1071128, 856 Pritor Friendly View PRO YMMS: 2013 Ford Fiesta Titanium Jan 10, 2024 Engine: 1.6L Eng License: VIN: Odometer: Clutch SPECIAL TOOLS DESCRIPTION [Actuator Reset, Spline Socket '307-677 [Clutch Reset G 1 |307-676 (includes 307-676/1, 307-676/2, 307-676/3, 307-676/4, 307-676/5 land 307-676/6) Fixture, Clutch Removeriinstaller |307-675 (includes 307-675/1, 307-675/2, 307-675/3 and 307-675/4) hitpsinitchelt prodemand.drcarchiPrinvIndexcontent=aricle&module-falseStab-falseSterms=falsethideOptions=false 11341071128, 856 Pritor Friendly View ( SS, |Hotaing Fixture 307-560 MATERIAL SPECIFICATIONS Item Specification DPS6 Grease 9U7Z-19A506-BA, WSS-M1C270-A, Motorcraft® High Temperature Nickel Anti-Seize Lubricant . XL2 Motorcraft® Dual Clutch Transmission Fluid XT-11-QDC WSS-M2C200-D2 Removal NOTE: After installation of the transaxle be sure to perform the CLUTCH ADAPTIVE LEARNING procedure or transaxle damage can occur. For additional information, refer to TRANSMISSION ADAPTIVE LEARNING, 1. Remove the transaxle from the vehicle. For additional information, refer to TRANSAXLE. 2. Install the special tools. hitpsinitchelt prodemand.drcarchiPrinvIndexcontent=aricle&module-falseStab-falseSterms=falsethideOptions=false 21341071128, 856 Pritor Friendly View Fig 1: installing Special Tools On Transaxle 1296128 Courtesy of FORD MOTOR CO. 3. Stand the transaxle on its back 4, Remove the 4 clutch motor 1 bolts and remove clutch motor 1 Fig 2: Locating Clutch Motor 1 And Mounting Bolts tes NO125653 Courtasy of FORD MOTOR CO. tipmitehell-prodemand drear.tvPrinvIndex content=arile&module=falseBtab-false&tems-falsoBhideOptions~false 31341071128, 856 Pritor Friendly View 5, Remove the 4 clutch motor 2 bolts and remove clutch motor 2. Fig 3: Locating Clutch Motor 2 And Mounting Bolts Ya i r Courtesy of FORD MOTOR CO. 6. Remove and discard the clutch hub snap ring. Fig 4: Removing Clutch Hub Snap Ring E129613 Courtesy af FORD MOTOR CO, tipmitehell-prodemand drear.tvPrinvIndex content=arile&module=falseBtab-false&tems-falsoBhideOptions~false 41341071128, 856 Pritor Friendly View 7. NOTE: Index mark the clutch hub and clutch for installation. Remove the clutch hub. Fig 5: Removing/Installing Clutch Hub E129614 (Courtesy af FORD MOTOR CO. 8. Install the special tools. nps:ifmitchel-prodemand,drear.ctvPrinvindex?content-aricleS&module=false&tab=false&term: IseBhideOptions=false 51341071128, 856 Pritor Friendly View Fig 6: Identifying Special Tools (307-675/1 And 307-675/4) ‘Courtesy of FORD MOTOR CO. 9. Using the special tools, tum the center bolt of the special tool with a maximum of 5 Nm (44 tb-in) of torque to push the clutch down to release the pressure from the hollow input shaft snap ring, tipsmitehellprodemand drear.tvPrinvIndex?content-arile&module=falseBtab-false&terms-falsoBhideOptions~false 61341071128, 856 Pritor Friendly View Fig 7: Installing Special Tools Onto Transaxle Case NO125798, ‘Courts of FORD MOTOR CO. 10, Remove and discard the hollow input shaft snap ring. hitpsinitchelt prodemand.drearchiPrinvIndexcontent=arcle&module-falseStab-falseSterms=falsethideOptions=false 7i341071128, 856 Pritor Friendly View Fig 8: Removing Hollow Input Shaft Snap Ring E129616 ‘Courtesy of FORD MOTOR CO, 1" NOTE: Make sure the lifting legs are installed on the 3 clutch studs marked with the manufacturing mark as shown in illustration. NOTE: Make sure the lifting leg with the angle is in the location shown in illustration. Install the special tools. tipsmitehellprodemand drear.tvPrinvIndex?content-arile&module=falseBtab-false&terms-falsoBhideOptions~false ais1071128, 856 Pritor Friendly View Fig 9: Locating Lifting Legs Installation Position NOW25877 CCourtagy of FORD MOTOR CO. 12. Install the special tools. hitpsinitchelt prodemand.drearchiPrinvIndexcontent=aricle&module-falseStab-falseSterms=falsethideOptions=false 91341071128, 856 Pritor Friendly View Fig 10: Locating Special Too! Mounting Nuts CCourtasy of FORD MOTOR CO. 13. Turn the center bolt of the special too! with approximately 5 Nm (44 Ib-in) of torque until the clutch is free of the input shaft, Fig 11: Locating Center Bolt Of Special Tool NO125876 ‘Courtesy of FORD MOTOR CO. 14, Using the special tools, remove the clutch as an assembly from the transaxle. tipsmitehellprodemand drear.tvPrinvIndex?content-arile&module=falseBtab-false&terms-falsoBhideOptions~false 01341071128, 856 Pritor Friendly View Fig 12: Removing Clutch Assembly From Transaxle Using Special Tools NO126523 Courtasy of FORD MOTOR CO, Installation 1. If installing a new clutch go to step 19. 2 NOTE: Make sure the special tool washer is also installed. Install the special tool in a vise. tipsmitehellprodemand drear.tvPrinvIndex?content-arile&module=falseBtab-false&terms-falsoBhideOptions~false 111341071128, 856 Pritor Friendly View Fig 13: Installing Special Too! Into Vise NO126456, Courtesy af FORD MOTOR CO. 3, Place the clutch on the special tool and align one clutch stud with the slotted hole on the special tool. nps:ifmitchel-prodemand,drear.ctvPrinvindex?content-aricleS&module=false&tab-false&term: IseBhideOptions=false 121941071128, 856 Pritor Friendly View Fig 14: Aligning Clutch Stud With Slotted Hole On Special Too! CCourtasy of FORD MOTOR CO, 4. Install the special tool loosely on the clutch. Fig 15: Installing Special Too! On Clutch NO126458 CCourtagy of FORD MOTOR CO, 5. Install the special tool on the clutch m sure the legs are inserted in the slots. hitpssinitchelt prodemand.drcarchiPrinvIndexcontent=aricle&module-falseStab-falseSterms=falsethideOptions=false 131941071128, 856 Pritor Friendly View Fig 16: installing Special Too! On Clutch Properly NO126661 Courtesy of FORD MOTOR CO. 6. Tum the special tool clockwise to the stops and hold. tipsmitehellprodemand drear.tvPrinvIndex?content-arile&module=falseBtab-false&terms-falsoBhideOptions~false sais1071128, 856 Pritor Friendly View Fig 17: Tuming Special Tool Clockwise Nat21795 = CCourtasy of FORD MOTOR CO. 7 NOTE: Failure to rotate the seff-adjuster to the stops before compressing the clutch, causes damage to the clutch. Tighten the special too! until the 3 clutch 1 locks can be locked in place by hand. tiptmitehellprodemand drear.tvPrinvIndex?ontent=arile&module=falseBab-false&terms-falso8hideOptions~false 151941071128, 856 Pritor Friendly View Fig 18: Locking Clutch And Lock Using Special Too! Courtesy of FORD MOTOR CO. 8. Install the special tool loosely on the clutch, tipmitehell-prodemand drear.tvPrinvIndex content=arile&module=falseBtab-false&tems-falsoBhideOptions~false 161341071128, 856 Pritor Friendly View Fig 19: installing Special Too! On Clutch Courtesy of FORD MOTOR CO. 9. Using the special tool, move the clutch self-adjuster counterclockwise to the stop and hold nips:ifmitchel-prodemand,drear.ctvPrinvIndex?content-aricle&modul falseBtab~falseBtorms-falso&hideOptions-false s7i341071128, 856 Pritor Friendly View Fig 20: Moving Clutch Self-Adjuster Counterclockwise Using Special Too! CCourtagy of FORD MOTOR CO. 10 NOTE: Make sure the clutch self-agjuster is held to the stops before compressing the clutch or damage will occur to the clutch. NOTE: An audible click can be heard when the clutch locks lock. hitpssnitchelt prodemand.drearch/PrinvIndexcontent-arcle&module-falseStab-falseSterms=falsethideOptions=false 181341071128, 856 Pritor Friendly View While holding the clutch self-adjuster to the stops, use the special tool and compress the clutch to the stops on the clutch. The locks on clutch 2 lock at this time. Fig 21: Compressing Clutch Using Special Tool NOW27573 courtesy D MOTOR CO. 11. Remove the special tools. hitpsinitchelt prodemand.drearchiPrinvIndexcontent=arcle&module-falseStab-falseSterms=falsethideOptions=false 191341071128, 856 Pritor Friendly View Fig 22: Removing Special Tools NO121799 Courtesy af FORD MOTOR CO. 12, NOTE: The minimum number of engaged clutch locks is 6. Make sure the 6 locked clutch fingers align with the clutch studs as shown in ilustration, If not, reset the clutch 2 locks as necessary. Visually check the locks to make sure they have locked. 4 locks shown in illustration, 12 total. tipmitehell-prodemand drear.tvPrinvIndex content=arile&module=falseBtab-false&tems-falsoBhideOptions~false 201341071128, 856 Pritor Friendly View Fig 23: Locating Aligning Position Of Locked Clutch Fingers And Clutch Studs NO127575 CCourtasy of FORD MOTOR CO. 13, If installing a used clutch, verify the clutch is not worn or damaged. Perform the next 2 steps to check for clutch wear. 14, Check olutch 1 for wear by measuring the distance between the adjuster ring 1 long hole and lever 1 spring. Replace the clutch assembly if the measurement is 26 mm (1.023 in) or less. hitpsinitchelt prodemand.drearchiPrinvIndexcontent=aricle&module-falseStab-falseSterms=falsethideOptions=false 211941071128, 856 Pritor Friendly View Fig 24: Measuring Distance Between Adjuster Ring 1 Long Hole And Lever 1 Spring 26 mm (1.023 in) Courtasy of FORD MOTOR CO, 15, Check clutch 2 for wear by measuring the distance between adjuster ring 2 and the cover. Replace the clutch assembly if the measurement is 15 mm (0.59 in) or less. Fig 25: Measuring Distance Between Adjuster Ring 2 And Cover Noi22043 Courtesy af FORD MOTOR CO, hitpsinitchelt prodemand.drearchiPrinvIndexcontent=arcle&module-falseStab-falseSterms=falsethideOptions=false 221341071128, 856 Pritor Friendly View 16, Apply a small amount of transmission fluid on the input shaft bearing surface. Fig 26: Identifying Transmission Fluid Applying Areas On Input Shaft Bearing Surface 17. Apply a small amount of DPS6 Grease on both input shaft splines. Fig 27: Identifying Grease Applying Areas On Input Shaft Splines E131661 Courtasy of FORD MOTOR CO, hitpssnitchelt prodemand.drearch/PrinvIndex content-arcle&module-falseStab-falseSterms=falsethideOptions=false 231341071128, 856 Pritor Friendly View 18, Verify the Z-washers are installed correctly. Fig 28: Inspecting Z-Washers Installation Position 127108 pa —_ wt Courtesy of FORD MOTOR CO. NOTE: Do not tilt the transmission until after Step 26 when the clutch locks are released. Failure to do so may cause the Z-washers to fall out of place, causing a noise issue or damage 19. NOTE: Verify the clutch locks are locked prior to installation or the transaxle may not operate correctly and damage can occur. If the clutch locks are not locked go to step 2 within this procedure. NOTE: Make sure the angled lfting leg is installed in the location shown in illustration. Using the special tools, install the clutch in the transaxle. tiptmitehelprodemand drear.tvPrinvIndex content-arile&module=falseBtab-false&terms-falso8hideOptions~false 24341071128, 856 Pritor Friendly View Fig 29: installing Clutch Into Transaxle Using Special Tools No128463 Courtesy of FORD MOTOR CO, 20. Remove all the special tools. Fig 30: Locating Special Tools Mounting Nuts NO21783 Courtesy of FORD MOTOR CO. 21. Install the special tools onto the transaxle case. tipsmitehell prodemand drear.tvPritIndex content-arile&module=falseBtab-false&terms-falso&hideOptions~false 251341071128, 856 Pritor Friendly View Fig 31: Installing Special Tools Onto Transaxle Case NO125798, CCourtasy of FORD MOTOR CO. 22 NOTE: Do not overtighten the special too! or damage can occur. Using the special tools, push the clutch down with approximately 5 Nm (44 Ib-in) of torque until seated on the input shaft bearing and the snap ring groove is visible. hitpssnitchelt prodemand.drearch/PrinvIndex content-arcle&module-falseStab-falseSterms=falsethideOptions=false 261341071128, 856 Pritor Friendly View Fig 32: Installing Special Tools Onto Transaxle Case NO125798, CCourtasy of FORD MOTOR CO. 23 NOTE: Make sure the hollow input shaft snap ring is fully seated, Install the new hollow input shaft snap ring hitpsinitchelt prodemand.drearchiPrinvIndexcontent=aricle&module-false&tab-falseSterms=falsethideOptions=false 271341071128, 856 Pritor Friendly View Fig 33: Locating Hollow Input Shaft Snap Ring E1322 Courtesy of FORD MOTOR CO. 24. NOTE: Align the index marks on the clutch hub and clutch. Install the clutch hub. tipsmitehell prodemand drear.tvPritIndex content-arile&module=falseBtab-false&terms-falso&hideOptions~false 28341071128, 856 Pritor Friendly View Fig 34: Removing/Installing Clutch Hub 129614 CCourtasy of FORD MOTOR CO. 25. Install the new clutch hub snap ring in the position shown in illustration. nps:ifmitchel-prodemand,drear.ctvPrinvindex?content-aricleS&module=false&tab=false&term: IseBhideOptions=false 291341071128, 856 Pritor Friendly View Fig 35: installing Clutch Hub Snap Ring E131623 Courtesy of FORD MOTOR CO. 26 NOTE: Do not turn the special tool more than 12 tums or damage to the clutch actuator engagement lever can occur. Using the special tool, release the clutch 1 locks and then the clutch 2 locks by slowly turning the ‘special tool counterclockwise. An audible click will be heard when the clutch locks are released. tipsmitehellprodemand drear.tvPritvIndex content=arile&module=falseBtab-false&terms-falso8hideOptions~false 301341071128, 856 Pritor Friendly View Fig 36: Releasing Clutch 1 And 2 Locks Using Special Tool cd Ei29630 ‘Courtesy of FORD MOTOR CO, 27. Apply High Temperature Nickel Anti-Seize Lubricant to both clutch motor surfaces where indicated tipsmitehell prodemand drear.tvPritIndex content-arile&module=falseBtab-false&terms-falso&hideOptions~false 311341071128, 856 Pritor Friendly View Fig 37: Identifying Lubricant Applying Areas On Clutch Motor Surfaces L Eley ‘Courtsy of FORD MOTOR CO. 28. Apply High Temperature Nickel Anti-Seize Lubricant to the clutch actuator lever splines as shown in illustration, tipmitehell-prodemand drear.tvPrinvIndex content=arile&module=falseBtab-false&tems-falsoBhideOptions~false1071128, 856 Pritor Friendly View Fig 38: Identifying Lubricant Applying Areas On Clutch Actuator Lever Splines CCourtasy of FORD MOTOR CO. 29. Install the clutch motor 2 and the 4 clutch motor 2 bolts. 1. Tighten to 5 Nm (44 Ib-in), Fig 39: Locating Clutch Motor 2 And Mounting Bolts NO125654 ri | Courtesy of FORD MOTOR CO. 30. Install the clutch motor 1 and the 4 clutch motor 1 bolts. 1. Tighten to 5 Nm (44 Ib-in) tiptmitehelprodemand drear.tvPrinvIndex content-arile&module=falseBtab-false&terms-falso8hideOptions~false 331341071128, 856 Pritor Friendly View Fig 40: Locating Clutch Motor 1 And Mounting Bolts, NO125653 (Courtesy of FORD MOTOR CO. 31 NOTE: After installation of the transaxle be sure to perform the CLUTCH ADAPTIVE LEARNING procedure or transaxle damage can occur. For additional information, refer to TRANSMISSION ADAPTIVE LEARNING. Install the transaxle in the vehicle. For additional information, refer to TRANSAXLE. tipsmitehell prodemand drear.tvPritIndex content-arile&module=falseBtab-false&terms-falso&hideOptions~false s4is4