Special Check Report of ID fan chillers
Today, because the entire factory was in the process of Maintenance , we as
HVAC staff did a special check for units one, two and three of the chiller ID fan as
shown in down :-
• York Chiller Unit 1: -
1. Comp 1 is normal
2. Comp 2 is normal
3. Oil of both compressors are normal
4. Refrigerant Cycle are normal
5. Actuator and Sensor are normal
6. Water of pump motor is normal
7. Water Cycle is normal
8. Water tank pressure meter not working
9. Valves of water cycle are normal
10.Condenser of chiller are normal
11.Fans of Condenser are normal although the second fan capacitor has
dropped somewhat ( µF ) ,this increases the risk of capacitor failure
in the future
• York Chiller Unit 2: -
1. Comp 1 is normal
2. Comp 2 is normal
3. Oil of both compressors are normal
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4. Refrigerant Cycle are normal
5. Actuator and Sensor are normal
6. Water of pump motor is normal
7. Water Cycle is normal
8. Water tank pressure meter not working
9. Valves of water cycle are normal but Valve of by-pass have leakage
and it need to change
10.Condenser of chiller are normal
11.Fans of Condenser are normal
• York Chiller Unit 3 : -
1. Comp 1 is normal
2. Comp 2 is normal
3. Oil of both compressor are normal
4. Refrigerant Cycle are normal
5. Actuator and Sensor are normal
6. Water of pump motor is normal
7. Water Cycle is normal
8. Water tank pressure meter not working
9. Valves of water cycle are normal
10.Condenser of chiller are normal
11.Fans of Condenser are normal
During today's check, all the electrical parts of the chiller electrical board were
tightened , Some of the pin screw may have carbonized and loosened due to
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constant operation and heating of the electrical part which includes the following
parts such as circuit breakers, contactors, transformers and others with cleaning
of the terminals on the microcontrollers by spray. Also testing compressors,
compressor oil, Refrigerant and amp compressors , Ref pipe and Condenser , And
testing condenser fans and their capacitors , Also testing the water pump motor,
electrical board water pump motor, motor bearing noise, flow switches, sensors,
testing water pipes , valves and more, All the above tests were conducted for
units 1, 2 and 3 of the ID fan chillers as shown in table below : -
Chiller Weely Checklist
Date and Time 27/4/2025
Ambient 23
Temperature ( c )
Model YLCA 80 - 77.6 KW Cooling Capacity
Check in Running time and Stop time
Item Chiller 1 Chiller 2 Chiller 3
york york york
Phases Voltage ( RS=381 RS=381
V) RT=381 RT=383
ST=381 ST=381
Comp 1 ( A ) 40 48
Starting
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Comp 1 ( A ) R=23.7 R=24.8
Working S=23.2 S=24.2
T=20.4 T=24.7
Comp 1 ( Ohms ) RS=0.7 RS=0.8 RS=0.7
RT=0.8 RT=0.8 RT=0.8
ST=0.7 ST=0.8 ST=0.9
Comp 2 ( A ) 47 55
Starting
Comp 2 ( A ) R=23.6 R=24.5
Working S=23.1 S=24.2
T=20.1 T=24.5
Comp 2 ( Ohms ) RS=0.8 RS=0.8 RS=0.8
RT=0.7 RT=0.8 RT=0.7
ST=0.8 ST=0.8 ST=0.10
Oil Inside Comp 1 Normal Normal Normal
(%)
Temp of UP comp 46 50
1(c)
Temp of down 23 23
comp 1 ( c )
Oil Inside Comp 2 Normal Normal Normal
(%)
Temp of UP comp 51 58
2(c)
Temp of down 24 20
comp 2 ( c )
Sound Comp 1 Ok High
(ok or Bad)
Sound Comp 2 High Ok
(ok or Bad)
Pump Motor R=2.7 R=2.5
Current ( A ) S=2.9 S=2.9
T=2.5 T=2.7
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Fan Motor F1=2.1 F1= 2.2
Current ( A ) F2= 2.3 F2= 2.2
F3=2.1 F3=2.2
Fan Capacitor ( F1=10.5 F1=10.4 F1=11.4
µF ) F2= 9 F2= 11.2 F2=11.6
F3=10.8 F3=10 F3=10.8
Flow of air at fans F1=8.3 F1=7.7
( m/s) F2= 8.9 F2= 8.6
F3=7.7 F3=7
High Pressure (
Bar )
High Pressure (
Bar )
Flow Inlet ( % ) 62 60
Flow Outlet ( % ) 80 74
Water Inlet 13.3 13.1
Chiller ( c )
Water Outlet 9.8 10.8
Chiller ( c )
∆T Of Water ( C) 3.5 2.3
Temp of Cond In ( 23 16
c)
Temp of Cond 33 23
Out ( c )
∆T Of condenser 10 7
( C)
Water Level (%) Normal Normal Normal
Special Check Report of Shredded Tiers chillers
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Today, because the entire factory was in the process of Maintenance , we as
HVAC staff did a special check for units one, two of Shredded Tires as shown in
down :-
• Texa Chiller Unit 1: -
12.Comp 1 is normal
13.Comp 2 is normal
14. Oil of both compressors are normal
15.Refrigerant Cycle are normal to working but the leakage of suction
pipe of comp 1 have continuously
16.Actuator and Sensor are normal
17.Water of pump motor is normal
18.Water Cycle is normal
19.Valves of water cycle are normal
20.Condenser of chiller are normal
• Texa Chiller Unit 2: -
12.Comp 1 is normal
13.Comp 2 is normal
14. Oil of both compressors are normal
15.Refrigerant Cycle are normal
16.Actuator and Sensor are normal
17.Water of pump motor is normal
18.Water Cycle is normal .
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19.Valves of water cycle are normal but Valve of by-pass have leakage
and it need to change
20.Condenser of chiller are normal
21.Fans of Condenser are normal .
During today's check, all the electrical parts of the chiller electrical board were
tightened , Some of the pin screw may have carbonized and loosened due to
constant operation and heating of the electrical part which includes the following
parts such as circuit breakers, contactors, transformers and others with cleaning
of the terminals on the microcontrollers by spray. also testing compressors,
compressor oil, Refrigerant , Ref pipe and Condenser , also testing the water
pump motor, electrical board water pump motor, flow switches, sensors, testing
water pipes , valves and more, all the above tests were conducted for units 1, 2 of
the Shredded Tires chillers as shown in table below : -
Chiller Weely Checklist
27/4/2025
Ambient Tempreture 23
TALI4NMSBXMY000
Check in Stop time
Item Chiller 1 Texa Left Chiller 2 Texa Right
Phases Voltage ( V )
Comp 1 ( A ) Starting
Comp 1 ( A ) Working
Comp 1 ( Ohms ) RS=0.8 RT=0.8 RS=0.8 RT=0.8
ST=0.8 ST=0.8
Comp 2 ( A ) Starting
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Comp 2 ( A ) Working
Comp 2 ( Ohms ) RS=0.9 RT=0.8 RS=0.8 RT=0.8
ST=0.9 ST=0.8
Oil Inside Comp 1 ( % ) Normal Normal
Oil Inside Comp 2 ( % ) Normal Normal
Pump Motor Current ( A )
Pump Motor ( Ohms ) RS=2.8 RT=2.9 RS=2.5 RT=2.7
ST=3.3 ST=2.5
Fan Motor 1 (M Ohms ) RS=0.9 RT=1.3 RS=0.9 RT=1.2
ST=1.3 ST=1.2
Fan Motor 2 ( M Ohms ) RS=0.9 RT=1.2 RS=0.9 RT=1.2
ST=1.2 ST=1.2
9.7 9.4
Transformer 0-400 v
(Ohms )
9.8 9.7
Transformer 0-230 v
(Ohms )
0.2 0.8
Transformer 0-24 v (Ohms
)
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