FX-Service Manual en 21-02-14
FX-Service Manual en 21-02-14
HOBART GmbH, Service Training Centre FX-12-01 Page 1
Table of contents
1 General safety instructions ___________________________________________ 6
1.1 Symbols ______________________________________________________________ 6
1.2 Safety instructions and warnings _________________________________________ 7
1.3 Basic safety instructions ________________________________________________ 7
1.4 Five safety rules _______________________________________________________ 7
1.5 VDE Measurement after new installation/repair ______________________________ 8
1.6 Personnel qualification __________________________________________________ 8
1.7 Product-Specific Dangers _______________________________________________ 9
2. Model overview ____________________________________________________ 10
2.1 Model overview with equipment features __________________________________ 10
2.2 Eyplanation of machine designation ______________________________________ 10
2.3 Equipment features PROFI / PREMAX ____________________________________ 11
3 Program overview / symbols __________________________________________ 11
3.1 Technical data ________________________________________________________ 12
3.2 Installation dimensions ________________________________________________ 13
3.2.1 GXC ______________________________________________________________________ 13
3.2.2 FX / FP / GX / GP ____________________________________________________________ 13
3.2.3 FXL _______________________________________________________________________ 13
4. Installation ________________________________________________________ 14
4.1 Electrical connection __________________________________________________ 14
4.2 Water connection _____________________________________________________ 14
4.3 Drain ________________________________________________________________ 14
5 Control elements / login part1 ________________________________________ 15
6 Initial commissioning / settings _______________________________________ 16
6.1 Language (example English) ____________________________________________ 16
6.1.2 Date (example 12 06 2012 DD.MM.YYYY) ________________________________________ 16
6.1.3 Time (example 12 : 30) ________________________________________________________ 17
6.1.4 Water hardness and filling the salt tank S models only _______________________________ 17
6.1.5 Chemicals / priming __________________________________________________________ 17
6.1.6 Switching on the machine ______________________________________________________ 17
6.2 General symbols ______________________________________________________ 18
6.2.1 Switch funktion that are often used _______________________________________________ 18
7. Hydraulic diagrams _________________________________________________ 19
7.1 Explanations of the hydraulic diagrams ___________________________________ 19
7.2 Hydraulic diagrams: FX / GX ____________________________________________ 20
7.2.1 FX / GX without softener _______________________________________________________ 20
7.2.2 FX / GX with softener _________________________________________________________ 20
7.3 Hydraulic diagrams FP / GP _____________________________________________ 21
7.3.1 FP / GP without softener ______________________________________________________ 21
7.3.2 FP / GP with softener _________________________________________________________ 21
8. Components _______________________________________________________ 22
8.1 Water air break (01-297510-1 -2 / service kit 01-297695-1) ____________________ 22
8.2 Pressure transmitter B3 / B4 ____________________________________________ 23
8.2.1 Zero point adjustment pressure transmitter ________________________________________ 23
Symbol Description
"Warning of danger point" - During operation, this warning sign is used
1. at danger points that require particular attention and caution. Heed the
safety instructions and dosing recommendations printed onto packages
when handling chemicals.
Wear protective clothing, protective gloves and
protective goggles when handling chemicals.
DANGER! "Warning of dangerous electrical voltage (lightning flash)" -
2.
This warning demands caution. Mortal danger due to live components!
Disconnect the machine from the mains during all work on the
electrical system and check the absence of voltage.
"Warning of caustic substances" - Caustic substances may destroy the
3.
skin when they come in contact with it. Acids and leaches are classified
as caustic (rinsing agents and cleaning agents)
"Danger of slipping"
5.
Danger of slipping on wet floor, e.g. due to leaked cleaning agent /
rinsing agent residues or moisture in general.
"Danger of injury!"
9.
Personal protective equipment (PPE),
protective goggles, hard hat and working gloves.
Layout of warnings
Warnings are depicted with warning sign and signal word with the corresponding safety colours.
CAUTION
Product safety
The machine complies with the state of the art and recognised safety rules and regulations. However, dangers
may arise.
Only operate the machine in perfect operating condition taking into account the operating instructions.
Any conversions or modifications on the product may only be carried out by persons authorised by HOBART.
Parameterisation is accordingly protected by password.
These five safety rules are to be applied before working on machines in the order mentioned below. After the
work is done, they are called off in reverse order.
Inspecting: for instance visual inspection of clamping units, contacts, PE contacts, possibly crushed
cables
Testing: : for instance pull-off test of the plug-in contacts on the radiator and replacing them if necessary
Measuring: for instance continuous connection of the protective earth conductor system ( low )
Loop resistance RS,IK ( only carry out if there is no ELCB, will trigger!)
Contact voltage UB ( at ELCB/RCD )
Residual current measurement
Children from the age Instruction by the operating company on the basis of the
of 14 operating instructions, instructions in respect of dangers, only
under supervision
Maintenance, repair Qualified personnel Hobart after-sales service or service technicians trained by
Hobart
Avoid electrocution:
Do not allow water to run across live components.
Ensure the machine does not overflow during filling.
Do not damage connection cable during unpacking.
Only allow qualified personnel to connect the machine to the mains power supply.
GX - 10, 11 A
GX S - 11 A
GX C - 11 A
GP - 10 A
GP S - 10 A
P Premax version
X Fine filter system Genius X²
A First version
1
Only GX-10A and all GP models
3.2.2 FX / FP / GX / GP
3.2.3 FXL
The machines are basically supplied with a cable H07RN-F (cable length from cable
gland approx. 2.5 m).
The flow pressure of all machine types should be between 0.5 (0.8bar on “S” models) and 10 bar.
Provide a pressure reducer at a flow pressure in excess of 10 bar.
Screw union nut G 3/4" onto on-site stop cock.
Low temperatures < 5°C during transport/storage may lead to frost damage to water-carrying components.
Store the machine at room temperature (min. 15°C) for 24h.
4.3 Drain
The connection between machine and on-site drain may not exceed a maximum height of 0.75 m.
Do not lay drai hose loosely on the floor and do not kink.
Off button With this button, the machine can be switched to off mode at any time. Active
programs are aborted. In machine-off mode, it is possible to skip respectively
one menu level back in the menus. Pressing and hold the button for 5
seconds you get to the login level. 1111 customer / 9999 chemical / 0022
Service. The machine is still live after switch off!!
If S50 (exhibition mode) is on "1", two further logins are possible
1001 = Demo mode with start-up 2002 = error codes with description.
Start button Pressing this button switches the machine on. By pressing the button again, a
program that was selected beforehand can be started.
Display Display
+
Display navigation buttons The navigation buttons are shown as soon as it is possible
Display setting buttons To navigate in the appropriate direction. If a text or screen limit is reached,
navigation is stopped, provided no deviating behaviour is specified in the
menu descriptions. If one of the navigation buttons is held, the system
automatically continues to navigate in the same direction after two seconds at
a rate of 2Hz.
Display navigation buttons Menu level change / Confirmation (save button) / return
Error acknowledgement
Display test ++/ Reset display test - hold for a time of 5 seconds
Procedure
1. Set language
2. Set date (day / month / year)
3. Set time
4. Set water hardness (only on machines with the optional softener S)
5. Fill salt tank (1.5 kg coarse regenerating salt), afterwards fill the salt tank with water with the aid of a
funnel (only on machines with the option softener S)
6. Fill chemicals tank / or place dosing hoses into the containers (blue marking into the rinsing agent /
the other one into the cleaning agent container)
7. Close door
8. Automatic filling of the chemicals hoses
9. Switch on machine
Set language
German
English
Francoise
Set language
German
English
Francoise
+ + +
01 01 2012 12 01 2012 12 01 2012
- - -
Set month Set year
+ +
12 06 2012
12 06 2012
- -
+ + +
01 : 30 12 : 30 12 : 30
- - -
6.1.3 Water hardness and filling the salt tank S models only
Set water hardness
Set water hardness
Machine on
Machine off
Shift is on the program representation in the customer menu (see chapter 10.2) or with the
parameter S77 on "2".
E1 Heating boiler
E2 Heating tank
M1 Wash pump
M2 Rinsing pump
M3 Dosing pump rinsing agent
M4 Dosing pump cleaning agent
M5 Drain pump
M6 Vapour fan
M7 Air fan
Y1 Filling valve
Complete part water break
Complete part softener dispenser
In the course of maintenance/inspection it should be checked whether the impeller sensor is working. This
may happen in two ways.
Remark:
After 20 minutes of inactivity during stand by, the fill valve and the booster valve are activated for 0.8 sec.
(parameter S17).
Remark
If the switching function S18 is on "0" (OFF), the water is not metered via pulses (208 pulses about 1l
water), but via the lenghth of time fill valve (Y1) is open (as a function of the theoretical flow rate A100
with 3.0l/min).
Function
From the air chamber (in the boiler / wash tank), compressed air is transmitted via a transparent hose to the
pressure transmitter boiler (B3) and wash tank (B4). The transmitters convert the pressure applied into an
analogue direct current (AE3 = pressure transmitter boiler B3 / AE4 = pressure transmitter tank B4).
ANALOGUE INPUTS:
AE1 = 85 AE5 = 4.00
AE2 = 63 AE6 = 000
AE3 = 0.50
AE4 = 0.50
Machines Filling off Filling off Filling off Heating on Voltage change Fill
Steam level ECO level Rinsing level monitoring
level
Parameters A52 A53 A54 A55 A59
Remarks:
Voltage values may not be changed by the service technician (only on instruction of Hobart). After rinsing,
the voltage value (tank full) is approx. 0.14V higher on all machines.
Hoses must always rise vertically above tank or booster level (no trap, so that condensate can flow back). The
voltage values may deviate if this is specified by the turbidity sensor.
Maintenance / replacement
When a transmitter / air chamber is replaced, attention must be paid that the wash tank / boiler is empty.
Afterwards the voltage values must be checked in service mode. Both transmitters must have 0.5V in empty
state.
Use only spring band clamps 01-246214-3 for fastening the hoses.
The voltage values can be checked in the service menu (see chapter 10.4.3).
With AE3 for level boiler / AE4 for level wash tank, the voltage values can be shown on the display,
provided no error is pending. (Possible error messages pressure transmitter see from chapter 13.3.14
onwards).
Rinse aid dosing unit: 01-515268-1 delivery rate: 1.3l/h (50Hz) 1.56l/h (60Hz)
Hose inside as service kit: 01-515268-11
Dosing amount
Dosing of detergent, all models = preset to 3.0g/l / 0-9.5g/l are possible
Dosing of rinse aid = preset to 0.3g/l / 0-2.0g/l are possible
Detergent dosing: Predosing is always carried out in parallel to the rinsing pump M2.
The wash dosing is after the Genius X² (Coffecup program + 2g/l more).
Rinse aid dosing: Predosing of the rinsing agent takes place after the end of the filling program.
The wash dosing of the rinsing agent takes place after the end of the rinse.
Subsequent dosing after cold / Eco or steam program.
Hose filling and preset dosing amounts in g/l see customer menu chapter 10.2.2.
Maintenance:
During maintenance, the hoses, dosing units and connections must be checked. The dosing hoses (hose
inside, suction, pressure hoses) must be replaced every two years by way of precaution.
Part number dosing hoses as product sold by the meter 01-246301-99.
The machines are basically supplied without Dosing Containers but retrofitting is possible.
Installation Kit – Dosing Containers 01-515190-001.
a) Monitoring with chemical sensors B10 of machines without chemicals tank S20 = "2"
Teilenummer: 01-294204-1
Sensitivity setting options 1-9 via the respective potentiometer
Sensitivity 1 Insensitive chemicals detection / sensitive error analysis
9 Sensitive chemicals detection / insensitive error analysis
Basic setting 3 Cleaning agent / 5 Rinsing agent
Setting procedure
Carry out hose filling in customer menu see also chapter 10.2.2.
Chemicals monitoring in the menu "External chemicals".
Select the Service menu inputs, see also chapter 10.4.3.
Turn both potentiometers of the chemicals sensors to the leftmost position. While doing so, the input
signals "E06" (cleaning agent) and "E07" (rinsing agent) must be set to "0" and both LEDs are on.
Turn both potentiometers cleaning agent and rinsing agent to the rightmost position.
Both input signals "E06" (cleaning agent) and "E07" (rinsing agent) must be set to "1". While doing
so, both LEDs are on. To be completely certain, turn the potentiometers first to the leftmost position
(1), then slowly up in direction of the rightmost position (9), until the LED lights up, then one scale
marking further to 9.
Note:
In case of a chemical change, rinse the hoses several times with water, afterwards fill the hoses
with chemicals and readjust the chemicals sensors.
A lack of chemical is only analysed if it has been pending across several wash cycles.
A lack of a signal, the led only goes out it the respective channel detects chemicals for several wash
cycles.
b) Monitoring via reed switch (float switch within Dosing Containers) S20 = "1"
Tank full Tank empty
= Dosing Containers
= Float switch
1 = ok / 0 = low level
= Column for float
= Float
S6 = detergent / S7 = Rinseaid
Special tool Fastening nut Softener 01-293500-1 Spare parts kit Softener dispenser cover:
01-515030-50.
Responsible parameter:
S11 = 0 = Off / 1 = On
Y10.2 Non-return valve boiler Y10.3 Non-return valve drain Output soft water
Input hard water (fill-up water)Input regeneration / salting Y10.1 Salting valve
Lack of salt switch S4 Regenerating salt connection to the drain (via ventilation valve)
Maintenance / replacement:
Completely pump out machine
Then separate from the mains
Dismantle front panel / plastic cover
Drain boiler by means of draining hose
Remove side panels on the right-hand side
Remove transparent hose at the water break and hold into a bucket for
draining while opening the cover of the softener (after this, the salt water has
been completely drained from the softener)
dismantle the two hoses by the water break
Place machine onto its left-hand side
Dismantle bottom panel
Dismantle softener with the special tool 01-293500-1
Pull out softener dispenser and dismantle the remaining hoses
Subsequent to a replacement (after 3 wash cycles), retighten the fastening nut
with the special tool.
Remark:
1. A manual initiation of regeneration is not possible.
2. The lack of salt indicator on the display only goes out after some time or after some wash cycles.
3. Regeneration can also take place during filling mode.
4. A lack of salt is triggered by float switch S4.
Alignment of the measured raw water hardness with the machine setting, ensuring the following:
the hardness range set at the machine is adequate for the measured raw water.
there is still salt in the storage tank.
whether the operating company has by mistake used salt tabs as this is not allowed.
whether the salt tank has been filled with water during commissioning.
CAUTION:
If the above measurements seriously deviate from the ideal values, the softener test program must be
activated (see also chapter 10.4.5). Remove the side panels before doing so.
The softener test program should on no account be carried out at the beginning of the softener test, as salt will
inevitably be washed in. If this has occurred, thoroughly rinse the booster (fill and drain several times) to
remove the high chloride content (corrosion-inducing).
8.7.1 Tank
Tank volume: 10.6l
Tank heating standard 0.8kW 01-240247-1
Tank heating machines with cold rinsing 2.5kW: 01-515161-1 (GP-10A, GX-10A, FX-Mar, FX-40A)
Air trap tank: 01-515236-1 (Air connection spigot complete!
Caution startin with serial number 8666 14200 is
since 22.07.13 01-515334.001 air connection spigot
replacement kit)
Viton O-ring for air trap: 276903-63
Technical Data:
Part number for 50Hz: 01-515260-1
Part number for 60Hz: 01-515260-2
Voltage 220-240V
Current: 0.6A
Output: 0.14kW
Capacitor: 4µF /400V (226568-2)
Flow rate: 7.5s = 2.5l
Maintenance: The rinsing pump is fastened by means of a plastic clip in: The electrical connection is via plug.
Technical data:
Part number for 50Hz: 01-515075-1 (50Hz)
Part number for 60Hz: 01-515075-2 (60Hz)
Voltage: 220-240V
Current: 0.3A
Output: 40W
The turbidity sensor is active during the following programs: Short, Standard, Coffee Cups, ECO.
The rinse pump output volumes of the above washing programs are changed depending on the measurement
result. The actual measurement starts after the GeniusX², the turbidity sensor is switched on, an average
reading is calculated, the sensor is switched off again.
The greater the turbidity of the wash water, the lower the sensor output signal. The sensor is only switched on
as long as it is required.
Calibration of the turbidity sensor (only possible if a pump out program S84 is set to „1“):
During the rinse or fill cycle the drain pump is activated to rinse the sensor with clear water and to
bring it up to operating temperature.
Calibration always takes place during the fill cycle after the last filling step.
Calibration is carried out via the control system (4V signal).
Measurement:
The analysis of the measurements carried out in 3 levels
> = 1.5V Turbidity 2.0 l drain and rinse (washcycles with 2.0 l parameter C99) 6s rinsetime
1.0 V - 1.49 V Turbidity 2.5 l drain and rinse (washcycles with 2.5 l parameter C100) 7,2s rinsetime
<1.0 V Turbidity 3.5 l drain and rinse (washcycles with 3.5 l parameter C101) 10,2s rinsetime
If the calibration value deviates, an internal error analysis is carried out, which has no influence on the
machine.
Example 1 high turbidity AE5 = 0,78V Example 2 low turbidity AE5 = 1,92V
Output X2 : 2 is controlled by means of triac over four performance levels. After t4 has elapsed or at S83 = 0,
the triac is bypassed by relay 2. The soft start function (as well as the wash pump function) can be switched
off directly via the door switch contact!
If it is necessary to replace the wash pump, the machine (including the boiler) must be completely emptied. If
necessary, dismantle the chemicals tanks.
During maintenance,
the unobstructed movement of the flipper must be checked. In addition, the fine filter must be cleaned
daily. In addition, the antisyphon valve must be checked for soiling.
Tank-covering strainer
Fine filter
Washing chamber
Fastening nut suction piece
Flat gasket
Open flipper (during pump out)
Closed flipper (suction effect during washing process)
Washing chamber
Pump out chamber
Caution Dismantling /
montage oft he gas pressure
spring (01-515330-1) only
by closed door..
The drying unit consists of a main fan M6, which removes the steam from the wash tank, and a second fan M7
draws in air from the upper area of the machine. This creates a mixture consisting of the humid air flow from
the interior tank space and ambient air, to achieve a lower temperature and a reduced relative humidity at the
exhaust opening. The exhaust opening is located inside the door frame.
Miscellaneous: Starting the washing program switches off all drying functions
Function
Program sequence filling
1 Fill valve Y1 opens, water flows into the booster via the water air break either directly or in the
case of "S" machines via the softener (Y10.2 is activated at the same time)
2 The level in the boiler rises, the boiler heating switches on at 0.6V
3 At boiler level full, the filling valve Y1 switches off
4 Booster heats to set temperature
5 Rinse pump M2 pumps the Booster water via the rinse system into the wash tank* at the same
time drain pump runs to calibrate the turbidity sensor
6 The wash pump is briefly activated (only during standard filling program)
7 Parallel to this, predosing of cleaning agent is carried out
8 Step 2-6 is repeated until the wash tank is completely filled
9 Waschpump starts one more time
10 Predosing rinsing agent
*on machines with Vapostop, the wash pump briefly starts after the filling process
1 Soft start M1 (washing); rinse aid dosing (only subsequent to COLD or CUTLERY PROGRAM);
(if necessary filling of the boiler)
Heating the boiler to rinsing temperature (is thermostop-controlled)
2 Genius X²
3 Detergent (after GeniusX²)
4 Dripping time (Vapostop)
5 Intermediate pump out (Vapostop)
6 Rinsing
7 End of program
Parameters
Washing time T4
Rinse time T26
Switching function S28
Rinse temperature A4
Washing temperature A31
Steam rinsing completely fills the rinsing chamber with steam. This steam forms a micro-fine film on the
items to be washed and removes the residual alkalinity. By using steam, every position of the items to be
washed can be reached. The self-drying effect of the items to be washed is further increased by raising
the temperature of the items to be washed.
Remark:
It is not recommended to use the ECO program if it is permanently necessary to wash heavily soiled
dishes.
Parameters
Washing time T7
Rinsing time T29 / T44 / T42 / T45
Thermostop time WT T58
Switching function S31
Rinsing temperature A7
Washing temperature A28
1 Soft start M1 (washing); rinsing agent dosing (if necessary filling of the boiler)
2 Complete draining of the boiler (M2) T42 / cleaning agent dosing 1
3 Refilling the boiler
4 Intermediate pump out (brief lowering of level) Genius X²
5 Detergent (after GeniusX²)
6 Cold rinsing 1 (T29)
7 Refilling the boiler / Intermediate pump out 1
8 Cold rinsing 2 (T44)
9 Intermediate pump out 2
With closed door, another cold rinsing T45 / filling of the boiler / intermediate pump out and
cleaning agent dosing is carried out after 2 min
End of program
Parameters
Washing time T11
Rinsing time T33
Thermostop time WT T58
Switching function S35
Rinsing temperature A11
Rinsing temperature A23
Washing temperature A38
For every further subsequently following basic cleaning cycle, a manual addition
corresponding to 4 litres of water is required.
Mode of operation of the cutlery program on FP machines.
After the program start, the wash pump starts with a soft start for the washing time of 333s.
At the same time, cleaner is dosed into the wash tank.
Parallel to this:
1. The level in the boiler is checked and regulated to steam level (0.65V).
2. From a level of 0.6V and a temperature of <67°C onwards, the boiler heating is switched on.
During this phase, the boiler water is heated to 100°C (steam temperature). The steam escaping
from the boiler overflow contributes to the washing water reaching almost 70°C. However, washing
time takes priority (temperature comes second).
After the cutlery washing time:
1. The boiler level is once more refilled to 0.9V.
2. The boiler heating is switched on at a temperature smaller than 55°C.
3. The intermediate pump out is followed by rinsing with approx. 4l.
After the end of the program, the boiler is once more refilled to steam level 0.65V.
HYGIENE DESCALING
Washing time T12 T14
Rinsing time T34 T36
Thermostop time WT T58 T58
Default C94
Switching function S36 (on / off) S38 (on / off)
Switching function S67 Request HYGIENE program
Rinsing temperature A12 A14
Washing temperature A38 A41
The aim of the hygiene program is to increase machine cleanliness and to clean difficult to reach positions.
This HYGIENE program requires a special tab 609731 which is placed onto the tank strainer inside the
machine before starting the program.
Dosing/application:
If the ON/OFF button is pressed with activated machine and closed door, the machine drains the entire
tank content. Parallel to this, the standard filling program starts (boiler filling, boiler heating, rinsing pump, etc.)
without predosing of cleaning or rinsing agent.
Once the tank level is reached, the wash pump starts for approx. 6 min to circulate the tank water.
Once the washing cycle is completed, the self-cleaning program starts, then the control system switches off.
The temporal progress of the program is signalled during the entire HYGIENE program by the sectors of the
ON/OFF button (and the display).
After the end of the hygiene program, the parameter C94 automatically resets to the set number of washing
cycles.
Maintenance:
With the aid of parameter C27 it is possible to read out how many HYGIENE programs have been
started.
Parameters
Washing time T13
Rinsing time T35
Switching function S37
Rinsing temperature 1 A13
Rinsing temperature 2 A24
Washing temperature A40
1. Open door.
2. Following the individual dosing recommendations, add the amount of powder required for 11.5 litres of
water into the flat tank area
3. The BASIC CLEANING program can be selected with the buttons or
4. Slide loaded basket into the machine and close the door.
Note:
For every further subsequently following basic cleaning cycle, a manual addition corresponding to 4 litres of
water is required.
FXSTD-71A
2 cycles: 8 and 15 minutes (default)
• Normal wash at around 60°C
• Hot rinse 85°C
• Periodic steam injection to wash chamber until we have 85°C in the upper part of the wash chamber ~ 240 s*
• Keep temperature for 30 s
* will be longer for cold water supply and/or 230V
Water consumption: 4,3 l/cycle (0.7 l per steam injection / 3.4 l as hot rinse)
CUSTOMER
MENU Common settings Language see commissioning
Date see commissioning
Time see commissioning
YYYY.MM.DD
Date Format
DD.MM.YYYY
MM.DD.YYYY
back
Time Format
24h
12h
back
Temperature unit °C
°F
back
back
Display indication Program representation Text based repesentation
Symbol based representation
+
Display brightness Display
-
Set brightness
+
Display contrast Display
-
Set contrast
From Softwareversion
001-0017.000
temperature display
back
Acoustic signal activate
deactivate
+
CUSTOMER Set rinse aid concentration
MENU Chemical settings Rinsing aid concentration dosing 0.3 m/l
-
+
Set Detergent concentration
Detergent concentration dosing 3.0 m/l
-
Priming suction hose detergent
Filling chemicals hoses no
back yes
Priming suction hose rinse aid
no
yes
Filling the chemicals hoses
+
External water treatment
(only when S19 on „1“) set counter set counter (C43)
-
Is always necessary after a
reset counter
new installation/exchange of reset counter no
the pre-filter or cartridge.
From software version
001-0017.000
this parameter appears yes
automatically
From software version 001-
activate
0017.000 deactivate
activate / deactivate
+
Degree of hardness setting the water hardness
-
CUSTOMER
MENU Operational / hygiene data Operational data see commissioning chapter 8.4.1
Hygiene data see Appendix Part 1 Page 44
report see Appendix Part 2 Page 45
back
timer weekly timer Monday
Tuesday
…….
--:--
+
12 : - -
-
+
12 : 00
-
+
Daily timer 01 01 2012
-
+
01 01 2012
-
+
01 01 2012
-
--:--
+
12 : - -
-
+
12 : 00
-
Figure 1 shows an example of a display on this menu level. 2 messages with date and time in the set
format are shown per display. With the navigation buttons and it is possible to scroll through the
recorded data. Scrolling causes a change of the entire display and two further messages are shown.
Figure 1
2012-01-01 13:47
LACK OF SALT
2012-01-01 13:45
SERVICE NTERVAL
The washing programs are listed at the end of the list. Contrary to the hygiene data, messages and
events, these are not listed with date and time. The figure below shows an example of a display.
Programs that were not started are not listed. With the navigation buttons and it is possible to
scroll through the individual programs.
SHORT 26
STANDARD 30
CUTLERY 4
HYGIENE 1
Pressing button takes you back to the menu level "Operating and hygiene data" chapter 10.2.3.
Figure 3
This is confirmed by pressing the button and then the program switches to the next display. The
machine automatically checks whether a USB pen-drive has been detected and starts to transfer the
data.
The transfer is carried out into a separate file and is saved on the USB pen-drive (folder name is
HOB-DATA, file name is always the current date e.g. 121105 (2012/05/11).
After successful data transfer, the display shows:
Pressing button takes you back to the customer menu chapter 10.2.
A sample log is shown below.
A separate log is to be generated for every day.
If no USB stick has been detected after some time or if the data transfer could not be carried out
completely, the following note is shown.
Pressing button takes you back to the mode see chapter 10.2.
Pressing button takes you back to the customer menu.
Hobart operational/hygiene-Protocol
beginning 05.11.2012
end 13.11.2012
General Data
06.11.2012 date of data-transfer
08:31:05 time of data-transfer
FPS-10A machine type
123 serial number
01.01.2012 commissioning
150 attended time till next maintenance
600 attended time overall
641 rinse cycles overall
176 water consumption overall
600 remaining water quantity external water treatment
External
chemicals Detergent concentration no control
control from HOBART
parallel with rinse pump M2
parallel with wash pump M1
Parallel with fill valve Y1
Rinse aid concentration no control
S24
control from HOBART
parallel with rinse pump M2
parallel with wash pump M1
Parallel with fill valve Y1
Detergent / rinse aid sensor Sensor deactivated
Sensor activated for detergend
and rinse aid
Sensor activated for detergend
Sensor activated for rinse aid
Integrated (near container)
Chemicals container External (Standard)
External with level switch
Signal if chemical deficiency 0 (Standard)
1
T1 Parameter value downwards
Washing time
SHORT program
59 SEC Parameter value upwards
The changed parameter value is
saved. The display stands at the
save parameter that was selected last.
The value that is actually in the
memory is shown.
change
exit menu
save
The system switches back
without saving the changed
parameter. The display stands at
change the parameter that was selected
last. The value that is actually in
the memory is shown.
exit menu
save
change
program activate /
deactivate Short Program display backward
Standard
File is preselected
Please do not interrupt Loading is
loading. identified by a rotating
Machine will be switched line. (after the loading load also the
off subsequently machine type)
machine type 001 Program number downwards
002
….. Program number upwards
Load program number
Program number / parameter
When loading the same number,
remanent parameters are retained,
with another number however,
machine type loaded the entire parameter list is initialised
001
GX-11A 001 FXL-80A 008 FPS-10A 1P/4,1kW 021 Partnumber
GXC-11A 001 FX-81A 008 FP-10A 3P/6,1kW 022 USB pen drive
GXS-11A 002 FXL-81A 008 FPS-10A 3P/6,1kW 023 with FX Software
GXCS-11A 002 FXLSBäko-10A 009 FP-90A 1P/1,4kW 024 01-533900-1
GP-10A 003 FXCV-XXA 010 FP-90A 1P/2,0kW 025
GPS10A 004 FX-90A 011 FP-90A 1P/4,1kW 026
GX-10A 005 FXSTD-10A 400V/3 012 FP-90A 3P/6,1kW 027
FXSTD-10A 230V/1 013
FX-10A 006 25A
FPCV-9A 028
FXL-10A 006 FXSTD-11A 400V/3 014 FPCV-10A 029
FXSTD-11A 230V/1
FX-13A 006 25A
015 FXSTD-10A 230V/1 16A 030
FX-Mar-XXA 006 FP-10A 1P/1,4kW 016 FXSTD-11A 230V/1 16A 031
FXS-10A 007 FPS-10A 1P/1,4kW 017 FX 40A 032
FXLS-10A 007 FP-10A 1P/2,0kW 018 Test stand program
033 (only from
FXSNAV-5019A 007 FPS-10A 1P/2,0kW 019
software version
FX-80A 008 FP-10A 1P/4,1kW 020 001-0017.000)
E01 = 0 E05 = 0
Figure backwards E02 = 0 E06 = 0
Figure forwards E03 = 0 E07 = 0
E04 = 0 E08 = 0
digital inputs
E09 = 0 E13 = 0
Figure backwards E10 = 0 E14 = 0
Figure forwards E11 = 0 E15 = 0
E12 = 0 E16 = 0
analogue inputs
AE1 = 85 AE5 = 1,05
Figure backwards AE2 = 63 AE6 = 115
(values are accepted) AE3 = 1.05
Figure forwards AE4 = 1.05
digital outputs
Digital outputs backwards A01 = 0
Activate digital output A02 = 0
Digital outputs forwards A03 = 0….A22
Analogue outputs
(values are accepted) AA1 = 0.15
Back to the diagnosis
*Note The wash pump can only be controlled via diagnosis mode / soft start mode.
4 break 2 3s
5 wash out 1 to drain Y1 + Y10.3 50 Filling water is
conveyed into the
6 break 3 3s discharge
SERVICE MENU Diagnostics soft start 0/1 For activation, the button
back must be pressed permanently.
impeller
No Return to service menu
Yes
Activation of the filling valve and
softening agent valve boiler for a total
of 15 seconds. During activation, the
display shows a bar chart.
Measured pulses After an activation time of 5 seconds,
e.g. 150 the pulses of the impeller are counted
Flow rate for the remaining 10 seconds. The flow
4.3l/min rate in litres per minute is calculated
from the counted pulses. The impeller
sensor supplies 208 pulses per litre.
The result is shown on the display.
Return to service menu
Return to service menu
Unlock in case of lack of salt No (no acknowledgement)
Yes
Pressing the button 045 resets the
error message 045 and takes you back
to the diagnosis
from software version
No
001-0017.000
reset
error memory
Yes
(ist aber noch nicht aktiv)
from software version
001-0017.000
decalcification is only export
available with login 0022 back
with an operational
availability machine
Select file
If the loading procedure was interrupted by premature removal of the USB stick, the following message
appears when the machine is switched on with the start button:
MISSING
ERROR LINK TO
STE
After this, the following procedure must be followed:
see below
S69 relay 20 A20 (X28) / S70 relay 21 A21 (X29) / S71 relay 22 A22 (X30)
Two pole plug 2 pins : 322791-2 / pin contacts : 298553-99
0 Output deactivated
1 Output activated if machine is ready for operation
2 Output activated if filling program or pump out program are active
3 Output activated if actual temperature tank or boiler below setpoint temperature
4 Output activated if filling program SHORT or STANDARD are active
5 T136 is started after every rinsing time. The output is activated during this time.
6 Output activated if filling program is active
7 Output activated in case of information message
8 Output activated in case of error
9 Output activated in case of warning message or error
Output activated if SHORT or STANDARD, … CUTLERY or BASIC CLEANING or
10 COFFEE CUPS active
11 Output activated if pump out program active
12 Output activated if HYGIENE or DESCALING active
13 Output activated if machine is off
14 Output activated if tank or boiler heating active
15 Free
In individual cases, to the pins of the 230V outputs, a residual voltage caused by discharge of the capacitor of
the RC combination can be tapped to control and expansion card when touched. A risk and vulnerability
analysis showed that these, occurring only in isolated cases, residual voltage, there is no danger of people. As
you would know, for example, but by electrostatic discharge, the voltage tapping this feel uncomfortable, and
could possibly lead to terrifying reactions. This residual voltage can occur in X2, X3, X4, X5 on the
motherboard as well as X22-X30 on the additional board.
X5 1 N (drying)
X5 2 N (drying)
The following describes the error analyses and the resulting reaction of the machine as well as the display for
the customer. Basically, a difference is made between warnings, i.e. messages having a slight influence on
the machine but not leading to a system failure and malfunctions, which as a rule lead to a program abortion
or machine shut-down. In addition, there are internal messages which to the outside have no obvious effect on
the machine but are stored in the error memory.
Displayed error messages are acknowledged with the display navigation button . They are displayed in the
order of their assigned priority.
Acknowledged error messages where the error is still pending are initially masked to make it possible to
display further messages.
If all error messages have been acknowledged but there are still errors pending, these messages are
subsequently displayed again. The figure shows an example of an error message display.
001
Malfunction
temperature sensor
boiler. Please inform
service.
13.3.21 Message 021 Wash tank draining during the pump out program
pressure sensor tank
Error description 021 Wash tank draining in the pump out program pressure sensor tank
Trigger At the end of the pump out program, the voltage at AE4 Delay
≥ A93 -
Reaction of the start button 1 Priority
Machine reaction Machine is switched off
Display remains switched on
Locked Filling program / washing program
Enable Pump out program
e.g.: malfunction in the filling or discharge system. If necessary, clean
Message on the display
discharge hose and pump out machine again.
Acknowledgement A pump out program must be started and the voltage at Delay
AE4 must be ≤A93. Only then will it be possible to -
acknowledge the message by pressing the display
navigation button .
Important note: In general, only machines without integrated softener dispenser are intended to be
equipped with a Hydroline water treatment system. Machines with integrated softener dispaneser can be
equipped if certain pre-conditions are met (see picture 2).
Set S 19 from "0" to "1" / C 43 default, set external water treatment in litres (presetting = 14000 l).
After discharge of the set water quantity, message "041" appears on the display.
After installation or after exchanging a cartridge, the counter for the external water treatment
must be reset "Customer setting" "External water treatment" "Reset counter"!
See also the installation and operating instructions or the service manual.
*1) only with the following machines and power supply of the RO-I by the machine
Program number / machine type:
001 / 002 (GX[C][S]-11A)
006 / 007 (FX[S]-10A)
016 - 023 (FP[S]-10A)
012 - 015 / 030 / 031 (FXSTD-10A; -11A)
*2) internal connection of the power supply is not possible for the following machines:
Program number / machine type:
003 / 004 (GP[S]-10A)
*3) internal connection of the power supply is not possible for the following machines:
Program number / machine type:
001 (GC-10A / GL-10A) (concerns only connection diagram B / 230/50/N/PE 3.5kW-15.4A)
007 (GCP-10A) (concerns only connection diagram B / 230/50/1/N/PE 3.5kW-15.7A)
The pre-filter in the RO-I must be replaced at the latest every 6 months (or if message 042 appears on the
display) as well as after 14000 litres (message 041 on the display).
After installation or after exchanging the pre-filter, the counter for the external water treatment
must be reset "Customer setting" "External water treatment" "Reset counter"!
See also the installation and operating instructions or the service manual.
Use the enclosed adapter line (01-515374-1) from the RO-I system for this and route to terminal X1.1
or X1.2, see picture 1.
Note: short line for older machines, long line for the new machines.
Bild1