Client Telangana State Power Generation Corporation limited
Project 5x800MW Yadadri TPS, Nalgonda
Cotractor/Vendor BHEL , PEM
Drawing No. PE-DC-417-510-E044-R0
Title RELAY SETTING CALCULATIONS
FOR TRANSFORMER PROTECTION
Sl. No. TCE/TSGENCO Comments BHEL Reply
Submit the revised relay settings calculation document by Pls. note 2 Runs of 2.5 sqmm Cu Cable has been evisaged
considering the CT Secondary cable size 4.0Sq.mm instead of 4 sq.mm size for 3 Core cable accordingly the
1 (instead of 2.5Sq.mm) as per the approved CT & VT sizing calculation for relay setting is furnished. Kindly furnish
document (PE-DC-417-510-E43-R06). your kind approval on the same.
87OH( Overhang) Protections settings not furnished. Noted and incorporated in the revised document.
2
TITLE : DOCUMENT NO.
RELAY SETTING CALCULATIONS PE-DC-417-510-E044
FOR STRP REV NO. : 01 DATE : 30.11.2022
5 X 800 MW YADADRI TPS
STATION TRANSFORMER PARAMETERS
RATING : 135/ 67.5/ 67.5 MVA
IMPEDANCE, ZHV-LV1 (AT 135 MVA BASE) : 31% + 7.5% TOL. AT PRINCIPAL TAP
ZHV-LV2 (AT 135 MVA BASE) : 31% + 7.5% TOL. AT PRINCIPAL TAP
VOLTAGE RATIO : 400/11.5/11.5 kV
RATED HV SIDE CURRENT : 195 A
ZLV1-LV2 : 57.5%
VECTOR GROUP : YNyn0yn0
RELAY DETAILS:-
ST DIFF (87ST), HV (51NSTHV)
BACK UP E/F& OVERFLUXING(99ST) (STR4) : MICOM P643
ST LV1 / LV2 (51NSTHV/LV1/LV2)
BACK UP E/F (STR5/STR6) : MICOM P14N/ GE
ST REF (64R ST-LV1/LV2) (STR2/STR1) : GE P14D
ST HV O/C(50/51 ST), REF(64RSTHV) (STR3) : GE P14D
LINE DIFF (87OHV) : MICOM P14N/ GE
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
TRANFORMER DIFFERENTIAL PROTECTION (87ST): Home
Relay type: P643
CT Details CT primary : 250 A
(TRF HV side): CT secondary : 1 A
CT Details CT primary : 4000 A
(TRF LV side): CT secondary : 1 A
TRF Impedance (HV-LV1) 31 % TRF Impedance (HV-LV1) 31
Impedance Tolerance 7.5 %
Transformer through fault current =1/(0.31x0.925)
3.51 In
Recommended setting:
Is1: 0.2 In
Is2: 1 In
k1: 30 %
k2: 80 %
Is-HS1: 4.5 In
Is-HS2: 8 In
2nd Harmonic setting, Ih(2)%>: 10 %
5th Harmonic setting, Ih(5)%>: 20 %
Zero seq filt HV: Enabled
Zero seq filt LV: Enabled
Zero seq filt TV: DISABLED
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
TRANSFORMER HV RESTRICTED EARTH FAULT PROTECTION (64RT-HV): Home
Relay type: P14N
TRF Rating: 135 MVA
TRF HV Side Voltage: 400 kV
TRF LV Side Voltage: 11.5 kV
TRF Impedance: 31 %
Tolerance inTRF Impedance: 7.5 %
CT Details:
Phase CT details:
CT primary : 250 A
CT secondary : 1 A
Neutral CT Details:
CT primary : 250 A
CT secondary : 1 A
CT Resistance, Rct: 0.8 Ohm
Maximum fault current (LV side): =(135x1000) / (1.732x11.5x0.31x0.925)
23636.58 A
Fault current reffered to HV side: 23636.58x11.5/400
679.55 A
Corresponding CT secondary
= 679.552 x (1/250)
current (If):
If= 2.72 A
Voltage across the relay under
= If (Rct + 2RL) V
through fault condition
Cable size used for CT connection: 2.5 sq. mm. No. of runs: 2
Resistance of cable: 8.89 Ohms/kM
Length of Connecting cable: 25 Meters
Lead Resistance, RL: = (8.89/2 x0.025)
0.1111 Ohms
Voltage across the relay under
=2.72 x (0.8 + 2x 0.111125)
through fault condition, Vf:
2.78 V
Recommended Setting:
Current Setting: 10 %
0.10 A
Value of stabilising resistor: = 2.78/0.1
28 Ohm
Note: Value of stabilizing resistor shall be recalculated at site by considering actual values of Rct and RL.
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
TRANSFORMER RESTRICTED EARTH FAULT PROTECTION (64RUT-LV1): Home
Relay type: P14D
TRF Rating: 135 MVA
TRF LV Side Voltage: 11.5 kV
TRF Impedance: 31 %
Tolerance inTRF Impedance: 7.5 %
CT Details:
Phase CT details:
CT primary : 4000 A
CT secondary : 1 A
Neutral CT Details:
CT primary : 4000 A
CT secondary : 1 A
CT Resistance, Rct: 10 Ohm
Maximum fault current : =(135x1000) / (1.732x11.5x0.31x0.925)
23636.58 A
Corresponding CT secondary current
= 23636.58 x (1/4000)
(If):
If= 5.91 A
Voltage across the relay under
= If (Rct + 2RL) V
through fault condition
Cable size used for CT connection: 2.5 sq. mm. No. of runs: 2
Resistance of cable: 8.89 Ohms/kM
Length of Connecting cable: 25 Meters
Lead Resistance, RL: = (8.89/2 x0.025)
0.1111 Ohms
Voltage across the relay under
=5.91 x (10 + 2x 0.111125)
through fault condition, Vf:
60.41 V
Recommended Setting:
Current Setting: 3 %
0.03 A
Value of stabilising resistor: = 60.41/0.03
2068 Ohm
Note: Value of stabilizing resistor shall be recalculated at site by considering actual values of Rct and RL.
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
TRANSFORMER RESTRICTED EARTH FAULT PROTECTION (64RUT-LV2): Home
Relay type: P14D
TRF Rating: 135 MVA
TRF LV Side Voltage: 11.5 kV
TRF Impedance: 31 %
Tolerance inTRF Impedance: 7.5 %
CT Details:
Phase CT details:
CT primary : 4000 A
CT secondary : 1 A
Neutral CT Details:
CT primary : 4000 A
CT secondary : 1 A
CT Resistance, Rct: 10 Ohm
Maximum fault current : =(135x1000) / (1.732x11.5x0.31x0.925)
23636.58 A
Corresponding CT secondary current
= 23636.58 x (1/4000)
(If):
If= 5.91 A
Voltage across the relay under
= If (Rct + 2RL) V
through fault condition
Cable size used for CT connection: 2.5 sq. mm. No. of runs: 2
Resistance of cable: 8.89 Ohms/kM
Length of Connecting cable: 25 Meters
Lead Resistance, RL: = (8.89/2 x0.025)
0.1111 Ohms
Voltage across the relay under
=5.91 x (10 + 2x 0.111125)
through fault condition, Vf:
60.41 V
Recommended Setting:
Current Setting: 3 %
0.03 A
Value of stabilising resistor: = 60.41/0.03
2068 Ohm
Note: Value of stabilizing resistor shall be recalculated at site by considering actual values of Rct and RL.
5x800 MW YADADRI TPS
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Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
TRANSFORMER LV BACK UP EARTH FAULT PROTECTION (51NT-LV1): Home
Relay type: P14N
CT Details: CT primary : 300 A
CT secondary : 1 A
Recommended setting:
Current Setting: 0.3 In A
Time Delay: 1.1 sec*
*: The above time setting shall be coordinated with corresponding MV switchgear incomer at site.
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
TRANSFORMER LV BACK UP EARTH FAULT PROTECTION (51NT-LV2): Home
Relay type: P14N
CT Details: CT primary : 300 A
CT secondary : 1 A
Recommended setting:
Current Setting: 0.3 In A
Time Delay: 1.1 sec*
*: The above time setting shall be coordinated with corresponding MV switchgear incomer at site.
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
TRF HV IDMT OVERCURRENT PROTECTION (51TRF):
Tranformer rating: 135 MVA Home
HV Winding Voltage 400 kV
LV Winding Voltage 11.5 kV
Relay type: P14D
ZHV-LV1: 31 %
CT Details: CT primary : 500 A
CT secondary : 1 A
TRF HV side current : =(135x1000)/( 1.732 x 400)
195 A
Corresponding CT secondary current (Is): =194.9 x (1/500)
Is= 0.390 A
Largest motor on the swgr bus: BFP
Load details on station bus during starting of largest motor are tabulated below:
Load type MVA Cos ø Sin ø MW MVAR
Base Load 33 0.85 0.53 28.05 17.49
Largest motor 73.29 0.2 0.98 14.66 71.82
Total 42.71 89.31
Total MVA load on transformer during starting of largest motor:
= Sqrt[(42.71)^2 + (89.31)^2] MVA
99 MVA
Corresponding HV side current: 99/(sqrt(3)x400)
142.9 A
Correspondiong CT sec current: 142.9 x 1/500
0.286 A
IDMT Pickup Current: 0.4 In
Through fault current on the LV side: 23636.58 A
Through fault current on the LV side
23636.58 x 11.5/400
reflected on HV side through trf, (Is)
679.55 A
Time delay to coordinate with LV side
1 sec
relay setting:
IEC Very Inverse Characteristic on the
TMS(K)= (t [(I/Is) -1 ]) / 13.5
relay:
TMS: {(1)x[679.55/(0.4x500)-1]}/13.5
= 0.178
Recommended setting:
IDMT Over Current Setting(51): 0.4 In
TMS 0.178
Curve Type: IEC Very Inverse
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
TRF HV INSTANTANEOUS OVERCURRENT PROTECTION (50TRF):
Tranformer rating: 135 MVA Home
HV Winding Voltage 400 kV
LV Winding Voltage 11.5 kV
Relay type: P14D
ZHV-LV1: 31 %
CT Details: CT primary : 500 A
CT secondary : 1 A
7.5
TRF HV side current : =(135x1000)/( 1.732 x 400)
195 A
Corresponding CT secondary current (Is): =194.9 x (1/500)
Is= 0.390 A
Through fault current on the LV side: 23636.58 A
Through fault current on the LV side
679.551675 A
reflected on HV side through trf.:
Transformer Inrush current (Iinrush)
1558.9 A
(Assumed 8 times the FLC):
Through fault current reflected on HV on
1.36 A
CT secondary:
Transformer Inrush current on CT
3.12 A
secondary (Iinrush sec):
Calculated Current setting: 3.12
(Higher of 1.1 times through fault current(HV) on sec of CT or Transformer Inrush current (8 xI flc) on sec of CT)
Recommended setting:
Def. time Over Current Setting(50): 3.15 In
Time 0.00 sec
Curve Type: Definate
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
TRANSFORMER OVER FLUXING PROTECTION (99T) Home
Transformer Overfluxing withstand capability is tabulated below (Derived from Over Fluxing curves obtained
from Tranformer manufacturer:
Bottom
Relay OverFluxing
S.No. Transformer Overfluxing capability
Characteristics
Value(pu) Time(sec) Time(sec)
1 1.05 99999 Alarm
2 1.10 420 IDMT 220.5
3 1.15 132 IDMT 55.13
4 1.20 90 Definite 15
5 1.25 60
6 1.30 36 Definite 5
7 1.35 20
8 1.40 5 Definite 2
IDMT characteristics can be provided upto 1.2 pu of Over fluxing. Beyond 1.2 pu, definite time settings could be
provided.
Rated Freq: 50 Hz
Rated Voltage: 400 kV
PT Primary: 400 / sqrt(3) kV
PT Secondary: 110 / sqrt(3) V
Recommended setting:
Alarm stage
Alarm setting: 1.05 pu
2.31 V/Hz
Alarm delay: 10 sec
Trip stage
V/Hz>1 Trip setting-1: 1.05 pu
2
IDMT Equation: [(V/F) / (Vn/ Fn) - 1 ]
V/Hz> 1 Trip Set: 2.31 V/Hz
V/Hz> 1Trip TMS: 0.5
V/Hz>2 Trip setting-2: 1.4 pu
3.08 V/Hz
Trip delay-2: 2 sec
V/Hz>3 Trip setting-3: 1.2 pu
2.64 V/Hz
Trip delay-3: 15 s
V/Hz>4 Trip setting-4: 1.4 pu
2.42 V/Hz
Trip delay-4: 0 sec
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
Home
Top
Setting
Settings
Settings
V/f Alm Status Enabled
V/f Alarm Set 2.31 V/Hz (1.05 pu)
V/f Alarm Delay 10 s
V/Hz>1 Status Enabled
V/Hz>1 Trip Func IDMT
V/Hz>1 Trip Set 2.31 V/Hz (1.05 pu)
V/Hz>1 Trip TMS 0.5 s
V/Hz>2 Status Enabled
V/Hz>2 Trip Set 3.08 V/Hz (1.4 pu)
V/Hz>2 Delay 2s
V/Hz>3 Status Enabled
V/Hz>3 Trip Set 2.64 V/Hz (1.2 pu)
V/Hz>3 Delay 15 s
V/Hz>4 Status Enabled
V/Hz>4 Trip Set 2.42 V/Hz (1.1 pu)
V/Hz>4 Delay 0s
1.45
1.40 Transformer Overfluxing capability
(V/F) / (Vn/ Fn)------------------------
1.35 Relay OverFluxing Characteristics
1.30 Relay Alarm
1.25
1.20
1.15
1.10
1.05
1.00
0 50 100 150 200 250 300 350 400
Time(Sec)---------------------
The three definite time stages and one IDMT stage are combined to create a combined multi-stage V/Hz trip operating
characteristic using PSL as indicated in relay manual (Figure 40 and Figure 41. page 290 Technical manual no. P64x/EN M/A32)
and shown below:(To be implememted at site)
Document No: PE-
5x800 MW YADADRI TPS
DC-417-510-E044
RELAY SETTING CALCULATIONS Revison: 1
FOR TRANSFORMER PROTECTION
Date: 11/30/22
OVERHANG DIFFERENTIAL PROTECTION (87OHV): Home
System Paramet
1. Relay Type Used P14N
2. Type of Impedance High
3. Voltage Rating in kV 400 A
4. Through Fault Current If in kA 63 kA
5. Bus Side CT Ratio -primary 2000 A
6. Bus Side CT Ratio -secondary 1 A
7. Tie Side CT Ratio -primary 2000 A
8. Tie Side CT Ratio -secondary 1 A
9. ST Bushing CT Ratio -primary 2000
10. ST Bushing CT Ratio -secondary 1
11. CT secondary resistance Rct 10 Ohms In
12. Lead Length 200 m
13. Resistance considered for 4.0sqmm CT
lead 5.81 Ohms/ kM
Calculations
14. Resistance considered for single run of 4
sqmm = 5.81
15. Lead Resistance Rl =0.200 x 5.81 Ohms
1.162 ohm
63000/ 2000 (10 + 2 x
V
16. Vs = If (Rct + 2 Rl) 1.162)
2.55 V
17. Rstab = Vs / Is = 2.55V / 30mA ohm
85 Ohms
Settings Adopted
18 Relay Pickup Is 30 mA
19 Rstab 85 ohm
