Service Manual

Mini Split HW Inverter Up to 23

SEER.

Models

4MYW2309CF000AA 4TYK2309CFP00AA
4MYW2312CG000AA 4TYK2312CGP00AA
4MYW2312CF000AA 4TYK2312CFP00AA
4MYW2318CF000AA 4TYK2318CFP00AA
4MYW2324CF000AA 4TYK2324CFP00AA
4MYW2336CF000AA 4TYK2336CFP00AA

SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.

January 2024 MS-SVM026A-EN

Confidential and proprietary Trane information
CONTENTS

Part Ⅰ Technical Information .................................................................................................................................. 3

1. Important Notice ..................................................................................................................................... 3
2. Refrigeration cycle diagram.......................................................................................................................... 4
3. Electric Diagram...................................................................................................................................... 5
3.1 Wiring diagram .................................................................................................................................. 5
3.2 PCB LAOUT......................................................................................................................................... 7
4. Electronic Controller Introduction ............................................................................................................... 11
4.1 Electronic Controller .......................................................................................................................... 11
4.2 WIFI OPERATION MAUAL ................................................................................................................... 17
PART Ⅱ Installation and Maintenance .................................................................................................................18
1. Notes for installation and maintenance .......................................................................................................18
2 Installation .................................................................................................................................................. 26
2.1 Installation Dimension Diagram ......................................................................................................... 26
2.2 Accessory ..........................................................................................................................................27
2.3 Tools ................................................................................................................................................. 28
2.4 Position ............................................................................................................................................ 29
2.5 Electricity and wiring .........................................................................................................................29
2.6 IDU Installation .................................................................................................................................29
2.7 ODU Installation ............................................................................................................................ 32
2.8 Vacuum and gas leakage test .............................................................................................................. 33
2.9 Final test ........................................................................................................................................... 33
3. Maintenance ..............................................................................................................................................34
3.1 Failure code ......................................................................................................................................34
3.2 Trouble shooting ............................................................................................................................... 36
4. Disassembly IDU & ODU .............................................................................................................................58
4.1. IDU Disassembly .............................................................................................................................. 59
4.2 ODU Assembly ..................................................................................................................................62
APPENDIX..................................................................................................................................................................69
Appendix 1 The comparison table of Celsius-Fahrenheit temperature .............................................................. 69
Appendix 2 The Pipe length and Gas charging ................................................................................................. 69
Appendix 3 Pipes Flaring ................................................................................................................................ 70
Appendix 4 THERMISTOR TEMPERATURE CHARACTERISTICS ............................................................................. 71

2
 Part Ⅰ Technical Information

1. Important Notice

This service manual is intended for use by individuals possessing adequate backgrounds of electrical, electronic
and mechanical experience. Any attempt to repair the appliance may result in personal injury and property
damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can
it assume any liability in connection with its use.
The information, specifications and parameter are subject to change due to technical modification or improvement
without any prior notice. The accurate specifications are presented on the nameplate label.

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 2. Refrigeration cycle diagram

Cool only

Liquid side

2-way valve Capillary

Heat exchange Heat exchange

(Evaporator) (condenser)

Gas side

3-way valve
Accumulator

Compressor

Liquid side

2-way valve
Electronic
expansion valve

Heat exchange Heat exchange

(Evaporator) (Condenser)

Gas side

3-way valve Muffler 4-way valve

Muffler

Compressor Cooling

4
3. Electric Diagram
3.1 Wiring diagram
MODEL:
INDOOR UNIT：4MYW2309CF000AA, 4MYW2312CF000AA, 4MYW2318CF000AA, 4TYK2336CFP00AA

OUTDOOR UNIT: 4TYK2309CFP00AA, YK2312CFP00AA, 4TYK2318CFP00AA

5
MODEL:
INDOOR UNIT：4MYW2312CG000AA

OUTDOOR UNIT：4TYK2312CGP00AA

6
INDOOR UNIT：4MYW2336CF000AA

3.2 PCB LAOUT

Note: the PCB type is printed on the PCB, please inquire the PCB layout via the PCB type information.
Indoor PCB
9K,12K,18K,24K(AC motor type)
PCB type: A010268
1 Transformer IN

5 6 7 8 9 10 11 2 ODU AC power output

12 3 Transformer OUT
4 Fuse
13 5 ODU AC power input
6 AC fan motor driving
IDU/ODU wiring connection --N
7
14 connector
8 Power supply --N connector
9 Anion connector
4
15 10 IDU/ODU communication wiring

3 11 Left-Right swing connector

12 Up-Down swing connector
2
13 Display
1
14 Emergency button
15 AC fan motor feedback
16 Temperature sensor connection
17 WIFI connection

7
PCB type: A010412

PCB type: A010283

9K,12K,18K,24K(DC motor )

PCB type: A010283

8
 4 5 6 7 8 9 10 11 12
1 ODU AC power output

2 Fuse
13 3 ODU AC power input

4 DC fan motor connection

IDU/ODU wiring connection --N
14 5
connector

6 Power supply --N connector

3 7 Anion connector

8 IDU/ODU communication wiring

2
9 Left-Right swing connector

10 Up-Down swing connector

1
11 Display

12 Emergency button

13 Temperature sensor connection

14 WIFI connection

PCB type: A010403

9
Outdoor unit

9K, 12K
A010313
10 9 8 7 6 5 4 ODU PCB Mainly
1
relay
2 Fuse
L, N & 1
3 (communication)
wiring

4 4-way valve

5 Heater
DC fan motor
6
connector
3 Electronic expansion
7
valve
2 Discharge sensor
8
connector
OAT/OPT sensor
9
connector
10 LED5
1

A010386

18,24K

1 10
A010286 2 3 4 5 6 7

1 DRED(OPTION)
2 OAT/OPT connector
Discharge sensor
8 3
connector
Electronic expansion
4
valve
AC/DC fan motor
9 5
connector
6 Heater

7 4-way valve
8 LED5
Communication
9
wiring
10
10 Fuse

11 L , N line
ODU PCB Mainly
12
11 relay
13 LED1-LED4

13 12

Note:
OAT: Outdoor Ambient Temperature
OPT: Outdoor pipe temperature

4. Electronic Controller Introduction

4.1 Electronic Controller
RT-------Room Temperature.
IPT------Indoor Pipe (Coil) Temperature.
ST------Indoor Setting Temperature.
OPT---Outdoor Pipe Temperature.
OAT---Outdoor Ambient Temperature.
ODT---Outdoor Discharge Temperature.
CRT---Compensated Room Temperature.
IDU--- Indoor unit
ODU---Outdoor unit.

Note: When AC finishing installation, because of the air ventilation and the distance of temperature test sensor to
different location of the house, the temperature for IDU PCB control need compensation.
1. Cooling mode. CRT=RT;
2. Heating mode. CRT=RT-3℃-----Split AC.

4.1.1 Auto mode

1. The set temperature can be adjusted from 16-31℃ on auto mode, the operation of fan speed and vane position
according to preset.
2. Operation
When unit set to auto mode, it will work on cooling, heating or fan mode totally according to Δt --the temperature
difference between RT and ST shown as table:

Mode Δt=RT-ST
COOLING Δt >1℃
FAN -1℃≤Δt≤ 1℃
HEATING Δt <-1℃

4.1.2 Cooling mode

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1. Temperature control :16-31℃, and the operation of fan speed and vane position according to preset.

2. Compressor and process control

1). When RT-ST≥0.5℃, the compressor starts up working, AC operates as customer preset;
2). When
a. RT-ST≤－3℃ and compressor keeps 2 min continuously; or
b. RT-ST≤－2℃ and compressor works in lowest frequency for 5 min continuously; or
c. RT-ST≤－1℃ and compressor works in lowest frequency for 10 min continuously,
The compressor stops operation.
3). The compressor frequency control: Based on relation of RT & ST, and the changing speed of RT.
4). The compressor will also stop working while unit:
a. switched off.
b. under protection.
c. changed to fan mode.
5). Under normal operation, the compressor can be stopped by program only working after 7 min once it starts up.
6). In the process of unit operation, once the compressor ceased, it should be 3 min delay for the next procedure.

3. ODU Fan motor control:

1). While unit:
a. switched off.
b. under protection.
c. to the set temperature.
After compressor ceased, the fan motor stops working according to the temperature of OPT and OAT, the max delay
for the motor should be less than 160s.
2). When switch on unit on cooling mode, ODU fan motor will delay 5s after compressor starts up.

4. When ODU failure or stops for protection, IDU works as preset.

5. Anti-frosting protection
Control the unit operation frequency and the frequency changing rate to achieve anti-frosting protection.
1). Frequency Slowly Increasing(FSI):
a. If 6℃≤IPT＜7℃, the frequency increasing rate is 1Hz/60s, slowly increasing operation speed.
b. When IPT≥7℃, unit quit from protection.
2). Frequency Limitation:
If 5℃≤IPT＜6℃, the compressor frequency forbidden to increase
3). Normal Frequency Decreasing (NFD):
If 3℃≤IPT＜4℃, the frequency decreasing rate is 8Hz/90s, until to the lower frequency limit.
4). Fast Frequency Decreasing (FFD):
If 2℃≤IPT＜3℃, the frequency decreasing rate is 16Hz/90s, until to the lower frequency limit.
5). Unit stop:
a. When IPT＜1℃ for 3min continuously, unit stops working for anti-defrosting protection.
b. While IPT＞6℃, and the unit stopped for 3 min already, can the unit recover to operation.

RT-ST
0.5℃
0℃
-1℃
-2℃
-3℃
10min.
5min. ≥3min.
2min. ≥ 7min.

COMPRESSOR 160S 160S

OUTDOOR FAN 5s

INDOOR FAN

ON OFF

4.1.3 Dry mode

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1. Temperature control: 16~31℃.
Fan speed: low
Vane blade position: as customer preset
2. When ODU failure or stops for protection, IDU works as preset.
3. Failure protection: as cooling mode.
4. Energy saving and sleep mode: Invalid.

4.1.4 Heating mode

1. Temperature control: 16-31℃.

2. Compressor and process control.

1). When ST-CRT≥0.5℃, the compressor starts up working, AC operates as customer preset;;
2). When
a. ST-CRT≤－3℃ and compressor keeps 2 min continuously; or
b. ST-CRT≤－2℃ and compressor works in lowest frequency for 5 min continuously; or
c. RT-CRT≤－1℃ and compressor works in lowest frequency for 10 min continuously,
The compressor stops operation.
3). The compressor frequency control: Based on relation of RT & ST, and the changing speed of RT.
4). The compressor will also stop working while unit:
a. switched off.
b. under protection.
c. changed to fan mode.
5). Under normal operation, the compressor can be stopped by program only working after 7 min once it starts up.
6). In the process of unit operation, once the compressor ceased, it should be 3 min delay for the next procedure.

3. IDU time delay: When compressor stops or unit switches off while in heating mode, IDU fan motor will work for a
few seconds more to prevent overheat.

4: ODU Fan motor control:

1). While unit:
a. To be switched off
b. Under protection.
c. To the set temperature
After compressor ceased, the fan motor stops working according to the temperature of OPT and OAT, the max delay
for the motor should be less than 160s.
2). When switch on unit on heating mode, ODU fan motor will delay 5s after compressor starts up
3). in the process of defrosting, the fan motor will stop operation 48s delay after compressor stopped.
4). defrosting finish, the compressor stops operation, the fan motor will start working simultaneously.

5. 4-way valve control

1). On Cooling/Dry/Fan mode,4-way valve: OFF, when unit switched on heating mode,4-way valve: ON.
2). When heating mode switched off, or changed from heating to other modes, the 4-way valve will be OFF 2 min
delay after the compressor stops working.
3). Unit stops working caused by any kind of protection, the 4-way valve will be OFF 4 min delay.
4). In the process of defrosting, 4-way valve will be OFF 43s delay after compressor stopped.
5). When defrosting finish, the compressor stops operation, 4-way valve will be ON after 43s delay.

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 ST-CRT
-3℃
-2℃
-1℃
0℃
0.5℃
10 min.
≥3min.
5min.
2 min. ≥ 7min.

COMPRESSOR 160S 160S

OUTDOOR FAN 5s

INDOOR FAN ≤2min. ≤2min.

4-way VALVE

ON OFF

6. Defrost
Note: t1: compressor continuous works time.
t2: AC unit operation first time going to defrost circle.
t3: compressor accumulated working time (when OPT≤3℃ unit starts to count the time for t3).

When AC unit working to:

t1≥t2, or
t3≤t1＜t2.
and also the temperature (related to OAT & OPT) tested 3 min continuously meets for defrosting.
Defrosting start up: Compressor stops working, and re-starts to working after 50s delay;
Conditions for quitting defrosting
After defrosting 60s, and OAT≥12℃; or
OAT＜－5℃, and OPT ≥8℃ for 80s continuously; or
The defrosting for 10 min.
When AC meet any of condition a, b or c, defrosting finish.

COMPRESSOR 50S 50S

4-way VALVE 43S 43s

OUTDOOR FAN 48S Defrosting max time

ON OFF

Defrosting end off: Compressor stops working, and re-starts to working after 50s delay;

7. Cold air prevention:

This function intends to prevent cold air from being discharged when the heating operation starts up
1). IDU fan motor cold air prevention
.When RT＜24℃:
a. If ITP＞31℃ while compressor works for 5 min, fan motor will work according to preset fan speed.
b. If IPT≤31℃, fan motor stops working while compressor operation within 2min, if IPT≥27℃, fan motor works in low
speed 2 min, then change to preset speed.
When RT≥24℃:
a. Within 2 min after compressor start up working, once IPT＞27℃, fan motor will change to preset speed.
b. After compressor starts working 2 min, fan motor change to preset speed directly.
2). Vane blade operation for cold air prevention.
If the vane works on status of non-swing: While IPT increase to a special degree, the vane blade will change the position
to:
Default angle; or
Previous position; or
Customer preset.
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The above operation can work one time only, when compressor stops working, the unit will once again inspect the function.
If the vane works on swing: When IDU quits from cold air prevention, vane operate as preset.
8. “8℃” Heating
When function effective, it will make sure the room temperature not lower than 8℃, unit works on heating mode.
4.1.5 Fan mode
1. The temperature setting: 16~31℃,
Fan speed and vane position: as preset. The function for remote controller 58E only.
2. For above function, when unit preset to be auto fan mode, the fan motor will change its operation speed based on
the temperature difference of ambient and preset temperature.
3. ODU always OFF.
℃ δt comes down δt goes up

4 4℃
High fan
2

Mid fan 2℃

0
Low fan

4.1.6 Timer
The unit has times control, when the unit meet the timer preset, it will be switched on or off automatically.

TIMER ON
1). TIMER ON can be set only when the air conditioner is OFF.
2). Press TIMER on the remote control ONCE to enter time setting.
3). Press “▲” or “▼” to set the time for unit to start working.
4). Set other function as MODE, FAN SPEED, SWING etc.
5). Press TIMER ONCE AGAIN to confirm the TIME ON setting

TIMER OFF
1). TIMER OFF can be set only when the air conditioner is ON.
2). Press TIMER on the remote control ONCE to enter time setting.
3). Press “▲” or “▼” to set the time for unit to stop working.
4). Press TIMER ONCE AGAIN to confirm the TIME OFF setting

Note: In case of no selection for the time setting within 10s, the timer function will be OFF automatically.

4.1.7 Sleeping mode

While AC works in sleeping mode, the light of POWER SUPPLY and SLEEP always ON, and the temperature display
will be OFF after 15s.
In this mode, the AC unit works according to the SLEEP CURVE as designed.
Sleeping mode the unit can work 10 hours continuously, after that it will quit from this mode and work as previous
presetting.

4.1.8 Emergency switch

When the EMERGENCY switch is pressed one time, COOLING mode is selected and if it pressed again within 3s,
HEATING mode selected, while press once again, the unit will be switched off.
When the remote controller out of function, batteries lost power, for example, the EMERGENCY button in the
front of indoor unit can be used for function test.

NOTE: Do not press the EMERGEMCY switch during normal operation.

4.1.9 Auto-restart function

While air conditioner is operating in one mode, all of its operation data, such as working mode, preset temperature
etc. would be memorized into IC by main PCB. If power supply cut off due to reasons and recover again, the AUTO-
RESTART function will set synchronously and the air conditioner would work at the same mode as before.
Note: The function setting:
Within 3 min while power on unit, set the unit on cooling mode, set temperature 30℃, and mid fan speed, press the
15
ECO button 10 times within 8s, the AUTO-RESTART will be activated.

4.1.10 Protection
4.1.10.1 Overload protection
1. Overload protection for Cooling or Dry mode
1). if:
a. OPT≥62℃, unit stops working for overload protection.
b. OPT＜55℃, after compressor stopped for 3 min, can the unit be started to operate.
2). When OPT≥55℃, the compressor will be frequency limited/reduced for over load protection.
3). If unit have 6 times of over load stop-working protection continuously, this protection can’t be recovered unless
press ON/OFF button, and unit will show failure code.
In the process of operation, once the compressor runs continuously more than 6 min, the counter of over load stop-
working protection will be reset to zero and start a new counting process.
The failure and times for protection will eliminate immediately once the unit to be switched off, on fan mode or
changed to be heating mode from others.

Note: If the defective failure can’t be recovered, the failure can’t eliminate even if operation mode changed.

2. Overload protection for Heating mode

1). If:
a. IPT≥62℃, unit stops working for overload protection.
b. IPT＜55℃, after compressor stopped for 3 min, can the unit be started to operate.
2). When IPT≥55℃, the compressor will be frequency limited/reduced for over load protection.
3). If unit have 6 times of over load stop-working protection continuously, this protection can’t be recovered unless
press ON/OFF button, and unit will show failure code.
In the process of operation, once the compressor runs continuously more than 6 min, the counter of over load stop-
working protection will be reset to zero and start a new counting process.
The failure and times for protection will eliminate immediately once the unit to be switched off, on fan mode or
changed to be heating mode from others.

Note: If the defective failure can’t be recovered, the failure can’t eliminate even if operation mode changed.
4.1.10.2 The compressor discharge temperature protection
1. If ODT≥115℃, unit stops working for over temperature protection;
While ODT＜100℃, & after compressor stopped for 3 min, the unit can be started to operate.
2. If ODT≥100℃, the compressor will be frequency limited/reduced for over temperature protection.
3. If unit have 6 times of discharge over temperature stop working protection continuously, this protection can’t
be recovered unless press ON/OFF button, and unit will show failure code.
In the process of operation, once the compressor runs continuously more than 6 min, the counter of discharge over
temperature stop working protection will be reset to zero and start a new counting process.
The failure and times for protection will eliminate immediately once the unit to be switched off, or changed to fan
mode.

Note: If the defective failure can’t be recovered, the failure can’t eliminate even if operation mode changed.

4.1.10.3 The current protection

1. If the unit A/C working current more than Limited current (ILC), the compressor will be frequency limited /
reduced for over current protection.
2. When unit A/C working current more than Stopped current (ISC), AC unit stops working. Only when the
compressor stops for 3 min can the unit be recovered operation.
3. If unit have 6 times of over current stop-working protection continuously, this protection can’t be recovered
unless press ON/OFF button.
In the process of unit operation, once the compressor runs continuously more than 6 min, the counter of stop-
working protection will be reset to zero and re-start a new counting process.

Note: For different models, ILC and ISC have different programmed value.

4.1.10.4 IPM overheating protection

1. When IPM temperature TIPM≥87℃, the compressor will be frequency limited / reduced for IPM over temperature

16
protection.
2. When TIPM≥95℃, the AC unit stops working for AC system protection.
If TIPM＜87℃,and after compressor stopped for 3 min, can the unit be started to operate.
3. If unit have 6 times of IPM over temperature stop working protection continuously, this protection can’t be
recovered unless press ON/OFF button, and unit will show failure code.
In the process of operation, once the compressor runs continuously more than 6 min, the counter of over load
stop working protection will be reset to zero and re-start a new counting process.
The failure and times for protection will eliminate immediately once the unit to be switched off, or changed to fan
mode.

Note: If the defective failure can’t be recovered, the failure can’t eliminate even if operation mode changed.

4.1.11 Complementary
4.1.11.1 Energy saving (ECO)
Function effective on Cooling and Heating mode only.
On cooling mode, the set temperature range from 26℃ to 31℃,on heating mode, from 16℃ to 25℃.

4.1.11.2 TURBO
Function effective on Cooling, Heating, Fan and Auto modes, and fan speed operates on highest.

4.1.11.3 The communication control

If ODU PCB can’t get signal feedback from IDU for 2 min continuously, AC unit stops working and shows E0 error
code as IDU/ODU communication failure.
Once the IDU & ODU communication recovery, and also the compressor stopped for 3 min already, can the unit be
recovered to operate.

4.2 WIFI OPERATION MAUAL

4.2.1 The WIFI control logic

TCL
CLOUD

Internet
controller
Home
wireless
router

IDU WIFI TCL AC

module APP

IDU PCB
17
 Remote
controller ODU

4.2.2 Download and installation

Customer can scan the QR in the user manual or from appliance APP store to download the
APP and install it in the cell phone, while installation achieved, there would be an icon as picture
created on the desktop. Register the account and add the device to system, customer can
control the air conditioner by internet or LAN.

TUYA APP

GUBEI APP

PART Ⅱ Installation and Maintenance

1. Notes for installation and maintenance
Safety Precautions
Important!
Please read the safety of precautions carefully before installation and maintenance. The following contents are very
important for installation and maintenance. Please follow the instructions bellow.
● The installation or maintenance must accord with the instructions.
● Comply with all national electrical codes and local electrical codes.
● Pay attention to the warnings and cautions in this manual.
● All installation and maintenance shall be performed by distributor or qualified person.
● All electric work must be performed by licensed technician according to local regulations and instructions given
in this manual.
● Be caution during installation and maintenance. Prohibit incorrect operation to prevent electric shock, casualty

18
 and other accidents.

Warnings
Electrical safety Precautions.
1) Cut off the power supply of air conditioner before checking and maintenance.
2) The air conditioner must apply specialized circuit and prohibit share the same circuit with other appliances.
3) The air conditioner should be installed in suitable location and ensure the power plug is touchable.
4) Make sure each wiring terminal is connected firmly during installation and maintenance.
5) Have the unit adequately grounded. The grounding wire can’t be used for other purposes.
6) Must apply protective accessories such as protective boards, cable-cross loop and wire clip.
7) The live wire, neutral wire and grounding wire of power supply must be corresponding to the live wire, neutral
wire and grounding wire of the air conditioner.
8) The power cord and power connection wires can’t be pressed by hard objects.
9) If power cord or connection wire is broken, it must be replaced by qualified person.
10) If the power cord or connection wire is not long enough, please get the specialized power cord or connection
wire from the manufacture or distributor. Prohibit prolong the wire by yourself.
11) For the air conditioner without plug, an air switch must be installed in the circuit. The air switch should be all-pole
parting and the contact parting distance should be more then 3mm.
12) Make sure all wires and pipes are connected properly and the valves are opened before energizing.
13) Check if there is electric leakage on the unit body. If yes, please eliminate the electric leakage.
14) Replace the fuse with a new one of the same specification if it is burnt down, don’t replace it with a cooper wire
or conducting wire.
15) If the unit is to be installed in a humid place, the circuit breaker must be installed.

Installation Safety Precaution

1) Select the installation location according to the requirement of this manual. (See the requirements in installation
part).
2) Handle unit transportation with care, the unit should not be carried by only one person if it is more than 20kg.
3) When installing the indoor unit and outdoor unit, a sufficient fixing bolt must be installed, make sure the installation
supporter is firm.
4) Ware safety belt if the height of working is above 2m.
5) Use equipped components or appointed components during installation.
6) Make sure no foreign objects are left in the unit after finishing installation.

Improper installation may lead to fire hazard, explosion, electric shock or injury.

Safety precautions for Installing and Relocating the unit.

To ensure safety, please be mindful of the following precautions.

Warnings
When installing or relocating the unit, be sure to keep the refrigerant circuit free from air or substances other than the
specified refrigerant.
Any presence of air or other foreign substance in the refrigerant circuit will cause system pressure rise or compressor
rupture, resulting in injury.
When installing or moving this unit, do not charge the refrigerant which is not comply with that on the nameplate or
unqualified refrigerant.
Otherwise, it may cause abnormal operation, wrong action, mechanical malfunction or even series safety accident.
When refrigerant needs to be recovered during relocating or repairing the unit, be sure that the unit is running in
cooling mode. Then, fully close the valve at high pressure side (two-way valve). About 30-40 seconds later, fully close
19
the valve at low pressure side (3-way valve), immediately stop the unit and disconnect power. Please note that the
time for refrigerant recover should not exceed 1 minute.
If refrigerant recovery takes too much time, may be cause compressor overheat, resulting in injury.
During refrigerant recovery, make sure that two-way valve and 3-way valve are fully closed and power is disconnected
before detaching the connecting pipe.
If compressor starts running when the valves is open and connecting pipe is not yet connected, air will be sucked in
and cause pressure rise and then compressor overheat or gas leak, resulting in injury.
When installing the unit, make sure that connecting pipe is securely connected before the compressor starts running.
If compressor starts running when the valves is open and connecting pipe is not yet connected, air will be sucked in
and cause pressure rise and then compressor overheat or gas leak, resulting in injury.
Prohibit installing the unit at the place where there may be leaked corrosive gas or flammable gas.
If there leaked gas around the unit, it may cause explosion and other accidents.
Do not use extension cords for electrical connections. If the electric wire is not long enough, please contact a local
service center authorized and ask for a proper electric wire.
Poor connection may lead to electric shock or fire.
Use the specified types of wires for electrical connections between the indoor and outdoor units. Firmly clamp the
wires so that their terminals receive no external stresses.

Electric wires with insufficient capacity, wrong wire connections and insecure wire terminals may cause electric shock
or fire.

Introduction R32, R290 air conditioner installation

1) Introduction to Refrigerants R32 & R290
The refrigerants used for air conditioners are environmentally friendly hydrocarbons R32 and R290. The two
kinds of refrigerants are combustible and odorless. Moreover, they can burn and explode under certain
condition. However, there will be no risk of burning and explosion if you comply with the following table to
install your air conditioner in a room with an appropriate area and use it correctly.
Compared with ordinary refrigerants, Refrigerants R32 & R290 are environmentally friendly and do not
destroy the ozone sphere and that their values of greenhouse effect are also very low.
2) R32/R290 air conditioner installation area requirement
m1=(4m3)×LFL, m2=(26m3) ×LFL, m3=(130m3) ×LFL
Where LFL is the lower flammable limit in kg/m3, R290 LFL is 0.038kg/m3, R32 LFL is 0.306kg/m3.
For the appliances with a charge amount m1<M<m2:
The maximum charge in a room shall be in accordance with the flowing: Mmax=2.5×(LFL)(5/4) ×h0×A1/2
The required minimum floor area Amin to install an appliance with refrigerant charge M(kg) shall be in
accordance with following: Amin= (M/ (2.5 x (LFL)(5/4) x h0)) 2
Where:
Mmax is the allowable maximum charge in a room, in kg;
M is the refrigerant charge amount in appliance, in kg;
Amin is the required minimum room area, in m2;
A is the room area, in m2;
LFL is the lower flammable limit, in kg/m3;
h0 is the installation height of the appliance, in meters for calculating Mmax or Amin, 1.8 m for wall mounted;
Table GG.1 - Maximum charge (kg)

Floor area (m2)

LFL h0
Category Maximum charge (kg)
(kg/m3) (m)
4 7 10 15 20 30 50
0.6 0.05 0.07 0.08 0.1 0.11 0.14 0.18
1 0.08 0.11 0.03 0.06 0.09 0.2 0.3
R290 0.038
1.8 0.15 0.2 0.24 0.29 0.34 0.41 0.53
2.2 0.18 0.24 0.29 0.36 0.41 0.51 0.65
20
 0.6 0.68 0.9 1.08 1.32 1.53 1.87 2.41
1 1.14 1.51 1.8 2.2 2.54 3.12 4.02
R32 0.306
1.8 2.05 2.71 3.24 3.97 4.58 5.61 7.254
2.2 2.5 3.31 3.96 4.85 5.6 6.86 8.85

Table GG.2 - Minimum room area (m2)

LFL h0 Charge amount (M) (kg)

Category
(kg/m3) (m) Minimum room area (m2)
0.152kg 0.228kg 0.304kg 0.456kg 0.608kg 0.76kg 0.988kg
0.6 / 82 146 328 584 912 1514
R290 0.038 1 / 30 53 118 210 328 555
1.8 / 9 16 36 65 101 171
2.2 / 6 11 24 43 68 115
1.224kg 1.836kg 2.448kg 3.672kg 4.896kg 6.12kg 7.956kg
0.6 / 29 51 116 206 321 543
R32 0.306 1 / 10 19 42 74 116 196
1.8 / 3 6 13 23 36 60
2.2 / 2 4 9 15 24 40
Caution:
 Please contact the nearest after-sale service center when maintenance is necessary. At the time of
maintenance, the maintenance personnel must strictly comply with the Operation Manual provided by the
corresponding manufacturer and any non-professional is prohibited to maintain the air conditioner.
 It is necessary to comply with the provisions of gas-related national laws and regulations.
 It is necessary to clear away the refrigerant in the system when maintaining or scrapping an air
conditioner.
 When filling the combustible refrigerant, any of your rude operations may cause serious injury or injuries
to human body or bodies and object or objects.
 A leak test must be done after the installation is completed.
 It is a must to do the safety inspection before maintaining or repairing an air conditioner using combustible
refrigerant in order to ensure that the fire risk is reduced to minimum.
3) Installation Safety
Installation Safety Principles
Site Safety

Open Flames Prohibited Ventilation Necessary

Operation Safety
Open Flames Prohibited

Mind Static Electricity Must wear protective clothing and anti-static gloves Don`t use mobile phone
Installation Safety

21
 Refrigerant Leak Detector
 Appropriate Installation The left picture is the schematic diagram of a refrigerant leak
Location detector.
Caution:
 The installation should be in a well-ventilated condition location.
 When you installing or maintaining an air conditioner using Refrigerant R32/R290, the location should be
free fire from open or any other goods temperature higher than 370℃ for R290/548℃for R32 which easily
produces open fire include welding, smoking, drying oven.
 When installing an air conditioner of R32/R290, it is necessary to take appropriate anti-static measures
such as wear anti-static clothing and gloves.
 It is necessary to choose the location for installation or maintenance where in the air inlets and outlets of
the indoor and outdoor units should be not surrounded by obstacles or close to any heat source or
combustible and/or explosive environment.
 If the indoor unit suffers refrigerant leak during the installation, it is necessary to immediately turn off the
valve of the outdoor unit and all the personnel should go out till the refrigerant leaks completely for 15
minutes. If the product is damaged, it is a must to carry such damaged product back to the maintenance
station and it is prohibited to weld the refrigerant pipe or conduct other operations on the user’s site.
 It is necessary to choose the place where the inlet and outlet air of the indoor unit is even.
 It is necessary to avoid the places where there are other electrical products, power switch plugs and
sockets, kitchen cabinet, bed, sofa and other valuables right under the lines on two sides of the indoor unit.

Special tools:

Tool Name Requirement(s) for Use

It should be an explosion-proof vacuum pump; can ensure certain precision and its
Mini Vacuum Pump vacuum degree should be lower than 10Pa.

It should be a special explosion-proof filling device; have certain precision and its
Filling Device filling deviation should be less than 5g.

Leak Detector It should be calibrated regularly; and its annual leak rate should not exceed 10g.
A) The maintenance site should be equipped with a fixed-type combustible
refrigerant concentration detector and connected to a safeguard alarm system;
its error must be not more than 5%.
B) The installation site should be equipped with a portable combustible refrigerant
Concentration concentration detector which can realize two-level audible and visual alarm; its
Detector error must be not more than 10%.
C) The concentration detectors should be calibrated regularly.
D) It is necessary to check and confirm the functions before using the concentration
detectors.

A) The pressure gauges should be calibrated regularly.

B) The pressure gauge used for Refrigerant 22 can be used for Refrigerants R290
Pressure Gauge and R161; the pressure gauge used for R410A can be used for Refrigerant 32.

22
 It is necessary to carry fire extinguisher(s) when installing and maintaining an air
conditioner. On the maintenance site, there should be two or more kinds of dry
powder, carbon dioxide and foam fire extinguishers and that such fire extinguishers
Fire Extinguisher should be placed at stipulated positions, with eye-catching labels and in handy
places.

Maintenance
1). Inspections before maintenance.
(1) Inspection of maintenance environment
 There should be no leaked refrigerant in the room before operation.
 It is only allowed to operate in a room which meets the area requirement on the nameplate.
 It is necessary to make the room keep a continuous ventilation state at the time of maintenance.
 The room in the maintenance should be free from fire or welding, smoking, drying oven or any other goods
temperature higher than 370℃ (R290)/548℃ (R32) which easily produces fire.
 During the maintenance, it is necessary to ensure that any person’s any mobile phone or any electronic
product with radiation in the room is powered off.
 The maintenance area should be equipped with a drying powder or carbon dioxide fire extinguisher and
that such fire extinguisher can work.
(2) Inspection of maintenance equipment
 Check the maintenance equipment is applicable to the refrigerant or not and it is only allowed to use the
professional equipment recommended by the air conditioner manufacturer.
 Check the refrigerant leak detector whether has been calibrated. The set maximum alarm concentration
of the refrigerant leak detector should not exceed 25% of the lower explosion limit (LEL), the refrigerant
leak detector must be working during maintenance.
2) Inspection of air conditioner
 It is necessary to ensure that the air conditioner is in reliable ground connection before maintenance.
 Make sure powered supply to air conditioner is off. Before maintenance, it is necessary to cut off the
power and discharge the capacitor power which used in the air conditioner. If it is a must to need the
power supply during the maintenance, it is necessary to do ongoing leak detection at the most dangerous
position/point in order to avoid potential danger.
 Check the warning labels on the air conditioner whether are in good condition. It is necessary to replace
the damaged or smeared warning labels.
3). Leak inspection before maintenance
Before maintenance, use the leak detector or concentration detector (pump-type) recommended by
the corresponding air conditioner manufacturer to check the air conditioner leak or not.
Warning
If leak may exist, it is necessary to move all the fire out from the site or extinguish fire and then
immediately shut off the air conditioner. Meanwhile, it is necessary to make sure well-ventilated.
4). Safety principles during the maintenance
 At the time of maintenance, it is necessary to ensure well-ventilation on the site.
 It is prohibited to use fire including welding, smoking or other purposes. It is prohibited to use mobile
phones.
 At the time of maintenance, if the relative humidity is lower than 40%, it is necessary to wear anti-
static clothing and gloves.
 If the combustible refrigerant is found leaking during the maintenance, it is a must to immediately take
forced ventilation and plug up the leak source.
23
  If the product is damaged to the extent that it is a must to open the refrigerating system for
maintenance, it is a must to carry the product back to the maintenance station for maintenance. (It is
prohibited to weld the refrigerant pipe and do other operations on the user’s site.)
 It is necessary to return the air conditioner to its initial state if it is necessary to provide visiting service
again due to lacking spare part during the maintenance. Moreover, it is a must to ensure that the
refrigerating system is in secure ground connection.
 If it is necessary to provide visiting service with a refrigerant cylinder, the volume of refrigerant filled in
such refrigerant cylinder should not exceed the stipulated value. When such cylinder is stored in a
vehicle or placed on the installation or maintenance site, it is necessary to place it vertically and
securely and keep it away from any place where there is any heat source, combustion source,
radiation source or electrical equipment.
5). Requirements for the site of maintenance-station
 The maintenance location should be well-ventilated, with leveled ground and not in a basement.
 The maintenance should be divided into welding and non-welding areas both of which should be
labeled clearly. There should be a certain safety distance between the two areas. The maintenance
location should be equipped with ventilating and air-exhausting equipment to prevent the refrigerant
gas from aggregating.
 It is necessary to provide some relevant instruments such as combustible refrigerant leak detector
and have a leak detecting instrument management system. It is necessary to confirm that the leak
detector can work normally before maintenance.
 The main power switch should be set outside the maintenance location and equipped with protective
(explosion-proof) devices.
 It is necessary to provide firefighting devices such as dry powder or carbon dioxide fire extinguisher
appropriate for extinguishing the electrical fire and keep such firefighting devices in a usable
condition.
 Temporary wires and sockets are prohibited on the maintenance location.
6). Requirements for fill the refrigerants
 It is necessary to use nitrogen to clear the cyclic system before operating the refrigerating system and
vacuumize the outdoor unit for 30 minutes at least.
 It is necessary to ensure that there is no cross contamination among different refrigerants when the
refrigerant filling device is used. The total length including the refrigerant pipeline should be as short
as possible in order to reduce the residual refrigerant inside such pipeline.
 It is necessary to vertically place the refrigerant storage tanks.
 It is necessary to ensure that the refrigerating system is in ground connection before the refrigerant is
filled.
 When filling the refrigerant, it is necessary to fill corresponding type and volume of refrigerant as per
the requirements on the product nameplate and overfilling is prohibited.
 It is necessary to seal the system in a safe sealing way after maintaining the refrigerating system.
 It is necessary to ensure that the maintenance will not damage or reduce the safety protection grade
of the original system.
7). In-maintenance welding
 It is necessary to ensure that the maintenance location is well-ventilated.
 Before welding the outdoor unit, it is a must to confirm that the refrigerating system has been drained
and the system has been cleaned and ensure that there has been no refrigerant in the outdoor unit.
 It is necessary to close the stop valve of the outdoor unit when using a welding gun to do the
maintenance work such as cutting and welding.
8). Maintenance of electrical components
24
  It is necessary to use a special leak detector to check whether the maintained electrical parts location
have the leak refrigerant.
 It is not allowed to refit, remove or cancel any component with the safety protection function after
finishing the maintenance process.
 When maintaining the sealed parts, it is necessary to turn off the power of air conditioner before
opening the sealing cover. When power supply is needed, it is necessary to do the ongoing leak
detection at the most dangerous position in order to prevent potential danger.
 It is necessary to specially note that the maintenance of electrical components will not affect the
replacement of protective cover.
 In order to ensure that the sealing function is not damaged after maintenance or the sealing material
will not lose the effect of preventing the combustible gas leak due to ageing. So the substitute
components should meet the requirements recommended by the air conditioner manufacturer.

Warning
Before doing the trial operation after finishing the maintenance, it is a must to use a practical leak
detector to inspect the leakage and reliability of ground connection in order to ensure that no refrigerant
leakage and reliable ground connection.
The refrigerant storage tanks should be separately placed in a well-ventilated place at the temperature
ranging from -10℃ to 50℃ and label them with warning labels.
9). Emergency Accident Handling
A maintenance station should establish emergency handling plans. It is necessary to take appropriate
precautionary measures in work. For example, it is prohibited to enter the location with any kindling material
and it is prohibited to wear clothing or shoes which easily produce static.
Handling suggestions when a large amount of combustible refrigerant leaks:
 It is necessary to immediately operate the ventilating equipment while cutting off other power supply and
evacuating the affected personnel urgently from the location.
 It is necessary to inform near residents of evacuating for over 20 meters from the location, make an alarm
call, set the emergency area and prohibit irrelevant personnel and vehicles from approaching.
 The professional firefighters should wear anti-static clothing to handle the emergency on the site and cut
off the source of leak.
 It is necessary to use nitrogen for blowing the site, especially the low-lying positions, clear away the
residual combustible refrigerant gas from any area nearby and surrounding the leak point and use a
handheld detector for detection and not clear the alarm until the concentration of refrigerant is zero.

25
2 Installation
2.1 Installation Dimension Diagram

26
 Space to the ceilling
At least 15cm
Space to the wall

At least 15cm At least 15cm

Space to the wall

cm

At least 250cm
00
t3
as
A t le

Space to the obstruction

Space to the floor

Space to the obstruction

At least 50cm

on
c ti
s tr u
ob m
th e 0c
e to s t3
ac le a
Sp At

S p a ce
to th e w Drainage pipe
a ll
At le a s
t 3 0c m

Connecting wire

n At le a
c tio st 30c m
tru Spa c e
bs cm to th e
e
o 00 o bstru
th s t2 ction
e
to lea
ac At
Sp

2.2 Accessory

27
 Remote controller Remote Batteries Vinyl tape
controller supporter

Drain hose Hole cover Screw Insulation material

2.3 Tools

Tool name Picture Tool name Picture Tool name Picture

Standard Pipe
Vacuum Pump
Wrench Cutter

Screw
Adjustable/ drivers
Crescent (Phillips & Safety Glasses
Wrench Flat
blade)

Manifold
Torque
and Work Gloves
Wrench
Gauges

Hex Keys
or
Level Refrigerant Scale
Allen
Wrenches

Drill & Drill Flaring

Micron Gauge
Bits tool

Clamp on
Hole Saw Amp
Meter

28
 2.4 Position 1） Must follow the electric safety regulations when
installing the unit.
Indoor unit
2） According to the local safety regulations, use
 Install the indoor unit level on a strong wall that is qualified power supply circuit and air switch.
not subject to vibrations
3） Make sure the power supply matches with the
 The inlet and outlet ports should not be obstructed:
requirement of air conditioner. Unstable power
the air should be able to blow all over the room.
supply or incorrect wiring may result in electric
 Do not install the unit near a source of heat, steam
or flammable gas. shock, fire hazard or malfunction. Please install
proper power supply cables before using the air
 Do not install the unit in too windy or dusty places.
conditioner.
 Do not install the unit where people often pass.
Select a place where the air discharge and The power cord should be selected according to the
operating sound level will not disturb the following specifications sheet.
neighbors.
 Install the unit where connection between indoor Appliance Amps(A) Wire Size (mm2)
and outdoor unit is as easy as possible.
5 0.75
 Install the unit where it is easy to drain the
10 1.0
condensed water.
 Check the machine operation regularly and leave 13 1. 5
the necessary spaces as shown in the picture. 18 1.6
 Install the indoor unit where the filter can be 25 2.0
easily accessible. 30 2.5

OUTDOOR UNIT
2.6 IDU Installation
 Do not install the outdoor unit near sources of heat,
steam or flammable gas. To install, proceed as follows:
 Do not install the unit in too windy or dusty places.
2.6.1 Installation of the mounting plate.
 Do not install the unit where people often pass.
Select a place where the air discharge and 1) By using a level, put the mounting plate in a perfect
operating sound level will not disturb the square position vertically and horizontally.
neighbors. 2) Drill 32mm deep holes in the wall to fix the plate.
 Avoid installing the unit where it will be exposed 3) Insert the plastic anchors into the hole.
to direct sunlight (other wise use a protection, if 4) Fix the mounting plate by using the provided
necessary, that should not interfere with the air tapping screws.
flow). 5) Check that the mounting plate is correctly fixed.
 Leave the spaces as shown in the picture for
 The air to circulate freely.
 Install the outdoor unit in a safe and solid place.
 If the outdoor unit is subject to vibration, place
rubber gaskets onto the feet of the unit.
 Install the indoor unit in the room to be air
conditioning, avoiding to installation in corridors
or communal areas.
 Install the indoor unit at a height of at least 2.5m
from the ground.
Minimum space to be left (mm) showing in the
picture.

2.5 Electricity and wiring

Safety precaution

29
9K(770X) The hole must slope downwards towards the exterior.
Note: Keep the drain pipe down towards the direction
of the wall hole, otherwise leakage may occur.

1.6.3 Electrical connections---Indoor unit

1).Lift the front panel.
2).Take off the cover as indicated in the picture (by
removing a screw or by breaking the hooks).
12K(770X)
3).For the electrical connections, see the circuit
diagram on the right part of the unit under the front
panel.
4).Connect the cable wires to the screw terminals by
following the numbering, Use wire size suitable to
the electric power input (see name plate on the unit)
and according to all current national safety code
18K(900X) requirements.
5).The cable connecting the outdoor and indoor units
must be suitable for outdoor use.
6).The plug must be accessible also after the appliance
has been installed so that it can be pulled out if
necessary.
7).An efficient earth connection must be ensured.
8).If the power cable is damaged, it must be
24K(1010X) replaced by an authorized Service Centre.

Fr ont panel

Wiring diagram

Note: The shape of the mounting plate may be

Terminal block cover
different from the one above, but installation method
is similar.
2.6.2 Drilling a hole in the wall for the piping
1) Decide where to drill the hole in the wall for the
★ Refrigerant piping connection
piping (if necessary) according to the position of the
The piping can be run in the 3 directions indicated by
mounting plate
numbers in the picture. When the piping is run in
2) Install a flexible flange through the hole in the wall
direction 1 or 3, cut a notch along the groove on the
to keep the latter intact and clean. side of the indoor unit with a cutter.
Indoors Out doors
Run the piping in the direction of the wall hole and bind
the copper pipes, the drain pipe and the power cables
together with the tape with the drain pipe at the bottom,
so that water can flow freely.

5mm

30
 Wrap the insulation material around the
1 connecting portion.
 Overlap the connection pipe insulation material
and the indoor unit pipe insulation material. Bind
2 3 them together with vinyl tape so that there is no
gap.

Shape the connection pipe

1.6.4 Connecting the pipes.

 Do not remove the cap from the pipe until
connecting it, to avoid dampness or dirt from
Wrap the area which accommodates the rear piping
entering.
 If the pipe is bent or pulled too often, it will housing section with vinyl tape.
become stiff. Do not bend the pipe more than
three times at one point.
 When extending the rolled pipe, straighten the
pipe by unwinding it gently as shown in the
picture.

 Bundle the piping and drain hose together by

wrapping them with vinyl tape over the range
within which they fit into the rear piping housing
YES NO section.
Extending the rolled pipe

2.6.5 Connections to the indoor unit

1).Remove the indoor unit pipe cap (check that there
is no debris inside).
2).Insert the fare nut and create a flange at the
extreme end of the connection pipe.

2.6.6 Indoor unit condensed water drainage

The indoor unit condensed water drainage is
fundamental for the success of the installation.
1).Place the drain hose below the piping, taking care
not to create siphons.
3).Tighten the connections by using two wrenches
2).The drain hose must slant downwards to aid
working in opposite directions.
drainage.
3).Do not bend the drain hose or leave it protruding or
twisted and do not put the end of it in water. If an
extension is connected to the drain hose, ensure
that it is lagged when it passes into the indoor unit.
4).If the piping is installed to the right, the pipes, power
cable and drain hose must be lagged and secured
Capacity Pipe Size (Torque)
onto the rear of the unit with a pipe connection.
(Btu/h) Gas Liquid
When extending the drain hose at the indoor unit, install
9/12/18K 3/8" (4.2kg.m) 1/4" (1.8kg.m)
24K 1/2" (5.5kg.m) 1/4" (1.8kg.m)
the drain pipe.
36K 5/8" (6.6kg.m) 1/4" (1.8kg.m)
31
 1) Fasten the drain port in the 25mm hole placed in the
part of the unit as shown in the picture.
2) Connect the drain port and the drain pipe.
Pay attention that water is drained in a suitable
place.

 Insert the pipe connection into the relative slot.

 Press to join the pipe connection to the base.

Electronic connections
1. Take the cover away.
YES
2. Connect the cable wires to the terminal board using
the same numbering as in the indoor unit.
3. For the electrical connections, see the wiring
diagram on the back of the cover
4. Fasten the cables with a cable-clamp.
5. An efficient earth connection must be ensured.
NO NO
6. Replace the covers.

2.7 ODU Installation Wiring diagram on the back of the cover

● The outdoor unit should be installed on a solid wall

and fastened securely.
● The following procedure must be observed before Screw
connecting the pipes and connecting cables :
decide which is the best position on the wall and Remove the upper cover
leave enough space to be able to carry out
Outdoor unit
maintenance easily.
Connecting the pipe
● Fasten the support to the wall using screw anchors
Screw the flare nuts to the outdoor unit coupling with
which are particularly suited to the type of wall;
the same tightening procedures described for the
● Use a larger quantity of screw anchors than
indoor unit.
normally required for the weight they have to bear Note: If the tightening torque is not sufficient, there will
to avoid vibration during operation and remain probably be some leakage. With excessive tightening
fastened in the same position for years without the torque there will also be some leakage, as the flange
screws becoming loose. could be damaged.
● The unit must be installed following the national connection pipes

regulations.
flare nuts
liquid tap
Outdoor unit condensed water drainage
gas tap
(only for heat pump models)
indoor unit
The condensed water and the ice formed in the outdoor Liquid valve
gas valve
unit during heating operation can be drained away tap

through the drain pipe.

service port nut protection caps 32
 2.8 Vacuum and gas leakage test 2.9 Final test
1. Use vacuum Pump 1 Preparation of test operation.
1) Air and humidity left inside the refrigerant circuit can  The client approves the air conditioner
cause compressor malfunction. After having connected installation.
the indoor and outdoor units, bleed the air and humidity  Specify the important notes for air conditioner to
from the refrigerant circuit by using a vacuum pump. the client.
2) Open the piezometer and operation for 10-
15minutes to check if the pressure of piezometer 2 Method of test operation
remains in -0.1Mpa.  Put through the power, press ON/OFF button on
3) Close the vacuum pump and maintain this status the remote controller to start operation.
for 1-2min to check if the pressure of piezometer  Press MODE button the select AUTO, COOL,
remains in -0.1Mpa. If the pressure decrease, there DRY, FAN and HEAT to check whether the
may be leakage. operation is normal or not.
4) Remove the piezometer, open the valve core of If ambient temperature is lower than 16°C, the
liquid valve and gas valve completely. air conditioner can’t start cooling.
5) Tighten the screw caps of valve and refrigerant
charging vent.

s ervice port vacuum pump

2. Leakage Detection
1).With leakage detection.
Check if there is leakage with leakage detection.
2).With soap water. If leakage detection is not
available, please use soap water for leakage
detection. Apply soap water at the suspected
position and keep the soap water for more than
3min. If there are air bubbles coming out of this
position, there a leakage.

33
3. Maintenance
3.1 Failure code
Code Reason Remark

E0 IDU & ODU Communication failure The IDU & ODU wiring connection correct?
IDU Room Temperature sensor failure.（IDU
E1 IDU sensor and PCB.
RT failure）
IDU Coil temperature sensor failure.（IDU IPT
E2 IDU sensor and PCB.
failure）
E3 ODU Coil temperature sensor failure. (OPT) ODU coil sensor and ODU PCB
Gas leakage? 2-way or 3-way valve
E4 AC Cooling system abnormal
blocked etc.
IDU/ODU mismatched failure (specially
E5 /
performance test on the production line)
IDU PG Fan motor / DC fan motor works
E6 Fan motor, fan blade and PCB.
abnormal（IDU failure）
E7 ODU Ambient Temperature sensor failure ODU ambient sensor and ODU PCB.

E8 ODU Discharge Temperature sensor failure. ODU discharge sensor and ODU PCB.

E9 IPM / Compressor driving control abnormal. ODU PCB , compressor, etc.

EA ODU Current Test circuit failure ODU PCB broken?

The Communication abnormal of Main PCB
Eb Display board and main PCB.
and Display board（IDU failure）
1. ODU PCB broken?
EE ODU EEPROM failure.
2. Try to re-power on AC unit.
EF ODU DC fan motor failure. Fan motor, ODU PCB.
EU ODU Voltage test circuit abnormal. ODU PCB.

P0 IPM module protection. ODU PCB

1. ODU PCB broken?
P1 Over / under voltage protection.
2. Power supply abnormal?
1. ODU PCB broken?
P2 Over current protection.
2. Power supply abnormal?
ODU Discharge pipe Over temperature
P4 Please check the troubleshooting for detail.
protection.
P5 Sub-cooling protection on Cooling mode. Please check the troubleshooting for detail.

P6 Overheating protection on Cooling mode. Please check the troubleshooting for detail.

P7 Overheating protection on Heating mode. Please check the troubleshooting for detail.
Outdoor Over temperature/Under temperature
P8 Please check the troubleshooting for detail.
protection.
Compressor driving protection (Load
P9 Please check the troubleshooting for detail.
abnormal).
Communication failure for TOP flow unit/
PA Please check the troubleshooting for detail.
Preset mode conflict. （IDU failure）
Infrared Customer feeling test sensor failure. Querying by press remote controller
F0
（IDU failure）
Electric Power test module failure. （IDU
F1 Querying by press remote controller
failure）
Discharge temperature sensor failure
F2 Please check the troubleshooting for detail.
PROTECTION.
F3 ODU coil temperature failure PROTECTION.. Please check the troubleshooting for detail.

34
 Cooling system gas flow abnormal
F4 Please check the troubleshooting for detail.
PROTECTION.
F5 PFC PROTECTION Please check the troubleshooting for detail.
The Compressor lack of phase / Anti-phase
F6 Please check the troubleshooting for detail.
PROTECTION.
F7 IPM Module temperature PROTECTION Please check the troubleshooting for detail.

F8 4-Way Value reversing abnormal.. Please check the troubleshooting for detail.

F9 The module temperature test circuit failure. ODU PCB

The compressor Phase-current test circuit
FA ODU PCB
failure.
Limiting/Reducing frequency for Over load
Fb Querying by press remote controller
protection on Cooling/Heating mode.
Limiting/Reducing frequency for High power
FC Querying by press remote controller
consumption protection.
Limiting/Reducing frequency for Module
FE current protection ( phase current of Querying by press remote controller
compressor).
Limiting/Reducing frequency for Module
FF Querying by press remote controller
temperature protection.
Limiting/Reducing frequency for Compressor
FH Querying by press remote controller
driving protection.
Limiting/Reducing frequency for anti-
FP Querying by press remote controller
condensation protection.
Limiting/Reducing frequency for anti-frost
FU Querying by press remote controller
protection.
Limiting/Reducing frequency for Discharge
Fj Querying by press remote controller
over temperature protection.
Limiting/Reducing frequency for ODU AC
Fn Querying by press remote controller
Current protection.
Fy Gas leakage protection Please check the troubleshooting for detail.

bf TVOC sensor failure（IDU failure, optional） Querying by press remote controller

bc PM2.5 sensor failure（IDU failure, optional） Querying by press remote controller

bj Humidity sensor failure. （IDU failure） Querying by press remote controller

Note: Remote controller FAILURE CODE Querying function

As shown in the failure codes, some of the codes (Fb~bj) need to press remote control for inspection.
While unit on operation, press the ECO button 8 times with 8 seconds, the buzzer BIBI 2 times, you can inspect
the special failure code as Fb ~Fn, bj etc.

35
3.2 Trouble shooting
3.2.1 E0 ---IDU & ODU communication failure

Start

Display E0

IDU wiring No Check and re- No Yes

connection correct? connect E0 disappear?

No
Yes

Check communication No
Replace/ re- Yes
wiring and the connection, E0 disappear?
connect
in good condition?

No
Yes

ODU wiring No Yes

Check and re- E0 disappear?
Connection correct? connect

No
Yes

No Check voltage from ODU No

ODU main power Check the power
terminal btw L, N. is there supply connection
supply from IDU?
220V?

Yes Yes
Replace or
reconnect

Check voltage from IDU No Replace IDU

terminal btw L, N. is there PCB
220V?

Yes No
E0 disappear?

Yes Yes Yes

Is the ODU PCB Is the ODU PCB
LED5 ON? LED5 ON?

ON Flash
constantly
No No
Flash ON
constantly
Replace ODU PCB
Replace ODU PCB

End

Remark：1. if the communication wiring 1(S) is not well connected, the ODU LED5 will light ON always.
2. When unit works normal, there is a variable DC voltage (0~24V) btw 1(S) & N. and LED5 flashes.

36
3.2.2 E1, E2 ---IDU Room temperature sensor and/or coil temperature sensor failure.

Start

Display E1or E2

No
Is the sensor well Re-connect
connected to PCB

E1/E2 No
Yes disappear?
Yes

Multi-meter check the Yes

sensor, is it open or Replace the sensor
short circuit?

Yes
No The malfunction
eliminated?
No

Replace IDU PCB

End

37
3.2.3 E4 --- AC Cooling system abnormal (Gas not enough)

Start

Display E4

Check the pressure

AC pressure correct? Yes No

(cooling:0.8-1.3Mpa,/ Check the sensor short or
heating 2.0-3.6Mpa) open?

Yes
No

Replace the sensor

No
Check the valves open or
not
Replace the main PCB
Yes Open the valves

Lower than 0.8 Mpa in

cooling, 2.0 Mpa in
heating, is not enough

Add gas

No
E4 display?

Yes

System block

Maintain the system

End

38
3.2.4 E6----IDU ventilation failure (PG and DC fan motor only)

Start

Display E6

Turn the fan blades by

hand while power-off

Adjust the motor and blade

Can the fan blades run No
assembly so that rotor can
smoothly? run smoothly.

Yes
Yes No
E6 disappear?

Fan motor well

Check and reconnect
connected to PCB

Yes
Yes No
E6 disappear?

Multi-meter check resistance Yes

of fan motor, is there open or Replace fan motor
short circuit of winding?

No
No E6 disappear?

Yes

Replace IDU PCB

End

39
3.2.5 E3, E7 or E8----ODU Coil temperature sensor, Ambient temperature sensor or Discharge
temperature sensor failure.

When any of the sensor resistance open or short circuit , unit will display failure code as E3/E7 or E8, IDU and ODU
turns off. When the sensor resistance recovery, unit revert to be standby, customer can switch on the unit directly.

Start

Display E3, E7 or E8

No
Is the sensor well connected Re connect
to ODU PCB ?

Yes
Yes Problem solved ?

No

Multi-meter check the Yes

sensor resistance. Replace sensor
Open or short circuit?

No Yes
Problem solved?

No

Replace ODU PCB

End

40
3.2.6 E9---ODU IPM /Compressor drive fault

If unit have 6 times stopping works for IPM protection (P0) continuously, it will display E9 error, and unit can’t be
recovered to operation, except press ON/OFF button.

Display E9

Display F9 or FA first
Replace ODU PCB
then E9

Re-power on unit running Yes

for 30 min, and check the Display F5,F6,or F7 first Solution as F5,F6,or F7
failure code display then E9

Display P0 or P2 first
Solution as P0 or P2
No then E9

No
Normal protection Failure disappear?

Yes

Replace compressor

End

Remark:
1. F9 code
Reason: The IPM module temperature test circuit failure.
Solution: Replace the ODU PCB.

2. FA code
Reason: The compressor phase-current test circuit failure.
Solution: Replace the ODU PCB.

41
3.2.7 EF---ODU DC fan motor failure

Shut off

Check the fan blade by No

Re install the DC motor
hand, can it rotate freely

Yes Yes
Works normal?

No

Fan motor well No

connect to PCB Re-connect

Yes Yes
Works normal?

No

1. For built-in control (5pins)

motor: check the Vm=310V? Yes
Vcc=15V? Check the fan motor,
2. For external control (3pins) can it operate or not.
motor: test voltage btw U/V/W ,
normally from DC 20~200V.

Yes
Works normal?
No
No

Replace fan motor

No
Works normal? Replace ODU PCB

Yes

End

42
3.2.8 EU---ODU voltage test sensor failure

After power relay works, when tested voltage effective value less than 50V for 3s continuously, unit will display EU.

Start

Display EU

Test voltage btw ODU No

Check while voltage
terminal L/N, more than
become normal
50V~?

Yes

Yes
Unit works?

No

Replace ODU PCB

End

43
3.2.9 P0---IPM protection

When overheat or overcurrent for IPM, AC unit will display P0protection.

Display P0

Restart unit. It Yes

works normal?

No

Wiring connection No
U/V/W correct? Re-connect

Yes
No
P0 disappear?

Yes

Yes ODU fan motor no Yes

Can compressor Replace ODU
start up? works or too slowly? fan motor

No No
No Yes
Works normal?

test voltage btw No Yes AC pressure correct?

U/V/W , (normally (cooling:0.8-1.3Mpa,/
from DC 20~200V.) heating 2.0-3.6Mpa)

Yes Replace ODU PCB No

Is the condenser Yes

and/or evaporator Clean it
Turn unit on to check Yes too dirty?
whether the malfunction
is eliminated. No
Unit works Yes
No normal?

No

Capillary No
Replace compressor blocked?

Yes

Replace capillary

Yes
P0 disappear?

No

End

44
3.2.10 P1--- Over / under voltage protection

1. Test voltage between L &N, When the power supply V＞AC260V or V＜AC150V, AC will display P1 protection,
unit will recover back to previous status while V＞AC155V.
2. Test voltage on the big size electrolytic capacitor of ODU PCB, When DC busbar voltage V＞DC420V or V
＜DC150V, unit will recover back to previous status while DC190V＜V＜DC410V

Display P1

Is the power supply No Wait until the AC

voltage btw145-260V? voltage recovery

Yes
Is the power supply Yes
voltage btw145-260V?

No

No Wait until the busbar

Is the busbar voltage
voltage recovery
btw150-420V?

Yes
Yes
Unit works
normal?

No

Replace ODU PCB

End

45
3.2.11 P2---Over Current protection

When the AC unit running current more than Imax, it will stop and display P2 protection.

Note: for different AC model, Imax has difference valve.

Display P2

ODU fan motor No

Replace fan motor
works?

Yes No
P2 disappear?

Yes

IDU filter or ODU Yes

condenser too Clean IDU filter or
dirty? condenser

No

No
Re-start the unit, Replace ODU PCB
P2 disappear?

Yes

End

46
3.2.12 P4 ---ODU Discharge temperature overheating protection

Display P4

ODU temperature Yes

Normal protection
higher than 60℃?

No

No ODU location No Yes Adjust ODU

Unit operate? Enough space for
acceptable? ventilation? installation

Yes Yes No

Condenser too Yes Clean IDU filter or No

dirty? or filter P4 disappear?
ODU condenser.
blocked?

No Yes

IDU/ODU fan motor Yes Yes

Fan blade Adjust
running slowly or blocked?
stopped?
No
No
Replace fan Yes
Problem solved?
motor or PCB

No

Yes Replace Yes

Capillary blocked? Problem solved?
capillary
No
No

Is the unit gas

pressure normal? Yes Yes
Charge gas Problem solved?
(cooling0.8-1.3Mpa,
heating2.0-3.6Mpa)

No No

Replace ODU
PCB

End

47
3.2.13 P5---Sub-cooling protection on Cooling/Dry mode

On Cooling or Dry mode, when IDU evaporator coil temperature IPT＜1℃ continuously for 3 min after compressor
start up for 6 min, CPU will switch off outdoor unit and show P5 failure code.

Display P5

Switch on unit
after minutes

Yes Yes
Display P5 IDU filter dirty? Clean filter

No No No Yes
P5 disappear?
Normal
protection

Yes No
IDU air inlet Clean P5 disappear?
blocked?

No Yes

Can fan blade No Check and repair No

rotate freely? P5 disappear?
fan blade
Note: Cooling
mode under low Yes
environment Yes
temperature
easily have P5
protection
Fan motor Yes Yes
Fan motor Replace motor
works too slow
defect?
or stopped

No
No

Yes Sensor IPT

Replace sensor
abnormal?

No

Replace IDU PCB

End

48
3.2.14 P6---Overheating protection on Cooling mode

On Cooling or Dry mode, when ODU condenser coil temperature OPT≥62℃ , MCU will switch off outdoor unit and
show P6 failure code.

Display P6

ODU fan motor No Yes

Fan motor Replace fan motor
works normal?
broken?

Yes No
No Yes
P6 disappear?

Sensor loosing No
from connector? Re-connect sensor P6 disappear?

Yes Yes

No
The sensor open
or short circuit?

Yes

Replace OPT sensor

Yes
P6 disappear?

No

Replace ODU PCB

End

49
3.2.15 P7---Overheating protection on Cooling mode
On heating mode, when IDU evaporator coil temperature IPT≥62℃, ODU PCB will switch off outdoor unit and show
P7 failure code.

Display P7

ODU fan motor No Yes

Fan motor Replace fan motor
works normal? broken?

Yes No
No Yes
P7 disappear?

Sensor loosing Yes

from connector? Re-connect sensor P7 disappear?

No
Yes

No
The sensor open
or short circuit?

Yes

Replace IPT sensor

Yes
P7 disappear?

No

Replace IDU PCB

End

50
3.2.16 P8---Outdoor Overtemperature/Under-temperature protection

When environment temperature as below condition, the compressor will stop working, after 200s delay, the IDU will
show P8 failure code.
(1). On Cooling or Dry mode: ODU ambient temperature: OAT＜-20℃ or OAT＞63℃;
(2). On Heating mode:
a. OAT≥40℃
b. 30℃＜OAT≤40℃ and RT＞35℃

Display P8

Ambient No Yes Change ODU

No enough space for
temperature under location
spec. range? ODU ventilation?

Yes No

Yes
P8 disappear?

No
No
The sensor open
or short circuit?

Yes

Replace OAT sensor

No
P8 disappear?

Yes

Replace ODU PCB

End

3.2.17 P9---The compressor driving protection (the compressor load abnormal)

51
When compressor start up or in the process of operation, if:
(1). MCU can’t test the feedback signal from compressor, or
(2). Tested a abnormal signal from compressor, or
(3). The compressor startup abnormal.
The outdoor unit will shut off, and show P9 protection.
(The unit will re-startup 6 times continuously, if it still can’t work normal, then show P9 code)

Display P9

Check the compressor No

wires U/V/W sequency Re-correct wires
& connection,
CORRECT?
Yes Yes
Still P9?

Starts up the unit less than Yes Normal protection as the No

High pressure and Low
3 minutes while it stopped?
pressure not balance.

No

The compressor stops at Re-start after

once while it starts up 3minutes

Yes
Replace ODU PCB Still P9?

No

End

3.2.18 F4---Cooling system Gas flow abnormal protection

52
When compressor startup, unit will check the variation of IDU coil temperature. If there is mistake installer forgetting
to open the 2-way or 3-way valve on ODU, the gas can’t flow in the cooling system, it will show F4 protection.

Start

Display F4

Check the 2-way

Yes
valve andNo
3-way Open the valve
valve opened?

No
No
F4 disappear?

Yes

No The IPT sensor

open or short?

Yes

Replace the sensor

End

3.2.19 F5---PFC Protection

53
PFC Overcurrent protection

F5 Code

Yes Check the power supply,

Display F5 by
is it abnormal? (this is
random?
normal protection)

No

Display F5 frequently

Switch off the unit for 3 Yes

minutes and re-switch on Still F5?

No
No

Still F5?

Yes

Replace ODU PCB

End

3.2.20 F6 The Compressor Lack of phase / Anti-phase protection.

54
If ODU PCB can’t test one, or even three phase of compressor current, it will show F6 protection.

Display F6

Check compressor No
wiring connector, is Re-connect
it well connected?

Yes
No Yes
Problem solved?

The Compressor No
Replace the wires
wiring in good quality?

Yes
No Yes
Problem solved?

Compressor phase-
current test circuit failure

Replace ODU PCB

Yes
Problem solved?

No

Replace compressor

End

3.2.21 F7---Module temperature protection.

55
IPM overtemperature protection, when IPM temperature more than 95℃, it will show F7.

Display F7

IPM well contact No Any dust or gap btw Yes Clean or adjust the gap
to heat sink? IPM & heat sink? btw IPM and heat sink

Yes No
No
F7 disappear?
Check the screw Yes
fully fasten?
Yes
No

Fix the screw

ODU cooling system

abnormal? Compressor Yes Yes
with big running current? Low pressure normal?
(9,12K:6-7A, （0.8-1.2Mpa）
18,24K:7-9A)
No

No
No Is the 2/3way valve
fully opened?

Yes
Open the valve

Yes
Capillary blocked?

No No
F7 disappear? Replace capillary

Yes Yes Condenser /

evaporator dirty?
End
No
Clean condenser /
evaporator

IPM temperature
circuit abnormal?

Replace ODU PCB

End

3.2.22 F8---4-Way Value Reversing abnormal

56
On heating mode, if IDU Coil temperature tested lower than Room temperature 5℃ or even more after compressor
works for 8min, unit will show F8 code.

Display F8

the 4-way valve No

wiring connection Re-connect
correct?

Yes
Yes No
F8 disappear?

Is there 220V No Multimeter test the No

voltage on the 4- valve coil resistance,
way valve? does it open or short
circuit?

Yes
Yes
Replace 4-way valve coil

Yes
F8 disappear?

No

Replace ODU PCB

End

9.2.23 Fy--- Gas leakage protection

57
After compressor works in high frequency for 9 min, if the temperature on IDU evaporator & ODU condenser has
only a little variation comparing previous, but, the compressor discharge temperature on high level, then the unit will
show Fy failure code.

Display Fy

Check the pipe No Check the room &

connection, any gas evaporator coil
leakage? temperature.

Yes

Repair and charge Is the temperature No

new gas as SPEC. difference more than Any of the evaporator No
2℃ btw RT & IPT after pipe blocked
unit start 10min.?

Yes
Yes
Yes
Problem solved?

The sensor well No Replace the

No connect to PCB? evaporator

Yes
Re-connect

The sensor open

or short circuit?

Is malfunction Yes
Replace the sensor eliminated?

No

Replace the indoor

PCB

End

4. Disassembly IDU & ODU

58
4.1. IDU Disassembly

Steps Reference photo

1. Before disassembly

The orginal status.

2. Disassembly front panel, display board and WIFI module.

显示盒
Display box

A. Open front panel.

B. Remove one screw and take the display
box out from the panel.
C. Release panel axis which shown in red
arrows out from middle frame and take the
panel out.
D. Unscrew and take the WIFI module out
from middle frame.

WiFi模块
WIFI Module

3. Remove the louver.

Unlock the louver lockers (clip), bend

the louver slightly by hands and remove
it out from middle frame and stepping
motor.

Louver
导风板
Louver locker Unlock the locker
拆卸插销
导风板转轴插销

4. Remove the electric control box cover

59
Unfix one screw on the cover of electric 固
box, and remove the cover. 定 The
螺 Fix
screw
钉

5. Remove the filter

Push the filter upwards a little, you can

take it out from unit.

6. Disassembly the middle frame.

Clasps
插扣

A. Open the screw cover, and unfix

screw with cross screwdriver.

B. Remove the middle frame by

loosing the clasps with the unit
base as shown in the picture and
take the frame out.

Screw covers
打开螺钉盖

7. Disassembly the electric control box.

60
 电控盒
Electric control box

A. Remove the RT & IPT out from

evaporator;

B. Unscrew all the earth ground wirings

on the evaporator.

C. Take all the connectors out from PCB.

D. Unfix one screw of the control box

with unit BASE FRAME, and take the
control box out from unit.

Note: The right picture for your

reference only, for the exact model
the wiring connection may have a
little difference.

8. Remove the PIPE COVER

Loosing the lower edge of the PIPE

COVER from BASE FRAME, and take the
COVER out from unit.

压管板
Pipe Cover
卡扣固定
Cover Locker

9. Disassembly the evaporator

61
 screws 螺钉/卡扣
Screws + motor
A. Unfix 2 screws of left side shown as 螺钉
cover

picture.
B. Unfix 2 screws of right side on motor
cover/right support plate.
C. Take the evaporator out from unit by
uplifting the IUPUT/OUTPUT pipes
slightly.

10. Remove the MOTOR COVER

螺钉
screws

Unfix 4 screws on the motor cover with

base frame.

11. Disassembly fan motor and fan blade.

A. Uplift the fan blade and fan motor,

take the base frame out.

B. Unfix one screw on the axis of fan

motor, and you can get fan blade and
fan motor separately.

screw
螺钉

4.2 ODU Assembly

62
 Step Reference picture

step1：Remove the PCB Cover , valve Cover and top cover

1). Unfix one screw

on the PCB cover,
you can take the
cover out from unit.
A
2). Unfix one screw
on the valve cover,
you can take it out
easily.

Unfix screws btw the

top cover with front
panel, left and right
B plate, then you can
take the top cover
out.

step2：Disassemble the Fan Guard and Front Panel

Unfix screws on
front panel with fan
A guard.

63
 ODU middle
separate plate and
B base plate, uplift
front panel you can
take it out from unit.

step3：Disassemble the Left and Right plate.

Unfix screws btw

Right Plate and the
Electric Box
assembly, Valve
A
Plate , Base Plate,
then you can take
the Right plate out.

Unfix screws btw

Left Plate, Base
plate and
Condenser plate,
B
you can take the left
plate out.

64
step4：Disassemble the Axis Fan Blade

Unscrew the fan

A blade nut, and take
the blade out.

step5：Disassemble the electric box

Unfix screw btw

Electric Box and
motor supporter etc.
loosen the wiring
clamp, then you can
take the control box
out.

step6：take out the noise cotton

65
 Shown as picture to
A
take the cotton out

step7：Disassemble the separate plate

Unfix the screw btw

separate plate and
unit, and take it out

step8：Disassemble the 2 and 3-way valve

66
 Unfix screw btw
Valve plate and
base, you can take
the 2-way and 3-way
valve out by
welding.

Note:
1). The welding can
only place while no
gas in the unit.
2). Pay attention to
the fire to prevent
any injury.

step9：Disassemble exhaust pipe and air return pipe assembly

Take exhaust pipe

and air return pipe
assembly out from
system by welding.
Make sure no hurt to
the compressor and
nameplate, etc.

step10：Disassemble the compressor.

Unscrew the nuts

and take the
compressor out.

67
step11：Remove the fan motor and fan supporter.

Unfix screws btw fan

motor with
supporter, and
supporter with base
plate.

Note:
Pay attention to the
motor wiring, it can’t
be taken out by
force.

68
APPENDIX

Appendix 1 The comparison table of Celsius-Fahrenheit temperature

Fahrenheit Fahrenheit Fahrenheit
diplay Fahrenheit Celsius diplay Fahrenheit Celsius diplay Fahrenheit Celsius
temperature (℉) (℃) temperature (℉) (℃) temperature (℉) (℃)
(℉) (℉) (℉)
61 60.8 16 69/70 69.8 21 78/79 78.8 26
62/63 62.6 17 71/72 71.6 22 80/81 80.6 27
64/65 64.4 18 73/74 73.4 23 82/83 82.4 28
66/67 66.2 19 75/76 75.2 24 84/85 84.2 29
68 68 20 77 77 25 86 86 30

Appendix 2 The Pipe length and Gas charging

Outdoor unit Indoor unit

Pipe length is 25 Pipe length is 25

meters Max. meters Max.

Indoor unit
Height should be

Height should be

Outdoor unit
less than 10m

less than 10m

Refrigerant piping Additional refrigerant

Standard length Max. length (m) charging: Xg= B * (A-5m)
Mode
(m)
A B
9K 5.0 25 20g/m
12K 5.0 25 20g/m
18K 5.0 25 30g/m
24K 5.0 25 30g/m
30K 5.0 25 30g/m
36K 5.0 25 30g/m

69
 Appendix 3 Pipes Flaring

Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following
procedure.
A. Cut the pipes and the cable.
1) Use the piping kit accessory or the pipes purchased locally.
2) Measure the distance between the indoor and the outdoor unit.
3) Cut the pipes a little longer than measured distance.
4) Cut the cable 1.5m longer than the pipe length.

B. Burrs removal
1) Completely remove all burrs from the cut cross section of pipe/tube.
2) Put the end of the copper tube/pipe in a down ward direction as you remove burrs in order to avoid
dropping burrs into the tubing.

C. Flaring work
• Carry out flaring work using flaring tool as shown below.
Outside diameter A
mm inch mm
ø6.35 1/4 1.0~1.3
ø9.52 3/8 0.8~1.0
ø12.7 1/2 0.5~0.8
ø15.88 5/8 0.5~0.8
Firmly hold copper pipe in a die in the dimension shown in the table above.

D. Check
1) Compare the flared work with figure below.
2) If flare is noted to be defective, cut off the flared section and do flaring work again.

70
 Appendix 4 THERMISTOR TEMPERATURE CHARACTERISTICS

1). Indoor unit and outdoor exchange temperature and outside air temperature sensor temperature
characteristics
TEMP. Resistance Voltage of TEMP. Resistance Voltage of TEMP. Resistance Voltage of
(℃) (k Ohm) resistance (℃) (k Ohm) resistance (℃) (k Ohm) resistance
-30 63.513 4.628 15 7.447 2.968 60 1.464 1.115
-29 60.135 4.609 16 7.148 2.918 61 1.418 1.088
-28 56.956 4.589 17 6.863 2.868 62 1.374 1.061
-27 53.963 4.568 18 6.591 2.819 63 1.331 1.035
-26 51.144 4.547 19 6.332 2.769 64 1.290 1.009
-25 48.488 4.524 20 6.084 2.720 65 1.250 0.984
-24 45.985 4.501 21 5.847 2.671 66 1.212 0.960
-23 43.627 4.477 22 5.621 2.621 67 1.175 0.936
-22 41.403 4.452 23 5.404 2.572 68 1.139 0.913
-21 39.305 4.426 24 5.198 2.524 69 1.105 0.890
-20 37.326 4.399 25 5.000 2.475 70 1.072 0.868
-19 35.458 4.371 26 4.811 2.427 71 1.040 0.847
-18 33.695 4.343 27 4.630 2.379 72 1.009 0.825
-17 32.030 4.313 28 4.457 2.332 73 0.979 0.805
-16 30.458 4.283 29 4.292 2.285 74 0.950 0.785
-15 28.972 4.252 30 4.133 2.238 75 0.922 0.765
-14 27.567 4.219 31 3.981 2.192 76 0.895 0.746
-13 26.239 4.186 32 3.836 2.146 77 0.869 0.728
-12 24.984 4.152 33 3.697 2.101 78 0.843 0.710
-11 23.795 4.117 34 3.563 2.057 79 0.819 0.692
-10 22.671 4.082 35 3.435 2.012 80 0.795 0.675
-9 21.606 4.045 36 3.313 1.969 81 0.773 0.658
-8 20.598 4.008 37 3.195 1.926 82 0.751 0.641
-7 19.644 3.969 38 3.082 1.883 83 0.729 0.625
-6 18.732 3.930 39 2.974 1.842 84 0.709 0.610
-5 17.881 3.890 40 2.870 1.800 85 0.689 0.595
-4 17.068 3.850 41 2.770 1.760 86 0.669 0.580
-3 16.297 3.808 42 2.674 1.720 87 0.651 0.566
-2 15.565 3.766 43 2.583 1.681 88 0.633 0.552
-1 14.871 3.723 44 2.494 1.642 89 0.615 0.538
0 14.212 3.680 45 2.410 1.604 90 0.598 0.525
1 13.586 3.635 46 2.328 1.567 91 0.582 0.512
2 12.991 3.590 47 2.250 1.530 92 0.566 0.499
3 12.426 3.545 48 2.174 1.495 93 0.550 0.487
4 11.889 3.499 49 2.102 1.459 94 0.535 0.475
5 11.378 3.452 50 2.032 1.425 95 0.521 0.463
6 10.893 3.406 51 1.965 1.391 96 0.507 0.452
7 10.431 3.358 52 1.901 1.357 97 0.493 0.441
8 9.991 3.310 53 1.839 1.325 98 0.480 0.430
9 9.573 3.262 54 1.779 1.293 99 0.467 0.419
10 9.174 3.214 55 1.721 1.262 100 0.455 0.409
11 8.795 3.165 56 1.666 1.231
12 8.433 3.116 57 1.613 1.201
13 8.089 3.067 58 1.561 1.172
14 7.760 3.017 59 1.512 1.143
Resistance at 25℃: 5 kΩ.

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 TH1: indoor room temperature sensor and outside air temperature sensor
TH2: indoor exchange temperature sensor and outside exchange temperature sensor

Before measuring resistance, disconnect connectors as shown above.

1) Outdoor unit sensor temperature characteristics

TEMP. R min R(t) R max TEMP. R min R(t) R max TEMP. R min R(t) R max
(℃) (k Ohm) (k Ohm) (k Ohm) (℃) (k Ohm) (k Ohm) (k Ohm) (℃) (k Ohm) (k Ohm) (k Ohm)

-30 283.3 322.9 367.7 24 19.36 20.89 22.52 78 2.563 2.654 2.745

-29 267.4 304.4 346.3 25 18.55 20 21.54 79 2.481 2.567 2.654

-28 252.5 287.1 307.4 26 17.77 19.14 20.6 80 2.402 2.484 2.567

-27 238.5 270.9 307.4 27 17.03 18.32 19.7 81 2.327 2.404 2.483

-26 225.4 255.7 289.8 28 16.32 17.55 18.85 82 2.254 2.327 2.401

-25 213.1 241.4 273.3 29 15.65 16.81 18.04 83 2.183 2.253 2.323

-24 201.5 228 257.9 30 15 16.1 17.27 84 2.115 2.182 2.248

-23 190.6 215.5 243.4 31 14.39 15.43 16.54 85 2.05 2.113 2.176

-22 180.3 203.6 229.8 32 13.81 14.79 15.34 86 1.985 2.047 2.109

-21 170.7 192.5 217 33 13.25 14.18 15.17 87 1.922 1.983 2.045

-20 161.6 182.1 205 34 12.72 13.6 14.54 88 1.861 1.922 1.983

-19 153.1 172.3 193.7 35 12.21 13.05 13.93 89 1.802 1.862 1.923

-18 145 163.1 183.2 36 11.72 12.52 13.36 90 1.746 1.805 1.865

-17 137.5 154.4 173.2 37 11.26 12.01 12.81 91 1.692 1.75 1.809

-16 130.3 146.2 163.9 38 10.82 11.53 12.29 92 1.639 1.697 1.755

-15 123.6 138.5 155.1 39 10.29 11.07 11.78 93 1.589 1.646 1.703

-14 117.3 131.3 146.8 40 9.986 10.63 11.31 94 1.54 1.596 1.653

-13 111.3 124.4 139 41 9.6 10.21 10.85 95 1.493 1.549 1.604

-12 105.6 118 131.7 42 9.231 9.813 10.42 96 1.448 1.502 1.558

-11 100.3 111.9 124.7 43 8.878 9.43 10 97 1.404 1.458 1.512

-10 95.24 106.2 118.2 44 8.54 9.064 9.612 98 1.362 1.415 1.469

-9 90.49 100.8 112.1 45 8.217 8.714 9.233 99 1.321 1.373 1.426

-8 85.99 95.68 106.3 46 7.908 8.38 8.872 100 1.284 1.335 1.387

-7 81.75 90.86 100.8 47 7.612 8.06 8.526 101 1.245 1.296 1.348

-6 77.74 86.31 95.74 48 7.328 7.754 8.196 102 1.209 1.258 1.309

-5 73.94 82.01 90.88 49 7.057 7.461 7.88 103 1.173 1.222 1.272

-4 70.35 77.95 86.29 50 6.797 7.18 7.578 104 1.139 1.187 1.236

-3 66.96 74.11 81.96 51 6.548 6.912 7.289 105 1.105 1.153 1.202

72
-2 63.74 70.48 77.87 52 6.309 6.655 7.013 106 1.073 1.12 1.168

-1 60.69 67.05 74 53 6.08 6.409 6.748 107 1.042 1.089 1.136

0 57.81 63.8 70.34 54 5.861 6.173 6.495 108 1.013 1.058 1.104

1 55.08 60.72 66.88 55 5.651 5.947 6.253 109 0.9833 1.028 1.074

2 52.49 57.81 63.61 56 5.449 5.73 6.02 110 0.9553 0.9997 1.045

3 50.03 55.05 60.52 57 5.255 5.522 5.798 111 0.9283 0.9719 1.016

4 47.71 52.44 57.59 58 5.07 5.323 5.585 112 0.9021 0.9451 0.9892

5 45.5 49.97 54.82 59 4.891 5.132 5.381 113 0.8765 0.9191 0.9626

6 43.41 47.62 52.2 60 4.72 4.949 5.101 114 0.8524 0.894 0.9367

7 41.42 45.4 49.71 61 4.556 4.774 4.997 115 0.8087 0.8595 0.9117

8 39.53 43.2 42.33 62 4.398 4.605 4.817 116 0.8059 0.8461 0.8875

9 37.74 41.29 45.12 63 4.247 4.448 4.644 117 0.7837 0.8233 0.8641

10 36.04 39.39 43.01 64 4.101 4.288 4.479 118 0.7623 0.8012 0.8413
11 34.42 37.59 41 3.961 4.139 4.32 119 0.7415 0.7798 0.8193
65
12 32.89 35.87 39.1 66 3.827 3.995 4.167 120

13 31.43 34.25 37.29 67 3.698 3.858 4.021 121 0.702 0.7386 0.7773
14 30.04 32.71 35.58 68 122 0.6631 0.7195 0.7572
15 29.72 31.24 33.95 69 123 0.6649 0.7007 0.7378

16 70 3.339 3.476 3.616 124 0.6472 0.6824 0.7189

17 71 3.229 3.359 3.491 125 0.6301 0.6647 0.7006
18 25.13 27.26 29.55 72 3.122 3.246 3.372 126 0.6135 0.6476 0.6829
19 24.05 26.07 28.23 73 3.02 3.138 3.257 127 0.5974 0.6309 0.6657
20 23.02 24.93 26.97 74 2.921 3.033 3.146 128 0.5818 0.6148 0.649

21 22.04 23.84 25.77 75 2.827 2.933 3.04 129 0.5667 0.5991 0.6328

22 21.1 22.81 24.63 76 2.735 2.836 2.938 130 0.5521 0.5839 0.6171

23 20.21 21.83 23.55 77 2.647 2.743 2.84

R—Resistance

Resistance at 25℃:20 kΩ

TH3: Outdoor unit discharge pipe sensor

Before measuring resistance, disconnect connectors as shown above.

73
Trane – by Trane Technologies (NYSE: TT), a global climate innovator – creates comfortable,
energy efficient indoor environments for commercial and residential applications. For more
information, please visit trane.com or tranetechnologies.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without
notice. We are committed to using environmentally conscious print practices.

MS-SVM026A-EN January 16, 2024

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