SPC Pulsar 220f Rev 07 Aug 21
SPC Pulsar 220f Rev 07 Aug 21
BS VI BS VI
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar 220F 1. How to Read the Catalogue : Open the catalogue and from the pictorial
BS VI’ Motorcycle. This catalogue has been specially designed to assist you index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
in selecting the correct parts for procurement to maintain 100% availability.
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Plate No. Description Page No. Plate No. Description Page No.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 9 CRANKSHAFT 11
1
8 8 2
6 9
4
6
2
2 8
9 5 8 5
10
2 9 7
7
4
10 11 6
3 12 3
4 1
11
6 13
1 3
11 2
5
6 12
4 5 10 11
10 2
7
9
10 3
5
11 1 7
8
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 5 CAMSHAFT & TENSIONER 7 TRANSMISSION 13 BALANCER & BALANCER IDLER GEAR 15
9
4 9 8
6
2 14
1
4 1
5 13
1 16
9
2 15 13
14 3
2 3
4 5 2 10
5 4
12 8
5 3 6
5 11
4 9
7 4 11
8 10
5 9 5
17
18 7
19 6 12
1 11 11
25
20 21 6
7 12
3 22
7 23 9
5
7 24
8 10
Pictorial Index 220F Pictorial Index 220F
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
CHANGE DRUM & SHAFT FORK 17 GEAR CHANGE MECHANISM 19 COVER RH 25 COVER MAGNETO 27
25
2
9 24
1
23
16
8 9 9 17
8 12
7
5 1 3
4 10 20 5 2
3
6 21 11 4
7
3 22
9 6 13
6 16 10
9 16
6 3
19 2 1 14
13 8
17
4 14 7
11
18 4
5
15 1 11
14
13 5
10
14
2 12
12 18 7
15
3 11
8
2
15
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
ENGINE ASSEMBLY & CRANKCASE RH 21 CRANKCASE LH 23 CLUTCH ASSEMBLY 29 OIL PUMP ASSEMBLY 31
2
4
2 2
13 1
3 3 16
11 15 14
12
1
7
8
23 5 2
9 2
2 9
6
7 1
2
21 3
6 14
11 3
6
6 8
6 7
10 10
8
16
17 3
9 1 4
6 11
10 18
4 7 12 5
5 11 19 15
22 1 11
20 23 9
24 21 13
Pictorial Index 220F Pictorial Index 220F
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
THROTTLE BODY 35 SILENCER ASSEMBLY & BELLY PAN 37 - 39 MAGNETO, ECU & H.T. COIL 45 STARTER ASSEMBLY 47
1 3 12 2
19
2 4 10 12
3 12
12
17 11
8
8 15
7 34
18 11 9
33
6 9 10
6
8 14 16 23
5
4 10
5 11
15
7
14 6
2 3 31 8
1 7 1
1 8
16
5
32 4
7
30 3
15 20
9
21
22
17 27 4
4
16 26 13
25 14 3
13
29 6
28 2 5
24 23
18
5
PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
AIR CLEANER ASSEMBLY 41 EVAP MECHANISM 43 FRAME & FRAME FITTINGS 49 ENGINE MOUNTINGS 51
16 3 16
12
1
10
11
16
19 4 13 17 21 15
1 8
20 14 4 10
14 16 11 5
7 5
19 15
6 7
12 3
2
19
18 3 20
4
4
2 12
16 13 6/7 1
5 5 4 5 14
18 9 3
10 10
20
2
11
7 14 12
22 15 5 14
6 11
8 6/8 10
1
5
13
2
2 9
17 4
9
9
Pictorial Index 220F Pictorial Index 220F
PLATE NO. : 25
PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
SWING ARM &
53 RIDER & PILLION FOOT REST 55 - 57 TYRE / TUBE / RIM 63 FRONT WHEEL ASSEMBLY 65
REAR SHOCK ABSORBER
5
3 2
16 1
15 4 16 4
10
17 17 17
15
18 6
16
17 3
4 9
1
22 15
24 23 12 15
13 25 24
9 18 13
14
8 26 2
7 8 9
2 6
6
27 2
10 5 11
20 1
12
7
7 13 8 11 7
7 5
14
19 21
5
6
7 5
9
9 1
4
25
22
24 3 4 10 13
15 12
13 3 24 4
14 11
3
11 12
13 17
13
14 10
23
18 6
12 9 9
5
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
MUDGUARD - FRONT & REAR 59 CENTER & SIDE STAND ASSEMBLY 61 FRONT MASTER CYLINDER ASSEMBLY 67 FRONT DISC BRAKE 69
1 8
12
3 3
1
12 11
2
2 11
9
6 10 10
8
13 13
9 16
4 14 8
15
4
3 10 5
9 4
5
8 14 5
4
5 1
7 14
5 10
7 7
15 7 7
15 2
7
13 11 6 3
6 6
2
8
5
5 1
4
12
9
Pictorial Index 220F Pictorial Index 220F
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
REAR WHEEL ASSEMBLY 71 - 73 REAR DISC BRAKE 75 REAR BRAKE PEDAL 81 ANTI LOCK BRAKING SYSTEM (ABS) 83
26 1
11 2 4 4
10 3 14
10 5
4 9 8
5 7 6
6 15
4 10 2
27 7
8
9 25 10 3
21
28 24
23 16
13
16 18 5
11
2
3 2
17 17
6
1
15 8 9
14 9 1 7 13
13
6 7
12 18
12
6
5
7 3
12
9 10
22 8
21
20 11
19
12
9 15
12
Pictorial Index 220F Pictorial Index 220F
3
2 13
10 1
4 11 14
1
2 15
6 12
8 5 1
12
7
20
13 2
10 9
14 2
9 6
1
11
15 19 7 4
16 8
2
3
17
18 2
11 5
19
PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
SEAT ASSEMBLY & SEAT LOCK 97 SPEEDOMETER ASSEMBLY 99 HEAD LAMP ASSEMBLY 105 INDICATOR LIGHT ASSEMBLY 107
1 3
6
Hardware
Sealing ring
5 1
2
3
5 1
3
5
8 4 3
8 4
11 1
7
0 12 4
ABS
1
7 13
14 8
2
14
3
12 15
9 2 4
1
7 7 9
4/11 7 10 4
8 10
10 8
13
4 4
2
3 3
6
9 9
3
Pictorial Index 220F Pictorial Index 220F
PLATE NO. : 50
PLATE NO. : 49 PAGE NO. PAGE NO. PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.
TAIL LAMP ASSEMBLY &
FAIRING & MOUNTING 109 - 111 113 TOOL KIT 121 PAINTED PARTS & DECALS 123 - 125
FRONT / REAR NUMBER PLATE
4
18 6 2/3 14 1 4 5
2
9 1 2
5 1
3 26
15 4
2 6 3
24 10
7
19
7
23
14
20 8
13 10
21
17 8
12 9 15
13 7/8
5
6
25
13 9 10
11 28 14 11
22
12 1 13
27
26
16
11 12
16 15
5
29
5 BS-6nt
complia
BS-6
compliant
3 4
13
4 14 2
18
9 4 5 6
17
6
20 12
8
21 6
9
7 5/6
22 15
14 7 8 9
10 16
11 8 9
23 4 12
33
10
8
34 10 11 10 11 12
28
27 35
24 3
25
30 29 26
31 12 13
32
Pictorial Index 220F Pictorial Index 220F
13 14 15
16 17 18
19 20 21
22 23 24
Plate No.: 1
220F Cover Cylinder Head
1 DK 1020 00 Kit Assembly Cylinder Head with Cover 1 Refer Kit Details
2 52 JN01 36 Cover Tappet With O Ring 2
8 8
3 36 DS10 01 Cyl. Head ‘O’ Ring Kit 1 Refer Kit Details
4 4 DS 1011 66 Silent Bush (V) 1
6
5 DH 1022 01 Camshaft Cap 1
2
9 5
6 39 2647 15 Domed Cap 4
7
7 DS 1010 84 Copper gasket 4
8 59 0400 23 Hex. Bolt with Flange 2
9 KA ED06 35 Bolt flanged small 4
3 10 DH 1019 16 Bolt flange - M12 x 1.5 x L15 2
11 DG 1014 98 Gasket 2
11
10 2
10 3
11 1
1 2
Front Wheel Direction
Plate No.: 2
220F Cylinder Head
1 DK 1020 00 Kit Assembly Cylinder Head with Cover 1 Refer Kit Details
1 2 39 1660 05 Stud - M8 (Exhaust) 2
3 DK 1010 03 Gasket Cylinder Head 1
4 DH 1015 08 Damper Cylinder Head 5
5 DK 1211 15 Sleeve Manifold 1
8
6 JG 5814 42 Clamp 1
2 9
7 JU 5810 12 Clamp 1
8 DJ 1017 38 Sleeve plug spark 1
10 11 9 39 2608 01 Grub Screw 1
12 10 36 DS10 01 Cyl. Head ‘O’ Ring Kit 1 Refer Kit Details
11 39 2181 06 Dowel 2
12 KJ AC18 24 O Ring 1
6
4 5
3 2
4
Front Wheel Direction
Plate No.: 3
220F Valve
2A
No. Part No. Description Qty. Remarks
5 2
6
Front Wheel Direction
Plate No.: 4
220F Camshaft & Tensioner
1 11
8 10
7 2
8
Front Wheel Direction
Plate No.: 5
220F Cylinder and Piston
10
9
5
8
9 10
2
Front Wheel Direction
Plate No.: 6
220F Crankshaft
11 12
2
Front Wheel Direction
Plate No.: 7
220F Transmission
1
13 6 DK 1011 02 Gear 3rd Drive 1
16
7 DK 1016 32 Gear 5th drive 1
2 15
8 DH 1010 84 Gear 2nd Drive 1
14
3 9 39 2160 11 Plain Washer 1
4 5
5 4
12 10 DK 1011 44 Shaft Output Transmission 1
6
5 11
4 11 39 2166 11 Washer Plain 2
7 12 DK 1011 05 Gear 3rd Driven 1
8 10
9 13 39 2159 11 Plain Washer 1
17 14 DK 1017 18 Gear 4th Driven 1
18 15 DH 1011 11 Bush 1st Driven 1
19
11
25 16 DK 1017 17 Gear 1st driven 1
20 21 17 DK 1017 20 Gear 5th Driven 1
22 18 DH 1013 19 Bush 2nd Driven 1
23 19 DK 1017 19 Gear 2nd Driven 1
24
20 DK 1012 45 Collar Sprocket 1
13 14
Front Wheel Direction
Plate No.: 8
220F Balancer & Balancer Idler Gear
6
7 12
9
5
15 16
2
Front Wheel Direction
Plate No.: 9
220F Change Drum & Shaft Fork
8
6 DH 1013 89 Bolt Socket 1
5
4 7 DK 1019 57 Drum Assembly Gear Shift 1
8 DH 1021 89 Guide Gear Shifter 1
6
7 9 DH 1014 96 Spacer Guide Gear Shift 1
3
2
17 18
Front Wheel Direction
Plate No.: 10
220F Gear Change Mechanism
9
1 DK 1017 33 Assembly lever shaft 1
2 DH 1017 14 Spring Slider Arm Reset 1
3 DK 1017 22 Spring Gear Shifter Return 1
4 DK 1011 82 Lever gear shift 1 With Damper
8 5 DT 5612 05 Damper 1
7
1 6 KC AM06 05 Nut Hex Thick - M6 1
10 7 DH 1013 93 Bolt Gear Shift drum Stopper 1
8 DK 1017 25 Stopper Drum 1
3 9 DK 1012 53 Spring Gear Shifter Drum Stopper 1
10 DH 1013 94 Bolt Shift Change 1
16
6 11 39 1998 19 Oil seal 2
13 12 DK 1011 87 Collar 1
17
4 14 13 DK 1011 80 Rod Tie 1
11 14 DK 1011 85 Washer pivot 2
18
5
15 DK 1011 86 Pivot bolt 1
19 20
Front Wheel Direction
Plate No.: 11
220F Engine Assembly & Crankcase RH
9
6 11
10
4 7
5
21 22
Front Wheel Direction
Plate No.: 12
220F Crankcase LH
1 36 DK01 93 Crankcase LH 1
2 59 0500 02 Stud 2
2 2
13 3 DH 1022 00 Guide Starter Assembly 1
4 DJ 1017 05 Damper 1
15 14 5 59 2100 06 ‘O’ Ring 1
12
16
17 16 DU 1012 23 Plug drain magnetic 1
1
17 DG 1014 98 Gasket 1
18 18 DK 1013 80 Neutral Switch Complete 1
11 19 19 DK 2010 28 Cable Assembly (Battery To Earth) 1
22 20 DH 1013 85 Bolt Flanged - M6 x 1 x L16 1
20 23
24 21 21 KA ED06 45 Bolt flanged small 8
22 59 2000 07 Needle Roller Bearing (30*37*16) 1
23 39 2181 06 Hollow Dowel Pin 2
24 DH 1013 90 Bolt flanged - M8 1
23 24
Front Wheel Direction
Plate No.: 13
220F Cover RH
6
11 PD 5412 80 Bracket cable clutch 1
19 2 12 DH 1011 54 Gasket Cover RH 1
8 13 DK 1014 80 Plunger Oil Pump 1
7 14 DH 1210 11 Plate Plunger Oil 1
15 DH 1210 12 Spring Joint ‘A’ 1
4
15 1
14 16 DH 1015 44 Spring Torsion Clutch Lever 1
13 17 39 2443 11 Washer (Spring Steel) 1
10
18 DK 1017 38 Decal Clutch Cover 1
19 AA 1018 83 Pressure Relief Valve Assembly 1
12 20 DS 1010 71 Cap Oil Filler 8
18
25 26
Front Wheel Direction
Plate No.: 14
220F Cover Magneto
7
8
15
27 28
2
Front Wheel Direction
Plate No.: 15
220F Clutch Assembly
6
9 JC 1010 85 Bearing Ball 6002/C3H 1
1 10 DK 1015 73 Plate clutch lifter 1
2
3
6 14 11 DK 1010 72 Rod Clutch 1
12 DK 1011 26 Spacer Clutch 1
13 DH 1016 48 Nut Primary Drive Lock 1 LH Thread
6 7
14 DK 1015 70 Seat Judder Spring 1
10
15 39 2200 11 Washer Primary Drive Gear 1
8
4 16 36 DK00 38 Kit Set Primary Drive & Driven 1 Refer Kit List
12
15
1 11
9
13
29 30
Front Wheel Direction
Plate No.: 16
220F Oil Pump Assembly
2
4 No. Part No. Description Qty. Remarks
1
1 52 DH01 69 Oil Pump Assembly 1
2 KA ED06 25 Bolt flanged small 3
3 DH 1210 10 Mesh Filter Oil Pump 1
4 39 1686 06 Hollow Dowel Pin 1
7
5 DH 1210 35 Clip Mesh Oil Filter 1
31 32
Front Wheel Direction
Plate No.: 17
220F Oil Cooler Assembly
33 34
Front Wheel Direction
Plate No.: 18
220F Throttle Body
6
6 PD 6110 07 Injector 1
7 JL 6110 00 Injector Cap O Ring 1
4
5
35 36
Front Wheel Direction
Plate No.: 19
220F Silencer Assembly & Belly Pan
3
No. Part No. Description Qty. Remarks
2 4
12 1 DK 1019 33 Silencer Assembly W/O Shield 1
DK 1020 37 Silencer Assembly W/O Shield 1 New C&G From Mar 21
2 KC GK08 08 Nut Hex Flanged - M8 x 1.25 2
34 3 AZ 5910 64 Gasket Exhaust 1
33 4 JP 5910 65 Sensor Oxygen 1
9 5 DK 1013 05 Wire Shield Assembly Pipe B 1
6
8
5 6 DH 1016 07 Truss Screw 2
10
7 DG 1611 24 Damper 1
11
8 DK 1018 51 Guard Pillion 1
7 9 LA E000 52 Bolt Flanged Small - M6 x 1 x L14 2
10 DK 1017 08 Ring O 2
31 1
11 DK 1016 98 Washer Guard Pillion 1
12 Dk 1017 29 Wire Shield 1
32 Dk 1020 54 Wire Shield 1 New C&G From Mar 21
30 13 LB R000 02 Screw Tapping Pan Dia 5 4
15 14 JG 1710 31 Clip nut M5 1
15 DK 1614 89 Belly pan middle 1
17 27
16 16 KD BA05 12 Washer plain 1
26
25 17 KB UA05 12 Screw truss 1
14
13 18 DK 1615 15 Tape Insulation RH 1
29 23 DP 1810 41 Damper 4
24 23 28 24 DP 1810 40 Collar 4
18 25 LB U000 33 Screw Truss - M6 x 1 x L23 4
37 38
Front Wheel Direction
Plate No.: 19
220F Silencer Assembly & Belly Pan
3
No. Part No. Description Qty. Remarks
2 4
12 27 DK 1614 44 Bracket belly pan front RH 1
28 DK 1615 13 Bracket belly pan rear RH 1
29 KA ED06 12 Bolt Flanged Small 1
34 30 DD 1610 71 U - Nut M10 1
33
9
6 31 KD BA10 22 Washer plain 1
8
5
32 DJ 1612 78 Tube Silencer With Washer 1
10 33 39 2425 11 Plain washer 1
11 34 DK 1013 14 Bolt socket head M10 x 50 1
31 1
32
30
15
17 27
16 26
25 14
13
29
24 23 28
18
39 40
Front Wheel Direction
Plate No.: 20
220F Air Cleaner Assembly
16 3 16
No. Part No. Description Qty. Remarks
1
41 42
Front Wheel Direction
Plate No.: 21
220F EVAP Mechanism
1 JY 1710 77 Canister 1
2 JL 1711 01 Clamp band spring 9.5 x 8.4 3
3 DJ 1410 73 Tube T Connector To Canister 1
4 JG 1710 29 Spring Band Clamp 11.5 X 8.4 4
13 17 21
1 5 GL 1710 36 Connector For Breather And Vapor Tube 1
14 4
16
19 15 6 DJ 1410 72 Tube Tank To T Connector 1
7 DJ 1410 74 Tube Condensate Fuel Drain 1
12
2 8 DH 1614 29 Strap Canister 1
18 3 20 9 JY 1718 25 Plug Fuel Drain 1
4
10 DH 1410 73 Tube Canister Drain 1
5
11 DG 1210 40 Clamp 1
10
12 DH 1410 74 Tube Canister Breather 1
20
13 JY 1710 69 Spring Band Clamp 15 x 10 1
7
14 JU 1716 06 Valve Purge 1
15 DK 1410 85 Pipe Valve Purge - Body Throttle 1
43 44
Front Wheel Direction
Plate No.: 22
220F Magneto, ECU & H.T. Coil
14 11 PD 4020 06 Regulator 1
8 6
7 12 JL 3512 40 H.T. Coil 2
1 13 DH 1617 31 Holder ECU 1
16
14 DH 1110 15 Cap Spark Plug 2
4
15 DD 1110 12 Grommet H.T. Cable 2
45 46
Front Wheel Direction
Plate No.: 23
220F Starter Assembly
6A 5
47 48
Front Wheel Direction
Plate No.: 24
220F Frame and Frame Fittings
12
No. Part No. Description Qty. Remarks
10
11
1 DK 1614 54 Frame Assembly 1
2 DH 1611 12 Cup Rear 2
10 3 DK 1810 75 Nut Steering 1
11 4 DG 1810 42 Cap Steering 1
5 36 DV00 11 Bearing Cone Kit 1 Refer Kit Details
6/8
1
2
49 50
Front Wheel Direction
Plate No.: 25
220F Engine Mountings
12
14 DH 1612 45 Nut U- M8 x 1.25 3
14 14
5 15 DK 1615 10 Hanger Engine LH 1
6 11
13
51 52
Front Wheel Direction
Plate No.: 26
220F Swing Arm & Rear Shock Absorber
8
7 6 DK 1710 06 Collar Swing Arm 2
2
6
7 DG 1710 19 Oil Seal Swing Arm 4
10 5 11 8 DH 1710 19 ‘U’ Nut Swing Arm 1
12 9 DK 1710 03 Shaft Swing Arm 1
7 10 DG 1710 34 Chain Slider 1
7 13
14
5 11 DJ 1710 44 Adjuster Chain 2
6 12 JM 1710 04 Plate Chain Adjuster 2
7
13 DG 1710 22 Small nut 2
14 KC BC08 05 Nut hex thin - M8 x 1.25 2
9
15 39 2366 15 Domed Cap Nut - M12 2
4
16 DG 1710 25 Washer (Top-1 RH Outside & 2 LH Outside) 3
17 39 0714 11 Washer Plain 4
18 36 DK00 12 Kit Bush Rear Shock Absorber 1 Refer Kit List
11
13
14
12
53 54
Front Wheel Direction
Plate No.: 27
220F Rider & Pillion Foot Rest
5
No. Part No. Description Qty. Remarks
15 4
17 10
27
20
6 36 DK00 13 Kit Hardware Pillion 2
9 39 1714 04 Flanged Bolt 2
8 11
8 KC JA08 08 Nut U 2
7
9 KA AD06 12 Bolt 2
19 21
10 DH 1611 00 Spacer main step 4
55 56
Front Wheel Direction
Plate No.: 27
220F Rider & Pillion Foot Rest
5
No. Part No. Description Qty. Remarks
15 4
17 10
26 2
26 DS 1612 24 Bolt - stepped with flange 1
27 KC AD06 05 Nut Hex Thick 1
27
20
8 11
7
19 21
9
1
25
22
24
15
13 3 24
14
3
12
17
13
10
23
18 6
9 9
5
57 58
Front Wheel Direction
Plate No.: 28
220F Mudguard - Front & Rear
1
1 DK 1611 98 Mud flap front 1
2 DK 1610 98 Brace Fender Front 1
3 KA AA08 18 Bolt 4
12 11
2 4 DT 1814 33 Plug front fender rear 1
5 DK 1613 38 Fender Rear Front 1
13
6 DJ 2011 73 Grommet for cables - rear fender 3
4 6 7 39 0711 11 Plain Washer 4
8
3 8 LC L000 02 Nut flange - M6 x 1P 4
9 16
14 9 DK 1610 85 Fender Rear 1
10 KA ED06 16 Flange Bolt 2
59 60
Front Wheel Direction
Plate No.: 29
220F Center & Side Stand Assembly
2 11
6 DK 1615 19 Stand Side 1
7 DH 1610 66 Spring Side Stand 1
8 DH 1611 46 Cover Spring Side Stand 1
9 LA D002 31 Bolt Flange - M10 x 1.25 x L39 1
4
10 10 LC H000 01 Nut Nyloc M10 1
9
14
5 11 JY 4014 08 Switch Side Stand 1
12 KA DS05 16 Bolt flange - M5 x 0.8 x L16 2
13 JG 4014 11 Holder Magnet 1
7 15 14 KD BB12 26 Washer Plain 1
13
15 DK 1615 18 Bracket Holder Magnet 1
6
8
61 62
Front Wheel Direction
Plate No.: 30
220F Tyre / Tube / Rim
3 4
63 64
Front Wheel Direction
Plate No.: 31
220F Front Wheel Assembly
8 9 6 DK 1511 09 Disc 1
6 7 JD 1318 11 Special bolt M8 6
2
8 PD 1318 35 Disc sensor speed front 1
1
9 JG 1312 20 Screw pan cross 3
7 10 DG 1510 05 Seal Oil 1
11 DG 1510 07 Collar 1
5 12 DG 1510 08 Plain Washer 1
13 DH 1710 19 U Nut 1
16 14 DK 2011 64 Sensor Speed Wheel 1
15 KA DT06 14 Bolt flanged - M6 x 1 x L 14 1
65 66
Front Wheel Direction
Plate No.: 32
220F Front Master Cylinder Assembly
9
10 6 DE 1910 33 Clamp Holder RH 1
10
DK 1810 52 Clamp Holder RH 1
13
7 DJ 1910 28 Bolt 2
15 8 DJ 1910 29 Bolt Front Brake Lever 1
5 9 DJ 1910 30 Nut Nyloc Brake Lever 1
10 DE 1910 30 Screw 2
5
4
1
14 11 DK 1511 16 Cylinder Master Front 1
12 DJ 2011 09 Switch Brake 1
7 13 DE 1910 29 Reservoir Cover 1
7
2 14 DE 1910 28 Diaphragm 1 Not Serviceable
6 15 DE 1910 36 Oil Window Kit 1
11
5
4
12
67 68
Front Wheel Direction
Plate No.: 33
220F Front Disc Brake
7
3
6
2
69 70
Front Wheel Direction
Plate No.: 34
220F Rear Wheel Assembly
15
14
11 DK 1510 15 Sleeve 1
13 12 30 1510 82 Seal oil 1
12
30 13 KP BC62 02 Ball bearing 1
14 DK 1510 22 Collar bearing Assembly 1
15 JG 1312 19 Coupling rubber 1
71 72
Front Wheel Direction
Plate No.: 34
220F Rear Wheel Assembly
15
14
13
12
30
22
21
20
19
73 74
Front Wheel Direction
Plate No.: 35
220F Rear Disc Brake
9
6 7
75 76
Front Wheel Direction
Plate No.: 36
220F Rear Disc Brake - Master Cylinder & Caliper - Brembo Make
6 DK 1510 76 Connector 1
7 DK 1510 77 Cap 1
3 4 8 DK 1511 03 Caliper assembly rear 1
2A
9 DK 1510 41 Spring Pad 1
10 DE 1510 46 Bleeder Screw 1
8
11 10
12 9
77 78
Front Wheel Direction
Plate No.: 37
220F Rear Master Cylinder & Caliper - Endurance make
5 6
8 36 DH41 79 Kit Caliper Hardwares Endurance 1
3 4
9 36 DH41 80 Kit Holder Bracket Caliper Endurance 1
10 36 DH41 81 Kit Filler & Protection Cap 1
79 80
Front Wheel Direction
Plate No.: 38
220F Rear Brake Pedal
6
11 39 0198 11 Washer plain 1
9 12 KH AA20 15 Pin cotter 1
1 7 13 DK 1910 14 Spring Rear Brake Switch 1
5
7
9 10
8
11
12
81 82
Front Wheel Direction
Plate No.: 39
220F Anti Lock Braking System (ABS)
16 6 JP 1710 51 Grommet 2
7 DK 1614 36 Bracket Unit ABS 1
11 8 GL 1138 12 Grommet CC unit mtg 1
2 9 GL 1138 11 Sleeve CC unit mtg 1
17
10 KC AG06 05 Nut hex thick 1
1
11 KA EF06 08 Bolt Flange 3
13 12 KA ED06 22 Bolt Flanged Small 1
13 DT 1318 75 Clamp brake hose 1
18
12
14 DK 1811 07 Clamp hose brake 1
15 JG 1812 55 Step bolt 2
83 84
Front Wheel Direction
Plate No.: 40
220F Handle Bar Assembly
21 25
6 DK 2011 63 Control Switch RH 1
7 DK 1910 46 Assembly Lever - Holder LH 1
24 8 DK 1810 96 Lever holder LH 1
29 2 9 DJ 1910 83 Lever LH 1
28 27 6
10 DL 1910 14 Stud Lever Handle 1
4
5 26
11 39 1184 15 Nyloc Nut - M5 x 0.8 1
10 12
13 12 36 DU19 01 Cable Adjust Kit 1
1 13 30 1910 17 Check Nut 1
30 3
9
14 JY 4014 04 Switch Clutch 1
17
15 LB U000 12 Screw For Clutch Switch 2
22
8 16
23
11 16 KA DT06 25 Bolt Flanged - M6 x L25 1
14
7 17 DH 1910 07 Hand grip LH 1
18 DH 1910 14 Grip Assembly RH 1
15
19 DH 1910 08 Hand grip RH 1
20 DH 1910 17 Pipe throttle 1
85 86
Front Wheel Direction
Plate No.: 40
220F Handle Bar Assembly
21 25
26 DK 1810 83 Bush Silent Handle Bar Tube 2
27 39 1180 11 Washer 2
24 28 LA C000 20 Bolt 2
29 2 29 DK 1810 36 Plug Handle Holder 2
28 27 6
30 DK 1810 46 Handle Bar Tube Assembly LH 1
4
5 26
10 12
13
1
30 3
9
17
22
8 16
23
11
14
7
15
87 88
Front Wheel Direction
Plate No.: 41
220F Front Fork Assembly
1 3
4/5 15 11 DK 1810 10 Seat Pipe 2
2
12 DK 1810 11 Slide Bush 2
6 28
13 DK 1810 12 Piston Ring 2
14 DK 1810 13 Rebound Spring 2
12
15 DK 1810 73 Main Spring 2
8 14 25
7 13 26 16 56 DK33 Y9 Upper Bracket 1
27 17 DK 1810 93 Spacer tube 2
25 25
18 DK 1810 17 Guide Bush 2
19 DK 1810 18 Washer Seal 2
20 DJ 1710 39 Oil Seal - Toughened Dia 37 2
9
21 DK 1810 20 Oil Seal Stopper 2
22 DK 1810 21 Inner Dust Seal 2
89 90
Front Wheel Direction
Plate No.: 41
220F Front Fork Assembly
1 3
4/5 15
2
6 28
12
8 14 25
7 13 26
27
25 25
91 92
Front Wheel Direction
Plate No.: 42
220F Fittings Petrol Tank, Side Cover & Cover Seat
19
93 94
Front Wheel Direction
Plate No.: 43
220F Fuel Tank, Cap Tank, Fuel Gauge & Fuel Pump
11 5
95 96
Front Wheel Direction
Plate No.: 44
220F Seat Assembly & Seat Lock
4/11
10
13
97 98
Front Wheel Direction
Plate No.: 45
220F Speedometer Assembly
2
1
7 7
7
4 4
3 3
9 9
99 100
Front Wheel Direction
Plate No.: 46
220F Cables
101 102
Front Wheel Direction
Plate No.: 47
220F Chain Case
103 104
Front Wheel Direction
Plate No.: 48
220F Head Lamp Assembly
105 106
Front Wheel Direction
Plate No.: 49
220F Indicator Light Assembly
3
2 1 DJ 2012 07 Blinker FR LH & RR RH With 2P Coupler 2
2 DJ 2012 06 Blinker FR RH & RR LH With 2P Coupler 2
3 GH 2010 12 Lamp 12V / 10W 4
4 LC L000 01 Nut hex flange - M10 x 1.25 4
4
1
4
1
3
4
107 108
Front Wheel Direction
Plate No.: 50
220F Fairing & Mounting
18
1 DK 1615 30 Fairing Structure Assembly 1
2 KA DD08 22 Flange bolt 2
3 DK 1610 81 Rubber grommet Fairing mtg. 2
9 4 DK 1613 24 Sleeve speedometer support 2
5 DK 1611 26 Damper for fairing 4
3 26
15 4 6 DK 1610 70 Fairing Air Intake LH 1
2 7 DK 1610 71 Fairing Air Intake RH 1
24
7 8 DK 1610 72 Fairing Under Cover 1
19
9 59 0200 01 Self Tapping Screw 4
23
14 10 DK 1610 73 Fairing Back Cover 1
20
13 10 11 39 1778 02 Self Tapping Screw For Speedo 4
21
17 8 12 JG 1710 31 Clip nut M5 12
13 DK 1612 12 Screw mashroom HD for fairing 8
14 DK 1610 76 Fairing Mesh LH 1
5 15 DK 1610 77 Fairing Mesh RH 1
6
25
13 16 JN 1810 31 Foam Fairing 4
11 28
22 17 DK 2210 14 Mirror Assembly LH 1
12 1 18 DK 2210 15 Mirror Assembly RH 1
27
26 19 DE 1510 41 Nut U 4
20 DK 1611 51 Screw Cross Recessed 6
16
5
21 DK 1612 10 Tape II 8
22 DK 1810 74 Beading 1
109 110
Front Wheel Direction
Plate No.: 50
220F Fairing & Mounting
18
24 DK 1611 25 Rubber For Mirror 2
25 DJ 1810 64 Grommet Fairing Mounting 5
23
14
20
13 10
21
17 8
5
6
25
13
11 28
22
12 1
27
26
16
5
111 112
Front Wheel Direction
Plate No.: 51
220F Tail Lamp Assembly & Front / Rear Number Plate
2
1 DK 2010 03 LED Tail Lamp Assembly 1
2 DK 1611 53 Clip Nut 4
3 22 1611 93 Strip Foam 1
1 4 KB BA04 16 Screw pan cross 4
5 5 KB UF05 16 Screw truss - M5 x 0.8 x L16 2
14 11
13
16
15
113 114
Front Wheel Direction
Plate No.: 52
220F Electrical Equipments
115 116
Front Wheel Direction
Plate No.: 52
220F Electrical Equipments
34
28
27 35
24
25
30 29 26
31
32
117 118
Front Wheel Direction
Plate No.: 53
220F Leg Guards, Saree Guard & Grab Handle
4 12
10
119 120
Front Wheel Direction
Plate No.: 54
220F Tool Kit
2
1
121 122
Front Wheel Direction
Plate No.: 55
220F Painted Parts & Decals
123 124
Front Wheel Direction
Plate No.: 55
220F Painted Parts & Decals
14 DK 0102 61 Decal 3D 2
9 10
11 12
125 126
Front Wheel Direction
Plate No.: 56
220F Painted Parts & Decals - From March 2021
127 128
Front Wheel Direction
Plate No.: 56
220F Painted Parts & Decals - From March 2021
129 130
Front Wheel Direction
Plate No.: 57
220F Consumable Parts
1 2 3 No. Part No. Description Supply Application
Unit
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
131 132
Front Wheel Direction
Plate No.: 57
220F Consumable Parts
13 14 15 No. Part No. Description Supply Application
Unit
17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
133 134
Front Wheel Direction
Kit List 220F Kit List 220F
1 36DS1001 Cyl. Head O Ring Kit 39239121 O Ring (Cover tappet) 2 7 36PD0030 Kit Friction Plate DK101566 Clutch Friction Disk 4
39128321 O ring 2 PD551419 Disk C Friction Clutch 1
DK101568 Clutch Friction Disk-B 1
2 DK101328 Ring set piston DK101049 Ring piston top 1
DK101050 Ring piston second 1 8 36DJ4088 Kit saree guard + grab +
DK101051 Ring piston oil 1 fitting
3 36DK0007 Kit centrifugal oil filter 39220011 Washer 1 9 36DK0162 Kit fairing decal E black DK010234 Decal fairing LH ebony black 1
DH101234 Gasket centrifugal oil filter 1 DK010235 Decal fairing RH ebony black 1
DH101640 Oval screw 3
DH101066 Join oil delivery 1 10 36DK0163 Kit seat cowl decal E black DK010238 Dcl cowl seat upper LH E black 1
DH101067 Spring oil delivery 1 DK010239 Dcl cowl seat upper RH E black 1
39219908 Pin oil delivery joint 1 DK010240 Dcl cowl seat lower LH E black 1
DK010241 Dcl cowl seat lower RH E black 1
4 36DK0040 Chain sprocket kit DV101048 Sprocket drive 1
DK151010 Sprocket 1 11 36DK0164 Kit fender decal E black DK010242 Decal fender LH ebony black 1
DK151060 Chain 1 DK010243 Decal fender RH ebony black 1
5 DK102000 Cyl Head With Cover DK101990 Cylinder Head 1 12 36DK0165 Kit belly pan decal E black DJ010214 Decal Belly Pan Rh Ebony Black 1
DJ010213 Decal Belly Pan Lh Ebony Black 1
52DJ0267 Cover Cylinder Head 1
13 36DK0166 Kit fairing decal V red DK010247 Decal fairing LH matte V red 1
6 36DK0038 Kit Set Primary Drive & DH101628 Gear Primary Drive 1
DK010248 Decal fairing RH matte V red 1
Driven DK101561 Housing Comp Clutch 1
135 136
Kit List 220F Kit List 220F
14 36DK0167 Kit seat cowl decal V red DK010251 Dcl cowl seat upper LH M V red 1 21 36DK0194 Kit Assly Crankcase RH KPAF6004 Bearing Ball-Ord Clearance 1
DK010252 Dcl cowl seat upper RH M V red 1 Dh102555 Nozzle Jet Oil 1
DK010253 Dcl cowl seat lower LH M V red 1 Dj101782 Crankcase RH 1
DK010254 Dcl cowl seat lower RH M V red 1 39260120 Bearing - Ball :- 61905 1
59200027 Bearing Nrb Hk 1516 1
15 36DK0168 Kit fender decal V red DK010255 Decal fender LH matte V red 1 39215220 Bearing Needle Roller 1
DK010256 Decal fender RH matte V red 1
22 36DK0178 Kit Fender Decal Eb. bl. Blu. DK010269 Decal fender RH black-blue 1
16 36DH4258 Kit belly pan decal V red DK010299 Decal belly pan LH matte V red 1 DK010268 Decal fender LH black-blue 1
DK010300 Decal belly pan RH matte V red 1
17 36DK0170 Kit wheel decals E black DK010244 Decal wheel ebony black 4
18 36DK0171 Kit wheel decals V red DK010257 Decal wheel matte volcanic red 4
19 36DV0011 Kit St. Cone With Grease 36DV0011 Kit Steering Cone (new) 1
36JL0181 Limaplex Grease 10 GM 1
137 138
Parts Index 220F Parts Index 220F
139 140
Parts Index 220F Parts Index 220F
141 142
Parts Index 220F Parts Index 220F
143 144
Parts Index 220F Parts Index 220F
145 146
Parts Index 220F Parts Index 220F
147 148
Parts Index 220F Parts Index 220F
149 150
Parts Index 220F Parts Index 220F
151 152
Parts Index 220F Parts Index 220F
153 154
Parts Index 220F Parts Index 220F
155 156
Parts Index 220F Parts Index 220F
LA C001 02 10 96 PD 3510 12 2 46
LA D000 77 6 76 PD 3510 34 3 46
LA D001 31 10 120 PD 4020 06 11 46
LA D002 31 9 62 PD 5312 27 1 16
LA E000 14 7 46 PD 5312 29 4 16
LA E000 18 9 26 PD 5412 79 23 26
LA E000 18 11 48 PD 5412 80 11 26
LA E000 21 25 88 PD 5412 91 2 28
LA E000 52 9 38 PD 5412 92 6 46
LB N000 05 10 6 PD 5514 18 1 30
LB R000 02 13 38 PD 5514 20 7 30
LB U000 12 15 86 PD 5514 21 3 30
LB U000 33 25 38 PD 5514 39 6 30
LC A000 10 12 120 PD 5514 53 6 48
LC B000 03 18 20 PD 6110 07 6 36
LC H000 01 10 62 PD 6212 03 1 48
LC L000 01 4 108 YD K080 01 6 100
LC L000 02 23 34
LC L000 02 8 60
LD B000 18 24 58
LD B000 23 22 46
LD B000 23 16 94
PA 2328 06 9 114
PA 4018 04 7 116
PA 4022 04 26 74
PD 1318 35 8 66
157 158