U4
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Fuel: A fuel is the substance which on combustion produces a large amount of heat.
ℎ ℎ
Fuel + O2 → Combustion products + Heat
As most of the fuels contain carbon or carbon and hydrogen, the combustion involves the oxidation of carbon to
carbon dioxide and hydrogen to water. Sulphur, if present, is oxidised to sulphur dioxide while the mineral matter
forms the ash.
Fuels like coal, crude oil, natural gas known as fossil fuels found under earth crust.
Chemical fuels: The fossil fuels, wood, vegetable oils etc. which produce heat on burning are known as chemical
fuels.
Calorific Values
It is defined as the amount of heat obtained on complete combustion of unit mass of a solid or liquid fuel or unit
volume of a gaseous fuel at STP.
Thus during the study of calorific value of a fuel, we get some heat directly by combustion of fuel and in addition we
get certain amount of heat by cooling the products of combustion to 15°C.
Definition
Gross calorific value of a fuel can be defined as the total amount of heat obtained on complete combustion of unit
mass of a solid or liquid fuel or unit volume of a gaseous fuel (STP) and on cooling the products of combustion to
15°C. The gross calorific value is also called as higher calorific value.
The G.C.V. is of only theoretical importance because in actual practice, we do not have any provision of cooling the
products of combustion during combustion of a fuel in an engine, furnace or any other fuel burning device and the
product gases leaves with some heat.
There is no any furnace, engine or device designed to collect the heat being taken away by the water vapours.
Therefore practically we get lower calorific value than the theoretically expected.
Definition
Net calorific value is defined as the amount of heat obtained practically on complete combustion of unit mass of solid
or liquid fuel or unit volume of a gaseous fuel at STP and the products of combustion are allowed to escape with some
heat. N.C.V. is also called as lower calorific value.
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The N.C.V. and G.C.V. are related as under,
Ex.1) The coal containing 5% hydrogen (dry / moisture free basis) and 10% moisture has gross calorific value of 33.5
MJ/kg. Calculate Net Calorific Value of Coal. Latent heat of water vapour is 2.45 MJ/kg.
Soln. :
GCV = 33.5 MJ/kg Moisture = 10 %, H % = 5, As 18
gm moisture 2 gm H
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Principle of Bomb Calorimeter :
A known weight of solid / liquid fuel is burnt in the presence of excess oxygen in the closed pot, and the products of
combustion are cooled, to get GCV of the fuel.
a) Bomb Pot:
• It is a cylindrical, strong stainless steel pot having a lid. The lid can be fitted air tight to Bomb pot by screwing.
• There are two electrodes fitted through the lid and there is an oxygen inlet valve at its centre.
• One of the electrodes is provided with a ring to hold the crucible containing fuel. There is a thin resistance wire tied
to the electrodes in loop form and the loop touches the fuel.
• The weighed fuel is burnt in the Bomb pot in the presence of high pressure oxygen.
b) Calorimeter
• There is a stainless steel or copper calorimeter in which the Bomb pot is kept. It contains a known volume of water
and the water is kept circulating around the Bomb pot with the help of a stirrer.
• A Beckman thermometer or digital thermometer is kept in the water of calorimeter, which can record the rise in
temperature of water due to absorbing heat generated in burning of fuel in Bomb pot.
d) Accessories
• There is a pellet press to convert the powder of solid fuel to pellet form. For a liquid fuel, a capsule of negligible
weight can be used.
• There is a oxygen cylinder with pressure gauge to fill oxygen in the Bomb pot at the pressure of nearly 25 kg/cm2.
• There is also a D.C. battery of about 6 volts, to start combustion of fuel.
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Working of Bomb Calorimeter
(i) Weigh the pellet of solid fuel or liquid capsule and keep it in the crucible. Keep the crucible in the ring of the
electrode. Tie the resistance wire between electrodes such that it touches to the fuel.
(ii) Add about 10 ml of distilled water at the bottom of Bomb pot and fix the lid tightly to Bomb by screwing.
(iv) Place the Bomb in calorimeter. Add known volume of water in the calorimeter so that the Bomb gets immersed in
the water.
(v) Place the calorimeter in the water jacket over the plastic studs. Keep the thermometer and stirrer in the water of
calorimeter.
(vi) Put the plastic cover on the top and make electrical connections from battery to electrodes.
(vii)Operate the stirrer for 5 minutes and note the initial temperature of water.
(viii) Pass the current for about 5-10 seconds to heat the wire so that the fuel catches fire. If the fuel contains S and N
elements, they get converted to SO3 and N2O5. These gases get dissolved in the distilled water in Bomb to form
H2SO4 and HNO3 (along with liberation of little heat).
(ix) Note the maximum temperature reached. After that note the average rate of fall of temperature per minute and
the time taken for reaching to initial temperature.
(x)Open the Bomb pot and wash the contents at its bottom into a beaker, to find out the amount of H2SO4 and
HNO3 formed.
Calculations:
Ans. : Let, mass of fuel in gm = x gm
mass of water in calorimeter = W gms
Water equivalent of calorimeter set = w gms.
Gross Calorific value of fuel = L calories/gm
Rise in temperature of water = (t2 – t1)
Heat liberated by burning fuel = Heat absorbed by water and calorimeter.
Corrections
(i) Fuse wire correction: The heat liberated includes the heat given out by ignition of the fuse wire used.
(ii) Acid correction: Fuels containing sulphur and nitrogen are oxidized under high pressure and
temperature of ignition to sulphuric acid and nitric acid.
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S + 02 → SO2
Formation of these acids is an exothermic reaction, thus the measured heat also includes the heat given out
during acid formation.
Amount of these acids can be analyzed from the washings. Sulphuric acid is precipitated as BaS0 4.
Correction for 1 mg sulphur is 2.25 cal while for 1 ml N/10 HNO3 is 1.43 cal.
(iii) Cooling correction: Time taken to cool the water from maximum temperature to room temperature is
noted. From the rate of cooling (dt/min) and actual time for cooling (t min), the cooling correction dt x t is
added to rise in temperature.
If ‘h’ is percentage of hydrogen in the fuel, then the heat taken by water formed during combustion to convert it into
steam is = 0.09 h × 587 cal/gm
Ex.2) 0.072 gm of a fuel containing 80% Carbon, when burnt in a bomb calorimeter, increased the temperature of
water from 27.3°C to 29.1°C. If the calorimeter contains 250 gm of water and its water equivalent is 150 gm,
calculate GCV of the fuel.
Soln. :
Rise in temperature (t2 – t1) = 29.1 – 27.3 = 1.8°C
Mass of fuel = m = 0.072 gm
Water equivalent of calorimeter = 150 gm = w
Mass of water in calorimeter = 250 gm = W
Ex.3) A sample of coal containing 5% H2 when allowed to undergo combustion in Bomb Calorimeter, the following data
were obtained.
weight of coal burnt = 0.95 gm weight
of water taken = 700 gm
water equivalent of bomb calorimeter = 2000 gm
rise in temperature = 2.48°C cooling correction =
0.02°C fuse wire correction = 10 cal acid
correction = 60 cal
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Calculate Gross and Net Colorific Value of Coal.
Soln. :
w = 2000, W = 700, M = 0.95, t2 – t1 C = 2.48
h = 5% a = 60 cal, f = 10 cal, t.dc = 0.02,
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Fig.2 : Boy’s gas calorimeter
Calculations :
First convert the volume of gas burnt to volume of gas at STP. Let this STP volume be V m3.
Let, W = mass of cooling water used in the period of observation, in kg.
Let m = mass of water condensate in kg. L = G.C.V. of the fuel.
Heat produced by combustion of fuel = heat absorbed by cooling water (assuming no heat loss, in the
steady state conditions).
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Ex.4) Observations in the Boy’s gas calorimeter experiment on a gaseous fuel are given below; Find the G.C.V. and
N.C.V. of the fuel, Volume of gas burnt (STP) = 0.08 m3
Mass of cooling water used = 29.5 kg
Rise in temperature of circulating water = 9.1°C
Mass of steam condensed = 0.04 kg Soln.
:
Given : V = 0.08 m W = 29.5 kg, 3 (t2 – t1 m = 0.04 kg) = 9.1°C,
Ex. 5) In Boy’s gas calorimeter’s experiment when 0.1m3 of a fuel gas is burnt during which 25 kg of water is
circulated. Temperature of incoming water and outgoing water is 20°C and 33°C respectively. Weight of steam
condensed is 250 gm. Calculate gross calorific value and net calorific value, if heat liberated in condensing water
vapour and cooling the condensate is 586 kcal/kg.
Soln. :
Given : Volume of gas burnet = 0.1 m3
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Coal
Coal is highly carboneous matter formed from vegetable matter buried in geomorphic changes, under pressure, by
action of aerobic and anaerobic bacteria for a long time.
Analysis of Coal
Two types of analysis: Proximate and Ultimate
Moisture %
(a) Principle : All moisture in coal escapes on heating coal at 110°C for 1 hour.
(b) Method : A known weight of powdered and air dried coal sample is taken in a crucible and it is placed in an oven
for 1 hour at 110°C. Then the coal is cooled in a descicator and weighed out. If the initial weight of the coal is m
gms and final weight is m1 gms. The loss in weight (m – m1) corresponds to moisture in coal.
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(Volatile matter is the thermally decomposed coal during burning of coal, that escapes without combustion, in the
form of smoke).
The volatile matter % can also be determined by taking the fresh weight of the air dried coal but the loss in weight at
925°C, will be due to loss of moisture and volatile matter. If w is the weight of air dried coal and w1 is the mass of
coal left at 925°C heating, then
Ash %
(a) Principle : Inorganic matter in the coal gets oxidised to form metal oxides and silica, which is non-combustible
and left as ash.
(b) Method : The residual coal in the above experiments is heated and burnt in a open crucible at above 750°C for
half hour. The coal gets burnt. The ash left in crucible is cooled in a descicator and weighed (m3 gm).
Fixed carbon %
Fixed carbon % = 100 – (% Moisture + % V. M. + % ash)
Significance (Importance of Proximate Analysis)
1.Moisture
(i) Decreases calorific value of coal largely as it does not burn and takes away heat in the form of latent
heat.
(ii) It increases ignition point of coal.
Hence, a coal with lower moisture % is better quality.
2.Volatile Matter
(iii) It decreases calorific value of coal.
(ii)It elongates flame and decreases flame temperature.
(iii)It forms smoke and pollutes air.
However, the coals containing 15-25% of V.M. on carbonisation give coke oven gas which is the source of various
organic aromatic chemicals. Such coals have good caking property and coke can be obtained from the coals.
Overall, regarding burning of coal, the coal with lesser V.M. is better quality coal.
3.Ash
(i)Ash reduces calorific value of coal as ash is non-burning part in coal.
(ii)Ash disposal is a problem.
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(iii)Ash fuses to form clinker at high temperature, obstructing the air supply to coal burning in furnace. Hence,
lesser the ash %, better is the quality of coal.
4.Fixed Carbon
Carbon is the burning part in coal and higher the FC%, higher is calorific value. Hence a good quality
coal contains high FC%.
(b) Reactions :
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Sulphur
Principle : Sulphur present in coal converts to first SO3 which is soluble in water forming H2SO4. H2SO4 is then
converted to BaSO4 precipitate when treated with BaCl2.
Sulphur is determined from the washings obtained from the known mass of coal, used in a bomb
calorimeter for determination of calorific value. The washings are treated with barium chloride solution,
barium sulphate is precipitated. The precipitate is filtered, washed and dried.
. 4 32 100
% =
. 233
Nitrogen
Principle :
N in coal gets converted to ammonium sulphate, by action of hot concentrated H2SO4 and then on treatment with
alkali solution, equivalent amount of NH3 is liberated.
Method :
A known weight of powdered and air dried coal is heated with concentrated H2SO4 alongwith K2SO4 catalyst in a long
necked Kjeldahl flask.
After the contents become clear, it is treated with alkali solution in a round bottom flask. The ammonia (basic gas)
liberated is passed in known volume of standard acid solution.
The unused acid is determined by back titration with NaOH solution.
Formula :
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Fig. 5 : Estimation of nitrogen in coal
Ex. 6) 0.25 gm of a coal sample on burning in a combustion chamber in the current of pure oxygen was found to
increase weight of U-tube with anhydrous CaCl2 by 0.075 gm and of KOH U-tube by 0.52gm. Find C and H
percentages in coal.
Soln. :
Given : Weight of coal = w = 0.25 gm
Increase in weight of U - tube containing
CaCl2 = Weight of moisture formed = 0.075 gm
Increase in weight of KOH U-tube = Weight of CO2 formed = 0.52 gm
Ex. 7) One gram of coal sample was burnt in oxygen. Carbon Dioxide was absorbed in KOH and water vapour in
CaCl2. The increase in weight of KOH and CaCl2 was 3.157 and 0.504 gm respectively. Determine % C and % H in
the sample.
(C % = 86.1, H% = 5.6) Soln.
:
Given : Weight of CO2 absorbed in KOH = 3.157 gm
Weight of H2O absorbed in CaCl2 = 0.504 gm
Weight of coal burnt = 1.0 gm
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Ex. 8) Find the % of C and H in coal sample from the following data- 0.20 gm of coal on burning in a combustion tube in
presence of pure oxygen was found to increase in the weight of CaCl2 tube by 0.08 gm and KOH tube by gm.
Soln. :
Given : W = Weight of coal = 0.2 gm
Weight of CO2 = increase in weight of KOH = 0.12 gm
Weight of H2O formed = increase in weight of CaCl2 = 0.08 gm
Ex. 9) 2.4 gm of coal sample was weighed in silica crucible. After heating for one hour at 110°C, the residue
weighed as 2.25 gm. The crucible was then covered with a vented lid and strongly heated for exactly 7 minutes at
950°C. The residue weighed as 1.42 gm. The crucible was further heated without lid until a constant weight was
obtained. The last residue was found to be 0.22 gm. Calculate the % results of the above analysis. Soln. :
Given : W = weight of coal = 2.4 gm
Ex. 10) 0.5 gm of a coal sample on burning in a combustion chamber in the current of pure oxygen was found to
increase weight of U tube with anhydrous CaCl2 by 0.145 gm and of KOH U tube by 0.90 gm. Find ‘C’ and ‘H’
percentage in coal.
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Petroleum or Crude Oil
An important primary liquid fuel.
• It is a dark greenish-brown viscous oil found deep in the earth’s crust.
• It is formed millions of years ago by anaerobic decay of of debris of plants and animals (which
are buried due to volcanoes) under the influence of high temp. and pressure.
• Organic debris convert into alkanes, which on isomerisation, cycisation form crude oil.
Refining of petroleum
Ans. : Refining or fractionation is the process of separation of various fractions from crude oil, on the basis of
fractional distillation. The crude oil contains a large number of hydrocarbons but by the process of refining, they are
divided into few groups of molecular weights or boiling point ranges.
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(i) Removal of water : First the emulsified water along with salts dissolved, is removed by passing the crude
oil between highly charged electrodes. The colloidal water droplets unite on positive electrode to form large
drops which separate from oil.
(ii) Removal of sulphur : Then the crude oil is treated with hot CuO to remove sulphur from the sulphur
compounds in crude oil.
(ii) Fractionation : The principle of fractional distillation is that the vapours of higher boiling point compounds first
get condensed into liquid, during the stepwise cooling. Various useful fractions like petrol, diesel, kerocene etc. are
obtained by fractionation.
Working
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(a)The crude oil is heated at about 400°C in a furnace or pipe still to convert it into vapours. The vapours enter into the
fractionating column at the bottom.
(b)The vapours travel upwards through the bubble cups and gradually get cooled. The vapours of organic compounds
with higher b.p. get condensed in bubble cups and the liquid deposits on the trays.
(c)The uncondensed vapours rise up and get condensed turn by turn on upper bubble trays. There is vigorous bubbling
action on each tray. In case, large part of the vapours get condensed on a tray, then the extra liquid flows down to
higher temperature lower trays and gets evaporated.
(d)From some bubble trays, the fractions like petrol, diesel, kerocene, naphtha, heavy oil etc. are taken out. Finally a
small part of vapours comes out as uncondensed gases from the top where temperature is about 40°C.
(e)Heavy oil fraction can be further fractionated to get lubricating oils, vaseline, wax. The petrol obtained from
refinery is called as straight run petrol but is not a good quality petrol.
(f)It is possible to convert any higher boiling fraction into petrol or LPG by the process known as cracking.
Cracking: It is the chemical process of breaking down higher hydrocarbon molecules to smaller molecules by
either thermal process or by catalytic process.
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Power Alcohol
Definition : When ethyl alcohol is used as fuel in internal combustion engine, it is called as power alcohol.
Preparation:
C2H5OH + 2CO2
Ethanol
(i) Ethyl alcohol has C.V. 7000 cal/gm much lower than C.V. of petrol 11500 cal/gm. Use of power alcohol
reduces power output upto 35%.
(ii) Ethyl alcohol has high surface tension and its atomisation, especially at lower temperatures, is difficult causing
starting trouble.
(iii) Ethyl alcohol may undergo oxidation to form acetic acid, which corrodes engine parts.
(iv) Ethyl alcohol obtained by fermentation process directly cannot be mixed with petrol but it has to be
dehydrated first.
(v) As ethyl alcohol contains ‘O’ atoms, the amount of air required for complete combustion of power alcohol is
lesser and therefore carburettor and engine needs to be adjusted or modified, when only ethyl alcohol is used
as fuel.
Biodiesel
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Definition : Chemically biodiesel is the mixture of methyl esters of long chain carboxylic acids. Biodiesel is
obtained by transesterification of vegetable oil or animal fats with methyl alcohol using catalyst sodium metal or
sodium methoxide. (Transesterification is the process of converting one ester to another ester).
Advantages of Biodiesel :
(i) Biodiesel is cheaper, as it is manufactured from cheap, nonedible or waste oil or animal fats.
(ii) It has high cetane numbers 46 to 54 and high C.V. of about 40 kJ/gm.
(iii) It is regenerative and environment friendly.
(iv) It does not give out particulate and CO pollutants, as 0 atoms in biodiesel help for complete combustion.
(v) It has certain extent of lubricity, due to higher oiliness of the esters.
(vi) Its use provides good market to vegetable oils and reduces our dependence on diesel on foreign countries,
saving currency.
(vii) It is clean to use biodiesel in diesel engines.
Limitations of Biodiesel :
(i) Cloud and pour points of biodiesel are higher than diesel and can cause problem in fuel flow line. So it cannot
be used in cold regions.
(ii) Biodiesel may have dissolving action rubber hoses, gaskets.
(iii) There is shortage of vegetable oils and the starting material if costly, the biodiesel will be costly.
(i) Biodiesel strongly adheres on metals and can become gummy.
Gaseous Fuels
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Natural Gas
CNG:
Compressed natural gas is derived from ‘dry’ natural gas. The ‘dry’ natural gas is compressed and cooled to
condense C+4 hydrocarbons and CO2, NH3, H2O, etc. The remaining gas mainly contains CH4 and small amounts
of C2 to C4 hydrocarbons. This gaseous matter is scrubbed with monoethanolamine to separate H2S from it.
This H2S free gas is compressed at high pressures like 1000 atm, in the
cylinder. This gas in cylinder at high pressure, is called as compressed
natural gas (CNG). A 15 kg CNG cylinder contains about 20 m3 of gas
at 1 atm.
Properties :
(i) It has higher ignition point than petrol and it is safer to use.
(ii) It mixes better with air than liquid fuels.
(iii) Its calorific value is about 13000 kcal/m3.
(iv) It can be used as fuel for petrol and diesel engines after modification in engines. i.e. gas kit fitting.
(v) It burns completely to give no CO and SOX emissions.
(vi) CNG has higher ignition point than LPG, LNG, etc.
Uses :
(i) CNG is used as substitute fuel to petrol and diesel. City buses, rickshaws, cars run on CNG in metropolitan
cities like Delhi, Mumbai, etc.
(ii) It can be used as industrial and domestic fuel.
(iii) It is the source of carbon black and hydrogen gas.
(iv) CNG use as fuel for engines, reduces CO, SOX and particulate pollution.
LPG
Composition : LPG mainly contains propane and butanes along with little pentanes, hexanes.
Properties :
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(ii)To know the leakage of LPG from cylinder, a small amount of organic sulphur compound is mixed in
LPG. The mercaptan or thioether has characteristic smell. (iii)It burns with blue flame and it is clean to
use.
Uses: LPG is used as domestic fuel, industrial fuel. LPG is useful as motor fuel.
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