Cirrus 3-XD SP101021.103
Cirrus 3-XD SP101021.103
User Manual
Email: [email protected]
7. MAINTENANCE ................................................................................................................................................27
7.1 OVERVIEW........................................................................................................................................................... 27
7.2 REMOVING THE COVERS ......................................................................................................................................... 28
7.3 INTERNAL COMPONENTS ........................................................................................................................................ 31
7.3 ACCESS TO OVEN AND CAPILLARY............................................................................................................................. 32
7.4 CAPILLARY INLET ................................................................................................................................................... 32
7.5 ANALYSER MAINTENANCE ...................................................................................................................................... 36
7.6 ION SOURCE CLEANING........................................................................................................................................... 43
The Cirrus 3-XD is a purpose built quadrupole mass spec for gas monitoring at atmospheric pressure. It is available
in either bench top or rack mounted configurations.
Incorporating the latest V-lens technology, the Cirrus 3-XD has been designed to meet all the traditional
requirements for an RGA sensor, but offers data collection speeds in the milliseconds, even over the full dynamic
range - unachievable with previous technologies.
Electron Ionization source produces “metastable neutrals” in addition to positive ions. All current RGAs use line-of-
sight ion sources that allow neutral species through the mass filter to the detector. This causes higher noise levels in
the instruments. Noise levels determine the detection limits of the RGA. This effect is strongest at low masses.
The Cirrus 3-XD incorporates V-lens Technology which prevents high energy neutrals generated within the source
from having line of sight of the quadrupole region. In addition any stray electrons are repelled and a well collimated
beam is presented to the entrance of the quadrupole.
Analog and digital interfaces are provided for integrated systems and future technologies.
This manual focuses on the Cirrus 3-XD hardware and should be used in conjunction with the relevant user interface
manual during installation.
Any required network communications cards should be installed and configured prior to installing the Cirrus 3-XD, or
RGA software if supplied.
2.1 Mechanical
2.1.3 Analyser
Triple mass filter, 1-100 amu, 1-200 amu, 1-300 amu or 1-100 amu HP, Faraday and MCP detector
2.2 Electrical
2.2.2 Fuses
Located on rear panel
All fuses are 20 mm x 5 mm H.R.C ceramic, 250 VAC, characteristic (T) and compliant with IEC127
2.3 Environmental
2.4 Safety
IP20 to EN60529
The protective earth conductor of the power cord must be connected to the power source protective earth terminal.
Prior to removal of covers for replacement of any user serviceable parts, the Cirrus 3-XD should be isolated from the
mains and allowed to cool.
The Cirrus 3-XD must be used only in the manner specified in this document.
The connectors for external circuits are for use only with MKS equipment, or equipment which has no accessible
hazardous live parts.
The external circuits must comply with the requirements of EN61010-1 section 6.6.1.
Ports for connection of accessories do not carry hazardous potentials.
There are no accessible hazardous voltages or currents on these ports, MKS must be consulted before any non-
MKS supplied cables or accessories are connected to these ports
Hot surface
Heavy object
This equipment weighs in excess of 18 kg and should be lifted by at least two people.
To avoid muscle strain and or back injury, movers should employ lifting aids and the correct lifting
techniques
2.7 Ventilation
3.1 Installation
1. The installation procedures given in the operating and technical manuals must be followed in addition to these
instructions.
2. The mains power cable must conform to local regulations and must have a protective earth (PE) conductor
securely connected to the power plug protective earth contact.
3. Cables attached to all other ancillary signal and control ports must have a length of less than 3 meters. If greater
length is required, MKS Instruments Ltd. must be contacted for technical guidance on possible EMC and safety
issues.
3.2 Operation
1. The equipment is not authorised for use as a critical component in a life support or safety critical system without
the express written approval of MKS Instruments Ltd.
2. All instructions given in the operating manual must be followed.
3. Adjustments are strictly limited to those accessible from the control panel and computer keyboard and only when
running software supplied by MKS Instruments Ltd.
3.3 Maintenance
Illustration 1. The front panel incorporates six status indicators to assist in the operation of the Cirrus 3-XD.
Power
The indicator is white when power is supplied to the Cirrus 3–XD unit.
Network Comms
This indicator blinks white while the comms are establishing, then it continuously lights when the comms are
operating correctly.
The indicator blinks white while the turbo molecular pump accelerates, changing to continuous white when it has
reached normal operating speed.
The filament protect trip is interlocked to this signal to prevent operation of the filament before a suitable chamber
pressure has been obtained.
System Heater
The Indicator blinks white when the heater is turned on but has not yet reached the set temperature, changing to
continuous white when set point is reached.
CAUTION: The oven will remain hot for a long time after the heater is turned off
Capillary Heater
The Indicator blinks white when the heater is turned on but has not yet reached the set temperature, changing to
continuous white when set point is reached.
Emission
RGA Comms
Digital I/O
Analog I/O
Exhaust/Purge
Switched Mains
Power Inlet
Illustration 2. The rear panel incorporates all of the external connections required by the Cirrus 3-XD, as well
as exhaust / purge connections.
The signal and data ports must not be connected to ports that could become hazardous live.
RGA Comms
A standard RJ45 type 10/100 Base-T Ethernet connector used to connect the Cirrus 3-XD to a host PC,
hub, switch or network.
Ensure you read through the network scenarios starting on Page 17 before connecting the unit to your network
Power
The mains power switch and fused IEC socket for connection to the local mains supply.
NOTE:
The 120 mA maximum load for the power supply outputs is shared between the Digital and Analog connectors.
A standard 25-way D-type socket used for interfacing with external equipment.
The Digital I/O connector can also be used to provide alarm output signals and process trip signals.
This interface offers the following functionality:
16 configurable I/O lines
+3.3V power output fused at 120mA, fuses are self resetting
±15V power output fused at 120mA, fuses are self resetting
+24V power output fused at 120mA, fuses are self resetting
Note: The total power consumption on each rail (+3.3V, ±15V & +24V) for both the Analog and Digital I/O ports must
not exceed 120 mA.
Inputs
The 30-300 µA pull up / current source is always active regardless of whether the port is an input or output. As such
it may be driven by an open drain / collector / contact closure output. This is the recommended way to use the
inputs. However the inputs may also be driven by 3.3 V logic. A voltage < 0.99 V will be interpreted as a logical low.
A voltage > 2.31 V will be interpreted as a logical high.
Notes
a) Where appropriate, arrange the hardware/software configuration so that an input HIGH state is a safe condition.
This ensures that if a connection should be unplugged the system will go into a fail-safe state.
b) In cases where the external equipment is a distance away or is likely to have a different ground potential, the
fitting of opt couplers on the interface should be implemented.
WARNING
DO NOT DRIVE THE INPUTS ABOVE +3.8 V OR BELOW -0.5 V OR DAMAGE TO THE INSTRUMENT WILL
OCCUR.
Optional: The Cirrus 3-XD includes the facility to purge the turbo pump bearings and vent the vacuum chamber with
nitrogen. This feature is usually used when the unit is likely to be exposed to corrosive and/or toxic gases.
The standard configuration of Cirrus 3-XD does not use rotary pumps, so there will be no hydrocarbon vapors
emitted by the vacuum pumping.
Never block, or obstruct any pump exhaust, as this may cause dangerous internal pressure buildup.
Benchtop Variant
The Cirrus 3-XD should be installed on a flat, level bench top with adequate ventilation as specified in Specifications
section of this manual.
Periodic maintenance will be required during the lifetime of the unit, with this in mind some thought should be given
to the location. All connections should be easily accessible, with the Cirrus 3-XD positioned so that strain is not
placed on any of the cables or connectors.
Overview
Before connecting a cat5 patch lead to the socket marked “ETHERNET” please take the time to read through the
following sections.
If the Cirrus 3-XD is to be installed on your company network, then there are a number of different network
configurations that must be considered before you continue.
There are four main network technologies employed in the distribution of network addresses (IP addresses) to
network devices, the Cirrus 3-XD can be configured to use any of the following:
Auto-IP
A mechanism where in the absence of a DHCP or BOOTP server on the network, network entities can obtain their
unique IP addresses by a process of arbitration between devices. If a DHCP or BOOTP server is present on the
network, Auto-IP will obtain an IP address from the server.
DHCP
Short for Dynamic Host Configuration Protocol, a server running on the network is responsible for assigning dynamic
IP addresses to devices on a network.
BOOTP
Short for Bootstrap Protocol, an Internet protocol that enables a diskless workstation to discover its own IP address
and the IP address of a BOOTP server on the network.
Static
Each address is issued manually to each device by the network administrator.
By default the Cirrus 3-XD is configured for Auto-IP which is by far the simplest method if you are new to networking,
or are installing the Cirrus3-XD into an existing Auto-IP or DHCP network.
If you intend to connect a Cirrus 3-XD to an existing network, then you must consult your IT Specialist for advice on
how the network assigns IP addresses.
The following sections describe the different network connection options available to the user when installing the
Cirrus 3-XD.
If the Cirrus 3-XD is to be connected to a network where existing devices obtain their IP address automatically, then
no further configuration is required.
You can safely connect the Cirrus3-XD to your network.
If the Cirrus 3-XD is to be connected to a network running BOOTP, then your IT Specialist will need to perform
certain tasks on the BOOTP Server to complete the installation.
Do not connect the Cirrus3-XD to your network without involving your IT specialist.
For details on how to assign a static IP address to the Cirrus 3-XD, please see the guide on Page 19.
You will need to be allocated an IP address for use by your IT Specialist, or have them perform the installation for
you.
If your PC is not part of a network, you may choose to connect the Cirrus 3-XD directly to the Ethernet port or a local
hub. The following section describes what is required to get your unit up and running.
As stated earlier, the Cirrus 3-XD is configured to use Auto-IP by default, all that is left to do is to ensure your PC is
configured the same way.
Connect the Cirrus 3-XD to your PC or hub with a standard Cat5 STP cable (there is no need to use a dedicated
cross-over cable) and power on the Cirrus 3-XD
Next you need to check if your PC is configured for Auto-IP; most are by default.
Windows PC
Start / Connect To / Show All Connections
Click once on the connection hosting the Cirrus 3-XD
Note the information displayed in the Task Pane
If the text “Automatic Private Address” is displayed, then the PC is ready to begin
communications with the Cirrus 3-XD unit.
If the text “Obtaining an IP address” is displayed, then please wait a few moments
for the sequence to complete.
If any other text is displayed, then you will need to make changes to the way your PC
obtains IP addresses.
If your PC is not configured for Auto-IP, you can make the following changes to enable the function. You will need to
have Administrative privileges.
Windows PC
Control Panel / Network Connections
Double-click the Local Area Connection used to host the RGA
Properties
Double-click Internet Protocol (TCP/IP) from the list.
While the PC is generating its automatic IP address, the Cirrus 3-XD will be attempting to generate a compatible
address.
You may need to wait about 120 seconds after the PC has an IP address before the Cirrus 3-XD is ready.
The status, current IP address and type of IP addressing can be checked in this dialog. Once “Ready” is displayed
you can close RGA Device Manager and begin using the RGA.
If you are connecting to a network where static IP addresses are used, or connecting directly to your PC and wish to
use fixed addressing, you will need to assign an address to the Cirrus 3-XD
To help you understand this scenario, the following explanation may be of use:
You have your standalone or networked PC configured to use a fixed IP address, for example 192.168.0.1. When
the Cirrus3-XD is connected to the network, it will “ask” to be assigned an IP address from a DHCP server, as one
will not be present in this type of network, the Cirrus 3-XD will use a default address in the range 169.254.xxx.xxx.
As the host PC and Cirrus3-XD are on entirely different IP ranges, communication between the two is impossible.
We must issue the Cirrus 3-XD with an IP address in the same range as the host PC.
You will need to ask for an IP address and Subnet from your IT Specialist if you are installing on a network.
This is done using the RGA Device Manager Application found on the supplied MKS Utilities CD. This application
does not require installation, but you will require administrative privileges to make changes to the Windows Firewall
exceptions for the application to function correctly.
The RGA Device Manager application is designed to locate and retrieve information from any MKS RGA instrument,
networked or otherwise. It does this by sending out a network broadcast, asking for information from any MKS Mass
Spectrometry Solutions products discovered. It does not matter that the host PC may be on an entirely different IP
range than the Cirrus 3-XD . Once connected by RGA Device Manager we can assign a new IP address to the Cirrus
3-XD .
Double-click the RGA Device Manager icon to start the application. After a few moments the following dialog appears
displaying a list of all discovered MKS RGA’s.
You will need to ask for an IP address and Subnet from your IT Specialist if you are installing on a network.
This is done using the RGA Device Manager Application found on the supplied MKS Utilities CD. This application
does not require installation, but you will require administrative privileges to make changes to the Windows Firewall
exceptions for the application to function correctly.
The RGA Device Manager application is designed to locate and retrieve information from any MKS RGA instrument,
networked or otherwise. It does this by sending out a network broadcast, asking for information from any MKS RGAs
.
discovered. It matters not that the host PC may be on an entirely different IP range than the Cirrus 3-XD Once
connected by RGA Device Manager we can assign a new IP address to the Cirrus3-XD.
The “Address” field is the currently assigned IP address of the Cirrus 3-XD
The “Type” field describes the scheme the Cirrus 3-XD is currently using to obtain an address.
You can see that the Cirrus 3-XD is configured to receive an IP address.
Enter the IP address and the Subnet issued to you by your IT Specialist.
Once the relevant information has been entered, click OK to store and
commit the changes to the Cirrus 3-XD .
6.1 Powering up
Use the RGA Device Manager to locate and install your unit ready for use. This is explained in the Process Eye
Professional User Manual.
Once the unit has been installed, start the Process Eye software, once loaded you will see the unit information is
displayed.
The quadrupole’s filaments are interlocked with the internal pressure gauge, you will only be able to start the filament
once the chamber has reached its operating pressure.
6.3 Baking
Before you can start to use the system properly, it will need to be run for sufficient time to allow the background
peaks to drop. This amount of time can be significantly reduced by baking the system.
From the Warm/Bake pull-down list, choose the Bake option. A dry, inert gas should be flushed continuously through
the capillary inlet during bake out. The quadrupole should be running with the filament on but only using the faraday
detector.
The multiplier detector will be unavailable during baking and for a period afterwards while the system cools down.
The total pressure may gradually start to rise slightly as the system outgases and you should bake the system at
least until the pressure starts to fall. In normal operation an initial bake of at least 24 hours is required, although in
general the longer the system is baked the better.
To improve the background further, it is recommended that you run both filaments. The amount of time spent in
reducing the background peaks depends entirely on the application and is left to the discretion of the customer.
When the Cirrus 3-XD is switched off, it will vent to atmosphere introducing water vapour and should be baked again.
The Heat/Bake option should be set to Bake for the initial bake out to reduce the water background. After this period,
running at the lower temperature of Heat is adequate in preventing the condensation of vapours in the vacuum
chamber which could lead to memory effects.
Often it is not necessary to have the system heater on at all, but this will depend on the application.
The Cirrus is designed to allow continuous operation using the Faraday detector, with the system heater on Bake or
o
Warm. The Multiplier will be locked and unuseable when the temperature is above 90 C because the high
temperature will damage the multiplier if it is in use.
o o
The standard temperature settings are 80 C for Warm and 150 C for Bake.
Use the Capillary Heater to lessen the chance of vapour condensing in the capillary leading to memory effects, or
even blockage. Whether you need to heat the capillary or not depends on the application and the nature of the gases
being sampled.
The Cirrus 3-XD is designed to allow the capillary heater to be run continuously.
The Cirrus 3-XD should be left to run continuously unless it is not to be used for an extended period of time, or it
needs to be shut down for maintenance.
This will take you to the log on page, to veiw the temperatures or configuration without being able to change the
settings leave the password box blank and log on. To make changes enter password - profproc
This will take you to the Home page. Click View the internal control unit data to see the heater temperatures
This will take you to the internal control unit data page
The heaters are grey if they are off, yellow for capillary on and oven at warm, red for oven at bake.
To view the heater setting, click Configuration, then Instrument then Cirrus 3XD.
You will be taken to this window, click Reboot the control unit now. You will be able to reconnect to the instrument in
a few minutes.
7.1 Overview
Periodic maintenance of your Cirrus 3-XD will be required to ensure optimal performance. The following sections
provide detailed information on filament replacement, ion-source cleaning or replacement and capillary maintenance.
If you feel uneasy about tackling any of the following maintenance topics, please contact us for advice or to arrange
an on-site service visit where we will carry out the work.
These are not operator functions, only competent persons may carry out these operations
Before removing any of the Cirrus3-XD covers, ensure the unit is disconnected from the mains supply and has had
adequate time to cool.
When removing parts from the system, ensure all fixings such as screws and washers are accounted for, any lost
fixings could cause sevre damage when power is turned back on by shorting across electrical components
Illustrations 4a & b. Removal of the front panel is required to access the mass filter for source maintenance.
When the rear panel has been removed the front cover can be removed by unscrewing the two screws on each side
of the instrument, shown above. The cover is then pulled forwards.
Illustration 5. To access the rear of the instrument, required for changing the capillary and orifice disk, a
small rear cover must be removed.
This is done by removing the screw in the blue circle and loosening the screws in the red circles,then pulling the
panel backwards until clear of the instrument.
To remove the outer cover, Loosen the three cross head screws near the front of the instrument.
Illustration 6. Removal of the front and top panel is required to access the mass filter for source
maintenance.
Oven
Capillary
Hot Cathode
Inlet
Ion Gauge
Cirrus3-XD
Electronics
Turbo
Pump
Backing / Bypass
Pump
Oven
Cirrus3-XD
Electronics
Power
Supply Backing/Bypass
Pump
Before removing the oven top plate, ensure the oven has had adequate time to cool after baking.
Illustration 9. To remove oven entrance hatch, loosen or remove three screws and lift off cover, to gain
access to change the fused silica and VCR orifice
VCR Orifice
Nut
Fused Silica
Capillary
Bypass
Pumping
line
Illustration 10. Top Rear View of Cirrus 3-XD, with fused silica capillary and VCR Orifice connection. The
example shown is for the rack mounted Cirrus 3-XD, the desktop version has the capillary entering from the
other side.
The Cirrus 3-XD system uses a capillary inlet to admit sample gas into the chamber for analysis. MKS Mass
Spectrometry Solutions produce a variety of capillary inlets, the fused silica option is shown in this manual.
The default fused silica capillary inlet assembly consists of a heated liner tube containing a fine bore stainless steel
tube, down the centre of which is threaded a 0.32mm I.D. fused silica tube. Narrower bore fused silica and stanless
steel capillaries are also available. The preceedure is simillar for all types of capillary.
You may need to replace the capillary tube which forms part of the capillary inlet assembly, if it has been damaged
or becomes blocked.
1. Shut down the Cirrus by following the instructions in Shutting Down then disconnect from the mains supply.
Remove the outer cover.
2. Disconnect the high pressure end of the capillary from the gas source. If there is a shut off valve, remember to
close it.
3. Begin with the sample end of the capillary. Loosen the M4 cap-head bolt (1) on the Inlet Connector Clamp until
you can rotate the stub-tube (2) by undoing inlet connector clamp from heated capillary end body(3). Completeley
remove the stub-tube(2) and the graphite vespel ferrule(4).
4 3
1
Illustration 11. Loosening the capillary at sample end.
5. In the oven compartment, use a 5/16“ spanner to undo the nut on the bypass pumping line and slide it, and the
ferrule, along the Capillary towards the side of the oven.
6. Carefully slide the capillary down the heated capillary assembly away from the bypass pumping line and remove
the nut and ferrule.
7. Once the capillary appears at the high pressure end you can pull it out of the assembly.
1. Take the cassette of fused silica tubing and carefully feed one end down the capillary assembly from the high
pressure end. The fused silica tubing is quite fragile but should slide freely down the inner bore of the capillary
assembly. Continue to feed the tube down the capillary until it emerges inside the oven.
2. Thread the Swagelok nut and then a new ferrule onto the silica tubing as shown below, cut the end off the fused
silica with an appropreate tool, e.g. a ceramic scoring wafer.
3. Thread the fused silica tube into the Swagelok reducer and continue until you feel it butt up against far side inlet,
then withdraw the fused silica tube by 2-3 mm.
Slide the ferrule into place then tighten the nut FINGER TIGHT. With a 5/16” spanner tighten the nut a further ½ to
3/4 TURN only.
4. At the high pressure end of the capillary, leave ½” of liner beyond the fitting and carefully cut.
5. Fit a new ferrule (note orientation Illustration 12) and slide the stub-tube onto the liner.
6. Tighten the stub-tube and retighten the Inlet Connector Clamp, finger tight should be sufficent.
7. Perform a Leack Check of the system before fitting the oven lid or covers. See your RGA Software User Guide for
details on the Leak Check function.
Illustration 13. To replace the disk, follow the steps on removing the outer cover detailed in the preceeding
section to allow access to the inlet flange.
Loosen nut holding fused silica capillary first (if fitted) or the fused silica capillary may break.
Loosen the VCR fitting using a ¾” spanner, the disk is fitted into a formed holder which is clipped onto the machined
face of the inlet flange. Remove the old disk and replace with the new part, refit the holder to the inlet flange and
hand tighten the VCR fitting, then using spanner tighten by an 1/8 turn.
CAUTION
THE QUADRUPOLE FILTER IS ACCURATELY ALIGNED BY SKILLED PERSONNEL USING SPECIALIST TOOLS
AND JIGS. UNDER NO CIRCUMSTANCE SHOULD THE FILTER ASSEMBLY BE DISMANTLED
You should not attempt repair other than replacing the filaments or cleaning / replacing the ion-source.
Note, the LED pcb has two different mounting positions depending on the instrument type, the desktop version has
an additional support strut not fitted to the rackmounted version.
Without unplugging, unscrew the LED pcb and place safely out of the way.
Analyser
Flange
Illustration 17. Cirrus 3-XD with LED pcb and RF/electrometer unit de-mounted.
Pin 1
Illustration 18. Pin 1 is recognised by the track connecting it to earth, the pin number increases in the
clockwise direction, pin 12 is the center pin.
In carrying out these checks, we can legitimately accept two ranges of meter readings as possibly acceptable and
anything outside these ranges as being a definite fail. Any readings less than 1 ohm we can assume as a short-
6
circuit and any reading above 5 Meg Ohm (5x10 ohms) as being open circuit. The following assumes that the
analyser is still on the vacuum system and details all the possible tests.
2. Connect the other lead to the analyser flange, you should read a short circuit. If not, you have either a serious
problem, or more likely a faulty meter/meter leads. If after checking your meter, an open circuit still exists, contact
your nearest MKS service center for advice.
3. Move the lead from the flange and connect to pins 2 through12 on the analyser feedthrough in turn. Each one
should give an open circuit. If not, you have a short to earth.
There are two types of short to earth, an internal short between one part of the analyser and an earthed part of the
analyser, or more commonly, a short between part of the analyser and the vacuum chamber.
In either case, remove the analyser from the vacuum chamber and repeat the test. If the result is the same, then you
have an internal short and should contact your local MKS facility for advice.
Repeat the ohmmeter tests before pumping down the vacuum chamber. Remember that the ion source gets very hot
during operation and the stainless steel components will expand slightly. Sometimes a short will only develop when
the analyser has been run for a while and is up to temperature.
4. Move the meter lead from pin 1 and attach it to pin 2 of the analyser feedthrough. Connect the other lead to pins
3 through 12 on the analyser feedthrough in turn. Each one should give an open circuit.
Now move the meter lead from pin 2 to pin 3 and check to pins 4 to 12. Proceed around the feedthrough until all
possible connections have been checked.
All the pins should show an open circuit to all other pins, EXCEPT pin 4 to 8,pin 4 to 10 and pin 8 to 10, which should
show short-circuit as these are the filament connections.
If any of the pins read short-circuit to another pin, contact your local MKS service center with the results of your tests
and they will advise you how to proceed.
This is normally maintained at a fixed value of 1mA. The current flow through the filament is increased until the value
of emission current is reached. If, however, the control electronics reaches the limit of its filament current supply
capability and the emission current has still not reached 1mA, a filament fail condition will exist.
In the vast majority of cases this will be due to a blown filament, more correctly described as an open circuit filament.
There are other conditions, such as a heavily contaminated ion source, which will result in a filament fail condition
when the filament is not open circuit.
If you suspect a blown filament, carry out the following test before removing the analyser from the vacuum system.
Connect meter lead one to analyser feedthrough pin 8, which is the common connection to both the filaments.
Connect the second meter lead to pin 4 (Filament 1). You should read short-circuit.
Next connect the second meter lead to pin 10 (Filament 2), again your meter should indicate short-circuit.
If either or both filaments are blown, the meter will indicate an open-circuit and the filaments will need to be replaced.
If the meter reading suggests that the filament is good but the control unit shows a filament fail, the most likely cause
would be a break down in electrical continuity or contamination of the ion source.
Changing filaments is the most common maintenance event with quadrupole analysers. For this reason the MKS
analyser has been designed to make this task as quick and easy as possible.
Below is a list of the tools and equipment you will require. We recommend that you assemble the following items
before you start. Remember that the instrument is supplied with a tool kit that contains some of the things you will
need;
You are now ready to pump down and continue the operation of your quadrupole.
1. Remove the analyser from the vacuum system making sure that you do not touch the exposed internal surfaces
and place it on the bench in an upright position.
2. The filaments are located on the very top of the analyser, retained by four M2 x4 pan head screws. The electrical
connections are made via two barrel connectors, one to each filament.
3. Hold the barrel connectors firmly with your pliers and slacken the screws shown until the barrel connector can be
removed from the filament plate and the connecting lead, the screws do not have to be removed, see Illustration 19
& 20.
4. Remove the four M2 x4 pan head screws holding the filament plate in place, see Illustration 21.
5. Remove the two filament plates. Carry out this step carefully so as not to damage the filaments, see Illustration
22.
Illustration 19. Loosen screws indicated Illustration 20. Remove barrel connectors
Illustration 21. Remove M2 screws Illustration 22. Carefully remove filament plates
At this stage it is worthwhile looking to see if the source requires any attention, especially if the filament(s) have
broken because of an over pressure situation in your vacuum system.
With the filaments removed, you have a clear view of the source. The signs to look for are powdery deposits, which
will vary in colour but may be brown, blue, canary yellow or white depending upon the precise circumstances which
led to their formation.
If these oxides are present, it is recommended that you refer to the section on ion source cleaning on page 43 before
proceeding.
1. Using tweezers carefully place each filament plate onto the mounting posts. Each filament plate has a locating
hole which fits over a locating stud.
2. Loosely re-fit the four M2 x4 pan head screws through the filament plates.
3. Once all four screws have been loosely fitted, check the alignment of both filament plates before tightening
securely.
4. Re-fit each barrel connector in the same orientation as removed, sliding each barrel connector over the
connecting lead and filament post and while holding the barrel connector firmly with pliers, tighten all screws.
Do not slide the barrel connector all the way down the filament post as you may short-circuit the insulating
feedthrough. Leave 1- 2mm of clearance
5. Before re-fitting the analyser to your vacuum chamber, refer to page 38 for details on how to check for any short
circuits.
6. Replace the analyser into your vacuum housing and again check for shorts or grounding to the outer vacuum
housing.
You are now ready to pump down and continue the operation of your quadrupole.
Remove the analyser from the vacuum chamber and place it on the bench in an upright position (the use of a small
bench vice is recommended), remove the filaments by following the guide starting on Page 40.
Insert the analyser into the measuring cylinder so that the knife edge side of the flange rests on the lip of the
cylinder. Note the level which the ion source comes to on the measuring cylinder before removing the analyser and
filling the measuring cylinder with sufficient iso-propyl-alcohol to cover the ion source only.
Note: the measuring cylinder should be of a diameter and length to accommodate the analyser.
Put the measuring cylinder into the ultra-sonic bath for 10 to 15 minutes.
Remove the analyser and allow any excess alcohol to drain off. Keep the analyser inverted (feedthrough upper most)
until it is dry.
Do not let any alcohol run down the analyser into the flange assembly as this will seriously damage the multiplier.
Check the condition of the ion source. A second or third wash may be required.
The ultra sonic bath may loosen some of the screws in the ion source. Take care not to throw these away when
discarding the alcohol
The analyser must be dried of cleaning solution before it can be used. We recommend the use of a clean oven for
0
this purpose. The oven should be set at 80 C and the analyser baked for at least two hours.
Check the documentation on your cleaning solution for guidelines on handling the substance and any fire or
explosion risks involved
After the bake period, check all the screws in the ion source are tight and re-fit the analyser to the vacuum chamber.
A further bake under vacuum will be required to drive off any remaining residue.
Below is a list of the tools and equipment you will require. We recommend that you assemble the following items
before you start. Remember that the instrument is supplied with a tool kit that contains some of the things you will
need.
1. Remove the analyser from the vacuum system, place it on the bench in an upright position (holding the analyser
in a small bench vice or analyser support stand is recommended).
2. If you are cleaning the ion-source, then you should remove the filaments by following the guide starting on Page
40.
3. Loosen the three M2 x3 grub screws shown as exploded in Illustration 24 & 25, these secure the three insulated
wires that run from the analyser flange assembly to the source, repeller and extractor plates and move the wires out
of the way.
4. Remove the screw that holds the insulated wire to the V-lens, Illustration 26.
5. Remove the three M2 x4 screws and shakeproof washers shown as exploded that hold the source assembly to
the filter assembly, see Illustration 27.
6. Carefully withdraw the source assembly from the filter, Illustration 28.
Illustration 27. Remove screw shown Illustration 28. Remove screws shown
The orientation of the ion-source is by the small notch on the mounting base. This notch is positioned so that it sits
over the gold leads visible on the filter assembly as indicated below.
Once positioned, slide home the ion-source assembly so that it sits flush on top of the filter, refit the three M2x4
screws and shakeproof washers and tighten securely.
Pin 1 is easily identified as it is the only pin with a metalized contact running through it. The pins are numbered
clockwise from this pin. The large central pin is pin 12
Pin Descriptions
Pin Connection
1 Earth
2 Source plate
3 Electron Multiplier
4 Filament 1
5 Extraction plate
6 Suppressor plate
7 RF.1
8 Filament common
9 V-Lens
10 Filament 2
11 RF.2
12 Detector Output
Spare parts for your quadrupole analyser are available from your local MKS Instruments sales office under the part
numbers detailed below.
Filaments are supplied in pairs, either on a single plate or on two plates depending on the analyser.
Replacement ion sources are supplied complete with filaments.
Filaments
Ion Source Tungsten Thoriated Iridium
Ion source
Ion Source With Tungsten With Thoriated
Filaments Iridium Filaments
If you require a spare part not mentioned above, please contact your local MKS Instruments office for help on
obtaining a part number.
If you wish to return an MKS Mass Spectrometry Solutions product for maintenance / repair / upgrade, please follow
these simple guidelines. Because of the returned product will be dismantled and possibly cleaned by an MKS
technician we therefore require a Declaration of Contamination report (CSG-001-F001) to be completed to preclude
the potential health risk to our service personnel.
Declaration of Contamination report can only be completed and signed by an authorised and qualified person!
Please fill in the declaration, sign it and send by email to your local Service Coordinator.
The Service Coordinator will review the declaration and authorise the return with and RMA number.
Securely package all items to be returned, using the original packaging where possible and send to the address
provided by the Service Coordinator. Also please attach a copy of the declaration to the product with the RMA
number before shipping to the Service Centre.
Maintenance / repairs / upgrades will only be carried out on products accompanied by a fully completed and correct
Declaration of Contamination report and have RMA number. If this is not the case, the corresponding repair will be
delayed or refused. A separate declaration must be submitted for each device and each product. Every product
returned without a completed declaration secured to the outside of the package, will be returned to the customer
unprocessed, at their cost. If following inspection and quotation you decline the repair you may be subject to a
service fee to cover the cost of product disassemble, cleaning, testing and evaluation.
Please also be advised that by sending your equipment to us, you have authorized us to disassemble the product for
inspection or failure analysis. The act of disassembling may permanently damage old components. If the product is
subsequently deemed un-repairable or you decline the repair and request the item to be returned, we cannot ensure
that it will be reassembled to working condition upon return.
The environment and the health & safety risks may be of the following nature:
Chemical: Danger to health, risk of explosion, fire, risks to the environment. Please indicate the chemical formula
and name of all gases or substances that have been in contact with the product.
Biological, explosive, radioactive: In case of biological, explosive, radioactive contamination our Service Centre is
currently unable to decontaminate and recycle such materials without risk to the safety of our staff. Please contact us
before sending the product to the Service Centre.
In the event of chemical contamination, please indicate the following gases or substances:
Gases (or substances) introduced into the reactor and which may be found at the exhaust.
Gases (or substances) resulting from the reaction or process.
Gases (or substances) that may possibly be formed inside the returned product (due to a chemical or
thermodynamic reaction, condensation, deposition, precipitation etc.)
We are sure that you share our concern for the safety of our personnel and we request your full cooperation in
carrying out these few extra steps prior to returning any and all products to MKS Mass Spectrometry Solutions.