August 2016

Truck Crane
Model: QY25K5-I
Basic technical specification
Lifting capacity
Max. lifting load 25t

Dimension
Overall length 12300mm
Overall width 2500mm
Overall height 3380mm

Weight
Gross Vehicle Weight 31750Kg
Front axle 6550Kg
Rear axle 25200Kg

Performance
Max. travel speed 80Km/h
Max. grade ability 40%
5 sections, 10.4m～
Boom 39.5m
Length of boom + jib 47.8m
Max. lifting height of
39.2m
boom
Max. lifting height of
47.2m
boom + jib

Xuzhou Heavy Machinery CO.,LTD

We reserve the right to modify the design without notice for improvement.

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August 2016

Features and advantages of QY25K5-1 Truck Crane

QY25K5-I truck crane is the product with

high reliability and advanced technology. Special
truck crane chassis is designed and manufactured
by our company, all covered working surface and
classic K-series appearance outline are equipped.
The operations of crane are very simple,
convenient and flexible. It is widely used for lifting operation and installation work in
urban renewal, transportation, ports, bridges, oilfield, industrial and mining enterprises, etc.
1. Octagonal cross-section boom has small depth-width ratio, strong bearing capacity,
small deformation, strong anti-bending and powerful lifting capacity. The main boom
length is 10.4m to 39.5m. The performance of medium length boom and fully-extended
boom is excellent..
2. Plug-in boom head effectively increases the boom connect length and reduces boom
deformation. Embedded sliders are equipped, which enlarge the contact square and reduce
the contact stress of boom.
3. 8-gear transmission is adopted. The travel performance is excellent, the grade ability is
40% and the max. travel speed is 80km/h.
4. Open fixed displacement pump and variable displacement motor system are adopted.
Double pump confluence is used in main operation, which meets the requirements of speed
and reduces the energy consumption and system heat effectively. The load sensitive system
that researched and developed by ourselves contributes to smooth operation, high
efficiency and energy saving. Particular slewing technology realizes smooth slewing and
no jitter. Free fall is adopted in the elevating system, which effectively realizes energy-
saving. The counterbalance valve adopts over-load compensation technology to ensure
boom lowering smoothly. Large torque new hydraulic variable displacement motor ensures
no sliding for the second lifting, which greatly improves the lifting efficiency.
5. The boom telescoping system of XCMG had obtained Chinese patent, effectively
prevents occurrence of telescoping cylinder bending and boom breaking caused by mis-
operation, and therefore operation safety is improved.
6. Double-mode of the engine working condition uses higher power during normal driving
to ensure the driving performance of the vehicle, uses less power when working on the
superstructure to reduce fuel consumption as much as possible.

We reserve the right to modify the design without notice for improvement.

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August 2016

Overall dimensions of crane in travel configuration

(Nanqi driver's cab)

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August 2016

(Qixing driver's cab)

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August 2016

Turning track of crane in travel configuration

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August 2016

Technical specifications of superstructure

Model QY25K5-I

Hydraulic system Hydraulic pump…………Quadruple pump is driven by

chassis engine, fixed-displacement pump used for hoisting,
elevating and telescoping system.
Control valve…………Pilot hydraulic oil control load-sensing
proportional multi-way change valve is adopted; impact-
resistant valve and anti-cavitation corrosion valve are equipped
Oil circuit…………air-cooled hydraulic oil cooler, which may
effectively reduce the temperature of oil in the system
Oil filters………… suction filter and return filter

Boom 5-section boom with an octagonal cross section and welding

structure. Dual-cylinder plus rope telescoping system and
synchronous telescopic boom are adopted. The system consists
of two telescoping cylinders and wire rope, safety valves are
equipped in each cylinder. There are two telescoping modes
can be chosen.
Main boom length………10.4m～39.5m
Speed……………………less than 150s for boom fully
extending to 39.5m

Jib 1-section, lattice welding structure jib stowed beside boom, 0°,
15° and 30° offset angles are available.
Jib length………8.3m

Single top Single top is installed on the top of boom, for single wire rope
(boom auxiliary pulley) hoisting. Its lifting performance is the same as that for jib
(8.3m), with 0° jib offset angle.

Elevating system Single-supported double acting front-mounted hydraulic

elevating cylinder, with balance valve equipped.
Speed………68s for elevating operation from -2° to +80°

Main winch system Hydraulic controlled speed regulation, groove drum is

equipped, driven by hydraulic motor through planetary gear
reducer, and built-in normally closed brake and counterbalance
valve are available.
Hoisting system has features of high speed with light load and

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August 2016

low speed with heavy load.

Main and auxiliary winch systems are operated separately.

Pulling force of single line………………28KN

Single line speed (no load) ………125m/min
Dimension × length……………φ14mm×180m

Auxiliary winch system Hydraulic controlled speed regulation, groove drum is

equipped, driven by hydraulic motor through planetary gear
reducer, and built-in normally closed brake and counterbalance
valve are available.
Hoisting system has features of high speed with light load and
low speed with heavy load.
Main and auxiliary winch systems are operated separately.

Pulling force of single line………28KN

Single line speed (no load) ………125m/min
Dimension × length………φ14mm×105m

Hook block There are 5 pulleys on the boom head tackle for standard
configuration.

Lifting Hook
No. Hook type Weight (kg) Qty. Remark
capacity (t) block
Main hook Single
1 25 5 297 1
hook
Auxiliary Single
2 2.8 0 55 1
hook hook

Slewing system Four-point contact ball type slewing ring.

Slewing system is driven by hydraulic motor, with planetary
gear reducer, for 360° continuous slewing operation.
With power control and free sliding function, it makes stepless
slewing speed regulation available.
Horn button is equipped on the control lever.
Slewing speed………0~2.5r/min

Parameters of slewing system:

Item Parameter Item Parameter
Gear number 14 Transmission 79

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August 2016

ratio
Rated output 5000N.m Max. output 6300N.m
torque torque
Oil pump 32 mL/r Motor 28 mL/r
displacement displacement

Operating mode Stepless speed adjustment. Pilot hydraulic-proportional

operation is achieved through joysticks at both left and right
sides. All the movements of crane are controlled by hydraulic
pumps and proportional valves.

Operator's cab Located at the left side of turntable, the cab has outward
opening door, large arc windshield and protective railings.
Devices in operator's cab are LMI, electric control box, electric
fan, electric windshield wiper, engine accelerator pedal, starter
switch, adjustable seat and heater and air conditioner.

Safety devices Hydraulic balance valve;

Hydraulic relief valve;
Hydraulic double-way valve;
Load Moment Indicator(LMI);
Lever spring-back neutral position system;
Lowering limiter avoids wire rope over-releasing;
Anti-two block at boom head avoids wire rope over-winding;

LMI The safety protection device is installed in operator's cab.

When actual moment approaches overload value, it may send
out visual alarm, and automatically stop dangerous movements
before overloading.
Overload memory function (black box) and fault self-diagnosis
function are available.
The following items can be shown:
Moment percentage
Actual lifting load
Rated lifting load
Radius
Boom length
Angle
Lifting height

We reserve the right to modify the design without notice for improvement.

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August 2016

Working condition code

Parts of line
Limit angle
Information code

Outrigger 4 outriggers with longitudinal H-typed arrangement are

hydraulically operated by control levers. They may be operated
individually or simultaneously at either side of the chassis. A
level gauge is also equipped.
Check valve is fitted in each outrigger cylinder, and double-
way valve is fitted in jack cylinder.
Outrigger span:
Longitudinal ×lateral (half-extended)…………5.14m×4.34m
Longitudinal ×lateral (fully-extended)…………5.14m×6.0m
Outrigger float dimension………………………φ400mm
Max. outrigger reaction force…………………292.87KN

Fifth jack It is located in front of chassis frame, enables the crane have
the same lifting performance in 360° operation, hydraulic
controlled check valve is equipped in hydraulic cylinder.
Outrigger float dimension ………φ260mm

Counterweight Counterweights are fixed at the turntable tail. Total weight is

5985kg.

Color Chassis: black.

Driver’s cab and superstructure: engineering yellow.

We reserve the right to modify the design without notice for improvement.

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August 2016

Technical specification of chassis

Type Left-hand drive steering wheel, drive/steering type is 6×4×2.

Frame Designed and manufactured by XCMG, with all covered

walking surface, optimal load-bearing structure and anti-
torsion box structure design, made of high strength steel.
Special boxes for stowing outriggers are located between 1st
axle and 2nd axle, or at the tail of frame, equipped with front
and rear towing hooks.

Engine

Model SC8DK280Q3 WD615.329

In-line, 6-cylinder, water cooled, supercharging intercooler,
Type
electronic control and high pressure common rail
Shanghai Diesel Engine SINOTRUK Hangzhou Engine Co.,
Manufacturer
Co., Ltd. Ltd.
Power/kw/rpm 206/2200 213/2200
Torque/N.m/rpm 1112/1400 1160/1100-1600
Displacement/ml 8270 9726
Fuel consumption
220 190
rate/g/kw.h
Fuel tank capacity 260L
Emission standard China national China national
Remark Standard Optional

Chassis hydraulic system Fixed-displacement pump open type system;

fixed-displacement gear pump is connected to transmission
via PTO, and control the movements of outriggers and
steering.

Transmission 8JS125T：mechanical control, 8-speed, with synchronizer is

equipped.
S6-120：mechanical control, 6-speed, with synchronizer is
equipped.

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August 2016

Clutch Dry and pull type without hydraulic torque converter.

Axle High strength axle and easy maintenance.

1st axle: single tire, for steering

2nd axle: double tire, for driving

3rd axle: double tire, for driving

Steering Mechanical steering system with hydraulic boosting device.

Suspension Front axle: longitudinal leaf spring suspension with barrel

shock absorber;
Rear axle: longitudinal leaf spring suspension, double-axle
balance, leaf spring and thrust rod are guiding.

Brake system Double-circuit, air braking, drum brake.

Service brake………foot pedal control, double-circuit air
brake. The 1st circuit acts on the wheels of 1st axle, the 2nd
circuit acts on the wheels of 2nd and 3rd axles.
Parking brake………air-releasing brake, which acts on two
rear axles, and gives effect by the spring-loaded air chamber
on each axle.
Auxiliary brake……… engine exhaust brake.

Electric system DC 24V, two 12V battery group in series.

Generator: 28.5±0.3V, 70 A.

Driver’s cab
Full-dimension luxurious driver's cab with steel structure and

two crews are allowable. Equipped with radio, adjustable

seats, steering wheel, rearview mirror, manually operated

door and window.

Heater and air conditioner are available.

Tires Front axle: 11.00-20, x2 (standard), 11.00R20, x2 (optional)

Rear axle: 11.00-20, x8 (standard), 11.00R20, x8 (optional)
Spare: 11.00-20, x1 (standard), 11.00R20, x1 (optional)
Rim: 8.00V-20 ( )

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August 2016

Tools A set of service tool is supplied.

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August 2016

Main parts list

(Take real parts as standard)
No. Name Manufacturer
Shanghai Diesel Engine Co., Ltd.
1 Chassis engine
SINOTRUK Hangzhou Engine Co., Ltd.
Shanxi Fast Gear Co., Ltd.
2 Transmission
Qijiang Gear Factory
JiangmenXingjiang Steering Gear Co., Ltd.
3 Steering gear
Nantong Huanqiu Steering Gear Co., Ltd.
Xuzhou Meritor Axle Co., Ltd.
4 Axle Chongqing Dajiang Xinda Vehicle Company
Limited
Xuzhou XuLun Rubber Co., Ltd.
Double Coin Holdings Ltd.
5 Tire
Guizhou Tyre Co., Ltd.
Triangle Tyre Co., Ltd.
Xuzhou Keyuan Hydraulic Co., Ltd.
Chassis hydraulic Jinan Hydraulic Pump Co., Ltd.
6
pump PERMCO (Tianjin) Hydraulic INC., LTD
Zhejiang Shengbang Science & Technology
Superstructure Co., Ltd.
7
hydraulic pump Zhejiang Fenghua Third Hydraulic Parts
Factory
Zhejiang Shengbang Science & Technology
Outrigger control Co., Ltd.
8
valve Zhejiang Fenghua Third Hydraulic Parts
Factory
Superstructure
9 Zhejiang Shengbang Hydraulic Co., Ltd.
multi-way valve
Xuzhou Rothe Erde Slewing Bearing Co., Ltd.
10 Slewing ring
Ma'anshan Fangyuan
Zhonghang Liyuan Hydraulic Co., Ltd.
Beijing Huade Hydraulic Industry Group Co.,
11 Slewing motor Ltd.
Zhejiang Shengbang Science & Technology
Co., Ltd.
Qingdao Hailida, Wuxi Jinhui, Xuzhou
12 Slewing reducer
Shengbang
Zhonghang Liyuan Hydraulic Co., Ltd.
Main Beijing Huade Hydraulic Industry Group Co.,
13 winch/auxiliary Ltd.
winch motor Zhejiang Shengbang Science & Technology
Co., Ltd.
Main winch/
Qingdao Hailida, Xuzhou Shengbang, Tai'an
14 auxiliary winch
Taishan Fushen
reducer
15 Main China Juli Sling

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August 2016

winch/auxiliary Jiangsu Langshan wire Rope Co., Ltd.

winch wire rope
Xuzhou Hydraulic Parts Co., Ltd. XCMG
Elevating oil Chengdu Hydraulic Cylinder Co., Ltd.
16
cylinder Zhangjiakou Changyu Construction
Machinery Hydraulic Cylinder Co., Ltd.
Xuzhou Hydraulic Parts Co., Ltd. XCMG
Telescoping oil Chengdu Hydraulic Cylinder Co., Ltd.
17
cylinder Zhangjiakou Changyu Construction
Machinery Hydraulic Cylinder Co., Ltd.
Xuzhou Hydraulic Parts Co., Ltd. XCMG
18 Extension cylinder Zhangjiakou Changyu Construction
Machinery Hydraulic Cylinder Co., Ltd.
Xuzhou Hydraulic Parts Co., Ltd. XCMG
19 Jack cylinder Zhangjiakou Changyu Construction
Machinery Hydraulic Cylinder Co., Ltd.

20 LMI Xuzhou Hirschmann Electronic Co. Ltd.

Italy HYDRAULIC CONTRAL(pilot

21 Pilot joystick
operation)

22 Main plate material Shanghai Baoshan Steel Co., Ltd.

We reserve the right to modify the design without notice for improvement.

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August 2016

Technical Specifications
Main Technical Data Table in Travel configuration

(Subject to technical improvement)

Category Item Unit Parameter
Overall length mm 12300
Overall width mm 2500
Dimensions Overall height mm 3380
Wheel base mm 4425+1350
Track mm 2074/1834/1834
Total weight in travel
kg 31750
configuration
Weight Front
kg 6550
axle
Axle load
Rear
kg 25200
axle
Engine model SC8DK280Q3 WD615.329
Power Engine rated power kw/(r/min) 206/2200 213/2200
Engine rated torque N.m/(r/min) 1112/1400 1160/1100-1600
Max. travel speed km/h 80
Min. travel speed m 22
Min. ground
mm 275
clearance
Approach angle ° 16/15
Travel
Departure angle ° 13
Braking distance (at
m ≤10
30 km/h )
Max. grade ability % 40
Fuel consumption
L ≤37
per 100 km
Exterior noise level dB A 88
Noise Noise level at dB A 90
seated position

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August 2016

Main Technical Data Table for Lifting Operation

(Subject to technical improvement)

Category Item Unit Parameter
Max. total rated lifting capacity t 25
Min. rated working radius m 3
Turning radius at turntable tail mm 3065
Base boom kN.m 961
Max. load kN.m 533
Fully-extended boom
moment
Fully-extended boom + Jib kN.m 451
Longitudinal m 5.14
Main Outrigger span
performance Lateral m 6.0
Base boom m 10.5
Hoist height Fully-extended boom m 39.2
Fully-extended boom + Jib m 47.2
Base boom m 10.4
Boom length Fully-extended boom m 39.5
Fully-extended boom + Jib m 47.8
Jib offset angle ° 0、15、30

Elevating time Boom up s 68

Telescoping time Fully extended s 150

Max. slewing speed r/min 2.5
Extending
s 35
Outrigger simultaneously
beam Retracting
Outrigger s 30
simultaneously
Working extending and
Extending
retracting time s 40
speed Outrigger simultaneously
jack Retracting
s 35
simultaneously
Hoisting speed Main
No load m/min 125
winch
(single line, the
Auxiliary
4th layer) No load m/min 125
winch
Exterior noise level dB A ≤122
Noise level at seated position dB A ≤90

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August 2016

Rated Lifting Load Table

(Lifting load is in Kg, boom length and radius are in m)

Rated lifting load table for boom when the outrigger span is 6m
Without 5th jack, at over side and over rear; with 5th jack, 360°operation
Radius(m) Boom length
10.4m 14.04m 17.68m 23.14m 28.59m 34.05m 39.5m
3 25000 22000
3.5 25000 21500
4 24200 21000 18000
4.5 21800 20600 17100 12000
5 19100 19200 15800 12000 10400
5.5 17300 17800 14800 11700 9700
6 15800 16100 14000 11000 9400
6.5 13800 14100 13000 10800 8600 7200
7 12200 12800 12200 10200 8350 7100
8 11000 11000 10800 9200 7900 6500
9 9080 8900 8400 7140 6050 5500
10 7430 7300 7560 6510 5550 5100
11 6220 6100 6700 5950 5150 4700
12 5100 5700 5500 4700 4350
13 4200 4900 5100 4410 4020
14 3550 4200 4600 4150 3800
15 3620 4000 3900 3510
16 3100 3500 3650 3400
18 2300 2700 2930 2880
20 1700 2080 2300 2400
22 1580 1800 1900
24 1180 1360 1500
26 980 1150
28 700 800
30 600
32 500
Parts of
10 10 7 5 4 3 3
line
Weight of
hook 297kg
block

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August 2016

Rated lifting load table for boom when the outrigger span is 4.34 m
Without 5th jack, at over side and over rear; with 5th jack, 360°operation
Radius(m) Boom length
10.4m 14.04m 17.68m 23.14m 28.59m 34.05m 39.5m
3 25000 22000
3.5 25000 21500
4 24200 21000 18000
4.5 21800 20600 17100 12000
5 18800 18600 15800 12000 10400
5.5 15500 15300 14800 11700 9700
6 13100 12900 12700 11000 9400
6.5 11200 11100 10900 10800 8600 7200
7 9700 9600 9400 10100 8350 7100
8 7500 7400 7200 7900 7900 6500
9 5800 5700 6300 6700 6050 5500
10 4700 4500 5100 5500 5550 5100
11 3800 3600 4200 4600 4800 4700
12 2900 3500 3800 4100 4200
13 2300 2900 3200 3500 3600
14 1800 2400 2700 3000 3100
15 2000 2300 2500 2700
16 1600 2000 2200 2300
18 1100 1400 1600 1700
20 600 900 1100 1300
22 600 800 900
24 500 600
26 400
Parts of
10 10 7 5 4 3 3
line
Weight of
hook 297kg
block

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August 2016

Rated lifting load table for jib when the outrigger span is 6m
Without 5th jack, at over side and over rear; with 5th jack, 360°operation
Boom 39.5m + jib 8.3m

Boom angle(°) 0° offset angle 15° offset angle 30°offset angle

78 2800 2500 1900

75 2800 2400 1750
72 2750 2200 1700
70 2650 2100 1600
65 2150 1800 1500
60 1800 1600 1400
55 1200 1140 1050
50 800 750 700
40 280 260 250
Weight of hook block: 55kg
Notes:
1. Total rated load shown in the tables is the maximum lifting capacity when the crane is
set up on firm and level ground.
2. The rated lifting load shown in tables includes the weight of hook block and slings.
3. The working radius shown in table is the radius when load is lifted off the ground, which
is the actual value including loaded boom deflection.
4. Boom angles shown in the table are values for reference. Take the working radius as
standard.

We reserve the right to modify the design without notice for improvement.

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August 2016

Rated lifting load table for jib when the outrigger span is 4.34m
Without 5th jack, at over side and over rear; with 5th jack, 360°operation
Boom 39.5m + jib 8.3m

Boom angle(°) 0° offset angle 15° offset angle 30°offset angle

78 2800 2500 1900

75 2800 2400 1750
72 2750 2200 1700
70 2550 2100 1600
65 1470 1320 1220
60 790 730 680
55 350 320 300
Weight of hook block: 55kg
Notes:
1. Total rated load shown in the tables is the maximum lifting capacity when the crane is
set up on firm and level ground.
2. The rated lifting load shown in tables includes the weight of hook block and slings.
3. The working radius shown in table is the radius when load is lifted off the ground, which
is the actual value including loaded boom deflection.
4. Boom angles shown in the table are values for reference. Take the working radius as
standard.

We reserve the right to modify the design without notice for improvement.

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 August 2016

Lifting height curves

Working range of crane (on fully-extended outriggers)

Min. distance between

Min. distance between
main hook block
main hook block
center and boom
center and boom
pulley center
pulley center
Lifting height (m)
Boom+jib (m)

Working radius (m)

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Working range of crane (on half-extended outriggers)

Min. distance between

Min. distance between main hook block
main hook block center and boom
center and boom pulley center
pulley center
Lifting height (m)
Boom+jib (m)

起重机工作范围 支腿半伸时

Working radius (m)

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Working Areas of Crane

(on fully-extended outriggers)
Over front
5th jack
Forward direction

Front outrigger

Over side
Over side

Rear outrigger

Boom position
Over rear

Working Areas of Crane

(on half-extended outriggers)
5th jack
Forward direction

Front outrigger

Over front

Over side Over side

Rear outrigger
Boom position
Over rear

We reserve the right to modify the design without notice for improvement.

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