737-300-400-500 - Flight Test Profile - 241226 - 085646
737-300-400-500 - Flight Test Profile - 241226 - 085646
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The Boeing Company.
Table of Contents
TITLE PAGE
TABLE OF CONTENTS 2
2 GLOSSARY 4
CHAPTER 1 PREFLIGHT 6
CHAPTER 4 TAXI 32
CHAPTER 5 TAKEOFF 33
CHAPTER 6 CLIMB 34
CHAPTER 7 CRUISE 35
CHAPTER 8 DESCENT 36
CHAPTER 10 APPROACH 38
REVISION RECORD 41
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1. PURPOSE AND SCOPE
This is a Boeing 737 Classic post delivery flight profile that outlines information on what to
check to assess airplane operation following heavy maintenance, modification, or long term
storage. It is intended to provide information to flight crews already trained in proper flight
testing procedures and techniques. This information may help evaluate proper airplane
systems function, airworthiness, and conformity to type design. This document is intended to
be used only as a guide and is not designed to satisfy regulatory requirements. Any use of this
document outside this intended function and/or by crews that are not highly experienced in
performing these types of tests is strongly discouraged. Boeing does not endorse or
recommend using this document to conduct any flight test.
Because this document is only a guideline based on representative Boeing Production Flight
Test Procedures, it is not specific to any model or configuration. Tests identified in this
document may not apply to all model airplanes. Conversely, this profile may not accommodate
all possible airplane configurations or modifications. As such, the information in this document
will not specifically address airplanes that have undergone modification, repair, and/or
maintenance due to service bulletin incorporation or compliance with airworthiness directives, or
any other changes or modifications due to installation of additional equipment, such as by STC.
Therefore, tolerances, limitations, and specific procedures for performing each test or maneuver
are not provided. All flight and maintenance personnel should refer to operations manuals and
maintenance manuals specific to the airplane for this information and it is the responsibility of
the operator to prepare a detailed plan of test prior to flight.
An in-depth understanding of airplane systems operation and the ability to recognize the
appropriate outcome of tests or checks is critical to proper use of this document and are keys to
a safe and efficient flight test. For certain checks, the inability to recognize system malfunctions
may result in structural failure and/or loss of airplane control; conditions which may be beyond
the capability of inexperienced and untrained flight crews and/or test pilots.
The pilot in command is responsible for the safe operation and control of the airplane. If an
abnormal or emergency situation occurs, all testing should be discontinued and the appropriate
non-normal checklist accomplished. The pilot in command may then determine if further testing
is possible or appropriate.
Any time the cabin altitude is raised above 10,000 feet, all personnel should be seated.
Supplemental oxygen shall be made available and readily accessible. It is recommended that
operators limit participation to minimum crew. It will be the responsibility of individual operators
to determine the environmental conditions and requirements necessary for testing. In general,
all checks should be conducted in day, VMC.
CAUTION: The checks outlined in this document are in addition to the normal operating
procedures contained in the approved FAA Flight Manual and the appropriate Boeing
Operations Manual. System failures during certain maneuvers may place the airplane
outside its approved operating envelope. ONLY HIGHLY EXPERIENCED, PROPERLY
TRAINED CREWS SHOULD BE AT THE CONTROLS WHILE PERFORMING THE
MANEUVERS OUTLINED IN THIS DOCUMENT.
This document is not kept up to date and notification of revision is not provided.
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2. GLOSSARY
AC Alternating Current FAA Federal Aviation Administration
(USA)
ADF Automatic Direction Finder
FLT Flight
ADI Attitude Direction Indicator
F/O First Officer
AGL Above Ground Level
FMS Flt Management System
ALT Altitude, Altimeter
FPM Feet Per Minute
ALTN Alternate
ANCDU Alternate Navigation Control GPWS Ground Proximity Warning System
Display Unit GS Glideslope
A/P Auto Pilot GW Gross Weight
APU Auxiliary Power Unit
HF High Frequency
A/T Auto Throttle
HSI Horizontal Situation Indicator
CAA Civil Aviation Authority HYD Hydraulics
C/B Circuit Breaker Hz Hertz
CCW Counterclockwise
IAS Indicated Airspeed
CDU Control Display Unit
ILS Instrument Landing System
CMD Command
IRS Inertial Reference System
CPCS Cabin Pressure Control System
COMM Communication KIAS Knots Indicated Airspeed
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2. GLOSSARY (Cont’d)
PLA Power Level Angle
PRESS Pressure
PSI Pounds Per Square Inch
PSID Pounds Per Square Inch Gage
PSU Passenger Service Unit
PTU Power Transfer Unit
RECIRC Recirculation
REF Reference
RMI Radio Magnetic Indicator
RPM Revolutions Per Minute
RTO Rejected Take-Off
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CHAPTER 1
PREFLIGHT
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CONTENTS
FLIGHT TEST PROFILE
FLIGHT DECK LIGHTING
STANDBY POWER
ENG / APU OVERHEAT & FIRE WARNING
APU START
NORMAL ELECTRICAL POWER
WHEEL WELL FIRE WARNING
FUEL, CENTER FUEL BOOST PUMP AUTO SHUTOFF (AS INSTALLED)
FUEL
BRAKE ACCUMULATOR / HYDRAULICS
ASPIRATED PROBE (AS INSTALLED)
PNEUMATICS
AIR CONDITIONING -300/-500
RECIRC & GASPER FAN -300/-500 (AS INSTALLED)
AIR CONDITIONING -400
RECIRC FANS -400
PACK HIGH FLOW
PACK HIGH FLOW INHIBIT
EQUIPMENT COOLING
PRESSURIZATION (DCPCS)
PRESSURIZATION (WITHOUT DCPCS)
WINDOW HEAT
WING ANTI-ICE
WING ANTI-ICE (GRD TEST FEATURE) (AS INSTALLED)
FLIGHT CONTROLS
OXYGEN, INTERPHONE, PA
COMMUNICATION
INERTIAL REFERENCE SYSTEM (IRS)
AUTOPILOT DISCONNECTS
EXTERIOR LIGHTS
INSTRUMENT AND FURNISHINGS
COCKPIT VOICE RECORDER (CVR)
FLIGHT MANAGEMENT SYSTEM (FMS)
STALL WARNING TEST
MACH AIRSPEED WARNING TEST
CHARTS
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FLIGHT PROFILE
7--CRUISE
Windshield &
Foot Air Vents Eng/Wing TAI
TCAS
6--CLIMB
6--CLIMB
#1 Engine Shutdown/Relight
#2 Engine Shutdown/Relight
Cabin
Descent Rates
17,000 ft APU Bleed
8--DESCENT
9--LOW ALTITUDE Spoiler Pickup (Gear Up) (Gear Up)
250 Trim F15 Trim F40 Spoiler Float F5 SS
< FL200
(15,000 ft Preferred) F1 Trim F40 Trim Load Relief F40 SS F0 SS Alt Flaps LE Lockout
Hyd Stdby Pump
Flight Controls
Autoslats
Alt Gear
Vmo/SpeedBrakes
APU Bleed
11--TAXI AND & Generator
SHUTDOWN Testing & Altitude as Required F40 Autoland, Gnd Prox 10,000 ft
Max Reverse, RTO, Suction Speedbrakes, F15 G/A
Feed,CSD Disconnect, Off Schedule Descent 10--APPROACH
Fire Handle S/D on Second Approach AND LANDING
Full Stop Landing 2 Coupled Approaches
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FLIGHT DECK LIGHTING
Check instrument and panel lighting with
windshield blackout panels installed.
Verify even illumination and the absence of
light leaks.
STANDBY POWER
BAT switch ′ON′
STANDBY POWER switch ′AUTO′
EMER EXIT LIGHTS switch ′ARMED′
GRD PWR switch ′OFF′ Emergency exit lights illuminate.
GRD POWER AVAILABLE light remains
illuminated.
DC METERS selector ′BAT′ Battery is 20-28 VDC.
DC & AC METERS selector ′STBY PWR′ Standby power is 0 VDC and 0 VAC
STANDBY PWR OFF, MASTER
CAUTION(s) & ELEC lights illuminate.
STANDBY POWER switch ′OFF′ STANDBY PWR OFF light remains
illuminated
EMER EXIT LIGHTS switch ′OFF′ Emergency Exit lights extinguish.
BAT switch ′OFF′ Battery Bus is 0 VDC
DC METERS selector ′BAT BUS′
DC METERS selector ′BAT′ Observe small negative amperage
Engine 1 & 2 Start Levers ′IDLE′ indications, confirming fuel shutoff valves
Engine 1 & 2 Fire Warning switches ′PULL′ operate using the engine start levers and
Engine 1 & 2 Fire Warning switches engine fire switches.
′RESET′
Engine 1 & 2 Start Levers ′CUTOFF′
Ground Service switch ′ON′ Normal equipment cooling blower runs.
Battery is 25-31 VDC and charging.
Passenger cabin lights are illuminated.
BAT switch ′ON′ Ground Service switch trips ′OFF′
Remove the ground power cord Battery is 20-28 VDC and discharging
Fuel crossfeed valve operates
Landing gear green lights are illuminated
Left IRS switch ′ALIGN′ ON DC, MASTER CAUTION(s) & IRS
lights illuminate
ECS warning horn sounds (20 second
delay)
AIR/GND RELAY & LTS circuit breaker STANDBY PWR OFF light extinguishes
(P6-2 panel) ′OPEN′ Left IRS ON DC light extinguishes
STANDBY POWER switch ′AUTO′ ECS warning horn stops
Standby power is 20-28 VDC, 110-120
VAC, 390-410 Hz
Instrument panel floodlights illuminate
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APU START
All FUEL PUMP switches ′ON′
DC METERS selector ′BAT′
AC METERS selector ′APU GEN′
BUS TRANSFER switch ′OFF′
GEN 1, GEN 2, APU GEN switches ′ON′
All WINDOW HEAT & PITOT STATIC
HEAT switches ′ON′
All HYD PUMP switches ′ON′
APU switch ′START′ and release to ′ON′ APU initiates a start sequence.
Monitor starter engage and cutout on DC
ammeter.
APU generator output is 110-120 VAC,
405-410 Hz ( Old Garrett),
400 + 5 Hz ( New Garrett and Sundstrand).
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FUEL
Ensure all Fuel Boost Pump Switches ′ON′ All LOW PRESSURE lights extinguished.
Press the MASTER CAUTION(s) Master Caution FUEL annunciation
′RECALL′ extinguished.
Press the MASTER CAUTION(s) ′RESET′ Master Caution annunciations extinguish.
Main Tank 1 AFT FUEL PUMP switch 1 AFT LOW PRESSURE light illuminates.
′OFF′
Press the MASTER CAUTION(s) MASTER CAUTION(s) and FUEL
′RECALL′ annunciation illuminates.
Press the MASTER CAUTION(s) ′RESET′ Master Caution annunciations extinguish.
Main Tank 1 FWD FUEL PUMP switch 1 FWD LOW PRESSURE, MASTER
′OFF′ CAUTION(s) and FUEL lights illuminate.
Main Tank 1 FWD and 1 AFT FUEL PUMP 1 FWD and 1 AFT LOW PRESSURE,
switches ′ON′ MASTER CAUTION(s) and FUEL lights
extinguish.
Main Tank 2 AFT FUEL PUMP switch 2 AFT LOW PRESSURE light illuminates.
′OFF′
Press the MASTER CAUTION(s) MASTER CAUTION(s) and FUEL
′RECALL′ annunciation illuminates.
Press the MASTER CAUTION(s) ′RESET′ Master Caution annunciations extinguish.
Main Tank 2 FWD FUEL PUMP switch 2 FWD LOW PRESSURE, MASTER
′OFF′ CAUTION(s) and FUEL lights illuminate.
Main Tank 2 FWD and 2 AFT FUEL PUMP 2 FWD and 2 AFT LOW PRESSURE,
switches ′ON′ MASTER CAUTION(s) and FUEL lights
extinguish.
L & R CTR FUEL PUMP switches ′OFF′ for L & R Center LOW PRESSURE lights
5 seconds, then ′ON′ illuminate briefly, then extinguish.
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PNEUMATICS
L & R PACK switches ′OFF′
Engine 1, 2 & APU BLEED switches ′OFF′
ISOLATION VALVE switch ′AUTO′ L & R duct pressure is zero.
APU BLEED switch ′ON′ L & R duct pressure are as follows:
Old Garrett: approximately 42 PSI
New Garrett: approximately 30 PSI
New Sunstrand: approximately 50 PSI
APU BLEED switch ′OFF′ L & R duct pressures bleed off slowly
Engine 1 & APU BLEED switches ′ON′ DUAL BLEED, MASTER CAUTION(s)
and AIR COND lights illuminate.
Engine 1 BLEED switch ′OFF′ DUAL BLEED, MASTER CAUTION(s) and
AIR COND lights extinguish.
Engine 2 BLEED switch ′ON′ DUAL BLEED, MASTER CAUTION(s)
and AIR COND lights illuminate.
Engine 1 BLEED switch ′ON′ Right pack operates and L & R duct
R PACK switch ′AUTO′ pressures are within 3 PSI of each other.
ISOLATION VALVE switch ′CLOSE′ Right pack shuts down and R duct
pressure decreases to approximately 0
PSI.
ISOLATION VALVE switch ′AUTO′ Right pack operates and L & R duct
pressures are within 3 PSI of each other.
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PNEUMATICS, cont′d
L PACK switch ′AUTO′ Left pack operates, right pack shuts down
and R duct pressure decreases to
approximately 0 PSI.
ISOLATION VALVE switch ′OPEN′ Both packs operate, L & R duct pressures
are normal and approximately equal
APU generator frequency within 10Hz of
no load frequency.
OVHT TEST switch ′PUSH and HOLD′ L & R WING-BODY OVERHEAT,
MASTER CAUTION(s) and AIR COND
lights illuminate.
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EQUIPMENT COOLING
EQUIP COOLING SUPPLY & EXHAUST Verify proper equipment cooling with the
switches ′NORM′ normal supply and exhaust fans.
EQUIP COOLING SUPPLY & EXHAUST Verify proper equipment cooling with the
switches ′ALTN′ alternate supply and exhaust fans for
several minutes.
EQUIP COOLING SUPPLY & EXHAUST
switches ′NORM′
PRESSURIZATION (DCPCS)
NOTE: A cabin exterior door must be open for test, if AC PACK is operating
Pressurization Mode selector ′MAN′ MANUAL light illuminates.
Outflow VAVLE switch hold ′CLOSE′ Verify valve closes.
AUTO 2 c/b OPEN/CLOSE (P6-4) Resets Auto 1 as the controlling system.
Pressurization Mode selector ′AUTO′ MANUAL light extinguishes.
The outflow valve moves toward open.
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WINDOW HEAT
NOTE: 1. Do not select PWR TEST when all green ON lights are illuminated.
2. ON lights for windows in direct sunlight may not be illuminated.
3. ON lights illuminating may be replaced by OFF lights extinguishing, as
installed.
All WINDOW HEAT switches ′ON′ Verify all window heat ON lights illuminate.
If any window heat ON lights are All window heat ON lights are illuminated.
extinguished:
WINDOW HEAT TEST switch ′PWR TEST′
WINDOW HEAT TEST switch ′OVHT′ All window heat OVERHEAT lights
illuminate.
All window heat ON lights extinguish within
70 seconds.
All WINDOW HEAT switches ′OFF′ All window heat OVERHEAT lights
extinguish.
All WINDOW HEAT switches ′ON′
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WING ANTI-ICE
One PACK switch ′AUTO′ Wing anti-ice L & R VALVE OPEN lights
WING ANTI-ICE switch ′ON′ illuminate bright then dim. Duct pressure
decreases.
NOTE: A DUCT OVERTEMPERATURE condition may occur if there is a delay
between the next two steps.
No. 1 FORWARD THRUST lever advance At approximately 30 degrees above idle:
towards ′INCREASE THRUST′
Wing anti-ice L & R VALVE OPEN lights
illuminate bright.
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FLIGHT CONTROLS
A & B HYD PUMP switches ′ON′
AILERON TRIM ′ZERO′
CONTROL WHEEL to 6 units then 2 units Control wheel centers within limits
and ′release′
Repeat check in the opposite direction. Control wheel centers within limits
Check the following systems: Compare to CHART 1
Hydraulic System B
Speedbrakes Check
Trim Systems
Takeoff Warnings
Alternate Flaps
Thrust Reversers
OXYGEN, INTERPHONE, PA
Check all O2 masks (as installed) Functions properly in Normal and
Alternate.
Mask Mic functions properly in I/C and PA.
The mask can be extracted and donned
with one hand and in one smooth motion.
Check all boom mics (as installed) Transmission and reception are clear.
COMMUNICATION
Use 1, 2 & 3(L, R & C) VHF and HF radios Tuning functions operate normally.
(as installed) for ground communication
Transmission and reception are clear.
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NAVIGATION
Capt′s & F/O′s EFIS Control Panels Verify for proper operation.
DH & LRRA display Verify the selected DH is annunciated and
the radio altimeter reads -8 to 0 feet.
VOR/ILS/DME/ATC TRANSPONDER Perform appropriate self-test (as installed)
ADF Verify proper operation
WX RADAR Verify test pattern
AUTOPILOT DISCONNECTS
NOTE: For all disconnect conditions, check the autopilot disconnects, A/P DISC red
lights illuminate and siren sounds.
A & B HYD PUMP switches ′ON′
DISENGAGE bar PUSH
A/P ENGAGE switches CMD A, CMD B,
CWS A & CWS A ′PUSH′ in turn FCCs will no engage
DISENGAGE bar reset
A/P ENGAGE switches CMD A, CMD B, Check that all FCCs disconnect with single
CWS A & CWS A ′PUSH′ in turn, push from both pilot′s columns.
disengaging each with the Capt′s & F/O′s Double push silences aural WARNING &
control column disengage switches DISENGAGE lights extinguish.
Repeat using Capt′s & F/O′s control Check that FCCs disconnect and visual
column electric trim switches to and aural warnings occur as above.
′DISCONNECT′
Repeat using STAB TRIM AUTOPILOT Check that FCCs disconnect and visual
CUTOUT switch to ′CUTOUT′ and aural warnings occur as above.
EXTERIOR LIGHTS
Select all exterior lights ′ON′ Ground observer responds by reporting
EMER EXIT, LANDING, L & R RUNWAY that a light is illuminated.
TURNOFF, TAXI, LOGO, STROBE,
POSTION,ANTI-COLLISION, WING, (NOTE: Attempt to limit LANDING light
WHEEL WELL illumination time to less than 5 minutes)
Following ground report of a light ON, turn Ground observer reports that light
respective switch ′OFF′ extinguished.
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CHAPTER 2
ENGINE START
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CONTENTS
STARTER OPERATION
ENGINE GENERATORS
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CHAPTER 3
AFTER ENGINE START
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CONTENTS
ENGINE TAI
FUEL SYSTEM
HYDRAULIC SYSTEM
ENGINE OPERATIONS
INSTRUMENT SWITCHING
PNEUMATICS
ELECTRICAL SYSTEM
PRESSURIZATION
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CHAPTER 4
TAXI
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CONTENTS
STEERING
FLIGHT INSTRUMENTS
FMS
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CHAPTER 5
TAKEOFF
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CONTENTS
LANDING GEAR
AUTOTHROTTLE
PRESSURIZATION
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CHAPTER 6
CLIMB
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CONTENTS
ENGINE OPERATIONS
PRESSURIZATION
TAI SYSTEMS
YAW DAMPER
FMS
FLIGHT CONTROLS
AUTOPILOT
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CHAPTER 7
CRUISE
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CONTENTS
FMS
APU START
ELECTRICAL SYSTEMS
PRESSURIZATION
CABIN LEAKAGE
AIR CONDITIONING
CRUISE PERFORMANCE
FLIGHT INSTRUMENTS
FLIGHT CONTROLS
AIRPLANE TRIM
COMPASS HEADINGS
WINDOW HEAT
COMMUNICATION
NAVIGATION
PNEUMATICS
FUEL SYSTEM
ENGINE OPERATIONS
CABIN SYSTEMS
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CHAPTER 8
DESCENT
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CONTENTS
AIRSPEED WARNINGS
ENGINE RELIGHTS
FMS
SPEEDBRAKES
CABIN PRESSURE
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CHAPTER 9
LOW ALTITUDE
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CONTENTS
ALTERNATE FLAPS
AUTO-SLAT / PTU
STALL WARNING
PNEUMATICS
AIRPLANE TRIM
AIR CONDITIONING
CONFIGURATION WARNING
SPOILER FLOAT
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CHAPTER 10
APPROACH
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CONTENTS
RAIN PROTECTION
NAVIGATION
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CHAPTER 11
LANDING & SHUTDOWN
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CONTENTS
AUTO SPEEDBRAKES
AUTOBRAKES
THRUST REVERSERS
PRESSURIZATION
RTO
APU START
SUCTION FEED
GENERATOR DISCONNECTS
FMS
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Active Page Record
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Revision Record
APPROVAL:
Sign and type: First Name MI Last Name Org. Number Date
DOCUMENT RELEASE:
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