EK Catalogue - Technical Information E00700 UK
EK Catalogue - Technical Information E00700 UK
9.2
CONTENTS - TECHNICAL INFORMATION
9.3
9.4
Product Dimensions and Cable Capacities
Product Range Nominal Size Width mm Height mm Cross Sectional Usable (45%) Fixings/m
Area mm2 Cross Sectional Area mm2
65mm
PROFILA Data Cable Capacity Table
617mm2
Maximum Recommended Cable Capacity
Data Power
180mm
Cable Diameter (mm) On Straight Runs Around Fittings Conductor CSA (mm2) No. Cables
5.0 79 35 1.5 28
4060mm2 6.0 55 31 2.5 22
7.0 40 26 4.0 14
8.0 31 22 - -
Product Range Nominal Size Width mm Height mm Cross Sectional Usable (45%) Fixings/m
Area mm2 Cross Sectional Area mm2
9.5
Product Range Nominal Size Width mm Height mm Cross Sectional Usable (45%) Fixings/m
Area mm2 Cross Sectional Area mm2
Product Range Nominal Size Width mm Height mm Cross Sectional Usable (45%) Fixings/m
Area mm2 Cross Sectional Area mm2
MAX 50/50 50 50 3
A 2088 940
MAX 75/50 75 75 3
A 3214 1446
E 1360 612
F 1180 531
MAX 75/75 75 75 3
A 5000 2250
E 2299 1035
F 1983 892
MAX 100/50 100 50 4
A 4202 1891
B 1159 522
C 1135 511
D 987 444
E 1786 804
F 1615 727
9.6
Product Range Nominal Size Width mm Height mm Cross Sectional Usable (45%) Fixings/m
Area mm2 Cross Sectional Area mm2
Product Range Nominal Size Width mm Height mm Cross Sectional Usable (45%) Fixings/m
A Area mm2 Cross Sectional Area mm2
C D C
Decora 44/16 3
A 44 16 484 218
B 44 16 320 144
C C
44D C
16 116 52
Product Range Nominal Size Width mm Height mm Cross Sectional Usable (45%) Fixings/m
A Area mm2 Cross Sectional Area mm2
Decora 54/20 3
Tech. Info
C D C
A 54 20 750 337
B 54 20 476 214
C 54 20 215 97
Product Range Nominal Size Width mm Height mm Cross Sectional Usable (45%) Fixings/m
Area mm2 Cross Sectional Area mm2
Decora 74/20 3
A 74 20 569 256
B 74 20 215 97
9.7
Product Range Nominal Size Width mm Height mm Cross Sectional Usable (45%) Fixings/m
Area mm2 Cross Sectional Area mm2
9.8
COMPACT DATA
Installation instructions
Wiring contained inside this product must be installed and Dowel pins x 2
maintained by a competent person in accordance to the
requirements of BS7671 (Wiring Regulations)
Ensure the divider is firmly engaged deep inside the locking feature on
the back wall.
Guidelines: To remove the detachable divider use a spade (flat) screwdriver and
- Installation of the system should start on an internal corner whenever slide starting from one end as shown below:
possible
- Compact Data base has pre-punched holes every 150mm to
Tech. Info
9.9
Main and Top Lid Internal corners provide 35mm Minimum Bend Radius (MBR) by
Covers are fitted by alignment of the clips with the receptacles on the means of built-in ribs.
base. Apply pressure to engage the clips. To remove, peel the covers
away from the base.
When assembling the top lid ensure the clip engages into the top
receptacle of the base:
Tee Piece
Provides MBR on every logical cable configuration as well as
segregation between power and data cables. Modular segregator(s)
can be located at cross points to avoid contact between power and
data cables. Tee pieces are fully symmetrical. So there is only one
product for both up and down applications.
NOT OK OK
Flat Angle
PROFILA Data and Compact Data ranges use a common main lid
® ®
Fully symmetrical injection moulded flat angle for changing direction
and socket box range. 90° on the vertical. There is only one product for Up and Down as well
as Left and right applications.
2. Moulded Fittings
Adapter
Corner Fittings (internal and external) Compact Data offers an adapter to smoothly connect to PROFILA Data
For engaging trunking with corner inserts use built-in pins as shown: (180 x 65). Separate installation instructions are included in every
Adapter set box.
3. Other Accessories
Accessory boxes clip directly into the base and should be located
before fitting covers.
To fix, drill a 3.0mm hole through the accessories AND base/top lid
to accommodate the rivet shaft. Holes must be central and 9 mm
away from edges. Finally push plunger until head is flush against the
accessory surface.
When installing corner covers (internal and external) always cut the
main lid 16mm shorter than the main base and top lid:
9.10
Compact Data Assembly
5
7
8
2 4
87
139
Tech. Info
980mm2
9.11
PROFILA data
Installation instructions
Base Alignment
9.12
Internal and External Corners Socket Box Installation
Internal and external corner sets include base and corner components. Socket boxes clip directly into the trunking base profile and should
Bases incorporate moulded coupling pins and 50mm cable bend be located prior to fitting of the covers. Appropriate socket knockouts
radius control. should also be removed prior to installing the socket box.
Cover sets clip directly into the trunking base and are hinged to allow When locating socket boxes consideration must be given to
installation where corners are not 90° true. instructions and guidelines provided by accessory manufacturers. This
will allow determination of best termination practice, allow compliance
Internal corners can be installed into angles in the range 85°-95°; with segregation / installation regulations and ensure correct
external can be installed in the range 82°-95°. A minimum depth of installation of the steel separator. For details of installation of socket
220mm is required to accommodate a double corner. boxes please refer to ‘Adjustable Socket Box Installation Guidelines’.
85º
95º
Tech. Info
Moulded corners
9.13
Modular Flat Angles and Tee Pieces
Flat angles and Tee pieces share a common modular solution that
allows configuration of 6 most common articles as shown:
Flat Angle Art. No. 212670 Tee Piece Art. No. 212660
UP DOWN UP DOWN
LEFT RIGHT LEFT RIGHT
9.14
End Caps / Joint Covers
These accessories fit directly on the trunking base and provide a 6mm Screening strip
overlap of the cover to allow for variations in cutting.
When fitting joint covers allow a 15mm gap between lengths of cover.
Earthing clip
Steel separator
Steel Separator
For compliance with separation requirements of BS EN 50174 certain
installations will require fitting of a steel separator.
End Cap
The steel separator for PROFILA data is supplied in 2m lengths and
End caps have provision for additional screw to increase integrity of is fitted into the clip on the trunking base profile with the main cover
the installation. removed.
Housing sets comprise a pre-cut housing section and a RCD mounting Approvals
bracket. PROFILA data conforms to the requirements of BS EN 50085 : 200
Part 2-1 & D4 50174 part 2.
Cable Retainers
In order to comply with segregation requirements of IEE Regulations Design Protection
Tech. Info
and separation requirements of EN 50174 power cables must be PROFILA data and the variable corners are protected by EU Registered
retained on the shelf. In order to facilitate this easy fit cable retainers Designs 000070982-0001; 000070982-0002 & 000070982-0003.
are available. Fitting of these cable retainers at a minimum of 250mm
spacing is recommended.
9.15
Adjustable socket box for power and data
Installation instructions
All cable installations must be done in accordance to relevant 3. For installation of data outlets refer to outlet and cable
regulations and standards including BS7671 (Wiring Regs.) and BS6701 manufacturers guidelines and determine most suitable box exit
(Telecommunication installation). location (See illustration).
From top
From below
4. Feed cable(s) through box knock-outs and fit socket box to trunking.
Always ensure that cable manufacturers guidelines are observed,
particularly those regarding minimum bend radius. Never bend
sharply or kink data cables as this can seriously compromise its
performance.
9.16
PROFILA 2 & PROFILA 3
Installation instructions
To ensure a safe installation, this product must be installed When installing cable management at skirting level ensure at
and maintained by a competent person in accordance with least 6mm gap for fitting of floor covering.
requirements of the 16th Edition of the IEE Wiring Regulations (BS 7671).
Additionally, the location of sockets must be carefully considered.
Base Mounting Generally it is not acceptable to install sockets into a compartment
PROFILA 3 The PROFILA 3 and PROFILA 2 which is directly adjacent to the floor as the cable bending radius will
bases are supplied with pre- prevent plugs being fitted. This applies to PROFILA 3 Sets E and F and
punched fixing slots. These are PROFILA 2.
6.5 x 12mm and conveniently
PROFILA 2 spaced every 100mm. Use of Extension Piece
Extension pieces may be fitted to either side of the PROFILA 3 base or
top of PROFILA 2 to increase cable capacity.
Box
Cable Shelf
Spacer
6mm Floor gap
Base mounting Cover
Tech. Info
Use of No.10 round head screws and washers, or hammer wall fixings
is recommended. Box installation
Over tightening of fixings must be avoided to prevent damage to the Cover profiles overlap lugs on the accessory boxes, and the joint line
base and allow for thermal expansion. is concealed by the accessory faceplate.
Leave a 5mm gap between lengths of base to allow for thermal Cover spacers should be used where boxes are positioned adjacent to
expansion. each other.
When using the integral cable shelf, the base must be mounted with
the shelf at the bottom.
9.17
Cover Fitting and Removal The appearance of a joint is improved if the joint covers are vertically
PROFILA 3 covers are intended to clip into the base and provide a high aligned.
degree of security and protection to the cabling inside.
Moulded accessories provide a 6mm overlap with the covers to allow
The covers are designed to be removed by gripping the cover close for variations in cutting.
to one of the clips, and peeling perpendicular to the plane of the wall.
This is repeated for the other clip, before peeling along the cover Use of Standard mouldings is only possible with columns
length. Covers should always be fitted, and removed by working from greater than 150mm deep x 60mm width.
an end.
Moulded internal corner Minimum column depth
The integrity of an installation is increased when the base and 150mm
cover joints are offset. Protective foils should only be removed
on completion of the installation.
Off set
Prefabricated Fittings
Pre-fabricated Tee pieces and flat angles are available.
Fitting Moulded Accessories Joint covers are not supplied with fabricated fittings.
Joint covers / End caps / Column set (Internal / External corners).
All moulded accessories mount directly on to the trunking base. Pre-fabricated column sets are available to special order.
A gap of 10mm should be left between cover lengths to allow fitting of Bridge Piece
joint covers. A bridge piece should be used where it is necessary to cross the main
compartment and maintain cable segregation.
10mm Gap 10mm diameter holes should be drilled in the compartment sidewalls
to allow feeding of cables.
RCD Housing
RCD’s can be mounted in the main compartment using a RCD housing
set.
Cable Retainers
Joint Covers
Cable retainers are available for main and top compartments.
Fitting joint covers The top retainer is fixed using a self-adhesive pad.
9.18
General Notes
Before removing covers or undertaking any maintenance to a trunking
installation, the mains electricity supply MUST be turned OFF.
For cleaning use Standard PVC cleaner. Abrasive materials must not
be used as these will damage the surface finish.
Tech. Info
9.19
MAX Commercial Trunking
Installation Instructions
Installation
Base joint
Base Mounting
All REHAU MAX base profiles are supplied with pre-punched fixing
slots. These are 6.5 x 12mm and conveniently spaced every 100mm.
Cable shelf
Use of No.10 round head screws and washers, or hammer wall fixings
is recommended.
Fitting of shelf
Cables shelves clip over the DIN rail feature, which is present in the The number of DIN rails present in the base determines
trunking base. When fitting, ensure that the return lip on the shelf the number of shelves that can be fitted to a length of MAX
is facing upwards. Note that the integrity of a base joint is greatly trunking.
improved by ensuring the shelf bridges it.
See Product Section for details.
9.20
Accessory Box Installation. (Only MAX 100/50) Cover Fitting And Removal
Accessory boxes clip directly into the base, and should be located Once fitted MAX covers are intended to provide a high degree
prior to fitting covers. of security and protection to the cabling inside. This is especially
important for installations where cabling is to be installed across a
ceiling.
Box
The screwdriver should then be twisted to prize open the clip, allowing
the cover to be released. This is repeated for the clip on the other side,
Spacer before peeling off the cover length. Covers should always be fitted,
and removed by working from an end.
Cover
9.21
Joint Cover
Moulded joint covers are only available for the 100/50 size.
General Notes:
Before removing covers or undertaking any maintenance to a trunking
installation, the mains electricity supply MUST be turned OFF.
9.22
Signo BK - PVC
Installation of moulded accessories for signo BK – 70mm depth trunking
2 2
1 1
2
9.23
Installation Flat Angle
1 Apply the enclosed tape on
the corners of the flat angles for
secure fitting. Both external and
internal flat angles are placed
over the trunking, press on with
both hands.
1 1
2 2
Installation Endcap
1 Place endcap onto the
trunking, clip in at top and
bottom. Additionally the endcap
can be screwed into the trunking
for additional security. Insert
lid and push under the endcap
(approx 10mm). 1 1
9.24
signo BS - Steel and Ba - Aluminium Trunking
Earthing for signo Trunking systems
SIGNO BS Base
a) Adjacent SIGNO BS bases can be joined through an earthing base BS Earthing
coupler (This earthing connection also gives mechanical strength).
b) These are inserted into the sides at the end of the base, making the
connection to the next piece of trunking.
SIGNO BS Cover 80
d) The connection of the base and lid is made through earthing clip
Lid BS 243098. 1 clip per mtr, placed in the middle of the section, is
required. For short lengths 1 earthing clip is needed per piece (lid). BA Earthing
e) The earthing clip for the lid is clipped diagonally onto the underside,
of the front of the trunking. The lid is then installed over the clip.
SIGNO BA Base
a) The SIGNO BA base is joined by an earthing base coupler BA
246567. A coupler is required at each joint.
b) The base coupler slides into a rail in the base of the trunking,
overlapping the coupler onto the next base, then securing it by 2
screws holding it in place.
d) The earthing clip for the lid is clipped diagonally onto the underside
of the front of the trunking. The lid is then installed over the clip.
a) Joining of two steel dividers is made through the earthing clip for
steel separator 726854. The earthing clip slides onto the edge of the
Steel Divider Earthing
divider, where the dividers will join up.
9.25
Power Pole (3.6mtr) Assembly
&OOT PAD
#EILING SHROUD
,OCKNUT
"ASE PROFILE
'RUB SCREWS
"ASE PROFILE
#OVER PROFILE
"ASE PROFILE
X #3UNK SELF
TAPPING SCREWS
6ELCRO PAD ON
"ASE PLATE
9.26
Power PoST (690mm) Assembly
MM
#OVER SPACERS
MM WIDE
X "ASE
INSERTS
3INGLE SOCKETS
!PPROX MM
SQUARE
Tech. Info
X #3UNK
3ELF TAPPING
SCREWS
9.27
SL Slim line Trunking
Socket Installation instructions
The following guidelines outline the procedure for installation of - Once marked the fixing holes may be drilled. Wall fixing using 6mm
accessories as part of a SL Skirting trunking system. diameter rawlplugs and screws with a maximum diameter of 4.5mm
is recommended
To ensure a safe installation, this product must be installed - Appropriate knockouts can then be removed to allow feeding of
and maintained by a competent person in accordance with cables through the segregator. Ensure sufficient cable to allow
requirements of the 16th Edition of the IEE Wiring Regulations (BS proper termination of the accessory
7671). Before attempting any installation, it must be verified that all
- The socket housing may then be fitted. This clips to the trunking
systems have been isolated.
base and is retained by fixing the accessory faceplate
- Once accessory installation is complete the trunking covers may be
- Determine the desired accessory location and clip the segregator
fitted to complete the installation
onto the trunking base. (In the case of SL 70/20 the sides of the
segregator must be snapped off prior to fitting). A minimum gap of
30mm should be left when installing accessories next to each other
- The wall fixing back plate can then be positioned by aligning the
location pips with the holes in the top of the segregator. This allows
marking of the wall fixing holes through the back plate
SL Socket Assembly
9.28
SOLELEC Electric Underfloor Warming
System Requirements
Ensure that the insulation, screed, tile glue and any other materials
used in installation are suitable for Electric Underfloor Heating.
Tech. Info
9.29
Material Data
PVC-U
Bonding
RAU-PVC 1309 can be bonded to itself and other materials quite simply
using normal commercial adhesives for rigid PVC; a very good bond is
achieved. The adhesive manufacturer’s instructions should be observed.
9.30
Material Data
Table of Chemical Resistance RAU PVC 1309
Trichloroethylene 100 20 Nr
Triethanolamine 100 20 Pr
Trilone Commerc. 60 R
Trimethylol propane, aqu. Up to 10 40 R
Up to 10 60 Pr
Commerc. 40 Pr
Commerc. 60 Pr
Urea, aqueous Up to 10 40 R
Up to 10 60 Pr
33 60 R
Urine Normal 40 R
Normal 60 Pr
Vinegar (wine vinegar) Commerc. 40 R
Commerc. 50 R
Commerc. 60 Pr
Vinyl acetate 100 20 Nr
Waste gases, containing Any 60 R
carbonic acid
Waste gases, containing Traces 60 R
fluorine-hydrogen
Waste gases, containing Any 60 R
hydrochloric acid
Waste gases, containing Traces 60 R
nitrous vitriol Higher 60 Nr
Waste gases, containing oleum Lower 20 R
Higher 20 Nr
Waste gases, containing Any 60 R
sulphuric acid, moist
Waste gases, contain. SO2 Lower 60 R
50 50 R
Water 100 40 R
100 60 Pr
Wax alcohol 100 60 R
Wine, red and white Commerc. 20 R
Xylene 100 20 Nr
Zinc chloride, aqueous Diluted 40 R
Diluted 60 Pr
Saturated 60 R
Zinc sulphate, aqueous Diluted 40 R
Diluted 60 Pr
Saturated 60 R
Tech. Info