Hydrostatic Test Report For CLEAVER BROOKS Boiler
Uploaded by
ScribdTranslationsHydrostatic Test Report For CLEAVER BROOKS Boiler
Uploaded by
ScribdTranslationsHydrostatic Test Report of CLEAVER BROOKS Boiler
Objective. Test the pressure vessels that operate with steam to ensure
and operability
Assigned resources
MANPOWER MATERIAL TEAM
01 maintenance chief Water electropump
01 supervisor of Gaskets of Instruments of
Maintenance tapas measurement
01 boiler operator Flammable R-500 Pipe expander
01 electrician Pipes and fittings Pneumatic pistol
01 mechanic Packing glue
03 personal third 3I
Multiservices
Execution order:
1) Equipment blockage (CLEAVER BROOKS boiler).
2) Close the steam inlet valve to the main manifold, and inlet valves.
R-500 fuel
3) Dismantling of the fuel injection system and electrical connections.
4) Dismantling of the nozzle (R-500 fuel atomizer).
5) Disassembly of air atomizer.
6) Dismantling of bolts and front and rear covers.
7) Visually inspect internal pipes and boiler combustion chamber.
8) Supply water with the (GRUNDFOS PUMP A96447333P10138 1.10KW)
at atmospheric pressure to check for leaks in the plates and the housing of the
cauldron. -Drain water
9) Expand pipes with leaks.
10) Supply water with the pump from the same boiler (AURORA J6T S 11.6A
BF 20HP) Y (GRUNFOS PUMP A96447333P10138 1.10KW) until
reach a pressure of 90 PSI then perform a journey in order to
find new leaks if there are any. - drain water
11) With the new leaks found, we proceeded to expand the smaller ones.
leakage and weld those that did not completely seal.
The installed sensors were removed and the corresponding plugs were placed.
likewise blind flanges at the steam and compressed air inlets and outlets.
13) Supply water with the pumps (AURORA J6T S 11.6A BF 20HP) AND
(GRUNDFOS BOMB A96447333P10138 1.10KW) until reaching a
pressure of 120 PSI, this was maintained for a period of 2 hours while it
conducted a tour in order to find new leaks if there were any.
14) During the inspection, no leaks were recorded, then it was proceeded to
depressurize the water to 80 PSI (drain the water through the pipes)
corresponding). Then immediately raise it to 120 PSI with the
pumps (AURORA J6T S 11.6A BF 20HP) AND (GRUNFOS PUMP)
A96447333P10138 1.10KW) and keep it for 1 more hour.
15) After the tests performed, the test was deemed concluded.
hydrostatic testing the tightness under working conditions,
The tank was depressurized, and for this, all the water was drained.
from the lowest part.
