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se

MANUAL
Pneumatic actuator - AL 77-200

Type and design

DA = Double Acting. Actuator with pneumatic operation in both
directions.
SR = Spring Return. Actuator with spring return.
Size 210, 230, 250 and 270 have 1 piston.
Size 220, 240, 260, 265 and 280 have 2 pistons.

Operating medium
If the operating medium is instrument air, it shall be dust and oil-free.
Accepted operating medium: Non-dangerous fluids (group 2 accor- DA - double acting
ding to directive 97/23/EC). The dew point shall be equal to –20°C or,
at least, 10°C below the ambient temperature. The maximum particle
size must not exceed 40 μm. The exhaust air must pass through a
filter silencer before it is let out into the workshop.

The application of the Scotch Yoke

construction
The Scotch Yoke of the AL 77-200 actuators has canted slots. Thus SR - single acting (spring return)
the actuator can be given different function depending on how the
pistons are mounted in the actuator. The pistons are mounted ac-
cording to Fig.1, page 2, or Fig.1a, in order to achieve the following
functions.
According to Fig.1:
DA-Actuator with adjustable closed valve position (clockwise end of
travel).
SRF-Actuator with spring opening (counter clockwise direction),
adjustable “closed” valve position (clockwise end of travel). WARNING!
According to Fig.1a: All manual operations must be carried out with a vented actuator.
DAAO-Actuator with adjustable open valve position (counter clock-
wise end of travel).
SR-Actuator with spring closing (clockwise direction), adjustable Installation and adjustment
“open” valve position (counter clockwise end of travel).
All types of actuators can be mounted in various positions, e.y. verti-
The possibility to turn the pistons can be used in several ways in cal or horizontal. When mounting on a valve, ensure that the actuator
order to suit the actuators to the customer’s requirements. shaft and the valve stem are centered, and that a play of 0,5-1 mm
exists between shaft and driving bush depending on actuator size. En-
sure especially that actuator and driving bush are mounted correctly
WARNING! in relation to eachother, considering that the actuator shaft has an
octagonal hole and that a faulty mounting of 45° is possible. This natu-
AL 77-200 actuators must only be used as actuators on valves. Levers, rally also applies to direct mounting on a valve.The guide ring (37) can
racks and similar cannot be used to transmit movement without pro- be dismantled when not in use. After mounting, it may be necessary
tective equipment. Pinch risk in the valve opening when test trimming to adjust the turning angle of the actuator.
non-installed valves.
Tightening torques for lock nuts on page 6.
As mentioned previously, the DA actuators can, as standard, be
adjusted in ”closed” valve position and the SR actuators in ”open”
Manual operation position. The adjustment occurs by loosening the lock nut on the end
plate, after which the set screw is turned clockwise for reduced and
anti-clockwise for increased rotary motion. The adjustment degree is
WARNING! ±3°. AL77-220, -240, -260 and -280 have two adjustment screws.
It is very risky to try to operate the actuator manually by using the
key grip on the driving shaft. The accumulated energy inside the actua- It is important that both screws are in contact with the
tor may instantaneously be set free. piston in question.
The actuator is supplied with an indicator on the driving shaft. The
indicator can be mounted in 2 optional positions for different valve
The actuator can be equipped with handwheel for manual operation, functions, mounting directions, etc.
AL 77-M1. Other methods on request.

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MANUAL
Pneumatic actuator - AL 77-200

Specific condition of use

Actuators intended to be used in hazardous areas are limited in accordance with the Ex marking on actuator sticker. Avoid placing actuator in
direct sunlight, due to the risk of increased temperature. Especially for actuator in hazardous areas.
The temperature of the actuator control medium shall be the same as the ambient temperature in hazardous areas.
If actuator is used on equipment with heavy dynamic parts without built in mechanical stop, the energy transmitted to the actuator has to be
considered. If used in hazardous areas the system must be in consideration with respect to the limitations for impact energy according to valid
Ex standards.
Mechanical generated spark, avoid any accidental impact on the equipment or friction in the equipment parts containing light metals.
The actuator shall not have any dust layers during its normal operation and expected malfunction
Operating medium, see page 1.
For SR actuators, filter-dust excluder IP6X must be mounted for the venting side of the actuator, either in the venting port or in the direct
mounted solenoid valves venting port.

Note
Dust and debris accumulated on the actuator will slow down its cooling and contribute to increase of its external temperature.

Prevent electrostatic discharge

Do not polish/rub nonmetallic surface with a dry cloth. The tools and the cleaning procedures must not produce sparks or crate adverse condi-
tion in the environment during maintenance operations, so as to prevent potential explosion hazards. Prevent electrostatic charges in potentially
explosive areas.

Electrostatic risk
There is a potential electrostatic charging hazard associated with nonconductive paint and therefore actuator must only be cleaned with a damp
cloth.
Prevent electrostatic charges in potentially explosive areas – do not polish/rub nonconductive surfaces with a dry cloth, the operator’s clothes
must not be electrostatically charged. The tools and cleaning procedures must not produce sparks or create adverse conditions in the environ-
ment during maintenance operations, so as to prevent potential explosion hazards. The user must ensure that the operating environment and
any materials surrounding the actuator cannot lead to a reduction in the safe use of, or the protection afforded by, the actuator.
Where appropriate the user must ensure the actuator is suitably protected against its operating environment.
The user must plan a regular equipment surface cleaning maintenance for example with a damp cloth every 6 month as minimum, recommen-
ded due to the dustiness of the environment, if possible decrease the cleaning frequency.

Actuator type
Standard Viton High temp Low temp Low temp arctic
-20°C - +75°C -15°C - +75°C 0°C - + 150°C -40°C - +55°C -47°C - + 55°C
T amb (°C) T Class T amb (°C) T Class T amb (°C) T Class T amb (°C) T Class T amb (°C) T Class
55 T6 55 T6 55 T6 55 T6 55 T6
75 T5 75 T5 70 T5
105 T4
150 T3
Actuator with manual override M1 max ambient temperature 70° C

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MANUAL
Pneumatic actuator - AL 77-200

IECEx DNV 21.0039X / DNV 21 ATEX 94178X

Standard II 2 G Ex h IIC Gb T6/T5 -20°C to +55°C/+75°C
II 2 D Ex h IIIC Db T79 / T99
Viton II 2 G Ex h IIC Gb T6/T5 -15°C to +55°C/+75°C
II 2 D Ex h IIIC Db T68 / T88
High temp II 2 G Ex h IIC Gb T6/T5/T4/T3 0°C to +55°C/+70°C/+105°C/+175°C
II 2 D Ex h IIIC Db T68 / T88 / T118 / T163
Low temp II 2 G Ex h IIC Gb T6 -40°C to +55°C
II 2 D Ex h IIIC Db T79
Low temp arctic II 2 G Ex h IIC Gb T6 -47°C to +55°C
II 2 D Ex h IIIC Db T79

Note!
When actuator is equipped with manual override M1 max ambient temperature 70°C is allowed.

Lubrication
AL 77 actuators are permanently lubricated, and additional lubrication is normally not required. Howe-
ver, during frequent operation and heavy load it’s recommended to use oil mist lubrication or regrease
once every year / or 100 000 cycles whatever appears first.
For oil mist lubrication is a mineral oil type ISO VG32 according to DIN 51524HLP recommended. Oil
mist lubricator should be set at lowest possible value that allows effective lubrication of the actuator.
Commenced oil mist lubrication must continue.
To regrease actuator, follow the instruction “Service of RC210-280” page 4.
Note! If external accessories like pneumatic or electropneu-matic positioner etc. is mounted to the
actuator, check the accessories data sheet if oil mist is allowed.

Recommended Lubrication Grease

Cylinder bore and drive shaft Grease
with shaft sealings
200 standard Klübersynth AR 34-402
200 high temperature Klübertemp HM 83-402
200 low temperature Klüber Isoflex Topas NCA 52

Piston roller (21) + bearing Grease

All AL 77-210 Cargo Red Grease

Oil mist lubrication and grease containing polyglycole, ester or other aggressive
additives shall be avoided.

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MANUAL
Pneumatic actuator - AL 77-200

31 27

32 Fig. 1a
18

33
4 6 12 34 20 21 19

16

3 5 14 10 9 11 8 35

36 15 26 22 23 6 25 28 30 29

Fig. 1 39 38

37 40
Dwg 007469

Service of RC210-280
Service of size 210-280
WARNING! Exchange of Shaft Sealings and
Before dismantling, check that the compressed air and Support Washers
possible power supply are disconnected. Exchange
The O-rings (18) of
and shaft sealings
(38) and the and
support washers (33)support
WARNING! Dismantling of SR unit, see instruction on page 5.
Dismantling of SR unit with manual operation unit
and (39) can easily be replaced as below.
washers
1. Please read the warning on the left!
Before type M1,
dismantling, check thatsee
theinstruction
compressedon page
air 4.
and possible power 2. Dismantle the actuator from the console.
The O-rings (18) and (38) and the support washers (33) and (39) can
3. Dismantle the retaining rings (31) and (40) around the
supply are disconnected. Dismantling of SR unit, see instruction on easilyshaft.
be replaced as below.
page 5. DismantlingExchange ofmanual
of SR unit with Piston Sealings
operation andM1,
unit type 4. Dismantle the worn details.
see instruction onSupport
page 4. Elements 1. 5.Please
Fit theread
new the warning
O-rings on (38).
(18) and the left!
1. Please read the warning above!
2. 6.Dismantle
Fit new washers under the retaining rings.
the actuator from the console.
2. Dismantle the actuator from the console. 7. Use a grease according to the lubrication list on page
3. Dismantle the end plates (5) or the spring houses (25). 6 when mounting.
3. Dismantle the retaining rings (31) and (40) around the shaft.
Exchange of piston sealings and
4. Fasten the actuator shaft between soft jaws in a vice 8. Fit the new retaining rings.
and turn the actuator until the pistons reach the cylinder 4. 9. Check that
Dismantle thetheworn
retaining rings are tightly fitted
details.
support elements end. Then place a few rods in the holes on the outside without play in their grooves.
1. of one piston.
Please read the warning above!By pressing together and pulling these 5. Fit the new O-rings (18) and (38).
rods simultaneously, the piston is dismantled from the
2. Dismantle the actuator from the console.
cylinder. 6. Exchange
Fit new washers
ofunder
ShafttheBearings
retaining rings.
5. If the piston O-ring (12) is worn, it must be replaced.
3. Dismantle the 6.endReplace
plates (5)the or the spring
support houses
band (14) if it is(25).
worn. 7. The
Usebearings
a grease(16) and (36) to
according andthe
also the supportlist
lubrication ring
on page 6 when
7. Replace the support element (9) if it is worn. (19) on the RC210-240 can easily be replaced when the
mounting.
4. Fasten the actuator shaft the
8. Grease between
cylindersoft jawswith
surface in aavice andaccording
grease turn theto pistons and shaft sealings are dismantled as above. For
actuator until the the
pistons reachlist
lubrication theoncylinder
page 6. end. Then place a 8. larger actuators,
Fit the please contact
new retaining rings. the supplier.
few rods in the9.holes
Fit piston/s
on thecorrectly
outside positioned, see “The
of one piston. Application of
By pressing
the Scotch Yoke construction“. 9. Check that the retaining rings are tightly fitted without
together and pulling these rods simultaneously, the piston is
10. Fit the end plate/s or spring pack/s and adjust the shaft play in their grooves.
dismant led from the cylinder.
turning angle.
5. If the piston O-ring (12) is worn, it must be replaced. Exchange of shaft bearings
6. Replace the support band (14) if it is worn. The bearings (16) and (36) and also the support ring (19) on the
www.remotecontrol.se
AL 77-210-240 can easily be replaced when the pistons and shaft
7. Replace the support element (9) if it is worn. sealings are dismantled as above. For larger actuators, please contact
-2-
8. Grease the cylinder surface with a grease according to the the supplier.
lubrication list on page 6.
9. Fit piston/s correctly positioned, see “The Application of the
Scotch Yoke construction“.
10. Fit the end plate/s or spring pack/s and adjust the shaft turning
angle.

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MANUAL
Pneumatic actuator - AL 77-200

Material specification for size 210-280

Part no Description No DA No SR Material Suface treatment
1 Adjusting screw 1 1 - Size 210–260: Stainless steel -
Others: Steel Zinc plated
2 Lock nut 1 1 - Size 210–260: Stainless steel -
Others: Steel Zinc plated
3 O-ring 1 1 - Nitrile -
4 Screw 8-16 8-16 Size 210–260: Stainless steel -
Others: Steel Zinc plated
5 End plate with centre hole 1 1 - Aluminium Anodized
6 O-ring 2 2 Nitrile
7 Cylinder 1 1 Aluminium Powder coated
8 Scotch Yoke 1 1 Steel -
9 Support element 1 1 1 POM -
10 Piston 1 1 Aluminium -
11 Roll pin, double 2,3 1 1 Spring steel -
12 O-ring 1 1 Nitrile -
14 Support band 1 1 1 Polymer material -
15 Driving shaft 1 1 Size 210–260: Stainless steel -
Others: Steel Zinc plated, yellow chromated
16 Bearing, upper 1 1 Polymer material -
17 End plate with centre hole 1 1 Aluminium Powder coated
18 O-ring, upper 1 1 Nitrile -
19 Support ring, upper 1 1 Polymer material -
20 Piston pin 1 1 1 Steel -
21 Piston roller 1 1 1 Steel -
22 Spring guide 1 - 1 Aluminium -
23 Spring, external 1 - 1 Alloyed spring steel Corrosion protected
24 Spring, internal 1,5 - 1 Alloyed spring steel Corrosion protected
25 Spring housing 1 - 1 Aluminium Powder coated
26 Pre-tensioning screw 1 - 1 Size 210–260: Stainless steel -
Others: Steel Zinc plated
27 Indicator 1 1 Polymer material -
28 O-ring 1 - 1 Nitrile -
29 Lock nut 1 - 1 Size 210–260: Stainless steel -
Others: Steel Zinc plated
30 Marking washer 1 - 1 Aluminium Anodized
31 Retaining ring, upper 1 1 Spring steel Corrosion protected
32 Middle washer 1 1 Stainless steel -
33 Support washer, upper 1 1 Polymer material, chemically resistant -
34 Sealing 1 1 1 Size 210–260: Stainless steel -
Others: Nitrile -
35 Support ring, lower 1 1 Polymer material -
36 Bearing, lower 1 1 Polymer material -
37 Guide ring 1 1 Polymer material -
38 O-ring lower 1 1 Nitrile -
39 Support washer, lower 1 1 Polymer material, chemically resistant -
40 Retaining ring, lower 1 1 Spring steel Corrosion protected
1) For actuator sizes 220, 240, 260 and 280: The double amount of details. 2) Size 240 has triple roll pins. 3) Size 270–280 have a slotted pin in steel. 4) Not in the
picture! Do not exist for sizes 220, 240, 260 and 280. 5) Only for sizes 270 and 280, not in the picture.

= Included in repair kit / seal kit

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MANUAL
Pneumatic actuator - AL 77-200

Converting to SR Actuators Fig. 2

Converting
All DA actuatorsto
Converting to SR Actuators
canSR Actuators
be changed into SR actuators by Fig. 2
All DA actuators
All adding canspring
DA actuatorsbe changed
can beinto
conversion SRkits
changed actuators
into SR
according by actuators
adding
to thespring by
following
conversion kits
adding according to the following
spring conversion
instruction: instruction:to the following
kits according
instruction:
1. Please read the warning on page 2!
1. Please read the warning on page 2!
1. 2. Please read the warning on page 2!
2. Dismantle the end plates. (The description is(The
Dismantle the end plates. description
for size 220, 240, 260is for
2. Dismantle
RC220,the 240,end 260plates.
and 280 (The description
which have two is for
pistons).
and 280 which have two pistons).
RC220,
3. 240, 260
Dismantle and 280See
the pistons. which texthave
under two”Exchange
pistons). of
3. Dismantle the pistons. See text under ”Exchange of piston sealings
3. Dismantle the pistons.
piston sealings and Seesupporttextelements”.
under ”Exchange of
and support elements”.
piston
4. Mountsealings and support
the pistons according elements”.
to figure 1 on page 2.
4. Mount the pistons according to figure 1 on page 2.
4. 5. Mount
Checkthethat
pistons according
the spring to figurepre-tensioned
is correctly 1 on page 2.
5. Check that the spring is correctly pre-tensioned according to
5. Check that thetospring
according table 1isandcorrectly
figurepre-tensioned
2.
table 1 and figure 2.
according
6. The spring to table
guide 1 and
(22) figure 2.
is centered towards the piston
6. The spring guide (22) is centered towards the piston with the aid Adjustment is made with screw (26).
6. Thewith spring
the guide
aid of (22)
2 pins.is centered towards the piston Adjustment is made withwith
screw (26).(26).
of 2 pins. with the aid of 2 pins. Adjustment is made screw
7. The SR units on sizes 230–280 must be turned so that
7. The SR 7. units on
SRsizes 230–280 must be turned so thatturned
one ofso thethat
Theone
three support
ofunits
points
the on
lies
threesizes
between
230–280
support
the
points
bosses
must
on
liesbe
the
between the
piston (10). Table 1
8. Mount the
onebosses
SR
of the three
unit
on thesupport
when the pistons
points lies between the
piston (10).
are in their innermost Table 1 Table 1
RC200-SR actuator A
bosses
8. Mount onthetheSR piston
unit (10).
when the pistons are in their inner-
position.
8. Mount mostthe SR unit when the pistons are in their inner-
position. RC200-SR
AL 77-200 SR actuator A 41A
RC210-220
9. Put the screws
most
9. (4)
Put in place.
position.
the When
screws (4)tightening
in place.the screws,
When the springthe
tightening 210-220
RC210-220
RC230-240 41 6241
force 9.
is transmitted
Putscrews, from
the screws the the
(4) tensioning
springin place.
force is screw
When (26) to these
tightening
transmitted fromthe
the 230-240
RC230-240 62 8762
screws. screws, the spring
tensioning screwforce
(26)istotransmitted
these screws. from the RC250-260
250-260 87
tensioning RC250-260 87137
Tightening torquesscrew
Tightening (26) totoaccording
torques
according these
tablescrews. to table
on page 6. on page 6. 270-280
RC270-280
137
Tightening
10. The turning torques
angle according
of the actuator to table on page
is adjusted 6.the
with RC270-280 137
10. The turning
10. The angle of theangle
turning
tensioning actuator
screw is adjusted
of (26).
the actuatorwith the tensioning
is adjusted with the
screw (26). tensioning screw (26).
Instructions for Dismantling of RC200-SR Actuators
Instructions
with
Instructions Manual for
for dismantling
Dismantling
ofOperation
AL 77 200-SR Unit
ofType
RC200-SR
actuators M1 Actuators
with Manual Operation Unit Type M1
with manual operation unit type M1 Fig. 3
WARNING! Fig. 3
WARNING!
Do not remove the protective tube (50) and
WARNING!
Do handwheel
not removefrom
the protective
the springtube (50) as
housing andlong as the
Do not remove the protective
handwheel
springs from
are the tube
tensioned. (50)This
spring and handwheel
housing
procedureas long from
mustas the
the
be
spring housing as long
springs
followed areastensioned.
thesafe
for springs are tensioned.
This
dismantling procedure Thismust
of pre-tensionedprocedure
be
must be followed
followed for for
spring safe dismantling
safe
housings. dismantling of pre-tensioned
of pre-tensioned spring
housings. spring housings.
1. The actuator must be pressureless.
1. The actuator
2. Check thatmust be pressureless.
the springs can press the piston back into
1. The actuator
2. Check must
its thatbe the
starting pressureless.
springsaccording
position can pressto the piston
figure 3. back into
2. Check that itsthe
The springs
starting upper can
position press
shaft the piston
according
journal must toback
figure
not be into3. its starting
oblique.
The
position according upper
3. Disconnect to shaft
figure journal
3. The upper
possible must shaft
power not be oblique.
journal
supply. must not be
oblique.3. Disconnect
4. Turn the possible handwheel power supply.
so that the threaded stem (51)
4. Turn
3. Disconnect the handwheel
moves
possible toward
power supply. theso that theuntil
actuator threaded
it stopsstem and (51)the yellow
movesmarker
4. Turn the handwheel toward (68)
so the
thatcantheactuator
just barely
threaded untilbeit seen
stem stops and
in
(51) moves thethe yellow
plastic
toward tube (49).
the actuatormarker
5. For (68)
untilsizes
it stopscan
RC220, justthe
and barely
240,
yellow bemarker
260 seen280
and in
(68)the
(i.e.
canplastic
actuators
just tubewith (49).
barely 5.
be For
seen sizes
two theRC220,
in pistons):plasticadjust 240,(49).
tube 260tensioning
the and 280 (i.e. screwactuators
(26) inwith the
5. For sizes two pistons):
220,opposite
240, 260 spring adjust
and the
(i.e.tensioning
280housing screw
anti-clockwise
actuators with two(26)until init the
pistons): lies

adjust theopposite
against
tensioning spring
the spring
screw housing
(26) in guideanti-clockwise
the (22). Dismantle
opposite spring until it lies
the
housing spring

against
anti-clockwise untilthe
housing spring
by
it lies guide
loosening
against the(22).
the
spring Dismantle
screws
guide(4). (22).the spring
Dismantle
the springhousing
6. For allby
housing loosening
bysizes:
loosening thenthe thescrews
turn screws (4).(4).
the handwheel until there is
6. For all 6. Forthen
sizes: all sizes:
resistance
turn the then
and turn the until
the yellow
handwheel handwheel
marker
there is(68) untilcanthere
resistance beand is
seen
the yellowresistance
within(68)
marker and
the the
”AUTO”
can be yellow
seen marker
position.
within the(68)
”AUTO” can be seen
position.
7. Dismantlewithin
7.
the the ”AUTO”
Dismantle
spring housing position.
the spring
of the housing of the manual
manual override by looseningoverride
7. Dismantle
the retaining by loosening
screws theand
(4) spring
the
turninghousing
retaining of the manual
screws
the handwheel (4) andoverride
several turning
turns the
by loosening
in the direction handwheel
which gives the retaining
several
the turns
least screws
in the (4)
resistance. and turning
direction which the gives
handwheel
the leastseveral resistance. turns in the direction which gives
Dismantlingthe must be carried
least resistance. out in the above order with the utmost
Dismantling must be carried out in the above order with the
care. In the case of the slightest uncertainty - contact Axel Larsson.
Dismantling
utmost care. must Inbethecarried
case ofout theinslightest
the above order with- the
uncertainty
utmost
contactcare. theInsupplier.
the case of the slightest uncertainty -
contact the supplier.

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MANUAL
Pneumatic actuator - AL 77-200

Instructions for Dismantling of RC200-SR Actuators

WARNING!
RC 210, 230, 250 and 270
The procedures below must be followed for safe dismantling of Instructions for Dismantling of RC200-SR Actuators
pretensioned spring housings.
RC 210, 230, 250 and 270

The p
Instructions for dismantling of follow
preten
AL 77-200 SR actuators The
follo
pret
1. The actu
Size 210, 230, 250 and 270
2. Check t
1.The actuator must be pressureless. piston in
toThe
1. figure
a
2. Check that the springs can press the piston into starting position 3.2.
Disconn
Check
according to figure 4. 4. Loosen
piston
5. Turn the
to figu
3. Disconnect all possible power supply. clockwis
3. Disco
spring
4. Loose g
4. Loosen the lock nut (29). 6.5.
Disman
Turn t
loosenin
clockw
5. Turn the tensioning screw (26) anti-clockwise until it lies lightly 7. Disman
spring
against the spring guide (22). the
6. utmo
Disma
slightes
loosen
6. Dismantle the spring housing by loosening the screws (4). supplier
7. Disma
the ut
7. Dismantling must be carried out with the utmost care. In the case slighte
of the slightest uncertainty - contact the supplier. suppli
Fig. 4

RC 220, 240, 260 and 280

Fig. 4 The p
follow
RC 220, 240, 260 and 280 prete
The
Size 220, 240, 260 and 280
follo
1. The actuator must be pressureless. pre
1. The actu
2. Check t
2. Check that the springs can press the piston into starting position
piston in
according to figure 5. toThe
1. figurea
3.2.
Disconn
Check
3. Disconnect all possible power supply. 4. Loosen
piston
5. Turn bo
to figu
4. Loosen the lock nuts (29).
clockwis
3. Disco
5. Turn both spring tensioning screws (26) clockwise until they lies the
4. sprin
Loose
6.5.
Turn
Turn theb
lightly against the spring guides (22). (26) ant
clockw
6. Turn the left spring tensioning screw (26) anti-clockwise until it against
the sp
dismant
6. Turn t
lies lightly against the spring guide (22) and dismantle the left spring loosenin
(26) a
housing by loosening the screws (4). 7. Disman
agains
the sam
disma
7. Dismantle the right spring housing in the same manner as the left 8. Disman
loosen
one. the
7. utmo
Disma
slightes
the sa
8. Dismantling must be carried out with the utmost care. In the case supplier
8. Disma
Fig. 5
of the slightest uncertainty - contact the supplier. the ut
slighte
Fig. 5 suppli

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MANUAL
Pneumatic actuator - AL 77-200

Tightening Torques for Screws and Tightening Torques

Tightening torques for screws Tightening torques
Lock Nuts ActuatorScrew Lock nut DA
Screw Lock nutLock
DA nutLock
SR nut SR
and lock
The nuts
actuators must be screwed onto the console with Actuator
(4)(4) (2) (2) (29) (29)
the correct tightening torque in order 210-220 4 17 7
The actuators must be RC210-220 4 17 7
to remain stable during operation. Actuator 230-240 4 33 17
screwed onto the console RC230-240 4 33 17
Please use as long screws 250-260 17 90 33
with the correct tighte- Console RC250-260 17 90 33
as possible without the 265 23 (17) 55 55
ning torque in order to
threads grounding. RC265 270-28023 171 76 (55) 55 120 55 120
remain stable during ope-
RC270-280
Within brackets: 551 torque120
76 Tightening 120A2 70 quality.
with Stainless steel screw.
ration. Please use as long
1) Tightening torque with Stainless steel screw. A2 70 quality.
screws as possible without
the threads grounding. ”L” is”L”
theis screw length
the screw length
according to drawing.
according to drawing.
Resistance class min. 8.8. Lightly oiled screws.

Tightening
Tightening torques Torques in Nm
Actuator DIN Thread
DIN L max L max Screwlength
Screw length (mm)
(mm)
Actuatorflange flange Thread
(inch) (mm)8 10 1212 14 16
8 10 14 16 1818 20 20 24 24 28 2832 32
210-220
RC210-220 F06 F05M6 M6 11 11 8,8 8,8 9,2 9,2 - - -- -- -- - - - - - - - -
210-220
RC210-220 F07 F07M8 M8 14 14 - - 21 21 23 23 23
23 -- - - - - - - - - - -
RC230-240
230-240 F07 F07M8 M8 14 14 - - 21 21 23 23 23
23 -- - - - - - - - - - -
RC230-240 F10
230-240 F10M10 M10 17 17 - - - - 40 40 45
45 45
45 -- - - - - - - - -
RC250-260 F10
250-260 F10M10 M10 17 17 - - - - 40 40 45
45 45 -- - - - - - - - -
RC250-260 F12
250-260 F12M12 M12 21 21 - - - - - - 60
60 70
70 7575 75 75 - - - - - -
RC265
265 F12 F12M12 M12 21 21 - - - - - - 60
60 70
70 7575 75 75 - - - - - -
RC270
270 F14 F14M16 M16 25 25 - - - - - - -- 125
125 140
140 155155 185 185 - - - -
RC270
270 170x110 170x110
M16 M16 25 25 - - - - - - -- 125
125 140
140 155155 185 185 - - - -
RC280
280 F12 F12M12 M12 25 25 - - - - - - - - 70
70 7575 75 75 75 75 - - - -
RC280 F16 M20 32 - - - - - - - - - 280 330 330360
280 F16 M20 32 - - - - - 280 360
RC280 F25 M16 25 - - - - 125 140 155 185 - -
280 F25 M16 25 - - - - 125 140 155 185 - -

Air Connections DA DATP Reversed direction

of rotation
Air connections
Double Acting Reversed direction
Double acting of rotation

CW CCW CCW CW
SR SRF
Single Acting CW CCW CCW CW
with Spring Return
Single acting
Air CCW rotation Air CW rotation
with springSpring
returnCW rotation Spring CCW rotation

Lubrication Recommended Lubrication Grease

RC actuators are permanently lubricated and additional Cylinder bore and
Air CCW rotation Air CW shaft
drive rotation Grease
lubrication is normally not required. However, for actuators
Spring CW rotation Spring
with CCW
shaft rotation
sealings
performing 100,000 operation cycles or more under very
Size
heavy210-240 allmist
load, an oil types
lubriction is recommended. RC200 Standard Klübersynth AR 34-402
Oil mist lubrication requires a mineral oil type ISO VG32
RC200 high temp Klübertemp HM 83-402
according to DIN 51524HLP for usage in temperature range
–10 to +70 °C. Oil mist lubricator must be set at lowest RC200 low temp Klüber Isoflex Topas NCA 52
possible value. Commenced oil mist lubrication must
continue. Piston roller (21) + bearing Grease
Hole pattern for solenoid valves
If the actuator is equipped with pneumatic
according to EN or electropneu-
15714-3 All RC200 Cargo Red Grease
matic positioner, oil mist must not be used.
Oil mist lubrication and grease containing polyglycole, ester or
other aggressive additives shall be avoided.

*1 BSP threads standard, NPT threads indicated with letter N on the actuator sticker for size 200 with all other threads metric.

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MANUAL
Pneumatic actuator - AL 77-200

Size 210-240 Size 250-280

Material specification for size 210-280 MI

Part no Description No Material 7) Suface treatment
10M Piston M 1 Aluminium -
22M Spring guide M 1 Aluminium -
25M Spring housing M 1 Aluminium Powder coated
41 Needle roller bearing size 250-280 1 Ball bearing steel -
42 O-ring 1 Nitrile -
43 Needle roller bearing size 250-280 1 Ball bearing steel -
43 Slide bearing size 210-240 1 Bronze -
44 Cuff sealing 1 Nitrile / Steel Zinc plated
45 Key 2 Steel -
46 Handwheel 1 Aluminium Anodized
Size 280: Steel Powder coated
47 Set screw 1 Stainless steel -
48 O-ring 1 Nitrile -
49 Tube, transparent 1 Acrylic plastic -
50 Protecting tube 1 Aluminium Anodized
51A Stem, DA (right threaded) 2 Steel -
51B Stem, SR (left threaded) 1 Steel -
52 Spring 1 Stainless spring steel -
53 Locking hood 1 Stainless steel -
54 Tredo-sealing 2 Nitrile / Steel Zinc plated
55 Spacer size 210-260 1 Stainless steel -
56 Screw size 210-260 1 Stainless steel -
57 Spring holder 1 Stainless steel -
58 Screw 1 Steel Zinc plated
59 O-ring size 210-240 1 Nitrile -
61 Screw 2 Steel Zinc plated
62A Stem nut, DA (right threaded) 1 Size 210-240: Brass -
Size 250-280: Ductile iron Zinc plated
62B Stem nut, DA (left threaded) 1 Size 210-240: Brass -
Size 250-280: Ductile iron Zinc plated
63 Retaining ring, size 250-280 1 Steel -
64 Handwheel bushing, size 250-280 2 Aluminium Anodized
65 Key 1 Steel Corrosion protected
66 Screw, size 250-280 1 Steel Zinc plated
67 Label 1 Polymer material -
68 Indication ring 1 Polymer material, yellow -
7) For standard versions, contact us for other versions 8) For actuator size 270 and 280: The double amount of details

= Included in repair kit / seal kit

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MANUAL
Pneumatic actuator - AL 77-200

Quick actuator
Q.. actuator is used there faster operating time is requested. One quick version is the semi quick that has enlarged holes in the connection
ports for the solenoid valve. The version with larger connections, has extra holes in cylinder, endplates or spring house depending on actuator
function, see figure below.

Q drilled through quantity

due to Q version Alternative placement of Q hole on,
Standard and semi quick inlet hole plugged "backside of actuator"
Standard and semi quick inlet hole, or**filter-dust excluder in some Q versions
plugged in some Q versions

In end plate, drilled through

quantity due to Q version
In spring house, drilled through*
Filter-dust excluder**
* Only when extra quick execution is needed
** All venting ports shall be equipped with filter
plug, IP6X approved filter-dust excluder if
actuator is used in hazardous area.

Dimension, thread type and number of hole for medium connection can be found on the Q actuator sticker.

Hydraulic actuator
Hydraulic actuators has venting nipples on the actuator. The venting nipples may be placed in different positions depending on actuator moun-
ting orientation. For venting of the pressurized actuator, use PPE and protect the surroundings from spillage.

For opening and closing of the venting nipples, use the supplied key.
Example for venting nipple positions.

Venting nipple Venting nipple

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MANUAL
Pneumatic actuator - AL 77-200

Function RC-M1
Function RC-M1
Function - M1
(51)
(51) (10M)
(10M)

Neutral position
Neutral Position End position
End Positionadjustments
Adjustments
Neutral Position End Position Adjustments
Withstem
With With
the the (51)
the stemin(51)
stem (51) inposition,
Autoin Auto position,
Auto position, the(10M)
the piston
the pistoncan
piston (10M)
move
(10M) M1 inAuto
M1 in
M1 in Auto position
Auto positionworks
position worksasas
works asanan
anendend
end position
position
positionstop.stop.
stop.
can
freely can move
and move
the freelycan
actuator
freely andbe
and the
the actuator
operated
actuator can be
be
pneumatically.
can The picture DA:Adjustment
DA: Adjustmentofof
Adjustment ofclosed
closed
closed valve
valve
valve position.
position.
position.
operated
showsoperated pneumatically.
a double pneumatically.
acting Theinpicture
actuator, DA,
The picture shows
”open”shows aa or a single
position SR: Adjustment
SR: Adjustment
SR: Adjustment of
ofof open
open
open valve
valve
valve position.
position.
position.
double
actingdouble acting
actuator, SR, in actuator,
”closed” DA, in
position.”open” position
acting actuator, DA, in ”open” position or or Adjustment
Adjustment degree:
degree: +3°+3°
/ / –90°
–90°
Adjustment degree: +3° / –90° in in in relation
relation
relation to the
to to
the the end
endend
position.
aa single
single acting
acting actuator,
actuator, SR,
SR, in
in ”closed”
”closed” position.
position. position.
position.

(46)
(46)

Manual Operation
Manual Operation Manual Operation
Manual Operation
Manual
DA: operation
The handwheel (46) is
DA: The handwheel (46) is turned
turned anti-clockwise.
anti-clockwise. Manual
DA: The operation
handwheel is turned
DA: The handwheel is turned clockwise.
clockwise. The
The stem
stem
DA: TheThe
The stem (51)
stem
handwheel (51) and
and
(46) piston
is piston
turned(10M) (10M) are pressed
are pressed inwards.
anti-clockwise. inwards. and
and piston
piston
DA: The are drawn
are
handwheel drawn outwards.
outwards.
is turned The valve
The
clockwise. valvestem
The closes.
closes.
and piston are
The
The stem valve
The (51)
valve opens.
opens.
and piston (10M) are pressed inwards. SR:
SR:
drawn The
The handwheel
handwheel
outwards. is turned
is turned
The valve anti-clockwise.
anti-clockwise. The
closes. The
SR:opens.
SR:
The valve The handwheel
The handwheel is is turned
turned clockwise.
clockwise. TheThe stem
stem stem
stem
SR: Theand
and piston are
piston
handwheel are drawnanti-clockwise.
drawn
is turned outwards. The
outwards. The
The valve
valve
stem and piston are
SR: Theand
and piston are
piston
handwheel are pressed
pressed
is turned inwards.
inwards.
clockwise. The
The
The valve
valve
stem closes.
andcloses.
piston are opens.
opens.
drawn outwards. The valve opens.
pressed inwards. The valve closes.
The actuator
The actuator (15)(15) shaft
shaft is is thus
thus turned
turned in
in the
the same
same direction
direction as as the
the handwheel.
handwheel.
When the
When the actuator
actuator has has been
been operated
operated manually,
manually, aa return
return toto the
the Auto
Auto position
position must
must take
take place
place before
before remote
remote operation
operation
The actuator
can be (15) shaft is thus
performed again. turned in the same direction as the handwheel. When the actuator has been operated manually, a return to the
Auto can be performed
position must takethe
On dismounting
dismounting
again.
place beforeoperation
manual remote operation
housingcan be performed
(25M) , the again.must
the actuator
actuator On dismounting
first be the manual
be ventilated,
ventilated, for operation housing
SR actuators
actuators the(25M)
stem , the
On
actuator must first be the manual
ventilated, for operation
SR housing
actuators the stem(25M)
(51) ,must also be inmust
Auto first
position. for SR the stem
(51) must also
(51) must also bebe in
in Auto
Auto position.
position.
Design and specifications subject to change without prior notice.

Rotork Sweden AB
Rotork Sweden AB
Box 80, Kontrollvägen 15
Box 80, Kontrollvägen 15
SE-791 22 Falun
SE-791 22 Falun
Sweden
Sweden
Tel +46 (0)23 587 00
Tel +46 (0)23 587 00
Fax +46 (0)23 587 45
Fax +46 (0)23 587 45
[email protected] We reserve the right to
[email protected] We reserve the right to
Telephone +46 10 455 97 00 • [email protected] • www.axel-larsson.se
make changes without notice.
make changes without notice.
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Head Office: Truckvägen 12, P.O. Box5.400B_UK
805, SE-194 -2811Upplands Väsby (Stockholm), Sweden. Ref No 836F / Art No 980836
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