RAJKAMAL PANDEY
Address: Andhra cement Works. Ultratech cement ltd.
Phone: 9977500733; E-Mail:
[email protected] Seeking assignments in Control &Instrumentation /Project Installation & Commissioning / Maintenance with an
organization of repute
Synopsis
18+ years of experience in Instrumentation & control in Design, installation, commissioning, maintenance.
Currently working with Ultratech cement ltd (Tadipatri). as Manager-Instrumentation Raw mill and Crusher
Experience in design engineering of Instrumentation required for Process and Cement industry applications.
A keen planner with expertise in selection & installation of suitable state of the art instruments as per requirement.
Adept at upkeep & maintenance of various equipments and PLC Control Loops as per the Process requirements.
Knowledge & proficiency in SAP working.
An effective communicator & leader with strong analytical, logical, problem solving abilities.
Core Competencies
Functional
Project Management
Planning, scoping, estimation, tracking & implementation of project plans within pre-set budgets and deadlines.
Involved in Erection & Commissioning of IKN Cooler from planning to end.
Involved in Erection & Commissioning of Alstom Bag House form planning to end.
Executed the Logic Part of both project with Existing system.
Conducting site surveys; effective resource planning for optimizing men & machine utilization, reducing wastes
for enhancing productivity and profitability.
Liaising with the vendors & outside parties as per the requirements.
Steering engineering documents review & comments, estimate preparation, Technical evaluation and
recommendation, Price negotiations of all the Revamp Project related Field Instrument etc.
Expertly coordinating with vendors, Consultant and process group for Instrumentation based Project & Process
based Instrumentation system.
Ensuring cost effective, reliability improving points in the design & engineering stages of project.
Checking the plant cable routing and laying.
Maintenance and Trouble Shooting
Planning and effecting preventive maintenance schedules of various instrumentation equipment’s to increase
plant up time and equipment reliability.
Proactively identifying areas of obstruction/breakdowns and taking steps to rectify / replace with technologically
superior instruments suitable for various applications.
Handling typical problems, troubleshooting various Field and system related problems, Emergency handling.
Conceptualizing maintenance plan schedule for the critical instruments, which will be helpful in day-to-day
maintenance activities.
Installation and Commissioning
Managing overall activities pertaining to installation and commissioning of instrumentation of a wide range of
machinery and equipment’s
Conducting inspection and functional testing to ensure the performance of various instruments.
Employment Profile
Present Status:
UltraTech cement Ltd. (Tadipatri)
Manager E&I – SH-Kiln/DCS May 2019
Handling Kiln&DCS Section with capacity of 28000 TPD*3 Cement plants.
Working in ABB DCS 800 and Schneider PLC with FLS Scada and Schneider PLC with control expert system.
L3 Stabilisation of plant with full capacity.
Ensuring the 100% availability of the equipment from E&I by implementing best practice of maintenance.
Responsible for planning of Preventive maintenance of section Kiln and PLC DCS of three lines.
Responsible to minimize the breakdowns and ensuring the safety to Men and Machinery.
Coordinating and timely communication with concerned departments for smooth functioning
of the plant.
Procurement of required spares with effective Inventory control.
Ensure that all Quality records of the department are updated as per ISO.
Ensure the Instrumentation statutory requirements weighbridges and CBA
Execution Capex related jobs and major jobs.
Responsible for effective implementation of DuPont safety standards.
Follow up and extract work from contractors to meet work exigencies.
Doing the breakdown analysis and taking corrective measures to prevent re-occurrence.
Responsible to promote World class Manufacturing practices.
Preparation of Dept. level revenue budget and Plant level power budget.
UltraTech cement Ltd. (Hirmi)
Asst.Manager – Instrumentation (2013-2019)
Spearheaded a wide range of operations encompassing planning, instrumentation, installation, erection,
maintenance, installation and communications, system implementation, quality control, etc.
Involved in the Kiln Main drive 1000 Kw in house up gradation.
Steered Software Logic development on Schneider - Modicon PLC (Quantum Series) for Plant Automation.
Studied the Plant network and Design the new layout to upgrade the network of plant with in time frame.
Hook up the PI system with SAP system for core equipment stoppage and now it has been implemented in all the
units.
Administered Erection & Commissioning of Stack Analyser from planning to end.
Administered Erection & Commissioning of Cemscanner.
Administered up gradation of coalfirfing panel and drives.
Administered Maintenance and troubleshooting of FLS PLC system, L&T –YASAKAWA AC drives and DC Drives,
solid flow feeder and solid flow meters Field Instruments, Thermo make X-ray Analyzer system.
Having the depth knowledge of systems servers’ installation, Fire wall installation for system protection and
network systems.
Entrusted with the responsibility of PI administrator of managing plant information historian software
implementation.
Maintenance and troubleshooting of AAQMS system.
Maintenance and Trouble shooting of UPS system.
Maintenance and trouble shooting of Kiln area instrumentation.
Maintenance Purview: Modicon PLC, Variable speed Weigh feeders, solid flow meters, Bin weighing systems,
weigh bridges, Packer Electronics, Field instrumentation such as pressure / DP transmitters, pressure switches,
temperature switches, flow switches, Level switches, Radar level Transmitters, Vibration monitors, RTD’s, Zero
speed switches, Hydraulic & pneumatic solenoid valves etc.
Calibration schedules and regular updating of the same as per ISO 9001 and WCM requirements.
Gujarat cement works- Gujarat (2007-2013)
Engineer Instrumentation
Installation and Commissioning:
Managed and fully involved in up gradation of control system (more than 35000 I/O) in 2008, in line 2 and 2010
in line 1 from L&T PLC to FLS (Modicon) from fisibilitystudy, project estimation, procurement, project execution
an hook-up with existing plant.
Installation and commissioning of CBA in Raw mill and hook up with QCX blend Expert system control system
with auto control.
Installation and commissioning of Fire alarm system of honey well in all Sub stations.
Up gradation of Plant Exchange from Tata to Matrix (1200 line).
Installation and commissioning of QCX ARL 9900.
Installation and commissioning of PiT – Thermography Navigator (Germany).
Installation and commissioning of crusher 1 and crusher 2 control system.
Up gradation of cooler Hydraulic control system.
Up gradation of network system.
Installation and Commissioning of crusher & packing plant network through OFC by replacing line driver
communication.
Instrumentation
▪ Alternate product identification and implementation. Modifications for more reliable operations. Formulating control
strategy, safety interlocks for improving process.
▪ Development and Modification in ECS (Expert Control and Supervision) SCADA system.
▪ Maintenance & trouble shooting of QCX (Quality control X-ray analyzer) Version: ARL 9900
▪ Maintenance and trouble shooting of solid flow feeders.
▪ Maintenance Purview: Modicon PLC, Variable speed Weigh feeders, solid flow meters, Bin weighing systems, weigh
bridges, Packer Electronics, Field instrumentation such as pressure / DP transmitters, pressure switches,
temperature switches, flow switches, Level switches, Radar level Transmitters, Vibration monitors, RTD’s, Zero speed
switches, Hydraulic & pneumatic solenoid valves etc
▪ Development and maintaining the PI system as per process requirement.
▪ Coordinating the development including requirement analysis, finalizing specifications, selection of instruments,
procurement, inspection etc.
▪ Managing cable laying, terminations, erection of the field instruments, panels, IO Listing & Cable schedule
preparation.
▪ Conducting Field Instrumentation like control valves, On/Off valves, Flow, pressure, Level, Temperature transmitter&
specialized Instruments
▪ Experience in Installation commissioning and Testing of new equipments and ensuring their operability at desired
capacity.
▪ Building WCM Culture with focus on systematic improvement maintenance Team. And to bring up the WCM level in
the area under control.
Sanghi cement works- Gujarat (2005-2007)
Jr. Engineer Instrumentation
Installation and Commissioning:
Involved in commissioning of third preheater with existing Preheater with complete I/O list, field installation and
control logic modification.
Instrumentation:
▪ Maintenance and trouble shooting of ECS (Scada) with logix 5000 Controller (ladder logix) supplied by FLS
automation.
▪ Maintenance and trouble shooting of solid flow feeder, Bin Weighing & Weigh Feeders of Schenck (J&N).
▪ Maintenance and trouble shooting of dc drive (30 kW to 1450 kW) of Kirloskar (Digitrank).
▪ Maintenance and trouble shooting of AC drive of Siemens, Yashikawa, and ABB.
▪ Maintenance and troubleshooting of gas Analyser system of ABB.
▪ Maintenance and trouble shooting of 07 Nos. of Stacker / Reclaimer (CIMMCO BIRLA) with PLC SLC 500/02 & 04.
Star cement works- Meghalaya (2004-2005)
Jr. Engineer Instrumentation
Greenfield Project 3500 TPD Cement Plant:
Installation and Commissioning:
Managed project work of 2500 TPD Cement Plant.
Liaising with the vendors & outside parties as per the requirements
Managing overall activities pertaining to installation and commissioning of instrumentation of a wide range of
machinery and equipment’s.
Conducting inspection and functional testing to ensure the performance of various instruments, MCC, Control
Loop Testing with PLC.
Erection and Commissioning Packer EEL, Truck Loaders.
Involved in the Installation and Commissioning of plant from Kiln to Packing Plant.
Instrumentation
▪ Designing and engineering of instrumentation for Project Jobs & Process Revamp jobs.
▪ Formulating control strategy, safety interlocks for improving process.
▪ Coordinating the entire development including requirement analysis, finalizing specifications, selection of
instruments, procurement, inspection etc.
▪ Managing cable laying, terminations, erection of the field instruments, panels, IO Listing & Cable schedule
preparation.
▪ Scrutinizing process modification schemes and providing comments / changes w.r.t the functional specification and
site requirements.
▪ Conducting Field Instrumentation like control valves, On/Off valves, Flow, pressure, Level, Temperature transmitter&
specialized Instruments
▪ Control loop checking With L&T Automation PLC (Modicon Quantum 43412 Logic on concept, HMI in Intellutation fix)
And field Instruments.
Birla cement works- Satna (2002-2004)
Trainee Instrumentation
Installation and Commissioning:
Involved in commissioning of fly ash solid flow Feeder.
Involved in up gradation of electronics packer H&B to EEL.
Involved in Commissioning of 15 MW boiler CFBC.
Instrumentation
▪ Looking Cement mill and Packing plant trouble shooting and maintenance.
Scholastics
1. Diploma in Electronics & Telecommunication in 2002.
2. Btech. In Electronics & communication in 2015 from Karnataka state Open University.
Training Programmes: -
1. PI Historian Software (Administrator)
2. ECS and Unity (FLS Automation)
3. ABB VFD.
4. ISO auditor
Personal Vitae
Date of Birth: 01st July 1980
Languages: English, Hindi
Material status: Married
Permanent Add: BEHIND JPS SCHOOL INFORNT OF R K
PURAM RANA NAGAR
NAGAR, RAE BARELI (U.P)
