Service

Manual ORDER NO.

RRV 1729

FILE-TYPE CD PLAYER

PD-F606
PD-F506
@ Refer to the service manual RRV1457 for PD-F605/KUXJ.

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

P Model beaks tea tinenca Bee
aioe reaPD-
AC120V
AC120V

e For the circuit and mechanism descriptions, refer to the

service guide RRV1469 for PD-F605, PD-F505.

1. CONTRAST OF MISCELLANEOUS PARTS ....................

2. SCHEMATIC AND PCB CONNECTION DIAGRAMS........ 4

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan
PIONEER ELECTRONICS SRO ee| INC. P.0.Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923

© PIONEER ELECTRONIC CORPORATION 1996 T-FZR DEC. 1996 Printed in Japan

PD-F606, PD-F506

1. CONTRAST OF MISCELLANEOUS PARTS

NOTES:
e Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
e The /\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use
parts of identical designation.
e When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex] When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K =
10%).
S60) oo SO SCIO! SOT via taccrt co tees aise RDI/4PUSIELY
BIE a AE CIO Se OF ee eeeat ene RDI/4PULAZB)I
Cf SET CR|| eT RRR TROP Hs aR ETE ER Sn OC RN2H[RISIOK
12 Sep PRO! heli ties ti tecnacecectan pes Dante dsa sabs Som sch vececenvs ccbuvte ac Seca neeee RSIP(RIOK

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
SOQ. Se SCZ DCI! SOLE cose dbsicdi ce notches
noc mioelinn RNI/4PC(SIGRF
m@ CONTRAST TABLE :
PD-F606/KUXJ, PD-F606/KCXJ, PD-F506/KUXJ, PD-F506/KCXJ and PD-F605/KUXJ have the same con-
struction except for the following:

Symbol & Description PD-F605 PD-F606 PD-F606 PD-F506 PD-F506

IKUXJ IKUXJ MKCXJ IKUXJ IKCXJ
MOTHER PCB ASSY PWM1989 PWM2090 PWM2090 PWM2088 PWM2088
SUB PCB ASSY PWX 1434 PWX 1436 PWX1436 PWX1431 PWX1431
FUNCTION PCB ASSY PWZ3134 PWZ3136 PWZ3136 PWZ3131 PWZ3131
POWER SW PCB ASSY PWZ3145 PWZ3145 PWZ3145 PWZ3143 PWZ3143

PACKING
Remote Control Unit PWw1108 PWW1108 PWW1108 Not used Not used
Battery Cover AZN2249 AZN2249 AZN2249 Not used Not used
Battery (R6P, AA) AEX ~010 AEX - 010 AEX - 010 Not used Not used
Packing Case PHG2162 PHG2225 PHG2229 PHG2230 PHG2231
Protector F PHA1299 PHA1309 PHA1309 PHA1309 PHA1309

Protector R PHA1300 PHA1310 PHA1310 PHA1310 PHAI310

Operating Instructions (English) PRB 1234 PRB 1252 Not used PRB1252 Not used
Operating Instructions (English/French) Not used Not used PRE1250 Not used PER 1250
Warranty Card ARY1051 ARY1051 ARY1075 ARY1051 ARY1075
Polyetylene Bag (0.03X230X34) Z21 - 038 Z21 -— 038 Z21 - 038 Not used Not used

EXTERIOR
Rear Base PNA2258 PNA2316 PNA2316 PNA2323 PNA2323
Door PNW2616 PNW2731 PNW2731 PNW2731 PNW2731
Control Panel PNW2649 PNW2704 PNW2704 PNW2719 PNW2719
65 Label ORW1069 ORW1069 Not used ORW 1069 Not used
Display Window PAMI1702 PAM1702 PAM1702 PAM1699 PAM1699

36P FF.C/30V PDD1173 PDD1173 PDD1173 Not used Not used

32P FF.C/30V Not used Not used Not used PDD1 167 PDD1167

@ CONTRAST OF PCB ASSEMBLIES

FUNCTION PCB ASSY
PWZ3136, PWZ3131 and PWZ3134 have the same construction except for the following:
ae arse Bae sBick
y p Pwz3134_| _Pwz3i3e_|___ PWz3131 nae
R70! — R704 (10KQ) ACN7011 Not used Not used
Remote Sensor SBX1785 - 51 SBX1976 —51 Not used
CN701 HLEM36R — 1 HLEM36R - I HLEM32R - 1

POWER SW PCB ASSY

Although PWZ3143 and PWZ3145 are different in part number, they consist of the same components.
 PD-F606, PD-F506

MOTHER PCB ASSY

PWM2090, PWM2088 and PWM1989 have the same construction except for the following:

Symbol &:Description PWM1989 PWM2090 PWM2088 Pema

IC151 CXA1372Q CXA1372BQ CXA1372BQ
1C301 CXD2508AQ CXD2519Q CXD2519Q
1C351 PD4674B PD4815A PD4815A
Q321 DTC124ES DTC124ES Not used
D321, D391 188254 18S254 Not used

L302, L303, L321 LAUIROJ Not used Not used

L34] LAUIR2J Not used Not used
C170 CKCYB332K50 CGCYX333K25 CGCYX333K25
Cl71 CKCYB102K50 CKCYB182KS0 CKCYB182K50
C301 Not used CQMAI04K50 CQMAI104K50

C302 CGCYX473K50 CEAS101M10 CEAS101M10

C303 CFT YA104J50 Not used Not used
C304 CGCYX473K25 CKCYFi03Z50 CKCYF103Z50
C311 -—C314, C316 Not used CEAS10IMI10 CEASI01MI10
C317 Not used CKCYF103Z50 CKCYF103Z50

C321 CGCYX104K25 CGCYX104K25 Not used

C322 CEAS101IM6R3 CEAS101M10 Not used
C325 CKCYF103Z50 Not used Not used
C341 CCCCH100D50 CCCCH120J50 CCCCH120350
C342 CKCYB102K50 CCCCH120350 CCCCH120J50

C343 CCCCH220350 Not used Not used

C356 Not used CEAS4R7M50 CEAS4R7M50
C364 Not used CKCYF103Z50 CKCYF103Z50
C393 CCCSL101550 Not used Not used
C398 Not used CCCSL101J50 CCCSL101J50

C399 Not used CKCYF103Z50 CKCYF103Z50

C421, C422 CKCYB471K50 Not used Not used
C423 - C426 CCCSLI81J50 Not used Not used
C433, C434 CEANP220M 10 CEAS220M25 CEAS220M25
C435 — C438 CCCSLI101550 Not used Not used

C481, C482 Not used CCCSL390J50 CCCSL390J50

R160 RD1/4PU2743 Not used Not used
R171 Not used RD1/4PU362) RD1/4PU362J
R306 RD1/4PU682) RD1/4PU2223 RD1/4PU222)
R308 RD1/4PU104) Not used Not used

R309, R487 — R490 Not used RD1/4PU104) RD1/4PU104J

R321 RD1/4PU4715 RD1/4PU102J - Notused
R323 Not used RD1/4PU152J Not used
R341 RD1/4PU5115 RD1/4PU271J RD1/4PU271J
R360, R363, R365 RD1/4PU103J Not used Not used

R385, R386 RD1/4PU221) Not used Not used

R419 — R422 RDI/4PU5S62J Not used Not used
R427 — R430 RD1/4PU153J Not used Not used
R435, R436 RD1/4PU333J Not used Not used
R437, R438 RD1/4PU333J RD1/4PU473) RD1/4PU473)

R439 — R442 RD1/4PU563] RD1/4PU823] RD1/4PU823J

R481, R482, R485, R486 Not used RD1/4PU223J RD1/4PU223J
CN351 HLEM36S HLEM36S HLEM32S
JA301 TOTX178 Not used Not used
JA321 Not used GP1F32T Not used

X341 ASS7000 PSS 1008 PSS 1008

Note * : Refer to “SCHEMATIC AND PCB CONNECTION DIAGRAMS”.
PD-F606, PD-F506

2. SCHEMATIC AND PCB CONNECTION DIAGRAMS

Note : When ordering service parts, be sure to referto"EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"

A\MOTHER PCB ASSY

(PWM2090) :PD-F606
(PWM2068) :PD-FSO6
ERROR RATE
er D218 |SS254¢

c218
@. er

HLEM225—-1
r
.° PD-1
og
c2i9
@. a1 1¢2@1 (373) "|
LAsS2o b
AZ? vee (SPINDLE DRIVE)
NO BBC
7RGR PAz22 u c3i3
1ee719@
GND GND GND -——3T TES gue OP Pk
22! AY. | res: 295 Bak
() wiry
a
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CXD2519Q
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MECHANISM
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ear { =a] fl
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TRACKING ORIVIVE)

| 1€2@2 (373)
GNo AUnesze
(CARRIAGE DRIVE)

83 a223
100K w

R221
ri 180K |,
— Carne 1QOK
R224
leze1 (273) w rs VRISI. VA1S2
Lags20 va om RCP G46-
[LOADING DRIVE) GNO
3.0
R228 CXAI372BQ
1 Bom ov
(SERVO CONTROL)
R226
120K pst
CIsé
4 7750
yY Ty
A Iza tiv) Be "
Lass2e aw nee
(DISC SELECT ORIVE) 7 a *
GNO
v-8
£R157 Rise
R106 vay 510K 330K
ca 360K a
C16:
Ales 8 @1
36K

CN3S1
HLEM36S~—1 :PD-F506
HLEM32S-1 : PD-F506
acl ac2

FEREFEEEFARRFRRRRRRRErErE
P9999 9OSSSSOSSSS5SOSSSSOSHHOOSOE
rT
TO FUNCTION PCB ASSY CN701
 PD-F606, PD-F506

Note:
The numbers marked with a circle show the number of each
measuring point, which correspond to the number in the service
manual PD-F605 (ORDER NO. RRV1457) on page13.

SIGNAL ROUTE
@ AUDIO SIGNAL
iy : FOCUS SERVO LOOP
1€301 (CXD2519@) : PLAY MOOE
m® “TRACKING SERVO LOOP
= 1

Da
1 Ves :

t e322 1
i 100718 | '
1 =~ !
. 1
| GND raza ‘
VOR eas
5 ' H
’ PO-F606 4 1
ton o SHEN. 4-08 sceccteestyes !
‘i

e313 yw Fa Raa? B2K

188710 ew JASOI (172)
7i had ov
(©)
Rasp ca3a R462 PKB!223
1 3K 22725 «
4
d c4e2
xga) PSS10@B ‘39° mansa 140s i122) ~+.v We
Mo cea LINEQUT
ite. 9344MHz) N St aa
Race Rees. Pris 1se0P | vaACK
R341 278 :
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CHeaas
12P Rsg7|m —
Ra39 470/5@ ~
O34: 2K y <3 Cast
Cen .25K246 STBL if Ce seer],
VeS CV oat 481 A4BS 1Cams (272) 2 yey.
iBBabe gfF586 gut See 22K Numa SS80-0 sv ASO! (272)

a"
GND mael, w PKB1@23

v-8 vos ves

©)
AaB?
C304
o8! pads Rage 180K
‘ 3K ™* Raag
wo. BND. scor oes
OTC 24€5
A
AC POWER CORD
P9G1075
I AC120V GOH

~ 2s! 1c21 A She

bas oe
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S5688G S5688G cjg |
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ose
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C356 cit Aprri237

4 1/50 PD4815A A sséeec
GNOS
2. eI

VSS 1Q14
ris |S
(SYSTEM CONTROL) r

ye NOTE
GNOS RESISTORS (UNLT.92)
Unmarked Type. 1/4W Type

ves CAPACITORS (UNIT. 4“F)

Unmarked Type.CKCYF
Unmarked Electrolysis-.CEAS
CH.Ceramic CCCCH
R39! eecoes YB.Ceramic CKCYB
381 aan L391 teh ; SR vaACK Y¥X.Ceramic CKCYX
4706. 3 SL: Ceramic CCCSL
R392 D392 9 []RKNIOR4
za2s2 M .Mylar CQMA
1 9390] 188254
188254 ovy INDUCTORS (UNIT. wH)
vAag? Unmarked Type.LAU
ee OTHERS
a GND
+ CHASSIS GROUND
ABC Low Active Signal
PD-F606, PD-F506

MOTHER PCB ASSY

TO FUNCTION PCB ASSY CN701

VR151_VR152
1c201 10151 1c202
 PD-F606, PD-F506

ve

a
—
Ca OF: ~
) Be: :
CHHro. >
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O.. = : ica}
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A *ate 5OL ff
°
af

1C34 10301 1C31 Q321 Q341 Q405 Q404 Q391

1c21 Q403
1C405
PNP1419-B
 Service
Manual a
SROWER
a
ON DEMO avspiay
ORDER NO.
RRV 1457

FILE-TYPE CD PLAYER

PD-F605
PD-F505
THIS ae
IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

KUXJ a a et ee AC120V

CONTENTS
1. SAFETY INFORMATION ...............:cessssceteressereeeeeeneenee 2
2. PACKING AND PARTS LIST ...............:ccecesessensesnenereeeeee 3
3. EXPLODED VIEWS AND PARTS LIST .........-...eceseeeeeee 4
4. SCHEMATIC AND PCB CONNECTION DIAGRAMS .. 10
5: PCB PARTS LIST ccccvccccccseccccsaccsacscvacesscosssesenaceevercnecesde 19
6. ADJUSTMENTS ..............cccccceccneeeeesessseseeeceseneesersaeeenens 22
7. FL INFORMATION uu... ce ccccceeeeceneeseterseteeeeseeeenenes 27
B. IC INFORMATION 1.000... ccecceeseeeeeeteteceenenenteneneeeeees 28
9. DISASSEMBLY 00000... eccceceeseeereeneneceneneneessseseees 31
10. PANEL FACILITIES uu...
eccccccececeeseseneetereeenees 32
11. SPECIFICATIONS. .............ccccccccscccsesceeeeererereresenenenenes 33
12. BLOCK DIAGRAM ...........ccecccesesseeeeeececeeceeceeneenererenere 34

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O.Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE] N.V. Haven 1087, Keetbergiaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923

© PIONEER ELECTRONIC CORPORATION 1996 T-FFR JAN. 1996 Printed in Japan

PD-F605, PD-F505

1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void
the warranty. If you are not qualified to perform the repair of this product properly and safely, you should
not risk trying to do so and refer the repair to a qualified service technician.

WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which
may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with
the solder. Also, when soldering do not inhale any smoke or fumes produced.

NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols -H&— (fast operating fuse) and/or -§—— (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.

REMARQUE
(POUR MODELE CANADIEN SEULEMENT)
Les symboles de fusible -—§——H (fusible de type rapide) et/ou -—§—&—® (fusible de type lent) sur CCI indiquent que les
piéces de remplacement doivent avoir la méme désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE LIMITS
The following check should be performed for the OUTLINED ABOVE ARE INDICATIVE OF A PO-
continued protection of the customer and service TENTIAL SHOCK HAZARD AND MUST BE COR-
technician. RECTED BEFORE RETURNING THE APPLIANCE TO
LEAKAGE CURRENT CHECK THE CUSTOMER.
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage 2.PRODUCT SAFETY NOTICE
current tester such as Simpson Model 229-2 or Many electrical and mechanical parts in the appli-
equivalent between the earth ground and all exposed ance have special safety related characteristics. These
metal parts of the appliance (input/output terminals, are often not evident from visual inspection nor the
screwheads, metal overlays, control shaft, etc.). Plug protection afforded by them necessarily can be ob-
the AC line cord of the appliance directly into a 120V tained by using replacement components rated for vol-
AC 60Hz outlet and turn the AC power switch on. Any tage, wattage, etc. Replacement parts which have
current measured must not exceed 0.5mA. these special safety characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a A on the schematics and
Reading should
Leakage }|NOt be above
on the parts list in this Service Manual.
current 0.5mA The use of a substitute replacement component which
tester dose not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
Test ail the parts list in this Service Manual, may create shock,
exposed metal
surfaces
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
Also test with the latest information, always consult the current
plug reversed Earth PIONEER Service Manual. A subscription to, or ad-
(Using AC adapter ground
plug as required} ditional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
AC Leakage Test
 PD-F605, PD-F505

2. PACKING, EXPLODED VIEWS AND PARTS LIST

NOTES:
© Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
© The A\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use
parts of identical designation.
@ Parts marked by "@" are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.

@ CONTRAST OF PD-F605 AND PD-F505

PD-F505 and PD-F605 have the same construction except for the following:
|Mark |No.| Symbol & Description [= PartNG. Fiemaie
PD-F605 PD-F505
2 Remote Control PWW 1108 Not used
Battery Cover AZN2249 Not used
Battery (R6P, AA) AEX - 010 Not used
Packing Case PHG2162 PHG2156

@ PARTS LIST FOR PD-F605

Mark No. Description Parts No. Mark No. Description Parts No.

1 Operating Instructions (English) PRB 1234 11 Packing Sheet AHG7010

2 Remote Control Unit PWW 1108 NSP 12. Warranty Card ARY1051
3 Battery Cover AZN2249 13 Polyethylene Bag Z21 - 038
NSP 4 Battery (R6P, AA) AEX - 010
5 Cord with Mini Plug PDE1247

6 Cord with Plug PDE1248

ee
8 Protector F PHA1299
9 Protector R PHA1300
10 Packing Case PHG2162

PACKING

9(2/2)

8(1/2)

9(1/2)
PD-F605, PD-F505

3. EXPLODED VIEWS AND PARTS LIST

NOTES:
© Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
¢ The /\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use
parts of identical designation.
© Parts marked by ”"@" are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.

3.1 EXTERIOR
m@ CONTRAST OF PD-F505 AND PD-F605
PD-F505 and PD-F605 have the same construction except for the following:

} ark |No.|
De
Symbol & Description
|
PartNo.
PD-F605 PD-F505

A Mother PCB ASSY PWM1989 PWM1984

Function PCB ASSY PWZ3134 PWZ3129
36P FF.C/30V PDD1173 Not used
32P F.F.C/30V Not used PDD1167
Rear Base PNA2258 PNA2241

Display Window PAM1702 PAM1699

Panel PNW2649 PNW2617
Power SW PCB ASSY PWZ3145 PWZ3143

@ PARTS LIST FOR PD-F605

Mark No. Description Parts No. Mark No. Description Parts No.
A | Mother PCB ASSY PWM1989 31 Servo Cover ANW7073
2 Function PCB ASSY PWZ3134 32 Nice Cover ANW7074
A 3. Cord Stopper CM — 22C 33 Screw P PBA1I105
4 22PFFC/30V PDD1170 34 ScrewC PBA1106
5 36P FEC/30V PDD1173 NSP 35 C.H Spacer PEB1295

A 6 AC Power Cord PDG1015 36 Damper ASSY 80 PXA1584

A 7 Power Transformer PTT1237 NSP 37 GM Mechanism AXA7026
8 Bonnet PYY1187 38 Disc Rack Panel AAK7251
NSP 9 Under Base PNA2249 39 Rubber Sheet AEBI 111
10 Rear Base PNA2258 40 Power Button PACI815

{1 FB Stopper PNB 1565 41 Operate Button PAC1816

12 Panel Angie PNB1545 42 Name Plate PAM1608
13. Hood Angie L PNB1546 43 Display Window PAM1702
14. Hood Angle R PNB 1547 44 Door Spring PBH1216
1S Home Lock Angle | PNB1548 NSP 45 Cushion (ART. SVEDE) PED1016

16 Home Lock Angle 2 PNB1549 46 Hood PNW2613

17. Barrier PNB1550 47 Door PNW2616
18 Foot ASSY AEC1531 48 Panel PNW2649
19 Link Spring PBH1215 49 Assist Spacer PNM1295
20 Link Spacer PEB1292 NSP 50 Power SW PCB ASSY PWZ3145

21 ~~ Link PNW2614 NSP 51 Home SW PCB ASSY PWZ3149

22. ~+FFC Holder PNW2615 NSP 52 Hood SW PCB ASSY PWZ3151
23 Cord Clamper RNH - 184 be eee
NSP 24 Locking Card Spacer VEC1596 54 Screw BBZ30P060FMC
25 ‘Rack Spring ABH7057 55 Screw BBZ30P080FZK

26 Guide Shaft -— 25 ALA7007 56 = Screw PPZ30PO80FMC

27 ~~ Shaft Holder ANB7021 57. Screw FBT40P080FZK
NSP 28_— Assist Angle ANB7043 58 Screw IBZ30PO080FMC
29 ‘Disc Rack ANW7069 59 Binder ZCA — SKB90BK
30 ~=Rack Base S ANW7070 60 65 Label ORW 1069

61 Caution Lavel 25 PRW 1423

 PD-F605, PD-F505

Refer to "3.2 GM MECHANISM ASSY"

NOTE : Screws adjacent to V mark on product NOTE : Parts marked * are used separately
are used for disassembly. from the OPERATE BUTTON (PAC1816).
 2
PD-F605, PD-F505
3.2 GM MECHANISM Servo Mechanism Assy GM

3 vayWRAY
-
é
1

08
,

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Q

ay

k
wf
14

Ra
os

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am

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ay Q

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.

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=
bs
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bs

@ How to install the disc table

(1) Use nipper or other tool to cut the two sections marked @ figure [1].
Then remove the spacer.
[2] While supporting the spindle motor shaft with the stopper, put spacer on top of the yoke M,
and stick the disc table on top (takes about 9kg pressure). Take off the spacer.
[SI
2)a

{Pressure of about 9 kg)

Disc Table

Float Base
>
Rs
_=
2 O03mm+005 mm 69mm
a E35
8 5°£5
aD
@®

° a 2= 8So-
Carriage Base

Stopper
 PD-F605, PD-F505

Parts List
Mark No. Description Parts No. Mark No. Description Parts No.
NSP 1 Mecha PCB Assy AWZ7835 51 D.C. Motor Assy PEA 1235
NSP 2 Sensor PCB Assy AWZ7836 52 Carriage DC Motor Assy PEA1246
NSP 3. Motor PCB Assy AWZ7837 53 Pinion Gear PNW2055
NSP 4. SW PCB Assy AWZ7838 NSP 54 _ Carriage DC Motor/0.3W PXM1027
5 ArmA Spnng ABH705S0 55 Disc Table Assy PEA1314

6 Gear Plate Spring ABH7051 56 Mechanism Board Assy PWX1192

7 ~~Clamp Spring ABH7107 57 Guide Bar PLA1094
8 Lock Lever Spring ABH7106 he). Se
Qo reece neta es 59 Screw JFZ17P025FZK
10 Loading Belt AEB7029 60 Screw JFZ20P040FMC

11 Belt AEB7030 61 Washer WT12D032D025

NSP 12 Lock Angle ANB7027 62 Clamp Magnet PMF1014
NSP 13. Lock Lever ANB7038 63 YokeM PNB 1312
NSP 14. Servo Stopper S ANB7047 NSP 64 __ Disc Table PNW2410
15 Loading Base ANW7051 NSP 65 _ Float Angle ANB7020

16 Cam Cover ANW7052 66 Gear Stopper PNB 1303

17 Motor Holder ANW7053 67 = Screw BPZ20PO060FMC
18 Sensor Holder ANW7054 68 Screw BPZ26P100FMC
19 Float Base ANW7088 (°) cre
20 Clamper Holder ANW7056 70 ~~ ‘Froil GYA1001

21) = =Arm (A) ANW7057 71 HaNarl GEM1016

22 =Arm (B) ANW7058
23 Drive Plate ANW7059
24 ~~Arm Plate ANW7060
25 Gear Plate ANW7061

26 Gear Pulley (B) ANW7062

27. =~GearA ANW7063
28 Drive Gear ANW7064
29 ~~Bearing ANW7065
30 Gear Pulley (A) ANW7066

31 Select Gear ANW7067

32 Roller ANW7068
33 LED Lens ANW7072
34 ~=Roller B ANW7075
35 Motor Pulley PNW 1634

36 Clamper PNW2569
37 Float Spring ABH7049
38 Connector Assy (4P) ADE7006
39 Float Rubber AEB7028
NSP 40 Servo Mechanism Assy GM AXA7028

41 Screw IPZ20PO080FMC
42 Motor Assy AEA7005
NSP 43 Motor PXM1002
44 Motor Assy AEA7006
45 Loading Motor VXM1034

46 Gear} PNW2052
47 Gear2 PNW2053
48 Gear3 PNW2054
49 Carriage Base PNW2445
50 Pickup Assy AEA7004
 PD-F605, PD-F505
4. SCHEMATIC AND PCB CONNTCTION DIAGRAMS
4.1 GM MECHANISM
NOTE FOR PCB DIAGRAMS:
1. Part numbers in PCB diagrams match those in the schematic

A 2. A comparison betweenthe mainpartsof PCBandschematic A

Sly is shown below.

Transistor
aonk with resistor
ae

Field effect
transistor

Resistor array

=
B B
3-terminal
regulator

PCB-1

—_ MECHANISM
a
BOARD ASSY ay |

C | C

—Descu 9 | ——s

D
| D

® This diagram is viewed from the | (Prbenemousedon

#4PCEinckdealnecesemry parts
= For further information for respective destinations, be sura
mounted parts side. tocheck withtheschematic diagram,

a
10

| ° :
 PD-F605, PD-F505

A ee tae a ee eG Se | [sem]
(Type 4A) ee eee ee he ete Cs
eg a ee
NOTE FOR SCHEMATIC DIAGRAMS
1. When ordering service parts, be sure to refer to RaaR RE RI] [moterar arm TnT | Carrerav imraTe ee
“PARTS LIST of EXPLODED VIEWS" or "PCB | fecer PCB ASSY MOTOR PCB ASSY ta927837) [sw PCB ASSY (AW2 7638) | |
1| (AWZ 7836) : ' |
” | || 1 | $651 $65? ily
PARTS LIST".
| | ery a a |’ eae boa |‘|
2. Since these are basic circuits, some parts of them or the

_
values of some components may be changed for improve ecco
eS
Pe cersRSc.r- eee
ore- -
NS pS ——<—<eo-
aRww a
A
nr nr nr nee
|
He
~~
o|OHOfoe PHTR
3 : |
1
coe ewer]
oo
(I
ie |

3. RESISTORS: fae
| || mm
ee
i
en Se
a
Re en
nr
as AA
we
ee e RA a eee I a eea es © ae | [| ty
| f A) Aw) “ow Ne | GP1S24 - fn 3 - O6OR-——- _] ||
Unit: k:kQ, M'MQ, or Q unless otherwise noted.
ASS’ Y (AEA7@@4) i aM ai a7) | ‘ oo ‘|
Rated power’ 1/4W, 1/6W, 1/8W, 1/10W unless otherwise f.' |) PICKUP | deerwves15E EE D2ePwweS. SE 1
] noted. 1 || |
my lu bo a es, ®OO 0 O—:=-—-——-- @O6) s
Tolerance. (F). +1%, (G): 42%, (K) +10%, (M): 20% or £5% un- vt | ma my
oy | | MECHA PCB ASSY BRET 0510 “ht‘ |
, : : | deae cae
TRACKINGoaCOIL
(vide We 4
loss othermse noted. INSIDE
FOCUS
FAR
COIL
NEAR
| ee T:io
com ras ses
2
Sas
as
88 a
ili
'
1 | (AW7 7835
| ( ) y |||
4. CAPACITORS: [tt | cursioe | Se & = 2° 5° | RESS RGS1 ACN7812
ewes ae 1 220 R52 ACN7O11 an) oor
Unit. p.pF or pF unless otherwise noted. | || C1Ot
sits yh NOSES R653 OCN1062 ~
Ratings: capacitor (uF)/voltage(V) unless othrewise noted. |! ! I | R54 OCN1965 resi $resz (| stor N
; : | stil act ACTF- fa Mote) 56K 10K @| vent 1
Rated voltage’ 50V except for electrolytic capacitors. | || N o fy
Q651) DCN
oI ACTF+ ACTF + oI ha) Gono o
5. COILS: | i | jc
| || a) ieies er | Io ACTT- ACTT- I 7 nD Us @lioon |
Unit: m.mH or pH unless otherwise noted © |r. is
1 | MSISS5FP LAT ner |e
6. VOLTAGE AND CURRENT: ral GND nb Ips chad (T)57 alk w
y ore V |||
B DC voltage (V} in PLAY mode unless otherwise noted I \ | lO) V4+5 v+5 OI Resa || ©] re 8
ee es ve ve VA ® @| vc 2
© mA ore mA.
DC current in PLAY mode unless otherwise noted. | || | _LOON toon [| es Oo
feu . FE mE 3 . out —
Value in ( ) is DC current in STOP mode.
||| ete cae = idle ad gly; |2
7. OTHERS: our) alacres: |a
*@ or@ ° Adjusting point vt 33k Q es NC lo”
I RF RE lot Gl acres
« -f — . Measurement point. | ||
Ly] ie} a
¢ The /\ mark found on some component paris indicates the im- | iad
| || || | mv G5] actt+ .
portance of the safety factor of the parts. Therefore, when re-
placing, be sure to use parts of identical designation. ! 1 | 39% (17 mH ' nat

8. SCHL] ON THE SCHEMATIC DIAGRAM: | || | Tha ph mer |

I Vt ie 7 SPDR 1D 7 g| IN zr
° SCH-D. indicates the drawing number of the schematic dia | chan 1 * 9) spor e
== gram (SCH stands for schematic diagram.) | ||
Bi CAOR
iN GND A ae aed ee g
9. SWITCHES (Underline indicates switch position): |14 a
FUNCTIONIPCBASSY = s—“i‘“‘“‘s;~;*C | EO a ee ee ee ee Orn
$701 : MODE I || | 173979-4 eee) oi
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||| [MECHANISM
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S705 : >> pp eee
$707 : HL-LITE || | S610. osaie1e || pn Sie 3 Sg eean
$708 : PROGRAM | H I [mo nn
$709 : mM || | ' | |
S710 : BEST I! 1 ||
Cc $711 : DISC - 1| | S| inso |
8712 . DISC + 7 | | Pearzss
$713 : RANDOM || ‘ |
$714 : REPEAT |! | |
$715 : PREVIOUS || | CARRIAGE lom
POWER SW PCB ASSY . Ladd |
$752 : POWER STANDBY/ON | i ees = Bt |
|
mI

'
Dc ee ohne ee
| |\ect
||
| SERVO MECHANISM ASSY GM (AXA7028)
We eicaie coating te 4 oie eine St eet tae ee ae ee Sedat |
| ||
— | GM MErEAN ASSY (AXA7026)
ee ee ce ee ee wee can ee ce ee cee ee ee es ees ae cs me ce coe a ee es cae ee es ee ee wes oe ee wd

SIGNAL ROUTE
‘2s FOCUS SERVO LOOP LINE
(7),
cS TRACKING SERVO LOOP LINE

“le LOADING MOTOR ROUTE

‘Sm SPINDLE MOTOR ROUTE
“lm CARRIAGE MOTOR ROUTE
mp AUDIO SIGNAL
D

GM MECHANISM GM MECHANISM

SCH-1 SCH-1
12

~ | 1 | 2 | 3 | 4 | S | 6
PD-F605, PD-F505
4.2 MOTHER PCB, FUNCTION PCB, POWER SW PCB, HOME SW PCB AND HOOD SW PCB ASSEMBLIES
TP1 TEST POINT

\ RKP-533 ERROR RATE

vt @isz1
CN201 +
| FOER.EOIN. TR TEST POINT tan |G5
C322 yA301
A MOTHER PCB ASS’ Y . Kare x | tofxi7e
(4
C325)
ts: | PwM1 983 PD-F60S ‘od
(a)
op - PWM1984 = PD-F505
Y) nae
* GyBeor

YY l@bso——
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x lop | *
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1
JA401
PKB1023
(172)

= OO lo}£ | "
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lepbee ves Rane NO ox

cme her = 4 ve
22K a TON
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R429 R437]
1€405 (272)
NIMS558D-D
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ver
JA401 (272)
@ mss | (s) te PKB1023
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bed ADR y
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C437, 86
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6 ah
& LEDs R386 220) 100

pe fas Si.
CN202 ca2$1e0P
HLEM22S~1

LAGS 20
{FOCUS DRIVE) 2015 vas H
R234
22K 17%
wy R231
VAK 0393
53a) 188254
frcccc 1
capes & L391 Val

» OTHERS ! R392 D392 Ja392

r210¢ 17 eee = -—0- ‘ou _ 1K" 594 1188254 BxN1004 OUT
47 F 1c2z02(273) al Fy 185254:
1A6520 ee on Fr SR JACK
™ (TRACKING DRIVE) ABI iy
v4e rc Basi ct, RKN1004

zie? OV 1 488254 ' Tv

(8) 22k 1.7v PD-F605
ONLY
g 2 32 ° ‘ |
{cane v R21?
R216,
“a7 rim iM
R212
caisl -9 Sve) VF 22K
0 oy vip vee — AG POWER CORD
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LAeS20 AC 120M 60Hz
(CARRIAGE DRIVE) PD4674B A ROGIO02
R223
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m5
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(SYSTEM CONTROL ) ' A EB
ov aI
Hw A C25.
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Avtc201 12-3) es + Transfomer
a LAG520
{LOADING DRIVE)
a
On "ae ce
1000716!
PTT1237
ie

a. = 9 OVgV+B hd 1
za R226 A
(Jp) ovi2l “bh Y 109k a
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= uu
__SEOR, 10201 (173) |
%3 RSS Gor 35,
=> tass2000 TN 1 SK Os? ios ae

oO oO {O)1SC SELECT DRIVE) Re DBss680s a

z -9 8V V-B8
= bart ~~] : capers
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€ 0009060060
ao” = |
$821 0SG1015
|
2
D20PWWO305E venTan SIGNAL ROUTE
WwW jam n | ai 0701-0705 1S5133 X5 (PO-F505 F6US) g
- S 0 | $701~S715 PSG1006 X15
-26
#1 | PD-F60S mm AUDIO.SIGNAL
| R701-R704 Ses oes CN351 |HLEM36S—1 |HLEM325~1
ACN7011 (10K) PgR
BROf 7 R77)
g OO [HOOD Sw PCB ASS’ CN701 | HLEM36R—1 HLEM32R-1 [> FOCUS.SERVO LOOP

el aemeiated
art (Pw23151) |
POD1173 Ppb1167 |
| HOME Sw PCB ASS Y (pwz3143) |
$811 DSG1048
ie C} TRACKING SERVO LOOP
| comm | | Koo ACI
] ly
aliDG14
(L)™ LOADING MOTOR ROUTE
WN
Le en rea
aro r aoe ae
O2OPHWOS20E
| kp} V701 PEL1069
FLUORESCENT DISPLAY
= (S) mm SPINDLE MOTOR ROUTE
_ POWER SW | use ko?
PCB ASS. Y
PWZ3145 — PD-FEOS
Cpa
©)
Stas] stoat sti2| paeviqus
ool D7 o1sce
$715 FUNCTION PCB ASS‘Y (C)—&® CARRIAGE MOTOR ROUTE
© PWZ5143 PD-FSOS Kos eal de oe a Gene 34 ee)
PwZ3123 PD—-F50S

SUB PCB ASS’ Y MOTHER PCB ASSY, FUNCTION PCB ASSY,

SCH-2
S752 POWER
$752 PSG1006 PWX1434 cae) POWER SW PCB ASSY, HOME SW PCB ASSY,
OOOO
O>
GOGO
— COCOGOOG Pwx1429 PD—-FSOS HOOD SW PCB ASSY

_ 3
 PD-F605, PD-F505
MOTHER PCB ASSY
Pe ay

oe

HOOD SW
PCB ASSY

FUNCTION PCB ASSY

a
faesee SON
rey ap posecsggegoeposoone|
pi) MANIA)dA =
jedd
1

PRIMARY

TO
MECHA
PCB ASSY
CN653
VR151 VR152
Q391 Q407 Q403 Q453 Q451 1C31 10401) 10371 Q371 1C301 Q341 Q322 Q321 IC22 Q382
Q408 |1C406 1C405 1c21 1c202 10151 Q372 Q381 1C203
Q405 404 1C32 10351
Q454 1C201
Q452
PNP1400-B

procncey’
“ae

POWER SW HOME SW
PCB ASSY
paler
ners apes

e This diagram is viewed from the mounted parts side. e The parts mounted on this PCB include all necessary parts for several destinations. PNP1401—-B
For further information for respective destinations, be sure to check with the schematic diagram.
16
1 | 2 | 3 | 4 | 5 | 6
 PD-F605, PD-F505

Waveforms
Note: The encircled numbers denote measuring point in the
schematic disgram. *2 FOCUS: Press the key without loading a disc.

TP1-Pin 1: PLAY MODE (RF) 1C202-Pin 3 : FOCUS-IN(*2) MODE IC201-Pin 9 : PLAY MODE (SPDR) 1¢151-Pin 32 : PLAY MODE (EFM) (19) 1C301-Pin 44 : PLAY MODE (1kHz)
500mV/div 500nsec/div (FODR) 1Vidiv 50msec/div 2Vidiv 500nsec/div (PCMD)
1V/div 200msec/div 2Vidiv 500nsec/div

TP1-Pin 1: TRACK SEARCH MODE 1C202-Pin 3 : PLAY MODE (FODR) 1C201-Pin 9 : TRACK SEARCH MODE (6) 1C301-Pin 46 : PLAY MODE (1kHz) : TRACK SEARCH MODE
(RF) 1V/div 1msec/div (SPDR) (BCK) Upper: TP1-Pin1 (RF) 1V/div
500mV/div 200usec/div 2V/div 50msec/div 2V/div 500nsec/div Lower: 1C151-Pin26 (C.OUT)
2V/div 50yusec/div

—GND

Oy a atta Aa altia Mie? Meaty nitty 5! eet cet coal ool co coelll ooel ool oe eel ood

—GND

TP1-Pin 6 : PLAY MODE (FOER) (8) 1C202-Pin 9 : PLAY MODE (CADR) (8) 1C301-Pin 42 : PLAY MODE (1kHz) : PLAY MODE
100mV/div 10msec/div 0.2Vidiv 2sec/div (LRCK) Upper: TP1-Pint (RF) 1V/div
2Vidiv 10psec/div Lower: 1C151-Pin30 (DFCT)
5V/div 200psec/div

TP1-Pin 2 : PLAY MODE (TRER) 1C202-Pin 4: PLAY MODE (TRDR) (8) 1C202-Pin 9 : TRACK SEARCH MODE
1V/div 1msec/div 500mV/div 1msec/div (CADR)
2Vidiv 200msec/div

17 18
 PD-F605, PD-F505

5. PCB PARTS LIST

NOTES:
e Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
e The A\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use
parts of identical designation.
¢ Parts marked by "®" are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
© When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 | When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K =
10%).
5602 = S610! >. S61 Beno denian dint eh ees RDI/APUGIOLJ
akQ. Sy AT RAP OS. AIS ccna iii ER as RDI/4PUZIB\s
052 9 RN2HORG)K
12 > RSIP{RIQK

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
S.62KQQ > — S62 KIO SDT aeeceesccessseseseeeeenesesesneneaseeeeeseesseeseneaeeees RNI/APC(H62IIF

@ LIST OF WHOLE PCB ASSEMBLIES

= Symbol & Description PartNo.
PD-F605 PD-F505

MOTHER PCB ASSY PWM1989 PWM1984

SUB PCB ASSY PWX1434 PWX1429

FUNCTION PCB ASSY PWZ3134 PWZ3129
POWER SW PCB ASSY PWZ3145 PWZ3143
HOME SW PCB ASSY PWZ3149 PWZ3149
HOOD SW PCB ASSY PWZ3151 PWZ3151

GM MECHANISM AXA7026 AXA7026

LO MECHANISM BOARD ASSY AWX7013 AWX7013

MECHA PCB ASSY AWZ7835 AWZ7835
SENSOR PCB ASSY AWZ7836 AWZ7836
MOTOR PCB ASSY AWZ7837 AWZ7837
SW PCB ASSY AWZ7838 AWZ7838

SERVO MECHANISM ASSY AXA7028 AXA7028

MECHANISM BOARD ASSY PWX1192 PWX1192

@ CONTRAST OF PCB ASSEMBLIES

MOTHER PCB ASSY FUNCTION PCB ASSY
PWM1984 and PWM1989 have the same construction PW2Z3129 and PWZ3134 have the same construction
except for the following: except for the following:
Symbol & |
PartNo. Mark Symbol & |
PartNo.
Description Description |
PWZ3134 | PWZ3129
C321 CGCYX104K25 | Not used CN701 HLEM36R - 1 HLEM32R - |
C322 CEAS101M6R3 | Not used Remote Sensor SBX1785 — 51 Not used
C325 CKCYF103Z50 | Not used
CN351 HLEM36S -— | HLEM3z2S - 1
D321, D391 1SS254 Not used
POWER SW PCB ASSY
JA301 Optical Output Jack |TOTX178 Not used Although PWZ3143 and PWZ3145 are diffirent in part number,
L321 LAUO10J Not used :
Q321 DTC124ES Rapacel they consist of the same components.
R321 RD1/4PU1023 Not used

19
PD-F605, PD-F505

@ PCB PARTS LIST FOR PD-F605

Mark No. Description Parts No. Mark No. Description Parts No.

MOTHER PCB ASSY 309 ELECT. CAPACITOR CEASR47M50

C310 CERAMIC CAPACITOR CKCYFI103Z50
SEMICONDUCTORS C321 CERAMIC CAPACITOR CGCYX104K25
IC151 SERVO IC CXA1372Q C322 ELECT. CAPACITOR CEAS101M6R3
A. 1€201,1C202. POWER OP - AMPIC LA6520 C325 CERAMIC CAPACITOR CKCYF103Z50
A c2i REGULATOR IC PQOSRR 12
1C301 EFM DEMODULATION IC CXD2508AQ C341 CERAMIC CAPACITOR CCCCHI00DSO
1C351 SYSTEM. CONTROL PD4674B C342 CERAMIC CAPACITOR CKCYB102K50
C343 CERAMIC CAPACITOR CCCCH220J50
1C405 OP - AMPIC NJM4558D — D C351 ELECT. CAPACITOR CEAS471M6R3
Q321 TRANSISTOR DTC124ES C353, C354. CERAMIC CAPACITOR CKCYF103Z50
Q341 N-FET 2SK246
Q403, 404 TRANSISTOR 2SD2144S C361 CERAMIC CAPACITOR CKCYF103ZS0
Q405 TRANSISTOR DTC124ES C393 CERAMIC CAPACITOR CCCSL101350
C421,C422 CERAMIC CAPACITOR CKCYB471K50
A DIL-DI4—*dDIODE $5688G C423 -C426 CERAMIC CAPACITOR CCCSL181550
D218 DIODE 188254 C433, C434. ELECT. CAPACITOR CEANP220M10
D321,D341 DIODE 188254
D391 — D394 DIODE 188254 C435 —C438 CERAMIC CAPACITOR CCCSL101350
A ps2 DIODE $5688G C441,C442 CERAMIC CAPACITOR CKCYB152KS0

D54 ZENNER DIODE MTZJI8B RESISTORS

VRIS51, VRI52VR (22k92) RCP1046
COILS AND FILTERS Other Resistors RD1/4PUD00)
L302,L303 AXIAL INDUCTOR LAUOIOJ
L321 AXIAL INDUCTOR LAUOI10J OTHERS
L341 AXIAL INDUCTOR LAUIR2J CN201 CONNECTOR 6P RKP — 533
L351 AXIAL INDUCTOR LAU1O003 CN202 CONNECTOR 22P HLEM22S - 1
L391 AXIAL INDUCTOR LAUOIOJ CN351 CONNECTOR 36P HLEM36S -— |
JA301 OPTICAL OUTPUT JACK TOTX178
CAPACITORS JA391, JA392 JACK RKN1004
CH, C13 CERAMIC CAPACITOR —CKCYF103Z50
CIS—CI7. CERAMICCAPACITOR CKCYF103Z50 JA401 JACK PKB1023
C25 ELECT. CAPACITOR CEAS332M16 X341 XTAL RES (OSC) ASS7000
C26 ELECT. CAPACITOR CEAS102M16 (33.8688MHz)
C27 ELECT. CAPACITOR CEAS330M16 X351 CERAMIC RESONATOR VSS1014
(4.19MHz)
C52 ELECT. CAPACITOR CEAS101M35
C155 CERAMIC CAPACITOR CKCYBS561K50 A TERMINAL RKC
— 061
C156 CERAMIC CAPACITOR CGCYX333K25
C157 CERAMIC CAPACITOR CGCYX103K25 FUNCTION PCB ASSY
C158,C159 CERAMICCAPACITOR CGCYX104K25
SEMICONDUCTORS
C160 ELECT. CAPACITOR CEAS4R7MS50 D701 -D705 DIODE 1$S133
C161 CERAMIC CAPACITOR CGCYX104K25
C162 ELECT. CAPACITOR CEAS4R7MS50 SWITCHES AND RELAYS
C163 CERAMIC CAPACITOR CGCYX104K25 S701-S715 SWITCH PSG 1006
C164 CERAMIC CAPACITOR CGCYX103K25
CAPACITORS
C167 CERAMIC CAPACITOR CKCYF103Z50 C701 CERAMIC CAPACITOR CKCYF103Z50
C168 CERAMIC CAPACITOR CGCYX333K25
C169 CERAMIC CAPACITOR CGCYX103K25 RESISTORS
C170 CERAMIC CAPACITOR CKCYB332K50 R701 — R704 RESISTOR (10kQ) ACN7011
C17) CERAMIC CAPACITOR CKCYBI02K50
OTHERS
C172 CERAMIC CAPACITOR CKCYB472K50 CN701 CONNECTOR HLEM36R - |
C205,C210 CERAMICCAPACITOR CKCYFI03Z50 V701 FL INDICATOR TUBE PEL1089
C215 CERAMIC CAPACITOR = CKCYF103Z50 REMOTE SENSOR SBX1785 - 5]
C218 CERAMIC CAPACITOR CGCYX103K25
C219 CERAMIC CAPACITOR CKCYF103Z50 POWER SW PCB ASSY

C302 CERAMIC CAPACITOR CGCYX473K25 SWITCHES AND RELAYS

C303 AUDIO FILM CAPACITOR CFTYA104J50 $752 SWITCH PSG 1006
C304 CERAMIC CAPACITOR CGCYX473K25
C306 CERAMIC CAPACITOR CKCYBI52K50
C307 CERAMIC CAPACITOR =CGCYX473K25

20
 PD-F605, PD-F505

Mark No. Description Parts No.

HOME SW PCB ASSY
SWITCHES AND RELAYS
S811 PUSH SWITCH DSG1048

HOOD SW PCB ASSY

SWITCHES AND RELAYS
$821 PUSH SWITCH DSG1015

OTHERS
J821 3P JUMPER WIRE D20PWW0305E

MECHA PCB ASSY

SEMICONDUCTORS
Q651 TRANSISTOR DTC124ES
D651 LED VRPG5615S
RESISTORS
R651 RESISTOR(56kQ) ACN7012
R652 RESISTOR(10kQ) ACNZ7011
R653 CARBON FILM RESISTOR DCN1062
(220, 1/6W)
R654 RESISTOR(0Q) DCN1065

OTHERS
CN651 4P CONNECTOR 173979 — 4
CN652 12P CONNECTOR 12FMZ - AST
CN653 22P CONNECTOR SLEM22R - 2
SENSOR PCB ASSY
SEMICONDUCTORS
D652 PHOTO INTERRUPTER GP1S24

OTHERS
5652 3P JUMPER WIRE D20PWW0315E

MOTOR PCB ASSY

OTHERS
LOADING MOTOR VXM1034

SW PCB ASSY
SWITCHES AND RELAYS
$651,S652 PUSH SWITCH VSG1006

OTHERS
5656 3P JUMPER WIRE D20PWW0315E

MECHANISM BOARD ASSY

SWITCHES AND RELAYS
S610 PUSH SWITCH DSG1016

OTHERS
CN610 173979
-4
PD-F605, PD-F505

6. ADJUSTMENTS (i487 74)

6.1 PREPARATIONS (#1)
1.1 Jigs and Measuring Instruments ({#Bale#/ALAS)

CD TEST DISC
© Precise © screwdriver @® screwdriver
(YEDS-7) screwdriver (small) (medium)

08
co) fe

Dual-trace
@) screwdriver Low-frequency oscilloscope Low pass filter
(large) oscillator (10: 1 probe) (39 kQ + 0.001pF)

1.2 Necessary Adjustment Points (i4#%\° 724 JAB)

When (TO 3 & BF) Adjustment points

Exchange

PICKUP 1.2.3.4.5.6. - Page 24~26

(Cy TP 1 FT& 3eHB L 7BF)

Exchange

CD ASSY
(CD ASSY
&348 L 7:84)

Exchange

4+— XH ASSY
& ALE)

Exchange iy

SPINDLE MOTOR | ‘ai ADJ -» Page 8

(AE > KIVE-B—
& BL EB)

22
 (LNOWS)

23
PD-F605, PD-F505

ASSV 90d HSHLOW

1$3109 [tT]
SOO)
(NIV
@oSbHA
(NIVD DNINOWHL)
ae

LNAWLSNray
ASSV dNMOld

jenueBueL)
(uonoe.Ip yn
1eIPeY)

(uoneap
LNSWLSNP av
M3HOS

M3HOS

yn
(yvauy)
FREE 2 VY < FEY x)
(MET COUAHT Suoneso7 jueuysnipy Z

“suoes6d0
dOLS
|18
“one fino 38019:stonSpats acHON soo 1881 ee (\
¢ =f
i . eS SNSO.
o «¢ |
: / ; SpseMjno -—~ spuBmut yOw"
we | (a | Wie S034 ‘0810 SAL
6.2 ADJUSTMENT (38%)

t
NO :3JGOW LS31L
(A/SZZON-EY LL) SPOW S01 JOOURD/HE}S 0} MOH |
PD-F605, PD-F505

6.3 Check and Adjustment (f#28. 38%)

1. Focus Offset Check

(JA -HAAT
ty bEBB)

@ Test mode
DC voltage
@ None disc 0250mV

Oscilloscope
DC Mode
V: 5mV/div
H: 10mSec/div
Player

Probe(10:1)

CD ASSY

2. Tracking Error Balance Check

(hIy#L>AFLI-NFL
ARB)

@ Test mode
FOCUS servo - CLOSE
SPDL servo -* CLOSE
TRKG servo -—* OPEN
EST DIS!

e R=35mm
PLAY

Oscilloscope
DC Mode
V: 50mV/div
H: 5mSec/div

gt eieyer

COD ASSY

24a
 PD-F605, PD-F505

3. PICKUP @RADIAL / @TANGENTIAL DIRECTION TILT

ADJUSTMENT
(Ev I Py IDIVPNARMOSZY
V1y Y + LARIO & AB)

@ Test mode
FOCUS servo - CLOSE
SPDL servo -* CLOSE
TRKG servo -* CLOSE
es : 4 aS
TEST.DISC
“at . ' ! x
< ress
:
Sy OSG ~afoo4=
PLAY
Remove lock tight. OK(Smooth)

Oscilloscope
AC Mode
V: 20mV/div
H: 200nSec/div

Probe(10:1)

CD ASSY

4. RF LEVEL CHECK
(RF L-\/U BER)

@ Test mode
FOCUS servo — CLOSE
SPDL servo -— CLOSE
TRKG servo —* CLOSE

TEST DIS

R=35mm
PLAY

Oscilloscope
AC Mode
V: 5OmV/div
H: 10mSec/div

Probe(10:1)

CD ASSY

25
PD-F605, PD-F505

5, Focus Servo Loop Gain Adjustment

(PA -HAY—-HKI-T74
VB)

@ Test mode
FOCUS servo - CLOSE
SPDL servo -* CLOSE
TRKG servo -* CLOSE
TEST DIS:

e
ay R=35mm S€> vr152
AF ASSY Lissajous Waveform

Oscilloscope
———| X-Y Mode
CH1 CH2 X: 20mV/div
(X) (Y) Y: S5mV/div
|
ae O§ Low-frequency
> oscillator
Q 1.2kHz
z
Probe(10:1)
Probe(10:1)

I
CD ASSY

6. Tracking Servo Loop Gain Adjustment

(RI YRL IDK
TH 4 DAR)

@ Test mode
FOCUS servo - CLOSE
SPDL servo -—* CLOSE
TRKG servo —* CLOSE

e
( on
R=35
ave VvR151
AF ASSY

Oscilloscope
X-Y Mode
X: 50mV/div
Y: 20mV/div
2 QE Low-frequency
S oscillator
Lei

Probe(10:1) oO ai

!
CD ASSY

Low pass filter

26
 PD-F605, PD-F505

7. FL INFORMATION
@ PEL1089 (V701 : FUNCTION PCB ASSY)
@ FL TUBE

PIN LOCATION

PATTERN AREA

UUUUUUUUUUUUUUoUU

10G
st 9G
ae ee8G “3 TG 6G SG = KG GG IG
ige =

SE CML ED) A NWA = A)

ea Ly cy 80 UA
a ed eee
|CUSTOM) ALL. *) > CEO REPEATS) REMAN Bey
arcane fee
|a Wii ee
| smosue: | & a PREVIOUS
ee DISC SCAN ADLG
per BER:
sree
COLOR OF ILLUMINATION ay i
segment color Wl
{I
Blue-green : Unless specified i
f l ‘fVe : | |
Vie ‘oHi
Manterin : WZ

Nt AONHE
! E i

PIN CONNECTION

pets tse Tels Topi feta ia] 19|20|

smn eae eee [eee Lefm pete
tL a
Pere Oca AC A a
NOTE) F: Filament 1G~11G:Grid a~h,j,k,m,n,p,r:Anode NP: No Pin NL: No Lead

27
PD-F605, PD-F505

8. IC INFORMATION
@ The information shown in the list ts basic information and may not correspond exactly to that shown in the schematic diagrams.

@ CXD2508AQ (IC301 : MOTHER PCB ASSY)

@ Digital signal processor for CD
e Pin Arrangement
“w Tre tr er MM wLoO x ww oe 6Q0%yx*x
CO@aaasfreEsp
ZZ22zee. CGtaunGgnoRDSXYxY¥ FEGGBB a
SeEBR8SPESSELSSeESERLGERBPRGTSES
(64)[63][62][61]feo][59](58)[57][56][55](54)[53][52][51][50][49][48][7][46][45][44]{43 [42]fa]

ZEROL [65] 40] ASYE

ZEROR [66] 39] ASYO
DTS! [38] ASYI
vDD BIAS
NLPWM 36] RF
LPWM [35] AVOD1

Lie
AVDD3
CXD2508AQ .
Bou
[33] AVSS1
XTAI (Top'view) [32] VOD
XTAO 31] PCO
AVSS3 130] FIL!
AVSS2 [23] FILO
NRPWM 28] TEST
RPWM LOCK
DTS2 26] MDS

BB/B 0/85/0080 0|0|0|8|

0) B/G) hb
Ha
coxexoxewWOr fe ¥ Hh Z2Z2000 4 4 ja 2x 2

GSR9S2k
eda Fs gush sgKg*EE
oR OQ FZ eae onGgrerRH ~ 5 9D 8 9 Oo 9 6

e Block Diagram

zx SS ei g aE2 os§ 8=
x= oO o =

ox owas = xO
(8)
LACK(=) (&)
PcmD8CK (o) (2)
MUTEBCKi(3)(3)
PCMDILRCkI
EMPHI
(3)

ERROR
CORRECTOR
EFM
ASYMMETRY DEMODULATOR
CORRECTOR
D/A
INTERFACE

(73) XTAI
DIGITAL SUB CODE XTAO
PLL PROCESSOR Out DIGITAL FILTER )
+
1bit DAC
ZEROL
ZEROR

SERVO AUTO
SEQUENCER
 PD-F605, PD-F505

e Pin Function
Pin Name /
SCOR H when detecting subcode sync. either SO or S1.
SBSO Serial output of SUBP — W.

EXCK Clock input for SBSO lead out.

Serial output of SUBQ 80 bit.
SQCK Clock input for SQSO lead out.
MUTE Mute for H and release for L (DAC section).

ise)
lela
si) XRST
SENS output to CPU.
System reset. Reset for L.
DATA Serial data input from CPU.

CLOK
RRRRORE
PPE Latch input from CPU and latch the serial data at falling edge.
Serial data transferring clock input from CPU.
BES
ai
Sens input from SSP.
CNIN Count signal siput of track jump.
DATO Serial data output to SSP.
XLTO Serial data latch output to SSP and latch at falling edge.
=7 CLKO Serial data transferring clock output to SSP.
Microcomputer expansion interface. (Input A)

SPOB Microcomputer expansion interface. (Input B)

SPOCc Microcomputer expansion interface. (Input C)

x a on a Xtal selection input pin, L when Xtal is 16.9344MHz and H when Xtal is 33.8688MHz.
Microcomputer expansion interface. (Output)
Focus OK input pin. Use for SENS output and servo auto sequencer.
ON/OFF control output of spindle motor.
Servo control of spindle motor.
Servo control of spindle motor.
27 LOCK Sample the GFS with 460Hz. H output when GFS is H and L output when GFS is L for series of eight times.
x<
4 mc(07)
° 4z TEST pin. GND at normal! use.

a Cc[e) Filter output for master PLL (sleave=digital PLL).

FILI Filter input for master PLL.
Charge pump output for master PLL.
o;o Digital power supply for DSP.
AVSS1 Analog GND for DSP.
CLTV VCO control voltage input for master PLL.

AVDD1 Analog power supply for DSP.

9 O19
n
ee]
<| EFM signal input.
woNI Constant-current input of the asymmetry correction circuit.
ASYI Comparison voltage input of the asymmetry correction circuit.
EFM full swing output. (L= VSS, H=VOD).
ASYE L: Asymmetry correction OFF, H : Asymmetry correction ON.
WOCK D/A interface for 48 bit slot and word clock (2FS) .

LRCK D/A interface for 48 bit slot and LR clock (FS).

LRCKI LR clock input to DAC (48 bit slot).

29
PD-F605, PD-F505

No] Pinteme [velSra SC—SY

[a4]PoMD | 0 |BAreracoandseraldata
SSCS @SCOMP. SBS)
PoMDL | 1 JAudodatinpwtoDACWobise) SSCS
[0[Dimimeraceanatceck
———SSSCSC~“S*“~*~*~*~*“~S*s*~*~*S*S*S~*Y
«faci [1 [BtclocknputwoOAC
uebisey——SSSCSCSC~“~S*SCSCSCS~—CS~SCS
cor fo ferorowe
———SSSSSCSCSC“S*SC“<CSCS
xucr [0 fmucroupn
SSCS
XPCK
ro XPLCK output.

|52|RFCK
nN
oO ”
A
ro
|0 [RFCK output.
GFS output.

falvss[-jawOSOSC—~—SOSOCOCOCSCSCSC“CS*S*S“‘“*‘“S*SsSCSCSC*S
fsa [capo
|55|XROF
| |©0|[e2Po ouput
XROF output.
wits
57 |MNT1
_~[O|wNTSoupa——SCSCS~S~SSSSSSSSSSS
| © |MNT1 output.
MNTO | © [MNTO output.
FSTT |0| 2 divided 3 frequency output of pins 73 and 74.
|© |4.2336MHz output.
DOUT }0| Digital Out output pin.
EMPH 0 |H when emphasis of playback disc is present and L for absent.
| | |Deemphasis ON/OFF of DAC. (H: ON, L: OFF)
=
2 ro)
= x | © |WECK(WRITE FRAME CLOCK) output.
ZEROL |0|Blank sound data detecting output. “H"(Lch) when detecting blank sound data.
a QD 0 |Blank sound data detecting output. “H” (Rch) when detecting blank sound data.
67 |DTS1 |1 |Test pin 1 for DAC. Normally L.
68 |VDD |— |Digital power supply for DAC.
oo [NLPWm
70 [UPW

77 |NRPW
76 [RPWM
Note:
*PCMD is 2'S complement output of MSB fast.
*GTOP is monitored the protection state of Frame sync. (H : Open the sync. protection window)
*XUGF is frame sync. which is obtained from the EFM signal, is the negative pulse. This signal is former sync. protection.
«XPLCK is made PLL to agree the change point of the clock inversion of EFM PLL, falling edge and EFM signal.
*GFS signal will be H when agreeing with the frame sync. and internal insertion protection timing.
*RFCK is 136 yu period signal which is obtained by Xtal precision.
*C2P0 is the signal which indicating the data error state.
*XRAOF signal is generated when 16K RAM is overed the jitter margin of + 4F

30
 PD-F605, PD-F505

9. DISASSEMBLY
@ REMOVE THE FRONT PANEL
@ Remove the bonnet.
@ - @ Remove the screws and parts.

Note: Remove the screw in step ® with the hood closed.

@ Remove the fixing screw in step @ from the disc rack, then
remove the hook from disc rack boss.

Fig. 2

© - © Remove each part and wire.

® 32P or
Pull 36P F.F.C 30V
out
CN351 ®

SS CN351

Front Flat Mother

Cable
Panel PCB Assy

Rack Base
Fig. 3
@ Remove the front panel.

@ Shift the front panel slightly toward you while paying attention
to the right and left hooks on the chassis. (Fig.2)

31
PD-F605, PD-F505

10. PANEL FACILITIES

PANEL
TIME button
CLEAR button
HI-LITE button RANDOM button
Hood MODE button REPEAT button

BEST button
-» | ___s- PREVIOUS button
tee Beeser, +)button
PROG RAM button
Be Oc iene ( = TLJe {|
}|
s]
JetJ(
POWER STANDBY/ON
switch

Track /Manual search

buttons (<d<<4/b>-p pp)
Stop button (m@)
Play /pause button (> /18)

g DISPLAY
Lights during repeat
Lights during random play. Play. aie ahenthe
Lights when you PROGRAM (PGM)
choose the play mode. button is pressed.

TRACK MAINS

Bion BESTbutton is.

pressed.
programming
and play. Lights when the
aeoave time is
Lights when a CD isplaye
is being played. i during TRACK
; Flashes during DISC SCAN.
Lights during pause Flashes when the PREVIOUS
mode. button is pressed.

32
 PD-F605, PD-F505

11. SPECIFICATIONS
1. General 3. Output terminal
Type .. = cosccssusss see Compact disc digital audio system Audio line output
Power requirements Control input/output jacks(PD-F505 and U.S., Canadian, Australian
U.S. and Canadian models ...00.0....0.0ccceee AC 120V, 60 Hz and New Zealand models of PD-F605 only }
U_K.,European models ... AC 220 - 240V, 50/60 Hz Optical digital output jack(PD-F605 only)
Australian,New Zealand models ............ AC 220 -240V. 50/60 Hz
Power consumption 4. Accessories
U.S. Canadian models ......0.....00cccccec
cette teteetteeneeteenes 11W e Remote control unit (PD-F605 only) .. Iedodh ee adel Okie acne
U.K. European models oo... cece cette ee et teeeieteeee 13W e@ Size AA/REP dry cell batteries (PD- F605 opivl. Sohne Sancti
Australian,
New Zealand models ...........00.000.0 cc 13W @ Outputcable! esc: j 6 ee ek ee eee tim Beaten ane fl
Operating temperature 00.0. ete tees +5°C - +38°C @ Control cable (PD-F505 and U.S., Canadian, Australian and New
(+41°F - +95°F) 1
Zealand models of PD-F605 only ) ........ ee
Weight ( without package ) ....-..- ee ..4.8 kg (10 Ib 9 oz.) e CD liner notes file (Except for US. and Canadian models) ........ 1
External dimensions ..............606:
“420(W) x 316(D) X 190(H) mm e@ ‘Index label sheet (Except for U.S. and Canadian models) ......... 1
16-9/16(W) X 12-7/16(D) X 7-1/2(H) in. tee wal
@ Operating INStructions oo...

2. Audio section NOTE:

Frequency reSponse 2.0...ee Hastie ..2 Hz -20 Hz Specifications and design subject to possible modification without
Level difference between channels .... 4 0 dB or less (EIAJ) notice, due to improvements.
Output voltage 0... ee ..2 + 0.3 Vrms (EIAJ)
Wow and flutter 0.00 eee “ese than +0001 % (W.PEAK)
( below measurable level ) (E!AJ)
Channel $iveicey oteas. ety naaneld Mirae tend .2-channel ( stereo )

33
PD-F605, PD-F505

12. BLOCK DIAGRAM

PICKUP DECODER AUDIO OUTPUT

Assembly (10301)
(10151) 12
CXA1372Q CXD2508AQ

* Focus
* Tracking

* Spindle
* Carriage
* Loading
* Disc select

rie
DISPLAY
FUNCTION KEY POWER SUPPLY

34a
PD-F605, PD-F505

1. SAFETY INFORMATION

VARO! WARNING!
AVATTAESSA JA SUOJALUKITUS DEVICE INCLUDES LASER DIODE WHICH
OHITETTAESSA OLET ALTTIUNA EMITS INVISIBLE INFRARED RADIATION
NAKYMATTOMALLE LASERSATEILYLLE. WHICH IS DANGEROUS TO EYES. THERE IS
ALA KATSO SATEESEEN. A WARNING SIGN ACCORDING TO PICTURE
LASER 1 INSIDE THE DEVICE CLOSE TO THE LASER LASER
Kuva 1 Picture 1
DIODE.
Lasersateilyn Warning sign for
ADVERSEL: P . laser radiation
varoitusmerkki
USYNLIG LASERSTRALING VED ABNING
NAR SIKKERHEDSAFBRYDERE ER UDE AF IMPORTANT
FUNKTION UNDGA UDSAETTELSE FOR THIS PIONEER APPARATUS CONTAINS
STRALING. LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
VARNING!
OSYNLIG LASERSTRALNING NAR DENNA
DEL AR QPPNAD OCH SPARREN
LASER DIODE CHARACTERISTICS
AR URKOPPLAD. BETRAKTA EJ STRALEN.
MAXIMUM OUTPUT POWER: 5 mw
WAVELENGTH: 780-785 nm

LABEL CHECK (for WPWXJ, WVXJ, WYXJ and RLXU types)

WPWXJ, WVXJ, RLXJ types only WPWXJ, WVXJ, WYXJ, RUG types only

CAUTION
INVISIBLE LASER CLASS 1
RADIATION WHEN OPEN, LASER PRODUCT
AVOID EXPOSURE VRW-328
TO BEAM PRW1018

WPWXJ,WVXJ, WYXJ, RUG types only Additional Laser Caution

1. Laser Interlock Mechanism
The position of the switch (S651) for detecting loading
state is detected by the system microprocessor, and
the design prevents laser diode oscillation when the
switchis (S651) is not on CLMP terminal side (CLMP
signal is OFF or high level).
Thus, the interlock will no longer function iftheswitch (S651)
is deliberatery set to CLMP terminal side. (low level)
The interlock also does not function in the test mode *.
Laser diode oscillation will continue, if pin 1 of MS1593FP
(IC101) on the PRE-AMP BOARD ASSY mounted on
the Pickup assembly is connected to GND, or pin 19 is
connected to low level (ON), or else the terminals of
Q101 are shorted to each other (fault condition).
ADVARSEL
Avatteessa ja suojalukitus onitetta- USYMLIG LASERSTRALING VED ABWING NAA SIKKERHED SAF-
eees clet alttiina nakymittémalle
lasersatetlyile. Ala katso siteeseen.
BRYDERE ER UDE AF FUNKTION
UNDGA UDSAATTELSE FOR STRALING. 2.When the cover is opened, close viewing of the
VARNING«
Osynlig laserstrdining nar denna del
VARNING!
UNSICHTBARE LASER-STRAHLUNG TRITT AUS. WENN DECKE L objective lens with the naked eye will cause exposure
dy éppnad och spArren dr urkoppled (ODER KLAPPEIGEGFFNET IST! NICHT DEM STRAHL AUSSETZEN!
Becrakte 03 atrdlen PRNIZS VRWIOe4 to a Class 1 laser beam.

WYXJ
type onty WYXJ
type only % : Refer to page 23 on the service manual RRV1457.
 PD-F605, PD-F505

2. CONTRAST OF MISCELLANEOUS PARTS

NOTES:
e Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
e The /\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use
parts of identical designation.
e Parts marked by "@" are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
e When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K =
10%).
5602 3% 56X10! > 561 RDI/PUBIEL
47%kQ. > )=—47 X10° 473 RD1I/4PUZBy
BO BT CPR ete baa ct ae Mh A teh calla athe asiaas baie RN2H GIRS K
12 Ei PRO eet Ae hee site St rte dad ad eccanss wach hd RS1PURIOK

Ex.2. When there are 3 effective digits (such as in high precision metal film resistors).
SOR =e 56210! i SO2T sioccscetecn onspeniseeeslatarassivarumadanneradic RNIAPC{Ol2Ii F
@ CONTRAST OF PD-F605/WYXJ, WVXJ, WPWXJ, RDXJ AND RLXJ TYPES
PD-F605/WYXJ, WVXJ, WPWXJ, RDXJ, RLXJ and PD-F605/KUXJ have the same construction except
for the following:

Symbol & Description PD-F605 | PD-F605 | PD-F605 | PD-F605 | PD-F605 | PD-F605

IKUXJ MWYXS MWWVXJ__|_ AWPWXJ | /RDXJ /RLXJ
Mother PCB Assy PWM1989 PWM1990 PWM1990 PWM1996 PWM1993 PWM1991
SUB PCB Assy PWX1434 PWX 1435 PWX 1435 PWX1435 PWX1435 PWX1435
Function PCB Assy PWZ3134 PWZ3135 PWZ3135 PWZ3135 PWZ3135 PWZ3135
Power SW PCB Assy PWZ3145 PWZ3146 PWZ3146 PWZ3146 PWZ3146 PWZ3146
Power transformer (AC120V) PTT1237 Not used Not used Not used Not used Not used

Power transformer (AC220 — 240V) Not used PTT 1236 PTT1236 PTT1236 Not used Not used
Power transformer Not used Not used Not used Not used PTT 1238 PTT 1238
(ACLI0 — 127V/220 - 240V)
AC Power Cord PDGIOI5S PDG 1003 PDG1055 ADG1123 PDG1056 PDG1003
Fuse (T5A) (For AC power cord) Not used Not used PEK1003 Not used Not used Not used

Strain Relief CM - 22C CM - 22B CM -— 22B CM — 22B CM - 22B CM - 22B

Rear Base PNA2258 PNA2261 PNA2261 PNA2287 PNA2288 PNA2289
Foot Assy AEC1531 Not used Not used Not used AEC1531 Not used
Insulator Not used PNW 1912 PNW 1912 PNW 1912 Not used PNW1912
Rubber Sheet AEB1111 Not used Not used Not used AEBIIII Not used

Control Panel PNW2649 PNW2653 PNW2653 PNW2653 PNW2654 PNW2653

Display Window PAM1702 PAM1714 PAMI714 PAM1702 PAMI1702 PAM1702
LED Lens Not used PNW2019 PNW2019 PNW2019 PNW2019 PNW2019
Caution Label (HE) Not used PRW 1233 Not used Not used Not used Not used
Caution Label (F) Not used VRW — 328 | VRW - 328 | VRW - 328 Not used VRW - 328

Caution Label (G) Not used VRW - 329 | VRW - 329 VRW -— 329 Not used VRW -— 329
Caution Label Not used Not used PRW1018 PRW1018 Not used PRWIOI8
Caution Label Not used VRW1094 Not used Not used Not used Not used
65 Label ORW 1069 Not used Not used Not used Not used Not used
Packing Case PHG2162 PHG2164 PHG2190 PHG2205 PHG2191 PHG2205

Index Label Not used PRW 1422 PRW1422 PRW 1422 PRW 1422 PRW 1422
Caution 220V Label Not used Not used Not used Not used ARR1003 ARR1003
Liner Note File Not used PHNIOS1 PHN105t PHN1051 PHNIOS1 PHN1051
Rear Spacer Not used Not used PHC1087 Not used Not used Not used
Operating instructions (English) PRBI234 PRB1234 PRB1234 PRB1234 Not used Not used

Operating instructions Not used Not used Not used Not used PRE1226 PRE1226
(English/Spanish/Chinese)
Operating instructions Not used PRD1006 Not used Not used Not used Not used
(French/German/Italian/Dutch
/Swedish/Spanish/Portuguese)

Cord with Mini Plug PDE1247 Not used Not used PDE1247 Not used Not used
Warranty card ARY1051 ARY7009 ARY7009 PRY 1003 Not used Not used
Note *1 ; The numbers in the remarks column correspond to the numbers on the exploded views.
PD-F605, PD-F505

m@ CONTRAST OF PD-F505/WPWXJ AND RDXJ TYPES

PD-F505/WPWXJ, RDXJ and PD-F505/KUXJ types have the same construction except for the following:

Symbol Dssemien PD-F505/KUXJ PD-F505/WPWXJ PD-F505/RDXJ

Mother PCB Assy PWM1984 PWM1985 PWM1988
SUB PCB Assy PWX 1429 PWX1430 PWX 1430
Function PCB Assy PWZ3129 PWZ3130 PWZ3130
Power SW PCB Assy PWZ3143 PWZ3144 PWZ3144
Power transformer (AC120V) PTT1237 Not used Not use

Power transformer (AC220 - 240V) Not used PTT1236 Not used

Power transformer Not used Not used PTT 1238
(AC110 — 127V/220 — 240V)
AC Power Cord PDGIOIS ADG1123 PDG1056
Strain Relief CM — 22C CM- 22B CM - 22B

Rear Base PNA2241 PNA2290 PNA2291

Foot Assy AEC1531 Not used AEC1531
Insulator Not used PNW1912 Not used
Rubber Sheet AEB1111 Not used AEBI111
Control Panel PNW2617 PNW2651 PNW2652

32P FF.C/30V PDD1167 Not used Not used

34P FF.C/30V Not used PDD1168 PDD1168
LED Lens Not used PNW2019 PNW2019
Caution Label (F) Not used VRW — 328 Not used
Caution Label (G) Not used VRW - 329 Not used

Caution Label Not used PRW1018 Not used

65 Label ORW 1069 Not used Not used
Packing Case PHG2156 PHG2204 PHG2192
Index Label Not used PRW1422 PRW 1422
Caution 220V Label Not used Not used ARRI1003

Liner Note File Not used PHNIOS1 PHN1051

Operating instructions (English) PRB1234 PRB1234 Not used

Operating instructions Not used Not used PRE1226

(English/Spanish/Chinese)
Warranty Card ARY1051 PRY 1003 Not used

Note *1 : The numbers in the remarks column correspond to the numbers on the exploded views.
#2 : Refer to “PCB CONNECTION DIAGRAM”
 PD-F605, PD-F505

@ PACKING RDXJ, RLXJ types onl

WVXJ type only

Packing case

@ EXTERIOR
(pee GM MECHANISM ASSY

_WPWXJ,WVXJS ,
WYXJ, RLM
Pe types only

eins hz :

Sst
: [{Fuse holder

WYXdJ only

i___ Except RDXJ type

PD-F605, PD-F505

m@ CONTRAST OF PCB ASSEMBLIES FOR PD-F605

MOTHER PCB ASSY
PWM1990, PWM1996, PWM1993, PWM1991 and PWM1989 have the same construction except for the
following:

Mar Symbol & Description

PWM1989 PWM1990 PWM1996 PWM1993 PWM1991
C132 Not used CEAS100M16 Not used Not used Not used
C302, C304 CGCY X473K25 Not used Not used CGCYX473K25 Not used
C303 CFTYA104J50 | CEAS471M6R3 |CEAS47!1M6R3 | CFTYA104J50 |CEAS471M6R3
C310 CKCYFI103Z50 Not used Not used CKCYF103Z50 Not used
C341 CCCCH100D50 Not used Not used CCCCH1I00DS0 Not used

C342 CKCYB102KS50 Not used Not used CKCYB102K50 Not used

C343 CCCCH220J50 Not used Not used CCCCH220J350 Not used
C368 Not used CKCYB102K50 |CKCYB102KS0 Not used CKCYB102K50
C393 CCCSL101J50 Not used CCCSL101550 Not used Not used
C403 Not used CCCCH120I50 | CCCCH120J50 Not used CCCCH120350

C404 Not used CCCCH220J50 | CCCCH220J50 Not used CCCCH220550

C413 -C416 Not used CFTYA104J50 | CFTYA104J50 Not used CFTYA 104350
CAI7 Not used CGCYX104K25 |CGCYX104K25 Not used CGCYX104K25
C421, C422 CKCYB471KS0 Not used Not used CKCYB471KS0 Not used
C423 - C426 CCCSL181J50 Not used Not used CCCSL181J50 Not used

C429, C430 Not used CCCCH390)50 |CCCCH390J50 Not used CCCCH390J350

C432 Not used CEAS470M25 | CEAS470M25 Not used CEAS470M25
C433, C434 CEANP220M10 | CEAS220M25 | CEAS220M25S |CEANP220M10 | CEAS220M25
C435 - C438 CCCSL101J50 | CCCCH390J50 | CCCCH390J50 | CCCSL101J50 |CCCCH390J50
C441, C442 (1500pF) CKCYBI52KS0 PCL1030 PCL1030 CKCYB1S2KS0 PCL1030

C461 Not used CKCYF103Z50 |CKCYFI03Z50 Not used CKCYF103Z50

D321, D341 1SS254 Not used Not used 1SS254 Not used
D352 Not used Not used Not used 1SS254 Not used
D391 - D394 1SS254 Not used 1SS254 Not used Not used
IC31 Not used ICP -N10 ICP-N!0 ICP -N10 —-N10
ICP

IC401 Not used PD2026B(L) PD2026B(L) Not used PD2026B(L)

JA391, JA392 RKN1004 Not used RKN1004 Not used Not used
L302, L303 LAUO10J Not used Not used LAUO10J Not used
L341 LAUIR2J Not used Not used LAUIR2J Not used
L372 Not used LAUR47J LAUR47J Not used LAUR47J

L391 LAUOI0J Not used LAUO10J Not used Not used

Q322 Not used DTC124ES DTC124ES Not used DTC124ES
Q341 2SK246 Not used Not used 2SK246 Not used
R310 — R312, Not used RD1/4PU471J RDI/4PU471J Not used RD1/4PU471J
R405 — R410

R34} RDI/4PUS11J Not used Not used RD1/4PU511J Not used

R342, R366 RD1/4PU105J Not used Not used RD1/4PU105J Not used
R351 Not used RD1/4PU221J | RDI/4PU221J5 RDI/4PU1S1J RD1/4PU221J
R364, R367 Not used RDI/4PU103J | RD1/4PU103) Not used RD1/4PU103J
R365 RD1/4PU1035 Not used Not used RD1/4PU103J Not used

R391 RD1/4PU244J Not used RD1/4PU244) Not used Not used

R392 RD1/4PU 1023 Not used RD1/4PU102J Not used Not used
R401 Not used RDI/4PU102J | RD1/4PU102J) Not used RD1/4PU102J
R419 — R422 RD1/4PU562J Not used Not used RD1/4PU562J Not used
R427 — R430 RD1/4PU153J RD1/4PU2233 RD1/4PU223) RD1/4PU153J RD1/4PU223J

R435 — R438 RD1/4PU333J RD1/4PU163J RD1/4PU163J RD1/4PU3335 RD1/4PU163J

R439 - R442 RD1/4PU563J RD1/4PU433J RD1/4PU433J RD1/4PU563J RD1/4PU433J
S5 Not used Not used Not used PSB1006 PSB1006
X341 (4.19MHz) ASS7000 Not used Not used ASS7000 Not used
X401 (16.9344MHz) Not used PSS1008 PSS 1008 Not used PSS 1008
 PD-F605, PD-F505

FUNCTION PCB ASSY

Although PWZ3134 and PWZ3135 are diffirent in part number, they consist of the same components.

POWER SW PCB ASSY

PWZ3146 and PWZ3145 have the same construction except for the following:

slicpancrad teh PWZ3145 PWZ3146

@ CONTRAST OF PCB ASSEMBLIES FOR PD-F505

MOTHER PCB ASSY

PWM1985, PWM1988 and PWM1984 have the same construction except for the following:
i
Symbol & Deserption PWM1984 PWM1985 PWM1988
C302, C304 CGCYX473K25 Not used CGCYX473K25
C303 CFT YA 104550 CEAS471M6R3 CFTYA 104J50
C310 CKCYFI03ZS50 Not used CKCYX103Z50
C341 CCCCHI00DS0 Not used CCCCH100D50
C342 CKCYB102K50 Not used CKCYB102K50

C343 CCCCH220J50 Not used CCCCH220J50

C368 Not used CKCYB1!02K50 Not used
C403 Not used CCCCH120J50 Not used
C404 Not used CCCCH220J50 Not used
C413 - C416 Not used CFTYA104J50 Not used

C417 Not used CGCYX104K25 Not used

C421, C422 CKCYB471K50 Not used CKCYB471K50
C423 — C426 CCCSL181J50 Not used CCCSL181J50
C429, C430 Not used CCCCH390J50 Not used
C432 Not used CEAS470M25 Not used

C433, C434 CEANP220M10 CEAS220M25 CEANP220M10

C435 - C438 CCCSL!101J50 CCCCH390550 CCCSL101J50
C441, C442 (1500pF) CKCYB152K50 PCL1030 CKCYB1I52KS0
C461 Not used CKCYF103ZS0 Not used
CN351 HLEM32S — 1 HLEM34S — | HLEM34S - 1

D341 1SS254 Not used 1S8254

D352 Not used Not used 188254
IC31 Not used ICP-NIO ICP - N10
1C401 Not used PD2026B(L) Not used
L302, L303 LAUOI0J Not used LAUO10J

L341 LAUIR2J Not used LAUIR2J

L372 Not used LAUR47J Not used
Q322 Not used DTC124ES Not used
Q341 2SK246 Not used 2SK246
R310 — R312, R405 — R410 Not used RDI/4PU471J Not used

R34) RD1/4PUS11J Not used RD1/4PUS11J

R342, R366 RD1/4PU10SJ Not used RD1/4PU105J
R35] Not used RD1/4PU221J RDI/4PUI51)
R364, R367 Not used RD1/4PU103J Not used
R365 RDI/4PU103J Not used RD1/4PU103J

R401 Not used RD1/4PU102J Not used

R419 — R422 RD1/4PUS62J Not used RD1/4PU562J
R427 — R430 RD1/4PU153J RD1/4PU223J RD1/4PU153J
R435 — R438 RD1/4PU333J RD1/4PU163J RD1/4PU333J
R439 — R442 RD1/4PU563J RDI1/4PU433J RD1/4PU563J

$5 Not used Not used PSB1006

X341 (4.19MHz) ASS7000 Not used ASS7000
X401 (16.9344MHz) Not used PSS1008 Not used
PD-F605, PD-F505

FUNCTION PCB ASSY

PWZ3130 and PWZ3129 have the same construction except for the following:

Syinbel:& Desenenon PWZ3129 PWZ3130

POWER SW PCB ASSY

PWZ3144 and PWZ3143 have the same construction except for the following:

[nae | simon oecreien |——ransrag ai

 PD-F605, PD-F505

@ SCHEMATIC DIAGRAM
Note:
The numbers marked with a circle show the number of each
measuring point, which correspond to the number in the service
manual PD-F605 (ORDER NO. RRV1457) on page13.

—-—-—-—-—-_-_-_--_._
4 MOTHER PCB ASSY
8 a |al ag --_-_ -_ 66666} _- oa eae
RKB -S33e858568}
TP1
ere [sca Torr rear] NOTE ee, |
(PWM1990 PO-FE0S/AWXY, WX J) PD20268 (L) J, WPWXJ, WYX J, ! ten $34! ‘DIGITAL Prats HA and HB indicated in VB fons soe I eI RA HB;
st ed eh BD cae pe Re, ‘ (PWM1996 PO—FG0S/WPWXJ) Ge (canon) | WVXJS Types Only ratets A301 lout if the circuitry diagram change weS2e1 BOF. | R427-R430 22K Kk]
SIGNAL ROUTE [GM MECHA (AXA7026) | (PWM1993 PD—-F60S5/RDXu) 100/76 3} OTKU 76} | depending on existence of the Lot |#8) [Ra35~R430 16K 33K
| Cop SCH-1) y (PWM1 991 PO-F60S/RLXJ) exo25088 | ROxy T ow Less = Bal DAC 1€(1C401). which differs Uggs) Sol eye pee hea‘eas6 [~~~ a] R439-R442 43K 56K ‘
=> AUDIO SIGNAL | ess I | (PWM1985 PD-FS0S/WPWXJ) (1¢501) ype Only [oo 1] according to destinations he panne rm” feass. casa [22/25 [22710 (nw)
22> LOADING DRIVE | LO MECHANISM |
(PWM1988 PD-FS05/RDXu) = =
PD-F605
= =
Onily ete
ladzel Seer.
>' [easeetase:[=
C441 €442]
ich s3e- *|St 100r.
PCL1030 [vB 1500P |,
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cA FOCUS SERVO LOOP | Cie Gl _seo [Bae El ae? ay Bg ace
m& TRACKING SERVO LOOP it I -—-—! YBlca7; ; , : 1K AY
CD CARRIAGE SERVO LOOP |: ~tt 1 DENT vos vos]means, TS 70"| (P4301 BA meee ‘ scans (172) oe e-b-9a |LINEOUT JACK
lej eepearoneas >
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| @}-= +18 [e303] cEAs« rimenslorTvAroro| Be | © te i OWL ws | i 1Ai
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-—- —-—-- —- | 7)
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re || | = ' 16405 (272) ~9 bv rd 1 yo
HOME SW PCB ASSY | < Le. 5
Ped vss are yd wore (O829 NUM4556D-D av H
+ (eW23149) ! F on re CXD2508AQ Per}
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| (DECODER+DAC) i Sassi e
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i Sul 3
lal coe 47" 1 eV
Wic201 (373) l Fe)
es ee A Oo ee 0 Ce REAR ae eee ee
iy
Jan [io] Peat235] cue10 | 21 [| ect 36219 LaGs20 ayn HA Wie see s- dea resseltcgs ces code Sake pokes se oe eee eect cee !
D20PWWO3 20E A, ' 1 73979-41 eo (SPINDLE ORIVE)

'as F nr 7 aoe aria aaa Is t G3} _TNSO. R244 is a ‘: ‘

\

POWER SW PCB ASSY {Is 2! Za eal_spor | aa

| (PWZ3146 PD-FEO0S/WYXU.WXu, | jit in eo) maa 7
WPWXJ, ROXJ, RLXJ) i| 3 1}
| (PWZ3144 PD-FS05/WPWXU,
RDXJ) iit 1 i} LOR ee : rads Svs |
' '1 LEOG. ;
|| |[rs il]' [lk oS
4 > a gi =]

| lr Oo
cN202 R205 PD-F60S Only | oo | 8 Sv
ie eee ee OOe | : ; Ip eee Aic202 173)" ¥*12 ' bo) H
a Pararen 7 ~ fet 1 { | LAG520 Q322 is |
| rower Bonus HOOD SW PCB ASSY]| | ‘CARRIAGE MOTOR =|) | | | (FOCUS DRIVE) "a5 OTC 24€8 7 A a ey |
, ' PEA1246 ' ' =

| % i (PWZ3151) tli} MECHANISM | I | 2 Sy A RN ss y, ||

| $821 DSG1015 || i BOARD fois ie | H fy i qj
’ 1 | 1 1 | | =
9 eto 1 Jets
| 3 | { | letAseen Sete 8 HET ! oor | RESISTORS
’

J752 IL 821 an| | | 47 ¥ te202

1c202 (273) [ve % m oie Sk Ss
Pee | :‘awType© ;
—S OONOOOOO® _-—- - I | | ! (TRACKING ORIVE) IN es ” | ating ident+fied where used
[: Le joa I | < 3 Fe | CAPACITORS
AEA7004 8olin a|-we (1)M My?
‘ ytae COMAor CFTYA or Film
|| I
I >
n>
eT et @
ie ie PRE
|
SOR
vas
Pe
|
jo
“1
(2) YB Ceramic
(3) CH Ceramic COCCH
CKCYB

D2DPWWO305E Se
ee | ol $e]s { Sonneaie 1 | ee “a Ceramic CGCYX
ae ©OG99609-_-—_-—_-—-—-G - | SERVO MECHA r | FO. GAIN m | 0393
L Ceram cccsu
| (6)0U Ceramic CKPUYE
( xsl sialal
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e oeuNeteO ra
2 ' { ASSY_ GM
(AXA7028) r ' “a ee
fa LEOR > - " | ES eee “ ee ' | (Unmarked type CKCYF (Ax sal)
. 7 | | “8 C460 dre— 24) oh crs 4) 1 EXCERT ‘ie onepias Ley JA392 j LNoucToRS
|a leeeuatntienataeetentaeeteeteteetend i ] 16202 (373) 4.7750 p_dsrch CXA1372Q EPD-FCOSZWEWX «| 185254 RENT O04 OUT Em
| mn » | | oe (carri Age CBIVE) = V+ fs GSU (SERVO CONTROL) PD4674B re ee 1 sp vack| Scat type Axial LAU
| 400K P " Maz)
Lppaned
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In |
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+ CHASSIS GROUND
| a t | i CAUTION FOR CONTINUED PROTECTION cau!
T maya | ABT Low ACTIVE SIGNAL
$706 q AGAINST RISK OF FIRE ~
| TIME FE eG cen ere ae ey ee t (SYSTEM CONTROL ) REPLACE WITH SAME TYPE J
+ kekoe UNCTION PCB ASSY | | MicsonGe NO I1CP-N10,MFD BY ROHM Se en pe area ay
| ~~~$701] S708 S707] S710 5713 (PWZ 3135 -PD-F605/WYXu,
WXJ, WPWXJ, RDXJ, RLXJ)} Laes20 ov CO, LTO, FOR 1C31 ; WYXJ, WPWXJ MODEL RDXJ, RLXJ MODEL
H wood O HILIT@ BEST ROM (PW23130 PD-F505/WPWXJ,RDXuJ) 7 1 {LOADING DRIVE) Teen WVXJ, MODEL. ROXJ RLXF AC110-127V/220-240V
KDI F'4 Ha EP Fe re : | | R228 V+8 WJ AC?20-240V S0/60Hz 50/60Hz
| $702| 5704] 5708 erry S714 . ». t ven L353 WPWX J WYXJ AC220 240V 50/B0H7 ACG: POWER CORD
! CLEAR K-30 Pom Disc RET [pp-Feos Onty! .
A AC POWER CORO Arpxy poci0se
| si a KD2
FLUORESCENT DISPLAY dar _ :
| | bite
vDS.
5. OYPQOSRAI? 1¢21
tes seine! 22. H acteevios
SEDR 2
us a
| Wes v701_ ~PEL1089 | Ww ' | | Aic204 473) Fin rfERT
R22: TEOMA: Av pre 4 t oo AL wewxs ancii23 Aess1006
A els B]7 fe par iar araisiat MATa sy oA A aoe A2glg assy Sas 4 & |' ‘ arse cnecs waive) 10K 2s A 12, A WXJ PDGI003 [us : S5 A
]
| ry) = 9}0/d|alSolole
2 J gpple[siasisaysie/ 210)<fo]of ofl w|eo] ol € ‘ -9 5 7 BS007)8 1 14 tp A wxy eoci0ss |3 RKC
S}8] 4) 2)s4)5]9) Q | é 52 | i 2. sheenalssenea “061
' 1 o
' H ees @]--
| R701~R704 ACN7014 (10K) | 0 a1 : | | C26 oat il — 3 220)
S701~S715 PSG1006 X15 ce om SLSets |‘ '
' 0701-D705 1$8133x x5 etatet oe —- omc | | ara Pals =]
v Ba
o—<_- “ = Sess:
ae et
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i ae
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H a] ai3 8} 8] 8} 8} 8) 8 a) a a 144 435 18 9 | | | 18k arin ; eed Ds2 moewe one aes |
| CN701 zs H i AC2 R5t A’sse8ec ;
"= = - —- +0 © 0900000090900 4OOO008666000080G008SO000O) le, 10K [3H ones |
ete Oa ns ee ee ee ae y cy POWER TRANSFORMER

| oo J701 Act Aco SWWkG PTE | ae TEA'SFORMER

HLEM36R—1<= PD-F = 605 a eae ees PD-F605 HLEM365-1 PD-F60S Se et a ae ee ee oe
WKS PTT1236

HLEM34R-1 PD-FSOS5/wPwxy, RDXU) <= — = ee 4

PDD1168- PD-FSO0S HLEM34S-1 =PD-FSOS/WPwXJ. RDXJ

11
 PIONEER
The Art of Entertainment

Service
Manual ORDER NO.
RRV 1604

FILE-TYPE CD PLAYER

PD-F605
PD-F505
e Refer to the service manual RRV1457 for PD-F605/KUXJ.

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

The voltage can be converted by the
[
PD-F5OS Power fequirement following method.

eo | 0 [acm-mov CC
P([aceao-2ov o a20=2 a0 |
ro | ™« | ——
/—o | 0] Acro—12778202407 | Withthe votageselector
pox 120vr220-240v___|_
[acito= selectoer
votageWithth

1. SAFETY INFORMATION ...........ccccccccccsessesesessessreneneeaee 2

2. CONTRAST OF MISCELLANEOUS PARTS ............... 3

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan
PIONEER ELECTRONICS SERVICE, INC. P.0.Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923

© PIONEER ELECTRONIC CORPORATION 1996 T-FFR APR. 1996 Printed in Japan