A WIRTGEN GROUP COMPANY

Mobile jaw crusher

MOBICAT MC 110(i) EVO2

MOBICAT MC 110(i) EVO2 | KLEEMANN 02 | 03

A LONG HERITAGE OF EXPERTISE THE KLEEMANN PRODUCT RANGE

Efficient crushing and screening plants.

For the past 100 years, KLEEMANN GmbH has been developing and manufacturing
machines and plants for the natural stone and recycling industries.

High levels of performance and innovative details, simple handling and maximum
safety for the operator – this is what KLEEMANN crushing and screening plants
stand for.

MOBICAT
Mobile jaw crushers

MOBIREX
Mobile impact crushers

MOBICONE
Mobile cone crushers

MOBISCREEN
Mobile screening plants

MOBIBELT
Mobile stackers

Over 100 years of A WIRTGEN GROUP Company With more than 200
tradition An internationally active group of companies subsidiaries and dealers in Germany and abroad
MOBICAT MC 110(i) EVO2 | PERFORMANCE FEATURES 04 | 05

MOBICAT MC 110(i) EVO2

The efficient key player.

The MOBICAT MC 110(i) EVO2 jaw crusher is a compact primary crusher with a wide range of applications and maximum
flexibility - both during transport and in use. The plant is easy and intuitive to operate, excels with its various control and
overload systems and is extremely powerful and efficient in operation.

The MOBICAT MC 110(i) EVO2 is designed for a very wide applications possible without any problems. The powerful
range of application conditions and feed materials. Thanks to drive concept easily masters changing application conditions.
its compact design and, for example, a transport height of Today in natural stone, tomorrow in recycling – the MOBICAT
3.40 m, the machine is easy to transport. Its fast set-up, which MC 110(i) EVO2 is compact, efficient and intelligent.
can also be carried out by radio, makes even short-term

A focus on cost-­ Operability in An eye on

effectiveness the foreground sustainability
MOBICAT MC 110(i) EVO2 | HIGHLIGHTS 06 | 07

THE HIGHLIGHTS 05 Overload systems

> Effective overload systems guarantee maximum
> Accessibility & safety
> Fast and ergonomic servicing thanks to excellent
Perfectly equipped. machine availability accessibility to all components

06 Drive > Transport

> Efficient and powerful D-DRIVE diesel-direct drive > Easy transport thanks to hydraulic functions

01 Feeding unit 03 CFS (Continuous Feed System) 07 Operating concept > Environmentally friendly solutions
>F
 eeding unit with foldable hopper walls for fast and > Innovative feed control with CFS (Continuous Feed > Easiest possible operation with the SPECTIVE operating > Reduced dust and noise
safe set-up System) guarantees optimum material flow concept > Low fuel consumption
> With SPECTIVE CONNECT, important information is
02 Prescreening 04 Crusher unit available directly on your smartphone
>E
 ffective prescreening through independent > Crusher unit with extra-long articulated
double-deck prescreen crusher jaw for barrier-free material intake

01

03

05 02
06
04

07

KLEEMANN SUSTAINABILITY describes innovative

technologies and solutions which are consistent with
the sustainability objectives of the WIRTGEN GROUP.
MOBICAT MC 110(i) EVO2 | FEEDING UNIT 08 | 09

WELL THOUGHT-OUT FEEDING UNIT

For short set-up times.

The MOBICAT MC 110(i) EVO2’s feeding unit is generously sized and the design of the chute ensures
up to 400 t/h approx. 4.4 m 3
approx. 7.5 m 3 an optimum material flow.
Feed capacity Hopper volume Hopper volume with hopper extension
The feeding unit can be folded hydraulically, conveniently and Optimised output capacity – thanks to well prepared
safely via the radio remote control. Locking also takes place feed material
by radio control without requiring additional work from the The composition of the feed material and the feed size have
ground. a significant influence on the output capacity. To guarantee
trouble-free and low-wear operation, the feed material should
As an option, an additional hopper extension or a filling aid is therefore be prepared as well as possible.
available that enables a rear-side loading width of 3.6 m. > Take note of the size and edge length of the material
> Select the feed size to match the final grain size and max.
The design of the vibrating feeder has been updated from the permissible reduction ratio
predecessor model (based on the chute of the MOBIREX > Sort out any uncrushable material, e.g. steel beams, cable,
MR 110(i)/130(i) EVO2) and ensures an even better material wood, films/foils
flow and increased feed capacity. > Ensure uniform loading of the plant – an overfilled feed
hopper and a continuously empty feed hopper can lead to
increased wear

KLEEMANN > PROCESS KNOWLEDGE

In many cases, feed capacity, crushing capacity and plant

performance are treated synonymously or are mixed up.
OD
What's what?
UD
Crushing capacity
= quantity produced by the crusher
Feed capacity
= crushing capacity + prescreening capacity
+ bypass capacity
Plant performance
= crushing capacity + bypass capacity
MOBICAT MC 110(i) EVO2 | PRESCREENING 10 | 11

EFFECTIVE PRESCREENING
Better results and less wear.

The less fine material is introduced to the crushing process, the better the productivity,
final product quality and wear behaviour.

The MOBICAT MC 110(i) EVO2 has an independently vibrating past the crushing chamber. A higher throughput can therefore
double-deck prescreen: The feed material is screened out be achieved and, at the same time, plant wear is reduced.
effectively so that the fines content and the material that The prescreen works independently of the vibrating feeder
already corresponds to the desired final grain size is directed and is therefore especially productive.

The bypass flap can be used to guide the material flows of the Side discharge conveyor very flexible to use
High product quality Fines discharge Large selection prescreening. It is installed directly on the prescreen. The side discharge conveyor is available in two versions, can
through prescreening via side discharge conveyor of prescreen coverings The screen vibrations can therefore achieve a self-cleaning be installed on both sides and can remain on the machine for
effect. transport. This enables discharge heights of up to 2,940 mm
> Higher quality of the final product through discharge of fine (optional long belt; short belt: 2,050 mm). ´The belts are pro-
particles via the side discharge conveyor vided with a spray system to reduce the dust load.
> Bypass flap for simple redirecting of the material stream
(sub-floor no longer required!)
> Reduction in wear and increase in output by redirecting
medium grain through the large crusher bypass device

KLEEMANN > PROCESS KNOWLEDGE

Optimum prescreening set-up

In order to ideally tune the prescreening to the material
or application, the frequency of the prescreen can be
steplessly adjusted. The correct selection of the screen
surface is also important. Slotted grates or hexagonal
screen surfaces are therefore available for the upper Hexagonal screen surfaces Wire cloth

deck. The hexagonal design creates a significantly

raised open screening surface and, thanks to a conical
hole progression, reduces clogged material. The lower
deck can be operated with wire cloth of different mesh
The screen media are
sizes.
compatible with the
The result: Higher product quality, maximum MC 110 EVO1.

plant performance and less wear. Slotted grate

MOBICAT MC 110(i) EVO2 | CFS 12 | 13

CONTINUOUS FEED SYSTEM (CFS)

Higher efficiency thanks to uniform loading.

Continuous crusher feed

for a daily output of up to 10% more

Uniform loading is indispensable to ensuring a good product, optimum throughput and low wear.
KLEEMANN > PROCESS KNOWLEDGE
To ensure that the crushing chamber is always uniformly filled, The MC 110(i) EVO2 is equipped as standard with CFS as a
the Continuous Feed System (CFS) monitors the crusher level control system. The CFS facilitates the operator’s work because The CFS controls the vibrating chute speed so that the
and, with the line coupling option, the height of the stockpile the machine auto­matically regulates a homogeneous material material on the chute does not pile up too high. This
with an ultrasonic probe. flow, ensuring optimum loading of the crusher. enables fine content to be screened out before it runs
through the crusher.

Independently of this, the CFS regulates the frequency of the Result: The crusher now only has to deal with the
vibrating feeder and prescreen. A backlog can therefore be material that really needs to be crushed!
avoided and crusher utilisation is optimised.
MOBICAT MC 110(i) EVO2 | CRUSHER UNIT 14 | 15

POWERFUL CRUSHER UNIT Powerful crusher unit for high crushing capacity and throughput.

The heart of the machine. The MCO 110(i) EVO2’s crusher unit is the core element of the simple gap setting or the crusher unblocking system offer
machine. Its extra-long articulated crusher jaw guarantees genuine added value.
optimal material intake. Innovative functions such as the

1,100 x 700 mm Fully hydraulic 160 kW

Crusher inlet Gap setting Crusher direct drive

01

01 Optimised crusher geometry with

long crusher jaw

02 Extensive selection of crusher jaws:

Regular Teeth, Sharp Teeth, Flat Teeth,
Multitype Teeth, Wavy Teeth

03 Gentle material transfer thanks to the

06
adjustable deflector plate

02

04 Mechanical overload protection

thanks to the pressure plate
05

05 Crusher unblocking system

(optional)
04

06 Convenient gap setting

via push button

03
MOBICAT MC 110(i) EVO2 | CRUSHER UNIT 16 | 17

Crusher geometry Gap setting Crusher unblocking system

The crusher’s geometry has an optimum design. Flattened from the side. The deflector plate can be moved into two The gap setting is done conveniently and safely via radio If material bridging or a standstill with full crusher should
transfer from the prescreen or vibrating feeder to the crushing positions to protect the crusher discharge conveyor against remote control. Adjustment over the complete gap setting occur, the optional crusher unblocking system provides
chamber means the material can tilt into the crushing chamber damage - replaceable wear plates are available as options. range of 30-180 mm is made fully hydraulically by means of support. Start-up in normal and opposite direction is also
without any restrictions. When the articulated crusher jaw is a wedge system. This means higher application flexibility and possible with a full crushing chamber. Blockages can be
pulled up, the material cannot pile up and fewer blockages are Result: High throughput combined with high reliability. stable process reliability in the event of overload. quickly broken up and do not have to be cleared manually.
created.
Rule of thumb: The closed side setting is calculated from final Result: Short downtimes in the event of obstructions in the
The deflector plate at the crusher outlet guarantees gentle grain size = 1.6 x CSS. With a desired final grain size of 0-120, crushing chamber without having to clear stones from the
material transfer onto the crusher discharge conveyor. The large the optimum CSS would therefore be 75 mm. crushing chamber.
material tunnel prevents blockades and is easily accessible

02 03

01 Crusher geometry 02 Deflector plate 03 Crusher unblocking system

KLEEMANN > GOOD TO KNOW

Thanks to optimised access to the side wedges, the crusher

jaw can be replaced quickly and easily. Advantage: short
machine downtimes when changing the fixed crusher jaw.

01
MOBICAT MC 110(i) EVO2 | OVERLOAD SYSTEMS 18 | 19

EFFECTIVE OVERLOAD SYSTEMS

Protect the plant.

Various short-term or prolonged overload situations can arise during the crushing process. With the MOBICONE CONTROL SYSTEM OVERLOAD SYSTEMS
MCO 110(i) EVO2 cone crusher, the intelligent automation systems protect against damage and failures.

A distinction is made in this regard between control and the software detects the overload and intervenes to control it:
overload systems: the loaded volume is reduced, the filling level of the crushing
> Control systems are used for intelligent process optimisation chamber is adjusted and the forces acting on the housing and
to ensure a continuous and efficient crushing process. rocker are reduced. If, on the other hand, an underload is
> Overload systems are integrated for self-protection of the detected, the crusher level is increased again in steps to CFS LRS Overload stage 1 Overload stage 2 Overload stage 3
plant to detect and counteract short-term overloads at guarantee optimum plant performance.
selected points (e.g. metal in the feed material). Result: The plant can be operated safely Optimisation Long-term
Fast reaction to overloads
of crushing process crusher protection
Interaction of CFS and LRS
The CFS control system previously described serves to optimise
the crushing process and guarantees the best possible crusher
loading (see page 14). If crushers are operated beyond their
permissible load range, this can result in serious damage.
The Load Reduction System LRS, which works closely together
with the CFS, is intended to prevent this. The "load monitor" in
MOBICAT MC 110(i) EVO2 | OVERLOAD SYSTEMS 20 | 21

Overload systems – fast reaction to overloads

Overload situations at selected points arise due to hard Breaking of the pressure plate leads to machine standstill.
material or uncrushable foreign materials in the feed material – With overload systems of different types, this does not arise
frequently in recycling applications. To avoid expensive crusher with the MC 110(i) EVO2:
damage, a pressure plate is installed at a predetermined
breaking point as a last mechanical safety measure.

Stage 1 – Gap opening over adjusting range: Stage 3 – Active overload system with pump (option):
> Open the cylinders over the entire crushing gap > With activated overload system, very fast opening of the
> Automatic repositioning of the crushing gap to the cylinders via crusher gap adjustment
previously set value > Automatic repositioning of the crushing gap to the
previously set value

40 2
STAGE 1 STAGE 3

complete gap area opens in seconds complete gap area opens in seconds

Recommended use >w

 ith feed material where hardly any foreign material is expected Recommended use > for applications in which a lot of foreign material is expected,
>u
 se in natural stone and recycling (small amount of foreign material) high quality requirements of the final product
> use in recycling

Stage 2 - Preparation of overload system (option): KLEEMANN > GOOD TO KNOW

> Faster opening of the cylinders over the entire
crushing gap In difficult applications with a high share of foreign material such as metal (e.g. in recycling), frequent overloading of
> Automatic repositioning of the crushing gap to the the crusher can occur. If the machine is not equipped with a capable overload system, the mechanical pressure plate is
previously set value the last resort to prevent serious damage to the crusher. Pressure plates are expensive and complex to install.
Cost savings through prevention of crushing through the pressure plate:

20
STAGE 2
> Machine produces > Production stop due to
200 t of material broken pressure plate:
complete gap area opens in seconds
per hour approx. 4 hours

>> pure downtime costs

Recommended use > f or applications in which a high volume of foreign material is expected,
4 €/ton > Final product is
sold for 4 € 3,200 € + costs for pressure plate
+ personnel costs for fitter

oversize grain in the final product is not problematic

> use in recycling = the use of an overload system is worth it!
MOBICAT MC 110(i) EVO2 | DRIVE 22 | 23

INNOVATIVE AND POWERFUL

DRIVE CONCEPT
Impressive performance – with the best possible consumption values.

The MOBICAT MC 110(i) EVO2 features the innovative D-DRIVE “diesel-direct-electric” drive concept and excels
with its dynamic performance combined with low fuel consumption.

The MC 110(i) EVO2 stands out with its holistic drive concept intensive timing belts of the predecessor model are not The plant can be optionally equipped with a heat package
with an efficient diesel-direct drive whereby the crusher is required. The drive system pumps are activated via a clutch (-15 to +50 °C) or cold package (-25 to +40 °C).
driven directly via a fluid coupling from the diesel engine. coupling and can therefore draw on the full power of the
The power and load-dependent fan ensures a low-noise and diesel engine. All other hydraulic pumps for auxiliary and set- The "Quick Track" option can be used to move the plant with
even more economical operation. Via a power splitter gear- up functions and for the cooler drive are also driven via the the crusher running and the conveyor unit switched off.
box, the generator is driven by a generously sized cardan gearbox.
shaft, which means that the more maintenance-

KLEEMANN SUSTAINABILITY

D-DRIVE crusher direct drive: The fluid coupling guarantees high operational safety – for both operator and machine.
All secondary drives, such as prescreen, chutes or conveyor belts, are driven electrically.

Articulated shaft

Generator Fan pump

Drive system
pump
Subsections
Conveyors/screen/
chute…
Auxiliary Hydraulically actuated
Gearbox
hydraulic pump coupling

coupling
Cooler
Fan

Fluid
motor Diesel engine

Belt
Crusher

Diesel-direct-electric 240 - 248 kW up to 30% less consumption

D-DRIVE drive concept drive output compared to hydraulic drives
MOBICAT MC 110(i) EVO2 | OPERATING CONCEPT 24 | 25

SPECTIVE INTUITIVE
OPERATING CONCEPT
For a better result – guaranteed.

With the increasing demands that are placed on modern crushing plants, their complexity also increases. 01 Touch panel and operating buttons 02 Radio remote control
At the same time, the technology must be safe and as simple as possible to master – and without long training sessions. From the start-up process to carrying out initial settings, and The new radio remote control enables operation of all plant
This is precisely the strength of the SPECTIVE operating concept. from troubleshooting to maintenance - SPECTIVE provides functions, including the complete set-up and driving operation,
users with all important system information clearly presented on from a safe distance. Once it has been set and put into
The MOBICAT MC 110(i) EVO2 can be operated simply and large and small radio remote control, and the a 12” touch panel and allows all system settings to be made in operation in automatic mode, the operator no longer has to
intuitively with the various SPECTIVE components. Along with SPECTIVE CONNECT digital solution. one place. The optimised key arrangement below the display go to the plant for most procedures. Furthermore, advantages
the touch panel, the holistic operating concept includes a is self-explanatory in combination with the display and ensures in the field include the high battery runtime (> 10h) with LED for
a high level of operating comfort. The lockable operating battery charge indication, fill level indicator and charge status
mode selector switch also protects against operating errors. display and a battery change without an emergency stop.
The user guidance and the visualisation of the operating
process are displayed even more clearly. The troubleshooting
help contributes to minimising downtimes.

03 Small radio remote control 04 SPECTIVE CONNECT

Due to its compact size, the small radio remote control is With SPECTIVE CONNECT, users receive a display of the user
04 suitable for taking along in the loader. This means that all interface via smartphone anywhere they may be working – for
relevant functions can be conveniently operated in automatic example, in the excavator or wheel loader. Along with relevant
mode in the excavator or wheel loader. The small radio remote data such as speed, consumption values and fill levels, fault
control is the ideal complement to SPECTIVE CONNECT. messages or warnings are also displayed. In addition, important
01
process and machine data can be summarised in a report and
conveniently transmitted.

Smart Job Configurator

Different machines, different settings – the Smart Job The Smart Job Configurator can also be used
Configurator is available in SPECTIVE to help users find without SPECTIVE CONNECT as a "QuickStart"
solutions quickly and easily. It allows the optimal machine on the touch panel.
03
settings to be easily determined.
> Data of the planned application is entered in
SPECTIVE CONNECT and the optimum machine settings are
02
calculated automatically
> Via the SPECTIVE touch panel, the calculated settings can be
easily transferred to the machine by means of an input mask.
MOBICAT MC 110(i) EVO2 | OPERATING CONCEPT 26 | 27

SPECTIVE CONNECT
Your plant data on the smartphone.

02 Fault elimination aids

All active faults incl. fault history, warnings and messages can
SPECTIVE CONNECT is the logical extension of SPECTIVE, because it brings the crusher’s human machine interface be displayed analogue to the SPECTIVE touch panel.
into the excavator or wheel loader and therefore directly to the operator. The operator knows what to do and is also specifically
supported in troubleshooting via troubleshooting aids.
SPECTIVE CONNECT can be used to display all relevant messages. Work, therefore, does not need to be interrupted
operating data such as engine speed, consumption, through- to view the status. The option for preparing and sending a
put (in conjunction with belt scale) and fill levels of the clearly arranged report creates additional transparency for the
MC 110(i) EVO2, as well as fault messages, warnings and other operator.

02

MC 110 EVO2 MC 110 EVO2 MC 110 EVO2 Connect SPECTIVE CONNECT with
you machines.

l/ h ACTIVE HISTORY JANUARY 22, 2020 Error code: 0400-163

2 DAY WEEK MONTH

M C1
10
EVO
N
32
PT IO
t/h
Last updated at 10:25
SU M Error in Cooling System 10:25
ON

300
January 22, 2020
EL C
. FU
AVG E
PRODUCTIVITY
LU M D
N VO SP EE Emergency Stop was Pressed 10:25
UC TI O G
OD ED IN 500 t
. PR FE
AVG

IN G
400 t Error in Cooling System 10:25
SE TT
GAP
86%
01
300 t

D JANUARY 17, 2020

LOA 200 t
SH ER
35 C RU
100 t
Subtitle 1 10:25
EE D
IN E SP

63%
EN G
7 8 9 10 11 12 13 14 15 16 17
JANUARY 15, 2020

in Average 300 t/hr 1. Open SPECTIVE

1/ m Subtitle 1
%
10:25
0 92
150
ns
tio

01 Dashboard
ifi ca 2. Navigate to:
N ot Minimum 250 t/hr
L o
VE Vi de
EL LE Subtitle 1 10:25
FU rts Maximum 380 t/hr 3. Scan the QR code to connect
Re po

A language-neutral display clearly shows all crushing plant

ld
shse
Daie
D
bo ar
Total 3000 t

Please check the following:

FUEL CONSUMPTION Scan QR Code
20 l

Dashboard Reports Video Notifications Dashboard Reports Video Notifications

1. Radiator clean?

2. Fan OK?
information of relevance to the operator:
15
15l

> Average fuel consumption

> Average production output 03
> The current gap setting
> Speed and utilisation
> Feed speed 03 Reporting
> Fill levels A clearly arranged report on operation and output of the
crushing plant allows the operator and operating company to
draw conclusions on current plant utilisation.
The following can be displayed:
KLEEMANN > GOOD TO KNOW
> Average fuel consumption
> Average production output
Is your plant ready for SPECTIVE CONNECT?
(belt scale for crusher discharge conveyor)
If your plant is equipped with the SPECTIVE CONNECT option, then simply > Plant utilisation (when is the plant stationary,
download the app for your smartphone and get started! when is it fully utilised, …)
1. Select the WiFi symbol on the SPECTIVE start screen. The reports can be sent conveniently as a PDF.
2. Scan the QR code and you will be connected with the plant immediately.
Following this, the connection is always established when you are close to Scan the code for further information The availability of SPECTIVE CONNECT depends on country-specific conditions. Further information can be obtained
the machine. on SPECTIVE CONNECT
from your local contact person or at www.wirtgen-group.com/spective-connect-kleemann
MOBICAT MC 110(i) EVO2 | ACCESSIBILITY + SAFETY 28 | 29

ACCESSIBILITY AND SAFETY

For high operating comfort.

A machine needs to be easy to operate and safe, but convenient maintenance is also very important to the operator. Additional options increase operating comfort Safety is always in the foreground
Optionally available Premium lighting provides even better The MOBICAT MC 110(i) EVO2 is also ideally equipped when
All machine components are especially easy to access to ergonomic maintenance possible. Spray systems at different illumination of the machine environment. Simple refuelling of it comes to safety. All function- and safety-related cylinders are
guarantee trouble-free production, simple operation and fast transfer points, as well as LED lighting for illuminating the work the machine is possible from the ground or with the help of a equipped with safety valves (lowering/brake holding valves).
service. A central drain point for fluids, for example, makes area, are included in the basic configuration of the plant. refuelling pump for filling from tanks. Each cylinder stays in its current position – to protect the
machine operator and machine in the event of deactivation or
failure. Thanks to plant operation from a safe distance via the
radio remote control, safety on the work site is increased.

Central drain point

Standard lighting Premium lighting Mobile work lamp

Standard lighting Premium lighting

The standard lighting includes the illumination of the travel The Premium lighting includes the lighting pole and other
path, the steps and the area of the touch panel. A USB charging lamps for extended illumination of the machine environment
port for a mobile maintenance lamp is also available. as well as a mobile maintenance lamp.
MOBICAT MC 110(i) EVO2 | TRANSPORT 30 | 31

SIMPLE TRANSPORT
Quickly on site. Immediately ready for work.

In spite of their impressive output values, jaw crushers from the MOBICAT EVO line belong to the compact class of
primary crushers: Low weight and compact dimensions enable frequently changing work locations.

The MC 110(i) EVO2 jaw crushers are extremely versatile and, The side discharge conveyor remains on the machine during
thanks to their compact dimensions, can be deployed almost transport and is moved into position in next to no time – just as
everywhere directly on site. Even narrow or difficult-to-access the extended crusher discharge conveyor that is simply folded
building sites in town centres are usually not a problem. And in for transport. The machine is ready to start after only a few
even if the work location changes frequently, the machine is work steps.
quickly transportable and also quickly loaded thanks to its
relatively light weight.

The transport height of 3.40 m enables the use of of semi low

loaders, which, in many cases, has a positive impact on
transport costs.

High flexibility Short set-up times 3,400 mm 15,010 mm 3,000 mm

for changing work locations thanks to uncomplicated set-up Transport height Transport length Transport width
MOBICAT MC 110(i) EVO2 | ENVIRONMENTALLY FRIENDLY SOLUTIONS 32 | 33

ENVIRONMENTALLY
FRIENDLY SOLUTIONS
For more sustainability.

The MC 110(i) EVO2 is equipped with several environmentally friendly innovations. Solutions for noise reduction For dust reduction
Along with the output- and load-dependent fan, the optional Thanks to the water spray nozzles at all relevant positions
The MC 110(i) EVO2 is equipped as standard with an output- not being loaded and is paused for a short time, all compo- noise insulation package incl. noise-insulation housing and such as the crusher inlet and the discharge conveyors, most of
and load-dependent fan. This guarantees a low fuel consump- nents – with the exception of the diesel engine and crusher – sealing of the power pack base also ensure further significant the dust is bound together in the process, preventing it from
tion and reduces noise emissions. Thanks to ECO mode, fuel can be switched off by pressing a button. Power supply to all noise reduction. spreading. Various optional belt covers for the discharge
consumption can be reduced even further. If the machine is consumers is therefore not required. conveyors can also be used for dust minimisation.

KLEEMANN SUSTAINABILITY

If the machine is additionally equipped with the noise protection package, the plant can be operated without
noise-absorbing headphones – depending on the environmental conditions and local regulations.
The noise protection package includes power pack sealing and a power pack housing made of noise-insulating
material with a sound conduction system upwards.

85 dB

MC 110(i) EVO2 with noise-protection package

90 dB

90 dB

85 dB 85 dB

MC 110(i) EVO2 without noise-protection package MC 110 EVO

Comparison of different noise sources with the MOBICAT MC 110(i) EVO2 jaw crusher
ECO mode Noise-protection package Water spray nozzles > Plane take-off: 140 dB > MC 110(i) EVO2 with noise-protection package: 85 dB
for reduced fuel consumption and wear in idle phases for significant noise reduction in all relevant positions > Pneumatic hammer: 120 dB > Vacuum cleaner: 70 dB
MOBICAT MC 110(i) EVO2 | LINE COUPLING 34 | 35

BROUGHT INTO LINE

For perfect combination versatility.

Process-related knowledge
The line coupling option allows KLEEMANN machines to be coupled with
each other. The crushing process between the crushing plants is then
optimised automatically so that material is always conveyed through the
machines with maximum efficiency. A probe is installed at the crusher
discharge conveyor and/or fine grain conveyor of the upstream machine,
which monitors the fill level of the feeding unit of the respective downstream
machine. When the fill level reaches a defined height, the output of the
upstream plant is temporarily reduced.

For safety reasons, the crushing and screening plants are connected to each
other by a cable. If an emergency stop button is pressed on the plant train in
the event of an emergency, all machines are safely stopped.

MC EVO2 + MCO EVO2 + MSC EVO

MOBICAT MC 110(i) EVO2 | PROCESS ENGINEERING 36 | 37

TARGETED TO SUCCESS
For perfect crushing results.

An optimum crushing result is always achieved by means of the ideally matched components of
the overall plant and the settings made by the operator.

With these tips, it is possible to find the ideal settings for any Crushing ratio
task. The maximum crushing ratio (ratio of feed grain size / grain
output) largely depends on the physical properties of the feed
Feed material material. The following standard values result:
> Feed size: where possible, the maximum feed size should
not exceed 90% of the specified crusher opening > 7:1 at < 100 MPa (recycling)
> Compressive strength: mineral materials can be used with a > 5:1 at < 150 MPa (limestone)
maximum compressive strength of 300 MPa * > 3-4:1 at < 300 MPa (hard stone)
> Mineral type: all soft to hard natural stones, e.g. dolomite,
granite, basalt, diabase, quartzite or gneiss as well as residual Exceeding the crushing ratio leads to an undesirable decrease
construction materials such as rubble, bricks and reinforced of the crushing capacity and to an increase in wear.
concrete KLEEMANN > PROCESS KNOWLEDGE

* Depending on the material and machine type, higher values are also possible
MOBICAT MC 110(i) EVO2 crushing curve
11 13 15
1 2 3 4 5 6 7 8 9 10 12 14

= gap width (mm)

100

90

80
Jaw crushing plants’ areas of application
70

Sieve passage [%]

60
NATURAL STONE
50

Limestone / sandstone, gritstone / Gneiss / marble / quartzite / diabase / 40

Iron ore Coal Clay
greywacke / gravel / granite gabbro / basalt
30

20
Demolished concrete /
Asphalt Blast furnace slag Steal slag 10
reinforced concrete / rubble

0
5 8 10 15 20 25 30 40 50 75 100 150 200 250 300 350
RECYCLING
Clear mesh size [mm]

CSS (CLOSED SIDE SETTING)

01 40 mm 02 50 mm 03 60 mm 04 70 mm 05 80 mm 06 90 mm 07 100 mm 08 110 mm 09 120 mm 10 130 mm
11 140 mm 12 150 mm 13 160 mm 14 170 mm 15 180 mm
MOBICAT MC 110(i) EVO2 | CUSTOMER SUPPORT 38 | 39

YOUR WIRTGEN GROUP

CUSTOMER SUPPORT
Service you can always rely on.

Place your trust in our reliable and fast support during the complete life
cycle of your machine. Our wide service offer includes suitable solutions
to meet all of your challenges.

Service Spare parts Training Telematics solutions

We keep our service promises – with fast and uncomplicated Original parts and accessories from WIRTGEN GROUP can Staff responsible for the WIRTGEN GROUP‘s product brands Construction machines with leading technology and perfected
assistance both on the building site and in our professional ensure the high reliability and availability of your machines are specialists in their areas and have decades of application telematics solutions work hand-in-hand in the WIRTGEN GROUP.
workshops. Our Service team has received expert training. in the long term. Our experts will be glad to advise you on experience. Our customers also greatly benefit from these The Operations Center* – the digital platform for process,
Thanks to special tools, repair, care and maintenance work is application-optimised wear part solutions. Our parts are experts. In our WIRTGEN GROUP training courses, we gladly machine and service optimisation – enables you to not only
completed quickly. Upon request, we can support you with available worldwide, at any time and are easy to order. pass on our knowledge to operators and service personnel. simplify maintenance planning for your machines, but also to
tailored service agreements. > parts.wirtgen-group.com > www.wirtgen-group.com/training increase your productivity and cost-effectiveness.
> www.wirtgen-group.com/service > www.wirtgen-group.com/telematics

* The John Deere Operations Center ™ (formerly WITOS) is currently not available in all countries. Please consult your responsible subsidiary or dealer
if you have any questions.
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PROFESSIONAL CRUSHING TOOLS

For less wear and optimum results.

KLEEMANN offers a very wide range of parts and accessories. The selection of the correct crusher jaws, in particular, has a
strong influence on the result: for example, different crusher jaws have to be used for abrasive rock than for coarse rock.

The crushing principle In ideal operation, the main wear occurs in the lower half of
The crushing material is crushed by the jaw crushers in the the crusher jaw. If the teeth are completely worn (smooth
wedge-shaped pit between the fixed crusher jaw and the crusher jaw), the crusher jaw should be turned over or
crusher jaw articulated on an eccentric shaft. The material is replaced. The crushing capacity (t/h) is reduced considerably
crushed by the elliptic course of movement and transported when the crusher jaws are smooth because the material is
downwards by gravity. This occurs until the material is smaller mainly crushed and no longer broken. The machine requires RT BITE FT BITE ST BITE MT BITE WT BITE
than the set crushing gap. more power to break, which results in unnecessarily increased
operating costs, higher wear and poorer crushing results.
Low-wear material
The crusher jaws installed in jaw crushers from KLEEMANN are Timely replacement of worn crusher jaws improves the crushing
made from a special manganese casting characterised by results and also reduces operating costs considerably.
excellent durability of the basic body. Through the compressive RECOMMENDED USE OF CRUSHER JAWS
load, during operation the manganese casting forms a highly
Feed material
wear-resistant surface for long service lives.
Final product Soft and Laminated Recycling
Tooth shape Rubble/
grain size Hard stone medium-hard Gravel medium- cohesive
Recycling
rock hard rock material

RT-BITE (regular-teeth) >60 mm • •• •• •• •• •

FT-BITE (flat-teeth) >60 mm •• • • • • •
ST-BITE (sharp-teeth) < 60 mm • • •• • •• •
MT-BITE (multitype-teeth) >60 mm •• • • • • •
WT-BITE (wavy-teeth) • • • • • ••

•• Highly recommended • Recommended • Not recommended

KLEEMANN > PROCESS KNOWLEDGE

Optimised results through correct loading:

> The optimum fill height of the jaw crusher up to the bevelling
of the crusher jaws should not be exceeded
> Continuous overfilling leads to premature wear, reduced
service life of bearings and damage to the prescreen
> Continuous underfilling leads to uneven wear, a poor grain
Original crusher jaws
shape and reduced plant performance
> The maximum feed size of 90% of the feed opening should Depending on the application field and material properties, various crusher jaws are
be observed available to achieve optimum results.
> The CSS should always be correctly set

> Optimum fill height

MOBICAT MC 110(i) EVO2 | CUSTOMER SUPPORT / TECHNICAL DATA 42 | 43

TOOTH SHAPE RT-BITE – REGULAR TEETH

> Suitable for recycling, natural stone and gravel

> Large spaces between teeth to facilitate the discharge of fine or already
crushed material
TECHNICAL DATA AT A GLANCE
> Ideally balanced properties with regard to service life, MOBICAT MC 110(i) EVO2
energy requirements and crushing pressure
> Reduces flaky shares in the crushed material
> RT-BITE.20 & RT-BITE.24 for abrasive natural stone

TOOTH SHAPE FT-BITE – FLAT TEETH

> Suitable for natural stone

> Flat teeth work efficiently in abrasive material (higher wear dimensions)
> Particularly efficient in abrasive material thanks to higher wear dimensions
> Small clearance for fines (screening required)
> Higher share of flaky crushed material

TOOTH SHAPE ST-BITE – SHARP TEETH

> Suitable for producing grit

> Good grip on material thanks to sharp tooth profile
> Recommended with small gap widths (< 60 mm)

TOOTH SHAPE WT-BITE – WAVY TEETH (RECYCLING)

> Caking and clogging reduce the output of the jaw crusher
> Special corrugated tooth profile for recycling
> Optimised geometry of the rear walls for improved draw-in angle inside the
crushing chamber
> Reduces or prevents sticking of cohesive material

TOOTH SHAPE MT-BITE – MULTITYPE TEETH

> Specially designed for hard stone applications TECHNICAL DATA MC 110(i) EVO2
> Tooth profile positioned between RT-BITE & FT- BITE
> Sharp toothing with larger spaces between teeth
> Reduced crushing forces due to reduced load on the crusher > Crusher inlet (W x D): 1,100 x 700 mm
> Lower fuel requirements
> Improved discharge of fine/crushed material > Feed capacity: 400 t/h

> Weight: 42,500 - 49,000 kg

Further information: parts.wirtgen-group.com
 KLEEMANN GmbH
Manfred-Wörner-Str. 160
73037 Göppingen
Germany
T: +49 7161 206-0
M: [email protected]
www.kleemann.info

The WIRTGEN GROUP Branch of John Deere GmbH & Co. KG, KLEEMANN GmbH and their affiliated companies protect their intellectual property. In particular, the names WIRTGEN, VÖGELE,
HAMM, KLEEMANN, BENNINGHOVEN, CIBER and WITOS, the WIRTGEN GROUP Road logo, SPECTIVE and numerous other product and system names are registered trademarks in many countries.
All details, illustrations and texts are non-binding and may include special equipment. We reserve the right to make technical changes without prior notice. Performance data are dependent upon
actual operational conditions. © KLEEMANN GmbH 2023 No. 2978535 EN-GB-09/21 – V2 (09/23)