JSA NO :-01 GIL_Ace build_JSA_ REVISION:-0
DATE 30/01/2023
VENDOR NAME ACE Build pvt.ltd
PROJECT NAME Fire upgretion system
JOB DESCRIPTION material shifting manully & By Hydra
JOB LOCATION near ug tank
PREPARED BY Amar pal
REVIEWED BY Ashok verma, Dhiraj Vishwakarma
PPEs REQUIRED Safety Helmet, Safety goggle, dust mask, cut resistant gloves ( cut -5), signal flag , solder pad,
Tools & Equipment's required Hand Tools, willbarroy,hydra,
Risk = L X S Control risk = L X S
Sequence of Steps Potential Hazards Recommended Safe Procedures
L S Risk L S Risk
Work Permit- Ensure all work permits like
Unauthorized work may be STA height , etc. are taken by authorized
1.1 cause accident and property 1.1.1 person. All planned activities must be mention
damage in permits.
The safety person must daily instruct the
team member in the tool box meeting
1.2.1 regarding the risk involved in task. Also
Unawareness of the work conduct Job specific training
1.2
may cause accident
JSA & WMS must be shared with all staff
1.2.2 and workers who are involved in the same
task.
General Requirements before Working area must be Hard barricaded &
1 2 3 6 1 2 2
starting the work Unauthorized entry in work
1.3 1.3.1 signage board to be displayed.
area may cause accident.
General Requirements before
1 2 3 6 1 2 2
starting the work
The Site supervisor/ site engineer and safety
Absence of supervisor/ supervisor person must be always present at
1.4 engineer and safety person 1.4.1 the site and instruct the workers.
may cause accident
Before start the work safety orientation
Training must be done of all workers. After
1.5.1 Orientation, Qualification of worker must be
Accident due to work done done.
1.5
non-qualified worker
Only qualified workers are allowed to do the
1.5.2
specific work.
Incompetent Operator and Check the license of operator /driver. Give all
2.1 2.1.1 required trainings about site safety to
driver.
operator/driver before going on site.
Check all the legal documents of vehicle like
insurance, pollution, RC and fitness certificate
2.2 Vehicle not insured 2.2 of vehicle before allowing inside the plant.
Check the vehicle physically as per the
Vehicle & Hydra enter 2.3 Physically defected vehicle. 2.3 checklist before entrying on site. If any fault
2 3 3 9 found then reject it 2 2 4
in plant via Tem.gate
Clear the pathway from all obstacles and
provide signal man with whistle, red and
2.4 green flag for parking & movement the
Property damage, over vehicle. Provide the choke while vehicle is in
2.4 turning of vehicle & roll over off mode.
of vehicle
Property damage, over
2.4 turning of vehicle & roll over
of vehicle 2.4.1 Follow speed limit inside the plant
After entering the vehicle, submit the key to
2.4.2
security guard
Check Hydra documents like RC, Insurance,
pollution, fitness certificate & TPI. Also fill
3.1 checklist before entering the plant
Hydra failure may lead to Training to be given to hydra operators and
3.1 major physical injury or 3.1.2
signal man before starting the work.
property damage
Clear pathway for hydra and vehicle
3.1.3
movement before start of material Lifting
Signal man must be available with red and
3.1.4 green flag. Also signal man must have whistle
for signaling.
Before lifting & shifting of of pipe/structure
3.2.1 hydra must be properly Inspected.
Tag Line(thickness of rope should be min 16
MM) provide on both ends of material to
3.2.2 control swing of material. Do not use hands to
control the swing of structure.
Swinging area of hydra should be clear &
3.3.3
hard barricaded.
Provide proper packing before the material is
3.3.4 kept on ground to prevent caught in hazard.
Unloading Lifting,
shifting and Laying. of
3 Failure of lifting tools may 3 4 12 2 3 6
S.S & Hume pipe by 3.2 Ensure no power cable near swinging area of
lead to major injury. 3.3.5
hydra hydra
Lift the panel & cable drum approx. . 100 MM
3.3.6 from vehicle surface and remove the vehicle
from site
hydra
After removing the vehicle from site, lower
3.3.7
down the hanged material
No other works shall be allowed in the
3.3.8 hydra movement area.
Maintain safe distance during lifting objects
3.3.9 ( Min 3 meter)
Do not lift the material more than one meter in
3.3.10
height from the ground level.
2.4.1) Stop the work inform to CMO team
immediately and barricade the work area
3.3.1
Hydraulic pipe leakage or 2.4.2) All Repairs or replacement work
3.3.2 shall be done by authorized person
3.3 other mechanical failure
during work 2.4.3) Remove the vehicle from site if
possible, otherwise barricade the work
3.3.3 area and only authorized mechanical
person is allowed to enter the barricaded
area.
Slip-trip hazard Provide proper acess in the work area. No any
4.1.1 abstacle sjould be present in the access.
4.1
Ensure proper material stacking and tools
4.1.2
storages at site
Barricade the work area properly during the
4.2.1 work
remove sharp edge from the material if not
4.2.2 removed then covred it
4.2 pinch cut injuri
use cut 5 gloves during materail shifting work
4.2.3
do not keep materail directlly on floor use
4.2.4
hume pipe manually pallets or wooden battens.
4 material shifting & 3 4 12 2 3 6
unloading
hume pipe manually
4 material shifting & 3 4 12 Ensure pathway must be free from any 2 3 6
4.3.1
unloading obstacles.
Do no use of mobile phone during maerail
4.3.2
Materail can hit with shiftng work
4.3
worker& other objects
4 material shifting & 3 4 12 2 3 6
unloading
Materail can hit with
4.3
worker& other objects if the material is greater then 1.5 meter then
4.3.3
engaged two person for shiftng.
work should be done under the contineous
4.3.4
supervision.
Ensure that one person can lift only 25 kg to
4.4.1
avoid back injury.
if the material is gheavy then eneged the
4.4 Ergonomic hazard 4.4.2
sufficient manpoer accoring to load.
use shoulder pad during material shifting on
4.4.3
shoulder.
Unwantted matrial must be removeed from
5.1.1
the site.
Good housekeeping to be maintained in work
area on regular basis like, before starting the
5.1.2 work, before lunch and after completion of the
5 housekeeping. 5.1 Slip-trip hazard 2 3 6 work. 1 2 2
Ground must be free from water, grease or oil
5.1.3
etc.
Cable must be hanged on insulated hook for
5.1.4
road crossing with min 2.5 mtr.
Analysis done by:- Reviewed & Approved by:-
Safety officer (Contractor):-Amar pal Engineer (Contractor):-
.
Reviewed by:-Safety Eng. Reviewed by:-
CMO Safety Engineer:- CMO Engineer:-
SCPO :-
Bhupinder singh
Risk Rating Chart for Reference
Risk Rating = Likelihood x Severity Unacceptable High Risk
Fatality / Disability 4 4 8 12 16
Lost-Time Injury 3 3 6 9 12
Undesirable Medium risk
Severity
First Aid Injury 2 2 4 6 8
Acceptable Moderate Risk
No Injury 1 1 2 3 4
1 2 3 4
Unlikely Fairly Likely Likely Very Likely Desirable Low Risk
Likelihood
