THIXON™ 422
Rubber-to-Substrate Bonding
THIXON™ 422 is a one-coat bonding agent used for bonding castable polyurethane elastomers to metal. It is also
suitable for bonding thermoplastic polyurethanes to metal.
Pre-baking of THIXON™422 is not necessary for good adhesion. THIXON™422 has a very good temperature and
hydrolysis resistance.
Composition
THIXON™ 422 consists of resins in MEK, ethyl benzene, xylene, ethanol, methanol and n-butanol. It is formulated
without reportable levels of lead or other toxic heavy metals.
Materials
THIXON™ 422 adheres to hot and cold rolled steel, stainless steel, aluminum, brass, as well as thermoplastics such as
polyamides and polyesters.
Environmental Resistance
PUR-to-metal bonding systems using THIXON™ 409 display resistance to severe environmental exposures. Properly
prepared bonds will also resist abrasion, corrosion, oil, water and solvents exposures.
Product information
Colour Yellow
Solvent or thinner ketones, MEK
Density 0.98 - 1.02 g/cm³ ISO 845
Solid content 17 - 19 %
Rheological properties
Cup Viscosity 23 - 50 s
Cup Type Ford #4
Viscosity 200 - 500 mPa.s
Application technique
Dilution, brushing undiluted parts diluent
Dilution, dipping 0.3 parts diluent
Dilution, spraying 0.5 - 0.6 parts diluent
Oven pre-bake time ≤720 min
Oven pre-bake temperature 100 °C
Drying time 40 - 60 min
Theoretical coverage 7 m²/L
Recommended film thickness 12 - 25 µm
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DuPont
THIXON™ 422
Rubber-to-Substrate Bonding
Thermal properties
Flash point -9 °C ASTM D 92
Other properties
Dry Film Density 1.21[C]
[C]: Calculated
VDA Properties
Volatile Organic Compounds 690 kg/m³
Storage and stability
Shelf life 24 months
Characteristics
Compatibility Polyurethane, Metals
Additional information
How to use Preliminary Surface Preparation
Properly preparing the metal surface is essential to obtaining consistent, high
quality bonds.
A mechanical or chemical pre-treatment should follow degreasing. Common
pre-treatments are grit blasting and phosphating. Further details are provided
in our "Substrates Preparation Guide", please contact your usual
DuPont representative should you need a copy of this guide.
Mixing and Diluting
Diluents:Use ketones like MEK. Thoroughly mix THIXON™ 422 with a high
speed propeller-type agitator before using. If diluting, slowly add the diluent to
the adhesive while continuously stirring.
Applying the Adhesive
THIXON™ 422 can be applied by brushing, dipping, spraying or other
application methods.
Application Methods
Brushing
Dilution ratio: Use undiluted.
Dipping
Dilution ratio: 1 p.b.w. bonding agent + 0.3 p.b.w. diluent.
Spraying with air
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DuPont
THIXON™ 422
Rubber-to-Substrate Bonding
Dilution ratio: 1 p.b.w. bonding agent + 0.5-0.6 p.b.w. diluent.
Spray gun: Most spray equipment can be used.
Nozzle : e.g. 1.0 mm/0.04 in.
Air pressure : 2-4 bar/30-60 psi.
Drying Time
The drying time is approximately 40-60 minutes at 20°C/68°F. Drying at higher
temperatures will reduce drying time accordingly, e.g. 5 minutes force drying
at 80°C/176°F. Heated circulating air will further accelerate drying.
Suggested Dry Film Thickness
Apply THIXON™ 422 at a dry film thickness of 12 to 25 mm (0.5 to 1 mil.). This
dry film thickness can be achieved by applying one or two coats of THIXON™
422 allowing 40 to 60 minutes drying time at room temperature between
coats.
Dry Film Stability
THIXON™ 422 has excellent dry film stability. Parts coated with THIXON™ 422
can be stored for up to 2 weeks, if protected from contamination.
Theoretical Coverage
Applied at a dry film thickness of 20 microns (0.8 mil.), THIXON™ 422 will cover
approximately 7 m2/kg (301 square feet/gallon).
Pre-bake Resistance
As thermosetting system THIXON™ 422 needs not be pre-baked and does not
withstand prebake temperatures above 100°C. However, THIXON™ 422 can be
pre-baked for max.12 hours at 90°C to 100°C without adversely affecting the
bond.
Cleaning
Cleaning should be done using recommended dilution solvents. Further details
are given in our "General Guide to Use", please contact your
usual DuPont representative should you need a copy of this guide.
Storage and Handling
Keep containers tightly closed. Store them in a cool, dry, well-ventilated area
away from heat, direct sunlight and sources of ignition. Containers should be
supported and grounded before opening, dispensing, mixing, pouring or
emptying.
Shelf Life
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DuPont
THIXON™ 422
Rubber-to-Substrate Bonding
THIXON™ 422 has a shelf life of 24 months if stored unopened at temperatures
below 25°C/77°F. If the material is kept beyond its recommended shelf life, a
quality control evaluation should be performed prior to use. This check should
include bond testing as well as evaluation of typical physical properties.
Safety Information
Material Safety Data Sheets (MSDS) are available for all Rohm and Haas
products. These sheets contain important information that you may need to
protect your employees and customers against any known health and safety
hazards associated with our products. We recommend that you obtain copies
of our MSDS from your local DuPont technical representative before using our
products in your facilities. We also suggest that you contact your suppliers of
other materials recommended for use with our products for appropriate health
and safety precautions before using them.
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DuPont
The information set forth herein is furnished free of charge, is based on technical data that DuPont believes to be reliable, and represents typical values that fall within the normal range of
properties. This information relates only to the specific material designated and may not be valid for such material used in combination with other materials or in other processes. It is
intended for use by persons having technical skill, at their own discretion and risk. This information should not be used to establish specification limits nor used alone as the basis of design.
Handling precaution information is given with the understanding that those using it will satisfy themselves that their particular conditions of use present no health or safety hazards and
comply with applicable law. Since conditions of product use and disposal are outside our control, we make no warranties, express or implied, and assume no liability in connection with any
use of this information. As with any product, evaluation under end-use conditions prior to specification is essential. Nothing herein is to be taken as a license to operate or a recommendation
to infringe on patents.
CAUTION: Do not use DuPont materials in medical applications involving implantation in the human body or contact with internal body fluids or tissues unless the material has been provided
from DuPont under a written contract or other acknowledgement that is consistent with the DuPont policy regarding medical applications and expressly acknowledges the contemplated use.
For further information, please contact your DuPont representative.
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refund of purchase price or replacement of any product shown to be other than as warranted. TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW, DUPONT SPECIFICALLY DISCLAIMS
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