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454-9094 Top End Overhaul Foundational Kit for G3516 Petroleum Engines {1000} (REHS6524-
01)
SMCS - 1000 i05901929
Engine
PSP
202 -000A
G3516 (S/N: 4EK1-UP; WPW1-UP)
Introduction
4
19: /01/0 88BD
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist
1
RE 0:17+ 4
and detailed information on specific parts that should be used based on engine arrangements.
H
© 2 S652 01:00
This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of
engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or
Disassembly and Assembly manual in Table 1.
024 4
Cat
Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than
erp
what you have in the parts manual or engine, but these parts have been technically reviewed for
compatibility with your application.
illa
r In
Note: This kit contains gasket kits and includes additional parts needed to perform an engine
overhaul.
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Note: For assistance with technical questions, contact your local Cat dealer.
Reference Material
Table 1
Engine Engine Engine Serial Parts Book Disassembly and
Model Arrangements Number Prefix Media Assembly Media
105-4176 S/N:4EK SEBP2185 SENR6419
G3516 273-3063 S/N:WPW SEBP4751 RENR9709
4P-8329 S/N:4EK SEBP2185 SENR6419
Note: For ordering reference material, contact your local Cat dealer.
G3516 454-9094 Top End Overhaul Kit Consist
Table 2
454-9094 Top End Overhaul Kit Consist
Gasket Kits
Part Number Part Name Qty
282-3657 Turbocharger Installation Gasket Kit 1
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454-9087 Aftercooler and Lines Gasket Kit 1
454-9093 Oil Cooler and Lines Gasket Kit 1
454-9181 Single Cylinder Head Gasket Kit 16
Additional Parts Included in This Kit
Part Number Part Name Qty
1H-8278 O-Ring Seal 1
1R-0726 Engine Oil Filter Element As 3
1Y-7578 Cover Gasket 1
2N-0931 Gasket 1
2W-1635 Spring 1
3S-9643 Lip Type Seal 4
4P-1505 Water Temperature Regulator 1
4W-1478 Exhaust Seal 4
4W-2359 Gasket 2
4W-3027 Breather As 2
4W-9765 Gasket 1
5D-5957 O-Ring Seal 1
5K-9090 O-Ring Seal 3
5L-3773 Exhaust Elbow Gasket 2
5N-1940 Gasket 1
5P-4892 O-Ring Seal 4
6V-3907 O-Ring Seal 4
6V-6809 O-Ring Seal 2
6V-8001 O-Ring Seal 1
6V-9027 O-Ring Seal 1
6V-9746 O-Ring Seal 1
7C-3920 Exhaust Seal 3
7C-3921 Exhaust Seal Ring 3
7E-6016 Gasket 4
7L-4773 O-Ring Seal 1
7N-4782 Lifter Guide Spring 32
8F-8858 Valve 32
8N-3640 Retaining Ring 2
9F-7707 Retaining Ring 32
033-6031 O-Ring Seal 2
061-9456 O-Ring Seal 4
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121-5736 Gasket 5
153-1810 Integral Seal 1
214-7568 O-Ring Seal 6
228-7097 O-Ring Seal 1
238-5082 O-Ring Seal 1
247-7133 Temperature Regulator 4
252-8374 Gasket 2
272-0757 Valve Cover Seal 2
G3516 Engine Gasket Kit Locations
Illustration 1 g03786762
(1) Aftercooler and Lines (454-9087 Gasket Kit)
(2) Turbocharger Installation (282-3657 Gasket Kit
(3) )Single Cylinder Head (454-9181 Gasket Kit)
(4) Oil Cooler and Lines (454-9093 Gasket Kit)
Gasket Kit Consists
Turbocharger Installation (282-3657 Gasket Kit)
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Table 3
282-3657 Gasket Kit (Turbocharger Installation)
Part Number Part Name Qty
0S-1594 Bolt 8
1S-4810 Oil Drain Gasket 2
1S-6595 Oil Supply Gasket 2
4W-1478 Exhaust Seal 4
4W-2110 Retaining Ring 2
4W-2359 Gasket 2
5M-2894 Hard Washer 8
5P-9890 O-Ring Seal 2
6V-2695 O-Ring Seal 4
6V-3917 O-Ring Seal 4
6V-4589 O-Ring Seal 2
6V-9746 O-Ring Seal 3
7L-4302 Gasket 2
7L-4773 O-Ring Seal 6
7N-3368 Gasket 1
121-5736 Gasket 3
168-7800 Locknut 8
252-8374 Gasket 2
Refer to Illustration 1.
Aftercooler and Lines (454-9087 Gasket Kit)
Table 4
454-9087 Gasket Kit (Aftercooler and Lines)
Part Number Part Name Qty
3J-7354 O-Ring Seall 1
3K-0360 O-Ring Seal 1
3P-6061 Gasket 2
4W-9723 Gasket 1
4W-9725 Gasket 2
5G-1442 Gasket 2
5P-7701 O-Ring Seal 1
5P-8862 O-Ring Seal 4
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6V-2695 O-Ring Seal 4
6V-3917 O-Ring Seal 4
7L-4302 Gasket 2
7M-8485 O-Ring Seal 1
8L-2786 O-Ring Seal 3
8N-0392 Gasket 1
9X-7529 Seal 6
152-5705 Gasket 2
Refer to Illustration 1.
Oil Cooler and Lines (454-9093 Gasket Kit)
Table 5
454-9093 Gasket Kit (Oil Cooler and Lines)
Part Number Part Name Qty
1Y-7578 Cover Gasket 1
3P-0655 O-Ring Seal 3
4B-8407 Copper Gasket 1
4N-1320 Gasket 2
5P-4892 O-Ring Seal 3
5P-5846 O-Ring Seal 1
6V-3908 O-Ring Seal 1
6V-4368 O-Ring Seal 4
6V-4589 O-Ring Seal 1
6V-5048 O-Ring Seal 6
6V-5066 O-Ring Seal 4
6V-6609 O-Ring Seal 2
7N-3368 Gasket 1
7N-4945 Gasket 1
8L-2786 O-Ring Seal 1
8N-1991 Retaining Ring 1
109-2332 O-Ring Seal 8
111-3820 Retaining Ring 2
214-7568 O-Ring Seal 1
228-7097 O-Ring Seal 1
247-3796 Gasket 2
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Refer to Illustration1.
Single Cylinder Head (454-9181 Gasket Kit)
Table 6
454-9181 Gasket Kit (Single Cylinder Head)
Part Number Part Name Qty
2J-0157 O-Ring Seal 2
5P-0840 O-Ring Seal 2
5P-7204 O-Ring Seal 2
6V-5101 O-Ring Seal 1
6V-9769 O-Ring Seal 1
7E-3772 Gasket 1
7E-4127 Gasket 1
7N-5089 Gasket 1
110-6991 Cylinder Head Gasket 1
144-5692 Plate Gasket 1
153-8455 Manifold Gasket 2
179-2960 Integral Seal 1
272-0757 Valve Cover Seal 1
272-0758 Seal 1
420-0652 Water Seal Assembly 4
420-0653 Water Seal Assembly 4
Refer to Illustration 1.
PSP-000A88BD
2024/01/04
19:09:08+01:00
i05901929
© 2024 Caterpillar Inc.
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