08 Workplace Housekeeping
08 Workplace Housekeeping
Content
1. Introduction to Workplace Housekeeping
2. The 5S Approach
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Workplace Housekeeping
[DEFINE] Housekeeping
“The routine tasks that must be carried out in order
for a system to function or to function efficiently.”
Workplace Housekeeping
[DEFINE] Workplace Housekeeping
Workplace housekeeping concerns doing the necessary to make
workplaces tidy, clean, organised and safe. With good housekeeping, “Activities undertaken to create or maintain a
companies may look forward to increased productivity, improved WSH tidy, clean, orderly and safe working environment.”
performance and enhanced corporate image. Source: WSH Guidelines on Workplace Housekeeping
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Outdoor
storage
Safe
Storeroom
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What is 5S ? 5S in Japanese/English/Filipino
5S is literally five abbreviations of Japanese terms with 5 initials of S.
• 5S activities are to create good working
Japanese English Filipino
environment through reduction of “Muri”,
“Mura”, and “Muda” S-1 Seiri Sort Suriin
• It help to have a basis of strong management
of workplace S-2 Seiton Set Sinupin
• What is “Muri”, “Mura”, and “Muda”?
– Muri : overburden, unreasonableness or absurdity S-3 Seiso Shine Simutin
– Mura : unevenness or inconsistency, primarily
with physical matter and the human spiritual S-4 Seiketsu Standardize Siguruhin
condition
– Muda : activity which is wasteful or doesn’t add
value S-5 Shitsuke Sustain Sariling-kusa
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Background:
Background on 5S activities
- National Demonstration Project -
• The word “5S(five S)” was generalized in • NDP was designed to test TQM approach for
1980’s in manufacturing sector in Japan, health care quality and safety improvement
as Toyota Production System (TPS) • NDP was conducted in US (1989-1990) and
became famous in the sector and “5S Japan (2000-2004)
activities” were set as one of the bases of • Many private hospitals in Asia, Europe, and
TPS US are practicing KAIZEN-TQM approaches
• Service industry started to used “5S” in for health care quality, hospitals management
1990’s and safety improvement
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Identify Abnormalities
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The 7 wastes
Improve productivities
Overproduction
Over processing
Inventory
Rework Waiting
Transportation Motion
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Mr. Taiichi Ohno, Former President of Toyota Motors
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If no 5S activities….
Improve safety
Hesitate what to do
Looking for necessary
items
Remember what /
how to do Making mistake
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5S: Sort-Set-Shine-Standardize-Sustain
S1:
Sort
Details of 5S approach
S5: S2:
Sustain Set
S4: S3:
Standardize Shine
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Examples of “Sorting”
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BASELINE ADMINISTRATION
PHOTOGRAPHS
Example of “Setting” activities AUGUST SEPTEMBER
2008 PROCESS 2008
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• Maintain an environment S1
S1:
where S1 to S3 are Sort
implemented in the same S2
• Give opportunities to
Develop mechanism to standardize Standardization will leads equalization of activities
employees to take active S1-S3 implementation for continuation = “Production leveling and smoothing”
part in the development S4: S3:
Shine
of these standards. Standardize Standardization is useful for;
• Easy implementation of S1 to S3 activities
• Equalization process output
• Everyone’s participation
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Example of “Standardize”
activities
• Work instructions, Standard Operating
Procedures (SOPs)
• Checklist development and regular usage
for SOPs
• Mechanism and format development for
ordering supplies, reporting etc
• Color coding for waste segregation
• Standardized common symbols
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• It focuses on Set
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Wrap-up
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