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21piling Rig

The document is a pre-entry inspection checklist for a piling rig, detailing various components that need to be inspected, such as the operator's cab, electrical system, engine compartment, and safety equipment. Each section includes mandatory items that must be satisfactory for the equipment to pass inspection, with specific notes on the consequences of failing any mandatory item. The checklist also includes spaces for contractor and subcontractor information, inspection results, and comments on the condition of each inspected item.
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0% found this document useful (0 votes)
15 views10 pages

21piling Rig

The document is a pre-entry inspection checklist for a piling rig, detailing various components that need to be inspected, such as the operator's cab, electrical system, engine compartment, and safety equipment. Each section includes mandatory items that must be satisfactory for the equipment to pass inspection, with specific notes on the consequences of failing any mandatory item. The checklist also includes spaces for contractor and subcontractor information, inspection results, and comments on the condition of each inspected item.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Pre-Entry Inspection

Check List

Piling Rig

SUB-CONTRACTOR: _____________ PLATE No.: _____________ ASSET No.: _________________

EQUIPMENT MAKE/MODEL: ___________________ EQUIPMENT SERIAL No.: ___________________

DISCRIPTION : ________________________________________________________________________

DATE OF INSPECTION: _____________ TIME START: ___________ TIME FINISH: _____________

CONTRACTOR INSPECTOR: __________________________ CONTRACTOR INSPECTOR SIGNATURE:


________________

SUB-CONTRACTOR REPRESENTATIVE: _________________________ BADGE NO.: _________________

AUTHORISED FOR USE IN: _____ OPERATIONAL AREAS (SPARK ARRESTOR FITTED)

SPARK ARRESTOR SERIAL No.: _______________________

_____ NON-OPERATIONAL AREAS

3RD PARTY CERTIFICATION No.: _________________________ EXPIRY DATE:____________________

INSURANCE OPERATORS’ CERTIFICATES INSPECTION TAG No.

PRE-ENTRY INSPECTION RESULT

PASS FAIL Permanent Ban

(S) INSPECTED & (N/A) NOT


(M) MANDATORY ITEM (R) REPAIR REQUIRED
SATISFACTORY APPLICABLE

NOTE: A TICK ON THE (R) COLUMN ON ANY ONE (1) MANDATORY ITEM MEANS OUTRIGHT FAILURE OF THE INSPECTION!
N/A - SUBJECT TO/DEPENDS ON THE RISK ASSESSMENT
PROPER AND SAFE ACCESS & EGRESS TO BE PROVIDED FOR INSPECTION

SUB-CONTRACTOR ADVISED: _________________________ DATE: _____________________


Pre-Entry Inspection
Check List

Piling Rig

A - OPERATOR’S CAB/STATION S R N/A COMMENTS

Cabin/Platform/Overhead Guard

Step, Door Handle, Latch

Operator’s Seat, Mechanism, Mounting

M Windshield, Cab Glass (Check for Cracks)

Windshield Wiper, Washer

Dashboard (Cigarette Lighter removed)

Fan (Air Circulation)

Sun Visor

Speedometer. Tachometer

Audio, Visual Alarms

Indicators, Gauges

Switches, Control Levers (properly identified – labelled)

Mirrors, Rear, Left, Right

M Seatbelt(s) in place & in working condition

No loose/flammable items inside the cab

M Anti slip step(pad) for access

Throttle Control Lever/Pedal

Foot Brake/Pedal

Transmission Control

Engine Emergency/Manual Shutoff Switch

Main Winch Control

Auxiliary Winch Control

Swing & Brake Control

M Machine Level Indicator

360 Degree Swing Lock

M Alarms: Travel, Swing

Safe Working Load (SWL)Chart


Pre-Entry Inspection
Check List

Piling Rig

LMI Manual

Operator’s Manual

Operator’s Daily Logbook/Checklist

B - ELECTRICAL SYSTEM S R N/A COMMENTS

Work Lights, Front, Rear

M Beacon Lights, permanently mounted

Horn in working condition

Alternator Charging Condition

Electrical Wiring Harness Condition

Batteries, Covers, Hold Down bolts

Battery Terminals, Cables

C - ENGINE COMPARTMENT S R N/A COMMENTS

Clean – Free of Dust, Dirt, Oil & Grease

M Oil – Filter, Cooler, Piping Leaks

M Fuel filter, Water-Fuel Separator, Leaks

Fan – Belts & Guards

Air Induction System, Hoses, Clip & Joints

M Turbocharger, Oil Pipe, Fittings, Oil Leaks

Exhaust System, Joints, Gasket Leaks

M Radiator – Hoses, Cap, Gasket, Coolant Leaks

M Spark Arrestor (US Forestry Approved)

D - FUEL TANK/FUEL SYSTEM S R N/A COMMENTS

Clean, Free of Dust, Dirt, Oil & Grease

M Cap Gasket, Fuel line, Drain Valve, Leaks

Mounting - Bolts, Brackets

M Fuel – Pump, Injectors, Hoses Leaks


E - AIR SYSTEM S R N/A COMMENTS

Clean, Free of Dust, Dirt, Oil & Grease


Pre-Entry Inspection
Check List

Piling Rig

Hoses, Tubes, Drain Valves, Leaks

Air Tank, Mountings, Safety Valve

F - BRAKE SYSTEM S R N/A COMMENTS


Air Hydraulic

Brake Tubes, Hoses, Front, Rear, Leaks

Foot Brakes, working Properly

Parking Brakes, working properly

G - POWER TRAIN (with Tracks) S R N/A COMMENTS

Clean – Free of Dust, Dirt, Oil & Grease

M Mounting Bolts, Oil Leaks

M Pipe, Hoses, Oil Leaks

M Hose Rubber Insulation, Damage

M Hose Steel Braiding, Damage, Corrosion

M Hose End Fitting, Damage, Bent, Kinked

Drive Shaft, Universal Joints

M Torque Converter, Noise, Oil Leaks

Transmission, Operates in all ranges

Steering Clutches, Right, Left

Steering Brakes, Right, Left

Final Drive, Right, Left (Sprocket)


Pre-Entry Inspection
Check List

Piling Rig

H - HYDRAULIC SYSTEM S R N/A COMMENTS

Clean – Free of Dust, Dirt, Oil & Grease

M Hydraulic Pump, Noise, Oil Leaks

M Control Valves, Hoses, Oil Leaks

M Hydraulic tank, Filters, Leaks, Cap seal

Tank - Bolts, Mountings, Brackets

M Hydraulic Drive Motor, Noise, Oil Leaks

M Main Hoist Motor, Brakes, Noise, Leaks

M Auxiliary Hoist Motor, Brakes, Noise, Leaks

M Hydraulic Tubes, Hoses, Connections, Leaks

M Hose Rubber Insulation, Damage

M Hose Steel Braiding, Damage, Corrosion

M Hose End Fitting, Damage, Bent, Kinked

Friction Drive Clutch & Brakes

M Swivel Joint, Leaks

I - MECHANICAL/HYDRAULIC S R N/A COMMENTS

Clean – Free of Dust, Dirt, Oil & Grease

DRUM #1

Drive : Hydraulic ________ Chain________ Gear ________ Electric _________ Rope Size _________

Note : Rope Size to be verified by Lifting Supervisor ____________________________

DRUM #2

Drive : Hydraulic ________ Chain________ Gear ________ Electric _________ Rope Size _________

Note : Rope Size to be verified by Lifting Supervisor ____________________________


Pre-Entry Inspection
Check List

Piling Rig

DRUM #1 & DRUM #2 S R N/A COMMENTS

M Drum Condition

Service Brake

Pawl (dog)

Guards

M Wire Rope, Condition

J - CARBODY S R N/A COMMENTS

Clean – Free of Dust, Dirt, Oil & Grease

Car body Axles

Roller Circle (Turntable)

Swing Roller Bearing Bolts

K - SWING CIRCLE (TURNTABLE) S R N/A COMMENTS

Clean – Free of Dust, Dirt, Oil & Grease

M Swing Motor, Ring Gears, Bearing

M Hook/Load Rollers

M Bearing Bolts, Lubrication

M Cracks, Corrosion

M Condition of Welded Parts


Pre-Entry Inspection
Check List

Piling Rig

L - HAMMER & POWER PACK S R N/A COMMENTS

Clean – Free of Dust, Dirt, Oil & Grease

Hammer Guide

Body Condition

M Oil & Water Leakage

M Cooling & Fuel System

Electrical System

Back Stays – Left & Right

Gauge, Meter & Control Box Function

M Hydraulic System & Hoses

M Hose Rubber Insulation, Damage

M Hose Steel Braiding, Damage, Corrosion

M Hose End Fitting, Damage, Bent, Kinked

M Lifting & Tilting Cylinders, Oil Leaks

M - ATTACHMENTS S R N/A COMMENTS

M Visual Condition, Cracks & Deformations

M Wire Rope & Lifting Gears

M Socket/Clip/Lubrication

M Clutch Function/Oil Leaks

M Parking & Braking Function

M Boom & Leader, Bracket & Mountings

M Rail Track & Clamps

M Winch Drum
Pre-Entry Inspection
Check List

Piling Rig

N - UNDERCARRIAGE
Right Hand/Left Hand Track S R N/A COMMENTS

Clean – Free of Dust, Dirt, Oil & Grease

M Sprockets, Mounting Bolts, Nuts

M Mounting Pad, Sprockets

M Track Frames, Alignment, Structural Cracks

M Frame Guards, Hardware

M Bottom Track Rollers, Bolts, Oil Leaks

M Track Carrier Rollers, Bolts, Oil Leaks

M Track Idlers, Left, Right, Oil Leaks

M Track Shoes, Pins, Bolts

M Track Links, Pins, Bushings

M Master Link joints, Bolts, Master pins

M End Tumblers

M Track Tension

M Drive Chain

M Gear Box, Oil Leaks

M Hydraulic Drive Motor, Oil Leaks

M Stabilizer Strut

M Hoses, Tubes, Oil Leaks

M Hose Rubber Insulation, Damage

M Hose Steel Braiding, Damage, Corrosion

M Hose End Fitting, Damage, Bent, Kinked


Pre-Entry Inspection
Check List

Piling Rig

O - UPPER STRUCTURE S R N/A COMMENTS

Clean – Free of Dust, Dirt, Oil & Grease

M Boom Pedestal, Mounting Bolts

M Counterweight, Mounting Bolts

M Main Winch Mounting Bolts

M Auxiliary Winch, Mounting Bolts

M Hoist Winch, Mounting Bolts

M Swing Motor, Gear, Brake, Oil Leaks

M Hydraulic Hoses, Connections, Oil Leaks

M Hose Rubber Insulation, Damage

M Hose Steel Braiding, Damage, Corrosion

M Hose End Fitting, Damage, Bent, Kinked

P – OPERATIONAL/FUNCTION CHECK
SWING FUNCTIONS S R N/A COMMENTS

Swing Left, Right

Swing Flashers

Service Brake

Positive Lock, Pin

Swing Alarm

STEERING FUNCTIONS S R N/A COMMENTS

Propel Forward, Reverse

Steer Left, Right

Travel Alarm

HOISTING/LOWERING FUNCTIONS S R N/A COMMENTS

Hoist Up & Down, Check Brake Effectiveness


Pre-Entry Inspection
Check List

Piling Rig

Q - SAFETY S R N/A COMMENTS

M Fire Extinguisher (2 units)

In-Cab Unit

Capacity (2.5 Kg), Date Charged

Regular Inspection Tag, Current

Rigidly Mounted & readily available

External Unit(for Engine, Power Pack, etc)

Capacity (4.5 Kg), Date Charged

Regular Inspection Tag, Current

Rigidly Mounted & readily available

Safety Warning/Danger Signs at Rear

R - SPILL MITIGATION S R N/A COMMENTS

M Oil Spill Absorbent Pad

M Spillage Containment tray installed with proper drain valve

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