APA Design and Fabrication of All Plywood Beams
APA Design and Fabrication of All Plywood Beams
P L Y W O O D D E S I G N S P E C I F I C A T I O N
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A P A
©1995 APA – THE ENGINEERED WOOD ASSOCIATION • ALL RIGHTS RESERVED. • ANY COPYING, MODIFICATION, DISTRIBUTION OR OTHER USE OF THIS PUBLICATION OTHER THAN AS EXPRESSLY AUTHORIZED BY APA IS PROHIBITED BY THE U.S. COPYRIGHT LAWS.
T h e E n g i n e e r e d Wo o d A s s o c i a t i o n
NOTICE:
The recommendations in
A PA
this report apply only to
panels that bear the APA
RED
GINEE TION trademark. Only panels
THE EN
A S S O C IA
WOOD bearing the APA trademark
ING are subject to the
SHEATH CH
RATED 1 5 /3 2 IN Association’s quality
32/1D6FOR SPACING auditing program.
SIZE RE 1
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F O R E W O R D
This publication formerly was issued and criteria for conducting and A Word on Components
as Research Report 124-A, Form D410. evaluating structural load tests on Plywood components are major
It presents recommended methods for assemblies such as all-plywood beams. structural members which depend on
the design and fabrication of staple- the glued joints to integrate the
The product use recommendations in
glued all-plywood beams. Allowable separate pieces into an efficient unit
this publication are based on APA –
stresses and other design criteria are capable of carrying high stresses.
The Engineered Wood Association’s
given in Part 1, and in APA’s Materials in these components may be
continuing programs of laboratory
PLYWOOD DESIGN SPECIFICA- stressed to an appreciably higher level
testing, product research, and
TION (PDS). References are also made than in conventional construction.
comprehensive field experience.
to the NATIONAL DESIGN SPECIFI-
However, because the Association Since improperly designed or fabri-
CATION FOR WOOD CONSTRUC-
has no control over quality of work- cated components could constitute a
TION (NDS), published by the
manship or the conditions under hazard to life and property, it is
American Forest and Paper Associa-
which engineered wood products are strongly recommended that compo-
tion. Part 2 of this publication covers
used, it cannot accept responsibility nents be designed by qualified
beam fabrication.
for product performance or designs as architects or engineers, using recog-
Beam design and fabrication recom- actually constructed. nized design and fabrication methods,
mendations are based on tests and that adequate quality control be
All-plywood beams designed and
conducted by APA, as described in maintained during manufacture.
fabricated with these recommenda-
Research Report 124, “All-Plywood
tions have been widely used in To be sure that such quality control
Beams for Mobile Homes.” The tests
manufactured homes. Check with has been carefully maintained, we
showed that such beams comply with
model building code regulatory recommend the services of an inde-
the structural load test criteria in the
agencies for acceptance of these pendent testing agency. A requirement
Federal Manufactured Home
methods for construction of that each unit bear the trademark of
Construction and Safety Standards.
components to be used in other code- an approved agency will assure
These standards and subsequent
complying structural applications. adequate independent inspection.
amendments are published in the
FEDERAL REGISTER by the U.S. Technical Services Division
Department of Housing and Urban APA – The Engineered Wood
Development, and include procedures Association
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C O N T E N T S – D E S I G N A N D F A B R I C AT I O N O F
A L L - P LY W O O D B E A M S
Page
Foreword ........................................................................................................................................................................... 1
Determine Total Load Based on Allowable Web and Flange Bending Stress.................................................................... 4
Materials......................................................................................................................................................................... 9
Fabrication ..................................................................................................................................................................... 10
Test Samples................................................................................................................................................................... 11
Identification .................................................................................................................................................................. 11
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PA R T 1 – D E S I G N O F A L L - P LY W O O D B E A M S
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1.5 Allowable Stresses stresses in combination with the containing a web or flange
Design shall be based on allowable section properties listed under the joint (in.4). See Section 2.1.
stresses, modulus of elasticity, and heading “All Other.” These values have
c = Distance to extreme fiber in
shear modulus as listed in Table 3 of been adjusted to compensate for
bending (in.). For symmetrical
the PLYWOOD DESIGN SPECIFICA- allowable variations in panel makeup,
beam cross-sections, this dis-
TION (PDS) (2) for Group 1 face ply, to simplify the design procedure.
tance is half the beam depth.
except that: 1.5.1 Modulus of Elasticity in
L = Clear span of the beam, mea-
(a) Allowable bending stress (Fb) shall Pure Bending (E)
sured between supports (ft).
be 3300 psi for plywood with When calculating the bending
minimum 5-ply, 5-layer panel deflection of beams separately from 2.1 Net Moment of Inertia (In )
construction; and 2800 psi for 3-, 4- shear deflection, it is customary to use For all-plywood beams it will usually
or 5-ply, 3-layer plywood. These the modulus of elasticity of the mate- be necessary to check more than one
allowable Fb stresses are for use in all- rials in pure bending. For plywood, cross section, depending on location
plywood beam design. They are not the “bending E” is 10% higher than of web and flange joints. Sometimes
applicable to other uses. the effective E values listed in Table 3 visual comparison of the sections will
of the PDS. quickly show which will be critical.
(b) Allowable stress in shear through
The net moment of inertia about the
the thickness (Fv) shall be 190 psi.
2. Determine Total Load neutral axis of all continuous parallel
When beams consist of two or more
Based on Allowable Web and plies can be calculated by adding
web laminations, or when flanges are
Flange Bending Stress applicable values from the
glued to the top and bottom of the
following formulas:
plywood beam, Fv may be 225 psi For single-span beams under uniform
load, the total uniform load, wb, based Σtbw hw3
(increased 19% in accordance with Iw (web) = _______
PDS Section 3.8.1). Because of the on allowable bending stress in the web 12
limited effectiveness of splice plates and flanges, can be calculated from Σtbs hs3
the following formula: Iws (web splice plates) = ______
and stiffeners as edge reinforcement, 12
the 1/3 increase in PDS Section 3.8.1 (See Note)
8 FbIn
for full perimeter framing may not wb = _______
12c L2 Σtbf [hw3 – (hw – 2d)3]
be taken. If (flanges) = __________________
12
Note: Fv may be 250 psi for beams with or without where
flanges when plywood panels are regraded to limit wb = Total uniform load, based on where
core gap width and placement in accordance with
PDS Section 3.8.1. allowable bending stress (lb/ft). tb = Total thickness of all parallel plies
per lamination (in.). Use tb from
The above stresses may be increased Fb = Allowable plywood bending
Table 1.
for duration of load in accordance stress (psi) from Section 1.5.
with the PDS. d, hw , hs = Depth, or “height” of
In = Net moment of inertia about
flanges, web and web splice plate (in.).
For plywood which is not specified as the neutral axis of all contin-
Note: Consider splice plate only if directly glued to
STRUCTURAL I or all Group 1, the uous parallel-grain material the web containing the butt joint.
designer should still use Group 1 at the minimum section
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3. Determine Total Load L = Clear span of beam, measured to the web stiffener over the support,
Based on Allowable Web between supports (ft). A value or at hw from the support. For beams
Shear Stress of L′ = L – 2hw may be used with multiple-layer webs, the
For single-span beams under uniform if desired. maximum horizontal shear stress will
load, the total uniform load, wv, based occur at a web joint located nearest
3.1 Total Moment of Inertia (It)
on allowable horizontal shear stress at to the support.
For symmetrical beams, the total
the neutral axis of the web, can be moment of inertia about the neutral 3.3 Statical Moment of Area of
calculated from the following formula: axis of all parallel plies in the Parallel Plies (Q)
2FvItΣts plywood web and flanges can be The statical moment of the area of
wv = ______
QL calculated by adding applicable values parallel plies in the web and flanges,
from the following formulas. Joints in above or below the neutral axis, can
where
webs and flanges, and web stiffeners be calculated from the general formula
wv = Total uniform load, based on
or splice plates, are not considered in Q = A y, where A = Area of parallel
allowable horizontal shear
calculating It. plies above or below the neutral axis,
stress (lb/ft).
and y = Distance from the neutral
Σtb hw3
Fv = Allowable plywood shear I (web) = _______ axis to the centroid of the area of the
12
stress (psi) from Section 1.5. parallel plies above or below the neu-
Σt 3 3
b [hw – (hw – 2d) ]
_________________ tral axis. For a symmetrical beam, Q
It = Total moment of inertia about I (flanges) =
12 can be calculated by adding applicable
the neutral axis of all parallel-
grain material in the web and 3.2 Effective Total Web Shear values from the following formulas:
flanges, regardless of joints Thickness (ts ) h Σt h 2
__ h
__ _______
As is true for bending, a number of Qw (web) = Σt b w w = b w
(in.4). Disregard stiffeners or 2 4 8
web splice plates. See cross sections must be considered,
(hw – d)
______
Section 3.1. depending on location of joints in Qf (flanges) = Σt bd
2
webs and flanges.
ts = Effective shear thickness of
3.4 Web Splices
continuous webs (and/or web The proximity of these sections to end
Butt joints in single-layer webs shall be
splice plates and stiffeners, if or interior supports must be consid-
spliced with plywood web splice
applicable) at the neutral axis ered, because shear forces are higher
plates per Section 3.5 of Part 2 of this
of the section (in.). Use ts near the supports. Web joints in
Specification. When web splice plates
from Table 1. single-web beams should be located
are specified for beams with multiple-
24" or more from supports. (See
Q = Statical moment about the layer web laminations, the splice plate
Part 2, Fabrication of All-Plywood
neutral axis of the area of all shall be glued directly to the web
Beams.) Also, in calculating shear, all
parallel-grain material in the lamination containing the butt joint.
loads may be ignored that fall within a
web and flanges regardless of In accordance with Section 5.6.3.2 of
distance from the support equal to the
joints, lying above (or below) the PDS, the web splice plate grade
beam depth. Therefore, the maximum
the neutral axis (in.3). and thickness shall be equal to the
shear stress for beams with single-layer
Disregard stiffeners or web web lamination, and its length shall be
webs will occur either at an unrein-
splice plates. See Section 3.3. at least twelve times its nominal
forced web section, located adjacent
thickness, t. The splice plate shall be
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centered over the joint. The beam web d = Depth of flange (in.). where
joint design for vertical shear capacity w = Total allowable load (lb/ft).
Qf = Statical moment about the
shall be based on the allowable rolling See Section 5.
neutral axis of the area of all
shear stress, reduced 50% for stress
parallel-grain material in the top L = Clear span measured between
concentration at the web joint in
or bottom flange, regardless of supports (ft).
accordance with Section 3.8.2 of the
joints (in.3). See Section 3.3.
PDS. Shear capacity shall be reduced E = Modulus of elasticity of
proportionately for shorter splice L = Clear span of beam, measured plywood in pure bending (psi).
plate lengths. between supports (ft). A value See Section 1.5.1.
of L′ = L – 2hw may be used
It = Total moment of inertia about
4. Determine Total Load if desired.
the neutral axis of all parallel-
Based on Allowable grain material in the web and
Flange-Web Shear Stress 5. Determine Final Total flanges, regardless of joints (in.4).
Allowable Load (w)
For uniformly loaded, single-span Disregard web stiffeners and
beams with plywood flanges, the maxi- The final allowable load will be the splice plates. See Section 3.1.
mum flange-web shear stress will occur smallest of those controlled by
6.2 Shear Deflection (∆s)
at the supports, where shear forces are bending, horizontal shear, or
The shear deflection for a single-span
highest. The total uniform load (ws ) rolling shear.
beam under uniform load is given in
based on allowable shear stress
the following formula:
between the web and flange can be 6. Calculate Deflection at
calculated from the following formula: Allowable Load K w L2
∆ s = _______
8 As G
2FsItd The total deflection may be deter-
ws = _____ mined by separately calculating and where
Qf L
where adding the bending deflection and K = A factor determined by the ratio
ws = Total uniform load, based shear deflection of the beam. (Para- of the beam dimensions and
on allowable rolling shear graph 3280.305 (d) of the Federal the ratio of the shear modulus
stress (lb/ft). Manufactured Home Construction (G) of the web and flange.
and Safety Standards requires that See Section 6.2.1.
Fs = Allowable plywood rolling-
deflection be less than l/180 at design
shear stress (psi). See PDS As = Total effective shear area in the
live load. All-plywood beams are
Table 3. Note: This stress must web and flanges, regardless
usually stiffer.)
be reduced 50% for stress of joints.
concentration at the edge 6.1 Bending Deflection (∆ b )
G = Shear modulus of the
of the panel. For single-span beams under uniform plywood web and flanges
load, the maximum bending deflec- (see PDS Table 3).
It = Total moment of inertia about
tion may be calculated by the Note: For derivation of shear-deflection equations,
the neutral axis of all parallel-
following formula: and for other loading conditions or beam
grain material in the web and configurations, see latest issue of Forest Service
Research Note FPL-0210(3). Information in this
flanges, regardless of joints 5 w L4 x 1728
∆ b = ____________ publication should allow the engineer to handle non-
(in.4). Disregard web 384 E It uniform loads, multiple spans, non-symmetrical
beams, and beams whose webs and flanges have
stiffeners or splice plates. different shear or elastic moduli.
See Section 3.1.
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r = .33
1.9 ts hw
Σ ts
____
r =
b
1.7
K 1.6
r = .50
1.5
1.4
r = .67
1.3
r = 1.00
1.2
1.15
0 .2 .4 .6 .8 1.0
hw – 2d
_______
hw
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PA R T 2 – F A B R I C AT I O N O F A L L - P LY W O O D B E A M S
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ASTM Specifications D4689 or D2559) 3.2 Web and Flange End Joints 3.3.3
may be required by regulatory 3.2.1 Unless otherwise specified by the
agencies responsible for design End joints in plywood webs and adhesive manufacturer, an adhesive
approval or inspection. flanges shall be located as specified in spread rate of approximately
2.3 Staples the design. Joints in any web or flange 1.7 gallons per 100 square feet of
lamination shall be spaced at least glued area is suggested.
Staples shall be 16 gage x minimum
7/16-inch crown, made from galva- 24 inches from the nearest joint in 3.3.4
nized steel wire. Staple length shall be any other lamination.
When web or flange laminations are
approximately 1/8 inch less than the 3.2.2 glued under pressure, such pressure
total thickness of the materials joined. Butt joints at ends of plywood web or shall be applied by clamping or other
flange pieces shall be trimmed mechanical means. Pressure shall be
3. Fabrication square and tightly butted sufficient to provide adequate contact
3.1 General (maximum gap 1/32 inch). and insure good glue bonds (100
Plywood beams shall be fabricated to 150 psi is suggested, unless
3.2.3
with glue and staples. otherwise specified by the adhesive
In single-web beams, joints in webs manufacturer). Movement of the
3.1.1 shall be located at least 24 inches from members shall be prevented until the
Plywood face grain for webs, flanges, any end or interior support. adhesive develops sufficient handling
web splice plates and stiffeners shall 3.3 Adhesive Application strength, as recommended by the
be oriented parallel to the span 3.3.1 adhesive manufacturer.
(i.e., horizontally).
Mixing of the adhesive (if applicable), 3.3.5
3.1.2 spreading, storage-, pot-, and In any case, it shall be the responsi-
D-grade backs of plywood shall be working-life, and assembly time and bility of the fabricator to produce a
glued together, or to C-grade faces, temperature shall be in accordance glue bond which meets or exceeds
when laminating beam webs and/or with the adhesive manufacturer’s applicable specifications.
flanges. Beams shall be fabricated so recommendations.
3.4 Staple Installation
that C-grade faces are oriented on the 3.3.2
visible surfaces of web and flange lami- 3.4.1
Adhesive shall be spread uniformly Staples shall be installed with their
nations. In single-web ridge beams,
over the full contact area of mating crowns parallel to the plywood face-
the C-grade face shall be oriented on
web and/or flange surfaces. Applica- grain direction. Staple spacing shall be
the side opposite the rafter.
tion by roller, notched trowel or spray as shown in Figure 2.
3.1.3 equipment is recommended to insure
Dimensions and tolerances shall be as complete adhesive coverage. The 3.4.2
specified in the design. adhesive may be spread on one or Hand pressure may be needed during
both mating surfaces. stapling to flatten plywood webs and
flanges, to insure uniform contact
between mating glued surfaces.
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3.6.2
The stiffeners shall consist of a
plywood plate glued over its full
contact area and stapled to the web in
accordance with Figure 2. The plate
shall extend to at least 1/4 inch of
each flange (if applicable), shall be at
least equal in thickness to the web, of
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FIGURE 2. Staple Spacing for Plywood Webs, Flanges, Splice Plates and Stiffeners( a )
6" o.c.
3" o.c.
3" o.c.
1" (typical)
6" o.c.
(a) Staple location tolerances shall be ± 1" for field spacings and ± 1/2" for edge distances, unless otherwise specified in the design.
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A P P E N D I X A – D E S I G N E X A M P L E F O R
A L L - P LY W O O D B E A M S
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A visual comparison of the three A3.2 Effective Total Web Shear A3.3 Statical Moment of Area of
possible cross-sections reveals that Thickness (ts ) Parallel Plies (Q)
the minimum section for bending For this design example, the effective Σtb hw2
Qw (web) = ________
stress calculations occurs at a web web thickness (ts ) for shear calcula- 8
joint (Case 1). tions is shown on the following 0.289 x 23.8752
________________
= = 20.6 in.3
cross-sections which may occur 8
Iws (web splice plate) =
Σt 3 0.289 x 15.8753 along the beam: Σtb d (hw – d)
b hs
_____
=
______________ Qf (flanges) = ___________
12 12 2
= 96 in.4 2 x 0.289 x 3.75 x (23.875 – 3.75)
= ___________________________
2
Σtb [hw3 – (hw – 2d)3] ts ts 2ts
If = __________________
(flanges) = 21.8 in. 3
12
2 x 0.289 (23.875 – 16.3753)
3 Q = Qw + Qf = 20.6 + 21.8
= ________________________
12 = 42.4 in.3
= 444 in.4
A3.4 Calculate Total Load Based on
Case I Case II Case III
In = Iws + If = 96 + 444 = 540 in.4 (continuous web) (web joint) (web stiffener) Allowable Web Shear Stress (wv )
A2.2 Calculate Total Load Based on 2 FvItΣts
A visual comparison of the three wv = _______
Allowable Web and Flange Bending QL′
possible cross sections reveals that the
2 x 260 x 772 x 0.707
Stress (wb ) minimum thickness for horizontal = __________________
8 Fb In 8 x 3800 x 540 42.4 x 20
wb = _____ = ______________ shear calculations occurs at either a
= 335 lb/ft
23.875
12c L2 12 x _______ x 242 continuous (unreinforced) web
2 (Case I), or at a web joint (Case II). If
Note: If a higher total load were required, the length
of the web stiffener could be extended until the
= 199 lb/ft the beam is detailed so that web joints horizontal shear stress in the unreinforced web was
within allowable limits.
are kept out of high-shear areas, then
A3. Determine Total Load the controlling location will be in the A3.5 Calculate Total Load Based
Based on Allowable Web unreinforced web, at the edge of the on Allowable Web Splice Plate
Shear Stress bearing stiffeners, near the end Shear Stress (wsw )
A3.1 Total Moment of Inertia (It ) support. Total ts, therefore, equals 2 FsA
_____
wsw =
Iw (web) = 0.707 inches (Case I). The design L′
0.289 x 23.8753 method permits ignoring all loads =_____________________________
2 x 43.1 x 0.594 x 12 x 0.5 x 15.875
Σtb hw3 = ________________ 20
12 within a distance from either support
= 328 in.4 equal to hw. Since clear span is given = 244 lb/ft
as 24 ft, the effective length for Note: This calculation assumes that web butt joints are
If (flanges) = 444 in.4 (from A2.1) located 24 inches from end supports (minimum
calculating wv is 24 ft, less 2 ft at each distance per Section 3.2 in Part 1 of this Specification);
It = Iw + If = 328 + 444 = 772 in.4 end, or 20 ft. and splice plate length is twelve times nominal
thickness of web.
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A4. Calculate Total Load A6. Calculate Deflection at A6.2.2 Effective Shear Area (As )
Based on Allowable Flange- Total Allowable Load As = Asw + Asf
Web Shear Stress (wsf ) A6.1 Bending Deflection (∆b ) = Σtshw + Σtsd
2 FsIt d 5 w L4 x 1728 = 0.707 x 23.875 +
______
wsf = ∆b = ___________ 2 x 2 x 0.707 x 3.75
QfL′ 384 E It
2 x 43.1 x 772 x 3.75 5 x 199 x 244 x 1728 As = 27.5 in.2
= _________________ = 572 lb/ft = _________________
21.8 x 20 384 x 1,980,000 x 772 A6.2.3 Calculate ∆s
= 0.972 in.
where K w L2
_______
∆s =
It = 772 in.4 from A3.1 A6.2 Shear Deflection (∆s ) 8 As G
1.70 x 199 x 242 x 12
Qf = 21.8 in.3 from A3.3 A6.2.1 Shear Deflection Constant, K = __________________
8 x 27.5 x 90,000
Σt 0.707
r = ___s = ________ = 0.33 = 0.118 in.
A5. Determine Final Total b 3 x 0.707
Allowable Load (w) h w – 2d = 23.875
______ – 2 x 3.75
______________ A6.3 Calculate Total Deflection (∆)
= 0.69
Stress Total Load
hw 23.875 ∆ = ∆b + ∆s
Criterion (lb/ft)
From Figure 1, page 8: = 0.972 + 0.118 = 1.090 in.
Bending wb = 199 (see A2) = L/265 @ w = 199 lb/ft
(web and flange) hw – 2d
Horizontal shear wv = 335 (see A3)
For r = 0.33 and ______
hw
(web)
= 0.69, K = 1.70
Rolling shear wsw = 244 (see A3)
(web splice)
Rolling shear wsf = 572 (see A4)
(web-flange)
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