with the above conditions will cause
even with dissimilar sized chillers. problem to the chiller operation and may cause the
chiller to shutdown.
Temperature controller sensors may or may not need
to be moved to the common fluid piping depending on
the specific application. Sound and Vibration
The compressors in VLAAFX units are resiliently,
Parallel Chiller Applications – Both units operate mounted to reduce the transmission of any noise and
simultaneously modulating with load variations. Each vibration to the frame.
unit operates independently sensing its own leaving The compressors are not mounted on springs because
fluid temperature. The set point of each thermostat is extra movement may cause line breakage and
set to maintain the desired loading scheme. (Figure 3A) refrigerant leaks. Unit isolation helps prevent any
remaining sound or vibration from entering the building
Figure 3A structure, piping or electrical service.

Glycol Freeze Protection


If the chiller or fluid piping may be exposed to
temperatures below freezing, glycol protection is
recommended if the water is not drained. The
recommended protection is 10°F [5.6°C] below the
minimum ambient temperature in the equipment room
and around piping. Use only glycol solutions approved
for heat exchanger duty. DO NOT use automotive anti-
freezing.
If the equipment is being used to supply chilled fluid
38°F [3.3°C] or below, glycol should be used to prevent
freeze damage. The freeze protection level should be
15°F [8.3°C] lower than the leaving brine temperature.
The use of glycol causes a performance derate as
Series Chiller Applications – Where a large shown below which needs to be included in the unit
temperature range is required (over 25 °F [13.9 °C]), selection procedure.
the chiller may be piped in series. In this case the units

- 24 -
APPLICATION DATA

Table 1 : Ethylene Glycol flexible rubber joint at the connection to avoid any
% E. G. Freeze Point C1 K1 G1 P1 excessive vibration being transferred to the flange
By
°F °C
Capacity kW Flow P.D. connection and cause water leakage. The flexible
Weight Factor Rate Factor Factor
rubber joints shall be installed within allowable
10 26.2 -3.2 0.995 0.998 1.019 1.050
15 22.4 -5.3 0.991 0.997 1.030 1.083 movements of elongation, compression, eccentricity &
20 17.8 -7.9 0.988 0.996 1.044 1.121 angular movement. It is also recommended to include
25 12.6 -10.8 0.984 0.995 1.060 1.170 external support for this connection to avoid excessive
30 6.7 -14.1 0.981 0.994 1.077 1.219 stress on the evaporator head. Flexible joints, insulated
35 0.0 -17.8 0.977 0.992 1.097 1.275
steel pipe and other accessories for this connection are
40 -10.0 -23.3 0.973 0.991 1.116 1.331
45 -17.5 -27.5 0.968 0.990 1.138 1.398
field supplied items. The entire connection piping shall
50 -28.9 -33.8 0.964 0.989 1.161 1.466 be insulated upon completion of water loop testing.
Illustrates recommended connection piping installation
Table 2 : Propylene Glycol for modular chiller.
% P. G. Freeze Point C2 K2 G2 P2
By Capacity kW Flow P.D.
Weight
10
°F
26.1
°C
-3.3
Factor
0.988
Rate
0.994
Factor
1.005
Factor
1.019
ICE THERMAL STORAGE
15 22.8 -5.1 0.984 0.992 1.008 1.031 SYSTEM (ITES)
20 19.1 -7.2 0.978 0.990 1.010 1.051
25 14.5 -9.7 0.970 0.988 1.015 1.081
The globe is progressively marching towards a serious
30 8.9 -12.8 0.962 0.986 1.021 1.120 electric energy crisis. The HVAC/R industry is shifting
to operate with more efficient machines, as well as
Table 3 : Correction Factor - Elevation alternate system designs and solutions. Voltas Limited,
Elevation above Sea Level Capacity kW as a leader of HVAC/R solutions provider, we provide
Feet [m] Meters Factor
Correction
Factor
Correction
Factor
packaged solution for ITES, which include, equipments
0 0 1.00 1.00
selections, chillers, Ice Cels and CPM for ITES system
2000 600 0.99 1.01 controls.
4000 1200 0.98 1.02 Voltas Chillers, with positive displacement rotary screw
6000 1800 0.97 1.03
compressor can easily cool low temperature glycol
o
down to 20°F [-6.7 C] to charge the ice storage tanks.
Table 4 : Correction Factor - FF The same chiller can also produce warmer supply fluid
Capacity kW o o
Fouling Factor
Correction Correction
temperature, 40 to 45 F [4.4 to 7.2 C], for those
Hr.ft².°F/BTU m².°C/kW Factor Factor building systems designed for only peak shaving.
0.0001 0.018 1.000 1.000
Voltas is the only HVAC/R manufacturer who can
0.00025 0.044 0.993 0.997
0.00050 0.088 0.978 0.990
provide complete ITES packaged solution, with own
0.00100 0.176 0.951 0.978 products for chillers, ice storage tanks and plant room
Note: P.D. – Pressure drop across evaporator control system, with following benefits.
Demand Charge: ITES allows some of the peak
Piping Installation – Modular Chillers demand to be shifted to low-demand nighttime periods,
Some chiller models are with modular design where the thus reducing demand charges for the entire year.
two single pass evaporators need to be connected at Energy Cost: ITES, by operating chillers at night, will
field after units have been aligned and levelled, and fully utilize incentive on electricity night tariff, which is
isolators are installed and adjusted (if any). much lower compare to day tariff
Rebates: ITES usually qualifies for rebates offered by
electric utilities or governments for equipment that shift
peak loads to off-peak hours
Colder Air Temperature: ITES can produce chilled
liquid at supply temperature of 38°F [3.3°C] or even
DETAIL A
lower without scarifying system’s efficiencies. This
FLEXIBLE RUBBER JOINT
FLANGE
STEEL PIPE
realizes energy saving on chilled water pumping
system, AHUs and FCUs. Colder supply air distribution
lowers room humidity, and thus, comfort cooling can be
achieved with higher room temperature. This reduce air
conditioning load required, and therefore, reduces the
installation cost and system operating cost.
Standby Cooling Capacity: Energy stored in ITES
can be utilized to cater peak or unexpected loads which
TYPICAL PIPE SUPPORT exceeded total cooling capacity available from the
installed chillers. This is savior to the regions which
Evaporator header is come with ANSI flanged having difficulties on power generation plants
connection as standard at the interconnection end of expansion, where with ITES, will significantly reduced
the evaporators. Other type of connection can be total demand of the buildings.
arranged upon request. It is recommended to install

- 25 -
MINIMUM CLEARANCE REQUIREMENTS

Single Pit (See Note 2)

Double Pit (See Note 2)

Multi Pit

Notes:
1.) All dimensions are minimal, unless
Corner Wall otherwise noted.
2.) Pit installations are not re-
commended. Re-circulation of hot
condenser air in combination with
surface air turbulence cannot be
predicted. Hot air re-circulation will
severely affect unit efficiency (EER)
and can cause high pressure or fan
motor temperature trips. Dunham-
Bush will not be responsible for
ducting fans to a higher level to
alleviate the above mentioned
conditions.

- 26 -
GUIDE SPECIFICATIONS
1.0 GENERAL 1.4 DELIVERY, STORAGE AND
HANDLING
1.1 SUMMARY Unit shall be delivered to job site fully assembled with
Supply and commissioning of complete factory all interconnecting refrigerant piping and internal wiring
assembled air cooled screw chiller suitable for outdoor ready for field installation and charged with refrigerant
installation. The air cooled chiller shall contain rotary and oil by manufacturer. When delivered, machine shall
vertical screw compressor(s), evaporator, air cooled be stored indoors, away from construction dirt, dust,
condenser with coil and fan, interconnecting refrigerant moisture or any other hazardous material that would
piping, electronic expansion valve, control panel, chilled harm the chillers. Inspect under shipping tarps, bags, or
liquid connections. The control panel shall be fully wired crates to be sure there is no water collected during
by the manufacturer to connect and interlock controller, transit. Protective shipping covers shall be kept with the
starter, protection devices with electrical power and unit until machine is ready for installation.
control connections. Packaged chiller shall be factory
assembled, charged and run tested with a full operating 1.5 WARRANTY
refrigerant and oil charge. The refrigerant type shall be Chiller manufacturer’s warranty shall cover for 12
R134a and shall not have phasing out schedule. months from the date of start-up or 18 months from the
Contractor shall furnish and install chiller as shown and date of shipment whichever is first. The start-up shall
scheduled on the drawings. Unit shall be installed in be carried out by a authorized service personnel and
accordance with this specification. the warranty is limited to part replacement excluding
labor and consumables such as refrigerant, oil & filter
1.2 QUALITY ASSURANCE driers etc.
] Chiller performance shall be rated in accordance to
AHRI 550/590 standard latest edition.
1.6 MAINTENANCE
] ASME standard B31.5 for Refrigerant piping Maintenance of the chillers will be the responsibility of
] Vessels shall be fabricated and pressure tested in the owner and performed in accordance with the
accordance with ASME Boiler and Pressure vessel manufacturer’s instructions
code, Section VIII, Division 1 “Unfired Pressure
Vessels”
] Manufacturer shall have experience of minimum 15 2.0 PRODUCTS
years in manufacturing Air Cooled Screw Chillers in
their facility 2.1 OPERATING REQUIREMENTS
] Unit shall be manufactured in ISO9001 registered The units will be furnished as shown on capacity
manufacturing facility. schedules and drawings. Unit performance will be in
] Factory run test: Chiller shall be pressure tested, accordance with AHRI Standard 550/590.
evacuated and fully charged with refrigerant and oil. The unit shall be capable of starting up with entering
The chiller shall be run tested with water flowing o
fluid temperature to the cooler at 95°F [35 C].
through the vessels.
The unit shall be capable to produce chilled fluid
] Manufacturer shall have a service organization with o o o o
temperature between 40 F to 60 F [4.5 C to 18 C] at
trained service personal.
standard operating mode.
1.3 DESIGN BASE [OPTIONAL]:
The construction drawings indicate a system based on A. Dual Mode operation – The unit shall capable for ice
a selected manufacturer of equipment and the design thermal storage applications with supply brine
o o
data available to the Engineer during construction temperature down to 18 F [-7.8 C].
document preparation. Electrical services, size, B. Low Temp. Operation – The unit shall capable for
configuration and space allocations are consistent with process cooling application with supply fluid
that manufacturer’s recommendations and o o
temperature down to 18 F [-7.8 C].
requirements.
Other listed or approved manufacturers are The unit shall be design to operate at ambient
o o o o
encouraged to provide equipment on this project; temperature 45 F to 125 F [7 C to 52 C].
however, it will be the Contractor and/or Supplier’s
responsibility to assure the equipment is consistent with [OPTIONAL]:
the design base. No compensation will be approved for A. Low Ambient Operation (LA1) – The unit shall
revisions required by the design base or other capable to operate with ambient temperature down
o o
manufacturers for any different services, space, to 14 F [-10 C].
clearances, etc.

- 27 -
GUIDE SPECIFICATIONS
B. Extra Low Ambient Operation (LA2) – The unit shall efficient, internally enhanced and externally finned,
capable to operate with ambient temperature down mechanically expanded into fixed steel tube sheets.
o o
to -20 F [-29 C]. Tube diameter shall be ¾ inch and thickness shall be
Unit shall be able to operate with 3-phase power supply 0.025 inch. The flooded evaporator shall have a built in
with voltage within +/- 10% of unit rated voltage. distributor for feeding refrigerant evenly under the tube
Control Voltage shall be 115V/1ph. bundle to produce a uniform boiling action and baffle
plates shall be provided to ensure vapor separation.
2.2 CONSTRUCTION Water box shall be removable type for tube cleaning.
Water connections shall be with Victaulic grooves in
The unit panels, control boxes shall be constructed by
compliance to ANSI / AWWAC-606. Vent and drain
heavy gauge, galvanized steel with powder coating
plugs are to be provided in water box. The shell side of
baked finishing to pass 1000-hours salt spray test in
the evaporator shall have pressure relief valve with
accordance with ATSM B117 standard.
provision for refrigerant venting.
2.3 COMPRESSOR Evaporator refrigerant side shall be designed and
constructed in accordance with the ASME Code for
The packaged chiller shall be furnished with direct Unfired Pressure Vessels. Evaporator shell side shall
drive, hermetic sealed, positive displacement rotary be designed for working pressure up to 200PSIG
screw compressor(s), driven by a 2950 RPM-50Hz 2 [13.8BAR] and undergo pneumatic pressure test at
pole motor. 220PSIG [15.2BAR]. Tube side shall be designed for
Each compressor shall include integral oil separation 150PSIG [10.3BAR] working pressure and undergo
system, oil sump and oil filter. The oil differential hydrostatic pressure test at 195PSIG [13.4BAR].
pressure shall be controlled during operation to The flooded evaporator shall have an efficient and
maintain proper oil lubrication throughout the lubrication reliable oil recovery system. The oil recovery system
system. An electric oil heater shall be supplied with shall insure the evaporator is operating at peak
each compressor to maintain required oil temperature efficiency at all times and provide optimal energy
during shutdown period. The heater shall be energized efficiency during extended periods of part load. Units
when the chiller is switched off. without such oil recovery systems shall not be
Each compressor shall have an oil level sight glass, acceptable.
suction check valve, suction filter and discharge service All low temperature surfaces shall be factory insulated
valve. Unit shall be provided with isolation valves to with 1 inch [25mm] thick Polyethylene resin having K
allow condenser to be used as a pump down receiver. factor of 0.26 btu-in / hr.ft².°F.
Compressor capacity control shall be obtained by an
electrically initiated, hydraulically actuated slide valve [OPTIONAL]:
within each compressor. The bearing shall be heavy A. Evaporator Flanged Water Connection – Flanged
duty, anti-friction, anti-reverse tapered roller type, shall water connection shall be provided in lieu of
be able to carry both radial and thrust loads. Victaulic connection.
The compressor motor shall be hermetic refrigerant gas B. Double Thick Insulation – Evaporator shall be
cooled, 2 pole, and squirrel cage induction type with provided with 2 inch [50mm] thick closed cell
class H insulation. Motor winding shall have thermistors insulation for extra resistance to condensation.
embedded in the motor windings. The thermistors shall C. 250PSIG [1.7MPa] Working Pressure Vessel –
be wired to the solid state motor protection module to Evaporator with 250PSIG working pressure on shell
protect motor from overheating. side shall be provided.
[OPTIONAL]:
A. Compressor Suction Service Valve – To further
2.5 CONDENSER AND FANS
isolate compressor from evaporator Condenser shall be Air cooled type with tube/fin coil
B. Compressor Sound Enclosure – For unit operation design. The coil shall be constructed of seamless inner-
with lower sound level grooved copper tube and die formed aluminum fins
having self spacing collars in staggered configuration.
C. Flanged Semi-Hermetic Compressor – Semi-
Copper tubes shall be mechanically expanded into the
hermetic compressor shall be provided on request
fins.
2.4 EVAPORATOR The coil construction shall be of V configuration in order
to increase heat transfer area and condenser divider
Evaporator vessel shall be cleanable shell and tube, baffles shall fully separate each condenser fan section
flooded type. Shell shall be fabricated from rolled to control the air flow by fan cycling and fan staging to
carbon steel sheet with fusion welded seams or carbon
steel standard pipes. End plates shall be of carbon
steel with precision drilling, reamed in order to
accommodate tubes. Intermediate tube support shall
be in place to provide required tube support between
tube sheets. Tubes shall be of copper, seamless, high

- 28 -
GUIDE SPECIFICATIONS

maintain optimum head pressure. Coil plate shall be liquid level in the flooded evaporator to protect the
make of galvanized steel and divider baffles shall be compressor from slugging liquid refrigerant. Fixed
made of galvanized steel with powder coating. orifice control systems shall not be acceptable.
The fan shall be direct drive propeller type, made of [OPTIONAL]:
heavy duty alloy blades, in order to have higher
A. Heat Recovery – Factory supplied shell-and-tube
resistance for dust and sand abrasion. Fan shall be
heat exchanger to reclaim waste heat from the
protected with powder coated galvanized fan guard. o o
system to produce hot water up to 131 F [55 C].
The motor shall be 3-phase, TEFC, squirrel cage
B. Hotgas Bypass – Shall be factory for operation
induction type with IP55 enclosure and class F
down to approximately 10% of full load
insulation. The motor bearing shall be permanently
lubricated. Motor shall have internal thermal protection.
2.7 OIL MANAGEMENT
The fan and the motor assembly shall be rigidly
secured to the casing with a heavy gauge steel powder The chiller package shall ensure proper lubrication
coated fan brackets with air discharge upward. during the operation in order to have prolonged
compressor life as well as maintaining system
The coils shall be pneumatic leaked and pressure
efficiency. An efficient pressure differential lubrication
tested at 450PSIG [31BAR].
system shall be provided with oil filter, sight glass, oil
The condenser shall be sized for full pump down sump and oil sump heater. The oil heater shall be
capacity. energized during the chiller switched off to prevent oil
from dilution. Oil pump shall not be acceptable.
[OPTIONAL]:
A. Pre-coated Aluminum fin/Copper tube coil – 2.8 ELECTRICAL AND CONTROL PANEL
Copper/Pre-coated Aluminum fin construction shall The electrical switch gears, controller, sensor
be made of seamless inner grooved copper tubes
transmitters and relays shall be housed in IP54 panel.
mechanically expanded into pre-coated (hydrophilic The panel casing shall be of galvanized steel with
coated) aluminum fins. The tube sheet shall be of powder coating baked finishing for corrosion resistance.
galvanized steel and the divider baffles shall be of The panel shall be divided into two separate
galvanized steel with powder coating compartments or shall have two separate panels to
B. Copper tube/ Copper fin coil – Copper/Copper coil house power and control devices separately.
construction shall be made of seamless inner The chiller manufacturer shall provide suitable reduced
grooved copper tubes mechanically expanded into inrush starter (part winding or star-delta) for the
copper fins. The tube sheet shall be of galvanized compressor motor in order to minimize the starting
steel or stainless steel and the divider baffles shall current. The starter shall be factory mounted, wired to
be of galvanized steel with powder coating. the motor and controller. The starter shall be able to
C. Pre-coated Aluminum fin coil – Copper tube/per- provide adequate starting torque and the required
coated Aluminum fin coil construction shall be made acceleration for the compressor during starting.
of seamless inner grooved copper tubes The electrical panel compartment shall include:
mechanically expanded into Aluminum fins. The
tube sheet shall be of galvanized steel. The entire A. Main incoming power terminal block suitable to
fin shall be coated with anti corrosive coating before receive single entry of three phase 3-wire power
the coil fabrication. The divider baffles shall be supply with specified voltage.
made of galvanized steel with powder coating. B. Circuit breaker for each compressor
D. Protective Grille For Condenser Coil – Protective C. Solid state / thermal compressor motor with over
grille shall be provided to condenser coil section to current protection module for each phase
prevent unauthorized access. D. Solid state compressor motor overheat protection
E. Low Noise Operation – Low noise operation shall be module
provided to lower down unit operating sound level. E. Under/over voltage phase reversal and imbalance
relay.
2.6 REFRIGERANT CIRCUIT The compressor starter contactors and circuit breakers
The refrigerant circuit shall include discharge service shall be wired securely to the main incoming terminal
valves, liquid line shut off valve, oil filter, replaceable block. Solid state/ thermal external compressor over
filter drier, and sight glass at liquid line. Liquid line load protector, over heating protection modules,
angle valve shall be provided for refrigerant charging. over/under voltage phase relay shall be interlocked with
Pressure relief valves shall be provided at evaporator the compressor starter contactors to provide adequate
and compressor body. protection to the compressor motor.
The packaged chiller shall be furnished with electronic
expansion valve for precise modulation of refrigerant [OPTIONAL]:
flow control and improve efficiency by optimizing the A. Single Power Connection Point – Single point
suction and discharge superheat. In addition, the connection point shall be provided for unit with
refrigerant control system shall optimized refrigerant modular design.

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GUIDE SPECIFICATIONS

B. Unit Mounted Main Disconnect Switch – Non-fused point with accuracy to 0.8°F and placing the controller
disconnect switch with external lockable handle automatic control mode. The controller shall monitor all
shall be provided to isolate unit main incoming control functions and move the compressor slide valve
power supply for servicing. to the calibrated position. The compressor loading cycle
C. Ground Fault Interrupt (GFI) – GFI shall be provided shall be programmable and shall be adjusted to the
for ground fault protection of the unit. building load requirement. The loading adjustable
D. Softstarter for compressors motor – Solid state range shall be from 0.1% to 0.4% per increment to
starter comes with bypass contactor shall be offered prevent excessive demand hike at start up.
in lieu of standard starter for better compressor The controller shall continuously monitor evaporator
starting characteristic. leaving water temperature, rate of change of chilled
E. Ammeter / Voltmeter – Analog ammeter and water leaving temperature, evaporator and condenser
voltmeter with 3-phase selector switch shall be pressure; compressor amp draw; and discharge
provided for quick system voltage and current refrigerant temperature.
indication The controller shall be capable to accept low level
F. IP55 control panel – Option shall be offered to remote control signal. Remote Start/Stop shall be
upgrade the standard IP54 control panel to IP55 provided as standard for unit start/stop by external
rated. on/off signal.

2.9 CONTROLS [OPTIONAL]:


Chilled Water Temperature Reset – The controller shall
2.9.1 GENERAL be capable to accept a 0 to 5VDC chilled water
The packaged chiller shall be equipped with stand temperature reset signal to reset the chilled water
along proactive advance controller which adapts to supply temperature setpoint, based on external
abnormal operation conditions. The unit algorithm demand.
program and operating parameters shall be stored in Demand Limit / Current Limit – The controller shall be
flash-memory that does not require a battery back-up. capable to accept a 0 to 5VDC demand limit signal to
Controller requires back-up battery is not acceptable. limit the compressors operating current during the unit
115V power supply to the control circuit shall be operation.
provided by a factory mounted control transformer The electrical control panel shall be wired to permit fully
installed in the panel. External power source to the automatic operation during - initial start-up, normal
control circuit is not acceptable. operation, and shutdown conditions. The control
The controller shall be equipped with a user friendly system shall contain the following control, displays and
back-lit 132 x 64 pixels semi-graphic display and safety devices:
dedicated keys that provide easy access to the unit
operating parameters, control set points and alarm 2.9.2 AUTOMATIC CONTROLS
history. There shall be dedicated physical buttons to ] Compressor motor increment contactors
enable user to access information, based on security ] Start delay timer
level of password. There shall be min three level of ] Anti-recycle timer
password for operator, service personnel and for the ] Oil sump heater interlock relays
critical manufacturer settings in order to protect the ] Chilled water pump on/off control
chiller controller from unauthorized access.
] Programmable with Seven day operation cycle
The controller shall be provided with a set of terminals
that connected to various devices such as temperature 2.9.3 MANUAL CONTROLS
sensors, pressure transducers, current transducers, ] Auto/Local/Remote switch
solenoid valves, compressor contactors, electronic
] Control circuit stop and start switches
expansion valve, control relays. The controller should
be able to be configured and connected multiple units ] Compressor enable switch
that allow sequencing control without additional
hardware. The controller shall be able to carry out all [OPTIONAL]:
program operations. It shall be able to display unit Dual mode changeover switch – Digital input to
operating parameters, compressor information, alarm changeover unit operation from chiller mode to freezing
history and shall able to modify the parameters. mode.
The controller shall be able to carry out self-diagnostic
test on the controller and the connected devices and 2.9.4 INDICATOR LIGHTS
alarm messages shall be displayed automatically on ] Compressor Motor high temperature
faulty devices. ] Compressor motor overload
All messages shall be displayed in English language. ] System common alarm
Readings and settings displayed shall be selectable The control system shall be provided with an anti-
between Imperial or SI units. recycle device. The control shall limit compressor
Leaving chilled water temperature control shall be starting to a minimum of 15 minutes between starts.
accomplished by entering the water temperature set

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GUIDE SPECIFICATIONS

2.9.5 REFRIGERANT CONTROLS sensor readings. This aids service technicians in their
] Refrigerant flow control shall be carried out trouble shooting task enabling downtime and nuisance
electronically by a precision electronic expansion trip-outs to be minimized.
valve.
] Compressor loading and unloading solenoid valves 2.9.8 REMOTE MONITORING (BMS INTERFACING)
The controller shall be designed to make easy on BMS
2.9.6 SYSTEM INFORMATION interfacing by just an optional add-on communication
The chiller display shall provide following operating card.
information. Various communication protocols as below shall be
] Leaving chilled water temperature offered for user’s selection.
] Entering Chilled water temperature ] Modbus RTU RS485 / TCPIP
] Compressor discharge temperature ] BACnet TCPIP / MsTP / PTP
] Leaving chilled water temperature derivative ] LONworks
] Evaporator pressure
] Condenser pressure 2.9.9 OPTIONAL ACCESSORIES
] Ambient Temperature Factory shall supply below accessories for customer’s
] Compressor amps draw for each compressor field installation.
] Compressor elapsed run time of each compressor ] Evaporator Water Flow Switch – Weather tight flow
] Compressor start status switch with three options for customer’s selection;
] Oil level sensor status Flow switch with CE mark; NEMA 3R and NEMA 4
] Water flow switch status rated flow switch.
] External start/stop command status ] Rubber-In-Shear Isolators
] Percentage of compressor capacity ] Spring Isolators
] Electronic expansion valve percentage of opening.

[OPTIONAL]: 3.0 EXECUTION


] Operating supply Voltage
] Chilled water temperature reset value 3.1 INSTALLATION
] Demand limiting value
Chiller shall be installed strictly according to
2.9.7 SAFETY PROTECTION manufacturer’s recommendations as stipulated in the
installation manual, drawings and tender documents.
] Short circuit protection. Care should be taken to provide necessary service
] Compressor motor over load protection (3 phase) clearance as required in the manufacturer’s drawing.
] Under or over voltage and phase failure relay Install the strainers at the inlet to the evaporator to
] Reverse rotation prevent debris or other particles entering to the
] Compressor motor overheat protection evaporator during piping work and initial flushing the
] High discharge temperature protection system. Required coordination to be done with the
] Low oil level protection via optical sensor electrical contractor and the control contractors to
] High condenser pressure ensure electrical supply and required communications
] Low evaporator pressure links are established.
] Low differential pressure
] Freeze protection (low chilled liquid leaving 3.2 START-UP/COMMISSIONING
temperature ) Chiller shall be commissioned by a service
] Chilled water flow loss representative from manufacturer or by their local
] Compressor run error representative. The service personnel shall be trained
] Power loss and authorized by the manufacturer for start up of the
supplied units. The start-up shall include briefing
] Sensor error
operators on chiller operations and maintenance as
] Refrigerant loss
well.
] Low Ambient Lockoff
Controller shall be able to retain up to 99 alarm
histories complete with time of failure and all critical

CERTIFIED TO ISO 9001:2008


CERT. NO : AR0409

- 31 -
VARIABLE REFRIGERANT FLOW SYSTEM (VRF) WATER COOLED CENTRIFUGAL CHILLER ENERGY EFFICIENT
WATER COOLED SCREW CHILLER

ENERGY EFFICIENT
AIR COOLED SCREW CHILLER PACKAGED & DUCTABLE SPLIT UNIT CO-GEN VAPOUR ABSORPTION MACHINE (VAM)

DOUBLE EFFECT VAM AIR COOLED SCROLL CHILLER WATER COOLED SCROLL CHILLER

PROCESS REFRIGERATION PACKAGE IAQ & ENERGY REDUCTION SYSTEM STP EA ODOUR / H2S REMOVAL SYSTEM

VOLTAS LIMITED
Domestic Projects Group :
Voltas House ‘B’, 3rd floor, T. B. Kadam Marg, Chinchpokli, Mumbai-400 033, India.
Tel.: +91 22 6792 0307 / 6792 0263. Email: [email protected], [email protected]
North: [email protected], East: [email protected], South: [email protected]
Mumbai: [email protected], Ahmedabad: [email protected]
Pune: [email protected] | www.voltas.com
VLAAFX/03/2017

NORTH ZONE: DELHI (011) 66505659/66505678/66505680/66505657 CHANDIGARH (0172) 6610124 JAIPUR (0141) 6541011 LUCKNOW
9044067024 EAST ZONE: KOLKATA (033) 66266268 / 662662283 / 66266262 BHUBANESHWAR (0674) 6574044 PATNA (0612) 2500786 RAIPUR (077)
14033886 WEST ZONE: MUMBAI (022) 66656754/ 66656756 / 66656757 / 66656759 / 66656760 NAGPUR (0712) 6456894 AHMEDABAD (079)
66301102 / 6630 1107 PUNE (020) 66297446 INDORE (0731) 2498616 SOUTH ZONE: CHENNAI (044) 66760315 / 66760346 / 66760355 BENGALURU (080)
22535643 HYDERABAD (040) 66743007 COCHIN (0484) 6605553.

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