HAT600N 600NI 600NB 600NBI en
HAT600N 600NI 600NB 600NBI en
(HAT600N/HAT600NI/HAT600NB/HAT600NBI)
          ATS CONTROLLER
           USER MANUAL
                                                          CONTENT
1.    OVERVIEW.................................................................................................................................... 4
2.    PERFORMANCE AND CHARACTERISTICS ............................................................................... 4
3.    SPECIFICATION ........................................................................................................................... 5
4.    OPERATING .................................................................................................................................. 6
5.    LCD DISPLAY ................................................................................................................................ 7
6.    COMMISSIONING ......................................................................................................................... 9
7.    PARAMETERS CONFIGURATION ............................................................................................. 10
8.    EVENT LOG ................................................................................................................................ 14
9.    TIMING START ............................................................................................................................ 15
10.   DATE AND TIME SETTING ......................................................................................................... 15
11.   LANGUAGE SETTING ................................................................................................................ 15
12.   CONTROLLER INFORMATION .................................................................................................. 16
13.   ATS OPERATION ........................................................................................................................ 17
14.   COMMUNICATION CONFIGURATION AND CONNECTION .................................................... 18
15.   DESCRIPTION OF CONNECTING TERMINALS ....................................................................... 18
16.   TYPICAL WIRING DIAGRAM ..................................................................................................... 20
17.   INSTALLATION ............................................................................................................................ 23
18.   FAULT FINDING .......................................................................................................................... 24
1. OVERVIEW
HAT600N series ATS controller is an intelligent dual-supply module with programmable function,
automatic measurement, LCD display, and digital communication. It combines digitalization, intelligence
and network together. Measurement and control process are automated, which greatly reduces hand
operation mistakes. It is an ideal option for ATS.
HAT600N series ATS controller is made of microprocessor as its core, which can accurately detect
2-way-3-phase voltage and also make accurate judgment for abnormal voltage (over voltage, under
voltage, loss of phase, over frequency, under frequency) and output passive control signal. This
controller has full consideration in various applications of ATS (automatic transfer system), which can be
directly used for Intelligent ATS, Contactor ATS, Circuit Break ATS etc. It have compact structure,
advanced circuits, simple wiring and high reliability, can be widely used in electric power,
telecommunications, petroleum, coal, metallurgy, railways, municipal administration, intelligent building,
electrical devices, automatic control and testing system etc.
1)    System type can be set to: Mains (1#) & Mains (2#), Mains (1#) & Generator (2#), Generator (1#) &
      Mains (2#), Generator (1#) & Generator (2#).
2)    Backlit 128x64 LCD, optional Chinese and English display, push-button operation.
3)    Measure and display 2-way 3 phase Voltage and Frequency:
           1#                                       2#
           Line-Line voltage (Uab, Ubc, Uca)        Line-Line voltage (Uab, Ubc, Uca)
           Phase voltage (Ua, Ub, Uc)               Phase voltage (Ua, Ub, Uc)
           Frequency (F1)                            Frequency (F2)
4)    Measure and display load active power, apparent power, power factor and 3 phase current.
5)    Over current alarm function.
6)    Over/under voltage, loss of phase, reverse phase sequence, over/under frequency protection.
7)    Automatic/Manual mode transfer; In manual mode, switch can be forced to close or open;
8)    All parameters can be set on site. Two level passwords ensure authorized staff operation only.
9)    During genset testing ATS controller can be set to either in On-load or Off-load mode.
10)   ATS Controller has function of automatic Re-closing.
11)   Closing output signal can be set as on intervals or as continuous output.
12)   Applicable for ATS of one neutral position, two neutral position and change over.
13)   Applicable for 2 isolated neutral line for Generator and Mains.
14)   Real-time clock (RTC).
15)   Event log can record 99 items circularly.
16)   Timely schedule can be set on monthly or weekly basis and trial can be set as with on- load or off
      -load.
17)   Can control two generators to work in a cycle, even the genset running time and crank rest time can
      be set.
18)   Widely range of DC power supply (8V to 35V). Max.80V DC input can be endured in an instant, or
      be supplied via HWS560 module (input AC 85V~560V, output DC 12V).
19)   Wide space between connecting terminals of AC input. Max.625V input voltage.
20)   With standard isolated RS485 communication interface. With "remote controlling, remote measuring,
      remote communication" function by the ModBus communication protocol.
21)   Can check the current status of controller (including switch digital input, over Voltage, and under
      Voltage etc.).
22)   Suitable for various AC systems (3 phase 4-wires, 3-phase 3-wires, single-phase 2-wire, and
      2-phase 3-wire).
23)   Modular design, flame-resisting ABS plastic shell, plug-in terminals and embedded installation.
      Compact structure with easy installation.
3. SPECIFICATION
4. OPERATING
      PWR 329kW
      PF 1.00 PS 329kVA                              This screen shows: total active power, total apparent
      2010-06-10 (4) 20:25:36                        power, power factor and real-time clock and controller
                                                     working status.
      Present Status: MANUAL
In the main screen, press key, and enter the main menu interface.
   1. Parameters set
   2. History record
   3. Time start
   4. Date & Time Set
                                                                   Press         key to choose parameters (the
                                                                   current line was highlighted with black) and then
   3. Time start                                                   press       key to confirm, and enter the
   4. Date & Time Set                                              corresponding display screen.
   5. Language
   6. Information
6. COMMISSIONING
In the main screen, press to enter into the operation interface and the screen will show as below:
     1 Exit
     2 Stop to Test
     3 Test Off-Load
     4 Test On-Load
     5 Cycle start
7. PARAMETERS CONFIGURATION
In the main interface, press        key, choose 1.Parameters setting and then press               key, to enter
the password interface.
Input password value 0-9 by    key, and shift Right by          key. Press the      again to confirm the
password when four number is OK. If password is correct, it will enter into the parameter main interface.
If it is wrong, it will directly exit and return to main interface. Factory Default Password is 1234. Press
to shift to next position and set the parameters. Under current parameter set screen, press      and
enter current parameter set mode. Current value of the first line screen display was highlighted with
black. Press      key to change the value and press            key to shift position. Press     key again to
confirm the settings. If the value number is within the setting range, the value will be saved into the
internal memory of the controller; If it is beyond the range, then the parameter settings will not be saved.
Long time pressing        will go back to the main display screen.
7.2 PARAMETER CONFIGURATION TABLE
                               Table 8 Parameter Configuration Item Table
No.           Item               Range       Default                             Description
                                                         It is the delay of 1# power from voltage abnormal to
01    1# Normal Delay          (0-9999)s     10
                                                         voltage normal.
                                                         It is the delay of 1# power from voltage normal to
02    1# Abnormal Delay        (0-9999)s     5
                                                         voltage abnormal.
                                                         It is the delay of 2# power from voltage abnormal to
03    2# Normal Delay          (0-9999)s     10
                                                         voltage normal.
                                                         It is the delay of 2# power from voltage normal to
04    2# Abnormal Delay        (0-9999)s     5
                                                         voltage abnormal.
                                                         Closing relay output pulse. If set as zero, it is
05    Close Breaker            (0-20)s       5
                                                         continuous output.
06    Open Breaker             (1-20)s       5           Opening relay output pulse.
                                                         It is the delay from 1# power open to 2# power
07    Transfer Interval        (0-9999)s     1
                                                         close or from 2# power open to 1# power close.
                                                         When module receives a closing signal, closing
08    Exceed Transfer          (0-20.0)s     0.0
                                                         relay output.
                                                         When the breaker fail to close for the first time, the
                                                         module will open breaker, and then attempt to close
09    Again Close Time         (0-20.0)s     1.0         for the second time, if still failed to close the second
                                                         time, the module will send out closing breaker
                                                         failure signal.
                                                         When the breaker fail to open for the first time, the
                                                         module will close breaker, and then attempt to open
10    Again Open Time          (0-20.0)s     1.0         for the second time, if still failed to close the second
                                                         time, the module will send out opening breaker
                                                         failure signal.
                                                         When voltage is abnormal, start delay begins and
                                                         starting signal is initiated.
                                                         In cycle start, starting signal is initiated, delay
11    Start Delay              (0-9999)s     1           begins. After delay ends, if voltage abnormal, send
                                                         fault alarm and start another genset. Start delay
                                                         should be higher than total starting time, minimum
                                                         30 seconds.
                                                         It is the delay from #1 power is normal to send out
12    Stop Delay               (0-9999)s     5
                                                         stop generator signal.
13    Cycle Run Time           (1-1440)min 720           Gens cycle start run time.
14    Cycle Stop Time          (1-1440)min 720           Gens cycle stop time.
8. EVENT LOG
In the main screen, press      key and select 2 Event log, and then press       key, the screen will show
the event log interface as below:
       1# Shut
       1# Volt normal
       2# Under Volt
       2010-02-18 21:15:07 1/99
Press      key to select the corresponding record, and press        key to enter into detailed information
interface.
In the detailed information interface, press  key and it can display the record information circularly,
including the temporal voltage of #1 and #2, detailed voltage, current, frequency and date and time.
Press      and it will exit the current interface, while pressing     for a long time will return to main
screen.
Event log includes:record type, 1# power supply status, 2# power supply status, 1# 3-phase voltage, 2#
3-phase voltage, 3-phase current, 1# frequency, 2# frequency and time-to-event etc.
                                       Table 11 Event Log Type
     NO.                     Type                                         Description
      1     1# Close                                 1# close signal output
      2     2# Close                                 2# close signal output
      3     1# Fail to Close                         1# power supply can not connect to load.
      4     2# Fail to Close                         2# power supply can not connect to load.
      5     1# Fail to Open                          1# power supply can not disconnect to load.
      6     2# Fail to Open                          2# power supply can not disconnect to load.
      7     Trip alarm                               The input is active.
      8     Breaking compulsorily                    Breaking compulsorily input is active.
9. TIMING START
In the main screen, press        key and select 3 Time start, and then press           key, the screen will
show the time start interface as below:
     1 Exit
     2 Timing start cyc
     3 Load set
     4 Start time
     5 Continue time
Time start cycle: includes inhibit start; single time, weekly or monthly.
Load set: Starting generator with load or without load.
Start time: Generator start date and time.
Continue time: Generator continuously run time can be set on the duration of maximum time for 99
hours 59 minutes.
In the main screen, press      key and select 4 Date & Time set, and then press            key, the screen
will show the Date & Time Set interface as below:
Press         key and input corresponding bit values 0-9, press      key and make bit shift to right. At the
last bit press   key, so date and time can be updated.
Date and time format set: year-month-date (week) and hour: minute.
In the main screen, press        key and select 5 Language, press           again to enter into language
setting interface and the screen will show the language interface as follow:
     1.Simplified Chinese
     2.English
In the main screen, press        key and select 6 Controller information, and then press           key, the
screen will show the controller information interface as follow:
     Information
 One OFF Position
 1# Priority
 Ver1.0      2009-10-11
Display contents include off positions setting and switching priority choice and controller version, date.
Long press       key and it will exit and return to main screen.
 Press       key and manual operation indicator goes light, and the manual mode is active.
 1) Press    , 1# close relay outputs immediately, if 1# closing input is active, its indicator lights, and the
 1# source connect to load.
 2) Press    , 2# close relay outputs immediately, if 2# closing input is active, its indicator lights, and the
 2# source connect to load.
 3) Press       , 1# or 2# open relay outputs immediately, if 1# or 2# closing input is inactive, the indicators
 is black, the 1# or 2# power disconnect with load.
 Remark: For the ATS of no OFF position, pressing      key is invalid.
 13.2 AUTOMATIC OPERATION
 Press     and the automatic LED will light. Controller enters AUTO mode and can automatically switch
 load to 1# or 2#.
 13.3 ATS POWER SUPPLY
 The power of ATS is smartly controlled by controller. As long as one power is normal, it can ensures ATS
 voltage power supply normally and can be transferred properly.
 Users should select power supply voltage (phase voltage or line voltage) based on ATS type. If phase
 voltage is chosen, connect the phase voltages (e.g. A phase) of #1 and #2 separately to N/C Pin 5 and
 N/O Pin 7 of auxiliary output 1; and connect N phases of #1 and #2 separately to N/C Pin8 and N/O
 Pin10 of auxiliary output 2. And then connect the common output of auxiliary output1&2 to ATS power
 supply. Power on the controller, and enter the parameters set page. Set aux. output 1 to "ATS power L1"
 and set output 2 to "ATS power N". If the ATS power is supplied by Line Voltage, setting way is the same
 as above, and it only needs to change phase N to phase voltage. Aux. output 2 also needs to be
 changed based on the settings. Wiring diagrams are shown as below:
              ATS L-N voltage power supply                           ATS L-L voltage power supply
Note: Normally Close (NC) input voltage must come from 1# voltage.
HAT600N series controller has RS485 serial port, which can connect the local area network openly. It
uses Modbus protocol via PC or system software. It can also be applicable to dual power switching
management for factories, telecom, industrial and civil buildings, achieving “remote control, remote
measuring, remote communication” functions.
More information about communication protocol, please refer to HAT600 Communication Protocol.
Communication parameters:
Module address      1 (range: 1-254, User can set.)
Baud rate          9600 bps
Data bit           8bit
Parity bit          None
Stop bit            1 bit or 2bits(set via PC)
17. INSTALLATION
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