PRODUCT

CATALOG
TOTAL LUBRICATION
MANAGEMENT SOLUTIONS

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 TABLE OF CONTENTS
Introduction to Trico . . . . . . . . . . . . . . . . . . . . . . A1 Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J9

Constant Level Lubrication . . . . . . . . . . . . . . . . B1 Grease Lubrication Products . . . . . . . . . . . . . . . K1

Opto-Matic®Constant Level Oilers. . . . . . . . . . . . . . . . . . . B2–B3 Streamliner® Electro-Mechanical Grease Dispensers . . . .K2-K3
Breather Tubes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B4 Streamliner® M 500cc Grease Dispensers . . . . . . . . . . . . . . .K4
Opto-Matic®Closed System Oilers . . . . . . . . . . . . . . . . . . . . . . .B6 Streamliner® Electro-Mechanical Accessories . . . . . . . . . . . . .K5
Watchdog®Oilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B7 Streamliner® DC Electro-Chemical Grease Dispensers. . . . . .K6
Opto Laser Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B8 Streamliner® Electro-Chemical Grease Dispensers. . . . . . . . .K7
Streamliner® S Grease Dispensers. . . . . . . . . . . . . . . . . . . . . .K8
Pressure Differential Products . . . . . . . . . . . . . C1 Streamliner® Mechanical Grease Dispensers . . . . . . . . . . . . .K9
Equalizer Expansion Chambers . . . . . . . . . . . . . . . . . . . . . . . .C2 Grease Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K10
Selection of an Expansion Chamber . . . . . . . . . . . . . . . . . . . .C3
Central Lubrication . . . . . . . . . . . . . . . . . . . . . . . .L1
Visual Inspection Units . . . . . . . . . . . . . . . . . . . . D1 Basic Types of Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L2
Sump Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D2 Positive Displacement Injectors . . . . . . . . . . . . . . . . . . . . . . . . L3
Liquid Level Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3–D4 Pumps for PDI Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L4
Viewports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D5 PM-10 & 20 Series Manual Cyclic Pumps . . . . . . . . . . . . . . . . L5
PE-10 & 12 Series Automatic Cyclic Pumps . . . . . . . . . . . . . . L6
Oil Sampling/Analysis . . . . . . . . . . . . . . . . . . . . .E1 PE-20, 22 & 24 Series Automatic Cyclic Pumps . . . . . . . . . . . L7
Oil Sampling Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
PE-30 & PE-32 Series Automatic Cyclic Pumps . . . . . . . . . . . L8
Pitot Tube Sampling Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
PE-40 & PE-50 Series Continuous System Pumps . . . . . . . . . L9
Liquid Level Gauge Sample Ports . . . . . . . . . . . . . . . . . . . . . . . E4
Meter & Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .L10
Vacuum Pump & Sampling Accessories . . . . . . . . . . . . . . . . . E5
Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L11–L12
Reservoir Breather Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . E6–E7
Fittings & Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .L13
Moisture Removal . . . . . . . . . . . . . . . . . . . . . . . . .F1 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .L14
Watchdog® Desiccant Breathers . . . . . . . . . . . . . . . . . . . . F2–F3 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .L15
Watchdog® EX Series Breathers . . . . . . . . . . . . . . . . . . . . . . . . F4 Using the System Design Worksheet . . . . . . . . . . . . . . L16–L17
Watchdog® R Series Breathers . . . . . . . . . . . . . . . . . . . . . . . . . F5 System Design Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . .L18
Watchdog® Breather Adapters . . . . . . . . . . . . . . . . . . . . . . . . . F6 Product Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .L19
Watchdog® Oil Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7 Distribution Network Design . . . . . . . . . . . . . . . . . . . . . L20–L21

Filtration Systems . . . . . . . . . . . . . . . . . . . . . . . . G1 Minimum Quantity Lubrication . . . . . . . . . . . . . M1

High-Viscosity Gear & Lube Oil Filtration System . . . . . . G1–G2 MD-1200 Micro-Drop® . . . . . . . . . . . . . . . . . . . . . . . . . . . M2–M3
Pneumatic High-Viscosity Filtration System . . . . . . . . . . . G3–G4
Low-Viscosity Filtration System . . . . . . . . . . . . . . . . . . . . . G5–G6
Spray Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . N1
DL & DL Magnum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N2
Drum Pump Filtration System . . . . . . . . . . . . . . . . . . . . . . G7–G8
Li’l Mister® Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N3
Spectrum Visual Lubrication Management. . . . . H1 Spraymaster® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N4
Spectrum Tags & Labels . . . . . . . . . . . . . . . . . . . . . . . . . . H2–H3 Spraymaster®II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N5
Spectrum Oil Storage System . . . . . . . . . . . . . . . . . . . . . . H4–H5 Mistmatic®Coolant Delivery Systems . . . . . . . . . . . . . . . . . . . .N6
EZI-action Drum Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H6 Coolant Delivery Systems . . . . . . . . . . . . . . . . . . . . . . . . . N7–N8
Spectrum® Oil Containers . . . . . . . . . . . . . . . . . . . . . . . . . H7–H8
Spectrum Grease Identification Products . . . . . . . . . . . . . . . .H9
Lubricants & Coolants . . . . . . . . . . . . . . . . . . . . O1
Tri-Cool® Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O2–O3
Spectrum Opto-Matic Collars . . . . . . . . . . . . . . . . . . . . . . . . H10
Industrial Fast Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H11 Lab Instrumentation . . . . . . . . . . . . . . . . . . . . . . P1
Direct Reading Ferrograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . P1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I1 Ferrogram Maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P2
Oil Absorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I2
Ferroscope FS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P3
Gravity Feed Oilers . . . . . . . . . . . . . . . . . . . . . . . . J1 Digital Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P4
Gravity Feed Oilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J2
Atlas Gravity Feed Oilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J3
Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q1
PC Oil Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J4
Vari-Feed Wick Oilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J5
In the selection charts on the following pages, units with inch threads are
D & DE Full Flow Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . J6
indicated with red model numbers, and metric units with green model numbers.
V Series Valves & VM Manifolds . . . . . . . . . . . . . . . . . . . . . . . . J7
ST Series Valves & S Series Applicator . . . . . . . . . . . . . . . . . . J8

Trico reserves the right to change product specifications without prior notice.
Cat. No. 60007 11/12 ©Copyright Trico Corp. 2014

1235 Hickory Street, Pewaukee, WI 53072 | Phone 800.558.7008 / 262.691.9336 | FAX 262.691.2576 | www.tricocorp.com
 A1

TOTAL LUBRICATION MANAGEMENT SOLUTIONS

TRICO: TOTAL LUBRICATION MANAGEMENT SOLUTIONS.

Trico—the worldwide leaders in predictive lubrication management—have combined capabilities to become your complete
resource for the services and products you need to keep your equipment running productively—around the clock.

With facilities in Pewaukee, Wisconsin, and Cleveland, Ohio, and worldwide distribution services—we offer
global solutions on a local level.

Whether you’re looking for an assessment of your lubrication maintenance procedures, an audit of your entire facility, training
for employees or simply the most complete line of high-performance lubrication management products in the country—we
have your solution.

SERVICES PRODUCTS

and Carts

For more than 95 years, we have provided clients with a focus on industrial equipment performance and reliability. We’ve done
this by combining high-performance lubrication products, with our nationally-recognized proactive lubrication management
training, auditing, and consulting programs.

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 B1

INTRODUCTION TO CONSTANT LEVEL LUBRICATION

C onstant level oilers are designed to maintain a predetermined

oil level in a sump, which is necessary for proper lubrication.

would automatically be replenished by the lubricator, returning it to

its original level. With the use of constant level oilers, maintenance
efficiencies can be increased, while minimizing maintenance costs,
and the loss of production time.
The majority of constant level oilers available are adjustable, Vented constant level oiler with
side connection
available that do not allow for fluid level adjustability, eliminating
potential installation errors. Typically, constant level oilers are
mounted on the side of the equipment facing the direction of shaft

which prevents the oiler from misfeeding during applications that

contain currents and turbulence formed by slinger rings, discs, and
high rotating speeds.

atmosphere, especially in harsh, dirty environments, contaminants

are allowed to enter the lubricating oil. These contaminants are
in the forms of moisture and/or particulate which are extremely Vented constant level oiler with
damaging to oil and equipment life. bottom connection

system oiler was developed. These oilers are effective in minimizing

and eliminating the ingression of contaminants into the oil sump,

a pressure balancing line, which is connected from the headspace of

the oil sump to an air chamber built into the surge body of the oiler.
This air chamber is sealed from the outside atmosphere in order to

system oilers are available that mount directly on the centerline of

the oil level to be maintained. The exchange of air between the oil
sump and the oiler is at the oilers base, which is mounted directly
to the oil sump. Closed system oiler with pressure
balancing line

specific application needs, whether it is vented or non-vented,

adjustable or nonadjustable they are an easy and effective method
of maintaining proper oil level in equipment.

Closed system oiler mounted on center line

of desired oil level

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 B2

OPTO-MATIC® CONSTANT LEVEL OILERS

oil in a pump bearing housing, gear box, or other oil sump applications. Throughout processing

many applications.

and mining industries.

FEATURES
constant level function. Compared to functioning at all times
competitive models, there is no possibility
of air leakage that would cause overfilling of
the bearing housing. of oil during machine start-up or shut-down
30003
applications simplified installation

WIRE GUARDS
Wire guards are ordered separately and are customer installed. SPECIFICATIONS
Model No. Model No. Description Standard 316 Stainless Steel
Standard Stainless Steel
Max. Operating Temp. 250°F Continuous
30012
Reservoir
30013 30313
Casting
30016 30315
Finish Zinc/Chromate Plated Passivated
30020 30320
Internal Parts
O-ring Viton®
A A Viton®

SELECTION CHART—STANDARD
B Model Connection Dimensions (in.)
Capacity
B No. (NPT) A B Min. B Max. C Min. C Max.
C*
C*
30002 2-1/2 oz. 1/4 2-1/2 3-15/16 4-1/4 11/32 9/16
3/
3/4
4
C*
C* 30003 4 oz. 1/4 2-11/16 5 5-3/4 9/32 1
7/
7/88 30005 8 oz. 1/4 3-3/16 5-15/16 6-11/16 9/32 1
No. 30003, 30005, and
30010 16 oz. 1/4 4-1/8 6-13/16 7-9/16 9/32 1
A

represent oil level range

SELECTION CHART—316 STAINLESS STEEL
Model No. With Dimensions (in.)
B Side & Capacity Connection
(NPT)
Bottom Connect A B Min. B Max. C Min. C Max.
30213 4 oz. 1/4 2-11/16 4-15/16 5-11/16 9/32 1
C*C* 30215 8 oz. 1/4 3-3/16 5-7/8 6-5/8 9/32 1
7/
7/8 8
30220 16 oz. 1/4 4-1/8 6-3/4 7-1/2 9/32 1

See Spectrum Opto-MaƟc Collars on page H10 for color coding opƟons.
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 B3

OPTO-MATIC® CONSTANT LEVEL OILERS

pump bearing housing, gear box, or other oil sump

many applications.

minimize potential of leakage during oil surge conditions.

FEATURES
provides long life and impact resistance 30084 30024 30064

SPECIFICATIONS
at all times Max. Operating Temp. 165°F Continuous
Reservoir
overflow of oil during machine start-up or shut-down
Casting
Finish
Internal Parts

SELECTION CHART—E, EB
Model No. Dimensions (in.)
Connection
Capacity
E EB (NPT) A B Min. B Max. C Min. C Max.

30052 30062 2 oz. 1/4 1-15/16 3-7/8 4-3/8 1/4 3/4 C* 1 3/32 C* 1 3/32

30054 30064 4 oz. 1/4 2-5/16 4-9/16 5-1/16 1/4 3/4

30058 30068 8 oz. 1/4 2-5/8 5-11/16 6-3/16 1/4 3/4 3/4 3/4

SELECTION CHART—EH, EHB (large surge chamber)

Model No. Dimensions (in.)
Connection
Capacity
EH EHB (NPT) A B Min. B Max. C Min. C Max.
2 11/32 2 11/32
30072 30082 2 oz. 1/4 1-15/16 5 5-1/2 1/4 3/4 C* C*
30074 30084 4 oz. 1/4 2-5/16 5-11/16 6-3/16 1/4 3/4
30078 30088 8 oz. 1/4 2-5/8 6-13/16 7-5/16 1/4 3/4 3/4
A 3/4

SELECTION CHART—LS (large surge chamber)

Dimensions (in.)
Connection
Model No. Capacity B
(NPT) A B Min. B Max. C Min. C Max.
represent oil CC*
30024 4 oz. 1/4 2-5/16 5-7/16 6-3/16 9/32 1 level range
30028 8 oz. 1/4 2-5/8 6-9/16 7-5/16 9/32 1
/8
7
7/8

See Spectrum Opto-MaƟc Collars on page H10 for color coding opƟons.
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 B4

BREATHER TUBES

Oilers to help eliminate

®

vacuums created by abnormally tight bearings

or pressures created by high speed bearings.
The breather tube helps maintain a constant
atmospheric pressure in the bearing housing.

SELECTION CHART
Model No. Description

1/8 NPT Thread

30014 Type "C"
Wick Filter
1/8 NPT Thread
30015

30015
ports in bearing housing or piping lines.

HELPFUL TIP:

environments that contain minimal

removing contaminants as well as

allowing the equipment to breathe. 30014

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 B5

OPTO-MATIC® CLOSED SYSTEM OILERS

all types of equipment where a constant level in an oil

sump must be maintained. The closed system design
prevents contamination and spillage. The adjustable
collar allows the oil level to be externally adjusted to the

back to the housing to allow pressure balancing between

the oiler and the housing.

FEATURES
function. Compared to competitive models, there is no
possibility of air leakage that would cause overfilling of
the housing.

setting for easy set-up and maintenance

Tubing and fitting not included

SELECTION CHART
Dimensions (in.)
Model No. Capacity
A B Min. B Max. NPT
30203 4 oz. 2-11/16 7-1/6 7-13/16 1/4
30205 8 oz. 3-3/16 8 8-3/4 1/4
30210 16 oz. 4-1/8 8-7/8 9-5/8 1/4

SPECIFICATIONS
Max. Operating Temp. 250°F Continuous
Reservoir
Upper Casting Zinc
Lower Body Zinc
Adjusting Collar Zinc
O-Ring Vilton®

WIRE GUARDS
Wire gguards are ordered separately and are customer installed.

Model No. Description 0.090" min

0.840" max

30013
oil level
30016 setting

30020

See Spectrum Opto-MaƟc Collars on page H10 for color coding opƟons.

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 B6

WATCHDOG® OILERS

31825 31831
31804
chemical processing, power generation, pulp and paper, and utility
industries. The viewport provides visual indication of lubricant level

constant level oilers do not require any adjustment or level setting.

FEATURES
contamination and spillage

required, simplifying installation

oil level, and does not require

adjustment or level setting SPECIFICATIONS
Aluminum Body Thermoplastic Body Stainless Steel Body
additional component Body
Reservoir
Viewport
Max. Operating Temp. 325°F/160°C 325°F/160°C 325°F/160°C
O-Ring Viton® Viton® Viton®

SELECTION CHART
Watchdog Oiler mounted on centerline Model Wire Dimensions (in.)
of desired oil level No. Style Capacity Connection Guard A B C

31804 4 oz. 1 NPT No 5-3/4 3-9/32 1

31818 4 oz. 1/2 NPT No 6-1/4 4-1/8 1/2

31820 4 oz. 3/4 NPT No 6-1/4 3-1/4 3/4
31821 4 oz. 1 NPT No 6-1/4 3-1/4 1
31822
31823
and Viewport
31824 4 oz. 3/4 NPT Yes 6-1/2 3-3/8 3/4
2-1/4 31825 4 oz. 1 NPT Yes 6-1/2 3-3/8 1
31826 4-1/8 3/4
31827
31831 4 oz. 1 NPT No 6-1/4 3-1/4 1
31833 and Viewport 4 oz. 1 NPT Yes 6-1/2 3-3/8 1

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 B7

OPTO LASER LEVEL

lubrication program.
Trico gives you even more with this quick, convenient
and accurate method of installing the oiler – minimizing
installation, reducing downtime and eliminating

maintenance department responsible for set-up and

FEATURES
Reusable

Lightweight – Weighing 0.55 lbs, this tool fits in your

hand for those hard to reach installation areas
Easy to Read – Take the guess work out of installation
with laser level alignment and visual level indicators
Portable SPECIFICATIONS
foamed-lined, hard case with a handle for safe storage Material
and convenient when transporting to the installation site
Finish Powder Coated
Components
Battery Type
Battery Life
Laser Class

SELECTION CHART
Model No. Description

36470

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 C1

INTRODUCTION TO PRESSURE DIFFERENTIAL PRODUCTS

F
requent operation start-ups and environmental
temperature swings in mechanical equipment can these values can be entered into the plug-in worksheet
cause the air pressure inside oil sumps to increase and supplied at:
www.tricocorp.com/technical/sizing-expansion-cham.aspx,
most cases, comes from the external atmosphere through or follow the Selection of an Expansion Chamber worksheet
vents, fill ports, seals, and anywhere the oil sump is open
to atmosphere. This can cause debris, dirt, and moisture common occurrence can produce up to almost 183 in of
to enter the equipment attacking and breaking down the air expansion which escapes through the seals or vents.
equipments vital lubricant and ultimately reducing the life of Conversely, that 183 in needs to return to the housing when
bearings and gears. temperatures cool. That is when the damage is done.
®
Closing your system is the most effective way to eliminate
harmful contaminates from entering your system and the
extra 25 cubic inches of airspace, by a rolling diaphragm.
This provides the extra air volume necessary to overcome to eliminate the need for breathing due to temperature
expansion and retracting inside the housing, eliminating fluctuations. This is especially important when used in harsh
the need for equipment to “breathe” contaminated and or contaminated environments and when frequent start-up
damaging external air. and shut-downs are necessary.

equipment and the effects of temperature fluctuations.

Temp. Range of
Amount of Oil Housing (F) Total Volume in
Total Expansion
in Housing (oz) Housing (oz.)
High Low

32 110 60 128 17.81 cubic inches

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 C2

EQUALIZER EXPANSION CHAMBERS

The reduced pressure will extend seal life and help prevent leakage.

preventing the exchange of air from the chamber to the surrounding

FEATURES

stay cleaner for longer life and improved performance

HELPFUL TIP:
Prevention of oil contamination and
degradation is very often the most
reliable means of preventing equipment
failures. By minimizing the ways that
Chamber
contamination can enter equipment,
lubricant cleanliness levels are increased.
Products such as the Watchdog Oilers,
Opto-Matic Closed System Oilers,
Equalizer Expansion Chambers, and
Watchdog Breathers, can help lubricants
remain cleaner longer.

* For application assistance on calculating required capacities,

please contact Trico or visit our web site for an online worksheet
at www.tricocorp.com/technical/sizing-expansion-cham.aspx. SELECTION CHART
Model No. Connection (NPT) Capacity Dim. (A) (in.)

31815 3/8 25 cu. in. 7/8

31816 1/2 25 cu. in. 1
31817 3/4 25 cu. in. 1-1/4

SPECIFICATIONS
Body
Diaphragm Viton®
Max. Operating Temp. 350°F

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 C3

SELECTION OF AN EXPANSION CHAMBER

DETERMINE TOTAL AIR EXPANSION

To determine the correct expansion chamber size required for your application, obtain BEFORE STARTING,
the following data and follow the steps listed below. Please visit our website for OBTAIN THE
assistance on calculating required capacities at www.tricocorp.com/technical/sizing- FOLLOWING DATA:
expansion-cham.aspx.
1. The amount of oil, in ounces, normally in the bearing housing. _________ oz.
2. (oil volume).
3

Place this value into the table below STEPS A & B in3 (oil volume).
1 Amount of Oil in Housing (oz.)

3.
STEP C
high and place in STEP A (high-low temp).
4. Complete STEP A

Place answer in STEP D, in3 (oil expansion).

2 Temp. Range of Housing (°F)

High

5.
Contact your pump manufacturer for this information. _________ oz. (total Low
volume).
6. 3
(sump volume).

3
Place this value into the table STEP B in (sump volume).
3

Total Volume in Housing (oz.)

7. Complete STEP B, subtract in3 (oil volume) from in3 (sump volume) to get in3
(air volume) and place answer in both places in STEP C, in3 (air volume).
8. Follow instructions in STEP C to get in3 (air expansion). Place answer into STEP D
in3 (air expansion).
9. Complete STEP D by adding to get in3 (total expansion), with this information you
can select the correct size expansion chamber for your application.

STEP A in3 (oil volume) X °F (high-low temp) X .0004 = in3 (oil expansion)

STEP B in3 (sump volume) — in3 (oil volume) = in3 (air volume)

volume) with temperature factor. Then subtract the (air volume) to get the air expansion for the maximum
STEP C change in temperature.
in3 (air volume) X — in3 (air volume) = in3 (air expansion)

STEP D in3 3
(air expansion) = in3 (total expansion)

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 C4

CLOSED SYSTEM HOT SETUP KIT

Pressure differential between the equipment FEATURES

housing and surrounding atmosphere is a leading

where housing temperature fluctuations occur

during frequent on/off running conditions, process
fluid temperature changes, outdoor use, and air
SPECIFICATIONS
condition as pressure is equalized. Model
Description
No.
be introduced into the equipment causing the 40103
oil to absorb it at a variable rate depending on 40105
temperature, oil type, and lubricant agitation.
40110

P/N 31816 with 1/2" NPT (m)

Tube Fitting
P/N 31849 metal/glass 1/2" NPT (m) x 1.4" tubing
with wire guard

Cross Tee 4 oz—30203

1/2" NPT (f) 8 oz—30205
10 oz—30230

1/2" NPT (f) x 1/2" NPT (f) 90° Tube Fitting (not shown)
1/8 NPT (m) x 1/4" tubing

1/4" NPT (m) x 1/4" NPT (m)

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 D1

INTRODUCTION TO VISUAL INSPECTION UNITS

M important, these elements are often overlooked and cause detrimental affects to the life of the fluid as well as, the
equipment it supplies. Fortunately, Trico offers products such as, viewports and liquid level gauges, which provide
s
as a further means for visual inspection. These bottles function as a collection chamber for both sediments and free water that

t
can be significantly prolonged.

Closed system liquid level gauge with pressure balancing line connected to a gearbox housing

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 D2

SUMP BOTTLES

Trico sump bottles are used as collection

chambers on bearing housings and other oil sump
applications. They collect water and contaminants,
and have a drain plug for easy inspection and
removal of fluids.

FEATURES

impact resistance

life and leak proof design

SPECIFICATIONS
Max. Operating Temp. 165°F Continuous
Reservoir
Gasket
Materials
Finish

SELECTION CHART
Model Connection Dimensions (in.)
15/16 Capacity
No. (NPT) A B
31321 2 oz. 1/8 1-15/16 2-1/16
31341 4 oz. 1/8 2-5/16 2-7/8
31342 4 oz. 1/4 2-5/16 2-7/8
31382 8 oz. 1/4 2-5/8 4

HELPFUL TIP:
Oil should be clear and bright in
sump bottles. If water or sediment
is observed, remove immediately
and investigate source. Up to 70% of
equipment fails prematurely due to
contamination in lubricants.

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 D3

LIQUID LEVEL GAUGES

They are ideal for bearings, transformers, and many other non-pressure
applications.

FEATURES
° for easy viewing
°F

HOW TO ORDER
1. Choose the type of gauge mounting and configuration:

SPECIFICATIONS
Construction
Sight number:
Seals Viton
applications. This is a non-vented design.
Max. Operating Temp. 250°F

CLOSED SYSTEM TOP CAPS

For closed system applications, all liquid level gauges can be ordered with
a top cap that has a 1/8 NPT port for installing a pressure balancing line to
the reservoir. Contamination from water and particulate is reduced and
equipment life is prolonged.
To make this conversion, use the selection chart below to order the closed
system conversion cap. To order a new liquid level gauge with this cap

TOP CAP SELECTION CHART

Tubing and fitting not included Connection
Model No. Description Gauge Size Thread Size

13218 Conversion Cap

13218

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 D4

LIQUID LEVEL GAUGES

SELECTION CHART—STRAIGHT
Dimensions (in.)
Model No.
C A B C D HEX
1/4 1-1/2 3-1/4 5/8 13/16
3/8 1-1/2 3-1/4 5/8 13/16
1/4 3-1/2 5-1/4 5/8 13/16
3/8 3-1/2 5-1/4 5/8 13/16
1/4 5-1/2 7-1/4 5/8 13/16
NPT
STRAIGHT 3/8 5-1/2 7-1/4 5/8 13/16
1/2 5-1/2 7-3/8 5/8 7/8
1/4 7-1/2 9-1/4 5/8 13/16
3/8 7-1/2 9-1/4 5/8 13/16

SELECTION CHART—SHORT ELBOW

Dimensions (in.)
C Model No.
A B C D E Square
NPT 1/4 1-1/2 3-1/2 1-3/4 5/8 7/8
3/8 1-1/2 3-1/2 1-3/4 5/8 7/8
1/4 3-1/2 5-1/4 1-3/4 5/8 7/8
3/8 3-1/2 5-1/4 1-3/4 5/8 7/8
SHORT ELBOW 1/4 5-1/2 7-1/4 1-3/4 5/8 7/8
3/8 5-1/2 7-1/4 1-3/4 5/8 7/8
1/4 7-1/2 9-1/4 1-3/4 5/8 7/8
3/8 7-1/2 9-1/4 1-3/4 5/8 7/8

SELECTION CHART—FEMALE ELBOW

Dimensions (in.)
Model No.
C A B C D E Square
3/8 1-1/2 3-3/4 9/16 5/8 1
3/8 3-1/2 5-3/4 9/16 5/8 1
3/8 5-1/2 7-3/4 9/16 5/8 1
NPT
3/8 7-1/2 9-3/4 9/16 5/8 1
FEMALE ELBOW

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 D5

VIEWPORTS

To resist corrosion, these viewports are offered in zinc plated steel. The
lenses can be removed in the field for cleaning, rather than purchasing

viewing, especially on small sizes.

FEATURES: 3D PLASTIC

SPECIFICATIONS FEATURES: GLASS

Body
Window
Max. Operating Temp. 300°F (149°C)
Max. Pressure
Seal Viton SELECTION CHART
Model No. Dimensions
Connection
Steel Brass A B C

A C 34199 34230 1/2" NPT 7/8 1/2 1-17/32

7/16 34201 34231 3/4" NPT 1-1/8 3/4 1-9/16
B
34202 34232 1" NPT 1-15/16 1 1-11/16

SELECTION CHART
Model No. Dimensions
Connection
Steel Brass A B C
34305 34341 1/2 NPT 7/8 1/2 1-3/32
3 D VIEWPORTS WITH PLASTIC LENS
34306 34342 3/4 NPT 1-1/8 3/4 1-1/8
34307 34343 1 NPT 1-5/16 1 1-1/4
A 34308 34344 1-1/4 NPT 1-3/4 1-1/4 1-5/16
C 34309 34345 1-1/2 NPT 2 1-1/2 1-11/32
B

SELECTION CHART
Model No. Dimensions
Connection
Steel Brass A B C
34320 34351 1/2 NPT 7/8 1/2 1-3/32
34321 34352 3/4 NPT 1-1/8 3/4 1-1/8
VIEWPORTS WITH GLASS LENS 34322 34353 1 NPT 1-5/16 1 1-1/4
34323 34354 1-1/4 NPT 1-3/4 1-1/4 1-5/16
34324 34355 1-1/2 NPT 2 1-1/2 1-11/32

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 E1

INTRODUCTION TO OIL SAMPLING / ANALYSIS

OIL SAMPLING

C
The process of sampling is not only a vital and necessary function in identifying contaminants
and contamination levels, but also in understanding the current and future requirements of

and analysis programs have become an increasingly important tool for uncovering information
necessary to extend the life of your equipment and oil change intervals and minimize
maintenance costs associated with oil change outs, labor, repairs and downtime.
Oil sampling technology today is making the process of collecting and analyzing samples
much more effective and accurate. Trico offers the latest sampling supplies and accessories,
including sample ports and collection devices, which are
designed to extract system and component specific samples that are both representative
and repeatable from the best diagnostic locations in the most effective ways possible.

OIL ANALYSIS

of total lubrication management, however, reaping the benefits may require much more.
Often, it requires an intimate knowledge of the equipment, its internal design, the system
design, the present operating and environmental conditions, the ability to regularly test
samples in a safe and contaminant-free environment and recommend and implement
corrective actions as needed.
With these challenges in mind, Trico now offers services to inspect, analyze, and report on the operating conditions of entire
manufacturing facilities’ machinery. Trico offers technical assistance to improve, repair and/or modify equipment and lubrication
procedures to meet performance goals and offers on-site or in-house training on best-in-practice ways of implementing lubricant
screening regimens, equipment and plant assessments and lubrication management programs.

These services include:

Training
maintenance best practices up to speed.
Assessments

summarizing opportunities for improvement in key areas versus current efforts and conditions.
Audits
system design, the present operation and environmental conditions. Trico will gather the necessary information
and outline recommended equipment lubrication requirements.
Consulting
cause analysis provide practical solutions in the interest of extending asset reliability and helping people operate
more proactively.
Oil Analysis - Trico is a leading provider in predictive condition monitoring. Oil samples are taken and analyzed as a
preventative maintenance tool and/or diagnostic means to determine cause of equipment failure. Oil is tested
for a variety of critical factors including water, particulate, and wear material.

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 E2

OIL SAMPLING PORTS

Where and how oil samples are collected are two of the FEATURES
most important functions of the oil sampling process.
Without a representative sample, further oil analysis
efforts will be ineffective. That’s why Trico sample ports are
prevent loss
designed to draw samples from the most representative
areas from industrial equipment. Trico sample ports are also
designed to collect samples under the equipment’s typical
operating condition—another important factor.
The collection process is a simple, fast and accurate way adaptable to pressure, static, and vacuum locations
of sampling hydraulic, lubricating, and circulating systems.
SAMPLE PORTS
sample port adapter. The sample port adapter screws onto
the sample port. Oil samples can then be drawn from the Port Connection
Carbon Steel Stainless Steel Dim B
(Dim A)
system and placed into a clean sampling bottle for analysis.
36100 36102
To guard against contaminating the sample and for superior
36101 36103
leak protection, Trico sampling ports all feature a check
valve and a viton o-ring seal cap.
Trico sample ports are available in several types and sizes
to match the varying requirements of manufacturers.
Please see below for a complete listing and specifications.
To complement the sample ports, there are a number of
sample port adapters available, as well.
36100
SPECIFICATIONS
Max. Working Pressure
Connect Under Pressure
PORT ADAPTERS
Model No. Port Connection (Dim C) Dim D Material
Check Valve Ball
36109
O-Ring Viton®
36133
Max. Operating Temp. -4°F to 392°F

36133 36109

HELPFUL TIP:
Color of cap on port adapter must be the same
as sample port, liquid level gauge pitot tubes,
and pitot tube to extract a sample (ie. gold to
gold, black to black).

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 E3

PITOT TUBE SAMPLING PORTS

Trico’s Pitot Tube sampling ports are designed to provide a safe, simple and effective method of sampling fluids from sumps
and non-flooded horizontal drain lines. They ensure oil samples are drawn from the most appropriate location of the sump
reservoir, and that the sample is taken from the exact location inside the system each time, which is important for maintaining
consistency in routine sampling. The thick wall tubing can be bent and directed to the ideal sampling location with the use of a
swivel adapter.

FEATURES SPECIFICATIONS
Max. Pressure
Material
Check Valve Ball
Seal Viton®
Max.Operating Temp. -4°F to 392°F

CARBON STEEL SAMPLE PORT

AND STAINLESS STEEL TUBE
Fixed Adapter Swivel Adapter Tube Length Fitting
36204 36217
36207 36220
36210 36223

STAINLESS STEEL SAMPLE PORT AND TUBE

Fixed Adapter Swivel Adapter Tube Length Fitting
36206 36219
36209 36222
36212 36225

HELPFUL TIP:
Color of cap on port adapter must be the same
as pitot tube to extract a sample (ie. gold to
gold, black to black).

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 E4

LIQUID LEVEL GAUGE SAMPLE PORTS

and oil condition in many industrial applications. They are ideal for

provides repetitive, representative oil sampling.

FEATURES
360° for easy viewing of fluid level and condition

Pitot Tubes in lengths of 12", 18", and 24"

HELPFUL TIP:
A sample port adapter must be used to draw a sample
from Trico’s Liquid Level Gauge Sample Ports. Color of
cap on port adapter must be the same as Liquid Level
Gauge Sample Port to extract a sample (ie. gold to gold,
black to black).

SPECIFICATIONS
Material (Level Gauge)
Material (Pitot Tube)
Sight
Seals Viton®
Max. Operating Temp. 250°F

SELECTION CHART
Pitot Tube Length Sight Length NPT Male
Dim A Dim C
12" 18" 24" Dim B Fitting
36441 36442 36443 2.00" 3-1/2" 5-1/4" 1/4"
36307 36329 36351 2.18" 5-1/2" 7-1/4" 1/4"
36308 36330 36352 2.18" 7-1/2" 9-1/4" 1/4"
36444 36445 36446 2.00" 3-1/2" 5-1/4" 3/8"
36373 36395 36417 2.00" 5-1/2" 7-1/4" 3/8"
36374 36396 36418 2.00" 7-1/2" 9-1/4" 3/8"

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 E5

VACUUM PUMP AND SAMPLING ACCESSORIES

When used in combination with a sample port adapter, flexible tubing, and a 4-ounce sterilized sample bottle the user is able to
connect to any sample port for contamination free oil sampling in the most representative locations.
Trico also offers a heavy-duty Vacuum Pump model that includes a release valve.

FEATURES

VACUUM PUMPS
Model No. Description
36800
36801 36800
36801

36814 with vacuum pumps.

OIL SAMPLING BOTTLES

Model No. Description
36812
36813
36814
36815
36819 36813
36821

TUBING
Model No.
36806
Description
HELPFUL TIP:
36807 Prior to sending oil sample to lab,
36808 mark clearly on bottle make and
36809 model of equipment, brand, type, and
weight of oil and any other necessary
36810
details to ensure correct analysis when
36811
results are returned from the lab.
66216*
*Please specify number of feet when ordering.

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 E6

RESERVOIR BREATHER KITS

breather system that utilizes a filter to block airborne particles and desiccant to
remove harmful, unwanted moisture. The system ensures a permanent closure
on all hydraulic reservoirs and makes sure the lubricating fluid remains closed
off from airborne contamination throughout the sampling process.

filter element on the breather has become clogged.

plate replaces the standard filler/breather cap) to fit a down pipe for filling
reservoirs with new oil through a filter cart without opening the system to the
environment.
For static sampling of oil from the system reservoir, the 6-bolt adapter
plate can incorporate a sample port connected to a sample tube. The tube
conveniently extends to the middle of the fluid level in the system reservoir to
allow samples to be taken from the exact location inside the system every time.

FEATURES

maximum adsorption is reached

SPECIFICATIONS DESICCANT BREATHERS

Water Capacity Desicant
Breather Size Filter Desiccant Silica Gel Volume Air Flow
(lbs) Replaceable

39102 No
volume exchange)

Note:
additional information.

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 E7

RESERVOIR BREATHER KITS

6 BOLT ADAPTER PLATE WITHOUT

SAMPLE PORT
Filter
Model No. Breather Size Quick Connect
Reminder
36902
36903
36904 39102 No 1/2" Female
36914
36915
36916 39102 Yes 1/2" Female

6 BOLT ADAPTER PLATE WITH SAMPLE PORT

Tube Length Filter
Breather Size Quick Connect
12" 18" 24" Reminder
36905 36908 36911
36906 36909 36912
36907 36910 36913
36917 36920 36923
36918 36921 36924
36919 36922 36925

FILTER REMINDER
The filter reminder indicates the service life of the filter element. The indicator allows the filter to be changed when needed,
thus avoiding unnecessary labor and premature servicing. When filter reminder indicates the need for the filter element to be
replaced, just push in the manual reset button when a new filter element is installed.

HELPFUL TIP:
Trico Watchdog® and Watchdog
EX Breathers can be readily used
Normal,l clean
N l fil
filter
with the Reservoir Breather Kits.
clogged and needs replacing. Please call Trico for additional
information.

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 F1

INTRODUCTION TO MOISTURE REMOVAL SYSTEMS

M oisture in lubricating oils is the root cause of prematurely

damaging oil and accelerating wear of machine

attack the additives in the oils, destroying their beneficial properties;

but it will also cause damage to the machine surfaces through (invisible)

corrosion, and rapidly degrade the oil through increased oxidation.

see the importance of moisture detection and removal.

Oil water emulsion
Once water has entered the lubricant, it can exist in one or more of (cloudy)
the following forms; dissolved, emulsified, or free water. Free water
(phase separation)

Dissolved water contains water molecules that are dispersed one- ee stages of water within a lubricating oil
Three
by-one through the air in contact with, or within the lubricant.
This form of water is invisible to the naked eye.
Emulsified water contains microscopic pockets of water that are

of water will expand, causing the lubricant to look cloudy.

Free water is the phase separation of emulsified water.
Free water when mixed with the lubricant readily settles to the
bottom of the equipment.
The most damaging forms of water contamination, to both the
lubricant and equipment, are emulsified and free water. Therefore,
it is important to measure, and/or remove water contamination
prior to the formation of emulsified and free water.

already occurring to the oil and equipment.

REMOVING WATER CONTAMINATION

the air as it is drawn through a silica gel bed, as well as covering a

remove moisture provide a fail-proof method of determining when

replacement is necessary. Trico
incorporates a visual indicator to
accomplish this. The silica gel used
changes from gold to dark green
when maximum adsorption has
been reached.
Trico provides products that will
remove moisture from lubricating
oils; however the root cause of
moisture contamination should
be identified and corrected to
maximize the life of the lubricant on a hydraulic reservoir a water treatment facility
and equipment.

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 F2

WATCHDOG® DESICCANT BREATHERS

particulate contamination. Contaminants enter industrial equipment as pressure differentials or fluid level changes occur. The

systems, transformer cases, or anywhere that equipment needs to be dry and clean.

corrosion, shortened fluid life, and additive depletion.

2. They collect airborne solid particles by means of a dual, anti-static filter system. This reduces the amount of abrasive and
damaging contaminants that create sludge build-up inside the fluid reservoir.

FEATURES
Bi-directional air flow - Filter (2 μm)
level changes or differential pressures occur.
Dual filtration system -
silica gel bed. The top filter removes particle contamination from atmospheric air and
the bottom helps with dust created by the silica gel beads contacting each other.
Water vapor adsorbent -
adsorb up to 40% of its own weight.
Durable construction -
Water Vapor

Color indicator - When maximum adsorption is reached the silica gel turns from gold Filter (2 μm)
to dark green, indicating replacement is needed.
Activated carbon -
removes oil vapors, fumes, and odors (except for 39131, 39132, 39133, and 39134).

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 F3

WATCHDOG® DESICCANT BREATHERS

SPECIFICATIONS
Material
Max. Operating Temp. -20°F to 200°F (-28°C to 93°C)

SELECTION CHART

Silica Gel Water Capacity

Model No. Height (in.) Diameter (in.) Connection Size Air Flow
Volume (fl oz)
39100
39101
39102
volume exchange)
39103
39108
39131 2 2 1/2" Female NPT .08 lb. .49
39132 3.25 2 1/2" Female NPT .1 lb. .92
39133 2 3.25 1/2" Female NPT .3 lb. 1.84 volume exchange)
39134 3.25 3.25 1/2" Femaile NPT .5 lb. 3.06

ACCESSORIES

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 F4

WATCHDOG® EX SERIES BREATHERS

paper mill or in food processing where regular steam

cleaning occurs, the humidity level far exceeds normal
The reusable
and other fluids stored in tanks and reservoirs need the top cap
contains the
inlet and
small temperature variations draw in the humid air outlet valves
and unnecessarily reduce the life of the breather. The which protect
the silica gel
applications incorporate two check valves, one to from excess
humidity.
control airflow into the protected reservoir and one
to control airflow out. This prolongs the life of the
desiccant by allowing
the air to flow through D
the breather only when The reusable top cap with
inlet and outlet valves
needed to protect the
allows the economic
replacement of the
a membrane system, which desiccant cartridge.
does not allow internally
generated gases and
contaminants to exit the FEATURES
Water Vapor Adsorbent - longer lasting desiccant formulated
specifically for maximum efficiency at humidity levels of 80%
advantages of breathing air and higher
in and out of the tank while Color Indicating - When maximum adsorption is reached the
removing water vapor and silica gel turns from gold to dark green, indicating replacement
solid particles before they is needed. The silica gel used is chemically inert, non-corrosive,
contaminate the fluid. and does not contain cobalt chloride, a heavy metal. The color
changing dye used is environmentally safe and meets all health
and safety requirements.
SPECIFICATIONS Durable Construction
Operating Temp. Range -20°F to 200°F (-28°C to 93°C)
Material Easy Connection
Particulate Filtration Level
Check Valve Capacity .3 psi in/2.1 psi out (except for P/N Reusable Top Cap
39110: .3 psi in/.3 psi out desiccant cartridge

SELECTION CHART
Model No. Dim A Dim B Dim C Dim D Rate Airflow Water Replacement ACCESSORIES
Capacity Cartridge Number
39110 separately, please see
39111
39112
39113
39114

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 F5

WATCHDOG® R SERIES BREATHERS

for applications where gearboxes and

reservoirs are subjected to continuous
D
vibration such as railroad maintenance
equipment, off-road vehicles, mining
equipment, and others. The units are
easily attached to the equipment by A replacement
rugged steel pipe threads. cartridge is easily
threaded into the
When the silica gel cartridge turns from metal reinforced base.
gold to dark green, simply install a new
replacement cartridge to the reinforced
metal base.

FEATURES
Water Vapor Adsorbent - longer lasting
desiccant formulated specifically for maximum
efficiency at humidity levels of 80% and higher.
Color Indicating - When maximum adsorption is reached the
silica gel turns from gold to dark green, indicating replacement
is needed. The silica gel used is chemically inert, non-corrosive,
and does not contain cobalt chloride, a heavy metal. The color
changing dye used is environmentally safe and meets all health
and safety requirements.
Durable Construction

Easy Connection
steel male pipe threads. SPECIFICATIONS
Reusable Bottom Cap
of the desiccant cartridge. Operating Temp. Range -20°F to 200°F (-20°C to 93°C)
Particulate Filtration Level 2 micron
Material
SELECTION CHART
Model No Dim A Dim B Dim C Adsorption Capacity Airflow Replacement Cartridge Number
39150
39151
39152
39153
39154
39155
39156

ACCESSORIES

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 F6

WATCHDOG® BREATHER ADAPTERS

ADAPTER SELECTION ADAPTER SELECTION CHART

(part numbers with male friction slip fitting)
Model No. Description
of several adapters designed for different applications.
39200 Flange adapter, without mounting holes
39201
39202 Threaded adapter, 1˝ NPT male x 1˝ slip fit
39203 Threaded adapter, 3/4˝ NPT male x 1˝ slip fit
39204
39205 ˝ ˝ slip fit
39206 ˝ ˝ slip fit
39207
Flange Threaded Bayonet Spin-on 39216 ˝ NPT male x 1˝ slip fit
Adapter Adapter Adapter Adapter

ADAPTER SELECTION CHART

(part numbers 39131, 39132, 39133 and 39134)
Illustration Model No. T1 T2 THE BYPASS ADAPTER
39208 1/2" NPT 1/4 NPT
T1
39210 1/2" NPT 3/8 NPT where there is very heavy oil mist being expelled from
the equipment.
39212 1/2" NPT 1/2" NPT
39213 1/2" NPT 3/4 NPT When air is breathed into the equipment, it passes
T2
39215 1/2" NPT 1" NPT through the Watchdog® and is cleaned and dried. When
39209 1/4 NPT 1/2" NPT
the air is breathed out of the equipment it enters the
T1 Bypass adapter and is expelled to the outside without passing
39211 3/8 NPT 1/2" NPT Adapter
(P/N 39207)
back through the breather. This protects the breather
T2 39214 3/4 NPT 1/2" NPT from oil contamination.

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 F7

WATCHDOG® OIL DRYER

to remove water vapor from the air as it is drawn

and other applications where moisture condensation

must be minimized.
The compact design and standard thread size are

protected from internal moisture damage when the

31807

FEATURES
31808
replacement is required 31848 &
31849

3.28

2.25

SELECTION CHART
Model No. Description
31807 1˝
4.75 5.72
31808 1/2˝
31848 1˝
31849 1˝
1/2 NPT
SPECIFICATIONS 31808
31807 &
Connections 31807 31808 31848 & 31849 (NOTE: All dimensions are in inches.) 31848 1NPT

REPLACEMENTS 31807
Model No. Description

31854 1 gal refill of desiccant

Oil

Viewport

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 1G1

DRUM PUMP FILTRATION SYSTEM

daily operations, including filtering oil directly from the storage

drum to fill totes and transfer containers.
Wheel

for continuous flow and metering of lubricants, and a protective

rubber nozzle cap to prevent contaminates from entering the
Nozzle nozzle when not in use. This system is capable of delivering a
flow up to 6.8 gpm and is rated for use with lubricants up to

element condition and the need for replacement.

39" Pump
Tube
integrates a quick change hand wheel design, allowing the

to another without buying additional motors or removing the

entire apparatus. This follows industries best handling practices
by avoiding cross contamination of different lubricant types,
PVC Tubing
reduces further particle contamination and eliminates messy
lubricant spills.

SELECTION CHART
Model No. Description
30017
30018 P/N 30018 or 30021 P/N 30019
30019
30021

FEATURES

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 G2
2

DRUM PUMP FILTRATION SYSTEM

SPECIFICATIONS—DRUM PUMP FILTRATION

SYSTEM (P/N–30017)
Type
Material
Tube Length 39"
Max. Temp. 190°F (90°C)
Discharge Nozzle 3/4"
Discharge Line
Filter Media
Replace Filter Media @

SPECIFICATIONS—ELECTRIC PUMP MOTOR

30018 30021 P i P i ll d
Electric Motor
Max. Viscosity
Electric Motor Rating
Flow Rate

SPECIFICATIONS—PNEUMATIC PUMP
MOTOR (P/N–30019)
Pneumatic Motor
Maximum Viscosity
Inlet Pressure
Stall Pressure 50 psi
Flow Rate

FILTER MEDIA
36976 36977 36978
Micron Rating 3 10 10
Filter Type Particulate Particulate Water
Media Type
Diameter 3.7˝ 3.7˝ 3.7˝
Length 8˝ 8˝ 8˝
Thread
Beta Ratio ≥ ≥
Dirt Holding Capacity
Water Holding Capacity

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HIGH-VISCOSITY GEAR & LUBE OIL FILTRATION SYSTEM

with attempting to filter a high viscosity oil with a lower

viscosity system is that the pump and filters are not
designed to work with higher pressures required to push

where little if any of the high-viscosity oil gets filtered.

designed for high-viscosity fluids associated mainly with

°F (1600
°C).

SELECTION CHART
Model No. Description
36970
36971

FEATURES
Hand-Held System Portable Cart System
Differential Pressure Gauges Manual Bypass Valve
need to be changed without filtering
High Viscosity Oil Sampling Ports - Two sampling ports High Viscosity Oil Sampling Ports - Two sampling ports
available to monitor condition of oil available to monitor condition of oil
Dual Filters - Two-stage filtration for long element life and Quad Filters - Four filter elements for increased holding capacity
pump protection Industrial Strength Tires - Wide tires capable of getting over
Compact Frame large grate gaps
service equipment located in hard to reach areas Differential Pressure Gauges
Hoses to be changed
Gear Pump Heavy Duty Cart
Hose & Wand Assembly
PVC hoses with 3' long metal wands
Drip Pan

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 G4

HIGH-VISCOSITY GEAR & LUBE OIL FILTRATION SYSTEM

SPECIFICATIONS
Hand-Held System Portable Cart System
Pump Type
Flow Capacity
Gear Pump Speed
Max. Inlet Vacuum
Hose Sizing @ 2ft/sec
Max. Operating Temperature 150°F (65°C) 150°F (65°C)
Pump By-Pass 85 psi 105 psi
Filter By-Pass 43 psi 43 psi
Max. Viscosity
Seal and Gasket Material Viton® Viton®
Electrical Service Required*
Weight 50 lbs 140 lbs
Dimensions

HAND-HELD FILTER MEDIA

36976 36977 36978
Micron Rating 3 10 10
Filter Type Particulate Particulate Water
Media Type
Diameter 3.7" 3.7" 3.7"
Length 8" 8" 8˝
Thread
Beta Ratio ≥ ≥ micron nominal
Dirt Holding Capacity
Water Holding Capacity

PORTABLE FILTER CART MEDIA

36972 36973 36974 36975
Micron Rating 3 10 20 10
Filter Type Particulate Particulate Particulate Water
Media Type
Diameter 5" 5" 5" 5"
Length 11" 11" 11" 11"
Thread
Beta Ratio ≥ ≥ ≥ micron nominal
Dirt Holding Capacity
Water Holding Capacity

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 G5

PNEUMATIC HIGH-VISCOSITY FILTRATION SYSTEM

it utilizes a positive displacement pneumatic driven motor to

of filter element options are available to effectively remove water

and particulate contamination.

SELECTION CHART
Model No. Description
36933
36934

Pneumatic

FEATURES
Hand-Held System Portable Cart System
Differential Pressure Gauges Manual Bypass Valve
need to be changed High Viscosity Oil Sampling Ports - Two sampling ports
High Viscosity Oil Sampling Ports - Two sampling ports available to monitor condition of oil level
available to monitor condition of oil Quad Filters - Four filter elements for increased holding capacity
Dual Filters - Two-stage filtration for long element life and Industrial Strength Tires - Wide tires capable of getting over
pump protection large grate gaps
Compact Frame Differential Pressure Gauges
service equipment in hard to reach areas to be changed
Hoses Heavy Duty Cart
Pneumatic Motor Hose & Wand Assembly
PVC hoses with 3' long metal wands
FRL Filter Drip Pan
prevent premature wear and failure of motor
Pneumatic Motor

FRL Filter
prevent premature wear and failure of motor

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 G6

PNEUMATIC HIGH-VISCOSITY FILTRATION SYSTEM

SPECIFICATIONS
Hand-Held System Portable Cart System
Pump Type
Flow Capacity
Air Inlet Connection 1/4" NPT Female 1/4" NPT Female
Max. Operating Pressure 100 psi 100 psi
Maximum Inlet Vacuum
Hose Sizing @ 2ft/sec
Max. Operating Tem 150°F (65°C) 150°F (65°C)
Pump By-Pass 85 psi 105 psi
Filter By-Pass 43 psi 43 psi
Max. Viscosity

Weight 49 lbs. 156 lbs.

Dimensions
Seals and Gasket Viton® Viton®

HAND-HELD FILTER MEDIA

36976 36977 36978
Micron Rating 3 10 10
Filter Type Particulate Particulate Water
Media Type
Diameter 3.7" 3.7" 3.7"
Length 8" 8" 8"
Thread
Beta Ratio ≥ ≥ micron nominal
Dirt Holding Capacity
Water Holding Capacity

PORTABLE FILTER CART MEDIA

36972 36973 36974 36975
Micron Rating 3 10 20 10
Filter Type Particulate Particulate Particulate Water
Media Type
Diameter 5" 5" 5" 5"
Length 11" 11" 11" 11"
Thread
Beta Ratio ≥ ≥ ≥ micron nominal
Dirt Holding Capacity
Water Holding Capacity

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 G7

LOW-VISCOSITY FILTRATION SYSTEM

are available in a cart and hand-held version. The systems are rated for use with

systems feature differential pressure gauges that indicate when each of the filtration
elements needs to be changed. Two sampling ports are included as well for safely
sampling and monitoring the condition of oil.

FEATURES
Hand-Held System Portable Cart System
• Oil Sampling Ports - Two sampling ports available to • Bypass Valve
monitor condition of oil • Oil Sampling Ports - Two sampling ports available to
• Differential Pressure Gauges monitor condition of oil
need to be changed • Manifold System
• Dual Filters - Two-stage filtration for long element life one location
and pump protection • Dual Filters - Two-stage filtration for long element life
• Bronze Internal Helical Gear Pump and pump protection
for long life • Industrial Strength Tires - Wide tires capable of getting
• Compact Frame over large grate gaps
to service equipment located in hard to reach areas • Heavy Duty Cart
• Hoses • Pressure Relief Valve - Prevents over pressurizing and
damage to pump, hoses, and filter
SELECTION CHART • Check Valve - Prevents fluid back flow when pump
vertically
36994
• Differential Pressure Gauges
36989 need to be changed
• Hose & Wand Assembly
clear PVC hoses with 3' long metal (not shown in photo)

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 G8

LOW-VISCOSITY FILTRATION SYSTEM

SPECIFICATIONS
Hand-Held System Portable Cart System
Pump Type
Flow Capacity
Electric Motor Rating
Maximum Inlet Vacuum
Hose Sizing
Maximum Operating Temperature 150°F (65°C) 150°F (65°C)
Pressure Relief
Maximum Viscosity
Seal and Gasket Material
Electrical Service Required
Weight 47 lbs 130 lbs
Dimensions

HAND-HELD FILTER MEDIA

36976 36977 36978
Micron Rating 3 10 10
Filter Type Particulate Particulate Water
Media Type
Diameter 3.7" 3.7" 3.7"
Length 8" 8" 8"
Thread
Beta Ratio ≥ ≥
Dirt Holding Capacity
Water Holding Capacity
* Based on flow rate and viscosity

PORTABLE FILTER CART MEDIA

36973 36974 36995
Micron Rating 10 20 25
Filter Type Particulate Particulate Water
Media Type
Diameter 5" 5" 5"
Length 11" 11" 11"
Thread
Beta Ratio ≥ ≥ ≥
Dirt Holding Capacity
Water Holding Capacity
* Based on flow rate and viscosity

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 H1

SPECTRUM® VISUAL LUBRICATION MANAGEMENT

A SOLUTION TO MANAGING LUBRICANTS FROM

STORAGE TO POINT OF USE
correct lubricant is used in the right piece of equipment, and in the proper location.

allows for a tagging system to be deployed throughout the lubricant chain within the
facility. From the point of storage to the point of application, the operator will know which
designated lubricant is to go to each specific lubrication point. Color coding lubricants from
the time they enter the facility to the point of use will reduce the amount of lubricant cross
deployed throughout lube room
simple system like this will assist in helping personnel understand the internal supply chain
ensuring that the right lubricant gets to the right application.

Compressor being
C b i filled
fill d with
i ha

hand pump

1. Spectrum Wall Charts - 5. Spectrum Containers - These products provide a safe, easy
rewritable surface for designating color to specific lubricants. method of transporting, handling, and dispensing lubricants in a
wide variety of applications.
2. Spectrum Tags and Labels -
identifying lubricants, lubrication points, equipment, and/or 6. Spectrum Grease Identification Products -
anything else you can think of.
washers, and grease gun bands to ensure that the right product is
3. Spectrum Oil Storage System - These 65 gallon oil storage applied to the right locations.
systems allow for a 55 gallon drum to be transferred into the
tanks well before the product is gone. 7. Opto-Matic Color Bands (not shown above) - These color
®
Oilers
4. EZI-action Drum Pumps - These pumps provide any easy
method of dispensing a wide range of liquids from 5 to 55 gallon
containers.

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 H2

SPECTRUM® TAGS AND LABELS

provide a simple and fast solution for indentifying lubricants

from storage to point of use. These easy to use, durable color-
coded tags and labels can be used for marking everything
from storage containers and drums, transport containers, hand
pumps, filter carts, transfer carts, dispensing equipment and
tools, machinery, lubrication points or anything else you can

label to mark the tag with your information. Then simply seal
the information beneath the laminate sheet to keep it clean

customized labels using various colors, text and barcoding for

your specific requirements.

CUSTOMIZED LABEL

the label with or without barcoding.

FEATURES
that use color coding to ensure the correct lubricant is used in the
filter carts, equipment, machinery lubrication points, etc right piece of equipment, and in the proper location. Combine

effective lubrication management from storage to point of use.

withstand the most demanding indoor and outdoor use

with a tough clear laminate that withstands acids, caustics,

oils, and abrasions TAG SPECIFICATIONS
Tag Size
information including a barcode
Tag Material
Grommet Size
Colors
2.00"

5/16" used to identify

grease lines for
4.00"

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 H3

SPECTRUM® TAGS AND LABELS

to use–a 4-step process

SELECTION CHART—
SPECTRUM CUSTOM LABELS
to ensure the correct lubricant is used in the Model No. Description
right piece of equipment, and in the proper
37085

lubrication management from storage to 37086

SELECTION CHART—
SPECTRUM TAGS LABEL SPECIFICATIONS
Model No. Tag Color Custom Label Size
37075 Labels
37076 Orange Code 39
37077 Yellow
37078
37079
37080 Purple
37081 Barcode formats Code 93
37082 Tan available
Code 11
37083 Codabar
37084

barcoding label

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 H4

SPECTRUM® OIL STORAGE SYSTEM

streamlined solution for the identification, transfer,

storage and dispensing of your oils and plant
lubricants.

storage system that allows you to save space on

your plant floor, while keeping your lubricants
contaminate free. This system is flexible to
constricted space requirements and was designed

also eliminates the potential for lubricant mess and

mishandling – keeping each drum clearly identified

labels (refer to pages 26–27).

tool exclusively from Trico – yet another way we’ve

found to keep your people and your machines
running lean and productive.

Color-coded labels and tags identify oil type to FEATURES

ensure the right lubricant is delivered to the
right equipment.
all systems

adapters for tank filling

to ensure the correct lubricant is used in the right piece of system to be placed on a 15 amp circuit

lubrication management from storage to point of use.

from entering tanks

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 H5

SPECTRUM® OIL STORAGE SYSTEM

SPECIFICATIONS OPTIONAL ITEMS

Fluid Capacity Per Tank SPILL CONTAINMENT
Storage tank Powder coated alumni steel
are an environmentally-friendly solution to costly spill
Frame Powder coated steel
Sight Gauge
Breather Manifold Assembly 100 cu in
QUICK DISCONNECT KIT
Motor
Gear Pump Speed fluid to system tanks.
Amp Draw STAINLESS STEEL TANK UPGRADE
Voltage 110/ 220 V Provide corrosion resistance for water-based fluids.
Maximum Viscosity
FIRE SAFETY COMPLIANCE KIT
Minimum Flashpoint 150°F To maintain compliance with strict fire safety
Containment Capacity per largest
spill container (op onal) The standard PVC hose, underneath the tanks, are
Tank Lines 1-1/2" Polyurethane replaced with ¾" NPT fittings and flex steel hose that
connects to a fusible link valve with spring activated
Tank Shut-O Valves Polyethylene
Valve Assembly is automatically triggered and shuts off any possible
leakage of fluid from the tank.

SELECTION CHART—SYSTEMS
Number of
Model No. Tank Arrangement Depth Width Height Floor Area
Containers
36781 4 2 rows of 2 containers 43" 54" 100" 16.1 sq
36782 6 2 rows of 3 containers 43" 76" 104" 22.7 sq
36783 8 2 rows of 4 containers 43" 101" 104" 30.2 sq
36784 12 3 rows of 4 containers 43" 101" 160" 30.2 sq

OPTIONAL ITEMS
Model No. Description
36785
36786 graduation level label
provides indication of
36787 remaining fluid
36791
36239
36240
36241
36242
36792

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 H6

EZI-ACTION DRUM PUMPS

including strong acids, alkalis, mild solvents, lubricants, oils, and diesel to name a few
from 5 gallon containers to 55 gallon drums. The pumps dispense fluid on both the up
and down stroke with only two moving parts. Patented zero-friction design provides
effortless flow of viscous fluids up to 8,800 cps. The pumps are ruggedly constructed

closed position to prevent accidental discharge of liquids when not in use. Optional

® Containers, minimize the risk of fluid cross-

contamination and ensures the right lubricant is used in your equipment.

FEATURES

solvents, or gasoline
fluid transferring and dispensing

Containers, minimize the risk of fluid

SPECIFICATIONS cross-contamination and ensures the
right lubricant is inserted into the right
Material Polypropylene and Polyethylene piece of equipment.
Max.
8,800 cps
Viscosity

Max. SELECTION CHART—

Flow COLOR CODED
SAFETY STRAPS
Model No. Color
SELECTION CHART—EZI-ACTION 36983 Yellow that use color coding to ensure the
DRUM PUMPS 36984 correct lubricant is used in the right
piece of equipment, and in the proper
Model No. Tank Capacity 36985
36980 15-55 gallon containers 36986
36981 15-30 gallon containers for effective lubrication management
36987 Orange
from storage to point of use. For
36982 5-6 gallons containers 36988 Purple

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 H7

SPECTRUM® OIL CONTAINERS

to store, identify, transport and dispense lubricants. They offer users an excellent
way to keep lubricants free from dust, dirt, water and other machine-damaging
contaminants. They play an important role in the lubrication supply chain,
especially between bulk containers and top-off points, which industry experts
indicate to be the most common source of contamination.

PRODUCT SELECTION SPECIFICATIONS

O-ring
PUMP STORAGE LID
Temperature Range -40°F to 176°F
This multi-purpose lid allows rapid pouring of oils,
making it ideal for topping off machinery such as Material
Additives
to be pumped out of 2, 3, and 4 gallon containers. NOT SUITABLE FOR USE WITH FUELS OR SOLVENTS

CONTAINERS – 2, 3, 4 GL (8, 11, 15 L)

1" NOZZLE LID These robust and durable containers feature a wide
opening for rapid no-spill filling and will fit any lid.
areas where higher flow is required. The containers are semi-transparent with graduated
markings along the side making lubricant level easy to

label to provide easy identification of lubricant type.

1/2" NOZZLE LID HAND PUMP

I
460 or where precise pouring is required. applications such as gearboxes, lathes, and milling

mate with a 2, 3, or 4 gallon container.

1/4" NOZZLE LID BREATHER VENT

filler holes. with lid color or to use as a secondary color option (ex.
for identifying viscosity grade, lubrication frequency, or

SELECTION CHART—LIDS SELECTION CHART

Dark Model No. Description
Description Yellow Red Blue Green Black Orange Purple Gray Tan
Green
34460 2 gl container (8 l)
Pump Storage Lid 34430 34431 34432 34433 34434 34435 34436 34437 34438 34439
34461 3 gl container (11 l)
1" Nozzle Lid 34420 34421 34422 34423 34424 34425 34426 34427 34428 34429
34462 4 gl container (15 l)
1/2" Nozzle Lid 34410 34411 34412 34413 34414 34415 34416 34417 34418 34419
34463
1/4" Nozzle Lid 34400 34401 34402 34403 34404 34405 34406 34407 34408 34409
Breather Vent 24011 24012 24013 24014 24010 24015 24016 24017 24018 24019

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 H8

SPECTRUM® OIL CONTAINERS CAPACITY

OIL CONTAINERS gallon

(8 liters)
gallon
(11 liters)
gallon
(15 liters)

Easy twist open

& close nozzle to Durable carry
control flow rate handle for ease of
transporting
Color
coded on/off
breather vent

Contents label
indicates product
in container

Front & back

handles for
easy pouring

Ergonomically
contoured Semi-
container to fit transparent
forearm container w/
English & metric
graduations

that use color coding to ensure the correct lubricant is used

in the right piece of equipment, and in the proper location.

for effective lubrication management from storage to point of

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 H9

SPECTRUM GREASE IDENTIFICATION PRODUCTS

Too often the wrong grease is put into the wrong piece of equipment, which can cause an incompatibility problem that can
s

Grease Gun Bands Grease Fitting Washers Grease Fitting Caps

Color grease gun bands slide over standard Color grease fitting washers are available in two sizes
grease guns and do not slip after being to fit 1/8" NPT or ¼-28 grease fittings. grease fittings to seal out dirt and
installed. Color code grease guns to match
grease fitting caps and/or washers on in place during servicing.
equipment to avoid cross-contamination and
mis-application of grease.

SELECTION CHART
Red Orange Yellow Green Blue Purple
Buna-N Grease Gun Band 37038 37056 37036 37037 37039 37044
Buna-N Washer 37030 — — 37029 37031 —
Buna-N Washer 37034 — 37032 37033 37035 —
Grease Fitting Cap 37022 37057 37020 37021 37023 37040
Grease Fitting Cap 37026 37058 37024 37025 37027 37041

RIGHT PRODUCT –
grease guns to ensure that
the correct type of grease is
used at each grease point.

RIGHT LOCATION –
color washers and/or caps
to all grease points to avoid
cross contamination and
misapplication.

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 H10

SPECTRUM OPTO-MATIC COLLARS

lubricant type. Color-code constant level oiler

to match lubricant dispensing containers, such
®, to avoid cross-contamination and
misapplication of lubricant.

FEATURES

SELECTION CHART
Model No. Color
37050 Yellow
37051
37052
37053

Products that use color coding to ensure the correct lubricant

is used in the right piece of equipment, and in the proper

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H11

INDUSTRIAL FAST FUNNEL®

stock, they can be used with most lubricants and liquids and are designed to fit
a wide variety of orifices as small as ¾" diameter.

FEATURES

SELECTION CHART
Model Quantity of Total No. of
Description
No. 3-Packs Funnels
36990
36991 12 36
36992 288 864
36993

2.75" 4.25"

2.75"

4.25"
5.625"

9.00"

Top View

0.375"

Top View
S F

0.375"
h fl b d h d l
L F Fast Funnels by cutting at the preprinted lines.

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 I1

OIL ABSORBENTS
EN
PERFORATED ROLLS
Perforated rolls are ideal for leaks, drips and overspray while allowing for more
surface area coverage than pads. Perforated every 30" for quick and easy tearing.
These lint-free rolls will not contaminate your equipment and they are tough
enough for foot traffic.
Part Package Absorption Package
Absorbency Size
Number Size Capacity/Package Weight
30178
30181 Oil Only 30" x 150' 1 roll 50 gal. 33 lbs.
30183 Camo 30" x 150' 1 roll 52 gal. 35 lbs.

ORGANIC CORN COB SOCK

The corn cob socks are ideal for use around leaking machines or ones that

Organic corn cob provised superior absorbency.

Part Package Absorption Package
Absorbency Size
Number Size Capacity/Package Weight
30185

ABSORBENT PADS

everyday leaks and spills. They have a HELPFUL TIP:

perforation down the middle, allowing
you to take what you need. Universal absorbents will
The dimple pattern speeds wicking absorb most fluids (oil,
of liquid throughout the pad faster coolants, water, etc).
and provides durable construction to Oil only absorbents will only
prevent tearing during clean-up. absorb oil. Camo absorbents
Part Absorption Package will absorb most fluids (oil,
Absorbency Size Package Size Capacity/Package coolants, water, etc) and are
Number Weight
30177 ideal for foot traffic.
30180 Oil Only 16" x 20" 100 pads 30 gal. 20 lbs.
30184 Camo 15" x 19" 200 pads 32 gal. 19 lbs.

DRUM TOP PADS

topper pads. They keep drum tops clean and grime free. The 55-gallon drum topper pads
contain two pre-cut bung holes making placement of pad and drum access easy.
Absorption
Part Number Absorbency Size Package Size Package Weight
Capacity/Package
30179
30182 Oil Only 22" dia. 25 pads 7 gal. 6 lbs.

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 J1

INTRODUCTION TO GRAVITY FEED OILERS

The purpose of gravity feed lubrication is to provide a DRIPͳFEED OILERS:

reliable and continuous supply of oil to bearings, gears, reservoir mounted in a convenient position for filling, while
chains, and other rotating or moving machinery components. allowing the piping to be connected to the point of lubrication.
Typically the rate of feed, to each lubrication point, is

through piping, by means of gravity, to the point of addition, manifolds can be used with drip-feed oilers to supply
lubrication. These systems can also consist of a number of lubricant to multiple points.
manifolds or distribution centers from which oil is directly
CHAIN OILERS: Chain oilers automatically apply a film of
lubricant to chains, gears, slides, irregular surfaces or out-
lubrication is an alternate means of lubricating machinery of-the-way oscillating parts. They greatly reduce link wear,
components rather than using automatic systems such as stretch, friction, rust, and corrosion. Chain oilers are similar
centralized lubrication. The method of employing gravity in operation to drip-feed oilers however; they contain an
feed lubrication consists of drip-feed, chain, and wick feed
lubrication. are available in a variety of styles for both lubricating and
cleaning purposes of the chain.

WICK FEED OILERS: Wick feed oilers combine gravity feed

with capillary action to provide a constant rate of oil to the
lubricating point, regardless of fluid level in the reservoir.
The capillary action is provided by the use of various wick
sizes. The rate of feed is adjusted with the use of different
wick sizes or viscosity of oil.

without the high cost. They provide a simplistic, yet reliable

method, of keeping component parts of industrial machinery
lubricated. Trico offers a wide range of gravity feed oilers
for lubricating single or multiple points and for use in
conjunction with brush applicators.

on drying machine washing drum

Chain oiler lubricating a chain on a trommel screen

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 J2

GRAVITY FEED OILERS

SPECIFICATIONS—KG
The gravity feed oilers work in a Max. Operating Temp. 250°F Continuous
wide range of industrial lubricating Reservoir
applications. The rate of oil feed Oil Sight
is adjustable and a lock ring
Gaskets
or gear lubrication, the gravity Materials
feed oilers provide dependable Finish
lubrication in the most demanding Needle Valve
environments.
37016 SELECTION CHART—KG
FEATURES Model Dimensions (in.)
Capacity Connection
No (NPT) A B
provides easy to use on-off 37011 1 oz. 1/8 1-5/8 3-1/4
control, and a flushing option to 37012 1 oz. 1/4 1-5/8 3-1/4
avoid dry start-ups
37013 2.5 oz. 1/8 2-1/8 4
37014 2.5 oz. 1/4 2-1/8 4
proper operation when used with
tight or high speed bearings 37015 5 oz. 1/8 2-5/8 4-5/8
37016 5 oz. 1/4 2-5/8 4-5/8
connections provides long life 1 7/16 37017 5 oz. 3/8 2-5/8 4-5/8
and leak proof design 37018 10 oz. 1/4 3-1/8 5-3/8
37019 10 oz. 3/8 3-1/8 5-3/8
KG
SPECIFICATIONS—KL
sight chambers operate Max. Operating Temp. 165°F Continuous
continuously at 250°F Reservoir
Oil Sight
corrosion resistance
Sight Gaskets
Materials
KL Finish
Needle Valve
reinforced ribs for long life
30325
and impact resistance SELECTION CHART—KL
Model Dimensions (in.)
Capacity Connection
No (NPT) A B
30322 2 oz. 1/8 1-15/16 3-1/16
30323 2 oz. 1/4 1-15/16 3-1/16
30324 4 oz. 1/8 2-5/16 3-7/8
30325 4 oz. 1/4 2-5/16 3-7/8
30326 4 oz. 3/8 2-5/16 3-7/8

1 7/16
30327 8 oz. 1/8 2-5/8 4-15/16
30328 8 oz. 1/4 2-5/8 4-15/16
30329 8 oz. 3/8 2-5/8 4-15/16

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 J3

ATLAS GRAVITY FEED OILERS

where a large oil capacity is needed and an adjustable rate

brass assembly provides long life in high vibration applications.

bearing or machinery lubrication. The adjustable drip rates are

easily set and controlled with a lock ring for maximum versatility.

FEATURES
providing service in temperatures to 250°F

applications to 165°F

control, and a flushing option to avoid dry start-ups

mounting with 3/4-16 mounting stud and 1/4˝ tubing

31543 32117

and leak proof design

SELECTION CHART —AL

Model No. Connection Dimensions (in.)

Capacity
Glass Acrylic (NPT) A B
31517 31416 1 pt. 3/8 4-7/16 4-5/16
31518 31417 1 pt. 1/2 4-7/16 4-5/16
31543 31432 1 pt. 1/2 4-7/16 7-5/8
31581 31480 2.5 qt. 1/2 5-11/16 9-3/4
1 7/8
— 31481 1 gal. 1/2 5-11/16 14-13/16
1 3/8

SPECIFICATIONS
SELECTION CHART—ACL
°F Continuous
Max. Operating Temp. °F Continuous 1/4˝ tube connector furnished.
Reservoir Model No. Mounting Dimensions (in.)
Capacity
Glass Acrylic Stud A B
Oil Sight 32117 32016 1 pt. 3/4-16 4-7/16 5-5/16
Gasket 32133 32032 1 qt. 3/4-16 4-7/16 8-11/16
Material 32181 32080 2.5 qt. 3/4-16 5-11/16 10-13/16
Finish — 32081 1 gal. 3/4-16 5-11/16 15-7/8
Needle Valve

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 J4

PC OIL CUP

15/16

31141
PC

PC oil cups serve a dual purpose of providing a small oil SPECIFICATIONS

reservoir or being used as an oil gauge. The PC oil cup is ideal Max. Operating Temp. 165°F Continuous
for applications where it can be directly mounted to a bearing
housing, gear box or any other industrial equipment that Reservoir
requires lubricant. Material
Finish

FEATURES
SELECTION CHART
Model Connection Dimensions (in.)
impact resistance Capacity
No (NPT) A B
31121 2 oz. 1/8 1-15/16 3-1/16
and leak proof design
31122 2 oz. 1/4 1-15/16 3-1/16
31141 4 oz. 1/8 2-5/16 3
31142 4 oz. 1/4 2-5/16 3
31143 4 oz. 3/8 2-5/16 3
31181 8 oz. 1/8 2-5/8 4
31182 8 oz. 1/4 2-5/8 4
31183 8 oz. 3/8 2-5/8 4

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 J5

VARI-FEED WICK OILERS

SPECIFICATIONS
Max. Operating Temp. 165°F Continuous
Reservoir
Oil Sight
Sight Gaskets
Wicking Wire Cored Cotton
Material
Finish
31042
30842
30942 30742
SELECTION CHART—N, NS
Model No. Connection Dimensions (in.)
Vari-Feed wick oilers are used to provide a controlled Capacity
Type N Type NS (NPT) A B
amount of oil to a bearing or other machinery part.
The principle of delivery combines gravity feed with 30742 30842 4 oz. 1/4 2-5/16 3
capillary action in the wick to provide a constant feed 30782 — 8 oz. 1/4 2-5/8 4
rate of oil regardless of the fill level in the reservoir.
Feed rate is determined by the viscosity of the oil and
the type of wick being used. SELECTION CHART—NA, NAS
Two styles of operation are available depending on the Model No. Dimensions (in.)
application. When continuous delivery is required the N Connection
Type Capacity
Type NAS (NPT) A B
NA
have a filler cap with gasket that stops oil delivery 30942 31042 4 oz. 1/4 2-5/16 3-1/4
— 31082 8 oz. 1/4 2-5/8 4-5/16
threaded air vent is opened allowing oil to flow.
REPLACEMENT WICKS
FEATURES
Model
Length Description Thickness
No.
changing to a different wick
30701 White - Very Fast Feed Wick 3 mm
30702
wick speeds is included with each oiler 30703 1-3/8"
30704
30705*
when cap is in vent position
*Contains 100 pieces of white/blue wicks

indication of oil flow

life and leak proof design

1 1/32 1 1/32
2 1/8 2 1/8

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 J6

D & DE FULL FLOW DISPENSERS

Trico full flow dispensers are used to lubricate bearings, chains, and other
machinery parts when remote valves or manifolds are used. This allows
for easy access to the oil reservoir when the valve or manifold is located
in a difficult to reach spot. These dispensers are also used in applications
where multiple point lubrication is required from one reservoir of oil.
With heavy wall acrylic or heat resistant glass reservoirs, and all brass

requiring automatic control of the oiler, solenoid versions are available.

FEATURES

versatility

°
glass reservoirs operate in temperatures to 250°F.

SPECIFICATIONS
°F Continuous
Max. Operating Temp. °F Continuous

Reservoir

Gasket
Material
Finish

Solenoid
1 13/16
3 1/4
Needle Value

SELECTION CHART—DE

SELECTION CHART—D Model No.

Capacity
Mounting Dimensions (in.)
Glass Acrylic Stud A B
Model No. Mounting Dimensions (in.) 35572 35573 1 pt. 3/4-16 4-7/16 3-5/16
Capacity
Glass Acrylic Stud A B 35574 35575 1 qt. 3/4-16 4-7/16 6-3/16
35562 35563 1 pt. 3/4-16 4-7/16 4-5/16 35576 35577 2.5 qt. 3/4-16 5-11/16 8-5/16
35564 35565 1 qt. 3/4-16 4-7/16 7-3/16 — 35579 1 gal. 3/4-16 5-11/16 13-5/16
35566 35567 2.5 qt. 3/4-16 5-11/16 9-5/16
— 35569 1 gal. 3/4-16 5-11/16 14-5/16 SOLENOID VOLTAGE HOW TO ORDER
Designator Voltage
ACCESSORIES number to specify the correct
voltage on solenoid versions.
document.

Other Voltages and Frequencies Available. Consult Factory.

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 J7

V SERIES VALVES & VM MANIFOLDS

V series valves are used with full flow dispensers

where feed rate adjustment is desired at the point
of lubrication.

dispensers and allow Trico applicators to be

mounted directly to them. With adjustable adapters
and integral needle valves, these manifolds allow
easy setting at the point of lubrication.
35584
30176

FEATURES
contamination at the valve seat SPECIFICATIONS
°F Continuous
Max. Operating Temp. °F Continuous

allow easy setting of the desired drip rate Oil Sight

Gasket
long life and leak proof design
Packing Gland
Material
Finish
A Needle Value
A
CC B
B
SELECTION CHART—V SERIES VALVES
1/4 Tube Connector Furnished

225/8
5
Model No. No. of Dimensions (in.)
225/8 Mounting
5 8
8
Valve
Glass Acrylic Outlets Stud A B C
V 30171 30271 1 1/4-20 2 5/8 —
11
11/16
16
V
30172 30272 2 1/4-20 2-11/16 31/32 —
30174 30274 4 1/4-20 4-1/16 1-21/32 —
30176 30276 6 1/4-20 5-7/16 5/8 3-7/16

SELECTION CHART—VM MANIFOLDS

1/4 Tube Connector Furnished
Model No. No. of Dimensions (in.)
Mounting
Valve
Glass Acrylic Outlets Stud A 3 3/4 1/4
allows
adjustment
35582 35592 2 1/4-20 — for wear
and height. 2 1/8
35584 35594 4 1/4-20 6
35586 35596 6 1/4-20 10 2 2

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 J8

ST SERIES VALVES & S SERIES APPLICATOR

SPECIFICATIONS
Max. Operating Temp. 200°F Continuous

with full flow dispensers Oil Sight

where feed rate adjustment
is desired at the point of Gasket
lubrication. When variable Packing Gland
operating conditions require Material
frequent adjustment, the
large, knurled knob simplifies Finish
setting the desired feed rate. 32404 Needle Value

FEATURES
2
11/16
SELECTION CHART
minimizes contamination at the
valve seat Model No. Connection (NPT)
Sight Position
Glass Plastic In Out
installation 3 1/16
7/16 32404 32408 1/4

resistant glass sights allow easy

setting of the desired drip rate

construction provides long life

and leak proof design

components resists corrosion

S SERIES APPLICATOR BRACKETS

allows 2 2–+ 1/4
1/4
Trico applicators in remote mounting applications. adjustment
for wear
These brackets are used with full flow dispensers. and height.

221/8
1/8

FEATURES 36024

installation SELECTION CHART

Mounting Hole
Model No. Gang
Diameter (in.)
36024 1 17/64

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 J9

APPLICATORS
EVEN-FLO® APPLICATORS SELECTION CHART (1/8 NPT connections)
1/8 NPT The unique internal reservoir design
of these applicators allow uniform Model
dispensing of oil for chain lubrication. Bristle Type
No.
225/16
5
They are capable of handling a wide 36051 Nylon
16

36054
provide long life and excellent cleaning capability
Oil Flow
in harsh environments. Nylon and stainless steel 2
models rated to 160°F.

EVER-LAST® APPLICATORS SELECTION CHART (1/8 NPT connections)

construction to provide long life in the most
Model
No. Width (in.) 225/16
5
16 225/16
5
16

they may be trimmed to fit the exact size of chain

and eliminate uneven wear of the applicator or 36033 1-1/4
36036 2 111/4
1
4 2
cover and felt plate, the mechanical motion of
the chain movement sets up a pumping action in
the applicator. Temperature rating of 200°F.

ROUND BRUSH APPLICATORS SELECTION CHART (1/8 NPT connections)

Trico round brushes are used in applications
Model No. Size (in.) Bristle Type
requiring broad contact surfaces for lubricating
and cleaning. They offer even oil distribution 36039 5/8 Nylon
2 25/16
on the wearing points of chain. 2 25/16
5 5

36042
16 16

models provide long life and excellent cleaning

36045 1 Nylon
capability in harsh environments. Nylon and 11 5/8
5

stainless steel models rated to 160°F. 36048 8

ROTARY APPLICATORS REPLACEMENTS—BRUSHES

Trico rotary applicators are used to lubricate and clean
Model No. Description
brush, they provide chain driven cleaning or lubricating 36090
at the speed of the chain. They may be mounted in any 36093
orientation to the chain, but when located under the
chain they are only used for cleaning. Nylon brushes rated for
temperatures to 250°F and stainless steel models rated to 400°F.

˝
3/4
1/2 1/2

1/2
3 1/4 3 1/4
3 3/4

3/4 3 3/4 3
3/4 3

Model No. Bristle Type Model No. Bristle Type Model No. Bristle Type 5/16-18

36072 Nylon 36084 Nylon 36078 Nylon 5/16

36075 36087 36081

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 K1

INTRODUCTION TO GREASE LUBRICATION

GREASE BASICS

G rease is a dispersion of solid or semi solid additives, sometimes called soaps or thickeners. The purpose of grease is to
lubricate moving parts while the thickener acts as a sponge, under pressure, to release the base fluid when needed.
Typically, greases are used when oil cannot adequately stay in place due to design considerations. They may also be used
when it is desirable to seal out contaminants, prevent lubricant squeeze out, and resist high temperatures.
There are several methods of applying grease to the point of lubrication. The most common forms are manual, single point, and
automatic/centralized lubrication. Trico offers single point lubricators.

TYPES OF SINGLE POINT LUBRICATORS (SPL)

bearing, over a period of time. These devices are usually mounted in the port that a Zerk fitting occupies. They may be driven
mechanically, electrically, pneumatically or by a chemical reaction process. Typically,
the user sets the dispense rate to meet the requirements of the bearing based upon its
size, type, speed, and orientation.
Trico offers three different types of single point grease lubricators.
Mechanical—
Electro-Chemical—
producing expandable gas that generates pressure against a piston.
Electro-Mechanical—
a small gearbox to drive a cam that activates a piston pump while ejecting a fixed
amount of grease.

WHY USE SINGLE POINT LUBRICATORS

When selected and used properly, single point grease lubricators
can solve maintenance and reliability problems. The following
points outline where single point lubricators might be advisable
to use:

achieve superior lubrication at low unit cost

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 K2

STREAMLINER® ELECTRO-MECHANICAL GREASE DISPENSERS

lubrication and cut lubrication costs with its advanced electro-mechanical

microprocessor control system, allowing operating pressures up to 280

from half to 12 months. They are ideal for use in remote and multi-point
applications. When used with Trico’s distribution block a single unit can

consists of one of six standard greases.

is rated to be used in hazardous locations.

STREAMLINER M • High Pressure

Variable feed rate with electro-mechanical drive • Multi-point lubrication
• Refillable
• Immediate stop/start

point lubrication
HAZARDOUS AREA
the following requirements:

ADJUSTMENT GUIDELINES
Rating Description

Class 1
Dispensing Dispensing
Bearing Shaft Diameter 125cc 250cc
Equivalents Equivalents Where ignitable concentrations
121–305mm (4-¾" ~ 12") — — ½ mo. 16.6cc/day of flammable gases,vapors
and liquids are not likely to
105–120mm (4-⅛" ~ 4-¾") ½ mo. 8.3cc/day 1 mo. 8.3cc/day exist under normaloperating
conditions.
88–104mm (3-½" ~ 4-⅛") 1 mo. 4.2cc/day 2 mo. 4.2cc/day

79–87mm (3-⅛" ~ 3-½") 2 mo. 2.1cc/day 3 mo. 2.8cc/day

63–78mm (2-½" ~ 3") 3 mo. 1.4cc/day 6 mo. 1.4cc/day

49–62mm (2" ~ 2-½") 6 mo. 0.7cc/day 12 mo. 0.7cc/day

25–48mm (1" ~ 2") 12 mo. 0.3cc/day — —

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 K3

STREAMLINER® ELECTRO-MECHANICAL GREASE DISPENSERS

SPECIFICATIONS
125cc (4 oz.) and 250cc (8 oz.)
Grease Pouch Capacity*
(replaceable)
Power Supply*
Max. Operating Pressure

Normal Operating Pressure

HELPFUL TIP:
Operating Temp. Trico provides a wide range of
adapters, mounting brackets, tubing,
Dispensing Rates 1, 2, 3, 6, 12 and half month
and distribution blocks for remote
Lube Cycle
and multi-point installations. Please
Dispensing Volume .347 cc/cycle see Streamliner Electro-Mechanical
Dispensing Accuracy Accessories document on page K5.

SELECTION CHART—UNITS
125cc Reservoir 250cc Reservoir Description Connection
33347 33348
33372 33371

Streamliner MS unit also available PART NUMBERS—MS SERIES

Model No. Capacity Units/Case
in addition, is capable of operating only when the equipment is running.
33366

SELECTION CHART—SERVICE PACK

125cc 250cc Grease Type NLGI # Thickener Type
Reservoir Reservoir
33349 33356
33350 33357
33351 33358 0
33352 33359 2
33353 33360 2
33354 33361
Custom grease filling is available. For specific terms and conditions please contact

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 K4

STREAMLINER® M 500CC GREASE DISPENSER

for multi-point lubrication and the lubrication of large size bearings. The larger reservoir volume
minimizes labor cost associated with the more frequent grease cartridge replacement that occurs
with the 125cc and 250cc units.
The grease is supplied in a customized 500cc grease pouch. The grease pouch and battery pack

either a standard alkaline battery pack or high performance lithium battery pack, depending on the
requirements of the application (see battery selection guide).

control system, which delivers an operating pressure of 280 psi. The lithium battery pack allows
you to achieve higher pressures which makes the unit ideal for multi-point lubrication. When used
with Trico’s distribution block a single unit can lubricate up to eight lubrication points.

FEATURES SPECIFICATIONS
Grease Pouch Capacity 500cc (replaceable)
Power Supply

and 24 months Max. Operating Pressure 800 psi

Normal Operating Pressure 280 psi
Operating Temperature

Dispensing Rates 12, 18, 24 months

Lube Cycle

a possible mode change from an accidental press of a keypad BATTERY SELECTION GUIDE
during unit operation. Alkaline Lithium
Operating Temp. 14°F to 122°F -40°F to 140°F
SELECTION CHART—UNITS Back Pressure
Model No. Description Connection Multi-Point
33410 Capability
Remote Distance

SELECTION CHART—SERVICE PACK

Alkaline Lithium Grease Type NLGI # Thickener Type HELPFUL TIP:
33412 33418 2
The new P/N 33410 grease dispenser
33413 33419
utilizes a new style of grease pouch
33414 33420 that threads directly into the pump.
33415 33421 These part numbers are listed in the
33416 33422 2 chart to the left. The new service packs
33417 33423 are not interchangeable with P/N 33306
Custom grease filling is available. For specific terms and conditions please grease dispenser.

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 K5

STREAMLINER® ELECTRO-MECHANICAL ACCESSORIES

Trico provides a wide range of adapters, mounting

brackets, tubing and distribution blocks for remote and
multi-point installations.

ACCESSORY ITEMS
Model No. Description
33401
33402
33403
33404
33405

DISTRIBUTION BLOCK
Model No. Description
33381 4 outlet
33382 6 outlet
33383 8 outlet

to lubricate up to eight lubrication points

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 K6

STREAMLINER®DC ELECTRO-CHEMICAL GREASE DISPENSERS

maintenance professionals the ability to keep equipment

properly lubricated. The key to the high degree of reliability

generating power source. The power source generates gas

that creates a consistent pressure on a piston which gradually
and continuously dispenses the lubricant contained in the
chamber.

complete control over the amount of lubricant being applied.

The transparent housing provides visual confirmation of the SPECIFICATIONS
Grease Capacity 30, 60, or 125 cc
is all that is needed to see just how much lubricant is left in
the cartridge. Power Generation
Working Pressure
allows for installation in almost any place and any position, Dispensing Quantity 0.08 – 8.3 cc/day
even under water. Operating Temperature -4°F to 131°F (-20°C to 55°C)

FEATURES

Seven Standard Greases

inventory costs, less units to have available

level
Thread Size
and water - submersible in any direction
SELECTION CHART
Model Model Model NLGI Thickener
Grease Type
30 cc 60 cc 125 cc # Type

33902 33922 33942 2 Complex

33903 33923 33943 2 Complex

33904 33924 33944 2

100 Complex

33905 33925 33945 2 Complex

33906 33926 33946 2

220 Complex

33907 33927 33947 1.5 Complex

33908 33928 33948 2 Polyurea

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 K7

STREAMLINER® ELECTRO-CHEMICAL GREASE DISPENSERS

to have precise amounts of grease delivered to critical machine parts and are a
cost-effective alternative to fully integrated lube systems or manual lubrication.

months and are controlled by a microprocessor to ensure reliable and predictable

lubricant delivery.

STREAMLINER V
Variable feed rate with electro-chemical drive

• Inert gas generation

• Economical reservoir capacity
and less disposal • Immediate stop/start
• Disposable

SPECIFICATIONS—V SERIES
Operating Temp. -4°F to 140°F
Max. Working Pressure 80 psi
Dispensing Rates 1, 2, 3, 6, 12 months, and purge
Grease Capacity 250cc
Thread Size 3/8" NPT
Anti-Explosive Certi Grade

SELECTION CHART ACCESSORY ITEMS

Model Model Model No. Description
Grease Type NLGI # Thickener Type
125cc 250cc
33400
33333 33340
33334 33341
33335 33342
33336 33343
33337 33344
33338 33345
Custom grease filling is available. For specific terms and conditions please contact a Trico

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 K8

STREAMLINER® S GREASE DISPENSER

grease to the lubrication point. The unit has a double spring design at the
bottom of the grease dispenser, which pushes the grease upward into a
grease intake orifice, then down a guide tube and into the lubrication point.
This design provides a more uniform dispensing pressure, prevents hardening
of the grease, and allows the grease dispenser to completely empty its
contents.

FEATURES
Five different control settings by simply turning the valve position indicator
located on top of the grease dispenser

Clear reservoir for easy viewing of grease levels

SPECIFICATIONS
Grease Capacity 100 cc (90 grams)
Operating Temperatures -10°F – 250°F (-23°C – 121°C)
Thread Connection 1/4" NPT
Suitable Greases
Spring Force 15 psi

SELECTION CHART—UNIT RECOMMENDED CONTROL SETTINGS

Model No. Description Bearing Shaft Diameter
33392 Operating Condition
Bearing Type
Regardless of RPM 1 2 3 4

Bearing Shaft Diameter Over 2 in or 50 mm

Operating Condition
Bearing Type
Under 1,000 RPM 1 2 3 4
1,000–3,000 RPM 3 3 4 4
Over 3,000 RPM 4 4 5 5
Control setting: 5 highest–1 lowest

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 K9

STREAMLINER® MECHANICAL GREASE DISPENSERS

grease to critical machine parts. They are a cost-effective

alternative to fully integrated lube systems or manual
lubrication. The grease dispensers are ideal for industries
where high volumes of moisture, accelerated temperatures
and contamination are present. Their simplicity in operation
insures dependability and ease of service.

STREAMLINER GL-P
Mechanical – spring loaded

well in high vibration applications

for maximum versatility

SPECIFICATIONS—GL-P SERIES
Max. Operating Temp. 212°F
• Refillable
Spring Force
• Versatile and heavy (15 psi) included
with each model
Grease Capacity 2–1/2 ounces
Thread Size 1/8", 1/4", 3/8", and 1/2" NPT
Suitable Greases

PART NUMBERS—GL-P SERIES

Model No. NPT Spring Force
33301 1/8
33302 1/4 and heavy spring
33303 3/8 included with each
model
33304 1/2

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K10

GREASE METER

grease causing a shortening of bearing life and often results in costly

of grease dispensed from the grease gun to the equipment bearing.

can be started. The amount of grease dispensed is displayed on a digital

screen and can be expressed in cubic centimeters, grams, ounces, or

to bearing manufacturer’s recommendations. This will increase the life

of the bearing and reduce the number of stoppages.

FEATURES

ounces, or fluid ounces

indication

SPECIFICATIONS
Housing Material
Seals
goes into the right piece of equipment.
Working Pressure
Flow /min
3

Accuracy
Display
Battery Type
Suitable Greases
Auto Shut Off 1 min
Weight .66 lb (.3 kg)
Connections 1/8" NPT
SELECTION CHART—GREASE GUNS
Model No. Description
SELECTION CHART 36680
Model No. Description 36681
39350 36682
36683

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 L1

INTRODUCTION TO CENTRAL LUBRICATION

SINGLE LINE RESISTANCE SYSTEMS Common applications are shown below. These are found on punch
Trico central lubrication products are commonly known as presses, milling machines, printing presses, injection molding
machines, textile machinery, and all types of machine tools.
industry where reliable oil lubrication is required. The basic
principles of these systems are:

Ball Bearings Plain Bearings

lubrication point

apportion oil delivery

Flat Slides Cylindrical Slides

POSITIVE DISPLACEMENT
INJECTION SYSTEMS
Trico offers a line of products that complement the single line
Ball Bearing Slides Cams
a piston dispenses a pre-set amount of oil at each cycle of
the pump. These systems do require that different pumps be

tubings are interchangeable between the two systems.

Gears Chains

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 L2

BASIC TYPES OF SYSTEMS

MANUAL PUMPS AUTOMATIC CYCLIC PUMPS CONTINUOUS PUMPS

These single-shot systems use a For those who need automatic lubrication For large lubrication requirements a
manually actuated pump for applications on an intermittent basis, a cyclic system continuous system should be used. These
where infrequent lubrication is required. is required. Cost for these systems are systems are commonly used on equipment
economical and vary based on the type with a high number of lubrication points.
FEATURES of control used to regulate the lube
interval and capacity of the reservoir. FEATURES
and operation
FEATURES

between lubrication
lubrication points

re-circulating systems
lubrication points

meter meter units Continuous pumps use control units

units to apportion the amount of oil at to apportion the amount of oil at each to apportion the amount of oil at each
each lubrication point. lubrication point. lubrication point.

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 L3

POSITIVE DISPLACEMENT INJECTORS

individual points with specific amounts of oil. There are 6 output sizes to

and fittings.

HOW TO ORDER
1. For each lubrication point, select the appropriate Positive

simplify installation.
15

reservoir capacities is available for both pumps.

Outlet Thread

88
PDI SELECTION CHART
Output Volume
Model No. 5.8 (2)
(cc/cycle)
0.06
15
0.10 2 places
0.16
(Note:
0.20
0.30
0.50
PDI SPECIFICATIONS
Inlet Thread Size
Outlet Thread Size
MANIFOLDS SELECTION CHART Operating Pressure
Dimensions (mm) Pump Required
Model No. No. of Outlets Oil Viscosity
A B
2 47 37
3 62 52 MANIFOLD SPECIFICATIONS
4 77 67 Connection Port Thread Size No. of Ports
5 92 82
6 107 97

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 L4

PUMPS FOR PDI SYSTEMS

PUMP SELECTION CHART

Model Reservoir Oil Delivery Interval Time
Pump Type
No. Capacity (liters) Time Between Cycles
3
6
1–999 sec 1–999 minutes
8
Controls
20
3
Pump 6
8
Controls 20

227
190 170

275

PUMP SPECIFICATIONS
PE-34 and PE-44 Series
Motor Voltage
220-1–50/60 Optional
Pump Type
Maximum Pressure
Maximum Flow 100 cc/min
Output Connection 5/16-24 (f)
Seals
Oil Viscosity

(Note:

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 L5

PM-10 & 20 SERIES MANUAL CYCLIC PUMPS

the leverage of the pump handle enables the unit to

deliver a higher pressure than most models, providing
the ability to lubricate points having some back pressure.

release of the handle using spring discharge to assure

the correct amount of lubricant is applied. These pumps
are commonly used with meter units in single or multiple
point applications. Common applications include punch
presses and milling machines where infrequent but
reliable lubrication is required.

FEATURES

SPECIFICATIONS
Reservoir Material
150 (8 cc) Pump Type
100 (8 cc)

Output Connection 5/16-24

Seals
Operating Temp. 32–120° F
110 (8 cc)

200 (8 cc)

SELECTION CHART
Pump Output Pressure Capacity
Model No.
Type cc/stroke (PSI) (cc)
Vertical
155
8 200 450
40 - 80 136
70
8 550
(average)
70
8 550
(average)
126
126 110

80
ACCESSORIES

(Note:

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 L6

PE-10 & 12 SERIES AUTOMATIC CYCLIC PUMPS

are used. These durable pumps provide long life and

trouble-free service. With variable lubricant outputs and a
choice of cycle times, they offer excellent versatility in many

simplifies setting the lubricant delivery output. These pumps

are used with meter units in multiple point applications.
Common applications include punch presses, milling
machines, and other machine tools.

FEATURES

lubricant level is low

HELPFUL TIP:
For assistance on designing a central
200
130 lubrication system, visit our website
175
at www.tricocorp.com/technical/
central-lub-worksheet.aspx.

225
SELECTION CHART
Interval Time Minimum Maximum Low
Output
Model No. Between Output Output Level
(cc/cycle) Cycles (min.) (cc/hour) (cc/hour) Switch
3 60 120
5 36 72
(Note:
10 18 36
No
15 12 24
SPECIFICATIONS 30 6 12
Reservoir Capacity 60 3 6
Motor Voltage 110-1–50/60 3–6 3 60 120
Pump Type 5 36 72
Maximum Pressure 10 18 36
Yes
Output Connection 5/16-24 (f) 15 12 24
Seals 30 6 12
Operating Temp. 32–120° F 60 3 6

ACCESSORIES

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 L7

PE-20, 22, & 24 SERIES AUTOMATIC CYCLIC PUMPS

FEATURES
PE-20 Series

up to 60 minutes

PE-22 Series

up to 60 minutes

with fewer than 50 points. These pumps are ideal for punch presses
and machine tools where small and consistent amounts of lubricant
are required. These pumps are used with meter units in multiple
point applications.

SPECIFICATIONS PE-24 Series

Reservoir Capacity

Motor Voltage up to 180 minutes

220-1-50/60 Optional
Pump Type

Maximum Pressure 200 cc/min

Output Connection 5/16-24 (f)

Seals
Operating Temp. 32–120° F

SELECTION CHART 205

165
Low Level 172-180
Interval Time Minimum Low Alarm and
Model No. Output Between Output Level Pressure
Cycles (cc/hour) Switch Gauge 110

6 cc/cycle 6
No
15 cc/cycle 0 min. 15 255

6 cc/cycle to 60 min. 6
15 cc/cycle 15 Yes
3.33 cc/sec. Yes
Variable 1 min.
1.1
delivery time to 180 min.
(Note:
of 1-180 sec.

ACCESSORIES

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 L8

PE-30 & PE-32 SERIES AUTOMATIC CYCLIC PUMPS

FEATURES
PE-30 & PE-32 Series

for larger systems.

PE-30 Series

of 200 cc/min

3–999 minutes
PE-32 Series

of 250 cc/min
time interval between cycles is digitally controlled. With reservoir
3–999 minutes sizes up to 20 liters, these pumps can handle systems with up to

and injection molding machines. These pumps are used with

system pressure drops below set level, protecting against meter units in multiple point applications.
line or component failure
SPECIFICATIONS
Reservoir Capacity

Motor Voltage 220-1-50/60 Optional

Pump Type

Maximum Pressure

Output Connection 5/16-24 (f)

Seals
Operating Temp. 32–120° F

SELECTION CHART 225

195 170
Reservoir Intrval Time* Minimum
Model No. Capacity Reservoir
Material Output Between Output
(liters) Cycles (cc/hour)
3 Plastic
3.33 cc/sec.
6 Variable
255
delivery
8 time of
1–180 sec.
20 3–999
minutes .2
3 Plastic
4.17 cc/sec.
6 Variable
delivery
8 time of (Note:
1–999 sec.
20
ACCESSORIES

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800.558.7008
 L9

PE-40 & PE-50 SERIES CONTINUOUS SYSTEM PUMPS

FEATURES
PE-40 and PE-50 Series

is low

reservoir with sight gauge on 6, 8 and 20 liter reservoirs

for returning unused oil to reservoir

PE-40 Series
Trico’s continuous system pumps are designed for applications
where lubrication of critical components is needed on a system pressure drops below set level, protecting against
line or component failure
system control units, these pumps provide lubricant at flow rates
of 250 cc/min. Common applications include injection molding,
printing presses, punch presses, and milling machines. 225
205

SPECIFICATIONS
Reservoir Capacity

Motor Voltage 220-1-50/60 Optional

265

Pump Type
Maximum Pressure
Output Connection 5/16-24 (f)
140
Seals 160
Operating Temp. 32–120° F

SELECTION CHART
Model No. Pressure Reservoir Reservoir Output 339
Model No. (with
(standard) to tankreturn
port) Switch
Capacity Material Volume
(liters) (cc/min)
— 3 Platic
6
Yes
8
20
250
— 3 Plastic
6
No
8
20 (Note:

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 L10

METER & CONTROL UNITS

METER UNITS
Flow 5/16-24 x 5/16-24 x 1/8 NPT x M8 x 1.0 x M8 x 1.0 x 1/8 BSPT x
with all cyclic system Rate 5/16-24 1/8 NPT 1/8 NPT M8 x 1.0 1/8 BSPT 1/8 BSPT
electric and manual
Orfice pumps to provide 3/0 — — —
precise control of 00
the lubricant to each 0
1
spring loaded check
Check valve keeps air from 2
Valve entering the system 3
when lubricant is not 4
being supplied to the
Outlet 5
meter unit.

CONTROL UNITS
Control units are used Flow 5/16-24 x 5/16-24 x 1/8 NPT x M8 x 1.0 x M8 x 1.0 x 1/8 BSPT x
with all continuous Rate 5/16-24 1/8 NPT 1/8 NPT M8 x 1.0 1/8 BSPT 1/8 BSPT
system electric pumps 5/0 — — — —
Orfice to provide precise
4/0 — — —
control of the lubricant
to each lubrication 3/0 — — —
00 — — — —
flow is continuous, an 0 — — —
internal check valve is
not required. 1 —
2 —
Outlet 3 — — — —
4 — — — –
FLOW RATE CHART FOR 5 — — —
METER AND CONTROL UNITS

5/0 1 Continuous loss

METER AND CONTROL UNITS
Trico offers 8 different flow rates for meter units (3/0–5)
4/0 2 Continuous loss
and 10 for control units (5/0–5). These units are precisely
3/0 4 Continuous loss/Cyclic manufactured to accurately apportion oil at each point. To
00 8 Continuous loss/Cyclic the left is a chart that displays recommended flow rates for
0 16 Continuous loss/Cyclic different types of systems.
1 32 Cyclic/Continuous re-circulating The relative flow delivery indicates the difference in the flow
2 64 Cyclic/Continuous re-circulating rates of the meter and control rates. The smallest flow rate is
3 128 Cyclic/Continuous re-circulating unit will allow approximately twice as much flow as the next
4 256 Continuous re-circulating smaller size, within a lubrication system.
5 512 Continuous re-circulating

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 L11

FITTINGS

FITTINGS
Illustration New Model No. T1 T2 Illustration Model No. T1 T2
FC-1002 5/16-24 5/16-24 T1 5/16-24 5/16-24
FC-1008 5/16-24 1/8 NPT 5/16-24 1/8 NPT
FC-1000 1/8 NPT 1/8 NPT T2 1/8 NPT 1/8 NPT
T1 FC-1003 1/8 NPT 3/8-24 90°
FC-1004 1/8 NPT 7/16-24
FC-1005 1/4 NPT 1/8 NPT Illustration Model No. T1 T2
T1
FC-1006 1/4 NPT 7/16-24
T2
T2
FC-1007 1/4-28 Zerk 1/4-28 Zerk
45°

Illustration Model No. T1 T2

Thread FC-1014
Connector
FC-1015 T1
T2

90°
FC-1017

Illustration Model No. T1 T2

Illustration New Model No. T1 T2
5/16-24 1/8 NPT
FC-1009 5/16-24 5/16-24 T1 1/8 NPT 1/8 NPT
T1
FC-1012 5/16-24 1/8 NPT 1/8 NPT 1/4-28 Zerk
FC-1018 1/8 NPT 1/8 NPT
T2

T2

90°
Female
Thread
Connector
Illustration Model No. T1 T2
T1 1/8 NPT 3/8-24
T2 1/8 NPT 7/16-24
90° 1/4 NPT 7/16-24
SWIVEL FITTINGS
Illustration Model No. T1 T2 Illustration Model No. T1 T2

T1 T2
T2 T1

(male thread) 1/8 NPT 1/8 NPT

T1
Illustration Model No. T1 T2 T2

T1 T2

(Female thread)

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800.558.7008
 L12

FITTINGS
FITTINGS
Illustration New T1 T2 Illustration Model No. T1 T1
Model No.
T1 5/16-24 5/16-24
5/16-24 1/8 NPT
5/16-24 1/8 NPT
1/8 NPT 1/8 NPT
1/4 NPT 1/8 NPT T2

5/16-24 5/16-24
5/16-24 1/4-28 Zerk
Connector
3/8-24 1/8 NPT
1/8 NPT 5/16-24 Illustration Model No. T1 T2
T1 1/8 NPT 1/4-28 Zerk 3/8 NPT 1/8 NPT
3/8 NPT 1/4 NPT
T1 T2 1/2 NPT 1/8 NPT
1/2 NPT 1/4 NPT
1/2 NPT 3/8 NPT
3/4 NPT 1/4 NPT
T2

TN-12
Plastic Tubing

Tubing
Connections for or

Tubing 5/16-24 Female Threads

Connections
for Female
Threads

COMPRESSION FITTINGS
Model Model
Illustration Description Size Size
No. No.
— — —

5/16-24 TUBING - 12 FOOT LENGTHS

Illustration Material Model
Nut Tube Model Tube
No. Size No. Size
6 mm —
5/32 5/32 6mm
Nylon (4mm) (4mm)
— —

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800.558.7008
 L13

FITTINGS & HOSES

JUNCTIONS HOSES
Dimensions(in.)
No. of Model No. Diameter
Ports A B
6 8
12 14
2 J-02
5/32 24 26
(4 mm) 36 38
3 J-03
48 50

4 J-04 60 62
12 14
4 6 mm 24 26
5 36 38
6 48 50

7
5/16-24
8 A
B
9
10
12
4 -
6 -
8
10 -
12
T2

3
T1 T2 1/8 NPT (T1) 1)
T2 T2 x x
5/16-24 (T2) 2)
4
T1 T2

Illustration Model No. Thread

1/8 NPT

Tee Coupling 1/4 NPT

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 L14

ACCESSORIES

PLUGS REPLACEMENT STEEL RESERVOIRS

Inch Threads 6 Liter 8 Liter 20 Liter
Illustration
Model No. Size

FP-1003 5/16-24 with return to with return to with return to

tank port tank port tank port
FP-1002 5/16-24
TUBING CLIPS
FP-1001 1/8 NPT Illustration
New Tube Size
Model No.
PRESSURE GAUGES
Model Connection Pressure Model Connection Pressure 1
Illustration 5/32
No. Thread Range No. Thread Range 2 (4mm)
3
1
6mm
2

CHECK VALVES - 5 PSI

Flow Inch Threads Metric Threads
Illustration Direction Thread Size Thread Size Metric Thread Size Thread Size
Towards Model No. (T1) (T2) Model No. (T1) (T2)
T1
T2 FV-1001 1/8 NPT 5/16-24
T2

T1

T2
T1 FV-1000 1/8 NPT 5/16-24

T2
T1 FV-1002 1/8 NPT 5/16-24
T1

T2
T2 FV-1008 1/8 NPT 5/16-24
T1

ITEMS FOR PUMPS WITH RETURN TO TANK PORTS Illustration Model No. Thread Size
Model No. MM-6000
Horsepower 1/4 1/4 NPT
Type Fully closed
Output 250W Filter
Pole 4P
Theoretic l/min Discharge
Time Interval Continuous Capacity Max.
Model Discharge Max. Thread
Pressure
Motor Revolution No. Capacity 1500 1800 (Kgf/cm2)
RPM Size
(cc/rev) RPM RPM
Voltage 110V
Frequency Oil Feed Pump 2.5 3.7 l/min. 4.5 l/min. 5 1800 1/4 NPT

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800.558.7008
 L15

TECHNICAL INFORMATION

OIL SELECTION FOR

CENTRAL LUBRICATION
TEMPERATURE VISCOSITY RELATIONSHIP
central lubrication systems will recommend

particular oil is not recommended, then

7,000
friction elements of surfaces to be lubricated
are a primary consideration. The ambient
temperature during machine operation,
and also the speed of the equipment are 6,000
significant factors. The viscosity of the oil is
a measure of how the oil flows at a given

the operating pressure will determine the 5,000

Viscosity -SUS

or temperature increases, the oil delivery rate

is increased. 4,000

systems. Contamination in the oil will

significantly shorten the life of the surfaces 3,000

to be more stable than mineral based ones.

standard seal material, and seal compatibility 2,000

must be checked before using any oil type.
To insure the correct choice of lubricating oil,
1,000

VISCOSITY OF OIL
LUBRICANTS
70 80 90 100
Trico pumps are designed to dispense mineral
based lubricants with a viscosity range of 30-250 Operating Temp. - ºF

is always recommended and users should

check with machine manufacturers for the
recommended lubricant for their equipment.

METRIC CONVERSION CHART

1 oz. 30 ml./30cc.
1 pt. .473 liters
1 qt. .946 liters
1/2 gal. 1.89 liters
1 gal. 3.785 liters

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 L16

USING THE SYSTEM DESIGN WORKSHEET

INSTRUCTIONS - Follow the instructions as listed below using the worksheet. The worksheet is designed for cyclic
systems. For assistance with continuous systems, contact Trico.

STEP 1 - List the lubrication points in the system.

STEP 2 - Determine the lubrication required at each point.

guide in determining lubrication requirements.

STEP 3 - Determine the flow ratios for each lubrication point.

nter
these values in column C. This will determine the ratio of lubrication required between all of the lubrication points.

LUBRICATING CALCULATIONS

Illustration Application Oil Required in cc/hour

.10 x bearing diameter (in.) x number of rows or bearings
.04 x bearing diameter (cm.) x number of rows or bearings
.15 x bearing shaft diameter (in.) x bearing length (in.)
.023 x bearing shaft diameter (cm.) x bearing length (cm.)

.03 x slide length (in.) x number of slides or rows

.012 x slide length (cm.) x number of slides or rows
.08 x surface area (sq. in.)
Cams
.013 x surface area (sq. cm.)
.30 x gear pitch diameter (in.) x face width (in.)
.046 x gear pitch diameter (cm.) x face width (cm.)
.05 x length of chain (in.) x width (in.)
Chains
.008 x length of chain (cm.) x width (cm.)

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 L17

USING THE SYSTEM DESIGN WORKSHEET

D E F
C Ratio
SIZING CHARTS C Ratio D E F
From To
Multip. Flow
Rate
“Q”
Value
Multip. Flow “Q”
D E F
C Ratio From To Rate Value 1.00 1.50 1 3/0 1.25
Multip. Flow “Q”
From To Rate Value 1.00 1.50 1 00 2.5 1.51 3.00 2 00 2.50
1.00 1.50 1 0 5 1.51 3.00 2 0 5 3.01 6.00 4 0 5
1.51 3.00 2 1 10 3.01 6.00 4 1 10 6.01 12.00 8 1 10
3.01 6.00 4 2 20 6.01 12.00 8 2 20 12.01 24.00 16 2 20
6.01 12.00 8 3 40 12.01 24.00 16 3 40 24.01 48.00 32 3 40
12.01 24.00 16 4 80 24.01 48.00 32 4 80 48.01 96.00 64 4 80
24.01 48.00 32 5 160 48.01 96.00 64 5 160 96.01 192.00 128 5 160
CHART 1 CHART 2 CHART 3

STEP 4 - DETERMINE WHICH OF THE THREE SIZING CHARTS TO USE.

een 49 and 96,

STEP 5 - MULTIPLIER, FLOW RATE, AND Q VALUE AMOUNTS.

ter the totals

STEP 6 - CALCULATE ACTUAL DELIVERY FOR EACH LUBRICATION POINT.

To confirm the actual delivery that each lubrication point will receive, the following calculation is done. For each lubrication
for that

STEP 7 - CHECK FOR FLOWABILITY.

of that
crease each
ntil
the flowability calculation is 61 or less.

STEP 8 - SELECT THE APPROPRIATE PUMP.

STEP 9 - CHOOSE THE APPROPRIATE METER UNITS.

for
each application point.

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 L18

SYSTEM DESIGN WORKSHEET

Please visit our website for assistance on designing a central lubrication system at
www.tricocorp.com/technical/central-lub-worksheet.aspx.

°F Oper. Temp.

CRatio G
Lube B Lube D E F Actual
Between
Point A Lubricant Point Description Delivery Multiplier Flow Rate Q Value Delivery
Lube
No. Req’d cc/hr cc/hr
Points
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

HELPFUL TIP:
The above worksheet is for
designing an automatic cyclic
system. When designing a
continuous system, please
contact Trico’s customer
service for assistance.

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800.558.7008
 L19

PRODUCT SELECTION CHARTS

INSTRUCTIONS METER UNITS

Flow 5/16-24 5/16-24 1/8 NPT M8 x 1.0 M8 x 1.0 1/8 BSPT
each lubrication point. This x x x x x x

FLOW DIRECTION
Rate 5/16-24 1/8 NPT 1/8 NPT M8 x 1.0 1/8 BSPT 1/8 BSPT
corresponds to the flow

mounting configuration best

suited for the application.

regarding the mounting

configuration is found on
the opposite page.

CONTROL UNITS
Flow 5/16-24 5/16-24 1/8 NPT M8 x 1.0 M8 x 1.0 1/8 BSPT
x x x x x x
Rate 5/16-24 1/8 NPT 1/8 NPT M8 x 1.0 1/8 BSPT 1/8 BSPT

FLOW DIRECTION

INSTRUCTIONS

SELECTION CHART FOR AUTOMATIC CYCLIC PUMPS

PE-3003, PE-3006, PE-3020, PE-3203, PE-3206, PE-3208, PE-3220, PE-2402

PE-2002-15, PE-2202-15

PE-2002-06, PE-2202-06
PE-1002-03
Pump Types

PE-1202-03
PE-1002-05
PE-1202-05
PE-1002-10
PE-1202-10
PE-1002-15
PE-1202-15
PE-1002-30
PE-1202-30
PE-1002-60
PE-1202-60
0 1 2 3 6 12 15 18 24 36 60 72 120 360 500
Oil Required - cc/hr

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800.558.7008
 L20

DISTRIBUTION NETWORK DESIGN

mount at each point and C) develop interconnecting plumbing.

A. Pump Location

B. Meter Unit or Control Unit Installation

There are three mounting options to choose from in both meter units and control units.

TN-12
Plastic Tubing

Figure 1

5/16-24
or
NPT

Figure 2
NPT
or
NPT

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800.558.7008
 L21

DISTRIBUTION NETWORK DESIGN

control unit is connected to a junction, and the other end is connected to tubing that goes to the lubrication point

Junction

5/16-24

5/16-24
Figure 3

TN-12
Plastic Tubing

C. Interconnecting Plumbing
There are several considerations to make when connecting a central lubrication system.

to prevent kinking, stretching, or twisting.

5/16-24 Female Threads

Figure 4

4. Pressure gauges - Pressure gauges should be installed in central lubrication systems to verify that adequate oil pressure

receiving adequate oil pressure.

meter unit and the lubricant point will maintain an oil supply in the lubrication line.

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M1

INTRODUCTION TO MINIMUM QUANTITY LUBRICATION

F instances, when cutting fluids are used, an airborne mist is released into the air that eventually falls to shop floors, causing

reduced costs of lubricant and disposal, as well as machine and workpiece cleaning time.

WHAT IS MINIMUM QUANTITY LUBRICATION?

The basic principal of minimum quantity lubrication is the utilization of precision dispensers to apply the smallest amount of
lubricant (typical applications use 1 oz. of lubricant in an 8-hour shift) needed to effectively perform the metal cutting operation.
cants,

resulting in residue-free machine surfaces and work pieces, and the elimination of airborne mist.

BENEFITS OF MINIMUM QUANTITY

LUBRICATION
When using minimum quantity lubrication dispensers,
the following benefits will be achieved:

nimum quantity lubrication used during a milling operation nimum quantity lubrication used on a tapping workcente

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 M2

MD-1200 MICRO-DROP®

®
dispenser provides a cost effective
solution when flood cooling is impractical or unavailable.
When used in milling, tapping, and sawing applications, the

synthetic or vegetable based lubricant. Compared to flood

cooling, there is no coolant sump to maintain or used coolant

rates, improved part finish, longer tool life, and tighter

dimensional tolerances.

controls or other signaling devices. The pressurized delivery

when used with the solenoid control.

30802

SPECIFICATIONS 6
10.09
System Type
Delivery Lines 6 ft. Polyurethane
7.06
Nozzles 18˝ ˝ Copper
Liquid Flow Range
Liquid Viscosity
7.06
Inlet Air Pressure
Recommended Air Filter
Air Consumption
Air Inlet Fitting 1/4 NPT
Solenoid Voltages
Dimensions 7.06˝ ˝ W x 7.06˝
Reservoir Capacity 16 oz.

SELECTION CHART HELPFUL TIP:

Model No. Model No. with The MD-1200 Micro-Drop should not be
with Lock-Line Description
Copoper Nozzles used with a water-soluble coolant. These
Nozzles
30801 30813 types of fluids will damage and clog
30802 30814 system components. Trico offers a line
of lubricants that is ideal for use with
30805 30817
the MD-1200. Please see Tri-Cool Fluids
30806 30818
document for Tri-Cool MD-1 and MD-7.

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800.558.7008
M3

MD-1200 MICRO-DROP®

OPTIONS
Copper Nozzles replace the flexible plastic lines
in applications where the nozzle position is
fixed. Copper nozzles are supplied straight, and
are easily bent to the desired nozzle position.
Magnetic Mounting Kit
Model No. 30687

in portable applications.

Positive pressure design gives

Typical applications instant fluid delivery for faster
use 1 oz. of cycle times.
lubricant in an The MD-1200’s anti-siphon valves
8-hour shift. permit the nozzles to be mounted
in any position.

Relative liquid scale

allows repeatable set-
ups and saves time in Independent controls allow for
adjusting flow rates for maximum flexibility in adjusting
different applications. liquid and air flow for each nozzle.

High energy nozzle design

eliminates fogging for
Simple easy-to-use cleaner environment and
controls. No confusing greater chip clearing
timer to set. power, allowing faster
speed and feeds.

REPLACEMENT NOZZLE TIP

Model No. Description
Nozzle Tip for Plastic or Copper Nozzle

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 M1
N1

INTRODUCTION TO SPRAY COOLING

The need for providing coolant to metal removal operations is METAL REMOVAL FACTS
1. Metal removal methods generate friction. Two types of
the benefits of coolants used in flood applications with the
friction generate heat:
used where high speed tools and saw blades require powerful
chip clearing, and offers coolant application where flood is generated, metal to metal contact of the work tool to
the work piece
processes that generate high amounts of heat at the tool chip
the heat is generated, resistance of metal atoms to
spray cooling is able to remove heat as fast as possible, which movement when the metal is deformed in the shear zone
2. There are many variables at the interface of the tool and
keep expendable tooling costs in line. Trico offers three separate the work piece that influence the effectiveness of your cut.
types of delivery systems for dispensing a wide range of coolants a. Tool material, tool design, tool size, speed of tool, depth
in many metal removal processes: siphon, pump, and pressure of cut, feed rate, work piece material, type of operation,
delivery. type of equipment, and coolant/lubricant method are
SIPHON DELIVERY SYSTEMS just some of these variables.
3. Equipment, operation, tooling, material, part quantity,
draw or pull fluid from the reservoir to the nozzle tip. There secondary operations, and safety could dictate the method
are no moving parts. These siphon type units cover a range of cooling/lubricating to use.
of applications from light to moderate with up to six nozzle
capability. The use of multiple nozzles allows adequate coverage b. Operation: milling, drilling, tapping, sawing, etc
when tool sizes are large or heat generation is great. Typical c. Tooling: carbide, diamond, ceramics, special coatings
locations for use would be machine shops, tool rooms, prototype
areas, or small machining work cells. These units are economically e. Part quantity: one to ten, short runs, long runs (cycle time)
priced and can cover secondary machining applications not
machining
turning, sawing, etc. are examples of applications that can be
improved with the various siphon units that are offered. work area
4. There is no single method that works best in all
PUMP AND PRESSURE DELIVERY metalworking applications
SYSTEMS a. Cutting fluids do one or more of the following functions:
For more sophisticated and demanding metal removal processes, i. Cool the tool, work piece and chip
or where more than six nozzles are necessary, the pump or
pressure type delivery systems are recommended. These are also by lubricating

pump type uses a mechanical iv. Protect the work piece, tooling and machine
pump to force fluid from the from corrosion
reservoir and the pressure 5. The application method needs to apply the fluid properly
type uses an air pressurized to achieve any or all of the above functions economically
reservoir to force fluid to the 6. Spindle speed, feed rate and depth of cut can also
nozzles. With the coolant being determine your method
delivered with positive pressure
in either case, a wide range
of coolant stream definition
can be attained. From air lubricating
only to mini-flood streams,
the wide range available for b. Feed rate
adjustment, allows the user
to set delivery to the specific more cooling

include dedicated secondary machines, transfer lines, conveyors,

large capacity tooling, through the tool and machining cells. The i. Chip evacuation, cooling and lubricating required
multiple nozzle/valve combinations also allow for customizing
systems specific to end user applications.
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 N2

DL & DL MAGNUM

These dispensers are easy to install requiring only shop air and dropping the siphon line into a coolant tank.

FEATURES
DL

30660
DL Magnum

and reduced overspray

SPECIFICATIONS
DL DL Magnum
Valve Body
30633 Seals
Siphon Line Polyurethane Polyurethane
Filter Element
SELECTION CHART
Pressure
Model Description
No. Air Inlet
30660 Fluid Type Water based Water based
30655 coolants suitable coolants suitable
for spray cooling for spray cooling
30632
30633
30634
30635

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800.558.7008
 M1
N3

LI’L MISTER® SYSTEMS

®

available with higher cost units. The compact size with a 1

other light duty machining applications. Typical applications

include drilling, milling, turning, grinding, and tapping.

FEATURES

˝ ˝ W x 4˝

30541

HELPFUL TIP:
The Li’l Mister is designed to be used
SPECIFICATIONS with a water-soluble coolant. See Tri-
Reservoir Cool Fluids on page O2.
Sight
Valves
Seals
Delivery Line SELECTION CHART
Coolant Tube Polyurethane Model Capacity No of Line Line
No. (qts.) Lines Length (ft.) Material
Filter Element
30540 1 1 5 Plastic
Air Inlet 1/4 NPT
30541
Air Inlet Pressure

ACCESSORIES

MAGNETIC NOZZLE HOLDERS NOZZLES

Model Capacity No of
Model No. Description No. (qts.) Lines
30460 30490
30630 30491
6"
30142 30492
30493

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 N4

SPRAYMASTER®

®
systems provide convenient spray cooling in

source, these units are easily installed in many machining

applications.

coolant. Various mixtures of coolant to water may be used

depending upon individual requirements.

FEATURES
30542 30548

precision needle valves

SPECIFICATIONS
Cover
place at nozzle tip for enhanced pattern control Reservoir

Valves
O-Rings
Delivery Line
˝ ˝W x 5-1/4˝
Coolant Tube Polyurethane
˝ ˝W x 5-1/4˝
Fittings
Filter Element
Air Inlet 1/4 NPT
HELPFUL TIP: SELECTION CHART
SprayMaster units are designed to be Model Reservoir Type Capacity No. of Line
No. (gal.) Lines Length (ft.)
used with a water-soluble coolant. See
Tri-Cool Fluids on page O2. 30542 1
30543 Polyethylene 2
1 5
30548 1
30549 2
ACCESSORIES
NOZZLES
MAGNETIC NOZZLE HOLDERS
Other nozzle types are available for customer installation.
Model No. Length Type Model No. Description
30490 30460
30491 45° 30630
6"
30492 90° 30142
30493

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 M1
N5

SPRAYMASTER® II

FEATURES

to application

spray delivery
˝ ˝W x 5-1/4˝

30458 HELPFUL TIP:

SprayMaster II units are designed to be
used with a water-soluble coolant. See
Tri-Cool Fluids on page N2.
allows instant on-off operation for use in fixtured secondary

load and unload portion of cycle.

SPECIFICATIONS
This model is available with two lines for maximum coolant Reservoir
with a wide range of signaling devices for automatic delivery Sight
applications. Valves
Seals
SELECTION CHART Delivery Line
Coolant Tube Polyurethane
power cord. Fused and fully grounded. Filter Element
Model No. Capacity (qts.) No of Lines Line Length (ft.) Solenoid
30458 1 1 5 Air Inlet 1/4 NPT
30459 1 2 5 Air Inlet Pressure

ACCESSORIES
MAGNETIC NOZZLE HOLDERS
NOZZLES
Model No. Length Type directing of the nozzle.

30260 Model No. Description

30622 7" 30460
Flexible Plastic
30623 12" 30630
30142

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 N6

MISTMATIC® COOLANT DELIVERY SYSTEMS

allows the user a wide range of coolant

®

delivery. Variable adjustability allows deliveries such as

removal processes ranging from broaching to grinding can

machine controls for cyclic capabilities.

30604

FEATURES SPECIFICATIONS
Reservoir
Sight
Check Valve
Seals
balancing coolant delivery Delivery Lines
Coolant Tube Polyurethane
combinations (consult factory) Valves
Solenoid
Nozzle
Pump
application
Tubing Polyurethane
˝ ˝ W x 6˝
Air Inlet 1/4 NPT
Air Inlet Pressure

NOZZLES SELECTION CHART

Model No. Length Type Model No. No. of Lines Control Mode Voltage (VAC)
30620 Flexible Plastic 30600
7"
30267 30601
30621 Flexible Plastic 30604
12"
30268 30605
*Other voltages on request

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N7

COOLANT DELIVERY SYSTEMS

single point applications to multiple point (up to 100) applications. With the use of
a variety of signaling devices, custom machining application cooling and lubricating
can be accomplished. With the nozzle/valve designs available, individual machine
and tool requirements can be serviced from one platform design tank or pump. The
dual control valves allow a delivery range from air only, to mini-flood, and a variety

these combinations.

FEATURES
30034 Dispenser

way shut off valve included

30095 Pump

compressed air

changeover of coolant supply

fittings included

Control Valves

30034
30095

other valves SELECTION CHART

Model No. Description
30034
30095 ˝

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 N8

COOLANT DELIVERY SYSTEMS

P-12A

30095 P-12A

P-12A

55 gallon drum

HV-2100

SPECIFICATIONS - PUMPS/DISPENSERS
30034 30095
Material
Capacity
Seals ® and Teflon

Packing Polyethylene
SELECTION CHART—
Fitting CONTROL VALVES
Filter Model No. For Use With Nozzle
Controls 30240
Size 24 1/2" x 9" 51" x 10" 30241
Connections 30256 7" Flexible Plastic
Air Pressure 30112

NOZZLES
Model No. For Use With Length (in.) Type
30267 7" Flexible
30268

30112 30241

HOW TO ORDER

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 O1

INTRODUCTION TO LUBRICANTS & COOLANTS

C utting fluids play a significant role in machining

operations and impact shop productivity, tool life and
quality of work. The primary function of a cutting fluid
is temperature control through cooling and lubrication.
Water-soluble coolants are cutting fluids engineered to carry
heat away from the tool chip interface. Water is the best
coolant agent, but has no lubricating ability and is susceptible
to contamination. Water-soluble coolants include base oil
along with additives to enhance waters’ ability to disperse
maximizing productivity and quality, in addition to keeping heat. They are generally used in high-speed cutting operations
expendable tooling costs in line. Cooling and lubrication are
also important in achieving the desired size, finish and shape used in metal cutting operations to reduce friction. They are
used in low-speed cutting operations such as broaching and
to flush away chips and metal fines from the tool/workpiece tapping.

becoming marred and reduces the occurrence of a built-up Cutting fluids are widely utilized to optimize the process
edge. of machining operations such as turning, drilling, boring,
grinding, milling, drawing, stamping, and sawing. The
Typically, cutting fluids are manufactured with the following proper selection of a cutting fluid will provide benefits such
as extended tool life, increased speeds and feeds, tighter
to the base oil to achieve specific performance parameters tolerance capability, and improved finish.
such as corrosion inhibitors, wetting agents, biocides, extreme
pressure additives, and emulsifiers. Cutting fluids fall into two
categories: water-soluble coolant or lubricant, each containing
its own unique properties.

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 O2

TRI-COOL® FLUIDS

Tri-Cool fluids are specially formulated to provide superior

performance and long service life in various metal cutting
operations on ferrous and non-ferrous metals. They have been
designed to meet operator safety concerns. Tri-Cool fluids are
safe to use, non-toxic, non-allergenic, and contain no harmful
chemicals or additives.

TC-1 WATER-SOLUBLE COOLANT

TC-1 is a highly concentrated premium synthetic water-soluble
Model No. Size
coolant formulated to exceed the demands of spray and flood
30656 4 gallon / case
for improved tool and surface finish. TC-1 prevents rusting on 30657 5 gallon pail
tool and machine surfaces, even at lower concentrations. 30658 55 gallon drum
against biological growth. TC-1 is non-toxic, non-flammable,
non-corrosive, and biodegradable.
SUGGESTIVE DILUTION RATIOS
Spray Cooling Flood Application
Operation Dilution Ratio Operation Dilution Ratio

MD-1 MICRO-DROP® VEGETABLE LUBRICANT

various metal cutting operations to achieve effective machining Model No. Size
30648 4 gallon / case
stable, non-chlorine extreme pressure additive for improved 30647 5 gallon pail
30646 55 gallon drum

MD-7 MICRO-DROP® SYNTHETIC LUBRICANT

Model No. Size
30659 4 gallon / case
savings in fluid costs can be achieved, while waste and disposal 30662 5 gallon pail
corrosive, and will not become rancid. 30663 55 gallon drum

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 O3

TRI-COOL® FLUIDS

APPLICATION GUIDE
APPLICATION CHART
Process Parameters MD-1 MD-7 Process TC-1 MD-1 MD-7
● ● ● ● ●
● ● ● ● ●
● ● ●
● ● Ferrous ● ●
Tapping ● ● Non-Ferrous ● ● ●
● Plastics ● ●
● ● ●
● ● Flooding ●
● ● ●

●
Fluid Type ● ●
●

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P1

DIRECT READING FERROGRAPH

concentration of wear particles in oil, while also providing

basic wear trend data to help determine equipment
condition within minutes.

magnetic gradient to trap and optically measure the

amount of ferrous wear particles on a scheduled basis.
The instrument also establishes the baseline wear level for

trend level alerts the user to potential problems prompting

preventive actions.

in a keyboard, mouse, access useful reports on the web and

connect it to other Ferrography instruments like the new

FEATURES

monitored

under a few minutes

diagnostics for reliable functioning

and feel

SPECIFICATIONS
Length 12 in.
Width 10.75 in.
Height 21.5 in.
Weight 13 lbs.
Power
Comm-Port

SELECTION CHART
Model No. Description
43000

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 P2

FERROGRAM MAKER

independent stations permitting two samples to be prepared

concurrently.

substrate at a slight incline over a newly designed magnet,

allowing particles to deposit from largest to smallest on a
Ferrogram. This deposition pattern provides good resolution
of large and small particles which facilitates a diagnosis of
potential wear problems.
Ferrogram preparation can be done automatically, semi-

automatic mode, the sample is deposited on the Ferrogram at

cycle, the wash cycle is automatically initiated, and an audio

and visual signal indicates completion of the Ferrogram. The
semi-automatic and manual modes provide flexibility and
further operator control to perform unusual samples such as
greases and aqueous solutions.

in a keyboard, mouse, access useful reports on the web and

connect it to our other Ferrography instruments like the new
7

FEATURES

minutes
SPECIFICATIONS
Depth 16 in. metallic, organic, and non-metallic particles, for easy
Width 14 in. diagnosis
Height 15 in.
Weight 27 lbs. enabling quick interpretation
Power
important particles, critical to machine condition

SELECTION CHART
Model No. Description
43010

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P3

FERROSCOPE FS-6

by Trico with attachments and options that enhance particle identification and

obvious abnormal particles, interpret particle origin and wear mechanism at 500x,,
and gain more insight into stress directions at 1,000x.

light sources so that a Ferrogram can be illuminated from above

causes the light to be reflected off particles and a green light

metallic particles will reflect light and non-metallic particles will

transmit light.

FEATURES

optics are infinity corrected eliminating focus problems

past models allowing better definition and much better

photography (photomicroscopy)

including video, and digital photography (microscopy)

transmitted) for identifying metallic versus non-metallic

debris

rapid scanning to minute detailing

contamination

while adjusting focus

SPECIFICATIONS
Depth 23.5 in.
Width 12 in.
Height 32 in.
Weight 40 lbs.
Power

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 P4

DIGITAL CAMERA

monitor which can observe samples and capture images without a computer
connection. The monitor can be split in half to display still and live images side-
by-side to compare and contrast a sample image that serves as a reference
with a live image. The monitor has exceptional color representation with seven
default gamma correction presets and another seven that can be registered by

FEATURES

CAMERA SPECIFICATIONS
CCD
Recordable Pixels 2560 x 1920 pixels, 1280 x 960 pixels, 640 x 480 pixels
Dimensions
Weight .5 lbs.

CONTROL UNIT SPECIFICATIONS

Digital Zoom
Storage Format
Interface
ck,
on)
Power Supply
Dimensions
Weight
LCD Monitor
Storage Media

Direct Printing

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 Q1

SERVICES

associated with asset management. Whether it is misapplied

lubricants or a lubricant losing its effectiveness, lubrication
problems are a source of machinery downtime and lost
production. Trico can provide strategies on effective lubrication
management through our training seminars, assessments,
audits, consulting, and oil analysis programs. We have evolved
into a global organization that provides innovative lubrication
management services and programs designed to optimize
equipment reliability, reduce unscheduled downtime, minimize
overall maintenance expenditures, and create process and asset
improvements. We provide:
TRAINING

Your personnel will gain valuable insight that will make your day-to-day facility operations more efficient.
ASSESSMENTS

plant. Trico assesses and rates your current program compared to industry best practices. We then provide a
detailed report summarizing opportunities for improvement in key areas versus current efforts and conditions.
This provides plant personnel with a roadmap to address plant status, and provide direction on where to focus
resources to ensure improvements in equipment reliability and reductions in overall maintenance costs.
AUDITS

internal design, the system design, the present operation and environmental conditions. Trico will gather the
necessary information and outline recommended equipment lubrication requirements.
CONSULTING

analysis provide practical solutions in the interest of extending asset reliability and helping your people operate
more proactively.

OIL ANALYSIS
We provide predictive condition monitoring technologies,
including ferrography, used oil analysis, vibration analysis, and
thermography testing.Oil samples are taken and analyzed by our
laboratory as a preventative maintenance tool and/or diagnostic
means to determine cause of lubricant and/or equipment failure.
Oil is tested for a variety of critical factors including water,
particulate, and wear material. Oil analysis can help achieve peak
performance by providing advance warning of abnormal conditions
that could contribute to equipment and oil degradation.
To find out how Trico can improve your lubrication management
program. Contact us at 800.558.7008 or 800.543.8786. You can
also visit our website: www.tricocorp.com.

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TOTAL LUBRICATION MANAGEMENT SOLUTIONS.
Trico is your complete resource for the lubrication
management products and services you need.
Our vast array of top-grade products apply, condition
and monitor the quality of your lubricants—keeping your
equipment—and your people—running productively.

Trico Corporation | 1235 Hickory Street | Pewaukee, WI 53072 | Phone 262.691.9336 or 800.558.7008