CSM11441-04 - Supply Installation of OMIS Double Girder EOT Crane (M5)
CSM11441-04 - Supply Installation of OMIS Double Girder EOT Crane (M5)
Al Israa Factory.
Madina, Saudi Arabia
+966 56 850 4140.
We thank you for your enquiry and are pleased to submit our detailed proposal for equipment to meet your
requirements.
We trust our proposal is in line with your requirements. Please feel free to contact us for any further information that
you may require.
Thanking you and assuring you of our best attention at all the times.
With Regards,
For, Power Cranes.
[email protected]
+966 53 275 5507
Description of Crane & Technical Data
CRANE DATA
Crane type Double Girder Eot Crane
Capacity (T) 10 T
Span (mm) 8000 (approx) 20000(approx)
Lifting height (m) 7
Ambient Temperature (degree) 50 °C
Location Indoor Use
Operating environment Workshop
Crane design group A5 according to FEM 1.001
Class of utilisation U4
Loading spectrum class Q3
Lifting unit mechanisms design group M5 according to FEM 1.001
Class of utilisation T4
Stress spectrum class L3
Travel mechanisms design group M5 according to FEM 1.001
Class of utilization T4
Stress spectrum class L3
LIFTING SPEED
Main lifting speed 4 m/min
Slow lifting speed 0.8 m/min
Short-circuit rotor motor INVERTER 11 KW
Two travel speed, main or slow. The slow one is adjustable from 15% to 100% of the main one.
PAINT DETAILS
Electro-mechanical parts painting with ecological anti-
Electro-mechanical parts
corrosive alkyl blue glaze RAL 5010 thickness 70-80 μm
Grid blasted to SA 2.5 and Painted with 2 coats of epoxy
Girder & End Carriage
paint to appx. 160 µm total DFT. Finish coat RAL 1007
Option 2
UNIT PRICE AMOUNT
S/N ITEM DESCRIPTION UOM QTY
SAR SAR
1 10t x 20m Span Double Girder EOT crane (M5)
Supply And Fabrication of 10 Ton Double Girder EOT Crane with
1.1 Set 2 186,621 373,242
Electrical 6 moves & span 20 mtrs
2 Supply of Long Travel Rails & Power supply system for 1 Bays 100 Mtrs
Supply of Long Travel Power supply system with accessories for 1Bay
2.1 Mtrs 100 250 25,000
=100mtrs total length 100mtrs
2.2 Supply of current collector Set 2 1715 3,430
2.3 Supply of Mounting Brackets Mtrs 100 28 2,800
Supply of Long Travel Rails for 1Bay =100mtrs total length 100 mtrs.
2.4 pcs 35 629 22,015
(50x50 or 50x30 Sqmm)
3 Transportation & Installation of Crane & Rails & busbar
Transportation 2 Nos of EOT Cranes & Long Travel Rails & Power Lum
3.1 1 12600 12,600
supply system at Site Sum
Installation of Long Travel Rails & Power supply system with
3.2 accessories for 1 Bay =100mtrs, (Rails (200Mtrs) & Busbar (100Mtrs) Mtrs 300 129 38,700
Total length 300 mtrs.
Lum
3.3 Assembly & Installation of 2 EOT Crane 1 11111 11,111
Sum
TOTAL (SAR) 488,898
*VAT as applicable extra shall be paid by client.
Special Features
➢ Crane electrical system (IP55). Electrical panel and junction boxes on the trolley with special
internal terminal block and cable entry via cable glands suitable for flat cables and round cables.
Each cable will have its own entry.
➢ Air conditioning for electrical panel with thermo-regulation included.
➢ Metal Long Travel and Cross Travel Limit Switch.
➢ ROPE GUIDE - High resistance single-cast nodular cast iron component.
➢ Over Load Limit Switch - Pin loading sensor.
➢ All Electrical Components are of Schneider Electric.
➢ Hoist motor break: Hydraulic shoe brake type
➢ Hoist Type:
• OMIS open barrel hoist, type A260_B04_10 n. 4 falls of rope diam. 12 mm with fixed-
end and single hook type
➢ D-rail / Anti-jump catches for hoist trolley.
➢ Anti-Collision System.
➢ All connection and Plug inn connectors.
➢ Long Travel Rails (Total 160Mtrs) & Power supply system with accessories (Total 80Mtrs) for 1 Bay.
Scope of supply:
➢ OMIS Hoist trolley unit with electrics. As per above specification
➢ Main Girder
➢ End carriages with travelling machinery.
➢ Cross travel festoon cable power supply system.
➢ Push button pendant control system connected through control cable.
➢ Hoist and LT Electrical control panels.
➢ Supply & Installation of Long travel Rails and power supply system for 1 Bay 80 Mtrs.
➢ Transportation of cranes components, long travel Power Supply & Rails to site
➢ Commissioning, Installation of Cranes at site.
➢ One set of owner’s manuals in English.
Terms and conditions
a) Following items are not included in our offer and to be at Client’s account.
➢ Exclusions.
• Mobile Crane / Man Lift for Erection & installation of long Travel rail & busbar & EOT Crane.
• Crane Runway beams and its alignment any Civil / Structural Work.
• All Civil & Structure Work Under Customer.
• Roof Opening for Installation if required.
*If roof not opened then any damage to the roof by the mobile crane operator is not Power
Cranes responsibility - as max height needs to be achieved for erection and safety factor to be
considered
• Cranes’ Storage.
• Main switch and power feed cable (from main switch up to power supply system level)
• Incoming cabling to the main isolator switch.
• Building Platforms; Ladders or any other civil work
• 3rd party load testing & test weight.
➢ Supply and fixing of main isolator and connecting cable up to the feeding point of power supply
System.
➢ Three phase main power supply (Three phase power supply) and power cables from Distribution
board to the main Isolator of the crane.
➢ Power supply during erection, pre-commissioning, commissioning.
➢ Any Warning signs / Barricading requirements as required by safety dept.
➢ Any special / Off road transport for remote site access.
➢ Gate pass or entry passes for our personnel during transportation of crane, erection, installation,
commissioning, and testing of cranes at site.
➢ Any specific item, which is not covered in our scope of supply/work.
b) Our prices above are for single mob – demob. Extra charges will be applicable for additional mob
demob.
c) Customer has to provide the paint for touch-up on the welded marks on the runway beam for any welding
activity.
d) Suitable site access during erection and installation as per our recommendation to be provided by the
client.
e) In case of non-availability of site for erection as per agreed schedule, suitable storage area along with
unloading and reloading, extra transport (if required) shall be provided by the client.
f) Where crane erection is in our scope, Any Client or Third-party liability insurance during erection of our
cranes is not covered by us.
g) Spares are not included in this offer, which can be quoted up on request.
h) Delivery period stated applies from the below milestones (whichever comes later),
i) Date of receipt of confirmed Purchase order.
j) Receipt of down payment or an acceptable letter of credit.
k) Approval of General Arrangement (GA) drawing, which will be submitted within one week from the order
date and approved building drawing receipt.
l) Any Delay Due to Unavailability of Gate pass And Site Access Shall Be Charged 3500 SAR Per day.
m) Delivery period stated based on current dispatch schedule for crane components from OMIS, which may
vary based on production load in their factory in ITALY. Actual delivery will be based on OMIS kit
dispatch schedule at the time of ordering.
n) The delivery period stated in our offer doesn’t include installation time required for installing the cranes.
The installation time solely depends on the availability of site for continuous installation of cranes & also
the site readiness/Site access.
o) Any access time consumed for installation, commissioning & Load testing of the Cranes for reasons not
attributed to Power Cranes Industrial Company shall be at additional cost to the Buyer.
p) The equipment we propose is designed in accordance with relevant European Norms, FEM and DIN
standards, in conjunction with OMIS and Power Cranes Industrial Company in-house quality,
documentation, welding procedures, electrical specification, painting and drawing systems, these
systems are assessed to ISO9001-2008. Further information on these systems is available on request.
We do not necessarily comply with any other specifications supplied with the enquiry. Any drawings and
technical information provided by Power Cranes Industrial Company prior to receipt of order are to be
considered for quotation purposes only and not binding in detail.
q) Order cancellation is possible only within 2 weeks from the order date, subject to cancellation charges
based on the Engineering and job progress, minimum 10% of the order value.
Delivery Terms
DDP Site Al Israa Factory Madina.
Payment Terms
• 50% Advance with Order.
• 40% Against readiness of crane at our warehouse before dispatch.
• 10% Against Installation, commissioning.
Warranty
12 months from the date of commissioning (or) 18 months from the date of supply whichever comes earlier.
Manufacture Defect only.
Note Changes
➢ In case equipment will not be collected immediate after its readiness due to any reason not accountable
to Seller, we will have to send the Equipment for external Storage in order to keep our production flow
running. Associated costs related out of this procedure for handling, preservation and storage shall be
back charged to client at actual against proof of invoice.
➢ The crane is not designed for carrying human, chemical liquids, hot liquids and dangerous explosive
materials.
➢ Any changes towards our offer or changes after order + approved General Arrangement drawing are
subject to review and if needed commercial amendment of order in terms of price and delivery time.
➢ If the crane is run above the rated capacity, then the warranty shall be void by default.
Documentation
The following documentation in Electronic Format (by email or as a CD) is included within our offer for each
crane: (After the final payment)
➢ 1 x Crane general arrangement drawing.
➢ 1 x Crane electrical schematic diagrams and wiring diagrams.
➢ 1 x Crane installation, operation, maintenance manual.
➢ 1 x Test certificates for Hoist. OMIS Standard.
➢ 1 x Test certificate for the Wire Rope/Chain as applicable.
➢ 1 x Test certificate for the Hook.
Validity
➢ The quotation is valid for 7 days from this offer date. If the equipment is ordered after this date, we
reserve the right to adjust the price accordingly.
Pv = Max vertical Loads = 96 kN A= 170 mm F= 1285 mm
OMIS
Pv = Min. Vertical Loads = 32 kN B= 1145 mm H= 615 mm
Transversal Load motions = 7.1 kN B1 = 1805 mm I= 4600 mm
Longitudinal Load motions = 10.2 kN C= 670 mm L= 5330 mm
Height of lifting = 10 mt. D= 1045 mm T= 615 mm
Span = 20000 mm D1 = 1020 mm Ø= 150 mm
TECHNICAL DATA AND DRAWINGS REFERENCE Load = 10 t hr =
310 mm
10 Ton x 20 Mtrs Span
OMIS
Pv = Min. Vertical Loads = 25 kN B= 1145 mm H= 615 mm
Transversal Load motions = 4.2 kN B1 = 1805 mm I= 4600 mm
Longitudinal Load motions = 6.5 kN C= 670 mm L= 5330 mm
Height of lifting = 10 mt. D= 1045 mm T= 615 mm
Span = 8000 mm D1 = 1020 mm Ø= 150 mm
TECHNICAL DATA AND DRAWINGS REFERENCE Load = 10 t hr = 10 Ton x 8 Mtrs Span
310 mm
OMIS OPEN BARREL
HOISTS
hoist
• The design and construction of the hoist, historically arrives well after the
creation and development of winch lifting systems and has been conceived
essentially for the following reasons:
• - To compact dimensions
• - To reduce costs
The many configurations of the OMIS hoists allow installation Le molteplici configurazioni dei paranchi OMIS ne consentono Su questo tipo di carrello il paranco elettrico a fune può essere The electric rope hoist can be mounted on this type of trolley
on various types of trolleys. l’installazione su carrelli di diverso tipo. montato nelle configurazioni: in the following configurations:
The single-girder trolley designed and built by OMIS at its own Il carrello monotrave progettato e realizzato internamente —— Appoggiata, che prevede il paranco appoggiato sul carrello — Top-running, with the hoist fixed on top of the trolley,
facilities allows the travel of the hoist trolley on a single-girder da OMIS consente la traslazione del carrello-paranco su gru al di sopra delle travi, per ottenere la massima corsa gancio. above the girders, for maximum hook stroke.
crane, or a monorail. monotrave o su monorotaia.
—— Sospesa, che prevede il paranco sospeso al carrello quando — Under-hung, with the hoist suspended on the trolley when
lo spazio al di sopra delle travi è inferiore agli ingombri dello the clearance above the girders is insufficient for the hoist.
stesso.
It is possible to switch between top-running and under-hung
È possibile passare dalla configurazione appoggiata alla sospesa, configuration at any time to meet new or changed
e viceversa, in ogni momento per fare fronte a esigenze nuove o requirements (e.g. moving the hoist to a different crane).
mutate (es.: spostamento del paranco su una gru differente).
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FEATURES H SERIES HOIST PARANCO SERIE H FEATURES
CARATTERISTICHE CARATTERISTICHE
1
6
All main components have been
MOTOR MOTORE
subjected to life tests in the prescribed • Electromagnetic brake • Freno elettromagnetico TRAVEL TRASLAZIONE
class: 63000 cycles at full load. • Inverter power supply • Alimentazione a inverter
• IP55 protection • Protezione IP55 • Travel always guaranteed by the 2 driving wheels • Traslazione sempre garantita dalle 2 ruote motrici
Tutti i componenti principali sono stati • Quick connector • Collegamento rapido • Long-life toothed belt transmission • Trasmissione con cinghia dentata long life
sottiposti a test di vita nella classe • Insulation class F mediante connettore • OMIS travel gear motors with connector • Motoriduttori di traslazione OMIS con connettore
prevista: 63000 cicli a pieno carico • Classe isolamento F
7
2
ELECTRICAL PANEL
BRAKE FRENO • IP55 protection
• Integrated also on the stand-alone version
• Magnetic flux deflection • A deviatore di flusso
• Inverter pre-calibration as standard for travel and lifting
• Easy maintenance • Facile manutenzione
• Travel and lifting with connector coupling
• Long useful life • Lunga vita utile
• IP55 connectors and electrical panel
• Quick fault-free maintenance
QUADRO ELETTRICO
• Protezione IP55
• Integrato anche su versione stand alone
3 • Inverter pretarato di serie su traslazione e sollevamento
• Motori di traslazione e sollevamento con attacco a connettori
• Connettori e quadro elettrico con protezione IP55
REDUCTION GEAR • Manutenzione rapida e a prova di errore
• Fully made at OMIS
• Cemented gears for maximum duration
• Ground gears for minimum noise
RIDUTTORE 8
• Completamente costruito in OMIS
• Ingranaggi cementati per massima durata
FRAME
• Ingranaggi rettificati per massima silenziosità • Epoxy painting for protection
from atmospheric agents,
RAL 5010
• Chrome plated parts for
resistance to atmospheric agents
4 TELAIO
9
• Verniciatura epossidica
ROPE GUIDE GUIDAFUNE
ROPE FUNE per protezione da agenti
• Fully made of nodular cast iron • Completamente in ghisa sferoidale atmosferici RAL 5010
• Easy disassembly for rope replacement • Di facile smontaggio per sostituzione fune • Six-strand galvanised • Zincata a sei trefoli • Particolari cromati per resistenza
• Long duration of the selected material • Lunga durata per il materiale scelto rope with metal core con anima metallica ad agenti atmosferici
5 10
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FEATURES H SERIES HOIST PARANCO SERIE H FEATURES
CARATTERISTICHE CARATTERISTICHE
Features Features
—— Electromagnetic brake —— Flux deflection
—— Inverter power supply —— Outside the casing
—— IP55 protection for easy maintenance
—— Quick connector —— Long useful life
—— Insulation class F
Caratteristiche
Caratteristiche —— A deviatore di flusso
—— Freno elettromagnetico —— Esterno alla cassa per facilitare
—— Alimentazione a inverter la manutenzione
—— Protezione IP55 —— Lunga vita utile
—— Collegamento rapido mediante
connettore
—— Classe isolamento F
OMIS hoists are equipped with self-braking motors specifically I paranchi OMIS sono dotati di motori auto-frenanti studiati I freni a deviatore di flusso dei motori OMIS sono stati pensati The flux deflection brakes of OMIS motors have been designed
designed for inverter powering. appositamente per essere alimentati attraverso inverter. per semplificarne al massimo la regolazione, l’ispezione e la for easy adjustment, inspection and regular maintenance. The
This allows the programming of several lifting and travel Quest’ultimo permette di programmare diverse velocità manutenzione periodica; la parte frenante è posta all’esterno braking section is on the outside of the motor casing, making
speeds with the desired acceleration ramps, to ensure smooth di sollevamento e traslazione raggiungibili con le rampe di della carcassa del motore per essere facilmente raggiungibile. it easy to reach.
operation without jerky movements. The motors have an F accelerazione desiderate per un funzionamento fluido e privo Un innovativo e collaudato meccanismo permette, al deviatore An innovative and tested mechanism allows the deflection
insulation class, or higher if required, and IP55 protection di strappi. I motori hanno classe di isolamento F o superiore di flusso integrato nel rotore, di sbloccare il freno appena viene mechanism integrated in the rotor to release the brake as soon
degree. They have an electric connector for easy wiring and se richiesto, e grado di protezione IP55 e sono dotati di data alimentazione. as the motor is powered.
maintenance. connettore elettrico per facilitare cablaggio e manutenzione.
L’uso di inverter fa sì che la funzione frenante sia ridotta al The use of the inverter guarantees that the braking action is
The lifting motor placed at the side of the drum allows Il motore di sollevamento posto lateralmente al tamburo solo stazionamento. Si ottiene così una maggiore durata del limited to the parking phase. This ensures longer life of the
limited general hoist overall sizes, to the advantage of permette di avere dimensioni generali del paranco contenute, freno e delle guarnizioni, garantendo quindi minori interventi brake and the seals, therefore requiring less maintenance in
the side approach. a tutto vantaggio degli avvicinamenti laterali. nel tempo. the long term.
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FEATURES H SERIES HOIST PARANCO SERIE H FEATURES
CARATTERISTICHE CARATTERISTICHE
Features Caratteristiche
—— Fully made at OMIS —— Completamente costruito in OMIS
—— Cemented gears for maximum duration —— Ingranaggi cementati per massima durata
—— Ground gears for minimum noise —— Ingranaggi rettificati per massima silenziosità
Features
—— Fully made of nodular cast iron
—— Easy disassembly for rope replacement
—— Reliable over time
Caratteristiche
—— Completamente in ghisa sferoidale
—— Di facile smontaggio per sostituzione fune
—— Affidabile nel tempo
OMIS gearboxes are a strength and a reason of pride I riduttori di matrice OMIS costituiscono un punto di forza Per un componente di sicurezza, la cui funzione fondamentale For a safety component with the extremely important function
for the company, and are fully designed and made at OMIS. e vanto per l’Azienda, e sono tutti interamente progettati è quella di guidare correttamente la fune nelle manovre di of correctly guiding the rope during the lifting operations,
The quality and precision of the processes and treatments e prodotti in OMIS. La qualità e precisione delle lavorazioni sollevamento, OMIS ha deciso di non scendere a compromessi OMIS has decided to avoid all compromise, selecting a high
is therefore particularly detailed. e dei trattamenti è dunque particolarmente curata. decidendo per una solida fusione unica in ghisa sferoidale ad resistance single-cast nodular cast iron component. In addition
alta resistenza. Oltre che per svolgere correttamente e con la to performing its function correctly and with maximum
All the gears are made of high mechanical resistance Tutti gli ingranaggi sono in acciaio ad elevata resistenza massima affidabilità la sua funzione nel tempo, il guidafune reliability in the long term, the OMIS rope guide has also been
steel, cemented so that they can withstand high operating meccanica, cementato per sopportare elevate pressioni in OMIS è pensato per essere facilmente smontato e rimontato conceived for easy disassembly and reassembly during the
pressures. The grinding of all the teeth makes OMIS gears esercizio. La rettifica di tutte le dentature rende i riduttori in occasione delle sostituzioni periodiche della fune. regular replacement of the rope.
perfectly quiet and reliable in the long term. OMIS perfettamente silenziosi ed affidabili nel tempo.
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FEATURES H SERIES HOIST PARANCO SERIE H FEATURES
CARATTERISTICHE CARATTERISTICHE
Features
—— Electronic load limiting system
—— Pre-calibrated up to 2 thresholds
depending on needs
Caratteristiche
—— Sistema di limitazione di carico
elettronico
—— Pretarato fino a 2 soglie secondo
necessità
Features Caratteristiche
—— Travel always guaranteed —— Traslazione sempre garantita
by the driving wheels dalle ruote motrici
—— Long-life toothed belt transmission —— Trasmissione con cinghia dentata long life
—— OMIS travel gear motors with connector —— Motoriduttori di traslazione OMIS con connettore
For maximum safety and reliability of use, the limitation of Per la massima sicurezza ed affidabilità nell’utilizzo, la I movimenti orizzontali dei carrelli OMIS sono sempre garantiti The horizontal movements of the OMIS trolleys are always
the load to the design capacity is guaranteed by a tested limitazione del carico alla portata di progetto è garantita dalle due ruote motrici. La trasmissione fa uso di una cinghia guaranteed by the two driving wheels. The transmission uses a
electronic system connected to a pin loading sensor. The da un collaudato sistema elettronico collegato ad un sensore dentata correttamente messa in tensione al montaggio, toothed belt correctly tensioned during assembly for ensuring
sensor is in direct contact with the fixed end of the rope, di carico a perno. Il sensore è stato posto a diretto contatto per operare nelle migliori condizioni. Il dimensionamento operation in the best conditions. The sizing of the transmission
ensuring correct load detection and therefore calibration con il capo fisso di fune, per un corretto rilievo del carico della trasmissione prevede una durata a vita. Eventuali is for long life. Maintenance is made easier by specific technical
precision. The calibration is performed at the factory, and e conseguente precisione nella taratura. Quest’ultima viene manutenzioni sono facilitate da particolari accorgimenti adaptations. The unique gear motor makes the electric control
is possible on two different thresholds, therefore giving effettuata di fabbrica ed è possibile su due diverse soglie, tecnici. Il motoriduttore unico semplifica la parte elettrica di component much simpler and reduces space requirements.
the possibility of controlling two different settings così da poter controllare due diverse tarature dell’inverter comando, e ne riduce l’ingombro.
of the lifting inverter. di sollevamento.
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FEATURES H SERIES HOIST PARANCO SERIE H FEATURES
CARATTERISTICHE CARATTERISTICHE
Features
—— Epoxy paint for protection from
weather conditions, RAL 5010
—— Chrome plated parts for resistance
to weather conditions
Caratteristiche
—— Verniciatura epossidica per protezione
da agenti atmosferici RAL 5010
Features Caratteristiche —— Parti cromate per resistenza
—— IP55 protection —— Protezione IP55 ad agenti atmosferici
—— Integrated also on the stand-alone version —— Integrato anche su versione stand alone
—— Inverter pre-calibration as standard for travel and lifting —— Inverter pretarato di serie su traslazione e sollevamento
—— Travel and lifting with connector coupling —— Motori di traslazione e sollevamento con attacco a connettori
—— IP55 connectors and electrical panel —— Connettori e quadro elettrico con protezione IP55
—— Quick fault-free maintenance —— Manutenzione rapida e a prova di errore
—— Predisposition for pendant push button —— Predisposizione per pulsantiera pensile
for stand-alone version su versione stand-alone
The electrical panel fully integrated in the hoist structure is Il quadro elettrico completamente integrato nella struttura La cura del prodotto per l’ottenimento dei livelli di finitura OMIS pays the utmost care to the product, to ensure excellent
a unique feature in the range of OMIS hoists. The research del paranco costituisce una particolarità unica nella gamma superficiale eccellenti sono un obiettivo di OMIS. surface finish levels. The frame, the trolley and most of the
of the electrical department of OMIS, in close collaboration dei paranchi OMIS. La ricerca del comparto elettrico OMIS, Il telaio, il carrello e la maggior parte dei componenti sono components are protected by epoxy paint, RAL 5010.
with the mechanical designers, has brought to the condotta con la stretta collaborazione dei progettisti meccanici, rivestiti superficialmente da vernice epossidica RAL 5010.
development of an extremely compact electrical panel with ha prodotto un quadro elettrico con resistenze di frenatura A further measure during the design entails the use of chrome
braking resistances, whilst still housing all the command, estremamente compatto in grado comunque di racchiudere tutta Ulteriore cura in fase progettuale prevede l’utilizzo di parti plated components, to guarantee maximum resistance to
control and safety components required for both the lifting la componentistica di comando, controllo e sicurezza necessari cromate per garantire una massima resistenza agli agenti atmospheric agents.
and trolley movements. sia al sollevamento che ai movimenti orizzontali del carrello. atmosferici.
The wiring is immediate thanks to the large number of Il cablaggio è reso immediato dall’ampia schiera di connettori
connectors completing the electric system. The IP55 che completano l’impianto elettrico. Il grado di protezione IP55
protection degree allows installation even outdoors. consente l’installazione anche in luoghi aperti.
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