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FX-Service Manual en 21-02-14

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0% found this document useful (0 votes)
55 views87 pages

FX-Service Manual en 21-02-14

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 87

FX - 12 - 01

Start Serialnumber: 8666 10001


Steuerung: 01-515050-1
USB pendrive with FX Mashinesoftware: 01-533900-1
Edition 2014 – 02

This manual is intended for internal use. Any adjustment and


maintenance work described in this document may only be
carried out by service technicians who have been trained by
HOBART. Any kind of reproduction, even in part, requires the
written approval of HOBART GmbH.


HOBART GmbH, Service Training Centre FX-12-01 Page 1
Table of contents
1 General safety instructions ___________________________________________ 6
1.1 Symbols ______________________________________________________________ 6
1.2 Safety instructions and warnings _________________________________________ 7
1.3 Basic safety instructions ________________________________________________ 7
1.4 Five safety rules _______________________________________________________ 7
1.5 VDE Measurement after new installation/repair ______________________________ 8
1.6 Personnel qualification __________________________________________________ 8
1.7 Product-Specific Dangers _______________________________________________ 9
2. Model overview ____________________________________________________ 10
2.1 Model overview with equipment features __________________________________ 10
2.2 Eyplanation of machine designation ______________________________________ 10
2.3 Equipment features PROFI / PREMAX ____________________________________ 11
3 Program overview / symbols __________________________________________ 11
3.1 Technical data ________________________________________________________ 12
3.2 Installation dimensions ________________________________________________ 13
3.2.1 GXC ______________________________________________________________________ 13
3.2.2 FX / FP / GX / GP ____________________________________________________________ 13
3.2.3 FXL _______________________________________________________________________ 13
4. Installation ________________________________________________________ 14
4.1 Electrical connection __________________________________________________ 14
4.2 Water connection _____________________________________________________ 14
4.3 Drain ________________________________________________________________ 14
5 Control elements / login part1 ________________________________________ 15
6 Initial commissioning / settings _______________________________________ 16
6.1 Language (example English) ____________________________________________ 16
6.1.2 Date (example 12 06 2012 DD.MM.YYYY) ________________________________________ 16
6.1.3 Time (example 12 : 30) ________________________________________________________ 17
6.1.4 Water hardness and filling the salt tank S models only _______________________________ 17
6.1.5 Chemicals / priming __________________________________________________________ 17
6.1.6 Switching on the machine ______________________________________________________ 17
6.2 General symbols ______________________________________________________ 18
6.2.1 Switch funktion that are often used _______________________________________________ 18
7. Hydraulic diagrams _________________________________________________ 19
7.1 Explanations of the hydraulic diagrams ___________________________________ 19
7.2 Hydraulic diagrams: FX / GX ____________________________________________ 20
7.2.1 FX / GX without softener _______________________________________________________ 20
7.2.2 FX / GX with softener _________________________________________________________ 20
7.3 Hydraulic diagrams FP / GP _____________________________________________ 21
7.3.1 FP / GP without softener ______________________________________________________ 21
7.3.2 FP / GP with softener _________________________________________________________ 21
8. Components _______________________________________________________ 22
8.1 Water air break (01-297510-1 -2 / service kit 01-297695-1) ____________________ 22
8.2 Pressure transmitter B3 / B4 ____________________________________________ 23
8.2.1 Zero point adjustment pressure transmitter ________________________________________ 23

Page2 FX-12-01  HOBART GmbH, Service Training Centre


8.3 Dosing units / chemicals _______________________________________________ 24
8.3.1 Dosing units ________________________________________________________________ 24
8.3.2 Installation Kit - dosing containers 01-515190-1 part 1 _______________________________ 25
8.3.3 Installation Kit - dosing containers 01-515190-1 part 2 _______________________________ 26
8.3.4 Installation Kit - dosing containers 01-515190-1 part 3 _______________________________ 27
8.3.5 Installation Kit - dosing containers 01-515190-1 part 4 _______________________________ 28
8.3.6 Chemical Monitoring __________________________________________________________ 29
8.4 Water softening with one-column softener 01-515030-1 _____________________ 30
8.4.1 Commissioning ______________________________________________________________ 30
8.4.2. Softener capacity in litres ______________________________________________________ 30
8.4.3 Regenerating Function ________________________________________________________ 31
8.5 Procedure for the softener test __________________________________________ 31
8.6 Booster boosterconnection piece ________________________________________ 32
8.6.1 Booster design / volume _______________________________________________________ 32
8.7 Wash tank / Temperature sensor / rinse pump / drain pump __________________ 32
8.7.1 Tank ______________________________________________________________________ 32
8.7.2 Temperature sensor booster / tank _______________________________________________ 32
8.7.3 Rinse pump _________________________________________________________________ 33
8.7.4 Drain pump _________________________________________________________________ 33
8.8 Turbidity sensor 01-515020-1 ____________________________________________ 34
8.9 Wash pump __________________________________________________________ 35
8.10 GENIUSX² / FLIPPER ___________________________________________________ 36
8.11 Wash arms / rinse arms ________________________________________________ 37
8.11.1 gas pressure spring ___________________________________________________________ 37
8.12 Dryingassist / vapostop GP / FP _________________________________________ 38
9. Programs _________________________________________________________ 39
9.1 Fill program __________________________________________________________ 39
9.2 Short / standard / intensive / continuous program __________________________ 39
9.3 ECO program _________________________________________________________ 40
9.4 Cold program with boiler temperature <35°C _______________________________ 40
9.5 Cold programm with boiler temperature >35°C _____________________________ 41
9.6 Intensive with fill and dump program _____________________________________ 41
9.7 Cutlery program ______________________________________________________ 42
9.7.1 Description cutlery program ____________________________________________________ 42
9.8 Hygiene- (H) with hygiene tabs / descaling program _________________________ 43
9.9 Basic cleaning program ________________________________________________ 44
9.10 Coffee cup program ___________________________________________________ 44
9.11 Thermal isinfection program ______________________________________________ 44
10 Display ___________________________________________________________ 45
10.1 Menu navigation general / login part 2 ____________________________________ 45
10.2 Menu navigation customer menu ________________________________________ 46
10.2.1 General settings ___________________________________________________________ 46
10.2.2 Chemicals adjustment / external water treatment / drying assistant ___________________ 47
10.2.3 Hygiene data / timer ________________________________________________________ 48
10.2.4 Hygiene data______________________________________________________________ 49
10.2.5 Log part 1 ________________________________________________________________ 49
10.2.6 Log part 2 ________________________________________________________________ 50
10.2.7 Example for a protocol ______________________________________________________ 51
10.3 Menu navigation external chemicals ______________________________________ 52

HOBART GmbH, Service Training Centre FX-12-01 Page 3


10.4 Menu navigation service________________________________________________ 53
10.4.1 Parameters / Activating Programs _____________________________________________ 53
10.4.2 Service interval / software update / machine type / machine program number __________ 54
10.4.3 Diagnosos mode / inputs – outputs ____________________________________________ 55
10.4.4 Softening agent test program _________________________________________________ 56
10.4.5 Failure memory ____________________________________________________________ 57
10.4.6 Soft start / impeller / unlock in case of lack of salt _________________________________ 59
11 Control system_____________________________________________________ 60
11.1 Main circuit board 01-515050-1 __________________________________________ 60
11.1.1 Software revision status _____________________________________________________ 60
11.1.2 Softwareloading after replacing the PCB ________________________________________ 61
11.1.3 Loading procedure was interrupted ____________________________________________ 63
11.2 Additional circuit board 01-515051-1______________________________________ 64
11.2.1 Spare contacts on the additional circuit board ____________________________________ 64
12.1 Pin assignment A1 / A3 part 1 ___________________________________________ 65
12.2 Pin assignment A1 / A3 part 2 ___________________________________________ 66
13 Error messages ____________________________________________________ 67
13.1 General description____________________________________________________ 67
13.2 Depiction of error messages ____________________________________________ 67
13.3 Possible error messages _______________________________________________ 68
13.3.1 Message 001 Temperature booster sensor exceeded ______________________________ 68
13.3.2 Message 002 Temperature too low temperature probe booster ______________________ 68
13.3.3 Message 003 Thermostop booster in filling program exceeded ______________________ 68
13.3.4 Message 004 Thermostop booster in washing program exceeded ____________________ 69
13.3.5 Message 005 Booster heating not enabled ______________________________________ 69
13.3.6 Message 006 Temperature tank sensor exceeded ________________________________ 69
13.3.7 Message 007 Temperature tank sensor underrun _________________________________ 70
13.3.8 Message 008 Thermostop tank in filling program exceeded _________________________ 70
13.3.9 Message 009 Thermostop tank heating in washing program exceeded ________________ 70
13.3.10 Message 010 Tank heating not enabled ________________________________________ 71
13.3.11 Message 011 Temperature washing space sensor exceeded ________________________ 71
13.3.12 Message 012 Temperature washing space sensor undercut ________________________ 71
13.3.13 Message 013 Thermostop washing space in washing program exceeded ______________ 71
13.3.14 Message 014 Limit pressure sensor boiler exceeded ______________________________ 72
13.3.15 Message 015 Limit pressure sensor boiler underrun _______________________________ 72
13.3.16 Message 016 Limit pressure sensor tank exceeded _______________________________ 72
13.3.17 Message 017 Limit pressure sensor tank underrun ________________________________ 72
13.3.18 Message 018 Overflow protection pressure sensor tank ____________________________ 73
13.3.19 Message 019 not used ______________________________________________________ 73
13.3.20 Message 020 Filling program monitoring pressure sensor tank ______________________ 73
13.3.21 Message 021 Wash tank draining during the pump out program pressure sensor tank ____ 73
13.3.22 Message 022 Wash tank draining during the washing program pressure sensor tank _____ 74
13.3.23 Message 023 not used ______________________________________________________ 74
13.3.24 Message 024 Analogue current of turbidity sensor exceeded ________________________ 74
13.3.25 Message 025 Analogue current of turbidity sensor underrun ________________________ 74
13.3.26 Message 026 Calibration value deviation turbidity sensor exceeded __________________ 74
13.3.27 Message 027 Calibration turbidity sensor failed ___________________________________ 75
13.3.28 Message 028 Calibration turbidity sensor failed repeatedly __________________________ 75
13.3.29 Message 029 Program interruption by door/hood switch ____________________________ 75
13.3.30 Message 030 Door/hood switch (E01) does not switch _____________________________ 75
13.3.31 Message 031 Filling monitoring by impeller sensor ________________________________ 76
13.3.32 Message 032 Filling monitoring by water level measurement in boiler _________________ 76
13.3.33 Message 033 Filling valve monitoring __________________________________________ 76
13.3.34 Message 034 Service interval ________________________________________________ 77
13.3.35 Message 035 Strainer not fitted _______________________________________________ 77
13.3.36 Message 036 Lack of cleaning agent ___________________________________________ 77
13.3.37 Message 037 Lack of rinsing agent ____________________________________________ 78
13.3.38 Message 038 Input voltage of control system too high _____________________________ 78

Page4 FX-12-01  HOBART GmbH, Service Training Centre


13.3.39 Message 039 Hood / door open during filling program _____________________________ 78
13.3.40 Message 040 Hygiene program request ________________________________________ 79
13.3.41 Message 041 Capacity external water treatment exhausted _________________________ 79
13.3.42 Message 042 Service life prefilter osmosis exceeded ______________________________ 79
13.3.43 Message 043 Regenerating salt exhausted ______________________________________ 80
13.3.44 Message 044 Critical error lack of salt __________________________________________ 80
13.3.45 Message 045 Lock machine in case of lack of salt ________________________________ 80
13.3.46 Message 046 not used ______________________________________________________ 80
13.3.47 Message 047 Malfunction USB _______________________________________________ 81
13.3.48 Message 048 USB stick not recognised _________________________________________ 81
13.3.49 Message 049 Malfunction of communication STE with BAE _________________________ 81
13.3.50 Message 050 Zero point adjustment pressure transmitter B3 failed ___________________ 81
13.3.51 Message 051 Zero point adjustment pressure transmitter B4 failed ___________________ 81
13.3.52 052 Wasserstandsregulierung im Waschtank fehlgeschlagen ________________________ 82

14 Special features ____________________________________________________ 83


14.1 FX-40A ______________________________________________________________ 83
14.2 Connection to partial desalination cartridges ______________________________ 83
14.3 Connection to ROI / ROV reverse osmosis systems _________________________ 84
15 Revision index _____________________________________________________ 86

HOBART GmbH, Service Training Centre FX-12-01 Page 5


1 General safety instructions
1.1 Symbols
These service instructions make use of the following safety icons. These icons are to draw the reader's
attention primarily to the text of the adjacent safety instructions.

Symbol Description
"Warning of danger point" - During operation, this warning sign is used
1. at danger points that require particular attention and caution. Heed the
safety instructions and dosing recommendations printed onto packages
when handling chemicals.
Wear protective clothing, protective gloves and
protective goggles when handling chemicals.
DANGER! "Warning of dangerous electrical voltage (lightning flash)" -
2.
This warning demands caution. Mortal danger due to live components!
Disconnect the machine from the mains during all work on the
electrical system and check the absence of voltage.
"Warning of caustic substances" - Caustic substances may destroy the
3.
skin when they come in contact with it. Acids and leaches are classified
as caustic (rinsing agents and cleaning agents)

"Warning of hot surfaces"


4.
Caution, burning hazard! Boiler, wash tanks or the inside of the machine
casing exhibit hot surfaces even after the machine is switched off.

"Danger of slipping"
5.
Danger of slipping on wet floor, e.g. due to leaked cleaning agent /
rinsing agent residues or moisture in general.

"Warning of hand injuries" - hands may get crushed, drawn in or be


6.
injured in another manner, e.g. during transport of the machine or by
tilting the machine.

Warning label "Warning of substances that are harmful to health" -


7.
necessary rules of conduct and protective measures must be adhered to
in this area. This warning sign is among others depicted on the
descaling agent Radikalk. It may possibly react with other agents.

Pull the mains plug before opening the machine


8.

"Danger of injury!"
9.
Personal protective equipment (PPE),
protective goggles, hard hat and working gloves.

Some examples regarding the use of PPE:


Drilling, grinding, abrasive cutting
Working on the dosing equipment / chemicals dispensing unit
Working with descaling agents
Installation / dismantling of the machine

Page6 FX-12-01  HOBART GmbH, Service Training Centre


1.2 Safety instructions and warnings
While operating the machine, observe the general safety instructions and warnings which precede
every action.

Layout of warnings

Warnings are depicted with warning sign and signal word with the corresponding safety colours.

CAUTION

Type and source of danger


Explanation regarding type and source of danger
Measure to avert the danger
Possible further measures to avert the danger

1.3 Basic safety instructions

Product safety

The machine complies with the state of the art and recognised safety rules and regulations. However, dangers
may arise.
Only operate the machine in perfect operating condition taking into account the operating instructions.
Any conversions or modifications on the product may only be carried out by persons authorised by HOBART.
Parameterisation is accordingly protected by password.

1.4 Five safety rules

These five safety rules are to be applied before working on machines in the order mentioned below. After the
work is done, they are called off in reverse order.

HOBART GmbH, Service Training Centre FX-12-01 Page 7


1.5 VDE Measurement after new installation/repair
After a new installation and after a repair, it is recommended to carry out a measurement according to DIN
VDE701/702. See also service manual BGVA3.
Checking all pertinent DIN VDE regulations is to be carried out in three steps.

 Inspecting: for instance visual inspection of clamping units, contacts, PE contacts, possibly crushed
cables
 Testing: : for instance pull-off test of the plug-in contacts on the radiator and replacing them if necessary
 Measuring: for instance continuous connection of the protective earth conductor system ( low  )
 Loop resistance RS,IK ( only carry out if there is no ELCB, will trigger!)
 Contact voltage UB ( at ELCB/RCD )
 Residual current measurement

1.6 Personnel qualification


Observe the rules and regulations in respect of occupational health and safety.
Attentively read the service manual prior to use.

Installation Qualified personnel Authorised electrician (electrically skilled person or persons


with comparable training)

Trainees only under corresponding expert supervision and monitoring

Commissioning Qualified personnel Authorised electrician (electrically skilled person or persons


with comparable training)

Trainees only under corresponding expert supervision and monitoring

Work on the Qualified personnel Electrically skilled person


electrical system

Operation Laymen Instruction by the operating company on the basis of the


operating instructions, instructions in respect of dangers

Handicapped persons Instruction by the operating company on the basis of the


operating instructions, instructions in respect of dangers

Children from the age Instruction by the operating company on the basis of the
of 14 operating instructions, instructions in respect of dangers, only
under supervision

Children up to the age not permitted


of 13

Maintenance, repair Qualified personnel Hobart after-sales service or service technicians trained by
Hobart

Trainees only under corresponding expert supervision and monitoring

Page8 FX-12-01  HOBART GmbH, Service Training Centre


1.7 Product-Specific Dangers
Avoid danger of bruising or blows to body parts:
During storage, lifting or transport, pay attention to the instructions on the packaging.

Avoid danger of explosion:


Do not install machine in a location with explosive atmosphere.

Avoid electrocution:
Do not allow water to run across live components.
Ensure the machine does not overflow during filling.
Do not damage connection cable during unpacking.
Only allow qualified personnel to connect the machine to the mains power supply.

Avoid fire hazard:


Do not allow water to run across live components.
Ensure the machine does not overflow during filling.
Only allow qualified personnel to connect the machine to the mains power supply.
Only allow qualified personnel to make adaptations to the machine.
The electric line can for instance be overloaded if the wrong software or the wrong machine program
number are loaded or if wrong locking parameters are set, thus causing a fire hazard.

Prevent chemical burns, sensitisation of the skin surface, poisoning:


Wear personal protective equipment when handling chemicals (gloves, protective goggles,
protective clothing).
Only use suitable chemicals. Comply with manufacturers' specifications.
Only allow trained service technicians to make adjustments to the chemicals sensors.
Do not open the door during operation, wait for the program to stop.
Separate the machine from the mains before carrying out any cleaning work.
Wear personal protective equipment when cleaning and touching parts with adhering washing liquor
(gloves, protective goggles, protective clothing).

Prevent burns and scalding (of the hands):


Do not open the door during operation and during the evaporation phase, wait for the program to
stop. Separate the machine from the mains before carrying out any maintenance work.

HOBART GmbH, Service Training Centre FX-12-01 Page 9


2. Model overview
2.1 Model overview with equipment features
FX - 10 A
FX - 40 A
FX CV - 5009 A
FX L - 10 A
FX L S - 10 A
FX L S Bäko - 10 A
FX Mar - ___ A
FX S - 10 A
FX S NAV - 19 A
FX S TD - 10, 11 A
-
FP - 10 A
FP CV - 10 A
FP S - 10 A

GX - 10, 11 A
GX S - 11 A
GX C - 11 A

GP - 10 A
GP S - 10 A

2.2 Eyplanation of machine designation

F Machine with front door


G GlassWASHER

P Premax version
X Fine filter system Genius X²

C Compact version (glasswasher 700mm high)


CV Cruise vessel version
L Large / bakery version (40mm deeper)
NAV
Mar Marine version
S Machine with integrated softener

Bäko Specially labelled Bäko* version


(*bakery/confectionery)
S Machine with integrated softener
TD Thermal disinfection

Figure Sales figure

A First version

Page10 FX-12-01  HOBART GmbH, Service Training Centre


2.3 Equipment features PROFI / PREMAX
Profi FX / GX Premax FP / GP
USB connection X X
Data read-out via USB --- X
Automatic documentation --- X
Plain text display X X
Scroll mode X X

Standard water consumption / rack 2.0l 1.0l

Film control panel blue black


Drying assistant --- X
Vapostop --- X

Softener Option Option


Turbidity sensor X X
Clip in rinsing arms X X
Integrated chemicals tanks Retrofit Retrofit
Tank-empty sensor (chemicals) X X
Double basket insert Retrofit Retrofit
Strainer detection X X
Filter system Genius X² Genius X²
Standby position of front door X X

3 Program overview / symbols


Bäko&
S77 = 1 S77 = 2 GX GPGP FX FP FXCV FPCV FXTD
FXNB
1 Short 60 90 80 100 100 90
2 Standard 90 180 150 190 190 180 X
3 Intensive 120 250 250 Austria.
4 Eco 170
1
5 Cold 120
360/no
Intensive with
6 360 cleaning
Fill & Dump
agent
7 Continous X X
360
8 Cutlery 360 with
steam
9 Hygiene X X/off X
10 Basic clean X X
11 Descaling X X
12 Coffee cups X

1
Only GX-10A and all GP models

HOBART GmbH, Service Training Centre FX-12-01 Page 11


· *Das Entkalkungsprogramm ist ab der Softwareversion 001-0017.000 nur noch über das Servicemenü
anwählbar (Maschine muss „eingeschalten“ und betriebsbereit sein.
· Den Login dann über die Funktion „i“ mit dem Code 0022.
· Der Menüpunkt Entkalkung anwählen anschließend „ausführen“ anwählen und bestätigen.
· Entkalkungsprogramm startet dann automatisch.

3.1 Technical data


Equipment Control system Visiotronic
USB interface
Soft start
Thermostop-induced wash time extension
Chemical pump
Self-cleaning program during tank draining
Built-in water softening system as option
Basket output/h (theoretical) FX 40, GX/GP 60, FP 45
Basket size 500 x 500 mm (540 x 500) (can also be used as double basket machine)
Rack height 420 mm (without double basket)
Type of protection IP X4
Fresh water feed Minimum flow pressure 0.5 bar upstream of the solenoid valve, maximum
pressure 10 bar
Minimum flowpressure at machines with integrates softener 0.8bar
Water hardness For machines without softener 0-3°d, for machines with softener max. 30°d
Flow rate filling valve 5 l/min
Rinsing water amount Standard: 2.0 l, / Intensive with water change: 10.6l / Intensive program of
glass dishwashers 4.0l / Eco program 1.0l / Turbidity sensor 2l, or 2.5l, or 3l
Boiler content 6.8l
Boiler heating 6.1kW (3P 16A); 1.4kW (1Ph 13A); 2.0kW (1Ph 16A); 4.1kW (1Ph 25A)
Boiler temperature see A parameter in the Urdatenliste
Tank heating 0.8 kW standard / 2.5kW for machines with cold water rinsing (GP/GX-10)
Tank temperature see A parameter in the Urdatenliste
Tank content 10.6l
Pump motor Output 0.59 kW
Circulating capacity 140l/min

Sound level 60.5 dB (A) / stand-alone 61.5 dB (A)

Page12 FX-12-01  HOBART GmbH, Service Training Centre


3.2 Installation dimensions
3.2.1 GXC

3.2.2 FX / FP / GX / GP

3.2.3 FXL

HOBART GmbH, Service Training Centre FX-12-01 Page 13


4. Installation
4.1 Electrical connection

The machines are basically supplied with a cable H07RN-F (cable length from cable
gland approx. 2.5 m).

Pursuant to EN 60335, the machine must be connected to the equipotential bonding.


and fuse and feed cable cross section must be designed accordingly.
The mains feeder must be connected via an isolator.
The connection is located at the cable bushing on the rear of the machine.

4.2 Water connection


The machine must be operated with drinking water quality.
Proposed conductivity limits:
80 µS for cutlery and 100 µS for glasses, 200-400 µS for chinaware.

Machine without softener:


Connection to soft, as warm as possible water up to max. 3°d total hardness (0.5 mmol/l, max. 60°C) possible.
Connect machines with separate cold rinsing system to soft cold water.

Machines with softener:


The machine should as far as possible be connected to as warm as possible water (max. 60°C).
Connect machines with separate cold rinsing system to cold water.

Machines with softener must be adjusted to the water's degree of hardness.

The flow pressure of all machine types should be between 0.5 (0.8bar on “S” models) and 10 bar.
Provide a pressure reducer at a flow pressure in excess of 10 bar.
Screw union nut G 3/4" onto on-site stop cock.

Do not kink or cut feed hose.


A possible extension of the hose must be produced with a suitable pressure hose e.g. 324088-1.

Low temperatures < 5°C during transport/storage may lead to frost damage to water-carrying components.
Store the machine at room temperature (min. 15°C) for 24h.

4.3 Drain
The connection between machine and on-site drain may not exceed a maximum height of 0.75 m.
Do not lay drai hose loosely on the floor and do not kink.

Page14 FX-12-01  HOBART GmbH, Service Training Centre



5 Control elements / login part1

   
 Off button With this button, the machine can be switched to off mode at any time. Active
programs are aborted. In machine-off mode, it is possible to skip respectively
one menu level back in the menus. Pressing and hold the button for 5
seconds you get to the login level. 1111 customer / 9999 chemical / 0022
Service. The machine is still live after switch off!!

If S50 (exhibition mode) is on "1", two further logins are possible
1001 = Demo mode with start-up 2002 = error codes with description.

 Start button Pressing this button switches the machine on. By pressing the button again, a
program that was selected beforehand can be started.

In addition, the button indicates the current operating status by different


colours.
GREEN increasing (sectors) = Machine is filling and heating
GREEN (permanent) = Machine is ready for operation
BLUE (sectors) = Dishwashing program is running
RED (permanent) = Critical error (see chapter 13.2)
GREEN/RED (alternating) = Non-critical error (see chapter 13.2)

Pressing and holding (3 sec.) activates the automatic sequence of draining


and self-cleaning program. The machine switches off afterwards.
However, after that the machine is not de-energised!

 Display Display

+
Display navigation buttons The navigation buttons are shown as soon as it is possible
Display setting buttons To navigate in the appropriate direction. If a text or screen limit is reached,
navigation is stopped, provided no deviating behaviour is specified in the
menu descriptions. If one of the navigation buttons is held, the system
automatically continues to navigate in the same direction after two seconds at
a rate of 2Hz.

The setting buttons are shown as soon as a value can be changed.

Holding button 4 1,2,3…98,99,1,2,3….


Holding button 6 99,98,97…3,2,1,99,98…

If one of the setting buttons is held, the value automatically continues to be


changed in the same direction after 2 seconds at a rate of 2Hz. After another
eight seconds, the automatic change rate is increased to 100Hz within 20
seconds.

 Display navigation buttons Menu level change / Confirmation (save button) / return
Error acknowledgement
Display test  ++/ Reset display test - hold  for a time of 5 seconds

HOBART GmbH, Service Training Centre FX-12-01 Page 15


6 Initial commissioning / settings
6.1 Language (example English)
When the machine is delivered, the switching function S 73 (request initial commissioning) is set to "1".
When the start button  is pressed for the first time (in switched-off state), the language selection is
displayed (ENGLISH is standard).

Procedure
1. Set language
2. Set date (day / month / year)
3. Set time
4. Set water hardness (only on machines with the optional softener S)
5. Fill salt tank (1.5 kg coarse regenerating salt), afterwards fill the salt tank with water with the aid of a
funnel (only on machines with the option softener S)
6. Fill chemicals tank / or place dosing hoses into the containers (blue marking into the rinsing agent /
the other one into the cleaning agent container)
7. Close door
8. Automatic filling of the chemicals hoses
9. Switch on machine

Set language

German

English  
Francoise

   
Set language

German

English  
Francoise

6.1.1 Date (example 12 06 2012 DD.MM.YYYY)


Set day Set day Set month

+  +  + 
01 01 2012  12 01 2012  12 01 2012 

- - -
Set month Set year

+ +
12 06 2012 
 12 06 2012 

- -

Page16 FX-12-01  HOBART GmbH, Service Training Centre


6.1.2 Time (example 12 : 30)

Set time Set time Set time

+ + +
 
01 : 30  12 : 30  12 : 30 

-  - -

6.1.3 Water hardness and filling the salt tank S models only
Set water hardness
 Set water hardness

fill salt reservoir

0°dH  15°dH   with regeneration  


salt and water

6.1.4 Chemicals / priming

place suction hoses Filling


Close door
  chemicals hoses
into appropriate 
chemicals container

6.1.5 Switching on the machine


Machine on
 
Machine off

HOBART GmbH, Service Training Centre FX-12-01 Page 17


6.2 General symbols
Other symbols
Timer
Login
Temperatures
Info/service
back
Error
Washing / rinsing temp
Sound off / on
Scroll menu
Change value
Accept value
Lack of salt
Lack of chemicals
Filling error
Process error
Temperature failure

Shift is on the program representation in the customer menu (see chapter 10.2) or with the
parameter S77 on "2".

6.2.1 Switch funktion that are often used


S1 = Hoodstart 0 = function off / 1 = function on
S11 = Softener 0 = function off / 1 = function on
S19 = Demineralisierung Extern 0 = function off / 1 = function on
S20 = External demineralisation 1 = integriert 2 = extern (standard with Sensorik)
3 = extern with level switch
S21 = Signal of chemical sensor 0 = (standard negate) 1
S50 = Tradeshow program
When S50 is seted to 1 then there comes 2 further possible logins
1001 startup and showmodus 2002 describe possible error codes
S51 = Service screen level 0 0 = function off / 1 = function on
S52 = Permanent temperature indication 0 = function off / 1 = function on
S53 = Soil sensor 0 = function off / 1 = function on
S63 = Beeper 0 = function off / 1 = function on
S65 = Enable/disable input DE06/DE07 0 = function off / 1 = detergent + only rinse aid on / 2 = only detergent
3 = only rinse aid
S67 = Demand of hygien cycle 0 = function off / 1 = function on
S68 = Strainer monitoring 0 = function off / 1 = function on
S72 = Language 1 = German / 2 = English / 3 = French…..
S73 = Demand of startup 0 = not demanded of startup /1 = demand
S77 = Activation of symbol based 1 = clear words / 2 = symbole
representation
S79 = HIde menu item 0 = Servicenumber shows error / 1 = no Servicenr.
S81 = IR-sensor 0 = function off / 1 = function on
S82 = Reverse osmosis 0 = function off / 1 = function on
S83 = Softstart 0 = function off / 1 = function on

Page18 FX-12-01  HOBART GmbH, Service Training Centre


7. Hydraulic diagrams
7.1 Explanations of the hydraulic diagrams

B1 Temperature sensor boiler


B2 Temperature sensor tank
B3 Pressure transmitter boiler
B4 Pressure transmitter tank
B5 Turbidity sensor
B6 Temperature sensor washchamber (FXSTD)

E1 Heating boiler
E2 Heating tank

M1 Wash pump
M2 Rinsing pump
M3 Dosing pump rinsing agent
M4 Dosing pump cleaning agent
M5 Drain pump
M6 Vapour fan
M7 Air fan

S1 Reed switch door


S2 Flow meter water break
S3 Reed switch tank strainer
S4 Lack of salt switch

Y1 Filling valve

Y10.1 Softener valve salting


Y10.2 Softener valve boiler
Y10.3 Softener valve drain

1 Water intake hose


2 Water inlet water break
3 Boiler
4 Washing arms
5 Rinsing arms
6 Salt tank
7 Resin column


Complete part water break

Complete part softener dispenser

HOBART GmbH, Service Training Centre FX-12-01 Page 19


7.2 Hydraulic diagrams: FX / GX
7.2.1 FX / GX without softener

7.2.2 FX / GX with softener

Page20 FX-12-01  HOBART GmbH, Service Training Centre


7.3 Hydraulic diagrams FP / GP
7.3.1 FP / GP without softener

7.3.2 FP / GP with softener

HOBART GmbH, Service Training Centre FX-12-01 Page 21


8. Components
8.1 Water air break (01-297510-1 -2 / service kit 01-297695-1)

The flow meter reed switch S2 is activated by magnet on the impeller.


The control system counts the switching contacts of the reed switch. 208 pulses correspond to approx. 1 l of
water.

In the course of maintenance/inspection it should be checked whether the impeller sensor is working. This
may happen in two ways.

1. To test the flowmeter S2 go to the servicemenu chapter 10.4.7.


2. Visual inspection whether the LED 2 on the main circuit board is rapidly pulsing (see chapter 11).

Remark:
After 20 minutes of inactivity during stand by, the fill valve and the booster valve are activated for 0.8 sec.
(parameter S17).

 = Connection fresh water hose from filling valve


a = Flow meter
 = Connection for the fresh water to the boiler
a = Connection for the fresh water to the softener
 = Connection is provided with a dummy cap
a = Connection for the water for the regeneration
 = Ventilation to the wash tank

Remark
If the switching function S18 is on "0" (OFF), the water is not metered via pulses (208 pulses about 1l
water), but via the lenghth of time fill valve (Y1) is open (as a function of the theoretical flow rate A100
with 3.0l/min).

Page22 FX-12-01  HOBART GmbH, Service Training Centre


8.2 Pressure transmitter B3 / B4

Function
From the air chamber (in the boiler / wash tank), compressed air is transmitted via a transparent hose to the
pressure transmitter boiler (B3) and wash tank (B4). The transmitters convert the pressure applied into an
analogue direct current (AE3 = pressure transmitter boiler B3 / AE4 = pressure transmitter tank B4).

ANALOGUE INPUTS:
AE1 = 85 AE5 = 4.00
AE2 = 63 AE6 = 000
AE3 = 0.50
AE4 = 0.50

Pressure transmitter boiler B3 :


Boiler / tank "empty" corresponds to approx. 0.5 V tolerance +/-0.06V. The filling valve is activated if standby
mode has not yet been reached (boiler full). At an output voltage of approx. 0.62 V, the boiler heating is
switched on (heats to filling start temperature 85°C).

Machines Filling off Filling off Filling off Heating on Voltage change Fill
Steam level ECO level Rinsing level monitoring
level
Parameters A52 A53 A54 A55 A59

Remarks:
Voltage values may not be changed by the service technician (only on instruction of Hobart). After rinsing,
the voltage value (tank full) is approx. 0.14V higher on all machines.
Hoses must always rise vertically above tank or booster level (no trap, so that condensate can flow back). The
voltage values may deviate if this is specified by the turbidity sensor.

Machines Tank Tank Heating Intermediate Safety Pump out Pressure


empty full on pump out level increase
in filling program
Parameters A78 A82 A84 A92 A93 A95

Maintenance / replacement
When a transmitter / air chamber is replaced, attention must be paid that the wash tank / boiler is empty.
Afterwards the voltage values must be checked in service mode. Both transmitters must have 0.5V in empty
state.

Use only spring band clamps 01-246214-3 for fastening the hoses.

The voltage values can be checked in the service menu (see chapter 10.4.3).
With AE3 for level boiler / AE4 for level wash tank, the voltage values can be shown on the display,
provided no error is pending. (Possible error messages pressure transmitter see from chapter 13.3.14
onwards).

8.2.1 Zero point adjustment pressure transmitter


The zero point is adjusted in order to balance the pressure transmitters' tolerances. For this purpose, the
output value of the sensor in a depressurised state is compared with the standard value of 0.5V.
The adjustment is made during initial commissioning and after every pump out program that has been
executed completely without errors.
If the offset value is outside the tolerance of +/- 0.06V, an error message is generated.

HOBART GmbH, Service Training Centre FX-12-01 Page 23


8.3 Dosing units / chemicals
8.3.1 Dosing units

Dosing units Premax


Detergent dosing unit: 01-515268-2 delivery rate: 3.0l/h (50Hz) 3.6l/h (60Hz)
Hose inside as service kit: 01-515268-12

Rinse aid dosing unit: 01-515268-1 delivery rate: 1.3l/h (50Hz) 1.56l/h (60Hz)
Hose inside as service kit: 01-515268-11

Dosing units Profi


Detergent dosing unit: 01-515268-2 delivery rate: 3.0l/h (50Hz) 3.6l/h (60Hz)
Hose inside as service kit: 01-515268-12

Rinse aid dosing unit: 01-515269-6 delivery rate: 1.6l/h


Hose inside as service kit: 775608-3

Dosing amount
Dosing of detergent, all models = preset to 3.0g/l / 0-9.5g/l are possible
Dosing of rinse aid = preset to 0.3g/l / 0-2.0g/l are possible

Detergent dosing: Predosing is always carried out in parallel to the rinsing pump M2.
The wash dosing is after the Genius X² (Coffecup program + 2g/l more).

Rinse aid dosing: Predosing of the rinsing agent takes place after the end of the filling program.
The wash dosing of the rinsing agent takes place after the end of the rinse.
Subsequent dosing after cold / Eco or steam program.
Hose filling and preset dosing amounts in g/l see customer menu chapter 10.2.2.

Maintenance:

During maintenance, the hoses, dosing units and connections must be checked. The dosing hoses (hose
inside, suction, pressure hoses) must be replaced every two years by way of precaution.
Part number dosing hoses as product sold by the meter 01-246301-99.

The machines are basically supplied without Dosing Containers but retrofitting is possible.
Installation Kit – Dosing Containers 01-515190-001.

Page24 FX-12-01  HOBART GmbH, Service Training Centre


8.3.2 Installation Kit - dosing containers 01-515190-1 part 1

HOBART GmbH, Service Training Centre FX-12-01 Page 25


8.3.3 Installation Kit - dosing containers 01-515190-1 part 2

Page26 FX-12-01  HOBART GmbH, Service Training Centre


8.3.4 Installation Kit - dosing containers 01-515190-1 part 3

HOBART GmbH, Service Training Centre FX-12-01 Page 27


8.3.5 Installation Kit - dosing containers 01-515190-1 part 4

Page28 FX-12-01  HOBART GmbH, Service Training Centre


8.3.6 Chemical Monitoring
Parameters chemicals monitoring
S20 Chemicals tank (Assignment without the chemicals sensor)
0 = integrated Chemicals monitored with reed switch (with Dosing Containers)
1 = external Chemicals monitored with chemicals sensor (without Dosing Containers) Standard
2 = external with level switch (cleaning agent lance in an external Container)
S21 Signal in case of lack of chemicals
0 = Signal in case of lack of chemicals is "0" Standard
1 = Signal in case of lack of chemicals is "1"
S65 Activating and deactivating inputs E06 and E07 (also possible in the service menu)
0 = no detection, disabled (Standard)
1 = cleaning agent and rinse aid detection enabled
2 = cleaning agent detection (only E06 cleaning agent enabled)
3 = rinse aid detection (only E07 rinse aid enabled)

a) Monitoring with chemical sensors B10 of machines without chemicals tank S20 = "2"

Teilenummer: 01-294204-1
Sensitivity setting options 1-9 via the respective potentiometer
Sensitivity 1 Insensitive chemicals detection / sensitive error analysis
9 Sensitive chemicals detection / insensitive error analysis
Basic setting 3 Cleaning agent / 5 Rinsing agent

Setting procedure
 Carry out hose filling in customer menu see also chapter 10.2.2.
 Chemicals monitoring in the menu "External chemicals".
 Select the Service menu inputs, see also chapter 10.4.3.
 Turn both potentiometers of the chemicals sensors to the leftmost position. While doing so, the input
signals "E06" (cleaning agent) and "E07" (rinsing agent) must be set to "0" and both LEDs are on.
 Turn both potentiometers cleaning agent and rinsing agent to the rightmost position.
 Both input signals "E06" (cleaning agent) and "E07" (rinsing agent) must be set to "1". While doing
so, both LEDs are on. To be completely certain, turn the potentiometers first to the leftmost position
(1), then slowly up in direction of the rightmost position (9), until the LED lights up, then one scale
marking further to 9.

Note:
 In case of a chemical change, rinse the hoses several times with water, afterwards fill the hoses
with chemicals and readjust the chemicals sensors.
 A lack of chemical is only analysed if it has been pending across several wash cycles.
 A lack of a signal, the led only goes out it the respective channel detects chemicals for several wash
cycles.

b) Monitoring via reed switch (float switch within Dosing Containers) S20 = "1"
Tank full Tank empty

 = Dosing Containers
 = Float switch
1 = ok / 0 = low level
 = Column for float
 = Float
S6 = detergent / S7 = Rinseaid

HOBART GmbH, Service Training Centre FX-12-01 Page 29


8.4 Water softening with one-column softener 01-515030-1
8.4.1 Commissioning
 Measuring the total hardness of the raw water in °d with the measuring instrument 607236.
 Setting ranges: 1-30°d according to the measured raw water hardness (see chapter 10.2.2).
 Fill salt tank with 1.5 kg coarse regenerating salt (2-8mm), afterwards fill up with water:

Special tool Fastening nut Softener 01-293500-1 Spare parts kit Softener dispenser cover:
01-515030-50.

Responsible parameter:
S11 = 0 = Off / 1 = On


Y10.2 Non-return valve boiler Y10.3 Non-return valve drain Output soft water
Input hard water (fill-up water)Input regeneration / salting Y10.1 Salting valve 
Lack of salt switch S4 Regenerating salt connection to the drain (via ventilation valve)

8.4.2. Softener capacity in litres


Total hardness at 10°d at 20°d at 30°d
Capacity with one saltfilling 3600l 1530l 630l

Maintenance / replacement:
 Completely pump out machine
 Then separate from the mains
 Dismantle front panel / plastic cover
 Drain boiler by means of draining hose
 Remove side panels on the right-hand side
 Remove transparent hose at the water break and hold into a bucket for
draining while opening the cover of the softener (after this, the salt water has
been completely drained from the softener)
 dismantle the two hoses by the water break
 Place machine onto its left-hand side
 Dismantle bottom panel
 Dismantle softener with the special tool 01-293500-1
 Pull out softener dispenser and dismantle the remaining hoses
Subsequent to a replacement (after 3 wash cycles), retighten the fastening nut
with the special tool.

Page30 FX-12-01  HOBART GmbH, Service Training Centre


8.4.3 Regenerating Function

Remark: 
1. A manual initiation of regeneration is not possible.
2. The lack of salt indicator on the display only goes out after some time or after some wash cycles.
3. Regeneration can also take place during filling mode.
4. A lack of salt is triggered by float switch S4.

8.5 Procedure for the softener test


As during maintenance, it is possible to read out via parameter C11 with how much water the tank has been
filled since the lack of salt started. With the aid of parameter C12 it is additionally checked how often salt has
been refilled in when there was a lack of salt (lack of salt lamp on / off).

Required measuring instrument:


 A measuring instrument to determine the total hardness(°d) / carbonate hardness (part number 607236).
The manufacturer's use-by date must be observed in this connection.
 A temperature-compensated conductivity measuring instrument 606909 (possibly also pH sticks
609927).

What must be measured where?


 Measurement of the raw water inlet hardness (total hardness in °d) directly at the on-site tap.
 Measurement of the output hardness at the boiler draining hose.
 Measurement of the raw water conductivity in µS/cm at the on-site tap.
 Measurement of the rinsing water conductivity in µS/cm at the boiler draining hose.

Alignment of the measured raw water hardness with the machine setting, ensuring the following:
 the hardness range set at the machine is adequate for the measured raw water.
 there is still salt in the storage tank.
 whether the operating company has by mistake used salt tabs as this is not allowed.
 whether the salt tank has been filled with water during commissioning.

Approximate guide values for a correct softener function:


If the softener is functioning correctly, the conductivity of the boiler water ranges above the raw water
conductance, i.e. for instance at 500 µS raw water conductance, 800 µS in the rinsing water is completely
normal. However if this value is very high, e.g. 3000 µS (= 3 mS), it can be deduced that the softener is not
functioning correctly!

CAUTION:
If the above measurements seriously deviate from the ideal values, the softener test program must be
activated (see also chapter 10.4.5). Remove the side panels before doing so.

The softener test program should on no account be carried out at the beginning of the softener test, as salt will
inevitably be washed in. If this has occurred, thoroughly rinse the booster (fill and drain several times) to
remove the high chloride content (corrosion-inducing).

HOBART GmbH, Service Training Centre FX-12-01 Page 31


8.6 Booster boosterconnection piece
8.6.1 Booster design / volume

Standard heating capacity: 6.1 kW 01-515258-1 with notch

Booster connection spigot -


multifunctional part (01-515134-1)
is screwed onto the booster with
an O-ring and sealed.

DOS: Connection dosing hose


rinseaid
ÜB: Booster overflow, is also used
for evaporation on TD machines
(with thermal disinfection)
ZU: Fresh water feed (water
break/softener)
AIR: Connection air hose to the
pressure transmitter

Booster volume 6.8l; standard rinsing volume: 2.0l; (1.0l Eco)


possible rinsing volume: 4.2l new old notched unnotched

Replacement of boiler heating


 Completely pump out machine
 Then separate from the mains
 Dismantle front panel / plastic cover
 Drain boiler by means of draining hose (Caution: Scalding hazard due
to hot boiler water)
 Unclip rinsing pump from the catch and shift the boiler to the left.
Dismantle heater (After replaceing the secure measurement).

8.7 Wash tank / Temperature sensor / rinse pump / drain pump

8.7.1 Tank
Tank volume: 10.6l
Tank heating standard 0.8kW 01-240247-1
Tank heating machines with cold rinsing 2.5kW: 01-515161-1 (GP-10A, GX-10A, FX-Mar, FX-40A)
Air trap tank: 01-515236-1 (Air connection spigot complete!
Caution startin with serial number 8666 14200 is
since 22.07.13 01-515334.001 air connection spigot
replacement kit)
Viton O-ring for air trap: 276903-63

8.7.2 Temperature sensor booster / tank


Part number:
Temperature sensor boiler B1 = 775612-1
Temperature sensor tank B2 = 775612-1
Temperature measuring range: The NTC thermal resistors are temperature-dependent semiconductor
resistors. They have a strongly negative temperature coefficient (TK).
min. -40°C max. +125°C possible error messages temperature sensor see chapter 13.3.1/2.

Page32 FX-12-01  HOBART GmbH, Service Training Centre


8.7.3 Rinse pump

Technical Data:
Part number for 50Hz: 01-515260-1
Part number for 60Hz: 01-515260-2
Voltage 220-240V
Current: 0.6A
Output: 0.14kW
Capacitor: 4µF /400V (226568-2)
Flow rate: 7.5s = 2.5l

Maintenance: The rinsing pump is fastened by means of a plastic clip in: The electrical connection is via plug.

8.7.4 Drain pump

Technical data:
Part number for 50Hz: 01-515075-1 (50Hz)
Part number for 60Hz: 01-515075-2 (60Hz)
Voltage: 220-240V
Current: 0.3A
Output: 40W

The pump out program runs in several steps.

Step 1 Pumping out (T70)


Step 2 Rinsing (T42)
Step 3 Pumping out (T71)
Step 4 Pause (T72)
Step 5 Pumping out (T66)
Steps 4 and 5 are repeated for the parameter C56.

Removal of the pump:


Electrical connections to the drain pump disconnect. Mounting plate to the contactor (Protect) pull forward to
get to the tab on 9am (gray plastic latch on the washer pump) Press the lock to the rear. To release the
bayonet fitting the pump 45 degrees clockwise. Pump pull back away. CAUTION Injury hazard: During
troubleshooting: Do not reach into the fan impeller.

HOBART GmbH, Service Training Centre FX-12-01 Page 33


8.8 Turbidity sensor 01-515020-1
S53 Turbidity sensor 0 = Off / 1 = On (to "0", the rinsetime extended to 1.2 s)

The turbidity sensor is active during the following programs: Short, Standard, Coffee Cups, ECO.

The rinse pump output volumes of the above washing programs are changed depending on the measurement
result. The actual measurement starts after the GeniusX², the turbidity sensor is switched on, an average
reading is calculated, the sensor is switched off again.
The greater the turbidity of the wash water, the lower the sensor output signal. The sensor is only switched on
as long as it is required.

Installation position of the turbidity sensor

Calibration of the turbidity sensor (only possible if a pump out program S84 is set to „1“):
 During the rinse or fill cycle the drain pump is activated to rinse the sensor with clear water and to
bring it up to operating temperature.
 Calibration always takes place during the fill cycle after the last filling step.
 Calibration is carried out via the control system (4V signal).

Measurement:
The analysis of the measurements carried out in 3 levels
> = 1.5V Turbidity 2.0 l drain and rinse (washcycles with 2.0 l parameter C99) 6s rinsetime
1.0 V - 1.49 V Turbidity 2.5 l drain and rinse (washcycles with 2.5 l parameter C100) 7,2s rinsetime
<1.0 V Turbidity 3.5 l drain and rinse (washcycles with 3.5 l parameter C101) 10,2s rinsetime

Testing the turbidity sensor via the service menu:


 Start the drainprogram
 Refill machine
 Select service mode, see chapter 10.4.3
 Calibration starts after the last fill step (must then be appr. 4 volt AE5).

If the calibration value deviates, an internal error analysis is carried out, which has no influence on the
machine.

Example 1 high turbidity AE5 = 0,78V Example 2 low turbidity AE5 = 1,92V

Page34 FX-12-01  HOBART GmbH, Service Training Centre


8.9 Wash pump
Wash water circulation: The washing water is distributed via the top and bottom wash arms during the
washing cycle. The wash water that is flowing back is filtered through the metal and plastic strainer first then
to the Genius X filter system, finally to the wash pump. While the washing water is circulating through the
wash pump (suction effect), the flipper (see picture below) is closed. Tank strainer is monitored (S68).

Output X2 : 2 is controlled by means of triac over four performance levels. After t4 has elapsed or at S83 = 0,
the triac is bypassed by relay 2. The soft start function (as well as the wash pump function) can be switched
off directly via the door switch contact!

Designation of spare parts Part number


Capacitor 8µF 226568-14
O-ring 01-240298-1
Kit support shim, O-ring, slide ring seal 01-240374-1
Impeller 50Hz 01-240300-1
Impeller 60Hz 01-240300-2
Impeller 50Hz GC 01-240300-3
Special tool 01-240303-3
Transition nut for special tool 609939

Dismantling the wash pump

If it is necessary to replace the wash pump, the machine (including the boiler) must be completely emptied. If
necessary, dismantle the chemicals tanks.

 Remove front panel and plastic cover


 Remove the drain pump by turning clockwise 45°angle
(release the lock of the drain pump beforehand)
 Undo the fastening nut with the special tool
 Remove the right-hand side panel
 On "S" machines, dismantle the transparent hose at the
water break and drain completely
 remove of the softener cap; drain transparent hose once
again completely, refit the softener cap
 Refasten the softener dispenser cover
 Place the machine onto its left-hand side
 Remove the bottom plate
 Unplug the electrical connection of the wash pump
 Disconnect the wash and rinse pipes
 Remove additional fastening on the tank floor (by means of
rubber buffer)
 Take out the wash pump

HOBART GmbH, Service Training Centre FX-12-01 Page 35


8.10 GENIUSX² / FLIPPER
Drain system: Serves to partly pump out soiled wash water after approx. 10 sec (Genius X²) during the
washing program, and to completely drain the wash tank. On the drain side, the dirty wash water is taken via a
hose system then via antisyphon valve to the on-site drain. The flipper is open during intermediate pump out
or during the self-cleaning program. The flipper prevents the collected dirt in the pump sump from getting
into the circulation system.

During maintenance,
the unobstructed movement of the flipper must be checked. In addition, the fine filter must be cleaned
daily. In addition, the antisyphon valve must be checked for soiling.

Sectional drawing Genius X² remove the flipper

 Tank-covering strainer
 Fine filter
 Washing chamber
 Fastening nut suction piece
 Flat gasket
 Open flipper (during pump out)
 Closed flipper (suction effect during washing process)
 Washing chamber
 Pump out chamber

Page36 FX-12-01  HOBART GmbH, Service Training Centre


8.11 Wash arms / rinse arms

The following points must be checked during maintenance:


1. Free-moving rotation of the washing and rinsing arms.
2. Dismantling and cleaning of the reducing washer 01-240016-1 in case of fouling.
Starting with serial number 866616100, the reducing washer was modified and has thus received a new
part number: 01-515434-1. If necessary, this washer can be replaced 1:1 against the former washer.
3. Dismantling and inspection of the washing and rinsing arms for soiling (if necessary rinse well and
clean).
4. Inspection of the grey friction bearing 01-515088-1 for soiling and/or wear.
5. Check the correct fit of the metal slide ring 775933-3.
6. Secure the rotatable arm axle with Loctite 243 part number 609684 in case of repair

8.11.1 gas pressure spring

Caution Dismantling /
montage oft he gas pressure
spring (01-515330-1) only
by closed door..

HOBART GmbH, Service Training Centre FX-12-01 Page 37


8.12 Dryingassist / vapostop GP / FP
Parameters:
S54 = 1 Drying on

Caution! The dissipators are live!!!

Additional fuse for additional circuit board A5

The drying unit consists of a main fan M6, which removes the steam from the wash tank, and a second fan M7
draws in air from the upper area of the machine. This creates a mixture consisting of the humid air flow from
the interior tank space and ambient air, to achieve a lower temperature and a reduced relative humidity at the
exhaust opening. The exhaust opening is located inside the door frame.

Miscellaneous: Starting the washing program switches off all drying functions

Deactivation possible via the customer menu (see chapter 10.2.2)

Condition: Machine "On" and door closed

Maintenance see separate maintenance instructions


Special tools: Vapour extraction: 01-240303-2 or special tool for wash pump 01-240303-3
 Open Hex nut and fixing nut
 Unclip black fan, unplug the wiring from the second fan.
 Complete unit remove and clean if necessary the halves unfold.
 Caution Injury hazard: During troubleshooting: Do not reach into the fan impeller.

Page38 FX-12-01  HOBART GmbH, Service Training Centre


9. Programs
9.1 Fill program
Prerequisite:
 On switching on, the wash tank level for standby mode has not yet been reached
 Tank temperature >45°C (if the wash tank level for standby mode has already been reached)
 If the tank is full, but the temperature <45°C, the machine pumps out

Rinse time filling T43


Boiler filling start temperature A21

Function
Program sequence filling

1 Fill valve Y1 opens, water flows into the booster via the water air break either directly or in the
case of "S" machines via the softener (Y10.2 is activated at the same time)
2 The level in the boiler rises, the boiler heating switches on at 0.6V
3 At boiler level full, the filling valve Y1 switches off
4 Booster heats to set temperature
5 Rinse pump M2 pumps the Booster water via the rinse system into the wash tank* at the same
time drain pump runs to calibrate the turbidity sensor
6 The wash pump is briefly activated (only during standard filling program)
7 Parallel to this, predosing of cleaning agent is carried out
8 Step 2-6 is repeated until the wash tank is completely filled
9 Waschpump starts one more time
10 Predosing rinsing agent

*on machines with Vapostop, the wash pump briefly starts after the filling process

9.2 Short / standard / intensive / continuous program


Prerequisite:
 Machine is ready for operation (Start button  glows green)

Parameters SHORT STANDARD INTENSIVE CONTINUOUS


Washing time T1 T2 T3 T10
Rinse time T23 T24 T25 T32
Switching function S25 S26 S27 S34
Rinse temperature A1 A2 A3 A10
A38
Washing temperature A28 A29 A30
Function:
Program sequence Short / Standard / Intensiv / Continious program

1 Soft start M1 (washing); rinse aid dosing (only subsequent to COLD or CUTLERY PROGRAM);
(if necessary filling of the boiler)
Heating the boiler to rinsing temperature (is thermostop-controlled)
2 Genius X²
3 Detergent (after GeniusX²)
4 Dripping time (Vapostop)
5 Intermediate pump out (Vapostop)
6 Rinsing
7 End of program

HOBART GmbH, Service Training Centre FX-12-01 Page 39


9.3 ECO program
Prerequisite:
 Machine is ready for operation (Start button  glows green)

Parameters
Washing time T4
Rinse time T26
Switching function S28
Rinse temperature A4
Washing temperature A31

Steam rinsing completely fills the rinsing chamber with steam. This steam forms a micro-fine film on the
items to be washed and removes the residual alkalinity. By using steam, every position of the items to be
washed can be reached. The self-drying effect of the items to be washed is further increased by raising
the temperature of the items to be washed.

Remark:
It is not recommended to use the ECO program if it is permanently necessary to wash heavily soiled
dishes.

Program sequence with ECO

1 Soft start M1 (washing);


2 Intermediate pump out
3 Hot water rinsing
4 Heating phase to 100°C (idle interval)
5 Steam rinsing
6 Interval
7 Drying cycle after end of program

9.4 Cold program with boiler temperature <35°C


 Machine is ready for operation (Start button  glows green)
Parameters
Washing time T7
Rinse time T29 / T44 / T45
Thermostop time WT T58
Switching function S31
Rinsing temperature A7
Washing temperature A28

Program sequence Cold program


1 Soft start M1 (washing); rinse aid dosing (if necessary filling of the boiler)
2 Genius X²
3 Detergent (after GeniusX²)
4 Cold rinsing 1 (T29)
5 Refilling the boiler / Intermediate pump out 1
6 Cold rinsing 2 (T44)
7 Intermediate pump out 2
With closed door, another cold rinsing T45 / filling of the boiler / intermediate pump out and
8 cleaning agent dosing is carried out after 2 min
9 End of program

Page40 FX-12-01  HOBART GmbH, Service Training Centre


9.5 Cold programm with boiler temperature >35°C
Prerequisite:
 Machine is ready for operation (Start button  glows green)

Parameters
Washing time T7
Rinsing time T29 / T44 / T42 / T45
Thermostop time WT T58
Switching function S31
Rinsing temperature A7
Washing temperature A28

Program sequence Cold program

1 Soft start M1 (washing); rinsing agent dosing (if necessary filling of the boiler)
2 Complete draining of the boiler (M2) T42 / cleaning agent dosing 1
3 Refilling the boiler
4 Intermediate pump out (brief lowering of level) Genius X²
5 Detergent (after GeniusX²)
6 Cold rinsing 1 (T29)
7 Refilling the boiler / Intermediate pump out 1
8 Cold rinsing 2 (T44)
9 Intermediate pump out 2
With closed door, another cold rinsing T45 / filling of the boiler / intermediate pump out and
cleaning agent dosing is carried out after 2 min
End of program

9.6 Intensive with fill and dump program


 Machine is ready for operation (Start button  glows green)
Parameters
Washing time T9
Rinsing time T31 x3
Switching function S33
Rinsing temperature A9
Washing temperature A36

Program sequence INTENSIVE WITH FILL AND DUMP PROGRAM


1 Soft start M1; rinsing agent dosing (only subsequent to cold or cutlery program);
(if necessary filling of the boiler)
Heating the boiler to rinsing temperature (is thermostop-controlled)
2 Genius X²
3 Detergent (after GeniusX²)
4 Dripping time (Vapostop)
5 Intermediate pump out (Vapostop) (complete draining)
6 Rinsing 1 / short pump out pulse
7 Filling of boiler / rinsing agent dosing / heating boiler to rinsing temperature
9 Rinsing 2
10 Filling of boiler / rinsing agent dosing / heating boiler to rinsing temperature
11 Rinsing 3
12 Filling of boiler / rinsing agent dosing / heating boiler to standby temperature
13 Washing

HOBART GmbH, Service Training Centre FX-12-01 Page 41


9.7 Cutlery program
 Machine is ready for operation (Start button  glows green)

Parameters
Washing time T11
Rinsing time T33
Thermostop time WT T58
Switching function S35
Rinsing temperature A11
Rinsing temperature A23
Washing temperature A38

Special program to remove stubborn coatings (starch breakdown program)


Manual addition of a special basic cleaning powder is necessary (according to the chemicals supplier's
recommendations).

Comply with manufacturer's application and safety instructions.

9.7.1 Description cutlery program

For every further subsequently following basic cleaning cycle, a manual addition
corresponding to 4 litres of water is required.
 Mode of operation of the cutlery program on FP machines.
After the program start, the wash pump starts with a soft start for the washing time of 333s.
At the same time, cleaner is dosed into the wash tank.

Parallel to this:
1. The level in the boiler is checked and regulated to steam level (0.65V).
2. From a level of 0.6V and a temperature of <67°C onwards, the boiler heating is switched on.
During this phase, the boiler water is heated to 100°C (steam temperature). The steam escaping
from the boiler overflow contributes to the washing water reaching almost 70°C. However, washing
time takes priority (temperature comes second).
After the cutlery washing time:
1. The boiler level is once more refilled to 0.9V.
2. The boiler heating is switched on at a temperature smaller than 55°C.
3. The intermediate pump out is followed by rinsing with approx. 4l.

After the end of the program, the boiler is once more refilled to steam level 0.65V.

With this program, GP machines always work without steam.

Page42 FX-12-01  HOBART GmbH, Service Training Centre


9.8 Hygiene- (H) with hygiene tabs / descaling program
 Machine is ready for operation (Start button  glows green)

Parameters for the HYGIENE program

HYGIENE DESCALING
Washing time T12 T14
Rinsing time T34 T36
Thermostop time WT T58 T58
Default C94
Switching function S36 (on / off) S38 (on / off)
Switching function S67 Request HYGIENE program
Rinsing temperature A12 A14
Washing temperature A38 A41

The aim of the hygiene program is to increase machine cleanliness and to clean difficult to reach positions.
This HYGIENE program requires a special tab 609731 which is placed onto the tank strainer inside the
machine before starting the program.

Dosing/application:

Place 1 tab per cleaning program onto the tank strainer


The HYGIENE program can be selected with the buttons  or  and will then appear on the display.

Mode of operation of the HYGIENE program:

If the ON/OFF button  is pressed with activated machine and closed door, the machine drains the entire
tank content. Parallel to this, the standard filling program starts (boiler filling, boiler heating, rinsing pump, etc.)
without predosing of cleaning or rinsing agent.

Once the tank level is reached, the wash pump starts for approx. 6 min to circulate the tank water.
Once the washing cycle is completed, the self-cleaning program starts, then the control system switches off.

The temporal progress of the program is signalled during the entire HYGIENE program by the sectors of the
ON/OFF button  (and the display).

After the end of the hygiene program, the parameter C94 automatically resets to the set number of washing
cycles.

Maintenance:
With the aid of parameter C27 it is possible to read out how many HYGIENE programs have been
started.

HOBART GmbH, Service Training Centre FX-12-01 Page 43


9.9 Basic cleaning program
Parameters for the BASIC CLEANING program (all machines except for FXTD)

 Machine is ready for operation (Start button  glows green)

Parameters
Washing time T13
Rinsing time T35
Switching function S37
Rinsing temperature 1 A13
Rinsing temperature 2 A24
Washing temperature A40

Special program to remove stubborn coatings


(e.g. protective coating on new glasses caused by the manufacturing process, starch build-up).

Manual addition of a special basic cleaning powder is necessary

The following procedure must be adhered to

1. Open door.
2. Following the individual dosing recommendations, add the amount of powder required for 11.5 litres of
water into the flat tank area
3. The BASIC CLEANING program can be selected with the buttons  or 
4. Slide loaded basket into the machine and close the door.

Note:
For every further subsequently following basic cleaning cycle, a manual addition corresponding to 4 litres of
water is required.

9.10 Coffee cup program


See SHORT program (with a longer dosing time detergent)

9.11 Thermal isinfection program


FXSTD-70A
1 Cycle sequence
• 150 s normal wash (with thermal stop at 60°C)
• Periodic steam injection to wash chamber until we have 92°C in the upper part of the wash chamber ~ 240 s*
• Keep temperature for 60 s
• “cold” rinse to condensate steam and reduce temperature of the ware
* will be longer for 230V
Water consumption: 4 l/cycle (0.7 l per steam injection / 3.3 l as cold rinse)

FXSTD-71A
2 cycles: 8 and 15 minutes (default)
• Normal wash at around 60°C
• Hot rinse 85°C
• Periodic steam injection to wash chamber until we have 85°C in the upper part of the wash chamber ~ 240 s*
• Keep temperature for 30 s
* will be longer for cold water supply and/or 230V
Water consumption: 4,3 l/cycle (0.7 l per steam injection / 3.4 l as hot rinse)

Page44 FX-12-01  HOBART GmbH, Service Training Centre


10 Display
10.1 Menu navigation general / login part 2
1111 9999 0022
Program info customer menu Customer menu + Customer menu +
and selection External chemicals External chemicals +
Service menu
 
Info / maintenance Temperatures  LOGIN
Temperature display PIN 1111 PIN 9999 PIN0022
Customer menu External chemicals Service menu
machine type Chapter 10.2 Chapter 10.3 Chapter 10.4
Commissioning common Parameter
operating data Detergent control
DD.MM.YYYY settings
maintenance Language
Back Date
Time
Date format
Time format
Temperature unit
Back
Chapter 10.2.1 Chapter 10.3 Chapter 10.4.1
Attended time till next programs Activate -
Display indication Rinseaid conceontrol
maintenance deactivate
program
repesentation
Display brightness
Display Contrast
Back
from Softwareversion
001-0017.000
temperature display
Chapter 10.2.1 Chapter 10.3 Chapter 10.4.1
Detergent rinseaid Reset service indication
Attended time overall Acoustic signal
sensor
Chapter 10.2.2 Chapter 10.3 Page 49
Rinse cycles overall Chemical settings Chemical container Software version
rinseaidconcentration
detergentconcentrati
Water consumption Filling chemicals
overall hoses
Back
Chapter 10.2.2 Chapter 10.3 Chapter 10.4.2
External water Signal if chemical Software update
treatment deficiency
Setting the counters
Resetting the
counters
Residual water
quantity
Back
From Softwareversion
001-0017.000
Activate / deactivate
Chapter 10.2.2 Chapter 10.4.2
Attended time delay Degree of hardness Machine type
Chapter 10.2.2 Chapter 10.4.2
rinse cycles day Drying aid Diagnostics
Chapter 10.2.5 Inputs - outputs
water consumption Operational /
Softener
day Hygiene data
operating data Failure memory
hygiene data Soft start
Report Impeller
Back Back
Chapter 10.2.3 Chapter 10.4.3
Remaining water
quantity external Timer Unlock if salt defiency
water treatment (S19)
From Software version
001-0017.000
14000l Weekly timer
Failure memory reset
decalcification program
Daily timer
HOBART SERVICE Activate / deactivate
Back Back Back Back

HOBART GmbH, Service Training Centre FX-12-01 Page 45


10.2 Menu navigation customer menu
10.2.1 General settings
LEVEL 3 LEVEL 4 LEVEL 5 LEVEL 6

CUSTOMER
MENU  Common settings  Language  see commissioning

  
Date  see commissioning

 
Time  see commissioning

 
  YYYY.MM.DD 
 
Date Format
 DD.MM.YYYY 
 
  MM.DD.YYYY 
 back
Time Format
  24h 
  
  12h 
 back

 Temperature unit  °C 
 
  °F 
 back

 back

Display indication  Program representation  Text based repesentation 
  
  Symbol based representation 

+
Display brightness  Display

-
  Set brightness

 
+
Display contrast  Display

-
  Set contrast

From Softwareversion
001-0017.000
temperature display
back
Acoustic signal activate

   deactivate

Page46 FX-12-01  HOBART GmbH, Service Training Centre


10.2.2 Chemicals adjustment / external water treatment / drying assistant

LEVEL 3 LEVEL 4 LEVEL 5 LEVEL 6

+
CUSTOMER Set rinse aid concentration
MENU  Chemical settings  Rinsing aid concentration  dosing 0.3 m/l 
-
  
+
Set Detergent concentration
Detergent concentration  dosing 3.0 m/l 
-
 
Priming suction hose detergent
Filling chemicals hoses  no 
  
 back yes 
 
  Priming suction hose rinse aid
no 
  
  yes 
  
  Filling the chemicals hoses

 
+
External water treatment
(only when S19 on „1“)  set counter  set counter (C43) 
-

Is always necessary after a
reset counter
new installation/exchange of reset counter  no
the pre-filter or cartridge.
 
From software version
001-0017.000
this parameter appears  yes
automatically

remaining water quantity  remaining water quantity

 external water treatment


 xxxxxl


From software version 001-
activate
 0017.000  deactivate
activate / deactivate
+
Degree of hardness  setting the water hardness 
-

set drying aid


Drying aid  activate 

deactivate 

HOBART GmbH, Service Training Centre FX-12-01 Page 47


10.2.3 Hygiene data / timer
LEVEL 3 LEVEL 4 LEVEL 5 LEVEL 6

CUSTOMER
MENU  Operational / hygiene data  Operational data  see commissioning chapter 8.4.1

  
Hygiene data  see Appendix Part 1 Page 44
 
report  see Appendix Part 2 Page 45

  
 back
 
timer  weekly timer  Monday 
 
Tuesday 
  
  …….
  
 --:--
+
 12 : - - 
-
+
 12 : 00 
-

+
 Daily timer  01 01 2012 
-
+
 01 01 2012 
-
+
 01 01 2012 
-
  --:--
+
 12 : - - 
-
+
 12 : 00 
-

 activate / deactivate  Weekly timer on 


 
 Daily timer on 
 
 Weekly and daily timer on 
 
 Timer off 

* appears when the mashine is out and the timer is activated

Page48 FX-12-01  HOBART GmbH, Service Training Centre


10.2.4 Hygiene data
This menu item lists different events, hygiene data and messages. The list starts with the current date
and the event that has occurred last on that day. Then follow the subsequent events of that day, then
the events of the previous days. Started washing programs are listed at the end of the list.
Data are saved for the last 30 days (50 events/day). Older records are overwritten.

Figure 1 shows an example of a display on this menu level. 2 messages with date and time in the set
format are shown per display. With the navigation buttons  and  it is possible to scroll through the
recorded data. Scrolling causes a change of the entire display and two further messages are shown.

Figure 1

2012-01-01 13:47
LACK OF SALT

2012-01-01 13:45

SERVICE NTERVAL

The washing programs are listed at the end of the list. Contrary to the hygiene data, messages and
events, these are not listed with date and time. The figure below shows an example of a display.
Programs that were not started are not listed. With the navigation buttons  and  it is possible to
scroll through the individual programs.

SHORT 26
STANDARD 30
CUTLERY 4

HYGIENE 1

Pressing button  takes you back to the menu level "Operating and hygiene data" chapter 10.2.3.

10.2.5 Log part 1


Figure 3 shows an example of a display on this menu level with the request to plug in the USB stick
for data transfer.

Figure 3

For data transfer:


Please plug in
The USB stick

This is confirmed by pressing the button  and then the program switches to the next display. The
machine automatically checks whether a USB pen-drive has been detected and starts to transfer the
data.

Data transfer active


please wait

HOBART GmbH, Service Training Centre FX-12-01 Page 49


10.2.6 Log part 2

The transfer is carried out into a separate file and is saved on the USB pen-drive (folder name is
HOB-DATA, file name is always the current date e.g. 121105 (2012/05/11).
After successful data transfer, the display shows:

Data transfer completed


please remove the USB
stick 

Pressing button  takes you back to the customer menu chapter 10.2.
A sample log is shown below.
A separate log is to be generated for every day.

If no USB stick has been detected after some time or if the data transfer could not be carried out
completely, the following note is shown.

Data transfer failed


Pressing button  takes you back to the mode see chapter 10.2.
Pressing button  takes you back to the customer menu.

Page50 FX-12-01  HOBART GmbH, Service Training Centre


10.2.7 Example for a protocol

Hobart operational/hygiene-Protocol
beginning 05.11.2012
end 13.11.2012

General Data
06.11.2012 date of data-transfer
08:31:05 time of data-transfer
FPS-10A machine type
123 serial number
01.01.2012 commissioning
150 attended time till next maintenance
600 attended time overall
641 rinse cycles overall
176 water consumption overall
600 remaining water quantity external water treatment

Events in the washprocess

05.11.2012 17:12 filling program


05.11.2012 16:34 filling program
05.11.2012 16:00 washing aborted
05.11.2012 16:00 washing aborted
05.11.2012 16:00 washing aborted
05.11.2012 15:59 filling program
05.11.2012 10:48 washing aborted
05.11.2012 10:27 filling program
05.11.2012 10:22 washing aborted
05.11.2012 10:22 washing aborted
05.11.2012 10:21 washing aborted
05.11.2012 10:20 washing aborted
05.11.2012 10:20 filling program
05.11.2012 10:20 washing aborted
05.11.2012 10:18 washing aborted
05.11.2012 10:13 washing aborted
30.10.2012 18:16 filling program
30.10.2012 17:48 washing aborted

Programs since installation


201 Short
100 Standard
15 Intensive
52 Eco
0 Steam wash
300 Intensiv with steam + chemistry
314 Cold rinse
20 High pressure
255 Fill + dump
517 Continuous
20 Cutlery
17 Hygiene
300 Basic clean
35 Deliming
60 Coffee Cups

HOBART GmbH, Service Training Centre FX-12-01 Page 51


10.3 Menu navigation external chemicals

LEVEL 3 LEVEL 4 LEVEL 5 LEVEL 6

External
chemicals Detergent concentration  no control 
  
control from HOBART 
 
parallel with rinse pump M2 
  
 parallel with wash pump M1 
 
 Parallel with fill valve Y1 
 
 
Rinse aid concentration  no control 
S24 
control from HOBART 
 
 parallel with rinse pump M2 
 
 parallel with wash pump M1 
 
 Parallel with fill valve Y1 

Detergent / rinse aid sensor  Sensor deactivated 
 
Sensor activated for detergend
 and rinse aid 
 
 Sensor activated for detergend 
 
 Sensor activated for rinse aid 

Integrated (near container) 
 
Chemicals container  External (Standard) 
 
 External with level switch 
 
Signal if chemical deficiency  0 (Standard) 
1 

Page52 FX-12-01  HOBART GmbH, Service Training Centre


10.4 Menu navigation service
10.4.1 Parameters / Activating Programs
Parameters: Parameters that have been enabled in the parameters list for the level service menu are
displayed. The navigation buttons are used to scroll through the individual parameters. The designation of the
set value and the unit are automatically shown for the selected parameter. The buttons  and  can be used
to change the value of the selected parameters in the parameters list at the defined increment.

LEVEL 3 LEVEL 4 LEVEL 5 LEVEL 6

SERVICE MENU  parameter  T1  Parameters upwards


Washing time
  SHORT program
59 SEC  Parameters downwards

 
 T1  Parameter value downwards
Washing time
 SHORT program
 59 SEC  Parameter value upwards

 
The changed parameter value is
saved. The display stands at the
 save  parameter that was selected last.
The value that is actually in the
memory is shown.

 change

 exit menu

 
 save
The system switches back
without saving the changed
parameter. The display stands at
 change  the parameter that was selected
last. The value that is actually in
the memory is shown.
 exit menu

 
 save

 change

 exit menu  Return to parameter


program activate /
deactivate  Short  Program display backward

 Standard

 Intensive  Program display forwards


 ........
 back  Return to customer menu
 
 activate Activate program display

 deactivate  Deactivate program display

 

HOBART GmbH, Service Training Centre FX-12-01 Page 53


10.4.2 Service interval / software update / machine type /
machine program number
LEVEL 3 LEVEL 4 LEVEL 5 LEVEL 6

SERVICE MENU  Reset


service indication  Yes  Reset service interval and return to
parameter
Do not reset service interval and
  No  return to parameter
 
software display  Return to service menu
001-0008.000

 software update plug in the USB pen-drive for Confirmation of the USB stick with
subsequent testing of the stick and
 (see also page 55) software update  the software across a certain period
USB 01-533900-1 (bar display). In case of an error there
is a message
 USB pen-drive not detected
If during the "test time", one or
several software files are
 detected, these are shown on
the display
 001.0001.000  Software files upwards
 001.0002.000
 001.0003.000  Software files downwards

 
File is preselected
 Please do not interrupt Loading is
 loading. identified by a rotating
 Machine will be switched line. (after the loading load also the
 off subsequently machine type)

machine type  001  Program number downwards
 002
 …..  Program number upwards
  Load program number
  Program number / parameter
  When loading the same number,
 remanent parameters are retained,
 with another number however,
 machine type loaded the entire parameter list is initialised
 001

GX-11A 001 FXL-80A 008 FPS-10A 1P/4,1kW 021 Partnumber
GXC-11A 001 FX-81A 008 FP-10A 3P/6,1kW 022 USB pen drive
GXS-11A 002 FXL-81A 008 FPS-10A 3P/6,1kW 023 with FX Software
GXCS-11A 002 FXLSBäko-10A 009 FP-90A 1P/1,4kW 024 01-533900-1
GP-10A 003 FXCV-XXA 010 FP-90A 1P/2,0kW 025
GPS10A 004 FX-90A 011 FP-90A 1P/4,1kW 026
GX-10A 005 FXSTD-10A 400V/3 012 FP-90A 3P/6,1kW 027
FXSTD-10A 230V/1 013
FX-10A 006 25A
FPCV-9A 028
FXL-10A 006 FXSTD-11A 400V/3 014 FPCV-10A 029
FXSTD-11A 230V/1
FX-13A 006 25A
015 FXSTD-10A 230V/1 16A 030
FX-Mar-XXA 006 FP-10A 1P/1,4kW 016 FXSTD-11A 230V/1 16A 031
FXS-10A 007 FPS-10A 1P/1,4kW 017 FX 40A 032
FXLS-10A 007 FP-10A 1P/2,0kW 018 Test stand program
033 (only from
FXSNAV-5019A 007 FPS-10A 1P/2,0kW 019
software version
FX-80A 008 FP-10A 1P/4,1kW 020 001-0017.000)

Page54 FX-12-01  HOBART GmbH, Service Training Centre


10.4.3 Diagnosos mode / inputs – outputs

LEVEL 3 LEVEL 4 LEVEL 5

SERVICE MENU  diagnostics  in- outputs  digital inputs

   E01 = 0 E05 = 0
Figure backwards  E02 = 0 E06 = 0
Figure forwards  E03 = 0 E07 = 0
E04 = 0 E08 = 0

digital inputs
E09 = 0 E13 = 0
Figure backwards  E10 = 0 E14 = 0
Figure forwards  E11 = 0 E15 = 0
E12 = 0 E16 = 0

analogue inputs
AE1 = 85 AE5 = 1,05
Figure backwards  AE2 = 63 AE6 = 115
(values are accepted) AE3 = 1.05
Figure forwards  AE4 = 1.05

digital outputs
Digital outputs backwards  A01 = 0
Activate digital output  A02 = 0
Digital outputs forwards  A03 = 0….A22

Analogue outputs
(values are accepted) AA1 = 0.15
Back to the diagnosis 

Inputs Terminal : pin Assignment Inputs Terminal : pin Assignment


E01 X8:2 Door switch A01 X2:3 Wash pump direct*
E02 X8:4 Impeller sensor A02 X2:4 Reserve
E03 X8:7 Strainer switch A03 X2:5 Cleaning agent dosing pump
E04 X9:2 Lack of salt A04 X2:6 Rinsing agent dosing pump
E05 X 12 : 2 Reserve A05 X2:7 Filling valve
E06 X 13 : 4 Lack of cleaning agent A06 X2:8 Discharge pump
E07 X 13 : 5 Lack of rinsing agent A07 X2:9 Rinsing pump
E08 X 14 : 2 Reserve A08 X 2 : 10 Boiler heating
E09 X 14 : 4 Reserve A09 X4:1 Drying power supply on
E10 X 14 : 6 Reserve A10 X4:2 Drying fan 1+2 on
E11 X 15 : 2 Reserve A11 X6:1/2 Tank heating
E12 X 15 : 4 Reserve A12 X23 : 1 Softener valve (salting)
E13 X 16 : 2 Reserve A13 X23 : 2 Softener valve (discharge)
E14 X 16 : 4 Reserve A14 X23 : 3 Softener valve (boiler)
E15 X 16 : 6 Reserve A15 Reserve
E16 X 16 : 8 Reserve A16 Reserve
AE1 X 10 : 1 Temperature boiler A17 Reserve
AE2 X 10 : 3 Temperature wash tank A18 Reserve
AE3 X 10 : 6 Pressure boiler A19 Reserve
AE4 X 10 : 9 Pressure wash tank A20 PFR contact 1
AE5 X7:3 Turbidity A21 PFR contact 2
Pressure reserve / A22 PFR contact 3
AE6 X 12 : 4/6 AA1 X7:1 LED turbidity sensor
Temperature washing space

*Note The wash pump can only be controlled via diagnosis mode / soft start mode.

HOBART GmbH, Service Training Centre FX-12-01 Page 55


10.4.4 Softening agent test program

LEVEL 3 LEVEL 4 LEVEL 5 LEVEL 6



SERVICE MENU  Diagnosis  Softener  start test program
   Softener

 
 test program
 Active

Sequence test program Active outputs Time Pulses Effect

1 salt solution 1 to the booster Y10.1 + Y10.2 5s Water level of storage
chamber water break
2 break 1 3s and transparent hose
3 salt solution 2 to the booster Y10.1 + Y10.2 5s is dropping.

4 break 2 3s

5 wash out 1 to drain Y1 + Y10.3 50 Filling water is
conveyed into the
6 break 3 3s discharge

7 wash out 2 to drain Y1 + Y10.3 50 


8 break 4 3s
9 filling booster 1 Y1 + Y10.2 50 When boiler full, the
filling water runs out of
10 break 5 3s the boiler overflow

11 filling booster 2 Y1 + Y10.2 50 


At the end of the test program, the system skips to the menu item Diagnostics.

Hydraulic diagram for the softener test program

Page56 FX-12-01  HOBART GmbH, Service Training Centre


10.4.5 Failure memory
LEVEL 3 LEVEL 4 LEVEL 5 LEVEL 6

Error number x has


SERVICE MENU  Diagnosis  Error memory
occurred  Error mem -

   001 X 1354 Example


Possible error messages 049 X049
0004  Error
X 0004 
Fehlersp.
mem + +
 
001 temperature exceeded temperature probe 001 Temperature
001 Temperatur
boiler sensor
booster Boilersensor
exceeded
002 temperature too low temperature probe booster Überschritten
003 thermostop booster while filling exceeded Error 001 
004 thermostop booster while washing exceeded - 2012-01-01 13:30
Fehler: 001
005 no enabling booster heating + 2012-01-01 13:20
- 01.01.2012 13:30
006 temperature exceeded temperature probe tank - 2012-01-01 11:30
007 temperature too low temperature probe tank + 01.01.2012 13:20
+ 2012-01-01 11:15
008 thermostop tank while filling exceeded - 01.01.2012 11:30
 Back to the
009 thermostop tank while washing exceeded + 01.01.2012 11:15 diagnostics

010 no enabling tank heating   Zurück zu Dia
011 temperature exceeded temperature probe wash  
012 temperature too low temperature probe wash  
chamber  
013 thermostop wash chamber while washing  

exceeded 
 
014 upper limit pressure sensor booster exceeded 
015 lower limit pressure sensor booster exceeded 
 
016 upper limit pressure sensor tank exceeded 
017 lower limit pressure sensor tank exceeded 
 
018 overflow protection pressure sensor tank 

019 underpressure shutoff pressure sensor tank  
020 filling monitoring pressure sensor tank  
021 tank drain while Draining programme pressure  
sensor tank  
022 tank drain while Washing programme pressure  

sensor tank 
 
023 filling monitoring external filling pressure sensor 
tank 
 
024 upper limit analogue current soil sensor exceeded 
025 lower limit analogue current soil sensor exceeded 
 
026 calibration deviation soil sensor 

027 calibration soil sensor failed 
028 calibration soil sensor failed multiple 
029 programme interupted by door/hoodswitch
(E01=0)
030 door/hoodswitch (E01) do not switch
031 filling monitoring by impeller
032 filling monitoring by water level measuring
booster
033 filling valve monitoring
034 service interval

HOBART GmbH, Service Training Centre FX-12-01 Page 57


035 strainer not put in place
036 detergent deficiency
037 rinse aid deficiency
038 supply voltage too high
039 hood door open while filling
040 demand of Hygiene programme
041 remaining water quantity external water treatment
depleted
042 prefilter reverse osmosis depleted
043 regeneration salt depleted
044 critical failure salt deficiency
045 lock machine if salt deficiency
046 failure CAN-bus
047 failure USB
048 USB stick not detected
049 failure communication STE with BAE
050 zero balance pressure transmitter booster failed
051 zero balance pressure transmitter tank failed
052 Wash tank water level regulation failed

Page58 FX-12-01  HOBART GmbH, Service Training Centre


10.4.6 Soft start / impeller / unlock in case of lack of salt

LEVEL 3 LEVEL 4 LEVEL 5 LEVEL 6

SERVICE MENU  Diagnostics  soft start 0/1  For activation, the button
  back must be pressed permanently.
 
 impeller
 No  Return to service menu
 Yes 
Activation of the filling valve and
softening agent valve boiler for a total
  of 15 seconds. During activation, the
display shows a bar chart.
Measured pulses After an activation time of 5 seconds,
e.g. 150 the pulses of the impeller are counted
Flow rate for the remaining 10 seconds. The flow
 4.3l/min rate in litres per minute is calculated
from the counted pulses. The impeller
sensor supplies 208 pulses per litre.
The result is shown on the display.
  Return to service menu

Return to service menu
Unlock in case of lack of salt  No  (no acknowledgement)
 Yes 
Pressing the button 045 resets the
  error message 045 and takes you back
to the diagnosis
from software version
No
 001-0017.000
reset
error memory

Yes
(ist aber noch nicht aktiv)

from software version
001-0017.000
decalcification is only export
available with login 0022  back
with an operational
availability machine
 

HOBART GmbH, Service Training Centre FX-12-01 Page 59


11 Control system
11.1 Main circuit board 01-515050-1

resedual voltage see chapter 11.2

LED 1 for hood switch: LED on = Hood closed


LED 2 for the impeller sensor: LED = flickers if water is running (pulses)
RUN LED for processor function: LED is blinking = voltage available, processor is running
LED on = Voltage available, processor does not run
Remark:
Only the fully equipped circuit board 01-515050-1 is available as spare part.
If new software is available due to a software change, the procedure as described in the service menu or
service software must be followed.

11.1.1 Software revision status

01-515060 001- 03 15. 000


01-515060 Software - Basic number
001 Software bar number (e.g. for all FX machines)
03 Releases with program changes
15 Releases with parameter changes
000 No development revision

Page60 FX-12-01  HOBART GmbH, Service Training Centre


11.1.2 Softwareloading after replacing the PCB
The file folder structure on the USB-pendrive 01-533900-1must be arranged as shown below (please follow
the procedure):
 Create a new file folder on the USB pendrive (rightclick on the USB –pendrive)
 Rename the file folder 515060
 Make copies from the machinesoftware in the new file folder 515060 on the pendrive (in the example
below there are 5 different software versions)
 Then the follow invitation appears: plug in the USB-pendrive for softwareupdate (accept with )
 searching software- update on USB-pen-drive (red Start-Button)
 Plug in the USB-pendrive in the slot in the frame (when not the message USB-pen-drive detected)
 Select the machinesoftware accept with 
 Mesasage do not interrupt loading procedure ….. accept with 
 Charging watch (until rotating bar stops) / after the loading process the Start-Button  is half blue /
and half grey
 Unplug the USB stick
 Load the machineprogram new (chapter 10.4.2)

HOBART GmbH, Service Training Centre FX-12-01 Page 61


plug in the USB-pen- searching software-
drive for software- update on USB-pen-
update  drive

Select file

001-0001.000  do not interrupt 


loading, machine will
001-0002.000  be switched off 
001-0003.000 sequently

(only up to revision 0009)

Page62 FX-12-01  HOBART GmbH, Service Training Centre


11.1.3 Loading procedure was interrupted

If the loading procedure was interrupted by premature removal of the USB stick, the following message
appears when the machine is switched on with the start button:

 The start button shows a red steady burning light


 The messages ERROR and MISSING LINK TO STE are alternating on the display

MISSING
ERROR LINK TO
STE
After this, the following procedure must be followed:

 Disconnect control from the mains (switch off control fuse)


 Plug in USB stick 01-533900-1 (as described in chapter XX)
 Reconnect control with the mains (switch on control fuse)
 Select machine software and confirm with 
 Confirm message: "Do not interrupt loading! with 
 Unplug USB stick
 Reload machine program number in service menu, see chapter 10.4.2

Select file do not interrupt


loading, machine will
  be switched off 
001-0015.000 
sequently

HOBART GmbH, Service Training Centre FX-12-01 Page 63


11.2 Additional circuit board 01-515051-1

see below

11.2.1 Spare contacts on the additional circuit board


The additional circuit board has three floating contacts PFK1, PFK2, PFK3 which can each be allocated to
different functions by means of a switching function S69, S70, S71.

S69 relay 20 A20 (X28) / S70 relay 21 A21 (X29) / S71 relay 22 A22 (X30)
Two pole plug 2 pins : 322791-2 / pin contacts : 298553-99

0 Output deactivated
1 Output activated if machine is ready for operation
2 Output activated if filling program or pump out program are active
3 Output activated if actual temperature tank or boiler below setpoint temperature
4 Output activated if filling program SHORT or STANDARD are active
5 T136 is started after every rinsing time. The output is activated during this time.
6 Output activated if filling program is active
7 Output activated in case of information message
8 Output activated in case of error
9 Output activated in case of warning message or error
Output activated if SHORT or STANDARD, … CUTLERY or BASIC CLEANING or
10 COFFEE CUPS active
11 Output activated if pump out program active
12 Output activated if HYGIENE or DESCALING active
13 Output activated if machine is off
14 Output activated if tank or boiler heating active
15 Free

In individual cases, to the pins of the 230V outputs, a residual voltage caused by discharge of the capacitor of
the RC combination can be tapped to control and expansion card when touched. A risk and vulnerability
analysis showed that these, occurring only in isolated cases, residual voltage, there is no danger of people. As
you would know, for example, but by electrostatic discharge, the voltage tapping this feel uncomfortable, and
could possibly lead to terrifying reactions. This residual voltage can occur in X2, X3, X4, X5 on the
motherboard as well as X22-X30 on the additional board.

Page64 FX-12-01  HOBART GmbH, Service Training Centre


12.1 Pin assignment A1 / A3 part 1
Terminal Pin I/O Component Terminal Pin I/O Component

X1 1 Power supply N X7 1 ---


X1 2 X7 2 AA1 Turbidity sensor OUT
X1 3 Power supply L X7 3 AE5 Turbidity sensor IN
X1 4 X7 4 5V
X1 5 Power supply PE
X8 1 6V
X8 2 DE1 Door switch
X8 3 5V
X8 4 DE2 Impeller sensor
X8 5 GND
X8 6 5V
X1.1 1 OUT N X8 7 DE3 Strainer monitoring
X1.1 2 ---
X1.1 3 --- X9 1 ---
X1.1 4 OUT L X9 2 DE4 Lack of salt
X9 3 5V
X1.2 1 EWK N
X1.2 2 --- X10 1 AE1 Temperature boiler
X1.2 3 --- X10 2 GND
X1.2 4 EWK L X10 3 AE2 Temperature tank
X10 4 GND
X2 1 L (STE) X10 5 5V
X2 2 Soft start X10 6 AE3 Pressure boiler
X2 3 A01 RL1 Wash pump direct X10 7 GND
X2 4 A02 RL2 2. output X10 8 5V
X2 5 A03 RL3 Cleaning agent pump X10 9 AE4 Pressure tank
X2 6 A04 RL4 Rinsing agent pump X10 10 GND
X2 7 A05 RL5 Filling valve
X2 8 A06 RL6 Discharge pump X11 1 BAE - 6V
X2 9 A07 RL7 Rinsing pump X11 2 BAE - Data Hi
X2 10 A08 RL8 Boiler heating X11 3 BAE - GND
X11 4 BAE - Data Lo
X3 1 N (reserve) X11 5 BAE - switch
X3 2 N (wash pump direct)
X3 3 N (2. output)
X3 4 N (cleaning agent pump)
X3 5 N (rinsing agent pump)
X3 6 N (filling valve)
X3 7 N (discharge pump)
X3 8 N (rinsing pump)
X3 9 N (boiler heating)

X4 1 A09 RL9 Drying


X4 2 A10 RL10 Drying

X5 1 N (drying)
X5 2 N (drying)

X6 1 Tank heating (IN)


X6 2 A11 RL12 Tank heating (OUT)

HOBART GmbH, Service Training Centre FX-12-01 Page 65


12.2 Pin assignment A1 / A3 part 2
Pin I/O Component Pin I/O Component

X12 1 5V X22 1 Power supply N


X12 2 DE5 Reserve X22 2 ---
X12 3 5V X22 3 ---
X12 4 AE6 Pressure (reserve) X22 4 Power supply L
X12 5 --- X22 5 Power supply L
X12 6 AE6 Temperature (reserve)
X12 7 GND X23 1 A12 RL12 Softener valve 1 (salting) / osmosis filling valve
X23 2 A13 RL13 Softener valve 2 (discharge) / osmosis pump
X13 1 Lack of chemicals - 5V X23 3 A14 RL14 Softener valve 3 (boiler)
X13 2 Lack of chemicals - 5V X23 4 ---
X13 3 Lack of chemicals - GND X23 5 ---
Lack of chemicals -
X13 4 DE6 X23 6 N softener valve 1 (salting) / osmosis filling valve
detergent
X13 5 DE7 Lack of chemicals - rinseaid X23 7 N softener valve 2 (discharge) / osmosis pump
X23 8 N softener valve 3 (boiler)
X14 1 5V
X14 2 DE8 Reserve X24 1 A15 RL15 ---
X14 3 5V X24 2 ---
X14 4 DE9 Reserve X24 3 ---
X14 5 5V X24 4 N softener dispenser valve 4
X14 6 DE10 Reserve
X25 1 A16 RL16 ---
X15 1 5V X25 2 A17 RL17 ---
X15 2 DE11 Basket recognition X25 3 ---
X15 3 5V X25 4 ---
X15 4 DE12 Reserve X25 5 ---
X25 6 ---
X16 1 5V
X16 2 DE13 Reserve X26 1 A18 RL18 ---
X16 3 5V X26 2 ---
X16 4 DE14 Reserve X26 3 ---
X16 5 5V X26 4 ---
X16 6 DE15 Reserve X26 5 ---
X16 7 5V
X16 8 DE16 Reserve X27 1 A19 RL19 ---
X27 2 A19 RL19 ---
X17 1 PWM - signal 1
X17 2 PWM - GND external 1 X28 1 A20 RL20 PFR. contact 1 IN
X17 3 PWM - signal 2 X28 2 A20 RL20 PFR. contact 1 OUT
X17 4 PWM - GND external 2
X29 1 A21 RL21 PFR. contact 2 IN
X18 1 X29 2 A21 RL21 PFR. contact 2 OUT
X18 2
X18 3 X30 1 A22 RL22 PFR. contact 3 IN
X30 2 A22 RL22 PFR. contact 3 OUT
X19 1
X19 2
X19 3
X20 1 USB (VCC)
X20 2 USB (D+)
X20 3/4 USB (D-) Gnd

Page66 FX-12-01  HOBART GmbH, Service Training Centre


13 Error messages
13.1 General description

The following describes the error analyses and the resulting reaction of the machine as well as the display for
the customer. Basically, a difference is made between warnings, i.e. messages having a slight influence on
the machine but not leading to a system failure and malfunctions, which as a rule lead to a program abortion
or machine shut-down. In addition, there are internal messages which to the outside have no obvious effect on
the machine but are stored in the error memory.

Reactions of the start button 


Reaction 0 internal messages:
 No influence of the start button or no activation of the signal transducer.
Reaction 1 in case of warning messages:
 Alternative flashing of the start button  in green and red while the machine is in standby mode
 If transducer S63 = 1 is enabled, it is activated twice at a rate of 0.5s "On" and 0.5s "Off".
Reaction 2 in case of malfunctions:
 Red permanent light of the start button  when the machine is switched on
 If transducer S63 = 1 is enabled, it is activated for 5s.

13.2 Depiction of error messages

Displayed error messages are acknowledged with the display navigation button . They are displayed in the
order of their assigned priority.

Acknowledged error messages where the error is still pending are initially masked to make it possible to
display further messages.

If all error messages have been acknowledged but there are still errors pending, these messages are
subsequently displayed again. The figure shows an example of an error message display.

001
Malfunction
temperature sensor
boiler. Please inform
service.

HOBART GmbH, Service Training Centre FX-12-01 Page 67


13.3 Possible error messages
The following describes the error analyses and the resulting reaction of the machine as well as the display for the
customer. Basically, a difference is made between warnings, i.e. messages having a slight influence on the machine but
not leading to a system failure and malfunctions, which as a rule lead to a program abortion or machine shut-down. In
addition, there are internal messages which to the outside have no obvious effect on the machine but are stored in the
error memory.

Reaction 0 internal messages:


 No influence of the start button or no activation of the signal transducer.
Reaction 1 in case of warning messages:
 Alternative flashing of the start button  in green and red while the machine is in standby mode
Reaction 2 in case of malfunctions:
Red permanent light of the start button  when the machine is switched on.

13.3.1 Message 001 Temperature booster sensor exceeded


Error description 001 Temperature boiler sensor exceeded
Trigger The temperature at the AE1 is ≥ 115°C Delay
2 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off / display remains switched on
Locked Filling program / washing program
Enable Pump out program / switching off by means of Off button
Message on the display e.g.: malfunction temperature sensor boiler. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in off mode. -

13.3.2 Message 002 Temperature too low temperature probe booster


Error description 002 Temperature too low temperature probe booster
Trigger The temperature at the AE1 is ≤ 0°C Delay
2 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off / display remains switched on
Locked Filling program / washing program
Enable Pump out program / switching off by means of Off button
Message on the display e.g.: malfunction temperature sensor boiler. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in off mode. -

13.3.3 Message 003 Thermostop booster in filling program exceeded


Error description 003 Thermostop boiler in filling program exceeded
Trigger During the filling program, the setpoint temperature at Delay
the AE1 was not reached within the thermostop time 1 T54
boiler T54. If T54 = 0 or S7 =0 or 1, this message is not
triggered.
Reaction of the start button 1 Priority
Machine reaction Filling program is continued. Monitoring of boiler heating continues. The error is
only triggered once. Further errors are only triggered after the message has
been acknowledged.
Locked Washing program
Enable Filling program, pump out program
Message on the display e.g. temperature not reached. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. Machine remains in active mode. -

Page68 FX-12-01  HOBART GmbH, Service Training Centre


13.3.4 Message 004 Thermostop booster in washing program exceeded
Error description 004 Thermostop boiler in washing program exceeded
Trigger S7 = 2/3 During the wash program, the setpoint Delay
temperature at the AE1 was not reached within the
T55
thermal stop time 2 boiler T55/T56. If T55/T56 = 0 or S7
= 0 or 1, there is no triggering.
Reaction of the start button 1 Priority
Machine reaction Washing program is continued.
Locked Washing program, filling program
Enable Pump out program
Message on the display e.g. temperature not reached. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode.
-

13.3.5 Message 005 Booster heating not enabled


Error description 005 Boiler heating not enabled
Trigger Setpoint temperature at the AE1 and heating enabling Delay
level at the AE3 underrun 240 seconds
Reaction of the start button 0 Priority -
Machine reaction Boiler level AE3 is checked. If this is within a valid range (no error code 014 or
015), the boiler is filled to the setpoint. An active regeneration may not be
interrupted by this.
Locked -
Enable No restrictions
Message on the display -
Acknowledgement Internal acknowledgement by reaching the heating Delay
enabling level.
-

13.3.6 Message 006 Temperature tank sensor exceeded


Error description 006 Temperature tank sensor exceeded
Trigger The temperature at the AE2 is ≥ 115°C Delay
2 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program / switching off by means of Off button
Message on the display e.g.: malfunction temperature sensor wash tank. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode.
-

HOBART GmbH, Service Training Centre FX-12-01 Page 69


13.3.7 Message 007 Temperature tank sensor underrun
Error description 007 Temperature tank sensor underrun
Trigger The temperature at the AE2 is ≤ 0°C Delay
2 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program / switching off by means of Off button
Message on the display e.g.: malfunction temperature sensor wash tank. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode.
-

13.3.8 Message 008 Thermostop tank in filling program exceeded


Error description 008 Thermostop tank in filling program exceeded
Trigger If S7 = 1 /3 During the filling program, the setpoint Delay
temperature at the AE2 was not reached within the
T57
thermal stop time 1 tank T57. If T57 = 0 or S7 = 0 or 2,
there is no triggering.
Reaction of the start button 1 Priority
Machine reaction The filling program is aborted. The machine goes into standby mode.
Locked Washing program
Enable Filling program / pump out program
Message on the display e.g. temperature not reached. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode.
-

13.3.9 Message 009 Thermostop tank heating in washing program


exceeded
Error description 009 Thermostop tank heating in washing program exceeded
Trigger If S7 = 1 /3 During the wash program, the setpoint Delay
temperature at the AE2 was not reached within the
T58
thermal stop time 2 tank T58. If T58 = 0 or S7 = 0 or 2,
there is no triggering.
Reaction of the start button 1 Priority
Machine reaction Washing program is continued
Locked Washing program
Enable Pump out program / filling program
Message on the display e.g. temperature not reached. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode.
-

Page70 FX-12-01  HOBART GmbH, Service Training Centre


13.3.10 Message 010 Tank heating not enabled
Error description 010 Tank heating not enabled
Trigger Setpoint temperature at the AE2 and heating enabling Delay
level at the AE4 underrun during thermostop time 1 / 2 240 seconds
(T57 / T58)).
Reaction of the start button 0 Priority -
Machine reaction -
Locked -
Enable No restrictions
Message on the display -
Acknowledgement Internal acknowledgement by reaching the heating Delay
enabling level.

13.3.11 Message 011 Temperature washing space sensor exceeded


Error description 011 Temperature washing space sensor exceeded
Trigger if S85 is on 1 The temperature at the AE6 is ≥ 115°C Delay
2 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program
Message on the display e.g.: malfunction temperature sensor washing space. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in off mode. -

13.3.12 Message 012 Temperature washing space sensor undercut


Error description 012 Temperature washing space sensor underrun
Trigger if S85 is on 1 The temperature at the AE6 is ≥ 115°C Delay
2 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program
Message on the display e.g.: malfunction temperature sensor washing space. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in off mode. -

13.3.13 Message 013 Thermostop washing space in washing program exceeded


Error description 013 Thermostop washing space in washing program exceeded
Trigger During the washing program, the setpoint temperature at Delay
the AE6 was not reached within thermostop time 3 T59
washing space T59. If T59 = 0 this message is not
triggered.
Reaction of the start button 2 Priority
Machine reaction Thermostop is aborted, the washing program is continued up to the end.
Display and reaction of the start button will take place during standby mode.
Locked Washing program
Enable Filling program / pump out program
Message on the display e.g.: disinfection cannot be guaranteed. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. Machine remains in active mode. -

HOBART GmbH, Service Training Centre FX-12-01 Page 71


13.3.14 Message 014 Limit pressure sensor boiler exceeded
Error description 014 Limit pressure sensor boiler exceeded
Trigger The voltage at the AE3 is ≥ 4.5 V Delay
5 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program / switching off by means of Off button
Message on the display e.g.: malfunction pressure sensor boiler. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode. -

13.3.15 Message 015 Limit pressure sensor boiler underrun


Error description 015 Limit pressure sensor boiler underrun
Trigger The voltage at the AE3 is ≤ 0.30 V Delay
5 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program / switching off by means of Off button
Message on the display e.g.: malfunction pressure sensor boiler. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode. -

13.3.16 Message 016 Limit pressure sensor tank exceeded


Error description 016 Limit pressure sensor tank exceeded
Trigger The voltage at the AE4 is ≥ 4.5 V Delay
5 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off / display remains switched on
Locked Filling program / washing program
Enable Pump out program
Message on the display e.g.: malfunction pressure sensor wash tank. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode. -

13.3.17 Message 017 Limit pressure sensor tank underrun


Error description 017 Limit pressure sensor tank underrun
Trigger The voltage at the AE4 is ≤ 0.30 V Delay
5 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program
Message on the display e.g.: malfunction pressure sensor tank. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode. -

Page72 FX-12-01  HOBART GmbH, Service Training Centre


13.3.18 Message 018 Overflow protection pressure sensor tank
Error description 018 Overflow protection pressure sensor tank
Trigger The voltage at the AE4 is ≥ A92 Delay
5 seconds
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
A06 is switched on until the voltage at AE4 ≤ A91.
Locked Filling program / washing program
Enable Pump out program
Message on the display e.g.: malfunction in the filling or discharge system. Inform service.
Acknowledgement By pressing the display navigation button  if the Delay
voltage at AE5 ≤ A91. The machine remains in active -
mode.

13.3.19 Message 019 not used

13.3.20 Message 020 Filling program monitoring pressure sensor tank


Error description 020 Filling program monitoring pressure sensor tank
Trigger On starting of the filling program, the voltage value at Delay
AE4 is saved internally. If after a number of C58 rinsing C58
steps the voltage at AE4 ≤ (A95 + saved initial value),
the error is triggered. If during the filling program, the
voltage at AE4 ≥ (A95 + saved initial value), the
internally saved value is overwritten with the voltage that
is now applied at AE4 as soon as the rinsing pump A10
switches off and monitoring starts afresh. With the end
of the filling program or on reaching the tank full level
A78, monitoring also ends. If the parameter C58 or A95
is set to 0, no monitoring is taking place.
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program
Message on the display e.g.: malfunction pressure sensor wash tank. Pump out machine.
Acknowledgement A pump out program must be started, only then will it be Delay
possible to acknowledge the message by pressing the -
display navigation button .

13.3.21 Message 021 Wash tank draining during the pump out program
pressure sensor tank
Error description 021 Wash tank draining in the pump out program pressure sensor tank
Trigger At the end of the pump out program, the voltage at AE4 Delay
≥ A93 -
Reaction of the start button 1 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program
e.g.: malfunction in the filling or discharge system. If necessary, clean
Message on the display
discharge hose and pump out machine again.
Acknowledgement A pump out program must be started and the voltage at Delay
AE4 must be ≤A93. Only then will it be possible to -
acknowledge the message by pressing the display
navigation button .

HOBART GmbH, Service Training Centre FX-12-01 Page 73


13.3.22 Message 022 Wash tank draining during the washing program
pressure sensor tank
Error description 022 Wash tank draining during the washing program pressure sensor
tank
Trigger The specified voltage value A84 at AE4 is not reached Delay
during the washing program while activating the T73
discharge pump during the time ≤T73.
Reaction of the start button 1 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program
e.g.: malfunction in the filling or discharge system. If necessary, clean
Message on the display
discharge hose.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode. -

13.3.23 Message 023 not used

13.3.24 Message 024 Analogue current of turbidity sensor exceeded


Error description 024 Analogue current of turbidity sensor exceeded
Trigger The current flowing at AA1 with switched-on turbidity Delay
sensor is >20mA. -
Reaction of the start button 0 Priority
Machine reaction AA1 is switched off.
Locked AA1 remains switched off up to the next calibration.
Enable No restrictions
Message on the display -
Acknowledgement By a successful calibration of the turbidity sensor. Delay
-

13.3.25 Message 025 Analogue current of turbidity sensor underrun


Error description 025 Analogue current of turbidity sensor underrun
Trigger The current flowing at AA1 with switched-on turbidity Delay
sensor is ≤4mA. -
Reaction of the start button 0 Priority
Machine reaction AA1 is switched off.
Locked AA1 remains switched off up to the next calibration.
Enable No restrictions
Message on the display -
Acknowledgement By a successful calibration of the turbidity sensor. Delay
-

13.3.26 Message 026 Calibration value deviation turbidity sensor exceeded


Error description 026 Calibration value deviation turbidity sensor exceeded
Trigger If the current flowing at AA1 deviates more than +/- Delay
A128 % from the saved calibration value A125. -
Reaction of the start button 0 Priority
Machine reaction AA1 is switched off.
Locked AA1 remains switched off up to the next calibration.
Enable No restrictions
Message on the display -
Acknowledgement By a successful calibration of the turbidity sensor. Delay

Page74 FX-12-01  HOBART GmbH, Service Training Centre


13.3.27 Message 027 Calibration turbidity sensor failed
Error description 027 Calibration turbidity sensor failed
Trigger Calibration failed. Delay
-
Reaction of the start button 0 Priority
Machine reaction AA1 is switched off.
Locked AA1 remains switched off up to the next calibration.
Enable No restrictions
Message on the display -
Acknowledgement Successful calibration. Delay
-

13.3.28 Message 028 Calibration turbidity sensor failed repeatedly


Error description 028 Calibration turbidity sensor failed repeatedly
Trigger C6 ≤ 0 Delay
-
Reaction of the start button 0 Priority
Machine reaction AA1 is switched off.
Locked AA1 remains switched off up to the next calibration.
Enable No restrictions
Message on the display -
Acknowledgement Successful calibration. Delay
-

13.3.29 Message 029 Program interruption by door/hood switch


Error description Page 14 029 Program interruption by door / hood switch (E01=0)
Trigger Interruption of a running program by opening the Delay
door/hood (E01=0). -
Reaction of the start button 1 Priority
Machine reaction Program is interrupted.
Locked -
Enable No restrictions
Message on the display e.g.: program interrupted. Close door.
Acknowledgement If the door/hood has been closed (E01=1) the message Delay
can be acknowledged by pressing the display navigation -
button . The interrupted program is continued.

13.3.30 Message 030 Door/hood switch (E01) does not switch


Error description 030 Door / hood switch (E01) does not switch
Trigger The input E01 must be opened ≥ 1 times within 20 Delay
washing programs. No error analysis in case of S49 -
(autostart) ≠ 0.
Reaction of the start button 0 Priority
Machine reaction -
Locked -
Enable No restrictions
Message on the display -
Acknowledgement Status change of input E01 (01 or 10). Delay
-

HOBART GmbH, Service Training Centre FX-12-01 Page 75


13.3.31 Message 031 Filling monitoring by impeller sensor
Error description 031 Filling monitoring by impeller sensor
Trigger Error analysis only at S18 ≠ 0 and T84 ≠ 0 Delay
If with switched-on filling valve (A05) the signal at input T84
E02 (01 or 10) does not change within the specified
time ≤ T84
Reaction of the start button 2 Priority
Machine reaction The filling valve (A05) remains activated.
Locked -
Enable No restrictions
Message on the display e.g.: malfunction in filling system. Check water intake.
Acknowledgement Status change of input E02 (01 or 10) or pressing Delay
display navigation button  acknowledges the -
message. The machine remains in active mode.

13.3.32 Message 032 Filling monitoring by water level measurement in


boiler
Error description 032 Filling monitoring by measuring the water level in the boiler
Trigger Error analysis only at S18 = 0, T84 ≠ 0 and rinsing pump Delay
A10 not activated. T84
If the voltage change at AE3 ≤ A59 within the time ≤
T84 with switched-on filling valve (A05)
Reaction of the start button 2 Priority
Machine reaction The filling valve (A05) remains activated.
Locked -
Enable No restrictions
Message on the display e.g.: malfunction in filling system. Check water intake.
Acknowledgement If the voltage change at AE3 > A59 within the time ≤ Delay
T84 with switched-on filling valve (A05) -
or if the display navigation button  is pressed, the
message will be acknowledged. The machine remains
in active mode.

13.3.33 Message 033 Filling valve monitoring


Error description 14.3.33 Message 033 Filling valve monitoring
Trigger The filling valve (A05) is activated ≥ T122. Delay
T122
Reaction of the start button 2 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program
The display is suppressed if one of the two error messages 031 or 032 has
Message on the display triggered.
e.g.: malfunction in filling system. Inform service.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message. The machine remains in active mode. -

Page76 FX-12-01  HOBART GmbH, Service Training Centre


13.3.34 Message 034 Service interval
Error description 034 Service interval
Trigger The function is only active if S66 = 1. Delay
Is triggered if counter C46 ≤ 0. -
Reaction of the start button 0 Priority
Machine reaction -
Locked -
Enable No restrictions
This message is only shown on the display when the machine is switched on. It
is masked automatically after 10 seconds or by pressing the display navigation
Message on the display
button .
e.g.: service interval due. Inform service.
Acknowledgement Via the service menu item page 54 Delay
-

13.3.35 Message 035 Strainer not fitted


Error description 035 Strainer not fitted
Trigger Error analysis only at S68 = 1 and closed door/hood Delay
(E01=1) if the input E03 for ≥ 5 seconds = "0"
T134
Reaction of the start button 2 Priority
Machine reaction A washing program is aborted and the machine is switched ready for operation.
A filling program is interrupted.
Display remains switched on
Locked Filling program, washing program, pump out program
Enable -
Message on the display e.g.: correctly fit tank cover strainer.
Acknowledgement Pressing the display navigation button  acknowledges Delay
the message if before that the input E03 = 1 for ≥ 1 1 seconds
seconds. The machine remains in active mode.

13.3.36 Message 036 Lack of cleaning agent


Error description 036 Lack of cleaning agent
Triggering and
acknowledgement

Reaction of the start


1 Priority
button
Machine reaction See "Triggering and acknowledgement"
Locked -
Enable No restrictions
Message on the The message on the display can be masked for 10 washing programs by pressing the
display navigation button .
display
e.g.: lack of cleaning agent. Refill cleaning agent.

HOBART GmbH, Service Training Centre FX-12-01 Page 77


13.3.37 Message 037 Lack of rinsing agent
Error description 037 Lack of rinsing agent
Triggering and
acknowledgement
Reaction of the start
1 Priority
button
Machine reaction See "Triggering and acknowledgement"
Locked -
Enable No restrictions
Message on the The message on the display can be masked for 10 washing programs
by pressing the display navigation button.
display
e.g.: lack of rinsing agent. Refill rinsing agent.

13.3.38 Message 038 Input voltage of control system too high


Error description 038 Input voltage of control system too high
Trigger In case of "mains on", the input voltage is tested. If it is Delay
for ≥ 10 seconds > 253V, the message is triggered. -
1 (at correct input
Reaction of the start button Priority
voltage)
Machine reaction Machine is switched off
Locked Everything
Enable -
This message is only shown on the display when the machine is switched on
and the input voltage is correct. It is masked automatically after 10 seconds or
Message on the display
by pressing the display navigation button .
e.g.: Input voltage too high! Machine was switched off.
Acknowledgement Mains off Delay
-

13.3.39 Message 039 Hood / door open during filling program


Error description 039 Hood/door open during filling program
Trigger Monitoring only at S13 = 1 active. Delay
With open hood/door (E01=0) during the filling program 2 seconds
Reaction of the start button 1 Priority
Machine reaction Filling program is interrupted
Locked -
Enable No restrictions
Message on the display e.g. filling program interrupted. Close door.
Acknowledgement By pressing the display navigation button  with closed Delay
hood/door (E01=1). The filling program is afterwards -
continued.

Page78 FX-12-01  HOBART GmbH, Service Training Centre


13.3.40 Message 040 Hygiene program request
Error description Message 040 Hygiene program request
Trigger The function is only active as long as S67 = 1. Delay
When parameter S67 is set to 1, parameter C95 is -
overwritten with the parameter value C94. Every start of
the washing program (A01 =1) reduces the parameter
C95 by 1. At a counter reading C95 ≤ 0 the error
message is triggered.
Reaction of the start button 0 Priority
Machine reaction -
Locked -
Enable No restrictions
This message is only shown on the display when the machine is switched on. It
is masked automatically after 10 seconds or by pressing the display navigation
Message on the display
button .
e.g.: carry out hygiene program.
Acknowledgement By setting the parameter S67 to 0 or by starting a Delay
hygiene program. On starting the hygiene program, the -
parameter C95 is overwritten with the parameter value
C94.

13.3.41 Message 041 Capacity external water treatment exhausted


Error description 041 Capacity external water treatment exhausted
Trigger Condition: The default value C43 must be > 0. Delay
If the counter reading of the external water treatment -
C44 ≤ 0, the message is triggered.
Reaction of the start button 1 Priority
Machine reaction -
Locked -
Enable No restrictions
The message on the display can be masked for 10 washing programs by
Message on the display pressing the display navigation button .
e.g.: external water treatment exhausted. Replace.
Acknowledgement Via the customer menu see page 47 Delay
-

13.3.42 Message 042 Service life prefilter osmosis exceeded


Error description 042 Service life pre-filter osmosis exceeded
Trigger Is the remaining time of the external water treatment Delay
A122≤ 0 and S82=1, the message is triggered. -
Reaction of the start button 1 Priority
Machine reaction -
Locked -
Enable No restrictions
The message on the display can be masked for 10 washing programs by
Message on the display pressing the display navigation button .
e.g.: osmosis prefilter exhausted. Replace.
Acknowledgement Via the customer menu see page 47 Delay
-

HOBART GmbH, Service Training Centre FX-12-01 Page 79


13.3.43 Message 043 Regenerating salt exhausted
Error description 043 Regenerating salt exhausted
Trigger Error analysis only at S11 = 1 and S14 ≠ 0 Delay
If the input E04 = 1 for ≥ T134 T134
Reaction of the start button 1 Priority
Machine reaction -
Locked -
Enable No restrictions
The message on the display can be masked for 10 washing programs by
Message on the display pressing the display navigation button .
e.g.: lack of salt. Refill regenerating salt.
Acknowledgement If the input E04 = 0 for > 5 seconds or S11 or S14 = 0 Delay
5 seconds

13.3.44 Message 044 Critical error lack of salt


Error description 044 Critical error lack of salt
Trigger Error analysis during a washing or filling program and Delay
only at S11 = 1 and S14 = 2/3 -
Triggered if the reverse counter C8 ≤ 0 and input E04 =
1.
Reaction of the start button 2 Priority
Machine reaction An already active washing and filling program will still be completed. The
message will then be shown on the display during standby mode.
Locked Washing programs, filling programs, error 043 is suppressed.
Enable Pump out program
The message on the display can be masked for 1 washing program by pressing
Message on the display the display navigation button .
e.g.: lack of salt. Refill regenerating salt.
Acknowledgement If the input E04 = 0 for > 5 seconds or S11 and S14 = 0 Delay
5 seconds

13.3.45 Message 045 Lock machine in case of lack of salt


Error description 045 Lock machine in case of lack of salt
Trigger Error analysis during a washing or filling program and Delay
only at S11 = 1 and S14 = 3. -
Triggered if the reverse counter C10 ≤ 0 and input E04
= 1.
Reaction of the start button 2 Priority
Machine reaction An already active washing and filling program will still be completed. The
message will then be shown on the display during standby mode.
Locked Washing programs, filling programs, error 043+044 is suppressed.
Enable Pump out program
e.g.: number of rinsing cycles without regenerating salt exceeded. Inform
Message on the display
service.
Acknowledgement Via the service menu see Chapter 59 Delay

13.3.46 Message 046 not used

Page80 FX-12-01  HOBART GmbH, Service Training Centre


13.3.47 Message 047 Malfunction USB
Error description 047 Malfunction USB
Trigger Delay
Reaction of the start button - Priority
Machine reaction -
Locked -
Enable No restrictions
Message on the display
Acknowledgement Delay

13.3.48 Message 048 USB stick not recognised


Error description 048 USB stick not recognised
Trigger Delay
Reaction of the start button - Priority
Machine reaction -
Locked -
Enable No restrictions
Message on the display
Acknowledgement Delay

13.3.49 Message 049 Malfunction of communication STE with BAE


Error description 049 Malfunction communication STE with BAE
Trigger Delay
Reaction of the start button - Priority
Machine reaction -
Locked -
Enable No restrictions
Message on the display
Acknowledgement Delay

13.3.50 Message 050 Zero point adjustment pressure transmitter B3 failed


Error description 050 Zero point adjustment pressure transmitter B3 failed
Trigger A56 > 0.06V or A56 < -0.06 Delay
Reaction of the start button 0 Priority
Machine reaction -
Locked -
Enable No restrictions
Message on the display -
Acknowledgement -0,06V ≤ A56 ≤ 0,06V Delay

13.3.51 Message 051 Zero point adjustment pressure transmitter B4 failed


Error description 051 Zero point adjustment pressure transmitter B4 failed
Trigger A96> 0.06V or A96 < -0.06 Delay
Reaction of the start button 0 Priority
Machine reaction -
Locked -
Enable No restrictions
Message on the display -
Acknowledgement -0.06V ≤ A96 ≤ 0.06V Delay

HOBART GmbH, Service Training Centre FX-12-01 Page 81


13.3.52 Messag 052 Water level control in wash tank failed
Error description 052 Water level control in wash tank failed
Trigger The voltage at the AE4 >= A92 Monitoring in standby Delay
mode There is no monitoring during the pump out T100
program (too much water in the wash tank)
Reaction of the start button 0 Priority
Machine reaction - Machine is switched off (off mode)
The display remains switched on. A06 is switched on until the voltage at the
AE4 <= A91
Locked Filling program / wash program / switching off via the Off button
Enable Pump out program
Message on the display -
Acknowledgement ≤ A91 Delay

Page82 FX-12-01  HOBART GmbH, Service Training Centre


14 Special features
14.1 FX-40A
 No chemical deficiency sensor
 No dosing technology
 no baskets
 Reinforced tank heating
 Standard: 220/60/3 with 5.6kW heater and 2.3kW tank heating
 Can be changed via "multiphasing" option to:
 • 220/60/2 with 3.7kW heater or
 • 380/60/3/N with 5.6kW heater
 No locking tank/boiler heating
 Boiler standby temperature 83°C
 Boiler rinsing temperature 83°C
 Boiler temperature during C69 (C69 = 20 sec.) 83°C
 Permanent temperature display activated
 Dosing setting CH1 = 9.5 g/l, CH2 = 1.5 g/l
 Language: Portuguese
 Wash programs
 Short program with max. 90 sec. run time (= standard)
 Wash program with max. 120 sec. run time
 F&D
 Hygiene program

14.2 Connection to partial desalination


Parameters to be changed when connecting to a reverse osmosis system.
The access code to the setting parameters via the keyboard is: 0022

Access to the setting parameters directly at the machine:


 Switch off machine via OFF button (left-hand button).
 Press OFF button for 5 seconds until the following screen appears on the display (one half of the
start button is red, the other half blue).

 Enter code 0022 and confirm


Make the settings listed below under "Service settings" and "Parameters".

Important note: In general, only machines without integrated softener dispenser are intended to be
equipped with a Hydroline water treatment system. Machines with integrated softener dispaneser can be
equipped if certain pre-conditions are met (see picture 2).

HYDROLINE STAR PD (partial desalination) or STAR EXTRA FD (full desalination)

Set S 19 from "0" to "1" / C 43 default, set external water treatment in litres (presetting = 14000 l).
After discharge of the set water quantity, message "041" appears on the display.

After installation or after exchanging a cartridge, the counter for the external water treatment
must be reset "Customer setting"  "External water treatment" "Reset counter"!
See also the installation and operating instructions or the service manual.

HOBART GmbH, Service Training Centre FX-12-01 Page 83


Ab Softwareversion 001-0017.000 ist der Menüpunkt externe Wasseraufbereitung im Kundenmenü
zu jeder Zeit sichtbar D.h. der Parameter S19 muss nicht separat aktiviert werden.
Zusätzlich wurde ein im Menü externe Wasseraufbereitung ein weiterer Untermenüpunkt addiert:
Aktivieren / Deaktivieren (nur sofern der Osmoseparameter S82 auf "0" steht.) siehe Kapitel XX
ansonsten bleibt der neue Untermenüpunkt verborgen.

14.3 Connection to ROI / ROV reverse osmosis systems


 PROFI/PREMAX undercounter dishwashers (GX / FX / GP / FP) from serial number 866610001
 PROFI/PREMAX compact glass dishwashers (GC / GCP) from serial number 866103001

The following must be set for the models mentioned:


FX/GX/FP/GP from 866610001 GC/GCP from 866103001
from software 001-0008-000* from software : 002-0001-000*
Impeller counter if S18 = 0 if S18 = 1 if S18 = 0 if S18 = 1
(FRZ) then then then then
Only needs to be
checked
Actual Setpoint Actual Setpoint Actual Setpoint Actual Setpoint
T84 delay filling 90 270 30 30 30 150 30 30
message
T122 filling valve 240 600 240 600 120 420 120 420
monitor
A100 flow rate 3,0 1,0 3,0 3,0 3,0 1,0 3,0 3,0
C43 default external 14000 14000 14000 14000 14000 14000 14000 14000
treatment
S8 interlock tank *1) 0/1 *1) 1 *1) 0/1 *1) 1 - - - -
heating- WP
S11 only with softener 0/1 0 0/1 0 0/1 0 0/1 0
S19 external 0/1 1 0/1 1 0/1 1 0/1 1
demineralisation
S82 osmosis 0/1 1 0/1 1 0/1 1 0/1 1
internal connection *2) *2) *2) *2) *3) *3) *3) *3)
* If older, carry out software update, save new program number, adapt parameters.

*1) only with the following machines and power supply of the RO-I by the machine
Program number / machine type:
001 / 002 (GX[C][S]-11A)
006 / 007 (FX[S]-10A)
016 - 023 (FP[S]-10A)
012 - 015 / 030 / 031 (FXSTD-10A; -11A)

*2) internal connection of the power supply is not possible for the following machines:
Program number / machine type:
003 / 004 (GP[S]-10A)

*3) internal connection of the power supply is not possible for the following machines:
Program number / machine type:
001 (GC-10A / GL-10A) (concerns only connection diagram B / 230/50/N/PE 3.5kW-15.4A)
007 (GCP-10A) (concerns only connection diagram B / 230/50/1/N/PE 3.5kW-15.7A)

The pre-filter in the RO-I must be replaced at the latest every 6 months (or if message 042 appears on the
display) as well as after 14000 litres (message 041 on the display).

After installation or after exchanging the pre-filter, the counter for the external water treatment
must be reset "Customer setting"  "External water treatment"  "Reset counter"!
See also the installation and operating instructions or the service manual.

Page84 FX-12-01  HOBART GmbH, Service Training Centre


Anmerkung:
Ab Softwareversion 001-0017.000 werden die Vorgabewerte von
T84 in den Parameter T174 geschrieben,
T122 in den Parameter T175 geschrieben,
A100 in den Parameter A104 geschrieben.
Benötigte Verriegelungen (S08 / S09 müssen im Bedarfsfall separat gesetzt werden)
bei S82 = "1" wird automatisch der Enthärter Parameter S11 auf "0" und S19 auf "1" gesetzt.
Wenn nötig muss der Enthärter noch hydraulisch umgangen werden.

Slot for the power supply, if connected directly on board A1

 Use the enclosed adapter line (01-515374-1) from the RO-I system for this and route to terminal X1.1
or X1.2, see picture 1.
Note: short line for older machines, long line for the new machines.

Generally use A1  X1.1 for machines with fully equipped control


Use A1  X1.2 for machines with partially equipped control (X1.1 is not equipped)
If floating contacts are used on the expansion board, the fully equipped
control must be used.

Bild1

Required parts: Safety equipment in inlet and outlet: 01-294220-1

HOBART GmbH, Service Training Centre FX-12-01 Page 85


15 Revision index

Page86 FX-12-01  HOBART GmbH, Service Training Centre


… a company of the ITW Group

SERVICE TRAINING CENTRE

HOBART GmbH, Service Training Centre FX 2012 Page 87

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