SYLLABUS For - ELECTRICIAN TRADE- Theory (70 Marks)

1. Basic Electrical Engineering

• Ohm’s Law, Kirchhoff’s Laws
• Resistance, Conductance, Power, Energy, Efficiency
• Series and Parallel Circuits, AC/DC Circuits
• Electrical Units and Measurements

2. Electrical Machines
• Types of Motors: DC Motor, Induction Motor, Universal Motor
• Transformers – working principle, types, and applications
• Alternators and Generators
• Motor Starters and Speed Control Methods

3. Wiring & Installation

• Types of wiring: Cleat, Casing-Capping, Conduit
• Wiring Accessories and their symbols (MCB, DB, Fuse, etc.)
• Wiring diagrams – single line and schematic
• Fault finding in domestic and industrial wiring
• Earthing techniques.

4. Tools, Safety & Maintenance

• Hand tools and their uses
• PPE (Personal Protective Equipment)
• Electrical Safety Practices (shock prevention, fire hazards)
• Preventive and breakdown maintenance

5. Electrical Drawing & Reading

• Reading and interpreting circuit diagrams and schematics
• Panel wiring diagrams
• Symbols used in electrical drawings

6. Measuring Instruments
• Multimeter /Digital Multimeter, Megger, Voltmeter, Ammeter, Wattmeter
• Energy Meter
• Clamp Meter – usage and precautions

7. Earthing and Grounding

• Purpose and methods of earthing
• Types of earthing (Pipe, Plate, Rod)
• Earth resistance – permissible values and testing

8. Fundamentals of Electronics
• Diodes, Rectifiers, LEDs
• Transistors (basic function)
• Relays and Contactors

9. Batteries and UPS

• Battery types, charging methods, and safety
• Inverter and UPS – working and applications

10. Industrial Electricals

• Basics of PLC, control panels
• Electrical motors used in industry (HT/LT)
• Electrical machines manufactured by BHEL
Engineering Drawing & Workshop Calculation (30 Marks)
Engineering Drawing:
o Reading of Electrical Sign and Symbols.
o Reading of Electrical Circuit Diagram & Reading of Electrical Layout drawing
o Sketches of Electrical components.
o Reading of Electrical wiring diagram and Layout diagram. Reading of Electrical earthing diagram.
Drawing the schematic diagram of plate and pipe earthing.
o Drawing of Electrical circuit diagram.
o Drawing of Block diagram of Instruments & equipment of trades.

Workshop Calculation:
• Unit, Fractions
• Square root, Ratio and Proportions, Percentage
• Algebra - Addition, subtraction, multiplication & division, Theory of indices, algebraic formula
• Mensuration - Area and perimeter of square, rectangle and parallelogram, Area and perimeter of
Triangles
• Profit and loss - Simple problems on profit & loss, Simple and compound interest
• Estimation and Costing
• Material Science - Types metals, types of ferrous and non ferrous metals
• Heat & Temperature and Pressure - Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point of different metals and non-metals
• Elasticity - Elastic, plastic materials, stress, strain and their units and young’s modulus
 SYLLABUS For - ELECTRONICS MECHANIC TRADE- Theory (70 Marks)
1. Hand tools and their uses
Identify, tools; filing, hacksawing, fitting, drilling, and basic metalwork.
2. Basics of AC and Electrical Cables
Identify, test, measure, and prepare electrical cables; basic electrical concepts and cable specs.
3. Single range meters -set meters; check continuity; measure voltage and current.
4. Cells & Batteries
Identify terminals, measure voltage, charge/discharge, test readiness, types and specifications.
5. AC & DC measurements
Use multimeter, CRO/DSO, and function generator to measure and observe electrical parameters;
learn meter types, controls, and maintenance
6. Digital Storage Oscilloscope
Identify controls, measure signal parameters, print signals, and build/test function generator; learn
features and applications of DSO and CRO.
7. Soldering/ De-soldering and Various Switches
Practice soldering/de-soldering, repair PCB tracks, identify and use various switches, and make
switch panel boards.
8. Active and Passive Components
Identify and test resistors, inductors, capacitors, relays, and circuit breakers; Ohm’s and Kirchhoff’s
laws; RC circuits and resonance circuits.
9. Power Supply Circuits
Test diodes and transformers; build and test rectifiers; measure ripple; voltage regulators; transformer
types and diode basics.
10. IC Regulators
Test diodes and transformers, build and test rectifiers and voltage regulators, measure ripple and
regulation. Construct fixed and variable IC-based voltage regulators (78/79 series, LM317T, IC723).
diode biasing, transformer types, rectifier efficiency, and regulator principles.
11. Transistor
Identify and test transistors, understand construction and terminals, learn biasing, characteristics, and
applications as switches and amplifiers.
12. Amplifier
Build and test various transistor amplifiers (fixed, emitter, voltage divider bias, common emitter,
collector, biasing, configurations, characteristics, gain, and feedback.
13. Oscillators
Build and test Colpitts, Hartley, RC phase shift, and crystal oscillators; demonstrate astable,
monostable, and bistable multivibrators; understand positive feedback.
14. Wave shaping circuits
Build and test shunt, series, dual clippers, clampers, and Zener diode peak clippers;
15. Power Electronic Components
Identify power components; build and test FET amplifiers, SCR circuits, TRIAC dimmers, and UJT
oscillators;, terminals, and applications.
16. MOSFET & IGBT
Identify and test MOSFETs and IGBTs, characteristics, switching speed, and differences from FETs
and transistors.
17. Opto Electronics
Test LEDs, circuits with photovoltaic cells, photodiodes, and phototransistors; characteristics and
applications of optical sensors and opto-isolators.
18. Basic Gates
truth tables of logic gates; build gates using NAND/NOR; test digital ICs; learn digital basics and
number systems.
19. Combinational Circuits:
Build and test adders, subtractors, decoders, encoders, multiplexers, and demultiplexers.
20. Flip Flops:
Identify and test various flip-flop ICs (RS, D, T, JK), latches, and understand timing and applications.
21. Op-Amp & Timer 555 Applications:
Test analog ICs, Op-Amp circuits (amplifiers, integrators, comparators), and construct timer 555
circuits (astable, monostable, VCO, PWM).
22. Electronic Cables & Connectors
Types of cables/connectors, soldering, testing, and PC/network cable setups.
23. Basic SMD (2, 3, 4 terminal components)
Identify, de-solder, and solder 2, 3, 4 terminal SMD parts; check PCB continuity; find loose solder and
broken tracks. Learn SMD advantages, reflow soldering, hardware selection, and inspection.
24. SMD Soldering and De-soldering
Set up SMD soldering station, use crimping tools for various IC packages, solder/de-solder ICs,
rework defective components, inspect solder quality, and understand SMT equipment like pick-and-
place machines and reflow ovens.
25. PCB Rework
Inspect, test, and repair single and double-layer PCBs. Detect solder joint defects, fix damaged tracks,
pads, and solder masks. Learn ESD prevention and non-soldering interconnections.
26. Protection devices
Identify types of fuses, holders, MCBs, ELCBs, contactors, and relays; understand fuse ratings and
working voltages. Test MCBs, ELCBs, DC motors, and stepper motors; understand motor control and
protection devices.
27. Communication electronics
Practice AM/FM modulation and demodulation, test transmitters/receivers, study antennas,
modulation types, and digital signal techniques.
28. Microcontroller (8051)
Identify ICs, configure ports, blink LEDs, use timers, write simple programs. Learn architecture,
memory, registers, and compare 8051/8052. Intro to PIC.
29. Sensors, Transducers used in IoT Applications
Identify and use sensors (temperature, proximity, load cells). Measure and detect signals. Basics of
transducers. Connect and program microcontroller (LED, buzzer, sensors). Intro to IoT and smart
systems.
30. Analog IC Applications
Build simple projects using ICs 741, 723, 555, 7106, 7107.
Examples: laptop protector, battery monitor, metal detector, smoke detector, water level controller,
etc.
Focus on component use and IC data. (45 Hrs practical + 9 Hrs discussion)
31. Digital IC Applications
32. Fiber optic communication
33. Digital panel Meter
Use LED/LCD displays with driver ICs to show text and measure current.
Learn seven-segment displays, multiplexing, and DPM ICs.
34. SMPS and Inverter
Identify, dismantle, test, troubleshoot, repair, install SMPS and inverters.
Build/test DC-DC converters.Learn working principles.
35. UPS
Connect and test battery and load; identify UPS components and circuits; monitor voltages; perform
backup load test. UPS types, principles, specs, installation, and protections.
36. Solar Power (Renewable Energy System)
Wire solar controller, connect batteries & inverter, test solar panel with load, install solar inverter,
measure charging time. Learn solar energy principles, PV cells, modules, systems, controllers, and
safety.
37. LED Lights
Identify and connect LED stacks and circuits. Series/parallel LED strings and matrix. Test voltages.
LED panel types and driving.
38. LCD and LED TV
Identify, dismantle, troubleshoot, repair, and test TVs and remotes.
Connect external devices. Learn basics of TV types, interfaces, and remotes.
Engineering Drawing & Workshop Calculation (30 Marks)

Engineering Drawing:
• Engineering Drawing and Drawing Instruments; -Conventions, Sizes and layout of drawing sheets,
Title Block, its position and content, Drawing Instrument.

• Free hand drawing of; Geometrical figures and blocks with dimension, transferring measurement from
the given object to the free hand sketches., Free hand drawing of hand tools and measuring tools.

• Lines - Types and applications in drawing

• Geometrical figures; Angle, Triangle, Circle, Rectangle, Square, Parallelogram. Lettering &
Numbering – Single Stroke, double stroke, inclined.

• Electronic Circuit Diagram, Electronic Layout drawing.

• Electronics Sign and Symbols, Electronics components, Block diagram of Instruments & equipment
of trades.

Workshop Calculation:
• Unit, Fractions
• Square root, Ratio and Proportions, Percentage
• Algebra - Addition, subtraction, multiplication & division, Theory of indices, algebraic formula
• Estimation and Costing
• Material Science - Types metals, types of ferrous and non ferrous metals
• Heat & Temperature and Pressure - Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point of different metals and non-metals
• Trigonometry
 SYLLABUS FOR FITTER TRADE - Theory (70 Marks)

1. Marking off and layout tools, dividers, scribing block - - description, classification, material, care &
maintenance.
2. Try square, ordinary depth gauge, protractor- description, uses and cares.
3. Uses, care & maintenance of cold chisels- materials, types, cutting angles.
4. Power Saw, band saw, Circular saw machines used for metal cutting.
5. Micrometer- outside and inside - principle, features, parts graduation, reading, use and care,
Micrometer depth gauge, parts, graduation, reading, use and care. Digital micrometer.
6. Vernier calipers, principle, construction, graduations, reading, use and care. Vernier bevel protractor,
construction, graduations, reading, use and care, dial Vernier Caliper, Digital Vernier caliper, Vernier
height gauge: material construction, parts, graduations (English & Metric) uses, care and
maintenance.
7. Drilling processes: common type (bench type, pillar type, radial type), gang and multiple drilling
machine, Determination of tap drill size.
8. Marking and measuring tools , wing compass, tinman9s square tools, snips, types and uses, Tinman9s
hammers and mallets type-sheet metal tools, types, specifications, uses.
9. Trammel- description, parts, uses.
10. Hand grooves- specifications and uses.
11. Sheet and wire gauge.
12. Precautions in electric and gas welding. (Before, during, after), safety equipment and their uses.
13. Machines and accessories, welding transformer, welding generators, Welding hand tools: Hammers,
welding description, types and uses, description, principle, method of operating, carbon dioxide
welding.
14. H.P. welding equipment: description, principle, method of operating, L.P. welding equipment:
description, principle, method of operating.
15. Types of Joints- Butt and fillet as per BIS SP:46-1988 specifications. Gases and gas cylinder
description, kinds, main difference and uses.
16. Setting up parameters for ARC welding machines-selection of Welding electrodes.
17. Oxygen acetylene cutting – machine description, parts, uses, method of handling cutting torch-
description, parts, function and uses.
18. Drill- material, types, (Taper shank, straight shank) parts and sizes, Drill angle-cutting angle for
different materials, cutting speed feed, R.P.M. for different materials, Drill holding devices - material,
construction and their uses, Drill troubles: causes and remedy. Drill kinds: Fraction, metric, letters
and numbers, grinding of drill.
19. Counter sink, counter bore and spot facing-tools and nomenclature,
20. Reamer - material, types (Hand and machine reamer), kinds, parts and their uses, Determining hole
size (or reaming), Reaming procedure.
21. Screw threads: terminology, parts, types and their use, Screw pitch gauge: material, parts and uses.
22. Taps British standard (B.S.W., B.S.F., B.A. & B.S.P.) and metric /BIS (coarse and fine) material, Parts
(shank body, flute, cutting edge).
23. Equality of lips, correct clearance, dead centre, length of lips.
24. Grinding wheel: Abrasive, grade structures, bond, specification, use, mounting and dressing,
Selection of grinding wheels. Bench grinder parts and use.
25. Interchange ability: Necessity in Engg, field definition, BIS Definition, types of limit, terminology of
limits and fits- basic size, actual size, deviation, high and low limit, zero line, tolerance zone, Different
standard systems of fits and limits. British standard system, BIS system.
26. Maintenance : -Total productive maintenance, Autonomous maintenance, Routine maintenance,
Maintenance schedule, Retrieval of data from machine manuals, Preventive maintenance-objective
and function of Preventive maintenance, Section inspection, Visual and detailed, lubrication survey,
system of symbol and colour coding, Revision, simple estimation of materials, use of handbooks and
 reference table, Possible causes for assembly failures and remedies, Installation, maintenance and
overhaul of machinery and engineering equipment.

27. Templates and Radius/fillet gauge, feeler gauge, hole gauge, and their uses, care and maintenance.

28. Metallurgical and metal working processes such as Heat treatment.

29. Various heat treatment methods - normalizing, annealing, hardening and tempering, purpose of each
method, tempering colour chart.

30. Annealing and normalizing, Case hardening and carburising and its methods, process of carburising
(solid, liquid and gas).

31. Gauges and types of gauge commonly used in gauging finished product, Method of selective
assembly 8Go9 system of gauges, hole plug basis of standardization.
Engineering Drawing & Workshop Calculation (30 Marks)
Engineering Drawing:
• Engineering Drawing and Drawing Instruments;-Conventions, Sizes and layout of drawing sheets,
Title Block, its position and content, Drawing Instrument.

• Free hand drawing of; Geometrical figures and blocks with dimension, transferring measurement from
the given object to the free hand sketches., Free hand drawing of hand tools and measuring tools.

• Lines - Types and applications in drawing

• Geometrical figures; Angle, Triangle, Circle, Rectangle, Square, Parallelogram. Lettering &
Numbering – Single Stroke, double stroke, inclined.

• Reading of dimension and Dimensioning Practice. - Types of arrowhead, Leader line with text,
Position of dimensioning (Unidirectional, Aligned)

• Concept of axes plane and quadrant, Concept of Orthographic and Isometric projections, Method of
first angle and third angle projections

• Symbolic representation different symbols used in the related trades.

Workshop Calculation:
• Unit, Fractions
• Square root, Ratio and Proportions, Percentage
• Algebra - Addition, subtraction, multiplication & division, Theory of indices, algebraic formula
• Mensuration - Area and perimeter of square, rectangle and parallelogram, Area and perimeter of
Triangles, Area and perimeter of circle, semi-circle, circular ring, sector of circle, hexagon and
ellipse, Surface area and volume of solids - cube, cuboid, cylinder, sphere and hollow cylinder,
Finding the lateral surface area, total surface area and capacity in litres of hexagonal, conical and
cylindrical shaped vessels
• Levers and Simple machines, Simple machines - Effort and load, mechanical advantage, velocity
ratio, efficiency of machine, relationship between efficiency, velocity ratio and mechanical advantage
• Trigonometry - Measurement of angles, Trigonometrical ratios, Trigonometrical tables
• Centre of gravity - Centre of gravity and its practical application
• Area of cut out regular surfaces and area of irregular surfaces, Area of cut out regular surfaces - circle,
segment and sector of circle, Related problems of area of cut out regular surfaces - circle, segment
and sector of circle, Area of irregular surfaces and application related to shop problems
• Elasticity - Elastic, plastic materials, stress, strain and their units and young9s modulus, Elasticity -
Ultimate stress and working stress
• Heat treatment and advantages, Heat treatment - Different heat treatment process – Hardening,
tempering, annealing, normalising and case hardening
• Estimation and Costing, Simple estimation of the requirement of material etc., as applicable to the
trade, Problems on estimation and costing
 SYLLABUS For - FOUNDRYMAN TRADE- Theory (70 Marks)

1. Introduction to Foundry:
1.1 Principles of Foundry, Types of Foundry, Advantages of metal castings, Quality Assurance,
Importance of Quality in Foundry

2. Gating System
2.1 Elements of Gating system, Types of Gating system, Functions of Gating system, Risers and type
of risers, Feeder’s Fluxes, Chills and type of Chills, Directional Solidification, Exothermic Materials
(Feeder aids) etc.

3. Sand Testing and Casting Process

3.1 Different type of Sand and its Characteristics testing; e.g. Moisture Content Test, Permeability
test etc.
3.2 Casting Process; e.g. Pressure die casting, Resin Bonded Sand mould Casting etc.
3.3 CO2 (Carbon Dioxide) Moulding
3.4 Mould Coating, Process of coatings and its Type etc.
3.5 Removal of Cores, Cleaning and Inspection of Casting

4. Mould and Moulding Process

4.1 Type of Moulds: e.g. Green Sand Mould, Dry Sand Mould etc.
4.2 Parts of Mould; e.g. Pouring Basin, Ingate, Cope etc.
4.3 Hand Moulding and Its Type (Moulding Process)
4.3.1 Bench Moulding
4.3.1 Floor Moulding
4.4 Machine Moulding
4.4.1 Hand Operated Moulding Machine
4.4.2 Power Operated Moulding Machine
5. Moulding Sand
5.1 Properties of Sand: e.g. Porosity or Permeability, Collapsibility etc.
5.2 Principal Ingredients of Moulding sand
5.2.1 Sand: Types of sand, Shape of sand and other ingredients
5.3 Classification of Sand: Green Sand, Core sand etc.
5.4 Characteristics of sand
5.4.1 Composition, AFS (American Foundry Society) Fineness No, Strength etc.
5.5 Preparation of Sand: Grinding Sieving etc.

6. Foundry Tools
6.1 Types of Tools: Marking, Measuring, etc.
7. Pattern: Types of Pattern etc.
8. Furnaces: Type of Furnaces for Melting and Secondary Refining: e.g. Induction Furnace, VAD etc.
9. Melting Charge Calculation For Cast Iron and Steel
10. Non-Ferrous Metals
11. Fundamentals and Type of Heat Treatment Furnaces: e.g. Normalizing, Tempering etc.
12. Iron-Carbon Equilibrium Diagram for carbon Steel and microstructure of Phases
13. Occupational Safety and Health: e.g. Causes of Accidents, Cause of Fire, Personal Protective
Equipment (PPE) for different operations etc.
Engineering Drawing & Workshop Calculation (30 Marks)

Engineering Drawing
1 Drawing Conventions, Sizes and Scales of a drawing

2 Drawings Instruments (2D & 3D Tools)

3 Projection Systems (Orthographic & Isometric views), Sectional Views and Assembly
Views

4 Various types of Lines and Free hand drawing

5 Drawing of Geometrical Figures

6 Dimensioning (Position, Sizing etc.), Concepts of dimensional Tolerances

7 Concept and Reading of an Engineering Drawing

8 Symbolic Representation (Surface Roughness, Cylindricity, Concentricity etc.)

Workshop Calculations
1 Units, Fractions

2 Square root, Ratio and Promotions, Percentage

3 Material Science

4 Mass, Weight, Volume and Density

5 Work, Power and Energy

6 Mensuration

7 Levers and Simple Machines

8 Trigonometry
 SYLLABUS FOR MACHINIST TRADE - Theory (70 Marks)

1. Drill, Tap, Die-types & application. Determination of tap drill size. Basic terminology related to screw
thread. Reamer- material, types (Hand and machine reamer), parts and their uses, determining hole
size for reaming, Reaming procedure.
2. Vernier height gauge: construction, graduations, Vernier setting & reading. Care and maintenance of
Vernier height Gauge. Vernier calliper-its parts, principle, reading, uses & care. Outside micrometre-
its parts, principle, reading, uses, Reading of Vernier Micrometre), care & maintenance.
3. Drilling machines-types &their application, construction of Pillar & Radial drilling machine.
Countersunk, counter bore and spot facing-tools and nomenclature. Cutting Speed, feed, depth of
cut and Drilling time calculations.
4. Interchangeability: Necessity in Engg., field, Limit- Definition, types, terminology of limits and fits-
basic size, actual size, deviation, high and low limit, zero-line, tolerance zone, allowances. Different
standard systems of fits and limits. (British standard system & BIS system)
5. Slotter– Classification, principle, construction, Safety precaution. Introduction and their indexing
process on a Slotter by its Rotary table graduations. Driving mechanisms, quick return motion and
speed ratio. Safety points to be observed while working on a Slotter. Job holding devices-vice,
clamps, V-block, parallel block etc. Slotting tools- types, tool angles. Spline – types and uses.
6. Coolant & lubricant –Introduction, types, properties, application & applying methods.
7. Milling Machine: Introduction, types, parts, construction and specification. Driving and feed
mechanism of Milling Machine. Different types of milling cutters & their use. Cutter nomenclature.
Different milling operations - plain, face, angular, form, slot, gang and straddle milling etc. Up and
down milling. Different types of milling attachments and their uses.
8. Jigs and Fixtures– Introduction, principle, types, use, advantages & disadvantages. Properties of
metals general idea of physical, mechanical properties of metals, colour, weight, hardness
toughness, malleability, ductility their effect on machinability.
9. Heat Treatment – Introduction, necessity, types, Purposes, different methods of Heat Treatment.
Heat Treatment of Plain Carbon Steel. Indexing-introduction & types. Indexing head-types &
constructional details, function of indexing plates and the sector arms. Calculation for direct and
simple indexing.
10. Grinding – Introduction, grinding wheel- abrasive, types, bond, grade, grid, structure, standard
marking system of grinding wheel, selection of the grinding wheel. Dressing, types of dresser. Glazing
and Loading of wheels – its causes and remedies. Roughness values and their symbols.
11. Surface Grinder –Types, Parts, construction, use, methods of surface grinding,
12. Cylindrical grinder: Introduction, parts, construction, types, specification, safety, different methods of
cylindrical grinding. Cutting speed, feed, depth of cut, machining time calculation. Wet grinding and
dry grinding, various types of grinding wheels and their application, grinding defects and remedies.
13. Tool & cutter grinder- Introduction, parts, construction, use and specification, different types of tool
rest & their application. Various methods of cutter grinding. Various cutter grinding attachments and
their uses.

14. Geometrical tolerances, definition, symbol and their application. Depth Micrometer – Parts, reading,
uses and safety. Different types of micrometers and their uses. Inside Micrometer – its parts, reading
and uses. Bore Dial Gauge – its parts, reading and uses. Telescopic gauge. Gauges – different types
and their uses, difference between Gauges and Measuring Instruments. Gear introduction, use and
type. Elements of a spur gear. Gear tooth of each forms types, merits and demerits of each.
15. Vertical Milling Machine- its parts. Method of boring in Vertical milling. Difference between Horizontal
and Vertical Milling Machine. Reamer – types, elements and uses. Calculations for cutting Reamer.
Twist drill-nomenclature, cutter selection. Calculations for cutting twist drill.
16. VMC.CNC technology basics, Comparison between CNC VMC and conventional milling machines.
Concepts of positioning accuracy, repeatability. CNC VMC machine elements and their functions -
bed, chuck, Auto tool changer (ATC), ball screws, guide ways, LM guides, coolant system, hydraulic
system, chip conveyor, rotary table, pallet changer, console, spindle motor and drive, axes motors,
encoders, control switches. Feedback, CNC interpolation, open and close loop control systems.
Machining operations and the tool paths in them - Face milling, Side milling, Pocket milling, Drilling,
Countersinking, Rigid tapping, floating tapping Reaming, Rough boring, Finish boring, Spot facing.
Concept of Co-ordinate geometry& polar coordinate points, concept of machine axis, axes convention
on CNC lathes, work zero, machine zero.
17. Absolute and incremental programming. Programming - sequence, formats, different codes and
words. ISO G and M codes for CNC milling. Canned cycles for drilling, peck drilling, reaming, tapping,
finish boring. Subprograms.
18. Writing part programs as per drawing & check using CNC program verification software. Process
planning, work holding, tool and cutting parameters selection according to the part geometry and
dimensions. Program checking in single block and dry run modes -necessity and method. Tool offsets
adjustment on first part for close tolerance dimensions, by oversizing (for outside dimensions) or
under sizing (for inside dimensions) the dimension to prevent part rejection.
19. Process planning & sequencing, tool layout & selection and cutting parameters selection. Work offset,
tool length offset, tool radius offset. Work holding with temporary holding and fixtures. Truing of part
and fixture. Machine operation modes - Jog, MDI, MPG, Edit, Memory. Entering and editing programs
on machine console, entering offsets data in offsets page. Use of Emergency stop, Reset, Feed rate
override, spindle speed override, edit lock on/off buttons and keys.
20. Collisions due to program errors, effects of collisions. Costs associated with collisions - tool breakage,
machine damage, injuries. Program execution in different modes like manual, single block and auto.
Collisions due to improper machine setup and operation - causes and effects. Recovering from
collisions. State the importance of Helical inter-polar and thread milling, advantage and limitation in
CNC machine.
21. Tool wear and necessity for wear offsets change, entering wear offsets in offsets page. Effects of
sudden machine stoppage due to power shutdown or use of emergency stop. Restarting machine
from sudden stoppage.
22. Means of program transfer through electronic media. Productivity concepts, cycle time, machine
down time, causes of down time - breaks, machine breakdown, inspection, part loading and
unloading, chip cleaning. Effect of down time on profitability, reducing down time. Machine hour rate,
components of machine hour rate - principal repayment, interest, overheads (power, tooling, space,
salaries, indirect expenses). Calculation of machining cost, cost of down time.
23. Cutter radius compensation (CRC) and why it is necessary. Cutting tool materials, application of
various materials. Cutting tool geometry for face mill, end mill, drill, countersink, tap, finish bore,
reamer. Insert holding methods face mill, insert type end mill and insert type drill. Insert cutting edge
geometry. Cutting parameters- cutting speed, feed rate, depth of cut. Tool wear, tool life, relative
effect of each cutting parameter on tool life. Selection of cutting parameters from a tool manufacturer's
catalogue for various operations.
24. Calculations for cutting helical slab/ cylindrical cutter. Calculations for cutting End Mill cutter. Bevel
gear-elements, types, application, calculation for cutting bevel gear. Cam-types, elements &
application, Plate cam manufacturing & calculations. Drum cam- its calculation, advantages, types of
follower & its purposes. Worm wheel-application, elements & calculation, Worm-calculation. Types
of Keys and their uses. Variation - types and causes. Testing of Gear and error.
Engineering Drawing & Workshop Calculation (30 Marks)
Engineering Drawing:
Introduction to Engineering
Drawing and Drawing Instruments –
• Conventions
• Sizes and layout of drawing sheets
• Title Block, its position and content
• Drawing Instrument
Lines- Types and applications in drawing Free hand drawing of – Geometrical figures and blocks with
dimension
• Transferring measurement from the given object to the free hand sketches.
• Free hand drawing offhand tools and measuring tools. Drawing of Geometrical figures:
• Angle, Triangle, Circle, Rectangle, square, Parallelogram.
• Lettering & Numbering- Single Stroke.
Dimensioning
• Types of arrow head
• Leader line with text
• Position of dimensioning (Unidirectional, Aligned) Symbolic representation–
• Different symbol used in the related trades. Concept and reading of Drawing in
• Concept of axes plane and quadrant
• Concept of Orthographic and ISO metric projections
• Method of first angle and third angle projections (definition and difference)
Reading of Job drawing of related trades.

Workshop Calculation:
Unit, Fractions
Classification of unit system
Fundamental and Derived units F.P.S, C.G.S, M.K.S and SI units
Measurement units and conversion
Fractions - Addition, subtraction, multiplication & division
Decimal fractions - Addition, subtraction, multiplication& division
Solving problems by using calculator
Square root, Ratio and Proportions, Percentage
Square and square root
Simple problems using calculator
Applications of Pythagoras theorem and related problems
Ratio and proportion
Ratio and proportion - Direct and indirect proportions
Percentage
Percentage - Changing percentage to decimal and fraction
Mass, Weight, Volume and Density
Mass, volume, density, weight and specific gravity
Related problems for mass, volume, density, weight and specific gravity
Speed and Velocity, Work, Power and Energy
Work, power, energy, HP, IHP, BHP and efficiency
Heat & Temperature and Pressure
Concept of heat and temperature, effects of heat, difference between heat and temperature, boiling point &
melting point of different metals and non-metals
Concept of pressure - Units of pressure, atmospheric pressure, absolute pressure, gauge pressure and
gauges used for measuring pressure
Basic Electricity
Introduction and uses of electricity, electric current AC,DC their
comparison, voltage, resistance and their units
Trigonometry
Measurement of angles
• Trigonometrical ratios, Trigonometrical tables.
 SYLLABUS For - TURNER TRADE- Theory (70 Marks)

1 General Safety precautions in Workshop, Use of PPEs and Housekeeping practices

2 Basics Machine shop Tools: Hand Tools, Marking Tools, Fitting Tools, Surface plates,
V-Block etc.

3 Measuring Instruments (Vernier Calliper, Micrometer, Height Gauge, Steel Rule, Thread
gauge, Plug Gauges, Slip gauges, Dial Gauges etc.)

4 Geometry of Single point Cutting tool, various types of single point cutting tools, Cutting
Tool Materials/ Grades, Cutting Inserts, Tool holders etc.

5 Parts of Lathe Machine, Lathe Machine Specifications, various types of Lathe Machines
and their applications

6 Setting of Jobs on Lathe, Lathe machine Attachments & Accessories

7 Basics of Turning operations: Cutting Speed, Feed & Depth of Cut, setting of different
Speed, Depth of Cut and Feed according to Job Materials and Operations

8 Various types of Lathe machine operations: Centering, Facing, Plain turning, Taper
cutting, Threading & types of threads (Screw thread, Square thread, Acme thread,
Buttress Thread etc.), Knurling, Trepanning, Grooving, parting off, Beveling, Drilling,
Boring, Shouldering etc.

9 Application of Coolant & Lubricants and their Benefits

10 Introduction to CNC Machines, CNC Part programing, various CNC controls etc.
Engineering Drawing & Workshop Calculation (30 Marks)

Engineering Drawing
1 Drawing Conventions, Sizes and Scales of a drawing

2 Drawings Instruments (2D & 3D Tools)

3 Projection Systems (Orthographic & Isometric views), Sectional Views and Assembly
Views

4 Various types of Lines and Free hand drawing

5 Drawing of Geometrical Figures

6 Dimensioning (Position, Sizing etc.), Concepts of dimensional Tolerances

7 Concept and Reading of an Engineering Drawing

8 Symbolic Representation (Surface Roughness, Cylindricity, Concentricity etc.)

Workshop Calculations
1 Units, Fractions

2 Square root, Ratio and Promotions, Percentage

3 Material Science

4 Mass, Weight, Volume and Density

5 Work, Power and Energy

6 Mensuration

7 Levers and Simple Machines

8 Trigonometry
 SYLLABUS FOR WELDER TRADE - Theory (70 Marks)

1. Importance of trade Training:

- Elementary First Aid.
- Importance of in Industry Safety
- Precautions in Shielded Metal Arc , and Oxy-Acetylene and Cutting.
2. Definition of,
- Arc and Gas Equipments, tools and accessories.
- Various Processes and its applications.
- Arc and Gas terms and definitions.

3. Types of joints and its applications.

4. Preparation and fit up for different thickness.
5. Surface Cleaning.
6. Basic electricity applicable to arc and related electrical terms &definitions.
- Heat and temperature and its terms related to principle of arc and characteristics of arc.

7. Common gases used for & cutting, flame temperatures and uses.
- Types of oxy-acetylene flames and uses.
- Oxy-Acetylene Cutting Equipment principle, parameters and application.

8. Arc power sources:

- Transformer, Rectifier and Inverter type machines and its care &maintenance.
- Advantages and disadvantages of A.C. and D.C. machines.

9. positions as per EN &ASME:

- flat, horizontal, vertical and over head position.
- Weld slope and rotation.
- symbols as per BIS & AWS

10. Arc length – types – effects of arc length.

- Polarity: Types and applications.
- Weld quality inspection, common mistakes and appearance of good and defective welds
- Weld gauges &its uses.

11. Calcium carbide uses and hazard.

- Acetylene gas properties and flash back arrestor.

12. Oxygen gas and its properties, uses in.

- Charging process of oxygen and acetylene gases
- Oxygen and Dissolved Acetylene gas cylinders and Color coding for different gas cylinders.
- Uses of single and double stage Gas regulators.

13. Oxy acetylene gas Systems (Low pressure and High pressure).
Difference between gas blow pipe (LP &HP) and gas cutting blow pipe.
Gas techniques- Rightward and Leftward techniques.

14. Arc blow – causes and methods of controlling.

- Distortion in arc & gas and methods employed to minimize distortion
- Arc defects, causes and Remedies.

15. Specification of pipes, various types of pipe joints, pipe all positions, and procedure.
- Difference between pipe and Plate.

16. Pipe development for Elbow joint, <T= joint, Y joint and branch joint Brief use of Manifold system.
17. - Gas filler rods, specifications and sizes.
- Gas fluxes – types and functions.
- Gas Brazing &Soldering: principles, types fluxes & uses
Gas defects, causes and remedies

18. Electrode: types, functions of flux, coating factor, size specifications of electrode.
- Effects of moisture pick up.
- Storage and baking of electrodes.

19. Weldability of metals, importance of pre heating, post heating and maintenance of inter pass temperature.

20. Induction, brazing of copper tubes.

- Brass types properties and methods.
- Copper types properties and methods.
- Brazing cutting tools.

21. Types of Inspection methods

- Classification of destructive and NDT methods
- economics and Cost estimation.

22. Safety precautions in Gas Metal Arc and Gas Tungsten Arc.
- Introduction to GMAW - equipment – accessories.
- Various other names of the process. (MIG/MAG/CO2 .)

23. – Advantages of GMAW over SMAW, limitations and applications- Process variables of GMAW.

24. Wire feed system – types – care and maintenance.- wires used in GMAW, standard diameter and
codification as per AWS.

25. Name of shielding gases used in GMAW and its applications.- Flux cored arc
– description, advantage, wires, coding as per AWS.

26. Edge preparation of various thicknesses of metals for GMAW. - GMAW defects, causes and remedies.

27. Heat input and techniques of controlling heat input during. - Heat distribution and effect of faster cooling.

28. Pre-heating & Post Weld Heat Treatment - Use of temperature indicating crayons.

29. Submerged arc process – principles, equipment, advantages and limitations.

30. Thermite process- types, principles, equipments, Thermite mixture types and applications. - Use of
backing strips and backing bars.

31. GTAW process - brief description.

Difference between AC and DC , equipments, polarities and applications.
- Power sources for GTAW - AC &DC

32. Tungsten Electrodes types & uses, sizes and preparation

- GTAW Torches- types, parts and their functions
- GTAW filler rods and selection criteria.

33. Edge preparation and fit up.- GTAW parameters for of different thickness of metals

34. – Argon / Helium gas properties – uses. GTAW Defects causes and remedy.

35.- Plasma Arc (PAW) cutting (PAC) process - equipments and principles of operation.
- Types of Plasma arc, advantages and applications.

36. – Reading of assembly drawing

- Procedure specification (WPS) and Procedure Qualification Record (PQR).
Engineering Drawing & Workshop Calculation (30 Marks)
Engineering Drawing:
• Engineering Drawing and Drawing Instruments;-Conventions, Sizes and layout of drawing sheets,
Title Block, its position and content, Drawing Instrument.

• Free hand drawing of; Geometrical figures and blocks with dimension, transferring measurement from
the given object to the free hand sketches., Free hand drawing of hand tools and measuring tools.

• Lines - Types and applications in drawing

• Geometrical figures; Angle, Triangle, Circle, Rectangle, Square, Parallelogram. Lettering &
Numbering – Single Stroke, double stroke, inclined.

• Reading of dimension and Dimensioning Practice. - Reading of fabrication drawing, sectional view of
different types of Joints. Sectional view of different pipe joints.

• Symbolic representation different symbols used in the related trades.

Workshop Calculation:
• Unit, Fractions
• Square root, Ratio and Proportions, Percentage
• Algebra - Addition, subtraction, multiplication & division, Theory of indices, algebraic formula
• Mensuration - Area and perimeter of square, rectangle and parallelogram, Area and perimeter of
Triangles
• Profit and loss - Simple problems on profit & loss, Simple and compound interest
• Estimation and Costing
• Material Science - Types metals, types of ferrous and non ferrous metals
• Heat & Temperature and Pressure - Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point of different metals and non-metals
• Trigonometry