5 - 5 Rate of Diffusion [Fick’s First Law] 167
The compositions in atoms> cm3 are
= 0.005 * 1018 P A atoms
cm3 B
1 P atom
ci = 3
2 * 10 cm
-16
= 2 * 1018 P A atoms
cm3 B
400 P atoms
cs =
2 * 10-16 cm3
Thus, the composition gradient is
¢c 0.005 * 1018 - 2 * 1018 P A atoms
cm3 B
=
¢x 0.1 cm
3 # cm R
atoms
= - 1.995 * 1019 PQ cm
Example 5-4 Diffusion of Nickel in Magnesium Oxide (MgO)
A 0.05 cm layer of magnesium oxide (MgO) is deposited between layers of nickel
(Ni) and tantalum (Ta) to provide a diffusion barrier that prevents reactions
between the two metals (Figure 5-11). At 1400°C, nickel ions diffuse through
the MgO ceramic to the tantalum. Determine the number of nickel ions that
pass through the MgO per second. At 1400°C, the diffusion coefficient of nickel
ions in MgO is 9 * 10-12 cm2> s, and the lattice parameter of nickel at 1400°C is
3.6 * 10-8 cm.
SOLUTION
The composition of nickel at the Ni> MgO interface is 100% Ni, or
atoms
4 Ni unit cell
c Ni/MgO = = 8.573 * 1022 atoms
cm3
(3.6 * 10-8 cm)3
The composition of nickel at the Ta> MgO interface is 0% Ni. Thus, the concentra-
tion gradient is
¢c 0 - 8.573 * 1022 atoms
cm3 atoms
= = - 1.715 * 1024 cm 3 # cm
¢x 0.05 cm
Figure 5-11 Diffusion couple (for Example 5-4).
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168 CHAPTER 5 Atom and Ion Movements in Materials
The flux of nickel atoms through the MgO layer is
= - (9 * 10-12 cm2> s) A -1.715 * 1024 cm 3 # cm B
¢c atoms
J = -D
¢x
J = 1.543 * 1013 Nicmatoms
2#s
The total number of nickel atoms crossing the 2 cm * 2 cm interface per second is
Total Ni atoms per second = (J )( Area) = A 1.543 * 1013 atoms
cm2 # s B (2 cm)(2 cm)
= 6.17 * 1013 Ni atoms/s
Although this appears to be very rapid, in one second, the volume of nickel atoms
removed from the Ni> MgO interface is
Ni atoms
6.17 * 1013 s 3
= 0.72 * 10-9 cm
s
8.573 * 1022 Ni cm
atoms
3
The thickness by which the nickel layer is reduced each second is
3
0.72 * 10-9 cms
= 1.8 * 10-10 cm
s
4 cm2
For one micrometer (10-4 cm) of nickel to be removed, the treatment requires
10-4 cm
= 556,000 s = 154 h
1.8 * 10-10 cm
s
5-6 Factors Affecting Diffusion
Temperature and the Diffusion Coefficient The kinetics
of diffusion are strongly dependent on temperature. The diffusion coefficient D is related
to temperature by an Arrhenius-type equation,
b
-Q
D = D0 expa (5-4)
RT
where Q is the activation energy (in units of cal> mol) for diffusion of the species under
consideration (e.g., Al in Si), R is the gas constant A 1.987 molcal# K B , and T is the absolute
temperature (K). D0 is the pre-exponential term, similar to c0 in Equation 5-1.
D0 is a constant for a given diffusion system and is equal to the value of the dif-
fusion coefficient at 1> T ⫽ 0 or T ⫽ ⬁. Typical values for D0 are given in Table 5-1, while
the temperature dependence of D is shown in Figure 5-12 for some metals and ceramics.
Covalently bonded materials, such as carbon and silicon (Table 5-1), have unusually high
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