EN

Operation & Maintenance Manual

Compact Excavator
S/N B4PD11001 & Above

7349189enGB (12-20) (A) Printed in Belgium ©2020 Bobcat Company. All rights reserved.
Original Instructions EMEA S5-K
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 OPERATOR SAFETY WARNING
Operator must have instructions before operating the machine. Untrained
WARNING operators can cause injury or death.
W-2001-0502

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety
is involved!” Carefully read the message that follows.

CORRECT WRONG CORRECT WRONG

P-90216 R1078 R1041 R1065

Never operate without Do not grasp control Never operate without Avoid steep areas or
instructions. handles when entering approved cab / canopy. banks that could break
machine. away.
Read machine signs, and Never modify equipment.
Operation & Maintenance Be sure controls are in
Manual, and Operator’s neutral before starting. Never use attachments
Handbook. Sound horn and check not approved by Bobcat
behind machine before Company.
starting.
WRONG WRONG CORRECT CORRECT


 Maximum
R1066 Maximum R1027 R1043
R1067
Use caution to avoid Keep bystanders out of Never exceed a 15 slope Never travel up a slope
tipping - do not swing maximum reach area. to the side. that exceeds 15.
heavy load over side of
track. Do not travel or turn with
bucket extended.
Operate on flat, level
ground. Never carry riders.

CORRECT CORRECT CORRECT CORRECT

STOP

Maximum

R1019 R1041 6808261 B-21928 NA1421A

Never exceed 25 when To leave excavator, lower Use TOPS and fasten Look in the direction of
going down or backing the work equipment and seat belt securely. rotation and make sure
up a slope. the blade to the ground. Operate controls only no bystanders are in the
from operator’s seat. work area.
Stop the engine. Keep feet and hands on
controls.
SAFETY EQUIPMENT
The Bobcat® excavator must be equipped with safety items necessary for each job. Ask your Bobcat dealer for information
on the availability and safe use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. TOPS: Check condition and mounting hardware.
3. OPERATOR’S HANDBOOK: Must be in the cab / canopy.
4. LEFT HAND CONSOLE: When raised must deactivate the travel and hydraulic functions.
5. SAFETY SIGNS (DECALS): Replace if damaged.
6. GRAB HANDLES: Replace if damaged.
7. SLEW LOCK. OSW56-0917
8. SAFETY TREAD: Replace if damaged.

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 CONTENTS

CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

REFERENCE INFORMATION

Write the correct information for YOUR Bobcat excavator in the spaces below. Always use these numbers when
referring to your Bobcat excavator.

Excavator Serial
Number
Engine Serial Number

NOTES:

YOUR BOBCAT DEALER:

ADDRESS:

PHONE:

Doosan Bobcat EMEA s.r.o.

Bobcat Company
U Kodetky 1810
P.O. Box 128
263 12 Dobris
Gwinner, ND 58040-0128
CZECH REPUBLIC
UNITED STATES OF AMERICA

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 FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator.

DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
For Model E10z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BOBCAT COMPANY IS ISO 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

LUBRICANTS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Excavator Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

EXCAVATOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

OPERATOR CANOPY (TOPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

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DECLARATION OF CONFORMITY

For Model E10z

Contents of EC Declaration of Conformity

This information is provided in the operators manual to comply with
clause 1.7.4.2(c) of Annex I of Machinery Directive 2006/42/EC.

The official EC Declaration of Conformity is supplied in a separate document.

Manufacturer Directive 2000/14/EC: Noise Emission in the

Environment by Equipment For Use Outdoors


 Notified Body
Bobcat Company Technical and Test Institute for Construction
World Headquarters Prague, Czech Republic
250 East Beaton Drive Notified Body Number: 1020
West Fargo, ND 58078-6000 
UNITED STATES OF AMERICA 
EC Certificate No.
Technical Documentation 1020-090-022395
Homologation Manager 
Doosan Bobcat EMEA s.r.o. 
U Kodetky 1810 
263 12 Dobris Conformity Assessment Procedure(s)
CZECH REPUBLIC 2000/14/EC, Annex VIII, Full Quality Assurance


Sound Power Levels [Lw(A)]
Measured Sound Power 93dBA
Guaranteed Sound Power 93dBA

Description of Equipment Equipment conforms to CE Directive(s) Listed Below

Type of Equipment: Excavator 2006/42/EC: Machinery Directive
Model Name: E10Z 2014/30/EU: Electromagnetic Compatibility Directive
Model Code: B4PD

Engine Manufacturer: Kubota
Engine Model: D722-EF15
Engine Power: 7,5 kW @ 2000 RPM



Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.

Effective From:

14 September 2018

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BOBCAT COMPANY IS ISO 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and the
Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified Registrar
Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat’s manufacturing facility in
Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.

REGULAR MAINTENANCE ITEMS

ENGINE OIL FILTER  PRIMARY HYDRAULIC FILTER 

6671057 6653336

FUEL FILTER BATTERY

6667352 6669600

AIR FILTER, Outer  RADIATOR CAP

6673752 6702797

AIR FILTER, Inner 

6673753

NOTE: Always verify Part Numbers with your Bobcat dealer.

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LUBRICANTS AND FLUIDS

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SERIAL NUMBER LOCATIONS

Always use the serial number of the excavator when Figure 3

requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.

Excavator Serial Number

Figure 1
1

R0090

It also appears engraved on the side of the engine (Item

1 1) [Figure 3].

R0088
DELIVERY REPORT
The excavator serial number plate (Item 1) [Figure 1] is Figure 4
located on the frame of the machine in the location
shown.

Engine Serial Number

Figure 2

B-16315

The delivery report [Figure 4] contains a list of items that

must be explained or shown to the owner or operator by
the dealer when the Bobcat excavator is delivered.
1 R0089 The delivery report must be reviewed and signed by the
owner or operator and the dealer.

The engine serial number is located as a plate (Item 1)

on the top of the engine [Figure 2].

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EXCAVATOR IDENTIFICATION

15
21
14

13

3 2
4 16
1

22
17
12
6
5
7 19

20
23
8
10 18
11
9 R1015
R1016

ITEM DESCRIPTION ITEM DESCRIPTION

1 Operator’s Handbook 15 Tip-Over Protective Structure (TOPS)
2 Boom Cylinder 16 Operation & Maintenance Manual
3 Arm Cylinder 17 Tailgate
4 Auxiliary Quick Couplers 18 Tracks
5 Boom 19 Tie Downs
6 Arm 20 Tie Downs / Lift Point (Both Sides)
7 Bucket Cylinder 21 Lift Point
8 Bucket Link / Attachment Coupler (If Equipped) 22 Right Side Cover
9 Bucket [A] 23 Track Frames
10 Blade Cylinder
11 Blade
12 Upperstructure
13 Control Levers (Joysticks)
14 Operator’s Seat with Seat Belt

[A] BUCKET - Several different buckets and other attachments are available for the Bobcat excavator.

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FEATURES, ACCESSORIES AND ATTACHMENTS OPERATOR CANOPY (TOPS)

Standard Items The excavator has an operator canopy (TOPS - Tip-Over

Protective Structure) as standard equipment. The TOPS
Model E10z Bobcat excavators are equipped with the meets ISO 3471 and ISO 12117.
following standard items:
The canopy provides operator protection if the excavator
• 710 mm dozer blade / 1100 mm extended is tipped over. The seat belt must be worn for TOPS
• 180 mm rubber track protection.
• Auxiliary hydraulics
• Control console locks
• Horn
• Hydraulically expandable undercarriage from 710 to

•
1100 mm
Retractable seat belt
WARNING
• Spark arrester muffler
• Suspension seat Never modify operator cab by welding, grinding,
• Two speed travel drilling holes or adding attachments unless
• * TOPS canopy instructed to do so by Bobcat Company. Changes to
• Vandalism protection the cab can cause loss of operator protection from
• Working lights rollover and falling objects, and result in injury or
• Fuel Filter Sediment Bowl death.
W-2069-0200
Options And Accessories

Below is a list of some equipment available from your

Bobcat excavator dealer as Dealer and / or Factory
Installed Accessories and Factory Installed Options. See
your Bobcat dealer for other available options,
accessories and attachments.

• Hydraulic Oil Cooler Kit

• Motion alarm
• Auxiliary double action
• Beacon
• Strobe
• Exhaust Purifier kit
• Travel Motor Hose Guard
• Keyless Start
• Track Expansion
• Side Mirror
• Boom Light
• Cylinder Covers (Demolition) kit
• Lifting Device
• Spark Arrestor Muffler
• Mechanical Pin Grabber Coupler

Specifications subject to change without notice and

standard items can vary.

Attachments

These and other attachments are approved for use on

this model Bobcat excavator. Do not use unapproved
attachments. Attachments not manufactured by Bobcat
can not be approved.
The versatile Bobcat excavator quickly turns into a multi-
job machine with a variety of attachments.
Se your Bobcat dealer for more details on these and
other attachments and field accessories.
• Digging bucket
• Grading bucket
• Hydraulic breaker

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 SAFETY AND TRAINING RESOURCES

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pictorial Only Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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SAFETY INSTRUCTIONS The dealer and owner / operator review the
recommended uses of the product when delivered. If the
Before Operation owner / operator will be using the machine for a different
application(s) he or she must ask the dealer for
Carefully follow the operating and maintenance recommendations on the new use.
instructions in this manual.

The Bobcat excavator is highly manoeuvrable and

compact. It is rugged and useful under a wide variety of
conditions. This presents an operator with hazards
associated with off motorway, rough terrain applications,
common with Bobcat excavator usage.

The Bobcat excavator has an internal combustion engine

with resultant heat and exhaust. All exhaust gases can
kill or cause illness so use the excavator with adequate
ventilation.

The dealer explains the capabilities and restrictions of

the Bobcat excavator and attachment for each
application. The dealer demonstrates the safe operation
according to Bobcat instructional materials, which are
also available to operators. The dealer can also identify
unsafe modifications or use of unapproved attachments.
The attachments and buckets are designed for a Rated
Lift Capacity. They are designed for secure fastening to
the Bobcat excavator. The user must check with the
dealer, or Bobcat literature, to determine safe loads of
materials of specified densities for the machine -
attachment combination.

The following publications and training materials provide

information on the safe use and maintenance of the
Bobcat machine and attachments:

• The Delivery Report is used to assure that complete

instructions have been given to the new owner and
that the machine and attachment is in safe operating
condition.

• The Operation & Maintenance Manual delivered with

the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.

• Machine signs (decals) instruct on the safe operation

and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.

• An Operator’s Handbook is fastened to the operator

cab of the excavator. Its brief instructions are
convenient to the operator. See your Bobcat dealer
for more information on translated versions.

SI EXC EMEA-0913

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SAFETY INSTRUCTIONS (CONT’D) Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use
Safe Operation Is The Operator’s Responsibility
drugs or alcoholic drinks which impair alertness or co-
ordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
This symbol with a warning statement means: A Qualified Operator Must Do The Following:
“Warning, be alert! Your safety is involved!” Understand the Written Instructions, Rules and
Carefully read the message that follows. Regulations
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
Maintenance Manual, Operator’s Handbook and
WARNING •
machine signs (decals).
Check the rules and regulations at your location. The
rules may include an employer’s work safety
Operator must have instructions before operating the
requirements. For driving on public roads, the
machine. Untrained operators can cause injury or
machine must be equipped as stipulated by the local
death.
W-2001-0502
regulations authorising operation on public roads in
your specific country. Regulations may identify a
hazard such as a utility line.
Have Training with Actual Operation

IMPORTANT • Operator training must consist of a demonstration and

verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
This notice identifies procedures which must be • The new operator must start in an area without
followed to avoid damage to the machine. bystanders and use all the controls until he or she can
I-2019-0284
operate the machine and attachment safely under all
conditions of the work area. Always fasten seat belt
before operating.
Know the Work Conditions

DANGER • Know the weight of the materials being handled.

Avoid exceeding the Rated Lift Capacity of the
machine. Material which is very dense will be heavier
The signal word DANGER on the machine and in the than the same volume of less dense material. Reduce
manuals indicates a hazardous situation which, if not the size of load if handling dense material.
avoided, will result in death or serious injury. • The operator must know any prohibited uses or work
D-1002-1107 areas, for example, he or she needs to know about
excessive slopes.
• Know the location of any underground lines.
• Wear tight fitting clothing. Always wear safety glasses
WARNING when doing maintenance or service. Safety glasses,
respiratory equipment, hearing protection or Special
The signal word WARNING on the machine and in the Applications Kits are required for some work. See
manuals indicates a potentially hazardous situation your Bobcat dealer about Bobcat Safety Equipment
which, if not avoided, could result in death or serious for your model.
injury.
W-2044-1107

The Bobcat excavator and attachment must be in good

operating condition before use.
Check all of the items on the Bobcat Service Schedule
Decal under the 8-10 hour column or as shown in the
Operation & Maintenance Manual.

SI EXC EMEA-0913

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SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION

Avoid Silica Dust

Maintenance

The machine and some attachments have components

that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
Cutting or drilling concrete containing sand or rock damaged or incorrectly maintained, can be a source of
containing quartz may result in exposure to silica dust. arcs or sparks.
Use a respirator, water spray or other means to control
dust. Flammable debris (leaves, straw, etc.) must be removed
regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential fire hazard.

The operator’s area, engine compartment and engine

cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating.

All fuels, most lubricants and some coolants mixtures are

flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.

Operation

Do not use the machine where exhaust, arcs, sparks or

hot components can contact flammable material,
explosive dust or gases.

Electrical

Check all electrical wiring and connections for damage.

Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.

Battery gas can explode and cause serious injury. Use

the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.

SI EXC EMEA-0913

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FIRE PREVENTION (CONT’D)

Hydraulic System Welding And Grinding

Check hydraulic tubes, hoses and fittings for damage Always clean the machine and attachment, disconnect
and leakage. Never use open flame or bare skin to check the battery, and disconnect the wiring from the Bobcat
for leaks. Hydraulic tubes and hoses must be properly controllers before welding. Cover rubber hoses, battery
routed and have adequate support and secure clamps. and all other flammable parts. Keep a fire extinguisher
Tighten or replace any parts that show leakage. near the machine when welding.

Always clean fluid spills. Do not use petrol or diesel fuel Have good ventilation when grinding or welding painted
for cleaning parts. Use commercial non-flammable parts. Wear dust mask when grinding painted parts.
solvents. Toxic dust or gas can be produced.

Fueling Dust generated from repairing non-metallic parts such as

hoods, fenders or covers can be flammable or explosive.
Repair such components in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Stop the engine and let it cool before adding fuel. No

smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.

Ultra Low Sulfur Diesel (ULSD) poses a greater static

ignition hazard than earlier diesel formulations with
higher Sulfur content. Avoid death or serious injury from
fire or explosion. Consult with your fuel or fuel system
supplier to ensure the delivery system is in compliance
with fueling standards for proper grounding and bonding Know where fire extinguishers and first aid kits are
practices. located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Starting Obey the recommendations on the instructions plate.

Do not use ether or starting fluids on any engine that has

glow plugs. These starting aids can cause explosion and
injure you or bystanders.

Use the procedure in the Operation & Maintenance

Manual for connecting the battery and for jump starting.

Spark Arrester Exhaust System

The spark arrester exhaust system is designed to control

the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.

Check the spark arrester exhaust system regularly to

make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
cleaning the spark arrester muffler (if equipped).

Sl EXC EMEA-0913

13 E10z Operation & Maintenance Manual

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PUBLICATIONS AND TRAINING RESOURCES

The following publications are also available for your

Bobcat excavator. You can order them from your Bobcat
dealer. OPERATOR’S
HANDBOOK
For the latest information on Bobcat products and the
Bobcat Company, visit our Web site at Bobcat.eu. 6986963enGB

OPERATION & Gives basic operation instructions and safety warnings.

MAINTENANCE
MANUAL

7349189enGB

- Complete instructions on the correct operation and the

routine maintenance of the Bobcat excavator.

SERVICE
MANUAL

6986788enUS

- Complete maintenance instructions for your Bobcat

excavator.

14 E10z Operation & Maintenance Manual

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MACHINE SIGNS (DECALS)

Follow the instructions on all the Machine Signs (Decals) that are on the excavator. Replace any damaged machine signs
and be sure they are in the correct locations. Machine signs are available from your Bobcat excavator dealer.

OPERATOR’S
3 HANDBOOK

7135251
7135259 OR 7379150 (DEMOLITION KIT)
6808872

6896963enGB

7111121 7135253
7151019
7135255
RIGHT SIDE CONSOLE AREA

7120934

7135247

7238123

7135252
7115386
8
2

7135256

7238017 7168039

7135261

6533899

RI016

15 E10z Operation & Maintenance Manual

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MACHINE SIGNS (DECALS) (CONT’D)

Follow the instructions on all the Machine Signs (Decals) that are on the excavator. Replace any damaged machine signs
and be sure they are in the correct locations. Machine signs are available from your Bobcat excavator dealer.

6713507

7135249

7135250

6815993

6595014

7120570
7135257

7120573 5

7185935
7135266

IN ENGINE
7153146 COMPARTMENT 7120928

R1015

16 E10z Operation & Maintenance Manual

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MACHINE SIGNS (DECALS) (CONT’D)

Pictorial Only Safety Signs

Safety signs are used to alert the equipment operator or NOTE: See the numbered MACHINE SIGNS (DECALS)
maintenance person to hazards that may be encountered on Page 15 and Machine Signs (Decals)
in the use and maintenance of the equipment. The (Cont’d) on Page 16 for the machine location
location and description of the safety signs are detailed in of each corresponding numbered pictorial
this section. Please become familiarized with all safety only decals as shown below.
signs installed on the excavator.
1. Thrown Or Flying Objects (7168039)
Vertical Configuration
This safety sign is located on the outside of both tracks.

HAZARD
PANEL

AVOIDANCE
PANEL

WARNING
Horizontal Configuration High pressure grease can cause serious injury. Do
not loosen grease fitting. Do not loosen bleed fitting
more than 1 - 1/2 turns.

Read and understand the Operation & Maintenance

Manual for more information.
W-2516-0110

2. Transporting And Lifting (7135256)

This safety sign is located on the front of the canopy..

HAZARD AVOIDANCE
PANEL PANEL

The format consists of the hazard panel(s) and the

avoidance panel(s):

Hazard panels depict a potential hazard enclosed in a

safety alert triangle.
WARNING
Avoidance panels depict actions required to avoid the
hazards. Improper loading, transporting and lifting
procedures can cause serious injury or death. Read
A safety sign may contain more than one hazard panel and understand the Operation & Maintenance Manual
and more than one avoidance panel. prior to transporting or lifting the machine.
W-2517-0110

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MACHINE SIGNS (DECALS) (CONT’D)

Pictorial Only Safety Signs (Cont’d)

3. Lift Capacity (Object Handling Applications 5. Hot Surfaces (7185935)

Excluded) (7135259 or 7379150)
This safety sign is located inside the engine
This safety sign is located inside the operator’s area. compartment.

WARNING
Overload can tip the excavator and cause serious
injury or death.
WARNING
• Do not lift or hold any load that exceeds these
ratings at their specific load radii and height.
AVOID BURNS
• Total rated load is shown. The weight of all lifting Do not remove radiator cap when the engine is hot.
devices must be deducted to determine the net You can be seriously burned.
load that can be lifted. W-2070-1203

Read and understand the Operation & Maintenance 6. Hot Surfaces And Rotating Fan (7120928)
Manual for more information.
W-2519-0110
This safety sign is located inside the engine
compartment.
4. Crush Hazard (6713507)

This safety sign is located on both sides of the boom.

WARNING
Rotating fan blade can cause serious injury or death.
Keep away from fan and moving parts. Do not
WARNING operate with guard removed.

Hot surfaces can cause injury. Do not touch. Allow to

Keep away from the operating machine to avoid cool before servicing.
serious injury or death. W-2521-0106
W-2520-0106

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MACHINE SIGNS (DECALS) (CONT’D)

Pictorial Only Safety Signs (Cont’d)

7. High Pressure, Battery, Rotating Fan And Exhaust 8. General Hazard (7135261)
Gases (7135257)
This safety sign is located on the front of the cab.
This safety sign is located in the engine compartment.

WARNING
Leaking fluids under pressure can enter the skin and
cause serious injury or death. Immediate medical
attention is required. Wear goggles. Use cardboard
to check for leaks.
WARNING
Battery makes flammable and explosive gas. Keep Failure to obey warning signs and instructions can
arcs, sparks, flames and lighted tobacco away. Keep cause serious injury or death. Never use excavator
away from electrical contacts without instructions. Read and understand the
Operation & Maintenance Manual and Handbook.
Rotating fan can cause serious injury. Keep away
from fan and moving parts. Do not operate with Keep away from dropoffs, steep areas or banks that
guard removed. could break away.

All exhaust gases can kill. Always ventilate. Explosion or electrocution can occur if machine
contacts utility lines or pipes. Check for overhead or
Read and understand the Operation & Maintenance underground lines before operating.
Manual for more information.
W-2522-0110 Keep bystanders away. No riders. Check location of
blade for direction of travel before moving steering
controls.

Failure to operate machine from the operator’s

position can cause serious injury or death.

To Leave Excavator:
1. Lower attachment and blade to ground.
2. Stop engine and remove the key (if equipped).
3. Raise control console.
W-2518-0110

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 OPERATING INSTRUCTIONS

INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

INSTRUMENTS AND CONSOLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Raising And Lowering The Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

ENGINE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Two-Speed Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

OPERATOR CANOPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

TOPS Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Lowering The TOPS Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Raising The TOPS Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

STEERING LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Driving Forward And Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Control Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Control Lockout Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Auxiliary Hydraulic Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Boom Swing Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Quick Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

BLADE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Blade / Track Expansion Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Raising and Lowering the Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

TRACK FRAME EXPANSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Expanding And Retracting The Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

UPPERSTRUCTURE SLEW LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Before Starting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Cold Temperature Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Warming The Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Installing And Removing The Attachment (Pin-On Attachment) . . . . . . . . . . . . . . . . . . . . .40
Installing And Removing The Attachment (Mechanical Pin Grabber Coupler) . . . . . . . . . .41

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OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Inspecting The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Lowering The Work Equipment (Engine STOPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Driving On Public Roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Object Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Driving The Excavator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Operating On Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Operating In Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Avoiding Track Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

STOPPING THE EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

LIFTING THE EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

TRANSPORTING THE EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Loading Onto Transport Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Fastening To Transport Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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INTENDED USE

This machine is classified as an Excavator as defined in

ISO 6165. This machine has tracks and commonly a
mounted bucket for the principle intended functions of
excavating, loading and backfilling loose materials such WARNING
as earth, gravel, or crushed rock.
AVOID INJURY OR DEATH
Additional Bobcat approved attachments allow this Check area to be excavated for overhead or
machine to perform other tasks described in the underground electrical power lines. Keep a safe
attachment Operation & Maintenance Manuals. distance from electrical power lines.

Examples of intended use include: VOLTAGE MINIMUM DISTANCE

up to 50 kV 3 m (10 ft)
Excavating beyond 50 kV 5 m (17 ft)
W-2757-EN-0513

WARNING
Keep all bystanders 6 m (20 ft) away from equipment
RI046 RI048 when operating. Contact with moving parts, a trench
cave-in or flying objects can cause injury or death.
W-2119-0910

Rotating the
Boom Swing
Upperstructure

IMPORTANT
Avoid impacting objects with the blade. Damage to
blade and undercarriage components may occur.
I-2256-0507

RI017 RI012

Loading Material Backfilling

RI049 RI025

WARNING
AVOID INJURY OR DEATH
Do not exceed rated lift capacity. Excessive load can
cause tipping or loss of control.
W-2374-0500

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INSTRUMENTS AND CONSOLES Operator Controls

Instrumentation Figure 6

3 2
Figure 5 6
1
5 8

7
10
9 5
1 4
8 6
2

3 R0002

7 6
4
R0001

All the instruments are located on the control console

[Figure 5].
12
REF.
DESCRIPTION FUNCTION / OPERATION
NO
1 Engine Coolant Light comes ON when coolant 11
Temperature temperature is above allowable
Warning Lamp range. Alarm also sounds. R0003
STOP the engine if light comes
ON.
2 Engine Oil Light comes ON when pressure REF.
Pressure is below allowable range. Alarm DESCRIPTION FUNCTION / OPERATION
NO
Warning Lamp also sounds. STOP the engine
if light comes ON. 1 Left Hand (See Control Joysticks on Page
Control Joystick 28.)
3 Charging System Light comes ON when the
Lamp alternator is NOT charging the 2 Right Hand (See Control Joysticks on Page
battery. Control Joystick 28.)
4 Glow Plug Light comes ON when key is 3 Horn
Indicator Lamp turned in PREHEAT position 5 Left Steering (See Left Turn on Page 27.)
5 Key Starter Used to activate glow plugs, Lever
Switch start and stop engine. 6 Right Steering (See Right Turn on Page 26.)
6 Hourmeter Records the total operating Lever
hours of the machine. 7 Engine Speed (See ENGINE SPEED
7 Fuel Gauge Shows the amount of fuel in the Control Lever CONTROL on page 24.)
tank. 8 Two-Speed 
8 Blade / Track Switch functions between raise Button (See Two-Speed Travel on
Expansion / lower the blade and track 9 High Range page 24.)
Switch expansion. (See Blade / Track Indicator
Expansion Switch on page 31)
10 Auxiliary (See HYDRAULIC CONTROLS
9 Boom Light Lightens the working area. Hydraulic Pedal on Page 28.)
10 Hydraulic Light comes ON when 11 Upperstructure (See UPPERSTRUCTURE
Lockout Indicator hydraulic lockout is ON. Slew Lock SLEW LOCK on Page 33.)
Lamp
12 Boom Swing (See Boom Swing Pedal on
Pedal Page 30.)

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INSTRUMENTS AND CONSOLES (CONT’D) ENGINE SPEED CONTROL

Raising And Lowering The Levers Operation

Figure 7 Figure 9

3 2
1 1

1
2 2

R0006

Pull the control lockout lever(s) (Item 1) [Figure 7] up to R0034

release and raise the console(s) (Item 2) to provide entry
and exit from the canopy.
The engine speed control lever (Item 1) [Figure 9]
controls the rpm of the engine.
NOTE: When either console is raised, the hydraulic
control joysticks and the traction system are
Push (Item 2) the lever to increase engine rpm; pull (Item
locked and will not function.
3) to decrease rpm [Figure 9].
Before operating the machine, lower the control lockout
Two-Speed Travel
consoles (Item 2) [Figure 7] by pushing the control
lockout lever(s) (Item 1) until latched in the down position.
Figure 10
Figure 8
1

3 R0016

R0008

Press the button (Item 1) on the blade / track width

control lever (Item 2) to engage the high-range.
The control lockout consoles can be narrowed [Figure 8]
to match the tracks’ width or to improve operator comfort.
Press the button again to disengage.
Raise the control lockout lever(s) (Item 1) [Figure 7] and
pull them closer to the operator seat.
The green light (Item 3) will be ON when high-range is
engaged [Figure 10].

Press the button again to disengage.

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OPERATOR CANOPY

TOPS Approved Figure 13

Figure 11

3
2
2

R0014

R0012
Keep the clip (Item 1) and the washer (Item 2) within the
spindle (Item 3) [Figure 13].
The excavator has an operator canopy (TOPS) (Tip-Over
Protective Structure) (Item 1) (meets ISO 12117) as Figure 14
standard equipment [Figure 11].

The canopy provides operator protection if the excavator

tips over. The seat belt must be worn for TOPS
protection.

Lowering The TOPS Canopy

1
Lowering the TOPS canopy allows to reduce the machine
height in order to pass through small doors.

Figure 12

2 R0104

1
Lower the canopy (Item 1) [Figure 14].

Raising The TOPS Canopy

3
To raise the TOPS canopy, follow the same procedure in
reverse.

R0084

Remove the clip (Item 1), the washer (Item 2) and the
spindle (Item 3) [Figure 12] on both sides of the canopy
(Item 2) [Figure 11].

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STEERING LEVERS

Driving Forward And Reversing Turning

NOTE: The following procedures describe forward, Right Turn

reverse, left and right as seated in the
operator’s seat. Figure 16

Figure 15 Right Turn

(Forward)

1
RI009

R01085
Push the left steering lever forward to turn right
[Figure 16] while driving forward.
Position the blade at the front of the machine (as you sit
in the operator’s seat). Slowly move both steering levers Figure 17
(Item 1) [Figure 15] forward for forward travel; backward
for reverse travel. Right Turn
(Reverse)

RI010

Pull the left steering lever backward to turn right

[Figure 17] while reversing.

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STEERING LEVERS (CONT’D)

Turning (Cont’d)

Counter-Rotation Right Turn Figure 20

Figure 18 Left Turn

(Reverse)
Counter-Rotation
Right Turn

RI007

RI001
Pull the right steering lever backward to turn left while
reversing [Figure 20].
Pull the left steering lever forward and pull the right
steering lever backward [Figure 18]. Counter-Rotation Left Turn

Left Turn Figure 21

Figure 19 Counter - Rotation

Left Turn
Left Turn
(Forward)

RI008

B19989
Push the right steering lever forward and pull the left
steering lever backward [Figure 21].
Push the right steering lever forward to turn left
[Figure 19] while driving forward.

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HYDRAULIC CONTROLS

Control Joysticks

Left Control Joystick Right Control Joystick

Figure 22 Figure 23

1 1

R0019 R0020

The work equipment (boom, arm, bucket, and The right control joystick (Item 1) is used to operate the
upperstructure slew) is operated by using the left and boom and bucket [Figure 24].
right control joysticks [Figure 22] and [Figure 23].
1. Boom lower.
The left control joystick (Item 1) is used to operate the
2. Boom lower and bucket dump.
arm and slew the upperstructure [Figure 22].
3. Bucket dump.
1. Arm out.
4. Boom raise and bucket dump.
2. Arm out and slew right.
5. Boom raise.
3. Slew right.
6. Boom raise and bucket curl.
4. Arm in and slew right.
7. Bucket curl.
5. Arm in.
8. Boom lower and bucket curl.
6. Arm in and slew left.
7. Slew left.
8. Arm out and slew left. WARNING
AVOID INJURY OR DEATH
Before leaving the machine:
IMPORTANT • Lower the work equipment to the ground.
• Lower the blade to the ground.
Before slewing the upperstructure, make sure the • Stop the engine and remove the key.
slew lock is disengaged. W-2196-0595
I-2051-0905

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HYDRAULIC CONTROLS (CONT’D) Auxiliary Hydraulic Pedal

Control Lockout Lever The left pedal controls attachments (such as a hydraulic
breaker) when mounted on the arm.
Figure 24
Figure 25

R0021
R0006

The control lock lever (Item 1) [Figure 24] disengage the Press the auxiliary hydraulics pedal (Item 1) [Figure 25]
hydraulic control functions from the control joysticks to provide hydraulic pressure to the top hydraulic line.
when either console is raised. Release the pedal to stop hydraulic flow.

NOTE: If the engine stops, the boom / bucket Only the top auxiliary line is pressurised. The bottom line
(attachments) can be lowered to the ground is for return oil flow.
using hydraulic pressure in the accumulator.
The control console(s) must be in the locked Figure 26
down position, and the key switch in the ON
position.
Use the control lever to lower the boom.

Lower the control console(s) (Item 2) [Figure 24] to

engage the hydraulic control functions of the control
joysticks.

R0114

When you are not using the auxiliary flow, the pedal can
be folded to prevent operation of the hydraulic functions
[Figure 26].

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HYDRAULIC CONTROLS (CONT’D)

Boom Swing Pedal Quick Connectors

Figure 27 Figure 29

R0017 2 1 R0022

The boom swing pedal is located at the right side of the Excavators have auxiliary hydraulic lines (Item 1)
control console [Figure 27]. [Figure 29] located on the boom.

Press the right side (Item 1) [Figure 27] of the pedal to Quick connectors (Item 2) [Figure 29] are available for
swing the boom to the right. use with hydraulically controlled attachments.

Press the left side (Item 2) [Figure 27] of the pedal to

swing the boom to the left.

Figure 28 WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396

NOTE: With the engine stopped and the attachment

flat on the ground, move the left pedal back
and forth several times. This relieves
pressure that can be trapped in the auxiliary
circuit.
R0018

When not in use, the boom swing pedal can be folded

inward to prevent operation of the boom swing function.
In this position it can be used as a footrest [Figure 28].

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HYDRAULIC CONTROLS (CONT’D) BLADE CONTROL

Quick Connectors (Cont’d) Blade / Track Expansion Switch

To Connect: Figure 31

Clean the surface and the outside diameter of both the

male and female connectors. Replace connectors that
show signs of corroding, cracking, damage, or excessive
wear [Figure 29].

Install the male connector into the female connector. Full 1

connection is made when the ball release sleeve slides
forward on the female connector.

To Disconnect:

Figure 30

P86582B

1 2

Press the top of the Blade / Track Expansion Switch (Item

1) [Figure 31] to put the switch in the BLADE position.

Raising and Lowering the Blade

Figure 32

N15540
1

Hold the male connector (Item 1). Pull back the sleeve
(Item 2) [Figure 30] on the female connector until the
connectors disconnect.

P86594

With the Blade / Track Expansion Switch (Item 1)

[Figure 31] in the BLADE position, move the Blade /
Track Expansion Lever (Item 1) [Figure 32] forward to
lower the blade.

Move the Blade / Track Expansion Lever (Item 1)

[Figure 32] back to raise the blade.

NOTE: Keep the blade lowered when digging to

improve digging performance.

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TRACK FRAME EXPANSION

Expanding And Retracting The Tracks

NOTE: Always expand tracks when working on Figure 35

slopes or in rough conditions.

IMPORTANT
To prevent wear and damage to the track, always lift
the excavator before expanding or retracting the
track frame.
I-2193-0599

Figure 33
R0086

With the boom and arm positioned over the blade, lower
the blade until the tracks are raised 25 to 50 mm (1.0 –
2.0 in) off the ground [Figure 35].

Rotate the upper structure 180 degrees.

Lower the boom and arm to raise the rear of the

excavator until the track is 25 to 50 mm (1.0 – 2.0 in) off
the ground [Figure 35].

R0026

The excavator can be operated with the track frame

retracted for transport on a trailer or to access narrow
areas [Figure 33].

Figure 34

R0025

Expand the track frame [Figure 34] for increased digging

performance.

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TRACK FRAME EXPANSION (CONT’D) UPPERSTRUCTURE SLEW LOCK

Expanding And Retracting The Tracks (Cont’d) Figure 38

Figure 36

11
P-86582B

R0027
Press the bottom of the Blade / Track Expansion Switch
(Item 1) [Figure 36] to put the switch in the TRACK
position. Move the slew lock pin (Item 1) [Figure 38] to the right
and down to engage the upperstructure slew lock. Fit the
Figure 37 pin properly to fully engage the slew lock. When the slew
lock is engaged (locked), the upperstructure of the
excavator is locked to the track frame and will not rotate.

1 NOTE: The upperstructure must be in the straight

forward or straight backward position for the
upperstructure to lock.

Move the slew lock pin (Item 1) [Figure 38] up and to the
left to disengage the upperstructure from the track frame.
Fit the lever properly to fully disengage the slew lock.

P86594
WARNING
AVOID INJURY
With the Blade / Track Expansion Switch (Item 1) The upperstructure slew lock lever must be engaged
[Figure 36] in the TRACK position, move the Blade / when transporting the machine.
Track Expansion Lever (Item 1) [Figure 37] forward to W-2197-0904
expand the tracks.

Move the Blade / Track Expansion Lever (Item 1)

[Figure 37] back to retract the tracks.

NOTE: Always return the Switch (Item 1) [Figure 36]

to the BLADE position during operation so
that the track does not move when using the
blade lever.

NOTE: Always operate the machine with the tracks

expanded all the way or retracted all the way.

Raise the boom and arm to lower the rear of the

excavator to the ground.

Raise the blade all the way.

Rotate the upperstructure 180 degrees.

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DAILY INSPECTION

Daily Inspection And Maintenance

Maintenance work must be done at regular intervals.

Failure to do so will result in excessive wear and early
failures. The Service Schedule is a guide for correct
maintenance of the Bobcat excavator. WARNING
Figure 39 AVOID INJURY OR DEATH
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0807

R0042
IMPORTANT
The Service Schedule decal (Item 1) [Figure 39] is
This machine is factory equipped with a spark
located inside the tailgate.
arrester exhaust system.
A complete list of scheduled maintenance tasks is also
The spark arrester muffler, if equipped, must be
located in the Service Schedule (See SERVICE
cleaned to keep it in working condition. The spark
SCHEDULE on page 57.)
arrester muffler must be serviced by dumping the
spark chamber every 100 hours of operation.

On some models, the turbocharger functions as the

WARNING spark arrester and must operate correctly for proper
spark arrester function.

Operator must have instructions before operating the If this machine is operated on flammable forest,
machine. Untrained operators can cause injury or brush, or grass covered land, a spark arrester
death. attached to the exhaust system may be required and
W-2001-0502 must be maintained in working order. Refer to local
laws and regulations for spark arrester requirements.
NOTE: Fluids such as engine oil, hydraulic fluid, I-2284-EN-0909
coolant, etc. must be disposed of in an
environmentally safe manner. Some
regulations require that certain spills and
leaks on the ground must be cleaned in a
specific manner. See local, state and federal
regulations for correct disposal.

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DAILY INSPECTION (CONT’D)

Daily Inspection and Maintenance (Cont’d) • Battery makes flammable and explosive gas.
Keep arcs, sparks, flames and lighted tobacco
Check the following items before each day of operation: away.
• For jump start, connect negative cable to the
• Operator Canopy (TOPS) and mounting hardware. machine engine last (never at the battery). After
jump start, remove negative connection at the
• Seat belt and mounting hardware. Replace seat belt if
engine first.
damaged.
• Exhaust gases can kill. Always ventilate.
• Check for damaged decals, replace as needed. W-2782-0409

• Check control console lockouts.

• Check air cleaner and intake hoses / clamps.
• Check the Attachment Mounting System for damaged
or loose parts. IMPORTANT
• Check engine oil level and engine for leaks.
• Drain water from fuel filter. PRESSURE WASHING DECALS
• Never direct the stream at a low angle toward the
• Check engine coolant level (in both the coolant
decal that could damage the decal causing it to
recovery tank and in the radiator) and system for
peel from the surface.
leaks.
• Direct the stream at a 90 degree angle and at
• Check engine area for flammable materials. least 300 mm (12 in) from the decal. Wash from
• Check hydraulic fluid level and system for leaks. the center of the decal toward the edges.
I-2226-0910
• Check indicator lights for correct operation.
• Grease all pivot points.
• Check cylinder and attachment pivot points.
• Check the track tension.
• Repair broken and loose parts.
• Clean cab heater filter (if equipped).
• Check front horn and motion alarm (if equipped) for
proper function.

WARNING
AVOID INJURY OR DEATH
• Keep door / cover closed except for service.
• Keep engine clean of flammable material.
• Keep body, loose objects and clothing away from
electrical contacts, moving parts, hot parts and
exhaust.
• Do not use the machine in space with explosive
dusts or gases or with flammable material near
exhaust.
• Never use ether or starting fluid on diesel engine
with glow plugs or air intake heater. Use only
starting aids as approved by engine
manufacturer.
• Leaking fluids under pressure can enter skin and
cause serious injury.
• Battery acid causes severe burns; wear goggles.
If acid contacts eyes, skin, or clothing, flush with
water. For contact with eyes, flush and get
medical attention.

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PRE-STARTING PROCEDURE

Before Starting The Engine

Figure 40 Figure 42

1
2

1
R0028 R0029
R0031

Read and understand the Operation & Maintenance

Manual (Item 1) and the Operator’s Handbook (Item 2) Fasten the seat belt (Item 1) [Figure 42].
[Figure 40] before operating.
Figure 43
The Operation & Maintenance Manual and other
manuals can be kept in a container (Item 1) [Figure 40]
provided behind the operator’s seat.

NOTE: Make sure the engine cover is latched.

Use the canopy, the tracks and safety treads to enter.

1
Figure 41

R0115

Lower the control lockout levers (Item 1) [Figure 43]

before operating the machine.

NOTE: The control lockout levers must be in the

down position for the hydraulic control levers
1 to operate.
R0087

Release the seat lever (Item 1) [Figure 41] to adjust the

seat forward or backward for comfortable operation.

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STARTING THE ENGINE

Perform the PRE-STARTING PROCEDURE. (See PRE-

STARTING PROCEDURE on Page 36.)

WARNING
WARNING AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
AVOID INJURY OR DEATH air must be added to avoid concentration of exhaust
• Fasten seat belt, start and operate only from the fumes. If the engine is stationary, vent the exhaust
operator’s seat. outside. Exhaust fumes contain odorless, invisible
• Never wear loose clothing when working near gases which can kill without warning.
machine. W-2050-0807
W-2135-1108

Figure 46
Figure 44
OFF
PREHEAT ON

START
FORWARD

NEUTRAL

REVERSE
1

R0116
R0015

Turn the key to the PREHEAT position (if required)

Put the steering levers (Item 1) [Figure 44] in the [Figure 46].
NEUTRAL position.
Turn the key to the START position [Figure 46] and
Figure 45 release the key when the engine starts. It will return to
the ON position.

Stop the engine if the warning lights and alarm do not go

1 OFF. Check for the cause before starting the engine
again.

Turn the key switch OFF to stop the engine.

IMPORTANT
Do not engage the starter for longer than 15 seconds
R0023 at a time. Longer use can damage the starter by
overheating. Allow starter to cool for one minute
before using starter again.
Move the engine speed control lever (Item 1) [Figure 45] I-2034-0700
to low idle.

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STARTING THE ENGINE (CONT’D)

Cold Temperature Starting Procedure

If the temperature is below freezing, perform the following
WARNING
to make starting the engine easier:
AVOID SERIOUS INJURY OR DEATH
Replace the engine oil with the correct type and viscosity • Engines can have hot parts and hot exhaust gas.
for the anticipated starting temperature. Keep flammable material away.
• Do not use machines in atmosphere containing
Make sure the battery is fully charged. explosive dust or gases.
W-2051-0212
NOTE: If the battery is discharged (but not frozen) a
booster battery can be used to jump start the Figure 48
excavator. (See Using A Booster Battery (Jump
Starting) on Page 74.).
OFF
Install the engine heater PREHEAT ON

START

WARNING
EXPLOSION CAN CAUSE SERIOUS INJURY, DEATH
OR SEVERE ENGINE DAMAGE
DO NOT use ether or starting fluid with glow plug or
air intake heater systems.
W-2071-0415
R0116

Figure 47
Figure 49

PREHEAT OFF PREHEAT OFF

ON ON
1
START START

R0023 PI2824A

Push the engine speed control lever (Item 1) [Figure 47] Turn the key to the PREHEAT position [Figure 48]. The
fully forward. light (Item 1) [Figure 48] will come ON. Preheat the
engine for 15 seconds maximum.

Turn the key to the START position [Figure 48] and

IMPORTANT release the key when the engine starts. It will return to
the ON position.
Do not engage the starter for longer than 15 seconds
When the engine speed increases, move the engine
at a time. Longer use can damage the starter by
speed control lever to the low idle position.
overheating. Allow starter to cool for one minute
before using starter again.
Turn the key switch OFF to stop the engine [Figure 48],
I-2034-0700

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STARTING THE ENGINE (CONT’D)

Warming The Hydraulic System

WARNING
During cold weather 0°C (32°F) and below, do not
operate machine until the engine has run for at least
five (5) minutes at less than half throttle. This warm-
up period is necessary. Do not operate controls
during warm-up period. When temperatures are
below 30°C (-20°F), the hydraulic oil must be heated
or kept warm. The hydraulic system will not get
enough oil at low temperatures. Park the machine in
an area where the temperature will be above -18°C
(0°F), is possible.
W-2381-0211

Let the engine run at least five minutes to warm the

engine and the hydraulic fluid before operating the
excavator.

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ATTACHMENTS

Installing And Removing The Attachment (Pin-On Attachment)

Installation Removal

Park the excavator on flat level ground and put the bucket
on the ground.
WARNING Remove the fasteners and pivot pin (1, 3, and 4)
[Figure 50]. Keep the pivot pins clean.
AVOID INJURY OR DEATH
Stop the machine on a firm flat surface. When
removing or installing attachments (such as a
bucket), always have a second person in the
operator’s seat, give clear signals and work carefully.
W-2140-0189
WARNING
AVOID INJURY OR DEATH
Figure 50 Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments
1
can cause injury or death.
W-2052-0907
2

3
4

P-43316

Install the link (Item 2) into the bucket, align the hole,
install the pivot pin and washer (Item 3) [Figure 50].

Install the arm into the bucket, align the hole, install the
pivot pin (Item 1) [Figure 50].

Install the fasteners (Item 4) [Figure 50]. Add grease to

the pivot pins before operation.

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ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Mechanical Pin Grabber Coupler)

Installation If your machine is equipped with a hydraulic clamp, fully

retract the hydraulic clamp cylinder so the clamp is out of
Figure 51 the way for installing the attachment.

Figure 52

C207444

C207446B
You have been supplied with the release tool [Figure 51]
that is required to disengage and engage the safety lock.
Do not use alternative tools, as they may damage the Inspect the quick coupler. If the wedge and the trigger
coupler. are in the primed position (Item 1) [Figure 52] proceed to
[Figure 54].
Installation of the bucket is shown. The procedure is the
same for other attachments. Disconnect any hydraulic OR
lines that are operated by hydraulic power before
removing any attachments (breaker, auger, etc.). If the wedge is in the engaged position (Item 2)
[Figure 52], proceed to [Figure 53].

WARNING WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not AVOID INJURY
approved by Bobcat Company. Buckets and Keep fingers and hands out of pinch points when
attachments for safe loads of specified densities are latching and unlatching the attachment quick
approved for each model. Unapproved attachments coupler.
can cause injury or death. W-2541-1106
W-2052-0907

WARNING
Keep all bystanders 6 m (20 ft) away from equipment
when operating. Contact with moving parts, a trench
cave-in or flying objects can cause injury or death.
W-2119-0910

A coupler equipped with the lifting device can only be

used on machines on which the overload warning device
and boom and arm load holding valves are installed. See
your Bobcat dealer for available kits.

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ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Mechanical Pin Grabber Coupler) (Cont’d)

Figure 53 Raise the boom until there is approximately 500 mm (20

in) of clearance between the bottom of the attachment
and the ground.

Figure 55

C207448B

To prepare the quick coupler, do the following:

C207741A
1. Stop the engine and exit the excavator.

2. Install the release tool (Item 1) [Figure 53]. Extend the bucket cylinder and curl in the bucket
[Figure 55] until you hear the wedge engage on the
3. Rotate the release tool clockwise and hold attachment back pin.
[Figure 53].
Figure 56
4. Push the release tool down [Figure 53].

5. The bottom part of the wedge will withdraw from the

rear pin slot and the trigger will drop down.

6. Remove the release tool and return it to a secure

position.

7. Enter the excavator, fasten the seat belt, and start the
engine.

Figure 54

C207449B

Visually inspect the indication bar to see if the coupler is

fully engaged (Item 1) [Figure 56].

If the visual indicator bar is not fully engaged (Item 2)

[Figure 56], the attachment must not be operated. Turn
off the excavator and examine the coupler for dirt build up
or damage. Refer to the service manual for further
information.

C207447A

Guide the coupler front hooks onto the attachment front

pin [Figure 54].

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ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Mechanical Pin Grabber Coupler) (Cont’d)

Removal

WARNING Removal of the bucket is shown. The procedure is the

same for other attachments. Disconnect any hydraulic
lines that are operated by hydraulic power before
AVOID INJURY OR DEATH removing any attachments (breaker, auger, etc.).
The quick coupler locking clasps / pins must be fully
engaged and locked to the attachment pins. Failure
to fully engage the locking clasps / pins can allow
attachment to come off.
W-3024-0417
WARNING
Figure 57 AVOID INJURY OR DEATH
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments
can cause injury or death.
W-2052-0907

WARNING
Keep all bystanders 6 m (20 ft) away from equipment
when operating. Contact with moving parts, a trench
C207449B
cave-in or flying objects can cause injury or death.
W-2119-0910

Shake the attachment vigorously and / or carry out a

bump test to ensure the attachment is secured to the Figure 58
coupler [Figure 57].

C207452A

Position the attachment close to ground level at the angle

shown [Figure 58].

The bucket / attachment pins should be approximately

parallel to the ground.

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ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Mechanical Pin Grabber Coupler) (Cont’d)

Figure 59

WARNING
AVOID INJURY
Keep fingers and hands out of pinch points when
latching and unlatching the attachment quick
coupler.
W-2541-1106

Rotate the release tool clockwise and hold [Figure 60].

Press the release tool down against the wedge to

C207453A disengage the attachment back pin [Figure 60].

Remove the release tool and return it to a secure

DO NOT RELEASE AN ATTACHMENT WITH THE position.
COUPLER CURLED OPEN [Figure 59].
Enter the excavator, fasten the seat belt, and start the
Stop the engine and exit the excavator. engine.

Lower the attachment to the ground.

Roll the coupler back until the coupler disengages from

WARNING the attachment.

Figure 61
AVOID INJURY
Keep fingers and hands out of pinch points when
latching and unlatching the attachment quick
coupler.
W-2541-1106

Figure 60

C207447B

Move the arm away from the attachment [Figure 61].

C207454B

Firmly insert the release tool (Item 1) [Figure 60].

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OPERATING PROCEDURE

Inspecting The Work Area Driving On Public Roads

Before beginning operation, inspect the work area for When operating on a public road or motorway, always
unsafe conditions. follow local regulations. For example: Slow Moving
Vehicle Sign or direction signals can be required.
Look for sharp drop-offs or rough terrain. Have
underground utility lines (gas, water, sewer, irrigation, NOTE: Road kits are available from your Bobcat
etc.) located and marked. dealer to equip your machine for driving on
public roads in European Union (EU)
Remove objects or other construction material that could countries.
damage the excavator or cause personal injury.
Always follow local regulations. For more information,
Lowering The Work Equipment (Engine STOPPED) contact your local Bobcat dealer.

The hydraulic control levers control the movement of the

boom, arm, bucket and upperstructure slew functions.

Figure 62
WARNING
AVOID INJURY OR DEATH
Do not exceed rated lift capacity. Excessive load can
cause tipping or loss of control.
W-2374-0500

Run the engine at low idle speed to warm up the engine

1 and hydraulic system before operating the excavator.

Steel tracks are not allowed on public roads. Plastic pads

should be added on steel tracks to be allowed to travel on
public roads.

R0032

The control lockout levers (Item 1) [Figure 62] disengage

IMPORTANT
the hydraulic control functions from the control joysticks
when they are raised. Machines warmed up with moderate engine speed
and light load have longer life.
I-2015-0284
NOTE: If the engine stops, the boom / bucket
(attachments) can be lowered to the ground
using hydraulic pressure in the accumulator.
The control lockout lever(s) must be in the
locked down position, and the key switch in
the ON position.

Lower the control console(s) to engage the hydraulic

control functions of the joysticks [Figure 62].

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OPERATING PROCEDURE (CONT’D)

Object Handling Figure 64

The excavator must be equipped with the optional lift eye

link (Item 1) [Figure 63]. See your Bobcat dealer for
available Kits.
Do not exceed the Rated Lift Capacity. (See MACHINE
SIGNS (DECALS) on Page 15.)

2
WARNING
AVOID INJURY OR DEATH
• Do not exceed rated lift capacity.
• Excessive load can cause tipping or loss of 1
control.
• Excessive load can cause failure of the lift eye P113565
and cause the load to drop.
W-2991-0714
Install a lift chain (Item 1) (or other type of lifting device)
through the clevis (Item 2) [Figure 64] and connect to the
Extend the bucket cylinder completely and lower the
object to be lifted.
boom to the ground. Stop the engine. Exit the excavator.
(See STOPPING THE EXCAVATOR on Page 51.) NOTE: Always use chains or other types of lifting
Figure 63 devices that are intended for this type of use
and that are of adequate strength for the
object being lifted.

Enter the excavator, fasten the seat belt and start the
engine. (See PRE-STARTING PROCEDURE on Page
36.)

Figure 65

P113545

Install a clevis (Item 2) through the lift eye (Item 1)

[Figure 63].
NA1424
NOTE: Visually check the lifting eye, the clevis and
the lifting chain (lifting device) for any
damage. Replace any damage components Make sure the load is evenly weighted and centred on the
before lifting. lifting chain (or other type of lifting device), and is secured
to prevent the load from shifting [Figure 65].

Operate the controls slowly and smoothly to avoid

suddenly swinging the lifted load.

Lift and position the load. When the load is placed in a

secured position and tension is removed from the lift
chain, remove the chain from the load and from the lift
eye.

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OPERATING PROCEDURE (CONT’D)

Driving The Excavator

When operating on uneven ground, operate as slowly as

possible and avoid sudden changes in direction.

Avoid driving over objects such as rocks, trees, stumps,

etc.

When working on wet or soft ground, put planks on the

ground to provide a solid base to drive on and prevent the
excavator from getting stuck.

Figure 66

RI018

If one or both tracks have become stuck in soft or wet

ground, raise one track at a time turning the
upperstructure and pushing the bucket against the
ground [Figure 66].

Put planks under the tracks and drive the excavator to dry
ground.

Figure 67

RI026

The bucket can also be used to pull the excavator. Raise

the blade, extend the arm and lower the boom. Operate
the boom and arm in a digging manner [Figure 67].

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OPERATING PROCEDURE (CONT’D)

Operating On Slopes

NOTE: Always expand tracks when working on

slopes or in rough conditions. WARNING
AVOID INJURY OR DEATH
• Avoid steep areas or banks that could break
WARNING •
away.
Keep boom centred and attachments as low as
possible when travelling on slopes or in rough
AVOID INJURY OR DEATH conditions. Look in the direction of travel.
• Do not travel across or up slopes that are over 15 • Always fasten seat belt.
degrees. W-2498-EN-1009
• Do not travel down or back up slopes that exceed
25 degrees. Figure 69
• Look in the direction of travel.
W-2497-0304
Driving On Side Slopes

When going down a slope, control the speed with the

steering levers and the engine speed control lever.

Figure 68

304 mm
Maximum

15 Maximum RI027

Figure 70

Driving Up Slopes

RI019
25 Maximum

When going down or backing up grades that exceed

15 degrees, put the machine in the position shown, and
run the engine slowly [Figure 68].

Operate as slowly as possible and avoid sudden changes

in lever direction.

Avoid driving over objects such as rocks, trees, stumps,

etc. 15 Maximum RI043

Stop the machine before moving the upper equipment

controls. Never allow the blade to strike a solid object. When going up slopes or on side slopes that are 15
Damage to the blade or hydraulic cylinder can result. degrees or less, position the machine as shown and run
the engine slow [Figure 69] and [Figure 70].

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OPERATING PROCEDURE (CONT’D)

Operating On Slopes (Cont’d) Figure 72

Figure 71

Recommended Position For Working On A Slope

FORWARD

NEUTRAL

REVERSE
1

R0016

RI028
To brake the machine when going down a slope, move
the steering levers (Item 1) [Figure 72] to the NEUTRAL
position. This will engage the hydrostatic braking.
When operating on a slope, level the work area before
beginning [Figure 71].
When the engine stops on a slope, move the steering
levers to the neutral position. Lower the boom / bucket to
If this is not possible, the following procedures should be
the ground.
used:
NOTE: If the engine stops, the boom / bucket
Do not work on slopes which are over 15 degrees.
(attachments) can be lowered to the ground
using hydraulic pressure in the accumulator.
Use a slow work cycle.
The console must be in the locked down
position, and the key switch in the ON
Avoid working with the tracks across the slope. This will
position.
reduce stability and increase the tendency for the
Use the control lever to lower the boom.
machine to slide. Position the excavator with the blade
downhill and lowered.
Start the engine and resume operation.
Avoid swinging or extending the bucket more than
necessary in a down hill direction. When you must swing
the bucket downhill, keep the arm low and skid the bucket
downhill.

When working with the bucket on the uphill side, keep the
bucket as close to the ground as possible. Dump the soil
far enough away from the trench or hole to prevent the
possibility of a cave-in.

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OPERATING PROCEDURE (CONT’D)

Operating In Water Avoiding Track Damage

Mud and water should be removed from the machine Figure 74

before parking. In freezing temperatures, park the
machine on boards or concrete to prevent the track or WRONG WRONG
undercarriage from freezing to the ground and preventing
machine movement.

Figure 73

WRONG WRONG

Maximum
Water
Level

• Do not travel or turn on a sharp edge or stepped

grade.
RI021

• The illustration [Figure 74] shows operating

conditions to avoid to prevent damage to the rubber
Do not operate or immerse the excavator in water higher tracks.
than the bottom of the swing bearing [Figure 73].
• Do not turn sharply on a surface with a high-friction
Grease the excavator when it has been operated or factor such as concrete or asphalt.
immersed in water for a period of time. Greasing forces
the water out of the lubrication areas. • Keep oil off the track. Clean any oil spills.

Water must be removed from the cylinder rods. If water • Do not operate on a beach or in an area which can
freezes to the cylinder rod, the cylinder seals can be cause excessive corrosion.
damaged when the rod is retracted.
• If the machine is not used for a long period of time,
keep it indoors to prevent direct exposure to sunlight,
rain, snow, etc.

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STOPPING THE EXCAVATOR LIFTING THE EXCAVATOR

Figure 75 Fully extend the cylinders of the bucket, arm and boom.

Raise the blade all the way.

Turn the upper structure so that the boom is at the

opposite end as the blade.

Put all the controls in neutral and engage the swing lock.
(See UPPERSTRUCTURE SLEW LOCK on Page 33.)

WARNING
AVOID INJURY OR DEATH
R0012 • Use a lifting fixture with sufficient capacity for
the weight of the excavator plus any added
attachments.
Stop the machine on level ground. Lower the work • Maintain centre of gravity and balance when
equipment and the blade to the ground [Figure 75]. lifting.
• Do not swing boom or upperstructure. Engage
Figure 76 the upperstructure slew lock.
• Never lift with operator on machine.
W-2202-EN-0909

1
Figure 77
1

R0023
1

Move the engine speed control lever fully down

[Figure 76] and run the engine at idle speed for about 5
R0041 R0040
minutes to allow it to cool.

Stop the engine. Fasten the chains to the ends of the blade (Item 1)
[Figure 77] and up to a lifting fixture above the canopy.
Raise the control lockout levers.
Fasten a chain in the hook of the boom (Item 2)
Disconnect the seat belt. Remove the key from the switch [Figure 77].
to prevent operation of machine by unauthorised
personnel. Exit machine.

51 E10z Operation & Maintenance Manual

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TRANSPORTING THE EXCAVATOR

Loading Onto Transport Vehicle

When transporting the machine, observe the rules, motor

vehicle laws and vehicle limit ordinances. Use a transport
and towing vehicle of adequate length and capacity.

Align the ramps with the centre of the transport vehicle.

Secure the ramps to the truck (or trailer) bed and be sure
ramp angle does not exceed 15 degrees.

Use metal loading ramps with a slip resistant surface.

Use ramps that are the correct length and width, and can
support the weight of the machine.

The rear of the trailer must be blocked to be supported

when loading or unloading to prevent the front of the
transport from raising.

Determine the direction of the track movement before

moving the machine (blade forward). Engage the swing
lock. (See UPPERSTRUCTURE SLEW LOCK on Page
33.)

Figure 78

R0038

Move the machine forward onto the transport vehicle

[Figure 78].

Do not change direction of the machine while it is on the

ramps.

Lower the boom, arm, bucket and blade to the transport

vehicle.

Stop the engine and remove the key.

Put blocks under the front and rear of the track shoes.

52 E10z Operation & Maintenance Manual

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TRANSPORTING THE EXCAVATOR (CONT’D)

Fastening To Transport Vehicle

Figure 79 Use chain binders to tighten the chains and then safety
tie the chain binder levers to prevent loosening.

Figure 82

1 1

1
R0047

S3828
Figure 80

• When on the transport vehicle, loop the chains

through the holes in the mounting frame.

• Loop the chain (Item 1) [Figure 82] around the bucket

link.

WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
R0047
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807
Figure 81

R0039

Fasten chains to the front corners of the blade (Item 1)

[Figure 79], to both sides of the tracks (Item 2)
[Figure 80] and to the tie down loop at the rear of the
track frame (Item 3) [Figure 81].

53 E10z Operation & Maintenance Manual

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 PREVENTIVE MAINTENANCE

MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Contents Of The Inspection Checkbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

TAILGATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Opening And Closing The Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Daily Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Replacing The Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Removing Water From The Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Replacing The Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Draining The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Checking The Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

ALTERNATOR FAN BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Adjusting The Alternator Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Relays And Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Maintaining Battery Charge Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Battery Service During Machine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Battery Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Removing And Installing The Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

54 E10z Operation & Maintenance Manual

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HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Checking And Adding Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Hydraulic / Hydrostatic Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Replacing The Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Draining Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Diagnostic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

CONTROL LOCKOUT LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

SPARK ARRESTER MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

TRACK TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Checking Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Draining The Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

BLADE EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Extending And Retracting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

TRACK ROLLER AND IDLER LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

LUBRICATION OF THE HYDRAULIC EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Boom Swing And Boom Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Boom, Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Frame Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Track Expansion Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

EXCAVATOR STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

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 MAINTENANCE SAFETY
Training is necessary before operating or servicing machine. Read and
understand the Operation and Maintenance Manual, Operator’s Handbook and
WARNING signs (stickers) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.

CORRECT CORRECT CORRECT

P-90216 RI075 RI072

Never service the Bobcat Compact Use the correct procedure to lift Cleaning and maintenance are
Excavator without instructions. and support the excavator. required daily.

WRONG WRONG WRONG

RI076 RI073 RI077

Have good ventilation when Vent exhaust to outside when Always lower the bucket and
welding or grinding painted parts. engine must be run for service. blade to the ground before doing
Wear dust mask when grinding Exhaust system must be tightly any maintenance.
painted parts. Toxic dust and gas sealed. Exhaust fumes can kill Never modify equipment or add
can be produced. without warning. attachments not approved by
Bobcat Company.

WRONG WRONG WRONG

RI074 RI071 B-19798

Stop, cool and clean engine of Keep body, jewellery and clothing Lead-acid batteries produce
flammable materials before away from moving parts, electrical flammable and explosive gases.
checking fluids. contact, hot parts and exhaust. Keep arcs, sparks, flames and
Never service or adjust machine Wear eye protection to guard from lighted tobacco away from
with the engine running unless battery acid, compressed springs, batteries.
instructed to do so in the fluids under pressure and flying Batteries contain acid which
manual. debris when engines are running burns eyes or skin on contact.
Avoid contact with leaking or tools are used. Use eye Wear protective clothing. If acid
hydraulic fluid or diesel fuel protections approved for type of contacts body, flush well with
under pressure. It can penetrate welding. water. For eye contact flush well
the skin or eyes. Keep tailgate closed except for and get immediate medical
Never fill fuel tank with engine service. Close and latch tailgate attention.
running, while smoking, or when before operating the excavator.
near open flame.

Maintenance procedures which are given in the Operation and Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation and
Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use
genuine Bobcat replacement parts.

MSW33-0409

56 E10z Operation & Maintenance Manual

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SERVICE SCHEDULE

Maintenance Intervals

Maintenance work must be done at regular intervals.

Failure to do so will result in excessive wear and early
failures.

The SERVICE SCHEDULE is a guide for correct

maintenance of the Bobcat excavator.
WARNING
AVOID INJURY OR DEATH
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions
can cause injury or death.
W-2003-0807

See inside page of the back cover for symbols and

identification.

Every 10 Hours (Before Starting The Excavator)

• Engine Oil - Check level and add as needed. (See Page 65.)
• Engine Air Filters and Air System - Check the condition indicator. Service only when required. Check for leaks and
damaged components. (See Page 61.)
• Engine Cooling System - Clean debris from oil cooler, radiator and grille. Check coolant level COLD and add
premixed coolant as needed. (See Page 67.)
• Seat Belt, Seat Belt Retractors, Seat Belt Mounting hardware, Control Console Lockout - Check the condition
of seat belt and mounting hardware. Clean or replace seat belt retractors as needed. Check the control console
lockout lever for proper operation. Clean dirt and debris from moving parts. (See Page 62.)
• Motion Alarm - Check for proper function (if equipped).
• TOPS - Check condition and mounting hardware. (See Page 25.)
• Indicators and Lights - Check for correct operation of all indicators and lights. (See Page 23.)
• Safety Signs and Safety Tread - Check for damaged signs (decals) and safety tread. Replace any signs and safety
treads that are damaged. (See Page 15.)
• Hydraulic Fluid - Check fluid level and add as needed. (See Page 76.)
• Track Tension - Check tension and adjust as needed. (See Page 82.)
• Pivot Points - Grease all machinery pivot points. (See Page 86.)

First 50 Hours

• Engine Oil and Filter - Replace oil and filter. (See Page 65.)
• Drive Belts (Alternator / Fan) - Check condition. Replace as needed. (See Page 69.)

Every 50 Hours

• Swing Bearing - Grease swing bearing and swing pinion. Service every 10 hours when operating in water. 
(See Page 86.)
• Battery - Check cables, connections, and electrolyte level; add distilled water as needed. (See Page 72.)
• Fuel Tank - Drain water and sediment from fuel tank and fuel filter. (See Page 64.)

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SERVICE SCHEDULE (CONT’D)

Maintenance Intervals (Cont’d)

First 100 Hours

• Alternator and Starter - Check connections.

• Drive Motors (Final Drive) - Replace fluid. (See Page 84.)
• Hydraulic Filter - Replace the hydraulic filter. (See Page 77.)

Every 100 Hours

• Spark Arrestor Muffler - Clean spark chamber. (See Page 81.)

• Drive Belts (Alternator / Fan) - Check condition. Replace as needed. (See Page 69.)

Every 250 Hours Or Every 12 Months

• Fuel Filter - Replace filter. (See Page 64.)

• Drive Motors (Final Drive) - Check fluid level and add as needed. (See Page 84.)

Every 500 Hours Or Every 12 Months

• Engine Oil and Filter - Replace oil and filter. (See Page 64.)
• Cooling System - Clean debris from radiator, hydraulic fluid cooler (if equipped). (See Page 67.)
• Hydraulic Filter and Hydraulic Reservoir Breather Cap - Replace the hydraulic filter, and the reservoir breather
cap. (See Page 76.)
• Alternator and Starter - Check connections.
• Engine Valves - Adjust the engine valve clearance.

Every 1000 Hours Or Every 12 Months

• Hydraulic Fluid and Filters - Replace hydraulic fluid and filters. (See Page 76.)
• Drive Motors (Final Drive) - Replace fluid. (See Page 84.)

Every 24 Months

• Coolant - Replace the coolant. (See Page 67.)

SS EXC E08-E10 S5-K 07-18

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SERVICE SCHEDULE (CONT’D)

Contents Of The Inspection Checkbook

Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat Excavator.

The Inspection Checkbook contains the following information:

• Doosan Trading Limited Warranty Conditions

• Protection Plus Extended Warranty Conditions

• General Parts Policy

• General Information

• First Inspection

• Scheduled Services

• Authorised Identification

• Lubricants and Fluids Table

• Service Parts Charts

Your local dealer can order the Inspection Checkbook.

Part number: 4420310.

59 E10z Operation & Maintenance Manual

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TAILGATE

Opening And Closing The Tailgate

WARNING
AVOID INJURY OR DEATH
Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.
W-2012-0497

Figure 83

R0010

Release the latch (Item 1) [Figure 83] and pull the

tailgate open.

Figure 84

R0042

Pull the tailgate (Item 1) till blocking the wedge (Item 2)

[Figure 84].

To close the tailgate, carefully pull the wedge, handling

the tailgate, and then close it until the latch is closed
again.

NOTE: The tailgate can be locked using the start key.

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AIR CLEANER Clean the housing and the seal surface. DO NOT use
compressed air.
(See SERVICE SCHEDULE on Page 57.) for the correct
service interval. Install a new outer filter.

Daily Check Install the dust cup (Item 3) [Figure 85] and turn it
clockwise about 1/8 turn.
Figure 85
Push the locking tab in (Item 2) [Figure 85].
1
Check the air intake hose and the air cleaner housing for
damage. Make sure all connections are tight.

Inner Filter

Only replace the inner filter under the following

conditions:
2
• Replace the inner filter every third time the outer filter
is replaced.
3
• After the outer filter has been replaced, press the
R0050 button on the top of the condition indicator (Item 1)
[Figure 85] and start the engine. Run at full rpm, then
reduce engine speed and stop the engine. If the red
Check the condition indicator (Item 1) [Figure 85]. If the
ring shows in the condition indicator, replace the inner
red ring shows in the condition indicator, the filter needs
filter.
to be replaced.

Replacing The Filters

Figure 87
Outer Filter

Pull out the locking tab (Item 2) [Figure 85].

Turn the dust cup (Item 3) [Figure 85] anticlockwise

about 1/8 turn.

Remove and clean the dust cup.

Figure 86 1

R0052

Remove the dust cup (Item 3) [Figure 85], the outer filter
(Item 1) [Figure 86] and the inner filter (Item 1)
[Figure 87].
1
NOTE: Make sure all sealing surfaces are free of dirt
and debris.

Install the new inner filter.

R0051
Install the outer filter and the dust cup.
Pull the outer filter (Item 1) [Figure 86] from the air
Press the button on the condition indicator to reset the
cleaner housing.
condition indicator (Item 1) [Figure 85] (the red ring will
not show anymore).
Check the housing for damage.

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SEAT BELT

Inspection And Maintenance

Figure 88

WARNING 1

Failure to properly inspect and maintain the seat belt

can cause lack of operator restraint resulting in 3
serious injury or death.
W-2466-0703

Check the seat belt daily for correct function.

Inspect the seat belt system thoroughly yearly or more

often if the machine is exposed to severe environmental
conditions or applications. 2 4

The seat belt system should be repaired or replaced if it

shows cuts, fraying, extreme or unusual wear, significant
discolourations due to ultraviolet (UV) rays from the sun,
dusty / dirty conditions, abrasion to the seat belt webbing,
or damage to the buckle, latch plate, retractor (if
equipped), or hardware.

The items below are referenced in [Figure 88].

1. Check the seat belt webbing. If the system is

B-22283
equipped with a retractor, pull the webbing completely
out and inspect the full length of the webbing. Look for
cuts, wear, fraying, dirt and stiffness.

2. Check the buckle and latch for proper function. Make

sure latch plate is not excessively worn, deformed or
buckle is not damaged.

3. Check the retractor web storage device (if equipped)

by extending the seat belt webbing to determine if it
extends and retracts the webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV)

rays from the sun or extreme dust or dirt. If the original
colour of the webbing in these areas is extremely
faded and / or the webbing is packed with dirt, the
webbing strength can have weakened.

See your Bobcat dealer for seat belt system replacement

parts for your machine.

62 E10z Operation & Maintenance Manual

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FUEL SYSTEM

Fuel Specifications Biodiesel Blend Fuel

NOTE: Contact your local fuel supplier to receive Biodiesel blend fuel has unique qualities that should be
recommendations for your region. considered before using in this machine:

U.S. Standard (ASTM D975) • Cold weather conditions can lead to plugged fuel
system components and hard starting.
Use only clean, high quality diesel fuel, Grade Number
2-D or Grade Number 1-D. • Biodiesel blend fuel is an excellent medium for
microbial growth and contamination that can cause
Ultra low sulfur diesel fuel must be used in this machine. corrosion and plugging of fuel system components.
Ultra low sulfur is defined as 15 mg/kg (15 ppm) sulfur
maximum. • Use of biodiesel blend fuel may result in premature
failure of fuel system components, such as: plugged
The following is one suggested blending guideline that fuel filters and deteriorated fuel lines.
should prevent fuel gelling during cold temperatures:
• Shorter maintenance intervals may be required, such
TEMPERATURE GRADE 2-D GRADE 1-D as: cleaning the fuel system and replacing fuel filters
and fuel lines.
Above -9°C (+15°F) 100% 0%
Down to -21°C (-5°F) 50% 50% • Using biodiesel blended fuels containing more than
five percent biodiesel can affect engine life and cause
Below -21°C (-5°F) 0% 100%
deterioration of hoses, tubelines, injectors, injector
pump, and seals.
NOTE: Biodiesel blend fuel may also be used in this
machine. Biodiesel blend fuel must contain Apply the following guidelines if biodiesel blend fuel is
no more than five percent biodiesel mixed used:
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly • Ensure the fuel tank is as full as possible at all times
marketed as B5 blended diesel fuel. B5 to prevent moisture from collecting in the fuel tank.
blended diesel fuel must meet ASTM
specifications. • Ensure that the fuel tank cap is securely tightened.

E.U. Standard (EN590) • Biodiesel blend fuel can damage painted surfaces,
remove all spilled fuel from painted surfaces
Use only clean, high quality diesel fuel that meets the immediately.
EN590 specifications listed below:
• Drain all water from the fuel filter daily before
• Ultra low sulfur diesel fuel defined as 10 mg/kg (10 operating the machine.
ppm) sulfur maximum.
• Do not exceed engine oil change interval. Extended
• Diesel fuel with cetane number of 51.0 and above. oil change intervals can cause engine damage.

NOTE: Biodiesel blend fuel may also be used in this • Before machine storage; drain the fuel tank, refill with
machine. Biodiesel blend fuel must contain 100% petroleum diesel fuel, add fuel stabiliser, and
no more than seven percent biodiesel mixed operate the engine for at least 30 minutes.
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly NOTE: Biodiesel blend fuel does not have long term
marketed as B7 blended diesel fuel. B7 stability and should not be stored for more
blended diesel fuel must meet EN590 than three months.
specifications.

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FUEL SYSTEM (CONT’D)

Filling The Fuel Tank Removing Water From The Fuel Filter

Figure 89 Open the tailgate.

Figure 90

R0053 1

P133874
Remove the fuel fill cap (Item 1) under the left console
using the key [Figure 89].
Loosen the drain (Item 1) [Figure 90] at the bottom of the
Use a clean, approved safety container to add fuel. Add filter to drain water from the filter.
fuel only in an area that has a free movement of air and
no flames or sparks. NO SMOKING! Replacing The Fuel Filter

Install and tighten the fuel fill cap. Remove the filter (Item 2) [Figure 90].

(See SERVICE SCHEDULE on Page 57.) for the service Clean the area around the filter housing. Put clean oil on
interval when to remove water from or replace the fuel the seal of the new filter. Install the fuel filter and tighten
filter. by hand.

Remove the air from the fuel system. (See Removing Air
From The Fuel System on Page 65.)

Draining The Fuel Tank

Remove the fuel line at the engine and put the end of the
hose in a fuel can, squeeze the primer bulb (if equipped)
and drain the fuel tank that way (siphon action).

(See SERVICE SCHEDULE on Page 57.) for the correct

service interval.

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FUEL SYSTEM (CONT’D) ENGINE LUBRICATION SYSTEM

Removing Air From The Fuel System Checking And Adding Engine Oil

After replacing the fuel filter or when the fuel tank has run Check the engine oil every day before starting the engine
out of fuel, air must be removed from the fuel system for the work shift.
before starting the engine.
Figure 92
Figure 91

3
1

R0057

P133873

Open the rear door and remove the dipstick (Item 1)

[Figure 92].
Open the fuel filter vent (Item 1) [Figure 91].
Keep the oil level between the marks on the dipstick.
Operate the hand pump (priming bulb) (Item 2)
[Figure 91] until the fuel flows from the vent with no air
Engine Oil Chart
bubbles.
Figure 93
Close the vent (Item 1) [Figure 91] on the fuel filter
housing.
ENGINE OIL
RECOMMENDED SAE VISCOSITY NUMBER
Start the engine and let it run at low idle. It can be
(LUBRICATION OILS FOR DIESEL ENGINE
necessary to open the vent at the fuel injection pump
CRANKCASE)
(Item 3) [Figure 91] briefly until the engine runs
smoothly.

WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible. TEMPERATURE RANGE ANTICIPATED BEFORE
Use a piece of cardboard or wood to find leaks. Do NEXT OIL CHANGE (DIESEL ENGINES MUST USE API
not use your bare hand. Wear safety goggles. If fluid CLASSIFICATION CJ-4 OR BETTER)
enters skin or eyes, get immediate medical attention [1] Bobcat Synthetic Oil – 5W-40.
from a doctor familiar with this injury.
W-2072-EN-0909
Bobcat engine oils are recommended for use in this
machine. If Bobcat engine oil is not available, use a good
quality engine oil that meets API Service Classification of
CJ-4 or better [Figure 93].

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ENGINE LUBRICATION SYSTEM (CONT’D)

Replacing Oil And Filter Figure 96

(See SERVICE SCHEDULE on Page 57.) for the service

interval for replacing the engine oil and filter.

Run the engine until it is at operating temperature. Stop

the engine.

Open the tailgate.

1
Figure 94

R0058

1
Remove the fill cap (Item 1) [Figure 96].

Put 2,8 L of oil into the engine.

Use a good quality motor oil that meets the correct API
Service Classification [Figure 96].

R0056
Install the fill cap.

Start the engine and let it run for several minutes.

Remove the drain plug (Item 1) [Figure 94]. Drain the oil
into a container and recycle or dispose of used oil in an Stop the engine. Check for leaks at the oil filter. Check
environmentally safe manner. the oil level.

Figure 95 Add oil as needed if it is not at the top mark on the

dipstick.

S5261

Remove the oil filter (Item 1) [Figure 95] and clean the
filter housing surface.

Use a genuine Bobcat filter.

Put clean oil on the filter gasket.

Install the filter and tighten by hand.

Install and tighten the drain plug (Item 1) [Figure 94].

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COOLING SYSTEM

Check the cooling system every day to prevent over-

heating, loss of performance or engine damage.

Cleaning The Cooling System IMPORTANT

Open the tailgate.
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Use air pressure or water pressure to clean the radiator
and oil cooler.
Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
Checking The Coolant Level
damage.

Too little antifreeze reduces the additives which

protect the internal engine components; reduces the
WARNING boiling point and freeze protection of the system.

Always add a premixed solution. Adding full strength

AVOID BURNS concentrated coolant can cause serious premature
Do not remove radiator cap when the engine is hot. engine damage.
You can be seriously burned. I-2124-0497
W-2070-1203

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907

Figure 97

R0059

The coolant level must be between the marks (Item 1)

[Figure 97] on the coolant recovery tank.

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COOLING SYSTEM (CONT’D) NOTE: The cooling system is factory filled with
propylene glycol (purple colour). DO NOT mix
Replacing The Coolant propylene glycol with ethylene glycol.

(See SERVICE SCHEDULE on Page 57.) for the service The correct mixture of coolant to provide a -37°C (-34°F)
interval for replacing the engine oil and filter. freeze protection is 5 L propylene glycol mixed with 4,4 L
of water OR 1 U.S. gal propylene glycol mixed with 3.5 qt
of water.

WARNING Add premixed coolant; 47% water and 53% propylene

glycol to the recovery tank if the coolant level is low.
AVOID BURNS
Use a refractometer to check the condition of propylene
Do not remove radiator cap when the engine is hot.
glycol in your cooling system.
You can be seriously burned.
W-2070-1203
Add premixed coolant until the level is correct.

When the engine is cool, remove the radiator cap. Run the engine until it is at operating temperature. Stop
the engine. Check the coolant level and add as needed.
Figure 98 Be sure the radiator cap is tight.

Add coolant to the recovery tank as needed.

Close the tailgate.

IMPORTANT
1
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
R0122
Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
Open the drain valve (Item 1) [Figure 98] on the engine damage.
block and drain the coolant into a container.
Too little antifreeze reduces the additives which
After all the coolant is removed, close the drain valve. protect the internal engine components; reduces the
boiling point and freeze protection of the system.
Recycle or dispose of the used coolant in an
environmentally safe manner. Always add a premixed solution. Adding full strength
concentrated coolant can cause serious premature
Mix the coolant in a separate container. (See Fluid engine damage.
Capacities on Page 99.) I-2124-0497

Figure 99

R0095

The coolant level must be between the marks (Item 1)

[Figure 99] on the coolant recovery tank.

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ALTERNATOR FAN BELT

Adjusting The Alternator Belt

Replace the belt if it has stretched or there are cracks in Figure 102
the belt. Replace the pulley if the belt makes contact with
the bottom of the groove in the pulley.

Figure 100

S8279

1 Loosen the upper alternator bolt using a bowed key

S6774 wrench [Figure 102].

Remove the two bolts (Item 1) and remove the fan apron
(Item 2) [Figure 100].

Remove the fill cap (Item 3) [Figure 100] from the

hydraulic reservoir.

Figure 101

1
1

1
S7554

Remove the four bolts (Item 1) [Figure 101].

Remove the cover.

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ALTERNATOR FAN BELT (CONT’D)

Adjusting The Alternator Belt (Cont’d)

Figure 103

S8243

Loosen the lower alternator mounting and adjustment

bolt (Item 1) [Figure 103].

Figure 104

S8247

If a belt tension tool is available, move the alternator

toward the front of the machine (Item 2) [Figure 103]
until the belt (Item 1) [Figure 104] has (New belt = 56 to
60 lbf or Used belt = 48 to 52 lbf) tension.

If a belt tension tool is not available, move the alternator

toward the front of the machine (Item 2) [Figure 103]
until the belt (Item 1) [Figure 104] has 13 mm (0.50 in)
movement at the middle of the belt span with 58 N (13 lb)
of force.

Tighten the mounting and adjustment bolts.

Install the cover, fill cap and fan apron.

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ELECTRICAL SYSTEM

Description Relays And Diodes

Figure 105 The three electrical relays (Item 2) [Figure 105] are
located on top of engine compartment. The three relays
control the starter, glow plugs and switched power
1 circuits.
2
1 Figure 107

2 1

R0060

The excavator has a 12 volt, negative ground electrical

system. The electrical system is controlled by fuses and
relays located on top of the engine compartment (1 & 2) R0061
[Figure 105]. The fuses will protect the electrical system
when there is an electrical overload. The reason for the
overload must be found before starting the engine again. The fuel shut-off timer (Item 1) [Figure 107] is located on
top of the engine compartment.
Fuses
Figure 108
Figure 106

8 7

6 5
1

4 3

2 1
S0915
B14855

There are 2 diodes in the harness behind the starter

1. Power Socket - 15 A (Item 1) [Figure 108]. The starter is located next to the
2. Ignition - 10 A (SW) cleaner, behind the access panel under the seat. The
diodes are for alternator feedback protection and the
3. Timer - 25 A (UNSW)
glow plug during start function.
4. Beacon - 10 A
5. Switch Power - 10 A
6. Valves horn - 10 A
7. Switched timer - 10 A
8. Light - 10 A

Always replace fuses using the same type and capacity

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ELECTRICAL SYSTEM (CONT’D)

Battery Maintenance

See the SERVICE SCHEDULE for the correct service

interval. (See SERVICE SCHEDULE on Page 57.) WARNING
The Bobcat brand battery supplied with your machine is AVOID INJURY OR DEATH
sealed and does not require watering. Proper charging Batteries contain acid which burns eyes and skin on
and storage are important to maximize the life of all contact. Wear goggles, protective clothing and
batteries. rubber gloves to keep acid off body.

Figure 109 In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.

If electrolyte is taken internally drink large quantities

of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-0807

Maintaining Battery Charge Level

All batteries will self-discharge over time. This machine

P127797A P100960 has features that require battery power even when the
machine is not being used. Use of a quality battery
Simple steps for reliability and long battery life: maintainer is highly recommended to ensure that your
machine is ready to start when you need it and avoid
• Keep battery posts and terminals clean [Figure 109]. costly battery replacement.

• Keep terminals tight. Battery Maintainers

• Remove corrosion from battery and terminals with Use a good quality battery maintainer to keep the battery
sodium bicarbonate (baking soda) and water solution. above 12.4 volts for machines that are not frequently
used. Batteries below 12.4 volts must first be charged
• Put Bobcat Battery Saver or grease on the battery using a battery charger. Solar maintainers should have a
terminals and cable ends to prevent corrosion. minimum capacity of 10 watts to be effective.

• Operate the machine for at least 15 minutes to

recover from the battery drain caused by engine start
up whenever practical. Battery Service During Machine Storage

• Maintain the battery charge level. This is a key factor Remove the battery if storing the machine for an
for long battery life. extended period of time. Fully charge the battery. Store
the battery in a cool dry place above freezing and boost
• Charge a severely discharged battery with a battery charge periodically. If battery removal is not desired, a
charger instead of relying on the machine charging good quality battery maintainer must be used to
system. (See Battery Charging on Page 73.) compensate for battery self-discharge and parasitic loads
from machine controllers, accessories, and features such
• Check the battery state of charge every 30 days on as connected machine intelligence.
machines that are not frequently used. (See Battery
Testing on Page 73.)

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ELECTRICAL SYSTEM (CONT’D)

Battery Testing Battery Charging

Figure 110 A battery charger designed for 12 volt charging systems

is recommended. Follow the battery charger
manufacturer’s instructions to charge the battery to 12.6
volts (100% charge). Batteries should be charged at
room temperature to avoid an undercharge or overcharge
condition. Never attempt to charge a frozen battery.
1 The following table can be used to identify the
approximate amount of time required to charge a
discharged battery. Allow at least 60 minutes after
operating the machine or charging the battery to get an
accurate reading.

STATE CHARGER MAXIMUM RATE

BATTERY
OF
P-30836 VOLTAGE
CHARGE 30 Amps 20 Amps 10 Amps
12.6 V 100% READY TO USE
The simplest and most common check to determine
battery state of charge is to use a digital multimeter or 12.4 V 75% 0.9 hr. 1.3 hr. 2.5 hr.
voltmeter (Item 1) [Figure 110]. 12.2 V 50% 1.9 hr. 2.7 hr. 5.1hr.
12.0 V 25% 2.9 hr. 4.3 hr. 7.8 hr.
A battery found below 12.4 volts must be charged to
100% charge per the battery charger’s recommendation. 11.8 V 0% 4.0 hr. 5.7 hr. 10.7 hr.
Allow at least 60 minutes after operating the machine
or charging the battery to get an accurate reading. NOTE: Use a good quality automatic charger to avoid
battery damage from overcharging.
If the reading is less than 12.4 volts after the battery has
been charged for several hours, see your Bobcat dealer
to have a more thorough battery test performed.

The freezing point of battery electrolyte is dependent on WARNING

the battery state of charge. Keeping the battery voltage
above 12.4 volts will help prevent batteries from freezing, BATTERY GAS CAN EXPLODE AND CAUSE
even at extremely low temperatures. SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
If the battery freezes, the internal grid may be damaged from batteries. When jumping from booster battery
and the case will be distorted or cracked. If this happens, make final connection (negative) at machine frame.
dispose of the battery according to local regulations.
Do not jump start or charge a frozen or damaged
battery. Warm battery to 16°C (60°F) before
connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
W-2066-0910

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ELECTRICAL SYSTEM (CONT’D)

Using A Booster Battery (Jump Starting)

Figure 112

IMPORTANT
If jump starting the excavator from a second
machine:

When jump starting the excavator from a battery

installed in a second machine, make sure the engine
is NOT running while using the glow plugs. High
voltage spikes from a running machine can burn out 1
the glow plugs.
I-2060-0906

If it is necessary to use a booster battery to start the R0092

engine, BE CAREFUL! There must be one person in the
operator’s seat and one person to connect and Connect one end of the second cable to the negative (-)
disconnect the battery cables. terminal of the booster battery. Connect the other end of
the same cable to the bolt at the front left corner of the
Engage the upperstructure slew lock. Be sure the key excavator (Item 1) [Figure 112].
switch is OFF. The booster battery must be 12 volt.

Figure 111

IMPORTANT
Damage to the alternator can occur if:
• Engine is operated with battery cables
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the excavator.
(Remove both cables from the battery.)
• Extra battery cables (booster cables) are
1
connected wrong.
I-2223-0903

R0063 Start the engine. After the engine has started, remove the
negative (-) cable first (Item 1) [Figure 112].
Remove the cover to the left of the operator’s seat to
access the battery. Disconnect the cable from the excavator battery (Item 1)
[Figure 111].
Connect one end of the first cable to the positive (+)
terminal of the booster battery. Connect the other end of
the same cable to the positive (+) terminal (Item 1)
[Figure 111] of the excavator battery.

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ELECTRICAL SYSTEM (CONT’D)

Removing And Installing The Battery

Figure 114

WARNING 2
1

AVOID INJURY OR DEATH

Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water. 3

In case of eye contact get prompt medical attention 3
4
and wash eye with clean, cool water for at least 15
minutes.
R0093
If electrolyte is taken internally drink large quantities
of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-0807
Disconnect the negative (-) cable (Item 1) [Figure 114]
first.

Figure 113 Disconnect the positive (+) cable (Item 2) [Figure 114].
2 Loosen the bolts (Item 3) [Figure 114] and remove the
1 hold-down clamp (Item 4) to remove the battery.

Always clean the terminals and the cable ends, even

when installing a new battery.
2
Install the battery. Install the hold-down clamp and tighten
3 the bolts.

Connect the battery cables. Connect the negative (-)

cable (Item 1) [Figure 114] last to prevent sparks.
2
R0053 To replace the cover, first remove the fuel cap (Item 1)
again, install the cover and tighten the 3 bolts (Item 2).
Finally put back the fuel cap using the start key
The battery is located to the left of the operator's seat. [Figure 113].
Remove the fuel cap (Item 1) with the start key and then
the 3 bolts (Item 2) to remove the cover (Item 3)
[Figure 113].

NOTE: Put back the fuel cap as soon as the cover is

removed, to avoid fuel vapor.

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HYDRAULIC SYSTEM

Checking And Adding Hydraulic Fluid Figure 116

Put the machine on a flat level surface.

Retract the arm and bucket cylinders, put the bucket on

the ground, lower the blade to the ground, and expand 1
the tracks. Stop the engine.

Figure 115

R0066

1
Open the tailgate. Remove the oil fill cap (Item 1)
[Figure 116]. Check the condition of the screen in the fill
neck of the reservoir. The screen must be installed in the
fill neck when adding oil.

R0094
Add the correct fluid to the reservoir until it is at the
centre of the sight gauge (Item 1) [Figure 115].

The fluid must be at the centre of the sight gauge (Item 1) Install the cap. Close the tailgate.
[Figure 115] and at normal storage temperature (15 -
25°C (60 - 77°F)).

WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

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HYDRAULIC SYSTEM (CONT’D)

Hydraulic / Hydrostatic Fluid Chart Replacing The Hydraulic Filter

Figure 117 (See SERVICE SCHEDULE on Page 57.) for the correct
service interval.
HYDRAULIC / HYDROSTATIC FLUID
RECOMMENDED ISO VISCOSITY GRADE (VG) Open the tailgate.
AND VISCOSITY INDEX (VI)
Figure 118

TEMPERATURE RANGE ANTICIPATED

DURING MACHINE USE
[1] VG 100; Minimum VI 130
[2] VG 46; Minimum VI 150 P133873
[3] BOBCAT All-Season Fluid
[4] BOBCAT Synthetic Fluid
Remove the hydraulic filter (Item 1) [Figure 118].
[5] BOBCAT Biodegradable Hydraulic / Hydrostatic Fluid
(Unlike biodegradable fluids that are vegetable based,
Clean the housing where the filter gasket makes contact.
Bobcat biodegradable fluid is formulated to prevent
oxidation and thermal breakdown at operating
Put clean hydraulic fluid on the gasket. Install the new
temperatures.)
filter and hand tighten only.
Install the oil fill cap.
Start the engine. Run the excavator through the hydraulic
functions. Stop the engine. Check the fluid level at the
sight gauge (Item 2) [Figure 115] and add as needed.
Check the filter area for leaks.

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HYDRAULIC SYSTEM (CONT’D)

Draining Hydraulic Oil

(See SERVICE SCHEDULE on Page 57.) for the correct

IMPORTANT
service interval.
Fluid such as engine oil, hydraulic fluid, coolants,
Retract the arm and bucket cylinders, lower the bucket to grease, etc. must be disposed of in an
the ground. Stop the engine. environmentally safe manner. Some regulations
require that certain spills and leaks on the ground
Figure 119 must be cleaned in a specific manner. See local
regulations for the correct disposal.
I-2067-EN-0711

1
3

IMPORTANT
2 If the fluid is being drained because of a system
failure, remove and clean all hydraulic lines.
I-2045-0788

Install the cap again.

R0123
Add fluid to the reservoir until it is at the centre of the
sight gauge (Item 3) [Figure 119].
To gain access to drain the hydraulic oil, loosen the three
bolts (Item 1) from the cover [Figure 119]. Pivot the cover Run the excavator through the hydraulic functions. Stop
downward. Then remove the black protection on the floor the engine. Check the fluid level and add as needed.
by loosening the bolts (Item 2)
Replace the black protection and the cover.
Figure 120

R0124

Before removing the cap, place a container under the

drain plug (Item 1) to collect the oil [Figure 120].

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HYDRAULIC SYSTEM (CONT’D)

Diagnostic Connectors

Figure 121

1 1

R0125

To gain access, remove the counterweight by loosening

the two bolts (Item 1) [Figure 121].

The connectors can be used by your Bobcat dealer to

check circuit pressures.

Figure 122

1
1

R0069

The 2 diagnostic connectors (Item 1) [Figure 122] are

located on the hydraulic block.

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CONTROL LOCKOUT LEVERS

Inspection And Maintenance

Figure 123

R0096

When a console is raised [Figure 123], the hydraulic

control joysticks and traction system must not function.

Figure 124

R0001

Sit in the operator's seat, fasten the seat belt and start
the engine.

Raise the right console (Item 1) [Figure 123]. The green

light (Item 1) [Figure 124] on the console will go off.

Move the joystick control levers. There should be no

movement of the boom, arm, slew or bucket.

Move the steering control levers. There should be no

movement of the excavator tracks.

Lower the right console. Raise the left console and

repeat the inspection procedure.

The joystick control levers and traction system must be

deactivated when either console is raised.

Service the system if these controls do not deactivate

when a control console is raised. (See your Bobcat
dealer for service.)

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SPARK ARRESTER MUFFLER

Cleaning Procedure

Figure 125 Stop the engine. Install and tighten the plug.

Install the cover.

1
1
Tighten the bolts.

Close the tailgate.

1
WARNING
Stop engine and allow the muffler to cool before
cleaning the spark chamber. Wear safety goggles.
Failure to obey can cause serious injury.
W-2011-1285
1 S7554

Remove the four bolts (Item 1) [Figure 125].

Remove the cover.

WARNING
(See SERVICE SCHEDULE on Page 57.) for the correct When the engine is running during service, the
service interval. steering levers must be in neutral.

Do not operate the excavator with a defective exhaust Failure to do so can cause injury or death.
W-2203-0595
system.

Stop the engine. Open the tailgate.

Figure 126
WARNING
Never use machine in atmosphere with explosive
dust or gases or where exhaust can contact
flammable material. Failure to obey warnings can
cause injury or death.
W-2068-1285

1
R0119

Remove the plug (Item 1) [Figure 126] from the bottom

of the muffler.

Start the engine and run for about ten seconds while a
second person, wearing safety glasses, holds a piece of
wood over the outlet of the muffler. (The carbon deposits
will be forced out of the muffler cleanout hole.)

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TRACK TENSION Figure 129

NOTE: The wear of undercarriage parts varies with

working conditions and types of soil
conditions. Maintain the correct track tension
by inspecting regularly. (See SERVICE
SCHEDULE on Page 57.) or the correct
service interval.

Adjusting

Figure 127

P-49770

Figure 130

RUBBER
Track Frame
Rubber
Track Sag

13 mm

Track
R0071 Roller

Raise one side of the machine (approximately 102 mm) Rubber

using the boom and arm as shown in [Figure 127]. Track B-14067

Figure 128
Figure 131

STEEL
1 1 Track Frame
1
Steel
Track Sag
19 mm

R0072 Track
Roller

Raise the blade fully and install jackstands (Item 1)

[Figure 128] under the blade and the track frame. Lower Steel
Track B-14067A
the machine until all machine weight is on the jackstands
[Figure 128].
Measure the rubber or steel track (if equipped) sag at the
Stop the engine. middle track roller [Figure 129]. Do not get your fingers
into pinch points between the track and the track roller.
Use material of appropriate size to check the gap
between the contact edge of the roller and top edge of
the track guide lug [Figure 129], [Figure 130], and
[Figure 131].

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TRACK TENSION (CONT’D)

Figure 132 Figure 134

3
2

1 1

R0127 P113832A

Loosen the two bolts (Item 1) [Figure 132] from the Decrease Track Tension
cover. Pivot the cover downward.

WARNING
Figure 133

HIGH PRESSURE GREASE CAN

1
CAUSE SERIOUS INJURY
• Do not loosen the track tension fitting more than
1 - 1/2 turns.
W-2994-0515

Pressure must be released from the grease cylinder to

decrease track tension.

Install the bleed tool (7277225) on the track tension fitting

(Item 1), adjust and tighten the collar (Item 2)
[Figure 134] to fit behind the edge of the access cover.
P113831A

Tighten the access cover bolt (Item 3) [Figure 134] to

Increase Track Tension secure the tool.

Add grease to the fitting (Item 1) [Figure 133] until the Turn the tool 90° anticlockwise and let the grease flow
track tension is correct [Figure 130] or [Figure 131]. into a container. Release pressure until the track
adjustment is correct [Figure 130].
NOTE: Do not remove track tension fitting unless
pressure is released. See [Figure 134]. Tighten the track tension fitting to 24 – 30 N•m (18 – 22
ft-lb) torque. Pivot the access cover closed and tighten
NOTE: If replacement is necessary, always replace the access cover bolts.
track tension fitting (Item 1) [Figure 133] with
the genuine Doosan parts. The fitting is a If the track tension is still loose after adjusting, it indicates
special fitting designed for high pressure. the track is worn. See your dealer for replacement parts.

Raise the excavator and remove the jackstands.

Repeat the procedure for the other side.

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DRIVE MOTOR

Checking Oil Level Draining The Drive Motor

Figure 135 (See SERVICE SCHEDULE on Page 57.) for the correct
service interval.

Put the machine on a level surface with the plugs

positioned as shown (Items 1 and 2) [Figure 135].

Remove the bottom plug (Item 2) and the top plug (Item
1) [Figure 135] and drain into container. Recycle or
dispose of the used lubricant in an environmentally safe
1 manner.

After all the gear lube is removed, install the bottom plug
(Item 2) [Figure 135].

Add gear lube to the top plug hole (Item 1) [Figure 135]
2
S5240 until the gear lube level is at the bottom edge of the plug
hole. See Chart for capacity and type..

Put the machine on a level surface with the plugs Install and tighten the top plug.
positioned as shown (Items 1 and 2) [Figure 135].
Repeat the procedure for the other side.
Remove the top plug (Item 1) [Figure 135]. The oil level
should be at the bottom edge of the plug hole.

Add gear lube through the plug hole if the oil level is
below the hole. See Chart for capacity and type.

Install and tighten the top plug.

Repeat procedure for the other side.

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BLADE EXTENSION

Description Retracting

The blade extensions are used to match the blade width Figure 137
to the track width. Secure the blade extensions in the
retracted position when transporting the excavator or
when a narrow operating width is needed. Under normal
operating conditions, the blade width should match the
track width.

Extending And Retracting 2

Extending

Figure 136
1

2
S2743

Raise the blade from the ground. Stop the engine.

Remove the pin (Item 1) [Figure 137].

1 Slide the blade extension (Item 2) [Figure 137] toward

the blade frame into the retracted position.

S2744 Secure the blade extension in the retracted position with

the pin.
Raise the blade from the ground. Stop the engine.

Remove the pin (Item 1) [Figure 136].

Slide the blade extension (Item 2) [Figure 136] away

from the blade frame into the extended position.

Secure the blade extension in the extended position with

the pin.

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TRACK ROLLER AND IDLER LUBRICATION LUBRICATION OF THE HYDRAULIC EXCAVATOR

Procedure Lubricate the Hydraulic Excavator as specified in the

SERVICE SCHEDULE (See SERVICE SCHEDULE on
The track rollers and idlers require no maintenance. The Page 57.) for the best performance of the machine.
bearings are a sealed design.
Record the operating hours each time you lubricate the
Hydraulic Excavator.

Always use a good quality lithium based multipurpose

grease when lubricating the machine. Apply the lubricant
until extra grease shows.

Blade

Figure 138

R0082

1. Blade Cylinder-Base End, every 8 – 10 hours (Item 1)

[Figure 138]

Figure 139

R0081

2. Blade Pivots, every 8 – 10 hours (Item 2)

[Figure 139]

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LUBRICATION OF THE HYDRAULIC EXCAVATOR (CONT’D)

Boom Swing And Boom Base Figure 142

Figure 140

6 6

3
R0078

R0080
6. Boom, Base Pivot, every 8 – 10 hours (Item 6)
[Figure 142].
3. Boom Swing Cylinder, Rod End, every 8 – 10 hours
(Item 3) [Figure 140]. Boom, Middle

Figure 141 Figure 143

4
8

5
7

R0079 R0077

4. Boom Cylinder, Rod End (Item 4) [Figure 141]. 7. Boom Cylinder, Base End, every 8 – 10 hours (Item
7) [Figure 143].
5. Boom Swing Pivot, every 8 – 10 hours (Item 5)
[Figure 141]. 8. Arm Cylinder, Base End, every 8 – 10 hours (Item 8)
[Figure 143].

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LUBRICATING THE EXCAVATOR (CONT’D)

Boom And Arm (Cont’d)

Figure 144 Figure 146

9
11

R0076 R0074

9. Arm Cylinder, Rod End, every 8 – 10 hours (Item 9) 11. Bucket Cylinder, Base End, every 8 – 10 hours (Item
[Figure 144]. 11) [Figure 146].

Figure 145 Figure 147

10 13 12 13

R0073
R0075

10. Arm Pivot, every 8 – 10 hours (Item 10) [Figure 145]. 12. Bucket Cylinder, Rod End, every 8 – 10 hours (Item
12) [Figure 147].

13. Bucket Link, Bucket Cylinder Pivot, every 8 – 10

hours (Item 13) [Figure 147].

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LUBRICATING THE EXCAVATOR (CONT’D)

Boom And Arm (Cont’d) Frame Fittings

Figure 148 Figure 149

14

16

15
15
17

R0118 R0083

14. Bucket Link Pivot, every 8 – 10 hours (Item 14) 16. Swing Circle Bearing, every 50 hours (Item 16)
[Figure 148]. [Figure 149].

15. Bucket Pivots, every 8 – 10 hours (Item 15) 17. Swing Circle Pinion, every 50 hours (Item 17)
[Figure 148]. [Figure 149]. Pump 4 times with a grease gun.
Rotate the upper structure 180° and repeat.

NOTE: Do not over-grease the swing circle; damage

to the seal could result. Pump 4 – 5 times with
a grease gun. Rotate the upperstructure 90°
and repeat three more times.

Track Expansion Tube

Figure 150

18 18

R0083
P59012

18. Track Expansion Tube, as required (Item 18)

[Figure 150].

NOTE: Spread lubriplate gearshield extra heavy

grease evenly on wear surfaces on both sides
of excavator as required.

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EXCAVATOR STORAGE AND RETURN TO SERVICE

Storage Return To Service

Sometimes it can be necessary to store your Bobcat After the Bobcat Excavator has been in storage, it is
Excavator for an extend period of time. Below is a list of necessary to follow a list of items to return the excavator
items to perform before storage. to service.

• Thoroughly clean the excavator including the engine • Check the engine and hydraulic fluid levels; check
compartment. coolant level.

• Lubricate the excavator. • Install a fully charged battery.

• Replace worn or damaged parts. • Remove grease from exposed cylinder rods.

• Drive the excavator onto planks in a dry protected • Check all belt tensions.
shelter.
• Be sure all shields and guards are in place.
• Lower the boom fully with the bucket flat on the
ground. • Lubricate the excavator.

• Put grease on any exposed cylinder rods. • Remove cover from exhaust pipe opening.

• Put fuel stabiliser in the fuel tank and run the engine • Start the engine and let run for a few minutes while
a few minutes to circulate the stabiliser to the pump observing the instrument panels and systems for
and fuel injectors. correct operation.

• Drain and flush the cooling system. Refill with • Drive the excavator off of the planks.
premixed coolant.
• Operate machine, check for correct function.
• Replace all fluids and filters (engine, hydraulic).
• Stop the engine and check for leaks. Repair as
• Replace all filters (i.e.: air cleaner, heater, etc.). needed.

• Put all controls in neutral position.

• Remove the battery. Be sure the electrolyte level is

correct then charge the battery. Store it in a cool dry
place above freezing temperatures and charge it
periodically during storage.

• Cover the exhaust pipe opening.

• Tag the machine to indicate that it is in storage

condition.

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 SPECIFICATIONS

EXCAVATOR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Working Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Lift Capacity (Object Handling Applications Excluded) . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Lift Capacity (Demolition Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Function Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Hydraulic Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Certain specification(s) are based on engineering calculations and are not actual measurements. Specification(s)
are provided for comparison purposes only and are subject to change without notice. Specification(s) for your
individual Bobcat equipment will vary based on normal variations in design, manufacturing, operating conditions and
other factors.

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EXCAVATOR SPECIFICATIONS

Machine Dimensions

• All dimensions are given in mm.

• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.

550 mm
21.6 in 413 mm
16.2 in

1163 mm
1221 mm
45.8 in
48.0 in

471 mm
18.5 in
1121 mm
44.1 in

2793 mm
110.0 in
2153 mm
84.8 in

2209 mm
87.0 in

363 mm
14.3 in
992 mm
39.0 in

987 mm 180 mm
15,5 mm 38.9 in 7.1 in
0.6 in 968 mm RETRACTED
38.1 in 220 mm 710 mm
8.6 in 28.0 in
1280 mm
50.4 in EXPANDED
1100 mm
43.3 in

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EXCAVATOR SPECIFICATIONS (CONT’D)

Working Range

• All dimensions are given in mm.

• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.

3145 mm
123.8 in
3093 mm
121.8 in

1374 mm
54.1 in

2685 mm
1899 mm 105.7 in
74.7 in
1818 mm
71.6 in
196mm
7.7 in

230mm
9.1 in 1383 mm
54.4 in
1820mm
71.7 in

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EXCAVATOR SPECIFICATIONS (CONT’D)

Lift Capacity (Object Handling Applications Excluded)

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EXCAVATOR SPECIFICATIONS (CONT’D)

Lift Capacity (Demolition Kit)

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EXCAVATOR SPECIFICATIONS (CONT’D)

Performance

Digging force, arm (ISO 6015) 5550 N (1248 lbf)

Digging force, bucket (ISO 6015) 8294 N (1865 lbf)
Drawbar pull (theoretical at 90% efficiency) 9905 N (2227 lbf)
Ground pressure 28,8 kPa (0.28 bar) (4.18 psi)

Function Time

Boom raise time 4.2 s

Boom lower time 4.2 s
Bucket curl time 3.2 s
Bucket dump time 2.3 s
Arm retract time 3.9 s
Arm extend time 2.6 s
Boom swing left time 4.1 s
Boom swing right time 3.2 s
Blade raise time 1.7 s
Blade lower time 1.2 s
Slew rate 9 rpm
Undercarriage expand time 5.0 s
Undercarriage retract time 3.5 s

Weights

Operating weight with TOPS canopy, rubber 1176 kg (2593 lb)

tracks, 400 mm bucket

Controls

Engine Hand levers on right hand side

Starting Key-type starter switch and shutdown
Blade Right hand lever
Boom swing Right foot pedal
Hydraulics Two levers control boom, bucket, arm and upper structure slew
Auxiliary hydraulics Left-hand foot pedal
Upper structure slew brake Hydraulic lock on motor
Holding brake for upper structure slew Pin lock
Steering Direction and speed controlled by two hand levers

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EXCAVATOR SPECIFICATIONS (CONT’D)

Engine

Make / Model Kubota / D722-E4B-BCZ-6 (Stage 5)

Fuel Diesel
Cooling Liquid
Horsepower:
– Gross power (ISO 14396) 7,5 kW (10.0 hp) @ 2000 rpm
– Gross power (SAE J1995) 7,6 kW (10.2 hp) @ 2000 rpm
– Net power (SAE J1349 / ISO 9249) 7,4 kW (9.9 hp) @ 2000 rpm
Maximum governed speed 2000 rpm
High idle speed 2250 – 2350 rpm
Low idle speed 1175 – 1275 rpm
Torque:
– Gross torque (SAE J1995) 40,1 N•m (39.6 lb-ft) @ 1600 rpm
– Net torque (SAE J1349 / ISO 9249) 39,1 N•m (28.8 lb-ft) @ 1600 rpm
Number of cylinders 3
Displacement 0.72 L (43.9 in3)
Bore 67 mm (2.6 in)
Stroke 68 mm (2.7 in)
Lubrication Forced lubrication with cartridge type filter
Crankcase ventilation Closed breathing
Air filter Dual dry replaceable paper cartridge
Ignition Compression ignited (diesel)
Starting aid Intake air heater

Electrical

Alternator 12 V - 40 A - open frame with internal regulator

Battery 12 V - 500 cold cranking A at -18 °C, 90 min reserve capacity
Starter 12 V - reduction on drive - 1,4 kW

Hydraulic System

Pump Type Double gear pump

Pump capacity 2 @10 L/min @ 2000 RPM (2.6 U.S. gpm)
System relief pressure 19000 kPa (1910 bar) (2756 psi)
Joystick control pressure 3000 kPa (30 bar) (435 psi)
System relief pressure for slew circuits 8400 kPa (84 bar) (1218 psi)
Main hydraulic filter bypass 172 kPa (1.72 bar) (25 psi)
Boom base and arm rod port relief 23200 kPa (232 bar) (3365 psi)
Arm base port relief 22500 kPa (225 bar) (3263 psi)
Control valve Nine-spool parallel type, open centre
Hydraulic filter Full-flow replaceable
Fluid lines SAE standard tubelines, hoses, and fittings
Auxiliary flow 20 L/min (5.3 U.S. gpm)

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EXCAVATOR SPECIFICATIONS (CONT’D)

Hydraulic Cylinders

Boom cylinder Cushion up

Boom cylinder bore 63,5 mm (2.5 in)
Boom cylinder rod 31,8 mm (1.3 in)
Boom cylinder stroke 312,4 mm (12.3 in)
Arm cylinder Cushion
Arm cylinder bore 50,8 mm (2.0 in)
Arm cylinder rod 31,8 mm (1.3 in)
Arm cylinder stroke 325,6 mm (12.8 in)
Bucket cylinder No cushion
Bucket cylinder bore 44,5 mm (1.8 in)
Bucket cylinder rod 25,4 mm (1.0 in)
Bucket cylinder stroke 385,1 mm (15.2 in)
Boom swing cylinder No cushion
Boom swing cylinder bore 57,1 mm (2.3 in)
Boom swing cylinder rod 31,8 mm (1.3 in)
Boom swing cylinder stroke 274,6 mm (10.8 in)
Blade cylinder No cushion
Blade cylinder bore 50,8 mm (2.0 in)
Blade cylinder rod 31,8 mm (1.3 in)
Blade cylinder stroke 96,8 mm (3.8 in)
Undercarriage cylinder No cushion
Undercarriage cylinder bore 44,5 mm (1.8 in)
Undercarriage cylinder rod 25,4 mm (1.0 in)
Undercarriage cylinder stroke 400,1 mm (15.8 in)

Drive System

Travel motor Each track is driven by hydrostatic axial piston motor

Drive reduction Two-stage planetary gear reduction 23,04:1

Traction

Track width, rubber, standard 180 mm (7.1 in)

Track adjusters Grease type adjusters, rubber
Track type, standard Half-pitch, rubber
Travel speed 2,1 km/h (1.3 mph)
Travel speed, high range (option) 2,8 km/h (1.7 mph)
Undercarriage Sealed track rollers with box section track roller frame
Number of track rollers per side 3
Gradeability travelling down or backing 25°
up slopes
Gradeability travelling on side slopes 15°
Gradeability travelling up side slopes 15°

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EXCAVATOR SPECIFICATIONS (CONT’D)

Fluid Capacities

Cooling system 3,0 L (3.2 qt)

Engine lubrication plus oil filter 2,8 L (3.0 qt)
Fuel reservoir 16,0 L (16.9 qt)
Hydraulic reservoir 2,6 L (2.8 qt)
Hydraulic system with bucket and dipper cylinder 9,4 L (9.9 qt)
retracted, bucket on the ground, and blade down
Travel motor (each) 0,5 L (0.5 qt)

Instrumentation

• Hour meter
• Fuel gauge
• Engine temperature gauge with audible alarm
• Engine oil pressure indicator with audible alarm
• Charging system indicator with audible alarm
• Air intake heater indicator
• Console indicator

Environmental

DECLARED SINGLE-NUMBER NOISE EMISSION VALUES

In accordance with ISO 4871
Noise level per Directive 2000/14/EC - LwA 93 dB(A)
Operator noise level per ISO 6395:2008 - LpA 80 dB(A)

DECLARED VIBRATION EMISSION VALUES

In accordance with EN 12096
Value Uncertainty
Whole-body vibration per ISO 2631-1 0,68 m/s2 0,34 m/s2
Hand-arm vibration per ISO 5349-1 0,7 m/s2 ---

ENGINE CO2 EMISSION VALUES

CO2 emission 1019,8 g/kWh
This CO2 measurement results from testing over a fixed test cycle under laboratory conditions a(n) (parent) engine representative of
the engine type (engine family) and shall not imply or express any guarantee of the performance of a particular engine.

Temperature Range

Operation and storage -17° – +43°C (-1.3° – +109.4°F)

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 WARRANTY

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

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WARRANTY

WARRANTY
BOBCAT EXCAVATORS

Doosan Bobcat EMEA s.r.o. ("Bobcat") warrants that this Bobcat® Excavator will be free from defects in design,
material or workmanship for twenty four (24) months from the retail date to the owner or 2000 hours of machine
usage, whichever occurs first. During the warranty period, only official Bobcat dealers (as listed on
www.bobcat.com) are entitled to deal with warranty claims and shall repair or replace, at Bobcat's option, without
charge for parts, labour or travel of technicians, any part of the Bobcat® equipment which fails because of defects
in design, material or workmanship. The owner shall provide any official Bobcat dealer with prompt written notice
of the defect and allow reasonable time for replacement or repair. Bobcat may, at its option, request failed parts to
be returned to the factory or to any other designated location. Transportation of the Bobcat® equipment to the
official Bobcat dealer for warranty work is not the responsibility of Bobcat. Service schedules must adhere to
prescribed intervals and Bobcat® genuine parts/lubricants must be used. The warranty does not apply to tires,
tracks or other accessories not manufactured by Bobcat. For warranty coverage on engines, consult with your
official Bobcat dealer. For these non-covered items, the owner shall refer solely to the warranty, if any, of the
respective manufacturers thereof, in accordance with the respective manufacturers warranty statement. Coverage
for air-conditioning refill and couplers is limited as failures generally originate from factors not under Bobcat's
control such as, but not limited to, prolonged storage or abuse. This limited coverage is, depending on the
component, 50 to 500 hours of machine usage. The warranty does not cover: (i) Oils and lubricants, coolant fluids,
filter elements, brake linings, tune-up parts, bulbs, fuses, alternator fan belts, drive belts, pins, bushings and other
high-wear items. (ii) Damages resulting from abuse, misuse, accidents, alterations, use of non-genuine Bobcat
parts, use of the product with any bucket or attachment not approved by Bobcat, air flow obstructions, or failure to
maintain or use the Bobcat product according to the instructions applicable to it. (iii) Ground engaging parts such
as bucket teeth and cutting edges. (iv) Fuel or hydraulic system cleaning, engine tune-up, brake inspection or
adjustment. (v) Adjustments or slight defects which generally do not affect the stability or reliability of the
machine. (vi) Damage or defect resulting from improper storage, weathering, lack of use, use and operation in a
corrosive or chemical environment. (vii) Damage or defect caused by operation of the product under extreme
weather or geographical conditions without the written agreement of Bobcat.

BOBCAT EXCLUDES OTHER CONDITIONS, WARRANTIES OR REPRESENTATIONS OF ALL KINDS, EXPRESSED

OR IMPLIED, STATUTORY OR OTHERWISE (EXCEPT THAT OF TITLE) INCLUDING ALL IMPLIED WARRANTIES
AND CONDITIONS RELATING TO MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A
PARTICULAR PURPOSE. CORRECTIONS BY BOBCAT OF NON-CONFORMITIES WHETHER PATENT OR LATENT,
IN THE MANNER AND FOR THE WARRANTY PERIOD PROVIDED ABOVE, SHALL CONSTITUTE FULFILLMENT OF
ALL LIABILITIES OF BOBCAT FOR SUCH NON-CONFORMITIES, WHETHER BASED ON CONTRACT, WARRANTY,
TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE WITH RESPECT TO OR ARISING OUT OF
SUCH PRODUCT. THE REMEDIES OF THE END-USER/OWNER SET FORTH UNDER THE PROVISIONS OF THE
WARRANTY OUTLINED ABOVE ARE EXCLUSIVE AND THE TOTAL LIABILITY OF BOBCAT INCLUDING ANY
HOLDING, SUBSIDIARY, ASSOCIATED OR AFFILIATED COMPANY OR DISTRIBUTOR WITH RESPECT TO THIS
SALE OR THE PRODUCT AND SERVICE FURNISHED HEREUNDER IN CONNECTION WITH THE PERFORMANCE
OR BREACH THEREOF, OR FROM DELIVERY, INSTALLATION, REPAIR OR TECHNICAL DIRECTION COVERED BY
OR FURNISHED UNDER THIS SALE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE,
INDEMNITY, STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT
UPON WHICH SUCH LIABILITY IS BASED. BOBCAT INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR
AFFILIATED COMPANY AND DISTRIBUTOR SHALL IN NO EVENT BE LIABLE TO THE END-USER/OWNER, ANY
SUCCESSORS IN INTEREST OR ANY BENEFICIARY OR ASSIGNEE RELATING TO THIS SALE FOR ANY
CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES ARISING OUT OF THIS SALE OR
BY ANY BREACH THEREOF, OR ANY DEFECT IN, OR FAILURE OF, OR MALFUNCTION OF THE PRODUCT UNDER
THIS SALE, WHETHER BASED UPON LOSS OF USE, LOST PROFITS OR REVENUE, INTEREST, LOST GOODWILL,
WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR NON-OPERATION,
INCREASED EXPENSES OF OPERATION OR CLAIMS OF USER OR CUSTOMERS OF THE USER FOR SERVICE
INTERRUPTION WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT, WARRANTY, TORT,
NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.

4700003enGB (11-20) Printed in Belgium

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 ALPHABETICAL INDEX

AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . 61 SERVICE SCHEDULE . . . . . . . . . . . . . . . . .57

ALTERNATOR FAN BELT . . . . . . . . . . . . . . . 69 SPARK ARRESTER MUFFLER . . . . . . . . . .81
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . 40 STARTING THE ENGINE . . . . . . . . . . . . . . .37
BLADE CONTROL . . . . . . . . . . . . . . . . . . . . 31 STEERING LEVERS . . . . . . . . . . . . . . . . . .26
BLADE EXTENSION . . . . . . . . . . . . . . . . . . 85 STOPPING THE EXCAVATOR . . . . . . . . . . .51
BOBCAT COMPANY IS ISO 9001 CERTIFIED TAILGATE . . . . . . . . . . . . . . . . . . . . . . . . . . .60
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 TRACK FRAME EXPANSION . . . . . . . . . . .32
CONTROL LOCKOUT LEVERS . . . . . . . . . 80 TRACK ROLLER AND IDLER LUBRICATION
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . 34 TRACK TENSION . . . . . . . . . . . . . . . . . . . . .82
DECLARATION OF CONFORMITY . . . . . . . . 3 TRANSPORTING THE EXCAVATOR . . . . . .52
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . 6 UPPERSTRUCTURE SLEW LOCK . . . . . . .33
DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . 84 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . .101
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . 71
ENGINE LUBRICATION SYSTEM . . . . . . . . 65
ENGINE SPEED CONTROL . . . . . . . . . . . . 24
EXCAVATOR IDENTIFICATION . . . . . . . . . . . 7
EXCAVATOR SPECIFICATIONS . . . . . . . . . 92
EXCAVATOR STORAGE AND RETURN TO
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
FEATURES, ACCESSORIES AND
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . 8
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . 12
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . 63
HYDRAULIC CONTROLS . . . . . . . . . . . . . . 28
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . 76
INSTRUMENTS AND CONSOLES . . . . . . . 23
INTENDED USE . . . . . . . . . . . . . . . . . . . . . . 22
LIFTING THE EXCAVATOR . . . . . . . . . . . . . 51
LUBRICANTS AND FLUIDS . . . . . . . . . . . . . 5
LUBRICATION OF THE HYDRAULIC
EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . 86
MACHINE SIGNS (DECALS) . . . . . . . . . . . . 15
MAINTENANCE SAFETY . . . . . . . . . . . . . . 56
OPERATING PROCEDURE . . . . . . . . . . . . . 45
OPERATOR CANOPY (TOPS) . . . . . . . . . . . . 8
OPERATOR CANOPY . . . . . . . . . . . . . . . . . 25
OPERATOR SAFETY WARNING . . . . . . . . . . 1
PRE-STARTING PROCEDURE . . . . . . . . . . 36
PUBLICATIONS AND TRAINING
RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . 14
REGULAR MAINTENANCE ITEMS . . . . . . . . 4
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . 10
SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . 62
SERIAL NUMBER LOCATIONS . . . . . . . . . . . 6
SERVICE SCHEDULE SYMBOLS . . . . . . . 103

102 E10z Operation & Maintenance Manual

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SERVICE SCHEDULE SYMBOLS

Check Engine Oil Check Gear Box and / or Travel Motor Fluid

Change Engine Oil and Filter Change Gear Box and / or Travel Motor Fluid

Check Engine Coolant Check Track Tension, Adjust As Needed

Change Engine Coolant Check Belt Tension, Adjust Or Replace As

Needed

Check Engine Air Filter, Change As Lubricate Grease Fittings

Necessary

Drain Contaminants From Fuel Filter Seat Belt

Drain Contaminants From Fuel Tank Cab / Canopy

Change Fuel Filter Spark Arrestor Muffler

Check Hydraulic Fluid

Change Hydraulic Fluid and Filter(s)

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 Bobcat®, the Bobcat logo and the colours of the Bobcat machine are registered trademarks of
Bobcat Company in the United States and various other countries.
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